Replacement Parts List No.

057118100
Revision D 2/2006

Water Cooled Screw Chiller

PFS
Sizes: 150 - 200
Vintage: A
 Index
Page(s) Heading Description
2 Index
3 Revision History Parts List Revisions
4 Nomenclature Unit Serial No.& Unit Model No. Definitions
5-7 Compressors
5 Arrangements Location and pn. of compressors
6, 7 ExternallyMounted Common Comp. Valves, Terminal Box, C.C. Heater, Misc. Parts
8 - 19 Power Panel
8 Diagram Across the Line Start
9 Diagram Part Winding Start
10, 11 Components 150A
12, 13 Components 165A
14, 15 Components 180A
16, 17 Components 190A
18, 19 Components 200A
20 - 26 Control Panel
20 Diagram Left Side
21 Components Left Side
22 Diagram Right Side
23 Components Right Side
24 Keypad Detail Diagram and Components
25 Cables Diagrams and Components
26 Sensors Location Diagram and Components
27, 28 Tubing
27 Liquid Line Layout All Unit Sizes
28 Components All Unit Sizes
29, 30 Evaporator
29 Nomenclature, Diagram All Unit Sizes
30 Components Parts Detail- All Unit Sizes
31 Condenser
31 Diagram and Components All Unit Sizes
32 Drain Pan
32 Diagram and Components All Unit Sizes
33 Accoustical Enclosure
33 Components All Unit Sizes
33 Vibration Isolators
33 Components All Unit Sizes

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 2
 Parts List Revision History

Revision Date Description

New 12/97 Change from Draft to Final copy

A 1/98 Corrected Compressor part numbers on page 5.
B 5/99 Page 26 - Added descriptions and part numbers for Evap./Cond. Water Nozzle
Sensor Wells.
C 3/00 Page 7 - Ref. #14 changed to 735041255.
D 2/2006 Page 10,12,14,16,18 - Added notes 1 & 2 to Disconnect Switch (DS1).

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 3
 Nomenclature

Unit Model Number

PFS 150 A

Vintage
Nominal Tonnage
ex. 150 = 150 Tons
Unit Type:
PFS= Water- Cooled Screw
Compressor Water Chiller

Serial Number

5 5A 12345 00
Engineering Revision
Serial Number
Year and Month of Manufacture:
Factory Year Month
5= Staunton,VA 6= 1996 A= Jan.
7= 1997 B= Feb.
C= Mar.
D= Apr
E= May
F= Jun
G= Jul
H= Aug
J= Sep.
K= Oct.
L= Nov.
M= Dec.

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 4
 Compressors

Compressor Arrangements

Compressor # 1 Compressor # 2

Control Box

Compressor Part Numbers

Compressor Sizes Used in Each Unit
Unit Model No. Compressor No. 1 Compressor No. 2
PFS150A Size 155 Size 155
PFS165A Size 155 Size 167
PFS180A Size 167 Size 167
PFS190A Size 167 Size 175
PFS200A Size 175 Size 175

LEFT-SIDE VIEW

Complete Compressor
Description Part Number
Size 155, 208/230/60/3 074165501
Size 155, 460/60/3 380-415/50/3 074165503
Size 155, 575/60/3 074165504

Size 167, 208/230/60/3 074165601

Size 167, 460/60/3 380-415/50/3 074165603
Size 167, 575/60/3 074165604

Size 175, 208/230/60/3 074165701

Size 175, 460/60/3 380-415/50/3 074165703
Size 175, 575/60/3 074165704

NOTE: Complete compressor does not include Common Parts listed on the next two pages.

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 5
 Compressors
Externally Mounted Common Components

Right Side View

37
36 35 14 42 8 9 12
11

Top View 604 603 13

Compressor

602 33
354 601

610

Rear View
6 7
3 2 5

31
32 31 21
32
38
38 364
33

44
46

Left Side View 45

18

49

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 6
 Compressors
Externally Mounted Common Components, Continued

Ref. Description Part

Number Qty.
No.
2 Shutoff Valve, Suction 735039807 1
3 Gasket, 4.15 O.D. 070199104 1
5 Screw (H5 - .62 x 5.5) 072973824 4
6 Flange 735016404 1
7 Adapter 735049717 1
8 Shutoff Valve, Discharge 735039811 1
9 Gasket for Discharge Shutoff Valve 070199108 1
11 Screw (H5 - .62 x 4.0) 072973821 4
12 Flange 735016402 1
13 Adapter 735049705 1
14 Crankcase Heater 735041255 1
18 Liquid Level Sensor 072967001 1
21 Cable Ass'y, Solenoid Valve 072137351 1
31 Core, Schrader Service Valve 026541100 2
32 Cap, Schrader Service Valve 032943500 2
33 Solenoid Valve Ass'y 0712929011 1
35 Cable Ass'y- C.C. Heater 072137350 1
36 Cable Ass'y- Solenoid Valve 072137352 1
37 Cable Ass'y- Solenoid Valve 072137353 1
38 Coupling 735044204 2
42 Fitting- .375" 001277600 1
44 High Pressure Cover 072955201 1
45 Grommet 020000100 1
46 Valve- No Core 038689302 1
49 High Pressure Control 073074002 1
354 Screw (FH - .25 x .50) 735032780 10
364 Screw (FH - #10 x .50) 735032743 2
601 Motor Terminal Box Ass'y 072118264 1
602 Gasket, Terminal Box 070950301 1
603 Cover, Terminal Box 071162802 1
604 Gasket, Terminal Box Cover 070199201 5 ft.
610 Electrical Barrier 072287301 1
N/S Boot- Transducer Protector 071583301 1
N/S Evaporator Pressure Transducer 065816801 1
N/S Condenser Pressure Transducer 065816802 1

N/S = NOT SHOWN

1
Valve only pn: 071292901. Coil Only pn: 071292902

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 7
 Power Panel Components
Across-The-Line Start
Panel Diagrams

M1 M2
C1 C2

CB 1 CB 2
PVM

OL 1 OL 2

See
Below

T1 CT 1
FB 5
F5

PB 1 or

DS 1

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 8
 Power Panel Components
Part Winding Start
Panel Diagrams

M1 M5 M2 M6
C1 C2

TD5 TD6

CB 1 CB 5 CB 2 CB 6
PVM

OL 1 OL 5 OL 2 OL 6

See
Below
T1
FB 5 CT 1

F5

PB 1 or

DS 1

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 9
 Power Panel Components
PFS 150A
Components
Voltage
Sch. Part

415/50
380/50
460/60

575/60
208/60

230/60
Sym. Description Number
Power Transformer Components
FB5 Fuse Block 30A- Power Transformer 070971001 1 1 1 1 1 1
F5 Fuse 9.0A- Power Transformer 049759815 2
F5 Fuse 8.0A- Power Transformer 049759814 2
F5 Fuse 4.5A- Power Transformer 049759819 2
F5 Fuse 5.0A- Power Transformer 049759811 2 2
F5 Fuse 5.6A- Power Transformer 049759818 2
T1 Power Transformer .75 KVA 038253914 1 1
T1 Power Transformer .75 KVA 038253905 1 1
T1 Power Transformer 1.0 KVA 038253929 1
T1 Power Transformer .75 KVA 038253926 1

Phase Voltage Monitors C12=V

PVM Phase Voltage Monitor 070269930 1 1 1 1 1
PVM Phase Voltage Monitor 070269966 1

Phase Voltage Monitors C12=D (LED Display)

PVM Phase Voltage Monitor 070269965 1 1 1
PVM Phase Voltage Monitor 070269966 1

Amp Display Current Transformer

CT1 Current Transformer- Amp Display 735076511 1 1 1 1 1 1

Surge Capacitors
C1, C2 Surge Capacitors 736017501 1 1 1 1 1 1

Power Connection
PB1 Power Block- Standard Single Point 030372724 1 1 1 1 1 1
DS1 Disconnect Switch 600A 0729375031 1 1
DS1 Disconnect Switch 250A 0474421042 1 1 1 1
N/S Disconnect Switch Spacer 058323701 1 1 1 1 1 1

Time Delay- Part Winding Units Only

TD5, TD6 Time Delay- 1S 028210101 2 2 2 2 2 2
Sheet Metal Parts
N/S Lock w/Key 001157200 1 1 1 1 1 1
N/S Latch 037668301 1 1 1 1 1 1
N/S Power Panel Dead Door 070462801 1 1 1 1 1 1
N/S Power Panel Outer Door 070835651 1 1 1 1 1 1
1
The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The
switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the
correct p/n. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015204.
2
The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The
switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the
correct p/n. The G.E. handle is p/n 330419205; The Cutler Hammer handle is p/n 073015205.

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 10
 Power Panel Components
PFS 150A
Components, Continued
Voltage

415/50
380/50
460/60

575/60
208/60

230/60
Sch. Part
AL PW AL PW AL PW AL PW AL PW AL PW
Sym. Description Number
Contactors
M1 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1
M1 Contactor- Size 3, 120A 070181602 1 1 1 1
M2 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1
M2 Contactor- Size 3, 120A 070181602 1 1 1 1

M5 Contactor- Size 4, 211A 070181601 1 1 1 1

M5 Contactor- Size 3, 120A 070181602 1 1 1 1
M6 Contactor- Size 4, 211A 070181601 1 1 1 1
M6 Contactor- Size 3, 120A 070181602 1 1 1 1

Overloads
OL1 Overload Relay 90- 180A 072948804 1 1 1 1
OL1 Overload Relay 75- 150A 072948803 1 1 1 1
OL1 Overload Relay 33- 66A 072948801 1 1 1 1
OL2 Overload Relay 90- 180A 072948804 1 1 1 1
OL2 Overload Relay 75- 150A 072948803 1 1 1 1
OL2 Overload Relay 33- 66A 072948801 1 1 1 1

OL5 Overload Relay 90- 180A 072948804 1 1 1 1

OL5 Overload Relay 33- 66A 072948801 1 1 1 1
OL6 Overload Relay 90- 180A 072948804 1 1 1 1
OL6 Overload Relay 33- 66A 072948801 1 1 1 1

Circuit Breakers
CB1 Circuit Breaker- 175A 047359315 1 1 1 1
CB1 Circuit Breaker- 150A 047359334 1 1 1
CB1 Circuit Breaker- 125A 047359333 1
CB1 Circuit Breaker- 70A 047359349 1 1 1 1
CB2 Circuit Breaker- 175A 047359315 1 1 1 1
CB2 Circuit Breaker- 150A 047359334 1 1 1
CB2 Circuit Breaker- 125A 047359333 1
CB2 Circuit Breaker- 70A 047359349 1 1 1 1

CB5 Circuit Breaker- 175A 047359315 1 1 1 1

CB5 Circuit Breaker- 70A 047359349 1 1 1 1
CB6 Circuit Breaker- 175A 047359315 1 1 1 1
CB6 Circuit Breaker- 70A 047359349 1 1 1 1

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 11
 Power Panel Components
PFS 165A
Components
Voltage
Sch. Part

415/50
380/50
460/60

575/60
208/60

230/60
Sym. Description Number
Power Transformer Components
FB5 Fuse Block 30A- Power Transformer 070971001 1 1 1 1 1 1
F5 Fuse 9.0A- Power Transformer 049759815 2
F5 Fuse 8.0A- Power Transformer 049759814 2
F5 Fuse 4.5A- Power Transformer 049759819 2
F5 Fuse 5.0A- Power Transformer 049759811 2 2
F5 Fuse 5.6A- Power Transformer 049759818 2
T1 Power Transformer .75 KVA 038253914 1 1
T1 Power Transformer .75 KVA 038253905 1 1
T1 Power Transformer 1.0 KVA 038253929 1
T1 Power Transformer .75 KVA 038253926 1

Phase Voltage Monitors C12=V

PVM Phase Voltage Monitor 070269930 1 1 1 1 1
PVM Phase Voltage Monitor 070269966 1

Phase Voltage Monitors C12=D (LED Display)

PVM Phase Voltage Monitor 070269965 1 1 1
PVM Phase Voltage Monitor 070269966 1

Amp Display Current Transformer

CT1 Current Transformer- Amp Display 735076511 1 1 1 1 1 1

Surge Capacitors
C1, C2 Surge Capacitors 736017501 1 1 1 1 1 1

Power Connection
PB1 Power Block- Standard Single Point 030372724 1 1 1 1 1 1
DS1 Disconnect Switch 600A 0729375031 1 1
DS1 Disconnect Switch 250A 0474421042 1 1 1 1
N/S Disconnect Switch Spacer 058323701 1 1 1 1 1 1

Time Delay- Part Winding Units Only

TD5, TD6 Time Delay- 1S 028210101 2 2 2 2 2 2

Sheet Metal Parts

N/S Lock w/Key 001157200 1 1 1 1 1 1
N/S Latch 037668301 1 1 1 1 1 1
N/S Power Panel Dead Door 070462801 1 1 1 1 1 1
N/S Power Panel Outer Door 070835651 1 1 1 1 1 1
1
The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The
switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the
correct p/n. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015204.
2
The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The
switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the
correct p/n. The G.E. handle is p/n 330419205; The Cutler Hammer handle is p/n 073015205.

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 12
 Power Panel Components
PFS 165A
Components, Continued
Voltage

415/50
380/50
460/60

575/60
208/60

230/60
Sch. Part
AL PW AL PW AL PW AL PW AL PW AL PW
Sym. Description Number
Contactors
M1 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1
M1 Contactor- Size 3, 120A 070181602 1 1 1 1
M2 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1
M2 Contactor- Size 3, 120A 070181602 1 1 1 1
M5 Contactor- Size 4, 211A 070181601 1 1 1 1
M5 Contactor- Size 3, 120A 070181602 1 1 1 1
M6 Contactor- Size 4, 211A 070181601 1 1 1 1
M6 Contactor- Size 3, 120A 070181602 1 1 1 1
Overloads
OL1 Overload Relay 90- 180A 072948804 1 1 1 1
OL1 Overload Relay 75- 150A 072948803 1 1 1 1
OL1 Overload Relay 33- 66A 072948801 1 1 1 1
OL2 Overload Relay 90- 180A 072948804 1 1 1 1
OL2 Overload Relay 75- 150A 072948803 1 1 1 1
OL2 Overload Relay 33- 66A 072948801 1
OL2 Overload Relay 50- 100A 072948802 1 1 1
OL5 Overload Relay 90- 180A 072948804 1 1 1 1
OL5 Overload Relay 33- 66A 072948801 1 1 1 1
OL6 Overload Relay 90- 180A 072948804 1 1 1 1
OL6 Overload Relay 33- 66A 072948801 1
OL6 Overload Relay 50- 100A 072948802 1 1 1
Circuit Breakers
CB1 Circuit Breaker- 175A 047359315 1 1 1 1
CB1 Circuit Breaker- 150A 047359334 1 1 1
CB1 Circuit Breaker- 125A 047359333 1
CB1 Circuit Breaker- 70A 047359349 1 1 1 1
CB2 Circuit Breaker- 225A 047359317 1 1 1 1
CB2 Circuit Breaker- 225A 047359335 1 1
CB2 Circuit Breaker- 150A 047359334 1 1
CB2 Circuit Breaker- 70A 047359349 1
CB2 Circuit Breaker- 90A 047359347 1 1 1
CB5 Circuit Breaker- 175A 047359315 1 1 1 1
CB5 Circuit Breaker- 70A 047359349 1 1 1 1
CB6 Circuit Breaker- 225A 047359317 1 1 1 1
CB6 Circuit Breaker- 70A 047359349 1
CB6 Circuit Breaker- 90A 047359347 1 1 1

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 13
 Power Panel Components
PFS 180A
Components
Voltage

415/50
380/50
460/60

575/60
208/60

230/60
Sch. Part
Sym. Description Number
Power Transformer Components
FB5 Fuse Block 30A- Power Transformer 070971001 1 1 1 1 1 1
F5 Fuse 9.0A- Power Transformer 049759815 2
F5 Fuse 8.0A- Power Transformer 049759814 2
F5 Fuse 4.5A- Power Transformer 049759819 2
F5 Fuse 5.0A- Power Transformer 049759811 2 2
F5 Fuse 5.6A- Power Transformer 049759818 2
T1 Power Transformer .75 KVA 038253914 1 1
T1 Power Transformer .75 KVA 038253905 1 1
T1 Power Transformer 1.0 KVA 038253929 1
T1 Power Transformer .75 KVA 038253926 1

Phase Voltage Monitors C12=V

PVM Phase Voltage Monitor 070269930 1 1 1 1 1
PVM Phase Voltage Monitor 070269966 1

Phase Voltage Monitors C12=D (LED Display)

PVM Phase Voltage Monitor 070269965 1 1 1
PVM Phase Voltage Monitor 070269966 1

Amp Display Current Transformer

CT1 Current Transformer- Amp Display 735076511 1 1 1 1 1 1
Surge Capacitors
C1, C2 Surge Capacitors 736017501 1 1 1 1 1 1
Power Connection
PB1 Power Block- Standard Single Point 030372724 1 1 1 1 1 1
DS1 Disconnect Switch 600A 072937503 1 1
DS1 Disconnect Switch 250A 047442104 1 1 1 1
N/S Disconnect Switch Spacer 058323701 1 1 1 1 1 1

Time Delay- Part Winding Units Only

TD5, TD6 Time Delay- 1S 028210101 2 2 2 2 2 2

Sheet Metal Parts

N/S Lock w/Key 001157200 1 1 1 1 1 1
N/S Latch 037668301 1 1 1 1 1 1
N/S Power Panel Dead Door 070462801 1 1 1 1 1 1
N/S Power Panel Outer Door 070835651 1 1 1 1 1 1
1
The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The
switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the
correct p/n. The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015204.
2
The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The
switches are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the
correct p/n. The G.E. handle is p/n 330419205; The Cutler Hammer handle is p/n 073015205.

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 14
 Power Panel Components
PFS 180A Components, Continued
Voltage

415/50
380/50
460/60

575/60
208/60

230/60
Sch. Part
AL PW AL PW AL PW AL PW AL PW AL PW
Sym. Description Number
Contactors
M1 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1
M1 Contactor- Size 3, 120A 070181602 1 1 1 1
M2 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1
M2 Contactor- Size 3, 120A 070181602 1 1 1 1
M5 Contactor- Size 4, 211A 070181601 1 1 1 1
M5 Contactor- Size 3, 120A 070181602 1 1 1 1
M6 Contactor- Size 4, 211A 070181601 1 1 1 1
M6 Contactor- Size 3, 120A 070181602 1 1 1 1
Overloads
OL1 Overload Relay 90- 180A 072948804 1 1 1 1
OL1 Overload Relay 75- 150A 072948803 1 1 1 1
OL1 Overload Relay 33- 66A 072948801 1
OL1 Overload Relay 50- 100A 072948802 1 1 1
OL2 Overload Relay 90- 180A 072948804 1 1 1 1
OL2 Overload Relay 75- 150A 072948803 1 1 1 1
OL2 Overload Relay 33- 66A 072948801 1
OL2 Overload Relay 50- 100A 072948802 1 1 1
OL5 Overload Relay 90- 180A 072948804 1 1 1 1
OL5 Overload Relay 33- 66A 072948801 1
OL5 Overload Relay 50- 100A 072948802 1 1 1
OL6 Overload Relay 90- 180A 072948804 1 1 1 1
OL6 Overload Relay 33- 66A 072948801 1
OL6 Overload Relay 50- 100A 072948802 1 1 1
Circuit Breakers
CB1 Circuit Breaker- 225A 047359317 1 1 1 1
CB1 Circuit Breaker- 225A 047359335 1 1
CB1 Circuit Breaker- 150A 047359334 1 1
CB1 Circuit Breaker- 70A 047359349 1
CB1 Circuit Breaker- 90A 047359347 1 1 1
CB2 Circuit Breaker- 225A 047359317 1 1 1 1
CB2 Circuit Breaker- 225A 047359335 1 1
CB2 Circuit Breaker- 150A 047359334 1 1
CB2 Circuit Breaker- 70A 047359349 1
CB2 Circuit Breaker- 90A 047359347 1 1 1
CB5 Circuit Breaker- 225A 047359317 1 1 1 1
CB5 Circuit Breaker- 70A 047359349 1
CB5 Circuit Breaker- 90A 047359347 1 1 1
CB6 Circuit Breaker- 225A 047359317 1 1 1 1
CB6 Circuit Breaker- 70A 047359349 1
CB6 Circuit Breaker- 90A 047359347 1 1 1

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 15
 Power Panel Components
PFS 190A
Components
Voltage
Sch. Part

415/50
380/50
460/60

575/60
208/60

230/60
Sym. Description Number
Power Transformer Components
FB5 Fuse Block 30A- Power Transformer 070971001 1 1 1 1 1 1
F5 Fuse 9.0A- Power Transformer 049759815 2
F5 Fuse 8.0A- Power Transformer 049759814 2
F5 Fuse 4.5A- Power Transformer 049759819 2
F5 Fuse 5.0A- Power Transformer 049759811 2 2
F5 Fuse 5.6A- Power Transformer 049759818 2
T1 Power Transformer .75 KVA 038253914 1 1
T1 Power Transformer .75 KVA 038253905 1 1
T1 Power Transformer 1.0 KVA 038253929 1
T1 Power Transformer .75 KVA 038253926 1

Phase Voltage Monitors C12=V

PVM Phase Voltage Monitor 070269930 1 1 1 1 1
PVM Phase Voltage Monitor 070269966 1

Phase Voltage Monitors C12=D (LED Display)

PVM Phase Voltage Monitor 070269965 1 1 1
PVM Phase Voltage Monitor 070269966 1

Amp Display Current Transformer

CT1 Current Transformer- Amp Display 735076511 1 1 1 1 1 1

Surge Capacitors
C1, C2 Surge Capacitors 736017501 1 1 1 1 1 1

Power Connection
PB1 Power Block- Standard Single Point 030372724 1 1 1 1 1 1
DS1 Disconnect Switch 600A 0729375031 1 1
DS1 Disconnect Switch 250A 0474421042 1 1 1 1
N/S Disconnect Switch Spacer 058323701 1 1 1 1 1 1

Time Delay- Part Winding Units Only

TD5, TD6 Time Delay- 1S 028210101 2 2 2 2 2 2
Sheet Metal Parts
N/S Lock w/Key 001157200 1 1 1 1 1 1
N/S Latch 037668301 1 1 1 1 1 1
N/S Power Panel Dead Door 070462801 1 1 1 1 1 1
N/S Power Panel Outer Door 070835651 1 1 1 1 1 1
1
The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches
are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n.
The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015204.
2
The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches
are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n.
The G.E. handle is p/n 330419205; The Cutler Hammer handle is p/n 073015205.

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 16
 Power Panel Components
PFS 190A Components, Continued
Voltage

415/50
380/50
460/60

575/60
208/60

230/60
Sch. Part
AL PW AL PW AL PW AL PW AL PW AL PW
Sym. Description Number
Contactors
M1 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1
M1 Contactor- Size 3, 120A 070181602 1 1 1 1
M2 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1 1 1 1 1
M5 Contactor- Size 4, 211A 070181601 1 1 1 1
M5 Contactor- Size 3, 120A 070181602 1 1 1 1
M6 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1
Overloads
OL1 Overload Relay 90- 180A 072948804 1 1 1 1
OL1 Overload Relay 70- 150A 072948803 1 1 1 1
OL1 Overload Relay 33- 66A 072948801 1
OL1 Overload Relay 50- 100A 072948802 1 1 1
OL2 Overload Relay 90- 180A 072948804 1 1 1 1 1 1 1 1
OL2 Overload Relay 50- 100A 072948802 1 1 1 1
OL5 Overload Relay 90- 180A 072948804 1 1 1 1
OL5 Overload Relay 50- 100A 072948802 1 1 1 1
OL6 Overload Relay 90- 180A 072948804 1 1 1 1
OL6 Overload Relay 50- 100A 072948802 1 1 1 1
Circuit Breakers
CB1 Circuit Breaker- 225A 047359317 1 1 1 1
CB1 Circuit Breaker- 225A 047359335 1 1
CB1 Circuit Breaker- 150A 047359334 1 1
CB1 Circuit Breaker- 70A 047359349 1
CB1 Circuit Breaker- 100A 047359348 1 1 1
CB2 Circuit Breaker- 225A 047359317 1 1 1 1
CB2 Circuit Breaker- 225A 047359335 1 1
CB2 Circuit Breaker- 150A 047359334 1 1
CB2 Circuit Breaker- 70A 047359349 1
CB2 Circuit Breaker- 100A 047359348 1 1 1
CB5 Circuit Breaker- 225A 047359317 1 1 1 1
CB5 Circuit Breaker- 70A 047359349 1
CB5 Circuit Breaker- 100A 047359348 1 1 1
CB6 Circuit Breaker- 225A 047359317 1 1 1 1
CB6 Circuit Breaker- 70A 047359349 1
CB6 Circuit Breaker- 100A 047359348 1 1 1

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 17
 Power Panel Components
PFS 200A
Components
Voltage
Sch. Part

415/50
380/50
460/60

575/60
208/60

230/60
Sym. Description Number
Power Transformer Components
FB5 Fuse Block 30A- Power Transformer 070971001 1 1 1 1 1 1
F5 Fuse 9.0A- Power Transformer 049759815 2
F5 Fuse 8.0A- Power Transformer 049759814 2
F5 Fuse 4.5A- Power Transformer 049759819 2
F5 Fuse 5.0A- Power Transformer 049759811 2 2
F5 Fuse 5.6A- Power Transformer 049759818 2
T1 Power Transformer .75 KVA 038253914 1 1
T1 Power Transformer .75 KVA 038253905 1 1
T1 Power Transformer 1.0 KVA 038253929 1
T1 Power Transformer .75 KVA 038253926 1

Phase Voltage Monitors C12=V

PVM Phase Voltage Monitor 070269930 1 1 1 1 1
PVM Phase Voltage Monitor 070269966 1

Phase Voltage Monitors C12=D (LED Display)

PVM Phase Voltage Monitor 070269965 1 1 1
PVM Phase Voltage Monitor 070269966 1

Amp Display Current Transformer

CT1 Current Transformer- Amp Display 735076511 1 1 1 1 1 1

Surge Capacitors
C1, C2 Surge Capacitors 736017501 1 1 1 1 1 1

Power Connection
PB1 Power Block- Standard Single Point 030372724 1 1 1 1 1 1
DS1 Disconnect Switch 600A 0729375031 1 1 1 1
DS1 Disconnect Switch 250A 0474421042 1 1
N/S Disconnect Switch Spacer 058323701 1 1 1 1 1 1

Time Delay- Part Winding Units Only

TD5, TD6 Time Delay- 1S 028210101 2 2 2 2 2 2

Sheet Metal Parts

N/S Lock w/Key 001157200 1 1 1 1 1 1
N/S Latch 037668301 1 1 1 1 1 1
N/S Power Panel Dead Door 070462801 1 1 1 1 1 1
N/S Power Panel Outer Door 070835651 1 1 1 1 1 1
1
The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches
are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n.
The G.E. handle is p/n 330419203; The Cutler Hammer handle is p/n 073015204.
2
The disconnect switch p/n does not include the through-the-door mechanism (handle). The installed switch may be either a G.E or a Cutler Hammer. The switches
are interchangeable, but the associated handles are not. When replacing a handle, field verification of the switch's manufacturer is required to select the correct p/n.
The G.E. handle is p/n 330419205; The Cutler Hammer handle is p/n 073015205.

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 18
 Power Panel Components
PFS 200A Components, Continued
Voltage

415/50
380/50
460/60

575/60
208/60

230/60
Sch. Part
AL PW AL PW AL PW AL PW AL PW AL PW
Sym. Description Number
Contactors
M1 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1 1 1 1 1
M2 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1 1 1 1 1
M5 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1
M6 Contactor- Size 4, 211A 070181601 1 1 1 1 1 1 1 1
Overloads
OL1 Overload Relay 90- 180A 072948804 1 1 1 1 1 1 1 1
OL1 Overload Relay 50- 100A 072948802 1 1 1 1
OL2 Overload Relay 90- 180A 072948804 1 1 1 1 1 1 1 1
OL2 Overload Relay 50- 100A 072948802 1 1 1 1
OL5 Overload Relay 90- 180A 072948804 1 1 1 1
OL5 Overload Relay 50- 100A 072948802 1 1 1 1
OL6 Overload Relay 90- 180A 072948804 1 1 1 1
OL6 Overload Relay 50- 100A 072948802 1 1 1 1
Circuit Breakers
CB1 Circuit Breaker- 225A 047359317 1 1 1 1
CB1 Circuit Breaker- 225A 047359335 1 1
CB1 Circuit Breaker- 150A 047359334 1 1
CB1 Circuit Breaker- 70A 047359349 1
CB1 Circuit Breaker- 100A 047359348 1 1 1
CB2 Circuit Breaker- 225A 047359317 1 1 1 1
CB2 Circuit Breaker- 225A 047359335 1 1
CB2 Circuit Breaker- 150A 047359334 1 1
CB2 Circuit Breaker- 70A 047359349 1
CB2 Circuit Breaker- 100A 047359348 1 1 1
CB5 Circuit Breaker- 225A 047359317 1 1 1 1
CB5 Circuit Breaker- 70A 047359349 1
CB5 Circuit Breaker- 100A 047359348 1 1 1
CB6 Circuit Breaker- 225A 047359317 1 1 1 1
CB6 Circuit Breaker- 70A 047359349 1
CB6 Circuit Breaker- 100A 047359348 1 1 1

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 19
 Control Panel Components
MicroTech Control Panel Diagram- Left Side

911 909

203 170 171

Keypad T4 T8
953 (see Keypad detail)

GD GD
959
1 2 958
EXV Board
958
959

Wireway

903
905

971 ADI

976
906
974

972 MCB 1
970

907
919

908

966

237

Wireway

989
Res 1 SC

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 20
 Control Panel Components
Left Hand Side Components

Sch. Sym./ Part

Ref. No. Description Number Qty.
MCB1 M250 Controller (must be programmed) 065487311 1
EXV Board Expansion Valve Control Board 067001601 1
T4 Transformer: 24V- 18V 046738114 1
T8 Transformer: 120V- 24V 060630801 1
GD1, GD2 Guardistor Relay- 1P NO 735020813 2
ADI ADI Board 065816001 1
SC Signal Converter 049264901 1
RES 1 Resistor 735003223 1

170 Bracket- Magnetic Catch 034905000 1

171 Magnetic Catch 034905200 1
203 Screw- Magnetic Catch 038990703 2
237 Terminal Block- 70 Terminals 071983001 1
903 M250 Board Mounting Channel 055727201 1
905 Ribbon Cable- M250 Board 065499704 1
906 Ribbon Cable- ADI Board 049265101 2
907 Ribbon Cable- Output Board 049265201 1
908 Varistor Assembly 072119410 1
Varistor Only- 30V 049759701 1
909 Magnet Bracket 072955901 2
911 Mounting Bracket 070745601 1
919 Diode- 400PVR, 3A 735003404 2
953 Relay Socket 735003105 2
958 Capacitor Assembly 744408403 2
Capacitor Only- 4MFD 250V 070718801 2
959 Capacitor Assembly Clamp 735045621 2
966 Resistor- 1000 OHM 044690110 4
970 Modem Assembly 063585005 1
Modem Only- 14.4K Baud 059476901 1
Modem Cord Set 059476701 1
971 Cable- Modem 070833781 1
972 Gasket- Modem 070199209 1
974 Modem Mounting Bracket 073043505 1
976 Modem- Vertical Mounting Bracket 073014701 1
989 Spacer- Signal Converter 048166702 4
N/S Control Door Assembly 070043801 1

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 21
 Control Panel Components
MicroTech Control Panel Diagram- Right Side

911 909
203 170 171

NB
Keypad
T2 T7 (see Keypad detail)

Wireway

MP MHP MP MHP
R1 R1 R2 R2
F1 CB1

179

900
231
901
910

907

235

Wireway

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 22
 Control Panel Components
Right Hand Side Components

Part
Ref. No. Description Number Qty.
MPR1, 2 Relay- SPDT 072937402 2
MHPR1, 2 Relay- SPDT 072937402 2
F1 Fuse- 15A 025954700 1
Fuse Block for F1 Fuse 025954700 1
CB1 Circuit Breaker- 5A 735073302 1
NB Neutral Block- 7 Pole 037530700 1
T2 Transformer: 24V- 18V 046738114 1
T7 Transformer: 120V- 24V 060630801 1
170 Bracket- Magnetic Catch 034905000 1
171 Magnetic Catch 034905200 1
179 Bracket- Circuit Breaker 072954801 1
203 Screw- Magnetic Catch 038990703 2
231 Terminal Block- 16 Terminals 022431216 1
235 Terminal Block- 24 Terminals 022431224 1
900 Output Board 049265501 1
901 Relay- Output Board 049265601 **
907 Ribbon Cable 049265201 1
909 Magnet Bracket 072955901 1
910 Varistor Ass'y (includes terminals, etc) 072119420 3
Varistor Only- 150V 049759702 2
911 Mounting Bracket 070745601 3

** Qty= 12 when unit does not have Hot Gas Bypass.

Qty= 13 when unit has Hot Gas Bypass on Circuit One only.
Qty= 14 when unit has Hot Gas Bypass on both Circuits.

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 23
 Control Panel Components
Keypad Detail

952 952

959
CIRCUIT CIRCUIT
NO. 1 NO. 2
SYSTEM
SWITCH
959
ALARM

STOP PUMPDOWN PUMPDOWN

AND STOP AND STOP

~ 954

960 956 955

Part
Ref. No. Description Number Qty.
952 Hinge- 2" 032457700 2
954 Bracket- Keypad Assembly 071980701 1
955 Keypad Label 071742502 1
956 Keypad Display 065497202 1
959 Switch- 125V 071995301 3
960 Red LED Lamp 065810801 1

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 24
 Control Panel Components
Cables

500
491
499
492

Part
Ref. No. Description Number Qty.
491 Cable Assembly- SV3 072841531 1
492 Cable Assembly- SV4 072841532 1
499 Cable Assembly- LS #1 072841511 1
500 Cable Assembly- LS #2 072841512 1

Other Cables
Cable Use Part Number
ADI - DH1 072137222
ADI - DH2 072137224
ADI - AH1 072137227
ADI - AH2 072137226
EXVB1 - T8 070795908
MCB - T4 070795907
AUX - OUT 072137221
COM ASS'Y 070796109
FIELD COMM 070796108
10' Thermistor Cable 073012001

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 25
 Control Panel Components
Sensors

S01 S03

S02 S04
COMPR.
CASTING
LOW COMPR.
PRESSURE CASTING
PORT HIGH
PRESSURE
PORT

Inside of control box on power

& control panels
S02 S13 S01
S04 S11 S03

S12

S08

S00

S10

S09
S15 S14

Sensor Description Part

Number Number
S00 Evaporator Leaving Water Temperature 070583003
S01 Evaporator Pressure Transducer Circuit # 1 0658168011
S02 Evaporator Pressure Transducer Circuit # 2 0658168011
S03 Condenser Pressure Transducer Circuit # 1 0658168021
S04 Condenser Pressure Transducer Circuit # 2 0658168021
S08 Evaporator Entering Water Temperature 070583002
S09 Condenser Entering Water Temperature (or Outside Air) 070583002
S11 Total Unit Amps see control box
S12 Suction Temperature Circuit # 1 070583002
S13 Suction Temperature Circuit # 2 070583002
S14 Liquid Line Temperature Circuit # 1 070583002
S15 Liquid Line Temperature Circuit # 2 070583002
N/S Evaporator/Condenser Water Nozzle Sensor Well
w/ Water Press. Diff. Switch (C20=E, C, or B) Qty. = 4 072867501
Fitting for Diff. Pressure Switch Well- .25", Qty. = 4 735048015
w/o Water Press. Diff. Switch (C20= Y) Qty. = 4 070809003
1
Cable for these sensors is pn: 065821802
NS = Not shown

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 26
 Tubing
Liquid Line Layout

Expansion Valve

2- Bolt Flange/ Charge Valve

O'Rings

Liquid Line
Sight Glass Liquid Injection 2- Bolt Flange/
Solenoid Sight Glass O'Rings
Valve Liquid Line Flange
Liquid
Injection
Solenoid Ball
Filter Drier Valve
Evaporator

S/O Valve
Condenser

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 27
 Tubing
Components

Liquid Line
Qty Description Part Number
1 Liquid Line Sight Glass 022427700
1 Liquid Line Sight Glass Saddle 070761301
1 Charge Valve 038689900
1 Shut Off Valve 032193505
1 Ball Valve 036562906
1 Solenoid Valve 735048461
1 Expansion Valve
w/ Motor 140Ton (150A, 165A) 072260702
w/ Motor 170Ton (180A - 200A) 072260703
Expansion Valve Motor Only 072994501
1 Filter Drier Shell 024881100
2 Drier Core 070339101
2 Drier Gasket- Felt 074783601
1 Filter Drier Strap 058160701
1 Liquid Line Flange 047139505
3 2- Bolt Flange 074614801
3 2- Bolt Flange O'Rings 735073688
1 Liquid Injection Solenoid Valve 070301706
1 Liquid Injection Sight Glass 015997804

Hot Gas Bypass

Qty Description Part Number
1 Hot Gas Bypass Ball Valve 036562905
1 Solenoid Valve 072040101

Water Piping
Qty Description Part Number
1 Water Flow Switch 017503300

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 28
 Evaporator

Complete Assemblies
Unit Description Model Assembly Assembly
Size Code Number Part Number Part Number
Standard D.I.
ALL EV1810420CUAAYY E1810420 072840201 072840211

Description Code Definition- Shell and Tube Evaporators

EV 18 10 420 CU A A DI

Insulation
YY - Std.
D.I. - Double Ins.

Baffle Spacing (A= Std.)

Tube Wall (A= .020)
Tube Material (CU= Copper)
Tube Qty.
Length- Feet
Diameter- inches 353
Evaporator

355

355
Component Diagram

350
207
355
356

355
351

357

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 29
 Evaporator, Continued
Components

Ref# Qty. Description Part No.

207 242 Tube- 10' 070694706

350 1 Return Head 072034701

351 1 Connection Head Ass'y 070856101

353 64 Head Bolts 735033960

NS 64 Head Nuts 735029607

355 4 Head Gaskets 070412903

356 1 Baffle Assembly- Return 070856301

357 1 Baffle Assembly- Inlet 070856401

N/S 114 Insulation- Vessel: D.I. Units 047662050

sq. ft

N/S 57 Insulation- Vessel 047662050

sq. ft

N/S Insulation- Connection Head

2 D.I. Units 071909701
1 Standard Units 071909701

N/S Insulation- Connection Head

2 D.I. Units 058153503
1 Standard Units 058153503

N/S 1 Filter Drier Bracket 072950101

N/S 1 Relief Valve 039441300

N/S 1 Charge Valve 047665801

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 30
 Condenser

351

360

350

Ref# Qty. Description Part No.

350 1 Return Head 038183900

351 1 Front Head Assembly 071663002

360 1 Inlet Distributor 071746501

N/S 2 Head Gaskets 071663101

N/S 16 Head Bolts 037521600

N/S 121 Tube- 10' 073238525

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 31
 Drain Pan

43
44 42 41 44 43 42 41

40

44

40
43

41
42
42
43

44 41
83 80 84 80
86 86
83 80 84 80
86 86

Ref# Qty. Description Part No.

40 2 Drain Pan 072840499

41 4 Top Block- Drain Pan 072916901
42 4 Bottom Block 072917001
43 4 Front Top Block 072917101
44 4 Front Bottom Block 072917201
80 16 Lock Washer 048164815
83 4 Screw 072973808
84 4 Screw 072973809
86 16 Washer 040500312

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 32
 Accoustical Enclosure
Panels

Panel Part Number

Bottom Panel- Compressor #1 072841111
Bottom Panel- Compressor #2 072841112
Top Panel- Compressor #1 072841113
Top Panel- Compressor #2 072841114
End Panel- Compressor #1 072841115
End Panel- Compressor #2 072841116
Front Panel- Compressor #1 072841117
Front Panel- Compressor #2 072841118
Back Panel 072841119
Support Angle (Qty=2) 072956501

Vibration Isolators
Type Part Number- Qty.
Spring Isolator 047792932- 4
Rubber- In- Shear 021639803- 4

Screw Chiller; PFS 150 - 200 / Vintage A Rev. D 2/2006 RPL 057118100 / Page 33