Subcontractor Document Review Cover Sheet

Project: Duqm Refinery EPC Package 2 – Utilities & Offsites

Contract No: CNT-1100-1000-007, PSJV Project No: JI-2037

SUBCONTRACTOR NO : JI-2037/04-001A

SUBCONTRACTOR DESCRIPTION : EPC OF STORAGE TANKS (PACKAGE TP3)

SUBCONTRACTOR NAME : INCO Engineering Manufacturing Trading & Civil Contracting Co. LLC.

COMPANY DOCUMENT NUMBER : DRP001-OUF-INC-GMD-Z-000-042 REV : S1

SUBCONTRACTOR DOCUMENT
INE-397-INC-HSE-063 REV : S1
NUMBER :
DOCUMENT CLASS: 2

DOCUMENT DESCRIPTION / TITLE : Task Risk Assessment (TRA) for Extended Hours - Tank Erection
EQUIPMENT TAG NUMBERS : N/A
TOTAL NUMBER OF SHEETS :
11
(Including this coversheet)

DUQM REFINERY
Company Approval Status
Status :
Signed :
Dept :
Date :
COMMENT STATUS CODE: A-Accepted; B-Accepted With Comments
C-Reviewed with Comments; D-No Comments; E-Rejected
PURCHASER APPROVAL STATUS
Approval
Status Contractor Approval Code Description
Code
 1 REJECTED. REVISE & RESUBMIT. WORK MAY NOT PROCEED.
MAJOR COMMMENTS AS NOTED.
 2 REVISE & RESUBMIT. WORK MAY PROCEED SUBJECT TO INCORPORATION OF COMMENTS
INDICATED.
ACCEPTABLE. INCORPORATE MINOR COMMENTS (IF ANY). RESUBMIT AS CERTIFIED FINAL.
 3
WORK MAY PROCEED.

 4 NO COMMENTS. CERTIFIED FINAL ISSUE.WORK MAY PROCEED.

INFORMATION ONLY.
 5
ACCEPTED FOR INFORMATION ONLY. WORK MAY PROCEED.

Reviewing Engineer’s Full Name (IN BLOCK LETTERS), Sign and Date
Purchaser’s review of this document does not relieve Vendor of the responsibility for correctness under the Subcontractor Order.
Permission to proceed does not constitute acceptance of design, detail and calculations, test methods or materials developed or selected
by the Subcontractor and does not relieve the Subcontractor from full compliance with the Subcontractor Order or any other obligations,
nor detract from any of the Purchaser’s rights.

NAME: DISCIPLINE: SIGNATURE: DATE:

JJONGAY HSSE 16 FEB. 2021

PSJV Reviewing Engineer to confirm action related to submission of this document to COMPANY. Strike-out the option
which is not applicable.
Is this document required to be submitted to If Yes, submit to COMPANY for
COMPANY? Yes / No Review / Approval / Information
 SUBCONTRACTOR NAME : INCO Eng. Man. Trad. & Civil Cont. Co. LLC
COMPANY DOCUMENT NUMBER : DRP001-OUF-INC-GMD-Z-000-042 REV : S1
SUBCONTRACTOR DOC. NO. : INE-397-INC-HSE-063 REV : S1
DOCUMENT DESCRIPTION / TITLE : Task Risk Assessment (TRA) for Extended Hours - Tank Erection

Revision History

Amendment Revision Amender

Amendment
Date Number Initials

02-01-2019 O1A TC First Issue

28-01-2019 O2 TC-Ns Revised as per client comment

21-06-2020 O3 Suhail Khan Revised as per client comment

11-02-2021 S1 Suhail Khan Issued for Construction

2
Project Title : DUQM REFINERY EPC PACKAGE-2 INE 397
Project No:

Risk Assessment Task Risk Assessment (TRA) for Extended Hours - Tank
Title :
Risk Assessment 22 Revision : S1
Erection Number :

Work Location : DUQM – INCO PSJV PROJECT INCO

Company :

Prepared By Reviewed By Approved By

Name Signature Date Name Signature Date Name Signature Date

Arun Mondal 09.10.2019 Bora toplaglu 09.10.2019 Debajit Goswami 09.10.2019

Salamul Mohammad 11-02-2021 Suhail Khan 11-02-2021 Debajit Goswami 11.02.21

Risk Assessment Matrix:

 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

1 EXTENDED HOURS
1.1 Extended  Poor / inadequate
Hours illuminations
 Slip, trip and fall
 Vehicle and pedestrian
interface
 Worker fatigue
 Lone or wandering worker
 Inadequate communication
 Inadequate supervision
 Vehicle equipment
movement
Injury 4 4 16  Obtain PSJV PTW Low
 TBT that clearly communicate hazards
Fatality High and controls, ‘dos’ and ‘don’ts’ during
Property Damage night work.
 Ensure implementation of relevant
labour low for long hours of work.
 Temporary Lighting will be in such a
manner that all work areas are
illuminated. This will be confirmed by
measuring the illumination.
 Provide workers with reflective PPE
and clear glasses.
 Vehicle route to be clearly marked with
blinker lights to identify it and separated
from pedestrian walk ways. As far as
possible, vehicle to be confined to the
parking area.
 Standby electrical technician on site.
 Lights shall be set up to provide lighting
from two directions to prevent
shadows.
 All points of access, egress, and
muster shall be clearly illuminated and
marked.
 Lighting supply cords and cables shall
be installed and maintained in good

Page 2 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

working order and routed to eliminate

tripping hazards.
 Adequate supervision and oversight
shall be present
 Standby generator and lights as
backup.
 Work area to be clearly defined and
movement beyond it to be restricted.
 Standby vehicle always.
 Workers to be given rest breaks and
refreshment during night work
 Journey Management will follow.
 HSSE Officer / HSSE supervisor will at
site to monitor all the activity.
 Ambulance with driver available at work
site for an Emergency situation.
 Assigned male nurse whenever
required.
2 Preparatory ( Storage Tank Fabrication)
2.1 Preparatory  Inattentiveness and Personal Injuries 3 3 9  Ensure all employees had under gone Low  Training Passport
work at site miscommunication the HSE induction training
(Storage  Personnel not familiar with Property Damage Medium  Ensure PTW obtained from PSJV
Tank work site and HSE Issuing Authority for all activities.
Fabrication) procedures  Provide PPE to all employees assigned
for the activity

Page 3 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

2.2 Preparatory  Incompetent and untrained Personal Injuries 3 3 9  First Aid Training (First Aider) Low
work site Workers  Rigging and lifting operation awareness Adequate monitoring
(Storage Property Damage Medium training for all lifting equipment
Tank operators and Riggers.
Fabrication)  A competent flagman man with
fluorescent jacket and two (Red and
Green) flags shall be deployed.
 Location and route shall be surveyed.

3 Transportation
3.1 Transportatio  Collision of vehicle Injury 5 3 15  Follow traffic management procedure. Low
n of vehicle,  Overturning, run over  Ensure vehicle are in a good and road
 Personnel Ejecting out of the Burn High worthy condition.
plant,
equipment, vehicles Fatality  Ensure No hand held equipment is
Men and  Dust used while driving.
materials.  Fire & Explosions Property Damage  Ensure driver competency as required
 Fuel / oil spill by the project
 Straying of material  Vehicle inspected and accepted by
PSJV
 All passengers to fasten seat belt
during the journey.
 Inculcate safe driving behaviour
through continuous training, monitoring
and corrective actions
 Ensure a well define equipment /
vehicle access route with signs.
 Install signage and warnings.

Page 4 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Introduce defensive driving training for

all drivers.
 Ensure periodic maintenance of the
vehicles.
 Documented daily inspection of vehicle

4 Manual Handling
4.1 Manual  Slips. Trips and Falls, Injury 2 3 6  Do not lift heavy load individually, use Low
Handling Slippery Materials mechanical means for heavy load or First Aid
Musculoskeletal Low apply load sharing.
 Poor housekeeping. disorder  Use correct lifting techniques
Equipment damage  Ensure proper housekeeping.
 Lifting heavy load manually.  Do not exceed load for manual
handling.
 Dropping heavy load  Keep walkways always free from
obstructions.
 TBT to be conducted before each
activity
5 Loading and Unloading Activities

Page 5 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

5.1 Loading and  Falling Object
Unloading  Caught between pinch
points.
Activities
(Lifting Plates  Overhead lines/obstructions
/  Struck by / struck against
Miscellaneou  Boom collapse
s materials)  Equipment overturn
using crane /  Suspended Load
Forklift /  Swinging Load
Boom Truck  Unsecured Load
 Poor condition of lifting
equipment and tackles
 Incompetent crew /
Operator
 High wind
 Miscommunication
 Hydraulic failure
 Pinch point
Injury 4 3 12  Crane shall be placed on a firm even
ground. Proper compaction should be
Fatality Medium ensured before placing the crane on a
Property Damage backfilled area. Low  Emergency
 Documented inspection to be Preparedness and
Electrocutions conducted by crane operator and lifting Medevac
supervisor prior to lifting operation
 Equipment’s should be inspected by
PSJV Safety department. TPI
Certification is required.
 Out rigger of the crane fully extended
and out rigger pad in place.
 Never lift a load that exceeds 75% of
the load chart capacity of the crane.
 Preventive maintenance
 All lifting tackles must have a valid
third-party certification, monthly
inspected and colour coded.
 Visual inspection has to be conducted
for all the lifting tools and tackles by
lifting supervisor prior to lifting
operation.
 Rigging equipment shall not be used on
loads greater than its capacity.
 Any tools found with damages shall be
discarded from the service
immediately.
 Make sure that swing area free of
structures, equipment and workers.
Page 6 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Tag lines must be used to control load

swing.
 Lifting area needs to be barricaded and
signage posted.
 No one will stay or work under the
suspended load
 Only authorized Third Party certified /
trained riggers can perform rigging
activity
 Always use softeners on sharp edges
of material to prevent nylon sling from
damages
 Load if bundled, to be fully secured
before the lift. More than one loose of
loose load shall not be lifted.

5.2 Loading and  Over loading Injury 4 3 12  Follow PTW system

Unloading of  High wind  Wear fall protection while working at Emergency
 Unsecured Load Fatality Medium height (Full body safety harness, Low procedures and
plates /
Miscellaneou  Hydraulic failure Property Damage Retractable Life line) medevac
s materials,  Pinch point  Toolbox talk need to conduct prior to
 Incompetent crew Soil Contamination start the activity
Lifting Plates  Hydraulic leak  Competent personnel under proper
and supervision required during the work.
positioning  While using Hydraulic Jack, ensure all  Emergency
using connections are tight and leak free Preparedness and
hydraulic before pressurising. Medevac
Jack  Remove air from system.
Emergency No:
Page 7 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 When using an electric, air, or gas 1) ROP:999

powered hydraulic pump energize the
pump only when the directional control PSJV Emergency No:
valve is in the neutral position 2) 99309027
 Never get under a load.
 Use cribbing for load holding for long INCO Emergency No:
periods. 3) 90107925
 Any Hydraulic spillage should be 4) 99887965
removed and soil re-instated. Ensure 1)
availability of spill kits.
 Faulty Equipment should be stopped
from service until rectified
5.3 Loading/  Mechanical Failure Injury 4 3 12  Tool box meeting shall be conducted to Low Emergency
Unloading  Overturning operator and worker related in activity. Preparedness and
 Operator Error Fatality Medium  Operator must be qualified, competent Medevac
and
transporting  Person Caught in moving Property Damage and certified by third party.
of material by parts  Banks man must be present in place Emergency No:
using Forklift /  Limited visibilty and must be certified and competent in 1) ROP:999
Boom truck  Unsecured load work.
 Equipment should be certified by the PSJV Emergency No:
third party and pass the inspection 2) 99309027
from PSJV and colour coded.
 Ensure that the load is at the centre INCO Emergency No:
gravity of the fork and Forklift during 3) 90107925
the load being lifted. 4) 99887965
 Good communication with operator
 Stack the material on designated areas
only; ensure that routes, doorways, etc
., are not obstructed.
Page 8 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Barricade the lifting area always

 Workers should define the provision of
spacers to the load, whether in trailer
or in ground, to avoid “Contact to the
Load” keeping Hands/Fingers away
from “Pinch Points”.
 Always select the plane area for loadin
g and unloading materials.
 Do not overload which should obstruct
the operator visibility.
 Mobile equipment provided with
reversing alarm.

6 Weather Conditions
6.1 Weather Inclement Weather ( Rain, Sickness 3 3 9  During inclement weather activities to Low
Conditions thunderstorm) be on hold and personnel evacuated to First Aid
Injury Medium safe area
High wind
 Lifting activity using Mobile cranes shall
Airborne dust not be undertaken when the wind
Hot weather speed exceeds 9.8 m/s(22Miles/Sec)

Page 9 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 A competent person shall assess the

ground conditions before resuming
work after an interruption by adverse
weather
 Ensure adequate supply of cool
drinking water.
 Adequate work- rest cycles.
 Sufficiently shaded rest area
 Stand by vehicles available at all times

7 Electrical Hazard (Usage of electrical tools and equipment)

7.1 Usage of  Damaged electrical cords Physical Injury 5 3 15  All electric tools shall be inspected by Low
Power tools competent person and colour coded.  Emergency
 Improper earthing Fatality High  Ensure diesel generator and welding Preparedness and
and
equipment Hearing impairment generator inspected by PSJV. Medevac
 Defective Portable Power  Do not use any faulty electrical
tools Electrocution equipment. Emergency No:
 Never use any power tools/equipment 5) ROP:999
 Defective Electrical with defective or incomplete
Equipment ( Welding guards/protective covers PSJV Emergency No:
machine, Generator, tower  Use the right tool for the right job 6) 99309027
light etc.,)  Ensure that people always position in
such a way that they are not in the line INCO Emergency No:
 High Noise of fire. 7) 90107925
 Ensure proper EARTHING with the 8) 99887965
 Electrocution help of Copper rod and clamps.

Page 10 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Only competent and authorized

electricians to service and maintain all
electrical panel & equipment.
 Ensure the RPM marked on abrasive
wheel is greater than the rated speed
of grinder.
 Ensure Portable tools are equipped
with dead man switch.
 All welding machine shall be inspected
by competent person.
 Do not use any defective machine.
Ensure all cables and connectors are
intact
Hand tools will be 220 Volt; therefore,
each outlet will be equipped with 30mA
RCCB.
8 Welding, Grinding and cutting activities
8.1. Welding,  Poor Cable management Injury 4 4 16  Obtain PTW for hot work activities Low
Grinding  Slip, trip & Fall Hazards  Electric supply cable should be taken
 Fire Hazard Fatality High above head level to avoid trip hazard
activities
 Electricity Electrocution  Maintain good cable management at
working area Emergency
Property Damage  Use non-conductive cable stands for Preparedness and
cable distribution. Medevac
 Remove all flammable materials near
hot work location
 Ensure all electrical powered tools are
provided with earthling connection.
Page 11 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Provide Fire extinguisher (CO2/DCP),

fire watcher and fire blanket.

8.2 Alignment  Sharp edges of thread Personal Injury 3 3 9  Be aware while working near sharp Low
and finishing during work. edges. Ensure proper communication First Aider
Property Damage Medium between the working crew.
work at work
area.  Use hand gloves during alignment,
bolting and unbolting.
 Avoid horseplay when performing the
job.
 Use right tools for the job.
8.3 NDT  Radiation Ionisation 4 3 12  Follow approved procedure Low
(Radiography Occupational  Follow PTW requirements
disease Medium  Radiography to be performed at
X/Gamma
Rays, PAUT, night or during lunch break when
MPI, UT, there are minimum personnel
DPT) available.
 Availability of dosimeter
 Adequate warning signs at
appropriate distance and area is
clear.
 Only competent and authorized
technicians to carry out NDT
activities.
 Proper storage and transportation
of radioactive sources.
 Adequate public warning while
transporting

Page 12 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

9 Work at Height Activities

9.1  Using  Fall from height Injury 4 3 12  Access ladder is properly secured Low
Ladder  Awkward work posture, at top and bottom
strain, Fatality Medium  Ladder shall be inspected prior to First aider
 slip & fall each use.
 Do not use a ladder that has Medevac
cracks, loose or corroded rivets,
defective braces, or parts
(including the slip resistant feet)
that are in poor condition. Make
sure it is free of grease or oil or
other slippery substances.
 For stepladders, open the
stepladder spreaders and shelf
fully and lock the braces.
 Check stability. Ensure that all
ladder feet are on a firm, level and
non-slippery surface.
 Place a stepladder at right angles
to the work, with either the front or
back of the steps facing the work.
 Keep the stepladder close to the
work.
 Face the stepladder when climbing
up or down. Keep body centered
between side rails.

Page 13 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Maintain a firm grip. Use both

hands when climbing/ descending
a ladder (Three point contact)
 Do not stand, climb, or sit on the
stepladder top or pail shelf

9.2 Scaffolding  Faulty – substandard Personal Injury 4 4 16  Standard scaffold materials will only be Low
erection, use, scaffold material used for scaffolding erection.
and  Fall from height Fatality High  Check the ground condition. if
dismantling  Struck by falling object Property Damage necessary, compact the same.
 Wear proper PPE. Insists to use the
helmet with proper chin strap.
 Area needs to be barricaded and
proper signs need to be placed
 Only certified scaffolders engage in
scaffolding erection and dismantling
activity under competent supervision
 Use double lanyard full body safety
harness and 100% tie off.
 Use proper anchorage point on
scaffold.
 Do not over load the scaffold.
 Ensure ladder properly secured.
 Scaffold shall be inspected by third
party certified competent scaffolding
inspector and tagged.

Page 14 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Scaffolding platform shall be fully

planked with materials free of tear and
wear and fully secured
 Ensure top and mid rails and toe board
as per the standards.
9.3 Erection of Work At Height Personal Injury 4 4 16  Obtain valid PTW from PSJV
Roof Plate  Falling from Height  TRA shall be discussed prior to start of
(Personnel, material, Fatality High work Low
Equipment)  Competent persons shall perform the
 Collapse of scaffold Property damage task
 Suspended Load  Must wear safety harness and 100 %
tie off policy shall be followed
 Proper Anchor points to be provided.
 Wear full body harness and retractable
life line.
 Hand tools shall be secured with tool
lash while working at height
 All the loose material should be secure
properly.
 Do not overload the platform. Only
required materials shall be placed on
the platform.
 Drop zone shall be barricaded and
signage to be displayed.
 Work at height will stop if wind speed
will reach 23 mph.

Page 15 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

10 Hydrostatic Testing

10.1 Hydrostatic  Pressure stored inside tank.
Testing  Mechanical failure
 Lines burst due to faulty
gauge & testing equipment
Personal Injury 4 4 16  All hydrostatic equipment should Low
properly inspect by PSJV HSE. Emergency
Fatality High  PTW system follow. preparedness and
 Barricade the area unauthorized medevac
Property damage person will not enter the working
location.
 Air manifolds to be installed with safety
relief valves when required. Pressure
relief valves to be calibrated and of the
proper rating. Hoses connection to be
provided with a quick disconnect
couplers and secured with anti-
whiplash connection.

11 Abrasive and Painting works

11.1 Abrasive  Flying particles due to sand 3 3 9  Remove unsafe slipping tripping Low
Surface blasting Injury, and fall hazards. First Aider
Preparation  Breathing dust and vapour Occupational Medium
and Painting  Fire disease,
Page 16 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Slip, Trip and Fall
 Improper use of tools /
equipment
 Use of chemicals
Property Damage  Use full body harness with 100%
tie off with approved lanyard while
working above 2 meter.
 Follow MSDS guidelines for
chemicals
 Avoid skin and eye contact.
 Eye wash station to be available
 Wear appropriate PPEs, i.e.
clothing, gloves, face shields and
respiratory protection.
 All equipment and tools must be
inspected by competent
personnel/operator before use.
 Only trained personnel shall
perform the works and use the
correct type of tools/equipment for
the job.
 Defective tools/equipment shall be
properly repaired/replaced.
 Provide proper containment for
dust and sandblasting grits.
Provide air filtration device with CO
monitor. Install temperature cooler
to sandblaster hood install earth
connection/grounding system from
sandblasting nozzle to the
sandblasting pot and AC. Include
surface being sandblasted such as
tank to complete the circuit and
Page 17 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

avoid shock from static electricity.

Ensure regular maintenance and
change of air filter provide workers
with the proper air respirators
(cartridge type) specific for painting
activity. Ensure no spill created
during painting collect waste SB
materials on a regular basis.
Provide drip tray to contain liquid
spill and left over dispose of empty
paint cans in accordance with
Omani Environmental law, DRP
and PSJV HSSE requirements.
12 Working in Confined Space

12.1 Working in  Oxygen-Deficiency Injury 4 4 16  Obtain PTW and confined space

Confined  Fire & Explosion
Space  Toxic atmosphere
 Noise and Heat
 Poor visibility
 Difficulty of access and
egress
 Inadequate knowledge about
confined Space Conditions
 Inadequate communication/
Miscommunication
entry certificate.
Fatality  Conduct Toolbox meeting. Low
 Appropriate means of clear
Property Damage communication to be established
 Only trained and experienced
workers shall perform the job.
 Check and ensure sufficient level
of oxygen before entry.
 Use of BA when necessary.
 Never smoke while inside confined
space.

Page 18 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Isolate all equipment from all source

of energy when not in use.
 Firefighting equipment with trained
personnel readily available in the
area.
 During hot work trained Fire watch
must be available.
 Wear ear plugs, ear muffs or other
ear protection inside confined
space if noisy environment exist.
 Ensure proper ventilation.
 Adequate supply of drinking water
made available in the area
 Provide adequate lights using
intrinsically safe and explosion
proof lights if flammable or
explosive atmosphere is present.
 Rescue equipment and trained
rescue team available immediately
in case it is required.
 In spaces of total darkness,
entrants must carry intrinsically
safe battery-operated flashlights in
case of generator failure.
 Ensure entry/exit and walk ways
are free of obstructions

Page 19 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

13 Health and Welfare Facilities at Site

13.1 General  Heat stress Personal Injury 4 3 12  Provision for cool drinking water. Low
 Bad weather  Rest shelter shall be provided near the
 Fog Fatality work location.
 Sand storm Property damage  Smoke only in the designated smoking
 Careless smoking area. Ensure ember is put out and the
 Spillage of oil or diesel Fire cigarette butts deposited in ash tray
 Biological Hazards Soil Contamination  Work break will be followed as per
(animals, reptiles, rodents, ministry decision and Omani Labour
Bacteria etc) Law during summer period.
 If bad weather conditions hinder
visibility or workability, job to be put on
hold until conditions improve
 First aid box must be available at the
close proximity of work area. First aid
will only be provided by qualified first
aider
 First aider must be available at site.
 Eating food inside work location is
prohibited. Food remains that can
attract animals shall not be thrown on
the ground
 No horseplay with animals.

Page 20 of 21
 PSJV EPC 2 – DUQM REFINERY PROJECT
Task Risk Assessment
PEC-HS-FRM-X-12329 – Rev 0
Potential Risk
(With no controls in place)
Hazard Residu
al Risk
Effects /
Risk
Hazards Consequences Rankin

(1,2,3,4,5)

(1,2,3,4,5)

Risk Rating
Probability
Sequence Legal
Control Measures Recovery

Severity
g
Require
Sl.No of Tasks (Potential to cause harm (The harm which
ments
(with
Measures
could possibly
/Job (Health, Injury, Property
damage, environment etc.) occur). (If Any)
control
s in
Steps PAER place)

 Look for reptiles under the stacked

materials.
 Appropriate PPE
 Heat stress awareness training should
be provided to all employees.
 Drip tray shall be provided.
 Re-fuelling shall be performed only by
trained and competent workers using
approved methods
 Adequate number and type of fire
extinguishers to be made available at
sight

14 Site Clean Up and Housekeeping

14.1 Site Clean Up  Fire Personal Injury 3 3 9  Arrange materials regularly, remove Low
and  Slip, Trip and Fall scrap from work area. First Aid
Housekeepin Fire Medium  Work area shall be clean and tidy. Fire fighters
g  Materials shall be secured properly.
 Remove nails or bend them on the
timber.
 Maintain good housekeeping at all time
to prevent falls.
 Access must always be kept free from
materials

Page 21 of 21