Subcontractor Document Review Cover Sheet

Project: Duqm Refinery EPC Package 2 – Utilities & Offsites

Contract No: CNT-1100-1000-007, PSJV Project No: JI-2037
SUBCONTRACTOR NO : JI-2037/04-01A
Engineering, Procurement & Construction of Tank Works (Package
SUBCONTRACTOR DESCRIPTION :
TP3)
INCO Engineering Manufacturing Trading & Civil Contracting Co.
SUBCONTRACTOR NAME :
LLC
COMPANY DOCUMENT NUMBER : DRP001-OUF-INC-GMD-Z-000-046 REV : S3

SUBCONTRACTOR DOCUMENT NUMBER : INE-397-INC-HSE-067 REV : S3

DOCUMENT CLASS: 2
Task Risk Assessment (TRA) for Blasting ,Painting & Field Touch
DOCUMENT DESCRIPTION / TITLE :
Up of Storage Tank External & Internal
EQUIPMENT TAG NUMBERS : All Tanks
TOTAL NUMBER OF SHEETS :
24
(Including this coversheet)

DUQM REFINERY
Company Approval Status
Status :
Signed :
Dept :
Date :
COMMENT STATUS CODE: A-Accepted; B-Accepted With Comments
C-Reviewed with Comments; D-No Comments; E-Rejected
PURCHASER APPROVAL STATUS
Approval
Status Contractor Approval Code Description
Code
 1 REJECTED. REVISE & RESUBMIT. WORK MAY NOT PROCEED.
MAJOR COMMMENTS AS NOTED.
 2 REVISE & RESUBMIT. WORK MAY PROCEED SUBJECT TO INCORPORATION OF COMMENTS
INDICATED.
ACCEPTABLE. INCORPORATE MINOR COMMENTS (IF ANY). RESUBMIT AS CERTIFIED FINAL.
 3
WORK MAY PROCEED.

 4 NO COMMENTS. CERTIFIED FINAL ISSUE.WORK MAY PROCEED.

INFORMATION ONLY.
 5
ACCEPTED FOR INFORMATION ONLY. WORK MAY PROCEED.

Reviewing Engineer’s Full Name (IN BLOCK LETTERS), Sign and Date
Purchaser’s review of this document does not relieve Vendor of the responsibility for correctness under the Subcontractor Order.
Permission to proceed does not constitute acceptance of design, detail and calculations, test methods or materials developed or selected
by the Subcontractor and does not relieve the Subcontractor from full compliance with the Subcontractor Order or any other obligations,
nor detract from any of the Purchaser’s rights.
NAME: DISCIPLINE: SIGNATURE: DATE:

Shaik Kamal HSSE 15 - Oct - 2020

PSJV Reviewing Engineer to confirm action related to submission of this document to COMPANY. Strike-out the option
which is not applicable.
Is this document required to be submitted to If Yes, submit to COMPANY for
COMPANY? Yes / No Review / Approval / Information

Revision History
Amendment Revision Amender
Amendment
Date Number Initials

02-Oct-2019 O1 JLS First Issue

02-Feb-2020 O2 Zakir Issued for Client Review

10-Feb-2020 O3 Zakir Issued for Client Review

18-May-2020 O4 S.Khan Issued for Client Review

21-May-2020 O5 S.Khan Issued for Client Review

20-Sep-2020 S1 S.Khan Issued for Client Review

07-Oct-2020 S2 S.Khan Issued for Client Review

14-Oct-2020 S3 S.Khan Issued for Construction

Project Title : DUQM REFINERY EPC PACKAGE-2 Project No: INE 397

Task Risk Assessment (TRA) for Blasting ,Painting & Field Touch
Risk Assessment Title : Risk Assessment Number : 27 Revision : S3
Up of Storage Tank External & Internal

Work Location : DUQM – INCO PSJV PROJECT Company : INCO

Prepared By Reviewed By Approved By

Name Signature Date Name Signature Date Name Signature Date

Salamul 14.10.2020 Suhail Khan 14.10.2020 Debajit GOSWAMI 14.10.2020

Risk Assessment Matrix:

 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

1 Preparatory work  Chemicals
at site  Manual Handling
 Material Storage
 Unfamiliar with PSJV
Procedures
 Ergonomics 3 4 12  Ensure all employees had Low Training Passport
 Musculoskelet undergone the HSE induction Adequate Training
Medium
al disorder training.
 Burn and Fire  Chemical, Manual Handling and Emergency/Spill
 Environmental Emergency Response training must Preparedness
contamination be done before commencement of
 Damage to work. Emergency No:
property  Ensure PTW obtained from PSJV  ROP: 999
Issuing Authority for all activities.
 Supervisor and Engineer should PSJV Emergency No:
have discussed the Procedures to  9480 4704
all of the painting personnel.
 Using of mechanical equipment INCO Emergency No:
when transferring chemicals.  9010 7925
 Well-ventilated room with fire  95649797-PM
retardant materials should be in  95647882-HSEM
placed as chemical storage area
and always locked.
 Spill tray/spill pallet must be in
place.
 Firefighting system/materials should
be in place like smoke detector, fire
extinguishers and emergency fire
alarm should be in place.
 Buddy system must be in placed
 TDS and MSDS/SDS should be
visible in front of the storage room

Page 2 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

and should be discussed to all

2 Loading and  Falling Object
Unloading  Caught between pinch
Activities point.
(Miscellaneous  Overhead
materials) using lines/obstructions
crane / Forklift /  Struck by / struck against
Boom Truck  Boom collapse
 Equipment overturn
 Suspended Load
 Swinging Load
 Unsecured Load
 Poor condition of lifting
equipment and tackles
 Incompetent crew /
Operator
 High wind
 Miscommunication
personnel.
 Spill kit must be placed in a visible
and easily accessible area.
 Signage and other awareness
signage must be visible in the area.
 Emergency/Spill response plan must
be in place before commencement
of activity.
 Personal protective equipment must
be worn at all times.
 Injury 4 3 12  Crane shall be placed on a firm Low
 Fatality even ground. Proper compaction
 Property should be ensured before placing
Damage the crane on a backfilled area.
 Documented inspection to be
conducted by crane operator and
lifting supervisor prior to lifting
operation
 Equipment’s should be inspected by
PSJV Safety department. TPI
Certification is required.
 Out rigger of the crane fully
extended and out rigger pad in
place.
 Never lift a load that exceeds 75%
of the load chart capacity of the
crane.
 Preventive maintenance

Page 3 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

 Hydraulic failure  All lifting tackles must have a valid

 Pinch point third-party certification, monthly
 inspected and colour coded.
 Visual inspection has to be
conducted for all the lifting tools and
tackles by lifting supervisor prior to
lifting operation.
 Rigging equipment shall not be used
on loads greater than its capacity.
 Any tools found with damages shall
be discarded from the service
immediately.

3 Weather  Inclement Weather (Rain,  Sickness 3 3 9  During inclement weather activities Low Emergency/Spill
Conditions thunderstorm)  Injury to be on hold and personnel Preparedness
Medium
 High wind evacuated to safe area
 Airborne dust  Lifting activity using Mobile cranes Emergency No:
 Hot weather shall not be undertaken when the  ROP: 999
wind speed exceeds 9.8
m/s(22Miles/Sec) PSJV Emergency No:
 Man-Lift and Scissor Lift, shall  9480 4704
operate system manufacturer
recommendation for maximum INCO Emergency No:
allowable wind speed limit and it  9010 7925
should not be operated beyond.  94555715-Site
Those recommendations should be Engineer
fully incorporated into any pre work  95649797-PM
checks and strictly followed.  95647882-HSEM
 94295613-HSEO

Page 4 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

It is essential to consider the

weather and wind speed prior to
start work.
 A competent person shall assess
the ground conditions before
resuming work after an interruption
by adverse weather
 Ensure adequate supply of cool
drinking water.
 Adequate work- rest cycles.
 Sufficiently shaded rest area
 Stand by vehicles available at all
times.
4 Materials and  Chemicals  Personal injury 3 3 9  Handling of materials should be in Low Training Passport
equipment  Manual handling  Musculoskelet accordance with manufacturer’s Adequate Training
Medium
transportation  Lifting activity al disorder specification and chemical
Man-Lift and  Slips, Trips and Falls,  Equipment MSDS/SDS. Emergency/Spill
Scissor Lift Slippery Materials damage  Using of mechanical equipment Preparedness
operation,  Dropping heavy load  Environmental when transferring materials.
Suspended  Environmental hazard contamination  Experienced and third party certified Emergency No:
Rope Platform Man-Lift and Scissor Lift operator to  ROP: 999
with Electrical be used for Blasting and Painting of
power external Shell Surface of Tank. PSJV Emergency No:
While scissor lift is using ground  9480 4704
area to be levelled properly and
steel plate to laid top of soil to easy INCO Emergency No:
movement of scissor lift.  9010 7925
 Flagman to be present all the time at  94555715-Site
ground level during the blasting and Engineer

Page 5 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

painting activities while using the  95649797-PM

5 Manual Handling  Slips, Trips and Falls,
Slippery Materials
 Poor housekeeping
 Lifting heavy load
manually
Man-Lift and scissor lift.  95647882-HSEM
 Suspended Rope Platform with  94295613-HSEO
Electrical power operated hoist shall
be installed and operated with
experienced person that will be
using for blasting and painting of
external shell surface of Tank.
Proper demonstration and Third
Party certification to be carried out
prior to using the Suspended Rope
Platform.

 When needed, heavy equipment will
be used to transfer heavy materials
and equipment to be used.
 Only authorized personnel will be
used this equipment.
 Flagman/Banksman only will give
direction to heavy equipment
operators.
 Buddy system must be in place.
 Personal protective equipment must
be worn at all times.
 Personal injury 3 3 9  Handling of materials should be in Low First Aid
 Musculoskelet accordance with manufacturer’s
Medium
al disorder specification and chemical Emergency/Spill
 Equipment MSDS/SDS. Preparedness
damage

Page 6 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

 Dropping heavy load  Environmental  Using of mechanical equipment Emergency No:

 Environmental hazards contamination when transferring materials.  ROP: 999
 When needed, heavy equipment will
be used to transfer heavy materials PSJV Emergency No:
and equipment to be used.  9480 4704
 Ergonomics and Manual handling
must be done. INCO Emergency No:
 Ensure proper housekeeping in the  9010 7925
area.  94555715-Site
 Well-ventilated room with fire Engineer
retardant materials should be ready  95649797-PM
for chemical storage; Spill tray/drip  95647882-HSEM
tray must be in placed prior to  94295613-HSEO
transfer of materials.
 Keep walkways always free from
obstructions.
 Buddy system must be in placed
 Personal Protective Equipment and
special protective equipment must
be worn.
6 Abrasive blasting  Pressurized air  Eye and nose 4 5 20  Comply with JV procedure for Low Training Passport
activity by using  Uneven/non-compacted irritation Blasting Adequate Training
High
Man-Lift and ground  Throat and  Provide suitable containment or
Scissor Lift  Toxic airborne dust lung irritation, cover for airborne dust Emergency/Spill
operation,  Incompetent operators coughing and  Adequate PPE MUST be worn at all Preparedness
Suspended  Improper setup of man lift shortness of times. For Blaster minimum PPE
Rope Platform  Improperly rig rope breath Blasting, Blasting hood, leather Emergency No:
platform  Vibration gloves, ear protection, gum boots  ROP: 999
with steel toe.

Page 7 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

 Unsafe / unapproved
man lift and rope platform
With Electrical
 Unsafe Electric cord
power &
 Inadequate PPE
Scaffolding
 Cutting corner/shortcuts
platforms
 Lack or poor
communication
 Strong wind
 Inadequate supervision
and safety monitoring
 Garnet Sand
 Noise
 Environmental release
 Work at height
 Long term  Man-lift Operator to be equipped PSJV Emergency No:
effect (Hearing with sandblasting hood and apron  9480 4704
loss, lung otherwise the operator shall be at
cancer) ground level INCO Emergency No:
 Fall from  Ground around the tank shall be  9010 7925
heights prepared and well compacted for  94555715-Site
 Personal injury man-lift operation Engineer
 Death  Air fed blasting hood with shoulder  95649797-PM
 Damage to cape shall be used while engaged in  95647882-HSEM
property blasting activities  94295613-HSEO
 Environmental  Equipment to be fitted with a dead
contamination man's switch.
 Grit blasting activities is to be
directed only at specific area.
 Chemical to be used (garnet sand)
must be approved by PSJV.
 TDS and MSDS must be read and
followed and must be shared to all
workers doing the job.
 All equipment to be used must be
PSJV checked and approved.
 Only allowed air pressure will be
used on blasting.
 Only trained personnel must do the
job.
 Only authorized personnel will be
used this equipment.
 Air supply to the operator hood
connected to an approved air

Page 8 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

purifying filter with temperature

control
 Consider lanyard length while
working at heights. Retractable
lanyards and yoyo’s use shall be
assessed and used where deemed
necessary.
 All personnel shall wear Full body
harness to access areas at height
unless they work on an approved
(green tagged) scaffold, according
to the Working At Height procedure
PEC-HS-PRO-X-10289. However,
safety harness shall be available at
all times when working at height.
 Work At Height Training to be
provided to all personnel who
requires working at heights.
 Safety equipment (Full body
Harness, retractable reels etc,) shall
be Inspected and stored properly in
accordance to manufacturer’s
requirements. 3rd Party Certificates
shall be available; Inspection and
maintenance records shall be kept.
 Grating removal and/or any removal
of gratings/ permanent hands rails
shall be subject to PTW procedure.

Page 9 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

 All the materials shall be secured.

Drop zone shall be barricaded and
provide warning sign board
 Suitable and appropriate fall
protections shall be provided for use
of Man Lifts.
 Any MEWP shall be used only by
appropriately trained personnel.
 Man basket shall be used as a last
resort only; lifting plan shall be
prepared and approved by PSJV
Management; 3rd Party certificate
shall be available for the man basket
 All activities at height shall be
provided and resourced with specific
Emergency Rescue Plan.
 Leaving the MEWP/man basket
while working at height is strictly
forbidden.
 Supervisor must always on site to
closely monitor the activity.
 All personnel must be chemical and
manual handling trained and
emergency response trained.
 Scaffolding erected by a competent
personnel and/or Mobile Elevating
Working Platform (MEWP) approved
must be used on heights activity.

Page 10 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

 First aid kit, fire extinguisher and

7 Chemical mixing  Chemicals
and handling  Manual handling
 Vibration
 Hand and power hand
tools
 Environmental release
emergency eyewash must be in
place and easily accessible in case
of emergency situation.
 Area must be barricaded with visible
signage.
 Personal protective equipment like
abrasive blasting respirator, ear
protection, face and respiratory
protection must be worn at all times.
 Burn 3 5 15  Chemical to be used (garnet sand) Low Training Passport
 Dizziness must be approved by PSJV. Adequate Training
High
 Fatigue  TDS and MSDS must be read and
 Headache followed and must be shared to all Emergency/Spill
 Suffocation workers doing the job. Preparedness
 Ergonomics  All equipment to be used must be
 Musculoskelet PSJV checked and approved. Emergency No:
al disorder  Mixing area should be well  ROP: 999
 Electrocution barricaded and shaded accordingly.
 Environmental  Drip tray must be visible and be PSJV Emergency No:
contamination used while mixing chemicals.  9480 4704
 Personnel who will do the job must
be trained. INCO Emergency No:
 Competent person must properly  9010 7925
inspect all equipment and tools to be  94555715-Site
used and color code must be in Engineer
placed before using on site.  95649797-PM
 Only authorized personnel will be  95647882-HSEM
used this equipment.  94295613-HSEO

Page 11 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

 All personnel must be chemical and

manual handling trained and
emergency response trained.
 First aid kit, fire extinguisher and
emergency eyewash must be in
placed and easily accessible in case
of emergency situation.
 Signage must be visible in the area.
 Personal protective equipment and
special PPE must be worn like air
purifying respirator, chemical hand
gloves and disposable chemical
protective coverall.
8 Painting and  Chemicals  Burn 4 5 20  PEC-HS-GDE-X-0472 and JV Low Training Passport
coating  Manual handling  Dizziness procedure for Spray painting and Adequate Training
High
applications by  Vibration  Fatigue coating PEC-HS-GDE-X-0468.
operating Man-  Pressurized air  Headache  Painter shall wear respiratory mask Emergency/Spill
Lift and Scissor  Hand and power hand  Suffocation with appropriate painting hood, Preparedness
Lift operation, tools  Fatigue rubber gloves. Chemical filter for
 Work at height  Dehydration painting mask. Disposable coverall. Emergency No:
Suspended
 Environmental release  Ergonomics  All connections from air lines shall  ROP: 999
Rope Platform
 Foreign Bodies in eyes.  Musculoskelet be fitted with R clips and whip
with Electrical
 Dust Inhalation. al disorder checks to prevent it from PSJV Emergency No:
power
 Uncontrolled Air Lines  Electrocution disengagement.  9480 4704
Disconnection.  Personal Injury  Periodical replacement of air filters
 Slips, Trips and Falls.  Death to be observed. INCO Emergency No:
 Equipment Failure.  Environmental  Airlines MUST be isolated shut off  9010 7925
 Damaged Couplings contamination when not in use.  94555715-Site
 High pressure hose air Engineer

Page 12 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

 High Noise Level.
 Vibration.
 Operators' Error / human
error
 Untrained / unauthorized
operator
 Exposure to chemicals/
Paints/Thinner.
 Flammable/ toxic vapors.
 Incorrect storage
 Contaminated breathing
air
 Static Electricity
 Poor visibility inside the
tank
 Paint / Grit spillages
 MEWP Collapse / failure
 Rope Failure
 Fall from Heights of
workers, materials, etc
 Communication
 Confined Space
 High wind carrying paint
vapours to nearby
activities - SIMOPs
 Personal  Ensure hoses do not cause tripping  95649797-PM
Injury/ Fatality hazard to operator.  95647882-HSEM
 Occupational  All equipment shall be maintained  94295613-HSEO
Illnesses and monitored on regular basis.
 Fire & Likewise, it shall be inspected prior
Explosion to use for any damage and stored in
 Property a safe area.
Damage.  Hearing Protection to be worn
during painting and blasting
operation.
 Keep hands warm to maintain blood
circulation
 Only competent person (xx) to
operate equipment.
 Take adequate breaks to mitigate
exposure to temperature and noise.
 Standby man to be available to shut
down the equipment.
 All painting and blasting area shall
be provided with suitable protection
to mitigate environmental impact on
adjacent activity.
 Equipment must be properly earthed
and bonded with the unit to be
blasted and painted. (for static
electricity when in close proximity to
potential gas leak areas).
 Area clearly defined, enclosed with
barricade & provided with signage.

Page 13 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

 Deploy trained personnel

 Spilled paint/ grit to be disposed of
according to Waste Management
procedure and any spillage
immediately reported.
 No open flame/ smoking at vicinity
of paint storage areas.
 Ensure spray pot positioned on firm
ground.
 Keep adequate fire extinguisher
nearby.
 MSDS to be provided and available
at work site.
 Eye wash shall be provided on the
working area.
 All enclosed area for blasting and
painting air to be monitored.
 Confined space entry requirement
and procedure shall be followed.
 Chemical to be used must be
approved by PSJV.
 TDS and MSDS must be read and
followed and must be shared to all
workers doing the job.
 All equipment to be used must be
PSJV checked and approved.
 Confined space area must be toxic
gases free and tested by a
competent authorized gas tester.

Page 14 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

 Ventilation must be in place during

the activity.
 Drip tray must be visible and be
used while mixing chemicals.
 Personnel who will do the job must
be trained.
 Scaffolding erected by a competent
personnel and/or Mobile Elevating
Working Platform (MEWP) approved
must be used on heights activity.
 Competent person must properly
inspect all equipment and tools to be
used and color code must be in
placed before using on site.
 Only authorized personnel will be
used this equipment.
 All personnel must be chemical and
manual handling trained and
emergency response trained.
 First aid kit, fire extinguisher and
emergency eyewash must be in
place and easily accessible in case
of emergency situation.
 Signage must be visible in the area.
 Personal protective equipment and
special PPE must be worn like air
purifying respirator, chemical hand
gloves and disposable chemical
protective coverall.

Page 15 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

9. Working in  Oxygen-Deficiency  Injury 4 4 16  Obtain PTW and confined space

Confined Space  Fire & Explosion
 Toxic atmosphere
 Noise and Heat
 Poor visibility
 Difficulty of access and
egress
 Inadequate knowledge
about confined Space
Conditions
 Inadequate
communication/
Miscommunication
entry certificate.
 Fatality  Conduct Toolbox meeting.
 Appropriate means of clear
 Property communication to be established
Damage  Only trained and experienced
workers shall perform the job.
 Check and ensure sufficient level of
oxygen before entry.
 Use of BA when necessary.
 Never smoke while inside confined
space.
 Isolate all equipment from all source
of energy when not in use.
 Firefighting equipment with trained
personnel readily available in the
area.
 No hot work is allowed during sand
blasting and painting activity.
 Wear earplugs, earmuffs or other
ear protection inside confined space
if noisy environment exist.
 Ensure proper ventilation.
 Adequate supply of drinking water
made available in the area
 Provide adequate lights using
intrinsically safe and explosion proof
lights if flammable or explosive
atmosphere is present.

Page 16 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

 In spaces of total darkness, entrants

must carry intrinsically safe battery-
operated flashlights in case of
generator failure.
 Ensure entry/exit and walk ways are
free of obstructions
10 Work at Height
Activities
10.1 Using Ladder  Fall from height Injury 4 3 12  Access ladder is properly secured Low First aider
 Awkward work posture, at top and bottom
strain,  Fatality Medium  Ladder shall be inspected prior to Medevac
 slip & fall each use.
 Do not use a ladder that has
cracks, loose or corroded rivets,
defective braces, or parts
(including the slip resistant feet)
that are in poor condition. Make
sure it is free of grease or oil or
other slippery substances.
 For stepladders, open the
stepladder spreaders and shelf
fully and lock the braces.
 Check stability. Ensure that all
ladder feet are on a firm, level and
non-slippery surface.
 Place a stepladder at right angles
to the work, with either the front or
back of the steps facing the work.

Page 17 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

 Keep the stepladder close to the

work.
 Face the stepladder when climbing
up or down. Keep body centered
between side rails.
 Maintain a firm grip. Use both
hands when climbing/ descending
a ladder (Three point contact)
 Do not stand, climb, or sit on the
stepladder top or pail shelf

11. Health and  Heat stress  Personal Injury 4 3 12  Provision for cool drinking water.
Welfare Facilities  Bad weather  Fatality  Rest shelter shall be provided near
at Site  Fog  Property the work location.
 Sand storm damage  Smoke only in the designated
 Careless smoking  Fire smoking area. Ensure ember is put
 Spillage of oil or diesel  Soil out and the cigarette butts deposited
 Biological Hazards Contamination in ash tray
 (animals, reptiles,  Work break will be followed as per
rodents, Bacteria etc) ministry decision and Omani Labour
Law during summer period.
 If bad weather conditions hinder
visibility or workability, job to be put
on hold until conditions improve
 First aid box must be available at
the close proximity of work area.
First aid will only be provided by
qualified first aider

Page 18 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

 First aider must be available at site.

 Eating food inside work location is
prohibited. Food remains that can
attract animals shall not be thrown
on the ground
 No horseplay with animals.
 Look for reptiles under the stacked
materials.
 Appropriate PPE
 Heat stress awareness training
should be provided to all employees.
 Drip tray shall be provided.
 Re-fuelling shall be performed only
by trained and competent workers
using approved methods
 Adequate number and type of fire
extinguishers to be made available
at sight

12. Housekeeping  Fire  Personal Injury 3 3  Arrange materials regularly, remove Low Training Passport
 Slip, Trip and Fall  Fire scrap from work area. Adequate Training
 Work area shall be clean and tidy.
 Materials shall be secured properly. Emergency/Spill
 Maintain good housekeeping at all Preparedness
time to prevent falls.
 Access must always be kept free Emergency No:
from materials  ROP: 999
 Empty cans of Paints, thinners and
other hazardous materials shall be PSJV Emergency No:

Page 19 of 22
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

disposed off to a Govt. approved  9480 4704

13 Water washing  Being hit by flying debris
 exposure to noise
 electricity
 Slippery surface
 Darkness
 Failure of control valve
 Hit by pressurised water
current
 Whip lash action when
hose is disconnected.
 Personal Injury
 Electric shock
 Slipping of
person
4 4
landfill by an approved hazardous
waste contractor. INCO Emergency No:
 Prior to blasting blue tarpaulin shall  9010 7925
be placed in immediate vicinity to  94555715-Site
collect waste easily Engineer
 Used garnet shall be collected within  94295613-HSEO
48 hours around the tank
 Waste collection shall be bagged
and place on site designated place
with signage i.e “Used garnet
designated area” “Not for use”
 Used designated place shall be
clear in regular intervals, it shall be
transported for recycle/reuse in
other projects and residual for
landfill as per SEZAD procedure.
16  All the equipment must be inspected
and certified.
 The work team must be trained.
 Competent supervisor must be
present physically at the location of
the activity.
 Hard barricade with signage must
be installed.
 Ensure isolation of electrical circuit
to the wet surface.
 The equipment must be at the dry
location.

Page 20 of 22

Hazards
Sequence
Sl.N
of Tasks (Potential to cause harm
o could possibly
/Job Steps (Health, Injury, Property
damage, environment etc.)
14 COVID 19
 All persons are at risk of
infection that may have
various outcomes including
transmission to others both
at the work environment and
outside of it.
Page 21 of 22
PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Consequences Rankin
Legal
Control Measures
(1,2,3,4,5)
(1,2,3,4,5)
Risk Rating
Probability
Require
g Recovery
Severity
(The harm which (with
ments Measures
occur). (If Any)
control
s in
PAER place)
 Ensure sufficient illumination to work
comfortably.
 PPEs: Gum Boot, Rubber Hand
Gloves, Disposable coverall and
face shield must be in good
condition and wear properly.
Potential risks vary 4 4 HIGH  Ensure a 2-metre Physical distancing
from mild cold rule shall always be followed.
16
symptom to death.  No unauthorized or unnecessary
visitors shall visit the site.
 Prevention and awareness to
COVID-19 shall be highlighted in
daily TBT or Onsite training.
 Ensures all personnel shall always
adhere to mandatory use of face
mask.
 Any personnel that are having high
temperature, (fever) or suffering from
cold like symptoms shall not attend
the site unless receives a medical
clearance certificate confirming
negative result from MOH.
 Any personnel that developed high
temperature (fever) or suffered cold
like symptoms at site must be
isolated and shall be subjected to
undergo medical examination.
 Personnel that have high
temperature (fever) or suffer cold like
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin
Sequence Legal
Control Measures

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sl.N Require
g Recovery

Severity
of Tasks (Potential to cause harm (The harm which (with
o could possibly ments Measures
/Job Steps (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
PAER place)

symptoms will be asked to follow

current MOH isolation guidelines and
protocols.
 Any confirmed coronavirus cases to
be reported immediately to
Contractor to ensure all necessary
medical attention/assistance shall be
adhered.
 All personnel to wash their hands
thoroughly for 20 seconds as
required.
 Ensures adherence to the WHO,
CDC, MOH & other local government
/ authorities’ regulations/guidelines.
 Ensures adherence to MOH
Procedure for Preventive Measures
from Infection due to Coronavirus
(COVID-19).
 Regular disinfections shall be done
to transportation vehicles, offices,
and welfare facilities.
 COVID-19 awareness posters shall
be displayed in HSE bulletin boards
or in HSE knowledge center.
 PPEs: Face mask, Hand Sanitizer,
Physical (social) Distancing

Page 22 of 22