For Installation Company

Governor Retrofit Contract:
CFE - Azufres Reference Emerson:

Construction design_R1 Page 1 de 12
CFE - Azufres
Governor retrofit
Installation guide
History Revisions
Rev Date Object Design Check Approve
A 22 June 2020 New document Z.SHAVLOVICH
Confidential : EMERSON PROCESS MANAGEMENT

Content
1. INTRODUCTION................................................................................................................. 3
2. SCOPE OF WORK ............................................................................................................. 3

1. INTRODUCTION
This document refers to the hydromechanical part of the DEH of the steam turbine at CFE-Azufres. The document
is intended to instruct the Installation company with the main approaches of new equipment installation.
Following documents are attached additionally:
- 2000050 AD Hydraulic actuator
- 2000051 AD Hydraulic servomotor
- 2000052 AD Control unit
Scope below is described for one Unit. Totally project includes 2 Units.
Installation company is responsible for:
- disassembling old servomotor with related equipment
- fit and installation new hydraulic servomotor with control block, including to providing all necessary metal
constructions for these works and welding
- manufacturing parts:
- plate – 1 pc
- bracket – 1 pc
- connection – 1 pc
- flange – 1 pc
- clamp – 2 pcs
- ribbon ring – 1 pc
- disassembling parts of tubes
- assembling new tubes lines, including of providing tubes; fittings; fasteners which are needed for that and welding
Tubes between pressure line/drain line G1 1/2 can be provided via hydraulic hoses in protected metal or via
common metal tubes’ connections.
2. SCOPE OF WORK
2.1 Disassemble steam valve’s arm from the old servomotor
Disassemble arm

2.1 Remove following parts:

- old servomotor with distributor and pilot, but keep existing mounting bracket
- old position sensors of servomotor and pilot
- old hydraulic accumulator
2.2 Cut parts of existing tubes, the most of them will be reused (as shown below).
Remove old
servomotor with
distributor, pilot and
position sensors
Keep old flange

Remove accumulator
Take out tubes and

ventils; keep ones for
the next woks
Cut pressure tube here

Cut drain tube here
Cut protection tube

here
2.3 Move servomotor from store to site.
2.4 Installed servomotor on the existing bracket:

- fit servomotor with existing bracket
- drill orifices “on place”
- install servomotor
- tune the length of servomotor
- assemble arm of steam valve
2.5 Installed control unit on the servomotor:

- install sealing plates 3,4 and sealing rings 5 in accordance with the drawing 2000050 AD
- install control unit 2 in accordance with the drawing 2000050 AD
- provide additional mounting bracket under the new servomotor and new control unit “on place”
2.6 Install new hydraulic accumulator assembling:

- fit sketch with new accumulator assembling with existing metal construction
- manufacture items listed in the Item 1 of the current document
- install new accumulator’s assembling
2.7 Assemble tubes “on place” with instruction below.
2.8 Install new linear position sensor in accordance with the drawing 2000051 AD
2.9 Replace old direction valves of stop valves with new
2.10 Clearing and pressure tests of new tubes
2.11 Participation in SAT
Turn nuts to limit stroke

of the servomotor
Assemble level with

steam valve
Fit new servomotor

with old parts
Drill orifices “on place”

Provide additional
bracket under new
servomotorr with
control unit from
existing metal
construction
Provide fix and

installation new
accumulator with
existing metal
construction

Assemble pressure
pipe. All tubes and
connectors are scope
of Installation company
Manufacture adopter –
from G2 female to
Tube 60
Old tubes and ventil

Out to control unit – (reused)
G 1 1/2
New connector and

new piece of tube
Place of welding

Assemble drain pipe.

All tubes and
connectors are scope
of Installation company
Old tubes and ventil
Connect with old fitting

Assemble pressure line
G 1 1/2 G 1 1/2
Flexible hose about

5m

Assemble drain line
Connector G 1 1/2 Welding flange with

connector G 1 1/2
Flexible hose about
3m
Assemble protection
line
Connector G1/8
Metal tube Welding adopter

4 3 2 1
2000051 AD
A-A ( 1 : 2 ) B-B ( 1 : 2 )
B 12
F(1:2) 27
45
A
52 46
37 M(1:1) 14
36
28 15
11
52
R R 42
20
33 13
21 40
2
33 41
B 27 21
250 maximum stroke

B
22
N(2:1)
M6 eight places
25
1 24
20 M
43 33
21
44 32 23
21 17
22 30
М6
31
53
30
36 F
First application
2000050 AD
25 x 60
7 R-R ( 1 : 1 )
16 M20x2.5 - 6H x 20 - 25
4 four places
6
16
M5
19
Reference Nr.
372,5
8
385
403,75
35 18
397,5
49
10 51
34
29
35 50
24 3
A
23 A
Signature and date
25 x 65
30 9 28
31 5
N 12
Nr. of dupl.
Technical performance
1. Power supply 24VDC.
2. Valve max stroke 250 mm.
3. Rated pressure 12 bar.
Nr. of original Signature and date Replacement
4. Test pressure 25 bar.

5. All orifices must be covered by plug during transportation.
A 6. Equip with 4 eye bolts M20.
65
7. Coverage: blue color (0,4 m2), instead of internal parts.
B
130
2000051 AD
Letter Mass Scale
Rev Sheet Doc. Nr Signature Date Hydraulic servomotor
Designed Cherniavskii Signed 31.08.2020
Assembly drawing 1:2
Checked Makeev Signed 07.09.2020
Sheet 1 Sheets 3
This drawing contains information proprietary to Emerson Process
Management. It is submitted in confidence and is to be used solely
for this project. This drawing and such information is not to be
reproduced, transmitted, disclosed, or used otherwise without written
Approved Shavlovich Signed 09.09.2020 authorization from Emerson Process Management. EMERSON
4 3 2 1 Копировал FormatA1
2 1
L
G(1:2)
H-H ( 1 : 1 )
60 Damping!zone
H
J J
300 Position!Sensor!Measuring!Range
G
11 47
K K
46
n10,2
22,5
45 45
М4
14
15
11 T(1:1)
40
41
2
42
30 - 1 Damping!zone
27
13 45
n19 46 47
2
B
[ 22]
[ 102]
М24х3 L-L ( 1 : 1 )
4 holes 36
42
13
[ 163]
[ 38]
A
Signature and date
K-K ( 2 : 1 ) 35
12
Nr. of dupl.
M8 A
7
37
1. Processing according to dimensions in square brackets should be done

during installation. Sheet
2000051 AD 2
Rev Sheet Doc.Nr Signature Date
2 1 Копировал Format A1
Item Format Number Name Qnt. Comments
Documentation
Hydraulic servomotor Assembly drawing 1
Sets
1 A3 2000055 Arm. Assembly 1 Mezon
Assembling units
2 A4 BALLUFF BTL7-E570-M0300-B-S32 Micropulse Transducer 1 BALLUFF
Details
3 A2 3000072 Piston 1 Mezon

4 A3 3000073 Inner cylinder 1 Mezon
5 A2 3000074 Bottom cover 1 Mezon
6 A3 3000075 Outside cylinder 1 Mezon
7 A3 3000076 Top cover 1 Mezon
8 A3 3000077 Axis 1 Mezon
9 VSTI33X2ORCF VSTI M-OR EO-Blanking plug for ports 1 PARKER
10 A3 3000078 Damper 1 Mezon
11 A3 3000079 Bracket 1 Mezon
12 A3 3000080 Kernel 2 Mezon
13 A3 3000081 Sensor bracket 1 Mezon
14 BALLUFF BTL-P-1013-4R Magnet 1 BALLUFF
15 BTL-P spaiser Spacer 1 BALLUFF
16 A3 3000082 Mounting bracket 1 Mezon
17 A3 3000083 Pin М20х80 4 Mezon
18 A3 3000084 Pin М24х55 4 Mezon
19 A3 3000085 Pin M24x460 6 Mezon
20 KASTAS-K06-140X152_2X7_3X12 Single acting wiper 1 KASTAS
21 KASTAS-K22-140X160X14 Single acting rod seal 2 KASTAS
22 KASTAS Seals-K68-140X145X15_2 Guide ring 1 KASTAS
23 KASTAS-K69-180X174X19_2 Guide ring 1 KASTAS
24 KASTAS-K17-159X180X8_1 Two piece double acting piston seal 1 KASTAS
25 A3 3000086 Sleeve 2 Mezon
26 A3 3000088 Arrow 1 Mezon
27 A3 3000087 Scale 1 Mezon
28 A3 3000089 Scale bracket 1 Mezon
Standard equipment
29 DIN 3771 - 122 x 3,55 - N - NBR 1

70(1)
30 DIN 3771 - 170 x 3,55 - N - NBR 2
70(3)
31 Кольцо 200-205-36-3 2
ГОСТ 9833-73
32 DIN 128 - A24 6
33 DIN 934 - M24 10
Signature and date
34 DIN 915 - M6 x 16 2
35 DIN 915 - M6 x 12 4
36 DIN 128 - A6 10
37 DIN 914 - M6 x 20 2
38 DIN 128 - A8 2
39 DIN 912 - M8 x 20 2
40 DIN 128 - A4 2
Nr. of dupl.
41 DIN 934 - M4 2
42 DIN 439 - M18 x 1,5 1
43 DIN 128 - A20 4
44 DIN 934 - M20 4
45 DIN 912 - M4 x 35 2
46 DIN 912 - M6 x 30 8
47 DIN 128 - A3 2
48 DIN 912 - M3 x 8 2
49 DIN 912 - M5 x 25 2
50 DIN 128 - A5 2
51 DIN 934 - M5 2
52 DIN 439 - M24 2
53 DIN 912 - M6 x 12 2
Sheet
2000051 AD 3
Rev Sheet Doc.Nr Signature Date
Копировал Формат A3
2 1
Перв. примен. Clamp
R115 - 2
Справ. №
230
270 14
40
A
300 A
Подп. и дата
Инв. № дубл.
Взам. инв. №
Clamp
Лит. Масса Масштаб
Изм. Лист № докум. Подп. Дата
Разраб. zshavlovich 28.09.2020
Пров.
Инв. № подл.
Т. контр. Лист Листов 1

Нач.отд.
Н. контр.
Утв.
2 1 Копировал Формат А3
2 1
Connection
100
Перв. примен.
+2
60
G 1 1/2-11 - x 50 - 70
Справ. №
100
100
A
A
G 1/4-19 - x 26,31
+2
60
Connection
Пров.

Нач.отд.
Н. контр.
Утв.
2 1
Перв. примен. Flange
150
Справ. №
G 1 1/2-11 - x 95,61
A
A
40
Flange
Пров.

Нач.отд.
Н. контр.
Утв.
2 1
Plate
162
12
650
600
500
400
Справ. №
4orif.M12; 20
300
+1
3oriif63
30 30
150
700
A 30 30
625
620
600
580
A
250
230
210
95
25
210
300
Plate
Пров.

Нач.отд.
Н. контр.
Утв.
2 1
Справ. № Ribbon ring
220
0
20

A
A
10
Ribbon ring
Пров.

Нач.отд.
Н. контр.
Утв.

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Governor Retrofit Contract:

CFE - Azufres Reference Emerson:

Confidential : EMERSON PROCESS MANAGEMENT

Confidential : EMERSON PROCESS MANAGEMENT

Confidential : EMERSON PROCESS MANAGEMENT

2.1 Remove following parts:

Keep old flange

Confidential : EMERSON PROCESS MANAGEMENT

Take out tubes and

Cut pressure tube here

Confidential : EMERSON PROCESS MANAGEMENT

Cut drain tube here

Cut protection tube

2.3 Move servomotor from store to site.

2.4 Installed servomotor on the existing bracket:

2.5 Installed control unit on the servomotor:

2.6 Install new hydraulic accumulator assembling:

2.7 Assemble tubes “on place” with instruction below.

2.9 Replace old direction valves of stop valves with new

2.10 Clearing and pressure tests of new tubes

2.11 Participation in SAT

Turn nuts to limit stroke

Assemble level with

Fit new servomotor

Drill orifices “on place”

Confidential : EMERSON PROCESS MANAGEMENT

Provide fix and

Confidential : EMERSON PROCESS MANAGEMENT

Old tubes and ventil

New connector and

Confidential : EMERSON PROCESS MANAGEMENT

Assemble drain pipe.

Old tubes and ventil

Connect with old fitting

Confidential : EMERSON PROCESS MANAGEMENT

Assemble pressure line

Flexible hose about

Confidential : EMERSON PROCESS MANAGEMENT

Assemble drain line

Connector G 1 1/2 Welding flange with

Confidential : EMERSON PROCESS MANAGEMENT

250 maximum stroke

4. Test pressure 25 bar.

1. Processing according to dimensions in square brackets should be done

Hydraulic servomotor Assembly drawing 1

1 A3 2000055 Arm. Assembly 1 Mezon

2 A4 BALLUFF BTL7-E570-M0300-B-S32 Micropulse Transducer 1 BALLUFF

3 A2 3000072 Piston 1 Mezon

29 DIN 3771 - 122 x 3,55 - N - NBR 1

Т. контр. Лист Листов 1

Т. контр. Лист Листов 1

Т. контр. Лист Листов 1

Т. контр. Лист Листов 1

Т. контр. Лист Листов 1

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