DREDGING

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 DREDGING

CUTTER DREDGERS

MTG develops innovative systems and technological services that help increase protection Teeth, adapters and cutter heads for Cutter Section Dredgers.
and productivity in dredging applications (Cutter Dredgers, Hopper Dredgers, Clamshell or
Grab Dredgers, Backhoe Dredgers).

HOPPER DREDGERS

Teeth and adapters for dragheads.

More production
The patented tooth - adapter set is the best system in terms of robustness and resistance
on the market, which increases machine productivity and effectiveness in dredging.

CLAMSHELL OR GRAB DREDGERS

Longer wear life Teeth and adapters for clamshell Dredger buckets.
New tooth designs that provide greater protection for the adapter, minimizing its wear
and increasing its wear life in the cutter head.

Reliability BACKHOE DREDGERS

Tooth and adapter systems with stabilization in all load directions make our systems the
most robust and resistant on the market, in the most demanding applications. Systems Teeth and adapters for Backhoe Dredger buckets.
supervised by our sales and technical team with the highest quality and experience in
dredging systems.

Safety and fast tooth changes MTG SYSTEMS BY APPLICATION IN DREDGING MACHINERY
Quick and safe tooth changes thanks to the hammerless locking systems, that bring
safety and efficiency to the system, reducing tooth replacement time and the possibility
of them getting lost. Dredging system MTG Systems MTG Plus

Retrofit Helilok* Teeth

Cutter Dredgers MTG Systems DMet Retrofit Spherilok* Adapters
Dredge Superconical*

MTG Systems DMet

Hopper Dredgers -
MTG Systems StarMet

Clamshell or Grab Dredgers MTG Systems StarMet -

Backhoe Dredger MTG Systems StarMet -

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 DREDGING

MTG SYSTEMS DMET

A robust, resistant and reliable system. Stabilization in all load directions make the system the most robust and
resistant on the market, in the most demanding applications. The tooth-adapter fitting system contact surfaces are
Innovative and patented MTG Systems for the Dredging sector for Cutter Dredgers perpendicular to the direction of the main forces, allowing better load distribution and reducing the possible plastic
and Hopper Dredgers. Complete protection solutions for the Cutter-head that deformation of the fitting system.
increase protection and productivity even in the most extreme conditions.

Stabilization plains
in all load directions
HAMMERLESS
LOCKING SYSTEM
2
Adapter
1
3

VERTICAL LOCKING SYSTEM

Tooth The large vertical and lateral stabilization surfaces in the tooth's shank reduce the hammering effect in the fitting
1. Hammerless conical pin for an
easier extraction.
system and protect the system from overloading, preventing breakage.
2. Standard shaped square hole.
3. Exclusive MTGtwist retainer for
DMet systems.

Machine Applications Systems

LARGE CONTACT SURFACES
“Tube type” DMet
Rock cutter - heads
Cutter Dredgers “Spherilok* type” **
Sand & Clay cutter - heads “Wing type” DMet
** For more information, please contact MTG.

INNOVATIVE SYSTEM THAT INCREASES PRODUCTIVITY The most robust and resistant system

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 DREDGING

MTG SYSTEMS DMET

Durability. Self-sharpening tooth design and adapters with better protection. • Reuse of the pin. The pin can be used several times, even in the most extreme conditions. Thanks to the vertical
• Optimized and self-sharpening tooth design offers a better wear material ratio, offering the most efficient solution. position of the pin, access for assembly and disassembly is easier, avoiding pin loss during tooth replacement.
Following is a view of the vertical pin locking system:
• In very abrasive applications, we offer teeth with hard metal inserts (Carbide Metal Matrix Composite), that
increases the wear life of the tooth. The high level of quality control during manufacturing avoids any splintering
Hammerless pin
effect of the insert, allowing maximum wear of the tooth. With upper cavity to attach square-headed extraction tool.

• Tooth deflectors protect the adapter from wear and extend its wear life. Plus, the need for any kind of protection
Only one tool and one operator needed.
Upper tab
Makes pin removal easier and seals the inside of the locking system.
("chocky bars" or "hard facing") on the adapters is eliminated. Thanks to the overprotection of the adapters -
considerably reducing repair and maintenance costs for the cutter head.
INDICATOR
Acts as a position indicator. SEMICIRCULAR RETAINER
One position.

Conical Pin
No risk of loss.
Makes extraction easier. Only one position.

Optimal functioning. The new MTG Systems DMet system minimizes the risk of tooth breakage in severe work conditions.
• The smooth system design allows material to flow towards the inside of the cutter head - increasing suction
efficiency and cutter head productivity.
• The optimal functioning of the system, the increase in wear material in the teeth and the long duration of the
adapters, reduce the vibrations from the dredger and reduce the cost/m3, increasing the system's productivity.

Quick, easy and safe tooth replacement. The hammerless locking solution makes tooth assembly and disassembly
easier, reducing your machine's downtime. The locking device is easy and safe and its use is totally intuitive, avoiding
any kind of error during installation, increasing ease of replacement.
• Tooth replacement can be carried out by a single operator.

Tooth REPLACEMENT: faster and easier Optimum performance in severe conditions

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 DREDGING

Patented MTG Systems DMet Dredging system

RANGE OF TEETH AND ADAPTERS

P PC C F
Pick Point Pick Point with insert Chisel Flared

TBL TBR** WIL WIR

Tube Left Tube Right Wing Left Wing Right

ACCESSORIES

MTG Systems DMet pin MTG Systems DMet Retainer Extraction Tool

Other systems in Dredging for Cutter Dredgers

MTG Plus Retrofit Helilok* range of teeth and adapters

P C SR
Pick Point Chisel Spherilok*

Dredge Superconical* range of teeth and adapters

C F PS PA WL
Chisel Flared Symmetrical Pick Point Asymmetrical Pick Point Left Wing

** Under development.

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 DREDGING

MTG SYSTEMS STARMET - DREDGING RANGE OF TEETH

MTG Systems patented that increases productivity, efficiency and wear life in Backhoe
Dredgers and Clamshell or Grab Dredgers; system also adequate for Dragheads.

E/E1 EX U P F
Extra Extra X Universal Penetration Flared

MECHANICAL SHROUD ADAPTER

3

1 2
4 V VC W CX I
Vector Vector Coal Double Vector Chisel Impact

LATERAL LOCKING SYSTEM

TOOTH 1. Hammerless conical pin for

an easier extraction. RANGE OF ADAPTERS
2. Standard shaped square hole.
HAMMERLESS
3. MTGtwist retainer made of
LOCKING SYSTEM
Elastomet and polyurethane.
4. Plug to prevent the square
pin hole filling with soil,
saving cleaning time during
disassembly.
EXTRACTION TOOL

WN UC WC WRD/WLD
Weld-on nose Universal Central Central Delta

Increased Safety
Thanks to the MTGtwist tooth-adapter locking system:
• There is no chance of accidents being caused by flying metal particles.
• Comfort. Less effort is required when replacing teeth as compared to when a hammer is used. WC/M WRD/M WS CC
• Ease of use. Only one operator is needed to replace the tooth. Central with mechanical shroud WLD/M Lateral Straddle Lateral Cast Corner

• Greater safety in the locking device. Tested system that offers an excellent retention and prevents tooth loss. Delta with mechanical shroud

MTGtwist hammerless locking system.

Longer wear life
• Teeth. Optimized design with better penetration, self-sharpening and higher ratio of wear material.
• Adapters. Designed to protect the system's weld and protect from lower and lateral wear and tear, increasing the HD M MS
wear life of the adapter.
• Fitting system. Designed to provide an optimal distribution of the forces, thus obtaining the maximum resistance Wear bottom leg shroud Mechanical shroud Mechanical shroud Straddle and Cast Corner

and robustness.
• Locking system. Reuse of the pin. In normal working conditions, the pin can be reused at least twice.
ACCESSORIES
Greater savings and productivity
• Teeth. The penetrating design of the tooth increases the machine's productivity.
• Adapters. The optimized design and its long wear life reduces the amount and length of stops, generating savings in
maintenance downtimes.
• MTGtwist locking system. The MTGtwist hammerless locking solution facilitates the assembly and disassembly,
reducing your machine's downtime. Locking system Extraction Tool
• Wear parts manufactured using MTG Steels. They last longer and break less.

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 DREDGING

PRODUCT RANGE TABLES

MTG Systems DMet Teeth MTG Plus Retrofit Helilok* Teeth

Design 5** 7** Design 62 68

P MD5AP MD7AP4 P MSV62P1 MSV68P1

PC MD5APC MD7APC4 P - MSV68P2

C MD5AC MD7AC C MSV62C -

F MD5AF MD7AF C MSV62C23 MSV62C24

MTG Systems DMet Adapters MTG Plus Retrofit Helilok* Adapters

Design 5** 7** Design 62 68

TBL 1MD5ATBL4* 1MD7ATBL4 SR 1MSV62SR 1MSV68SR

TBR 1MD5ATBR4* 1MD7ATBR4*

WIL 1MD5AWIL 1MD7AWIL

MTG Plus Dredge Superconical* Teeth

WIR 1MD5AWIR 1MD7AWIR

Design 44D 54D
* Under development.

C MS44C MS54C

**Equivalence size vs. power for Cutter Dredger

F MS44F MS54F

PS MS44PS MS54PS
Cutter head Power hp

AP - MS54PA
Applications 3000 4000 5000 6000 7000 8000

Sand & clay MD5 MD7

MTG Plus Dredge Superconical* Adapter

Soft rock MD5 MD7

Design 54

Hard rock MD5 MD7 -

WL 1MS54WL

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 DREDGING

PRODUCT RANGE TABLES

MTG Systems StarMet - Dredging Teeth MTG Systems StarMet - Dredging Adapter

Design 15 20 30 40 50 60 120 180 240 500 Design 60 120 180 240 500
E MA15E MA20E MA30E MA40E MA50E MA60E MA120E1 MA180E1 MA240E1 MA500E1 1MA60WC70 1MA120WC90 1MA180WC100 1MA240WC120 1MA500WC140

EX - - - - MA50EX MA60EX MA120EX MA180EX MA240EX MA500EX 1MA60WC65 1MA120WC80 1MA180WC90 1MA240WC100 1MA500WC130
WC
U MA15U MA20U MA30U MA40U MA50U MA60U MA120U MA180U - - 1MA60WC60 1MA120WC70 1MA180WC80 - 1MA500WC120

P - - - - - - MA120P MA180P MA240P MA500P 1MA60WC50 1MA120WC65 - - 1MA500WC100

V MA15V MA20V MA30V MA40V MA50V MA60V MA120V MA180V MA240V MA500V 1MA60WC70/M 1MA120WC90/M 1MA180WC100/M 1MA240WC120/M 1MA500WC140/M

VC - - - MA40VC MA50VC - - - - - 1MA60WC65/M 1MA120WC80/M 1MA180WC90/M 1MA240WC100/M 1MA500WC130/M

WC/M
W MA15W MA20W MA30W MA40W MA50W MA60W MA120W MA180W - - 1MA60WC60/M 1MA120WC70/M 1MA180WC80/M - 1MA500WC120/M

I - - - - MA50I MA60I MA120I MA180I - - 1MA60WC50/M 1MA120WC65/M - - 1MA500WC100/M

CX - - - - - - - - - MA500CX 1MA60WRD70 1MA120WRD80 1MA180WRD90 1MA240WRD100 -

WRD
F MA15F MA20F MA30F MA40F MA50F MA60F - - - - 1MA60WRD65 1MA120WRD70 1MA180WRD80 - -

1MA60WLD70 1MA120WLD80 1MA180WLD90 1MA240WLD100 -

WLD
1MA60WLD65 1MA120WLD70 1MA180WLD80 - -

MTG Systems StarMet - Dredging Adapter WRD/M

1MA60WRD70/M 1MA120WRD80/M 1MA180WRD90/M 1MA240WRD100/M -

1MA60WRD65/M 1MA120WRD70/M 1MA180WRD80/M - -

1MA60WLD70/M 1MA120WLD80/M 1MA180WLD90/M - -

WLD/M
Design 15 20 30 40 50 1MA60WLD65/M 1MA120WLD70/M 1MA180WLD80/M - -
1MA15WC32 1MA20WC40 1MA30WC45 1MA40WC50 1MA50WC65
UC - - - - -
- 1MA20WC35 1MA30WC40 1MA40WC45 1MA50WC60
WC WN 1MA60WN 1MA120WN - 1MA240WN 1MA500WN
- 1MA20WC32 - 1MA40WC40 1MA50WC50
- - 1MA180WS90 1MA240WS100 1MA500WS140
- - - - 1MA50WC45 WS
- - - - 1MA500WS120
- - - 1MA40WC50/M 1MA50WC65/M
M 4MA60M 4MA120M 4MA180M 4MA240M 4MA500M
- - - 1MA40WC45/M 1MA50WC60/M
WC/M MS - - 4MA180MS - 4MA500MS-A
- - - 1MA40WC40/M 1MA50WC50/M
- - - 1MA240CC120 -
- - - - 1MA50WC45/M CC
- - - 1MA240CC100 -
- - - - 1MA50WRD60
WRD HD - 4MA120HD 4MA180HD - 4MA500HD
- - - - 1MA50WRD50

- - - - 1MA50WLD60
WLD
- - - - 1MA50WLD50

- - - - 1MA50WRD60/M
WRD/M
- - - - 1MA50WRD50/M

- - - - 1MA50WLD60/M
WLD/M
- - - - 1MA50WLD50/M

UC 1MA15UC 1MA20UC 1MA30UC - -

WN 1MA15WN 1MA20WN 1MA30WN 1MA40WN 1MA50WN

- - - - -
WS
- - - - -

M - - - 4MA40M 4MA50M

MS - - - - -

- - - - -
CC
- - - - -

HD - - - - -

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MTG (*) METALOGENIA, S.A. is the sole holder of the brands that identify its products. Similarly, METALOGENIA, S.A.
Ctra. Nac. II, Km. 636.6 holds all the industrial property rights that may be derived from its products, such as designs, utility models or
08330 Premià de Mar patents. The unauthorized use thereof may constitute a violation of METALOGENIA, S.A.’s industrial property rights.
Barcelona – Spain The brands identified with an asterisk do not belong to METALOGENIA, S.A. and this organization refers to them
Tel. (+34) 93 741 70 00 only to identify the destination of its products, without there being any relationship between METALOGENIA. S.A.
Tel. (+34) 93 741 70 06 and the legitimate owners of any such brands.
Fax. (+34) 93 752 15 74
mtg-dredge@mtg.es
www.mtg.es Published November, 2015 GD-FLYERDRED-ING-11/15 V.1