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Article history: A global trend for developing sustainable transport infrastructure by adopting various sources of recycled
Received 8 January 2020 material is being promoted by researchers and media daily. Recycling End of Life Tyres (EOLTs) in the
Received in revised form form of Crumb Rubber (CR) builds on decades of past tradition. Local councils in Australia welcome
13 May 2020
recycling practices and sustainability although a general lack of guidelines is commonly acknowledged
Accepted 28 May 2020
for low-traffic roads. This paper evaluates the benefits of low-content crumb rubber modified bitumen
Available online 1 July 2020
(CRMB) for its application on Australian local roads, often exposed to very hot summer temperatures.
^ as de
Handling editor: Cecilia Maria Villas Bo Blending conditions play a vital role in CRMB; these include temperature, mixing duration and applied
Almeida shear rate or shear mixer speed. In this study, the influence of blending conditions on the physical,
chemical, thermal and rheological properties of low-content CRMB is investigated. Two shear mixing
Keywords: rates (700 and 3500 rpm) and three mixing durations (30, 60 and 90 min) were chosen and rubber-
Recycling modified blends were prepared with 7.5% CR. Rheological tests such as master curve, black diagram,
Crumb rubber Cole-Cole analysis, and Multiple Stress Creep Recovery were investigated. It was observed that the
End-of-life tyres
mixing duration has minimal effect on low-content CRMB, however, the applied shear rate has an impact
Multiple stress creep recovery
in the sense that it produces a relatively stiffer e and oxidised e blend at higher mixing speeds. This was
Bitumen
also correlated to the outcome from Fourier Transform InfraRed analysis (FTIR). Overall, the use of low-
content CRMB in local Australian roads can significantly improve the rutting performance while facili-
tating the recycling of end-of-life tyres.
© 2020 Elsevier Ltd. All rights reserved.
* Corresponding author.
E-mail address: filippo.giustozzi@rmit.edu.au (F. Giustozzi).
https://doi.org/10.1016/j.jclepro.2020.122484
0959-6526/© 2020 Elsevier Ltd. All rights reserved.
2 M. Jamal, F. Giustozzi / Journal of Cleaner Production 271 (2020) 122484
types of processes occur; swelling and depolymerization or blending periods (1, 30, 60, and 90 min) at 177 C and a mixing rate
devulcanization. The swelling process is dominant at temperatures of 700 rpm. Viscosity values at 135 C and 120 C were used as
below 190 C while depolymerization occurs at temperatures evaluating parameters. Similarly, Kok et al. (Ko € k et al., 2018) used
higher than 190 C (Jamrah et al., 2015). However, a longer inter- 10% of CR to modify bitumen at 180 C for 30 min, 60 min, 90 min
action time may also result in the depolymerization of CR particles, and 120 min mixing time and 1000 rpm, 2000 rpm and 5000 rpm
even at temperatures below 190 C (Wang et al., 2019b). rotation speed. The evaluation parameters used in this study were
Swelling of CR is basically a diffusion process where oils (mal- penetration, softening point, ductility, viscosity and G*/sin (d). It
tene fraction) from bitumen migrate into CR particles, which then was concluded that penetration and softening point test did not
results in the swelling of CR particles (Artamendi et al., 2006). The show the effectiveness of CR obtained at various mixing conditions.
swelling process is influenced by the bitumen type, CR source and Moreover, an overall stiffening of the binder at high mixing speeds
composition, CR production method, CR particle size and was associated to oxidation although this observation was not fully
morphology (Airey et al., 2003; Behl et al., 2013; Liu et al., 2009; justified by any chemical test such as FTIR, Gas Chromatography or
Loderer et al., 2018; Santagata et al., 2012). A soft bitumen SARA analysis. Gonzalez et al. (Gonza lez et al., 2012) also investi-
commonly interacts better with the rubber particles compared to a gated the effect of the gap between the rotor and stator of the
hard bitumen because the rate of swelling is high in case of a low- mixer, digestion time and temperature, and reported that a
viscosity bitumen (Thives et al., 2013). Similarly, a larger particle blending time longer than 45 min at 180 C leads to an exponential
will take more time to swell as compared to a finer particle because increase in viscosity due to “primary ageing” of the bituminous
the rate of maltenic oil penetration into CR particles is inversely base. At the same time, a decrease in viscosity takes place because
proportional to the CR particle size (depth of penetration) (Bressi of the increase in the amount of rubber digestion. Nevertheless, the
et al., 2019). And even if all the material-relevant factors are kept gap between the rotor and stator seems to hold small influence
constant, then the blending conditions - which include blending over the amount of rubber digestion.
temperature, digestion time, applied shear rate and CR content - It is very clear from previous literature studies that the blending
would play a significant role. Blending temperature is considered as temperature is one of the critical factors in influencing the CRMB
one of the most influential factors (Lo Presti et al., 2012). Navarro properties. Moreover, it is of a consensus that higher temperature
et al. (Navarro et al., 2007), conducted a very important study to (>190 C) depolymerizes the CR particles and ages the binder. This
understand the influence of blending temperature and processing alters the purpose of modification because the CR properties are
devices on the properties of CRMB. Temperature was varied from not properly reflected in the final rubber-modified bitumen.
90 to 250 C and CR was mixed using a four-blade impeller, a helical As most of the studies address the performance of CRMB at high
stirrer, an anchor stirrer and a pilot plant. He reported that the CR dosage (i.e. more than 15%) and compare its performance with
particles in CRMB does not swell further if the temperature is kept polymer-modified bitumen, the use of the CR technology in asphalt
between 90 and 120 C. However, higher processing temperature is not well-adopted by local councils as the roads they administer
(i.e. 160-180 C) leads to a partial depolymerization/devulcaniza- are mainly composed by standard e unmodified e bitumen. The
tion (approx. 4%) of the rubber network, increasing the number of use of CRMB at high percentage of CR is therefore seen as an un-
components that are incorporated into the bitumen phase necessary cost increase in their limited annual budgets. Due to the
(bitumen matrix) and consequently reducing both solid concen- recent government push in implementing recycling practices,
tration and rubber particle size. The mixing devices were found to councils are now looking at incorporating small amount of recycled
be not influencing the mixing process as all the blends mixed with material in their roads (Rahman et al., 2020). An attempt has been
different mixing devices were giving the same amount of solubi- made in this paper to introduce low-content CRMB as a possible
lized CR and rheological performance. Conversely, other authors construction and maintenance alternative to use more recycled
have found a clear dependence of binder properties from the mixer materials and facilitate the disposal of end-of-life tyres, while
speed and the applied shear rate (Lo Presti et al., 2012). According keeping costs under control. In Australia, due to the rapid increase
to Mohammadi and Khabbaz (2013), it takes two days for bitumen in population and traffic, the local roads system is under extreme
to dissolve 30% of the rubber at low agitation (i.e. 500 rpm) and 4 h pressure to guarantee new households a durable infrastructure.
if the agitation is increased to 1500 rpm at 190 C. Agglomeration is Although the initial cost would be higher compared to roads con-
another mechanism that can contribute to the increase of viscosity structed with standard bitumen, the overall pavement thickness
during the modification process. Therefore, a high shear rate en- can be decreased due to the rubber modification and durability
sures the proper dispersion of the rubber within the bitumen increased; this is expected to possibly equalize the whole-of-life
matrix and helps in improving the storage stability of the final costs (Dehghani et al., 2013; Giustozzi et al., 2012). In an effort to
blend (Lo Presti et al., 2012). help develop specifications for local administrations, this study is
Additional influential factors e other than temperature and focused on modifying bitumen with low content of CR and on
mixing devices e are the mixer speed and mixing duration. Mashan testing its rheological performance and blending parameters, such
and Ali (Nuha S. Mashaan et al, 2011) studied the effect of blending as the influence of blending duration and applied shear rate. These
time and CR content on the CRMB properties. He used CR from 4 to parameters could be considered by future specifications for local
20% by weight of bitumen, and two mixing times - i.e. 30 and roads, rather than relying on international standards previously
60 min - and mixed using a propeller blade mixer at 200 rpm. He developed for high CR contents. The available worldwide CR
reported that the mixing duration does not significantly affect specifications were critically reviewed and the following di-
CRMB properties while CR content does. Tayh and Yousif (2018) vergences were identified:
conducted a laboratory study to examine the effect of varying
mixing speeds (250, 750, and 1250 rpm) and blade levels (low, mid, i International specifications recommend a CR dose of 17e22%;
and high position) on 10% CRMB properties. The rubberized their recommended blending conditions are thus based on such
bitumen was characterized in terms of viscosity and resistance for high concentration, which cannot directly be transposed for
rutting at high in-service temperature. The outcomes of this study blending low CR contents (i.e. 7.5%).
showed that the blade level had no considerable impact on the ii The available specifications do not specify any speed of the shear
properties of the modified binder, while the shearing rate was of mixer when characterizing the properties of CRMB. In fact,
great effect. Kim and Lee (2015) produced 10% CRMB with four probably due to the high concentration of CR, this factor only
M. Jamal, F. Giustozzi / Journal of Cleaner Production 271 (2020) 122484 3
plays a secondary role on the final blend performance. However, decomposition peaks was identified as oils (300 C), Natural and
7.5% (or lower contents) is a relatively smaller quantity and the Synthetic Rubber (between 300 and 750 C), Carbon Black
susceptibility of primary ageing of the base binder while mixing (>750 C) and Inert filler (Ash) (Ghavibazoo and Abdelrahman,
at high speed may be worth exploring. 2013).
iii The worldwide specifications are mostly reliant on viscosity According to Genever et al. (Genever, 2017), the amount of
values to prove the correct blending of CR in the bitumen. natural rubber, synthetic rubber, and carbon black in Australian
Although viscosity is an important parameter for evaluating passenger car tires is around 20.5, 37.2 and 29.8%, respectively,
binder workability, it cannot be solely used to predict the in- while Australian truck tires show a different composition of 42,
service performance of the binder within the asphalt mixture. 18.9, and 34.8%, respectively. Hence, the composition of the CR used
Therefore, this study used a more comprehensive approach for in this study was defined as being closer to that of truck tyres.
the development of CRMB specifications based on performance
properties: 2.2. Bitumen C-320
⁃ G*: Complex shear modulus, which relates to the stiffness of
the material at various temperature and frequency values; Standard Australian bitumen C320 was collected from SAMI
⁃ d: Phase angle, which relates to the viscoelastic properties of Bitumen Technologies Pty Ltd. Its physical properties are provided
the material; in Table 2.
⁃ Jnr and %R: Non-recoverable creep compliance and Percent
Recovery, which relates to rutting/resistance to permanent
deformation in the field. 2.3. Sample preparation
Table 2
Physical properties of bitumen C320.
Fig. 4. Master Curves of C-320 bitumen modified with 7.5% of CR at a) 700 rpm and b) 3500 rpm for 30, 60 and 90 min mixing.
Fig. 5. Influence of shear mixer speed on blends’ master curve prepared using 700 and 3500 rpm mixed for a duration of 60 min.
Fig. 8 shows that the blending duration does not affect the shape agreement with previous studies where neat bitumen showed a
and magnitude of CRMB black diagrams at both low and high smooth transition when it switches from a viscoelastic solid to
mixing speeds. However, there is a difference between the shape of viscoelastic fluid, hence showing a thermo-rheological simple
a CRMB black diagram and that of C320. The black diagram of behaviour (Nivitha et al., 2018). Moreover, at 60 C, the phase angle
standard C320 bitumen is continuous and smooth which is in of C320 is close to 90 which shows that the material is in the fluid-
M. Jamal, F. Giustozzi / Journal of Cleaner Production 271 (2020) 122484 7
Fig. 8. Black Diagrams of C320 Bitumen modified with CR at a) 700 rpm b) 3500 rpm.
Fig. 10. Cole-Cole plot for C320 bitumen modified with CR at a) 700 rpm and b) 3500 rpm and mixed for 30, 60 and 90 min..
different durations and with different mixing rates is shown in greater the defects at molecular level, the poorer will be the
Fig. 10. interaction between bitumen and CR and higher will be the h value.
It can be noted from Fig. 10 that the blending duration has According to Rolere et al. (Rolere et al., 2017), h can be calculated by
minimal effect on the relative contribution of viscous and elastic simply plotting the G0 -G00 on a linear scale and fitting it to the
components at the entire range of stiffness values. However, the fourth-order polynomial; finally, the following equation is used to
major portion at lower stiffness values of C320 bitumen shows a calculate h;
greater viscous component which means that the material behaves
’
more like a liquid and loses its ability to store the applied energy. A 2 dG
h¼ arctan lim : (6)
major portion of this energy is dissipated, which appeared in the p dG} G’/0
form of greater loss modulus (G00 ) value. The addition of CR into
C320 bitumen increased the overall stiffness as well as the ratio The h values for the different blending conditions are presented
between the viscous and elastic component and made the binder in the following table.
more elastic at lower stiffness values. The credit for this improved It may be noted from Table 3 that the interaction between CR
elastic nature of the material goes to CR. When CR is added into particles bitumen is affected by both mixing duration and mixer
bitumen, oils from the bitumen migrates into the CR due to diffu- speed. At 700 rpm, the h value decreases after 60 min showing an
sion process which makes the particles swell, hence reducing the
inter-particle distance and increasing viscosity of the bituminous Table 3
component. The increase in viscosity of the bituminous component Influence of mixing duration and mixer speed on h values of CRMB.
provides sufficient resistance to flow, while the CR particles provide
Mixing Duration Mixer Speed
resistance to deformation and ability to store the applied the en-
ergy which makes the overall response of the material more elastic. (minutes) 700 3500
(rpm)
Perez et al. (Perez et al., 1988) studied polymers rheology and
30 0.5564 0.5649
introduced a new parameter ‘h’; the study found that h is linked to 60 0.5515 0.5716
the topographic defects of the polymers at the molecular level. The 90 0.5572 0.5793
10 M. Jamal, F. Giustozzi / Journal of Cleaner Production 271 (2020) 122484
Fig. 12. Influence of mixing speed and mixing duration on Jnr and %R of CRMB
M. Jamal, F. Giustozzi / Journal of Cleaner Production 271 (2020) 122484 11
improved interaction and increases at 90 min which is linked to significant improvement can be observed in the percent recovery of
disturbance in the developed polymeric network (i.e. depolymer- C320 bitumen with the addition of CR. As far as the influence of
ization) with increased mixing duration. Moreover, by increasing mixing is concerned, no significant difference in terms of Jnr and %R
the mixer speed to 3500 rpm, the developed polymeric network is value was observed with increasing the shear rate and mixing
optimal after just 30 min of mixing. This shows that e at low CR duration although a slight improvement was noticed when
content e increasing the mixer speed reduces the mixing time increasing the mixing speed (i.e. reduced Jnr and increased %Re-
required for swelling CR particles. However, the overall h values of covery at 3500 rpm) or extending the mixing time (i.e. reduced Jnr
CRMB blends prepared at 3500 rpm are higher than those of blends and increased %Recovery after 90 min). The influence of different
prepared at 700 rpm, showing relatively poor interaction. stress levels on the non-recoverable strain and recovery is shown in
From Fig. 11 it can be inferred that the influence of shear mixer Fig. 13.
speed on the Cole-Cole plot is limited. Moreover, at lower stiffness It can be noted that C320 bitumen has similar Jnr value at all the
values, the CRMB Cole-Cole plot is more inclined towards the 45o- stress levels, which produces further evidence that the test tem-
line showing the elastic contribution due to CR modification. perature is quite high for it to resist to any applied stress. Similarly,
%R of C320 is minimal and was further reduced when the stress was
3.4. Rutting potential (multiple stress creep recovery) increased from 0.1 to 6.4 kPa. As far CRMB is concerned, it can be
concluded that a significant decrease in Jnr and increase in %R were
Jnr and %R were calculated from the MSCR test data at each stress observed compared to standard bitumen, hence possibly improving
level for all the samples and are plotted in this section. Error bars resistance to rutting in the field. Moreover, the shear mixer speed
are also added to show the variability within the three replicates at was deemed to have an influence on Jnr and %R, although minimal
each test condition. It can be noted from Fig. 12 that C320 bitumen in magnitude. The blend prepared at 3500 rpm had lower Jnr and %R
has very high non-recoverable deformation and minimal %R at value compared to the blend prepared at 700 rpm. This shows that
60 C. With a softening point of just 48 C, standard bitumen cannot the 3500-rpm blend retains stiffer and less elastic behaviour at
withstand plastic deformation at high temperature. Air tempera- 60 C; this agrees with the observations made in the master curve
ture in excess of 40e45 C is not uncommon during hot Australian and black diagram sections and FTIR analysis. When increasing the
summers. stress level up to 6.4 kPa, the benefits provided by the crumb rubber
With a minimal addition of 7.5% of CR, CRMB non-recoverable modification are evident.
strain is reduced to half of the original C320. Moreover, a
12 M. Jamal, F. Giustozzi / Journal of Cleaner Production 271 (2020) 122484
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CRediT authorship contribution statement Kim, H.H., Lee, S.J., 2015. Effect of crumb rubber on viscosity of rubberized asphalt
binders containing wax additives. Construct. Build. Mater. 95, 65e73. https://
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Muhammad Jamal: Conceptualization, Formal analysis, Data Ko€k, B.V., Yilmaz, M., Akpolat, M., Sav, C., 2018. Effects of preparation conditions on
curation, Investigation, Methodology, Writing - original draft, the properties of crumb rubber. Modified Binder 12, 295e300.
Li, Q.Z., Y.C., X., 2009. Rutting in asphalt pavement under heavy load and high
Writing - review & editing. Filippo Giustozzi: Conceptualization, temperature. In: GeoHunan International Conference. https://doi.org/10.1061/
Formal analysis, Data curation, Methodology, Writing - review & 41042(349)6.
editing, Project administration, Funding acquisition, Supervision. Liu, S., Cao, W., Fang, J., Shang, S., 2009. Variance analysis and performance evalu-
ation of different crumb rubber modified (CRM) asphalt. Construct. Build.
Mater. 23, 2701e2708. https://doi.org/10.1016/j.conbuildmat.2008.12.009.
Declaration of competing interest Lo Presti, D., 2013. Recycled Tyre Rubber Modified Bitumens for road asphalt
mixtures: a literature review. Construct. Build. Mater. 49, 863e881. https://
doi.org/10.1016/j.conbuildmat.2013.09.007.
The authors declare not to have any conflict of interest. Lo Presti, D., Airey, G., Partal, P., 2012. Manufacturing terminal and field bitumen-
tyre rubber blends: the importance of processing conditions. Procedia Soc.
Behav. Sci. 53, 485e494. https://doi.org/10.1016/j.sbspro.2012.09.899.
Acknowledgments
Loderer, C., Partl, M.N., Poulikakos, L.D., 2018. Effect of crumb rubber production
technology on performance of modified bitumen. Construct. Build. Mater. 191,
Muhammad Jamal would like to acknowledge the support given 1159e1171. https://doi.org/10.1016/j.conbuildmat.2018.10.046.
Mashaan, N., Ali, A.H., Karim, M.R., Abdelaziz, M., 2011. Effect of blending time and
by Tyre Stewardship Australia under the scholarship “Crumb rub-
crumb rubber content on properties of crumb rubber modified asphalt binder.
ber asphalt binder characterisation and specifications for road Int. J. Phys. Sci. 6, 2189e2193.
pavement applications”. Mohammadi, I., Khabbaz, H., 2013. Challenges associated with optimisation of
blending, mixing and compaction temperatures for asphalt mixture modified
with crumb rubber modifier (CRM). Appl. Mech. Mater. 256e259, 1837e1844.
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