PT.

LANGGENG DAYA AGRINDO

PLANT DEPARTEMENT
JOBSITE: BGG
DAILY BREAKDWON CONDITION MONITORING

Periode : Friday, May 21, 2021 Time 05:00:00

BD Start Estimasi RFU

NO Type Unit Code Unit Status Delay Time Trouble Description Activities Location PIC Tot BD AU
Date Time Date Time

BULLDOZER Populasi : 5 unit

1 BULLDOZER D85E SS
check steering system, transmission & repair, check pressure, proses check &
analysis, waiting mechanic UT, Steering brake problem, Indikasi : inner part
steering clutch & brake from UT's mechanic, remove engine to D85ESS -2 No.
05 UB2 & Ub0 25-Mar-21 14:24 57Days14hours36Minutes tidak bisa maju mundur WS Baru Heli
06, lineboring & repair frame by KT, pekerjaan di cek oleh pak heli, remove
transmission for overhaul by ari h, masjito, agusman, johan, etc, waiting part
transmission, replace meta assy, replace bushing

2 BULLDOZER D85E SS 06 OK 2 60%

waiting part, part indent until 18 hr, remove roller, replace roller, hari ini
3 BULLDOZER CAT D 7 G 21 UB0 06-May-21 09:00 15Days20hours0Minutes cap idler lh lose rencana fabrikasi pin untuk yoke di KT, check part yang datang dari CAT & WS Baru Ari W
install

4 BULLDOZER D85E SS 24 OK

5 BULLDOZER D85E SS 34 OK

MOTOR GREADER Populasi : 3 unit

MOTOR GREADER
1 02 OK
GD510

MOTOR GREADER 1 67%

2 03 UB1 09-May-21 09:00 12Days20hours0Minutes seal transmission waiting part, part sdh dtg, di cek & start to assembling WS Baru Supriyanta
GD510

MOTOR GREADER
3 08 OK
GD510

VIBRO Populasi : 1 unit

1 VIBRO IR 110SD 06 UB1 12 May 2020 10:02 374Days18hours58Minutes pump problem evacuation unit to workshop (ok) WS Baru Supriyanta 1 0%

EXCAVATOR Populasi : 14 unit

Waiting mechanic ac, hari ini di rencanakan pengecekkan ole mekanik vendor ac
1 EXCAVATOR ZX 850 02 UB0 28-Apr-21 14:20 23Days14hours40Minutes AC baru, waiting part ac from gajah mungkur, setelah lebaran ekspedisi baru jalan, part Loading Area Ari W
ac electrica sudah dtg, hari ini pasang oleh vendor ac gajah mungkur

2 EXCAVATOR ZX 850
check regulator (ok), travel unit to ws masih mencari & cek untuk kendala ini,
check sensor angle By azmee, adjust angle pump 1 & 2 , angle pump 2 masih
error, indikasi di regulator, tukar regulator pompa 2 dari ZX850H No. 02 ke 10,
hasilnya antara parameter 1 & 2 in & out sama dan stabil, efek miss track lh rh
(normal). Untuk engine masih drop, di coba manual connector di cabut, cek
Rpm rendah CZ ensor boom
10 UB2 02-Feb-21 10:05 108Days18hours55Minutes permasalahan di motor gas tetap engine drop, continue check compression in WS Baru Apin/Heli
raise broken
engine, check nozzle, check main pump, add oil hydraulic, check performance
main pump, test, telah di cek semuanya, engine nya bermasalah, indikasi di ring
piston by azmee, Aries hexindo, waiting part oring& ring piston, regulator part,
install ring piston, fan raditor sdh datang, tinggal shaft indent japan, canibal
hose radiator to ZX850H No. 02

3 EXCAVATOR SK200 15 OK

4 EXCAVATOR PC400
Check component fuel system, groundtest, masih muncul E11 tambah rpm
muncul E15 dan mesin tetap drop, check by mekanik UT, check pcv assy,
check supply pump assy, indikasi fuel pump abnormal, continue check
hose2 & recomendation fuel pump, waiting analysis from UT, waiting part
feed pump , etc , part recommendation from UT, process assembling part
like as fuel pump, etc by UT's mechanic cs mekanik LDA, test, masih low
16 UB2 & Ub0 10-Apr-21 08:40 41Days20hours20Minutes Low power power, check pressure common rail ternyata low di sensornya, waiting part WS Baru Masjito
sensor common rail ETA 2days, sensor sudah datang, continue for install to
unit, check performance unit & running test, ac problem, note : motor
blower ac, groundtest, low power tanpa ada error di display, indication
pressure hyd, ppm clinic by UT, groundtest for pressure hyd low (ok), many
leaking, temuan geram di strainer, moving to ws, flashing, switch sudah
datang, waiting strainer, pin bucket, etc,strainer sdh datang, replace strainer 57%
6

Cek engine kompresi dan hasilnya kompresi hilang, rencana dilakukan

penarikkan ke ws, tap oil engine & hyd, ECU dilepas, remove engine &
travell to ws, bongkar engine, cek bareng2 antara bms & LDA, recom
EXCAVATOR EC460
5 20 UB2 06-Apr-21 13:35 45Days15hours25Minutes Engine problem bareng-bareng, baru engine di bawa ke ws BMS, cylinder head, piston, WS Baru Maulana
BLC
linear, all bushing, oring, gasket broken, engine sdh di moving to ws bms,
bongkar cylinde head, cylinder, piston, linear, all bushing, all gasket broken,
waiting analysis & recom from bms, ordering part

6 EXCAVATOR PC300 23 OK

check data, check part, Main pump dikirim ulang ke jakarta, part main pump
sudah tiba di ws, cek, assembling, running test, travel lh lambat, today check
shaft & pedal main pump by hexindo sensor & replace sensor, travel device by hexindo, cek mekanik
7 EXCAVA ZX 450 LC 25 UB0 & UB2 21-Apr-21 07:11 30Days21hours49Minutes WS Baru Apin/Heli
broken hexindo, groundtest, ac hot, hari ini insya tuhan perbaikkan gajah mungkur,
cek, , recom part & ordering part, untuk part travel device sudah dtg, hari ini
install

check cooler & repair, waiting part gasket oil cooler, sebagian part sudah
8 EXCAVATOR PC200 -8 26 UB2 & Ub0 28-Apr-21 10:25 23Days18hours35Minutes air radiator mix with oil WS Baru Ari W
tiba, assembling, check, waiting part switch, pin bucket, etc, replacehoe arm

EXCAVATOR ZX 470 LC
9 27 OK
- 5G

10 EXCAVATOR EC480DL 28 OK

EXCAVATOR ZX 350H -
11 29 OK
5G

12 EXCAVATOR EC480DL 30 OK

13 EXCAVATOR EC480DL 31 OK

14 EXCAVATOR ZX870LC 32 OK

ADT Populasi : 18 unit

ADT A 35 D/E
Engine in cannibal to ADT-41,
1 VOLVO ADT A35D 24 UB1 01-Jul-19 07:00 690Days22hours0Minutes waiting part & mechanic WS Baru -
etc

Bongkar tire & wheel brake tire, replace seal AXL 3 RH, ETA tanggal 22
2 VOLVO ADT A35D 25 SBD 07-Apr-21 13:45 44Days15hours15Minutes Seal brake Axl 3 RH WS Baru Maulana
hari ini dikirim seal brake dari jakarta, ETA tgl 20 mei 2021 sampai jakarta

3 VOLVO ADT A35D 41 OK

4 VOLVO ADT A35D 42 OK

5 VOLVO ADT A35E 43 OK

6 VOLVO ADT A35E 44 OK

7 VOLVO ADT A35E 45 OK

check & replace, add wet brake, remove wheel hub, cek apakah hanya seal
8 VOLVO ADT A35E 46 UB2 19-May-21 03:53 2Days1hours7Minutes hose brake leak wheel hub saja, brake shoe baret, gear plannet carrier, bearing, disc clutch WS Baru Maulana 3 83%
juga rusak

9 VOLVO ADT A35E 47 OK

check & try for repair by bms, recomendation part, waiting part rocker arm
10 VOLVO ADT A35E 48 UB2 19-Apr-21 02:02 32Days2hours58Minutes npise in engine, camshaft crack WS Baru Maulana
injectior, egr, all, bushing, etc, eta part 23 mei 2021 come to m.e

ADT A 40 G OB.

1 VOLVO ADT A40G 49 OK

2 VOLVO ADT A40G 50 OK

3 VOLVO ADT A40G 51 OK

4 VOLVO ADT A40G 52 OK

5 VOLVO ADT A40G 53 OK

6 VOLVO ADT A40G 54 OK

7 VOLVO ADT A40G 55 OK

8 VOLVO ADT A40G 56 OK

9 VOLVO ADT A40G 57 OK

OB Populasi : 3 unit

SCANIA. P 360 -
NISSAN CWE OB

DT NISSAN CWE 370

1 39 OK 0 100%
QUESTER UD

2 DT SCANIA P. 360 40 OK

3 DT SCANIA P. 360 41 OK

Hauling Populasi : 13 unit

DT NISSAN CWB / CWE HAULING

1 DT NISSAN CWB 520 19 UB1 02-Jun-20 15:00 353Days14hours0Minutes Transmission problem turun transmisi, repair transmission component WS Baru Jauhari delete soon
2 DT NISSAN CWB 520 20 OK

ENGINE NOTHING, TRANMSISSION NOTHING, SHAFT PTO NOTHING, PROPELLER

SHAFT TO GARDAN NOTHING, PROPELLER SHAFT FROM TRANMISSION TO
BANYAK PART SUDAH TIDAK GARDAN NOTHING, HYD DUMP PUMP NOTHING, AKI NOTHING, HANDLE GIGI UP
3 DT NISSAN CWB 520 21 - 15-Nov-19 15:00 553Days14hours0Minutes ADA TO DOWN NOTHING, ACCELERATOR NOTHING, SEALING DUMP NOTHING,
WS Baru delete soon
MATAHARI NOTHING, FLYWHEEL NOTHING, PRODO NOTHING, BOOSTER
COUPLING NOTHING

dinamo cas canibal to DT 20,

4 DT NISSAN CWB 520 22 UB2 08-Aug-20 15:00 286Days14hours0Minutes shaft PTO canibal to DT 20, WS Baru
booster canibal to DT 20

DT NISSAN CWB 520 (

5 33 OK
Tangki Siram )

6 DT NISSAN CWB 520 34 OK

replace seal oil cranshaft, completed, tinggal groundtest, groundtest, masih leaking,
process check, analysis & repair again, waiting seal cranshaft, remove engine,
replace engine yang sudah di assembling & o/h punya DT 19 ke unit DT 35,
completed, waiting terompet, part sdh tiba, install to tm, continue install
transmission to unit, completed, running test, waiting part bolt transmission, infonya
7 DT NISSAN CWB 520 35 UB2 07-Apr-21 16:50 44Days12hours10Minutes seal oil cranshaft problem WS Baru Agus S
hari ini tiba bautnya, cek baut, install, baut yang datang salah ukuran, Baut tm sudah
sampai ukuran 17", check & install to tm, completed, add oil tm, charge battery,
running test dari jam 09-11.00 by jauhari, ready to groundtest, valve angin canibal to
DT-20, replace valve angin, groundtest by opt, waterpump leak, repair, ac hot, insya
tuhan hari ini di cek dan repair tim gajah mungkur, ordering part ac 2 85%

8 DT NISSAN CWB 520 36 OK

DT NISSAN CWE 370

9 37 OK
QUESTER UD

DT NISSAN CWE 370

10 38 OK
QUESTER UD

recomendation for overhaul, process analysis, bongkar & pelepasan

transmission & engine dari unit untuk di overhaul, pembongkaran, shaft,
metal duduk, jalan dll rusak, block machine di bawa ke palembang, tgl
17/3/21 meeting dgn produksi & investigasi mengenai hal ini, proses report
mechanical & cost, block machine dibawa ke palembang, susun reporting,
cranshaft bengkok, block machine standar, final report, waiting part, BO +1
11 DT HINO JD 260 42 UB2 & UB0 10-Mar-21 11:00 72Days18hours0Minutes engine noise bulan cranshaft, part sdh dtg, cek, assembling or overhaul, waiting conrod, WS Baru Agus S
hose, conroad sudah datang, cek, assembling torsi 15 replace metal duduk,
replace & install thermostat, plug, replace & install mounting engine,
cylinder head, hari ini rencana install engine to unit after finish general
service DT Hino. 43, install engine, completed, hose angin di plaster untuk
running & check leaking, running test (ok), completed in ac system,
suspension, hari ini install ac by vendor ac gajah mungkur

12 DT HINO JD 260 43 OK

13 DT HINO JD 260 44 OK

14 DT HINO JD 500 45 OK

15 DT HINO JD 500 46 OK

16 DT HINO JD 500 47 OK
SARANA PENUNJANG OPERASIONAL

MOBIL LV ( LIGHT VEHICLE )

BD Start
NO NAMA UNIT NOMOR POLISI NO UNIT Delay Time Trouble Description Activity Location PIC STATUS REMARKS
Date Time

1 HILUX DOBEL KABIN B 9031 NBA LV 001 JULIARDI OK

noise in area front cabin,

travel to palembang, check machine, check foot, repair body, lantai cabin, AHMAD
2 HILUX DOBEL KABIN B 9038 NBA LV 002 nothing double, brake palembang BD UB0
etc SYAFII
abnormal, etc

3 TRITON DOBEL KABIN BE 9492 JM LV 003 AFUI BD

ADJI
4 STRADA DOBEL KABIN BE 8694 DE LV 004 OK
ALAMSYAH

5 TRITON DOBEL KABIN B 9533 NBA LV-005 SUYANTO OK

AJI
6 TRITON DOBEL KABIN B 9540 NBA LV 006 ALAMSYAH/ OK
plant

SUHARNO
7 TRITON DOBEL KABIN B 9417 IC LV 007 DAN ENDI OK
MUSAROM

TEAM
8 HILINE PICK UP BE 9952 DF LV 008 OK
MEKANIK

TOYOTA DYNA
9 BE 9094 E - LOGISTIK OK
(TANGKI BBM SOLAR)

TEAM
10 TOYOTA TRUCK B 9134 NDB OK
MEKANIK
TEAM
11 STRADA MEGA KABIN BG 9176 LR - OK
MEKANIK

PRODUCTIO
12 BUS KARYAWAN B 7222 CAA LV 012 OK
N

baut roda di tire no 1 slek, seal, lock, nut, ban lepas, unit tidak bisa di
moving, replace brake shoe, bolt, lock brake shoe, seal, etc, ternyata bolt
brake shoe kependekkan, hari ini mau di cari lokal muara enim, tidak jadi PRODUCTIO
13 BUS KARYAWAN B 7009 CGA LV 013 WS Baru BD UB2
cari baut, pakai yang lama, install, completed, running test, brake hot, N
schedule : adjust brake & running test again, bolt brake shoe tidak bisa
dipakai karena kependekkan dan sudah di cari m.e - t.e tidak ada