ETAMELCO(UA, OA. OM, KW, SL TK ND; MD), SYSCON, LEVANT, MTS, MTULIF, MEGPT. MG-ROVO SAE MEUEIEED 95h MELA, |NEMESA, SAN IAGUEL OOM, NELCOL, COHECD, GHENAE, FERAEWAOG, KWCH, A}, EMEC, UNE, AME MEUK. LAC. MEG, FAN ENNIS FETE: ES MGR, ACEO WEN), NECITC EE, Fuk WIEE SPR EOE AE BUOOP NELSASA, 5D ST, Dee, 12, 2008 NexWay-S (VFGL) Electric System Installation Manual 1. Goneralprocautons « 1-1 Precautions for safety 1-2 Precautions in handing the contol pane 2. Standard process of constuction 3. Preparaton for agustrent + 31 Tools 3-2 Instruments: 29 Ege cin ey 3-40thers 4 Preparation fr test run 41 Conta panel , 442 Cleaning, inspection and ubication of Equipment in shaft 43 Cleaning and inspection of car surroundings 44 Load weighing device---~ 45 Insulation test 46 Stow sequence test ~ 47 Low speed operation 5. High-speed operation + 5+ Insalaon and adjustment ofthe devies $52 Preparation fo high-speed operation 53 High-speed operation + 6. High-speed operation adjustment 6-1 Counterbalance + {6-2 Confirmation of braking torque 6-3 Adjustment of ad weighing device {6-4 Adjustment of ridng contort {6-5 Adjustment for stop poston oo 6-6 Check of TSO . 6-7 Check or load futuation 68 Rowite of Fash-memory {6-9 Magnetic pole acjusting operation 7. Operation check 1 Low-speed automatic operation 12 Aterion announcement basic 28ND ope Opi 8, Check before handing over seeseesiaza YG Hoaiga (© 2003 MITSUBISHI ELECTRIC CORPORATION Consction Maal 763200.) r lo Pa sa) cmIL @ 8 & € a = g 38,388 Istataon Manual acto machinelrake car station oe operator weighing doce CONTROL PANEL EXTERNAL WIRING DIAGRAM ELECTRICAL LAVOUT EXTERNAL WIRING DIAGRAM LANDING DEVICE INSTALLATION DWG TERMINAL STOPPING DEVICE ATTACHMENT DWG WEIGHING DEVICE ASSY Consucton Nanyat 7.032028) CHATO.I~, C4 ABO. ~ * cra p321~ C18-09.428~ creRi~ Ye310¢100 ‘YE3188350 yedoie4ss Yedo1B447 ‘YA030A222 (for 56 ropes) ‘YA039A223 (or 7 ropes) YKARIVAMeot RAR Se: C-7-C3200.1 @) EMC Construction woe 7-03200.3 (3) Doe, 12, 2008 1. General precautions, ‘This Construction manuals fo the electical system of Misubishi Compact Machine Room Elevator (Control name : VFGL). 14. Precautions for safety 1) Even after the power soutee is shut of andthe LED (OCV) on the PCB (Printed Circuit Board(KCR-945X) is tuned off, The ‘lectic charge ofthe main cuit capacitor salve fora while (1 to 2 minutes) andthe high voltage parts remain in each pat. Therefore donot touch the main circuit ofthe inverter Ifitis necessary to do so, check DC voltage atthe DC side of main converter diode module using the digtal volmeter after the CVs tumed of to ensure thatthe cxcui is not ave Even if MCB is shut of, do not touch carelessly because the common circuit i stil alive when the group control is possessed (ACB having), 2} Note thatthe motor and the rageneratve resistance become hot by operating {3} Excopt when rewriting Flash-memory using MC card, do nat place the RM-ANT:-FWR toggle swich in FWR postion. (When ‘ering parameter, set itn RIM and MNT postion. 4) Tum off the PIT switch when you enter the PIT.Construction Many 6-7-0320. 4 Dee. 12, 003 12, Precautions in handing the contol panel ‘AS IGBT moduie is used in the inverter forthe contol panel, flow these precautions to prevent accidents from static elect 1A ar as possible, aot tauching the gators on GBT edule in the fgure shown below) and conducive pao the gate cit! PCB KCR-48x Gant same fg) 2) In prince, IGBT module must be replaced, i necessary, as a part ofthe inverter unt assembly, as enclosed by chain line inthe figure shown below. 3) Remove and throw away the font cover installation screws not fied by the snowman type hols, Never put the removed screws on the top ofthe conto panel 4) Do not connect the power source wih the connectors EP and EP2 disconnected. Inverter unit GBT module Gat creat | Meat Ret: C7-032001 @ LALimatmaan se: C-7-c32001 EBL Constn Mangal 7.03200. 4a 8) Now 10,2004 1-3. Other Precautions 13+, Priory of NomaHhspection switch at inspection mode ‘$88}Safely Switch Box) on car > AUTO-Iaspecton switch in car > MSBMachine room Switch Box, PM-Gearless) -AUTO-HAND switch on R1-PCB in C/P (Worm Gear) That means: Hthe $8 on cars Inspection mode, you can not operate inthe car and athe Machine room. the AUTO-Inspeeton switch in caris Inspection made, you cannot operate atthe Machine oom,senna: 07-3201 @ LAL De. 12, 2008 2, Standard process of constructon (Construction Many -7-03200. 51 Work item Detal tem Entry page Preparation for test un (7) Clearing, inspection and lubrication of Equipment shaft (2) Clearing and inspection of car surroundings (9) Insuiation test (4) Remove motor wires and BK wires 2 4 2 Testa (0) Chek of power sore and conv volage (2) Soquence test (9) Hand operation (@) Chock sat cut {6} Cleaning, inspection and ubicaton of shalt 6 47 «0 50 50 Construction work for ‘hand operation {(1) Adjustment of door operator {2) Istalaton and adjustment of landing device (6) Istalation and adjustment of terminal stopping device ot st EA ‘Adustment of hgh speed (G) Confiomation ofrotary swich of printed crit board (2) Writing foo height memory in hand operation (9) High-speed operation (4) Adjustment of counterbalance (6) Confirmation of braking torque (6) Adjustment of oad weighing device (7) Witng too height memory in bigh-speed operation (6) Adjustment of ide comfort and stop poston (9) Check of Low-speed automate operation (10) Check before handing-over eeaesesea otORR AH: C-7-C3200.1 LIC Constucton oa 6-7-0320. 6 Dec, 12, 2003 4. Preparation for adjustment 34, Tools Use of improper tools may cause danger of fatal accident, Always make sure that proper tools are used, 1) Wrenches One eachot 557, 7X8, 10x12, 10X13, 19% 17and 14x17 Two 1928 2) Screwdrivers Ase of sorewerivers M6 and M7 BOX screwdrivers Minus chive for adjusting the rotary switches on PCB. Mis driver for nger-protec terminal 3) Piers acto pers and other pers 4) Short circuit wires ‘Two or more wires wit ligatorcippers at both ends. 5) Mini clippers (o be used fr trouble shooting) a] Mini. ciooar {6 DYNAMIC contact cimper and pin remover (tobe used for alteration) 7) Seale 150mm Metal ruler ‘3.5m Convex measurewe rtneay se: C7-Ca000.1 @ ERI “Grown bec 2,208 22 atuners 1) ita voter or teste Dal votnetrMrinum npg M histo be measurable vito 0 Teter Mente 20 hs 2)AC ammeter ‘AC 100 (A range, class 25 or above Recommended too! HIOK'-3264 (Note: Measure the current in FAST mode) AC volmetor ‘AC. 300 (V range: The indicator tobe used shall have minimum input impedance 300 K ohms. Recommended tol Yokogawa 7990951 Dont use the folowing tools, Yokogawa 2013-SPFB (mobi iron ype) _: Because input impedance isto low, Yokogawa 2052-07 (mobile iron-stp type) _: Because the influence of induction noise i too high 4) Megger High-votage megger:500V battery contained, minimum intemal resistance 200 K ohms. Do not use manval tuming type. Low-votage megger: 15 V battery contained. ‘tester wih minimum intemal esstance 200 K ohms may be substiuted as low-voltage megget. 5) Fier for measuring motor terminal votage Use this fiter wen measuring the votage atthe terminal. ‘Note: ft must not be used for non-inverler elevators such as AC-2. its used for them, it wl eause the indicated valve to be lower than actual votage by several percent “Note2’: The instalation of is fiter onthe molr side must be at only measuring, remove the fier alter the measurement Moreover, the measurement must not extnd fora longtime. ——— 4 S Tothe motor z To the vatmeer = eS ‘Motor voltage measuring fier (¥X4000846-02) 6) Maintenance computer ‘To be used for updating parameters of the Fash-memory, in case of design changes, and for touble shooting, 7) Mini writer Watanabe-sokki WTR-7! or an equal tem, ad for tovble shooting,‘ok REAR Se: C-7-3200.1 (BS) LIL Construction Mansel ao 7.03200.) 3-3, Equipment of rewriting Flash-memory 1" MC card (Yx9028883 G02) 2) "Pt eabl (YX302B833 G04) [Connect between MC card and Pt-Card] 83) Maintenance computer (Personal compute) 4)"Cable (with connector) (¥X3028833 Go4) [Connect between mainlenance computer and MC card] 5) Power source device (YX401B000 Got) [wrt into the MC card] 6)"Flash wit / readin sofware instalation floppy ask (YX400C886 GOt Lot) Note)“t: Arrangement collectively of (1}(2(4) is (¥X302B8%3 G01) 2: Only necessary itis when installs wring / reading S/W in maintenance computer 3-4, The others 1) Drawings Control panel wing diagrams, layout drawings, ladder drawings, specications, components lst, et. 2) Documents Final tet report, final test result shoot, check sheet, et 3) Safety handbookConstruction | ve 7.03200 9 Deo. 12, 2003, 4. Preparation for test un 4-1. Control panel +) Enoue thatthe contro panel is propely insted and wired and its components (PCB, relays, fuses, et.) are in good condition [No objec shall be placed in vieinty of the] regenerating resistor which willbe not | Note that the regenerating resistor remains het ater the power source is shut of PCB relay unit [Ihe DYNAMIC connectors are nol designed to prevent wrong insertion Special cae is required to insert them] in correct positon [Elecic wires and conductor cables] shall be managed so that they wil ot interfere opening of the PCB rela] unt panels. contol pane! \Whon mutiple cas ae used, the conto pane shal contain optical bers, [Bo rot bind the cable, # necessary] [Do not apply sess to the cable wher [wth excessive force. passing through flexible conductors. Take care to prevent trom being entangled by he duct cover, et. smotnetn se: C-7-03200.1 @&) Em