Dps-3-1206-013-E1782-A4-2 (Final)

Tank Design Input Data
Type of Tank : Fixed Cone Roof Tank with Truss Support

Diameter of Tank 'D' : 11.50 m Dia.
Height of Tank : 9.012 m Ht.
Design Liquid Level 'H' (Consideration for Calculation) 9.670 m BOTTOM OF BOTTOM TO TOP OF CURB ANGLE
Design Code : API 650, 12th Edd 2013, Welded Tanks for Oil Storage. ADD 2, Jan 2016
Product Stored : Gross Fluid (Oil + Water Mixture)
Design Specific Gravity 'G' : 1.018
Joint efficiency (E) : 0.85
Design pressure above atmospheric (internal) ATM : 96 mbar 1.392 Psig 0
Appendix F is applicable 5 :
Working pressure above atmospheric : 45 mbar 0.653 Psig
Design pressure above atmospheric (External) or Vacuum : 6.0 mbar 0.087 Psig
Design Metal Temperature Minimum : 0.00 o.C 41 o.F
Maximum : 82.00 .C o
180 o.F
Minimum : o
.C o
.F
Annex.M is not applicable.
Operating / Working Temperature Minimum : 10.00 o.C o
.F
Normal : 40.00 o.C o
.F
Maximum : 60.00 o.C o
.F
Flash Point : O
F
Pumping Rate INPUT : 467 m3/hr
OUTPUT 467 m3/hr OUT
Roof Live Load : 1.2 kN/m2
Wind Speed (mean hourly) : 33.8 m/s
Siesmic Calculation Requirement No
Siesmic Zone Factors
Ss : 0
S1 : 0
Site Class : C
Seismic Group : I
Importance Factor Ie : 1
Rwi = Response reduction factor for impulsive mode = : 4
Rwc = Response modification factor for convective mode = : 2
As per Clause E.4.8.1 of API 650 ( Addendum 4, December 2005)

H/D = : #REF! from calculation
Ci = Coefficient for determining implusive period of tank system.
(from Fig. E-1 of Appendix E) = : 6.5534
From Appendix M
E = Modulus of Elasticity for tank material : 195122 mpa
for Site class C from table E-1 Values for Fa : 1.6

Fv : 2.4
as per E 4.6.1 ,
TL = Region - dependant transition period for longer period ground motion : 4
As per E.4.6.1 Convective Spectral acceleration parameter ,Ac Calculation :

Here,
where,
K=Coefficient to adjust the spectral acceleration from 5% to 0.5% damping: 1.5
Check for freeboard Requirement

here value input = 1
Depends upon seismic use group
Convective mode for SUG I, code 1
Convective mode for SUG II, code 2
Convective mode for SUG III, code 3
Corrosion Allowance 'C.A.'
Nozzles : 3.000 mm 0.1181 inches

Roof Plates : 3.000 mm 0.1181 inches
Internal's 3.000 mm 0.1181 inches
Roof structurals : 3.000 mm 0.1181 inches
Material of construction
Shell plate thickness calculation method : One Foot Method
Material Tensile strength defined : No
Number of Courses : 5
Detail of shell course's Height Result
Shell Plate C.A In
mm Material Desin Ht in Thk Thk Thk Req
Material code cal m Height Thk Prov
Small Shell Course = 3 td mm tt mm t mm 6 mm
10th shell course 1 mm
6th shell course 3 A 516 Gr 70N 13 0.920 0.250 3.524 0.457 3.524 8 mm OK
3rd shell course 3 A 516 Gr 70N 13 5.670 2.000 5.096 1.830 5.096 6 mm OK
2nd shell course 3 A 516 Gr 70N 13 7.670 2.000 5.758 2.408 5.758 8 mm OK
1st shell course 3 A 516 Gr 70N 13 9.670 2.000 6.419 2.986 6.419 8 mm OK
Note : First shell course indicates the bottom most shell course 9.262
0.500 0.490
Bottom Plate Design
Arrangement of Bottom Plate requirement relevant to First Shell course : Butt-Welded Annular Bottom Plate Arrangement Preferable
Conditions as per 5.5.1
Selected First Shell course material Group : IIIA
The maximum product stress (see 5.6.2.1) for the first shell course is less than or equal to 160 MPa
or the maximum hydrostatic test stress (see 5.6.2.2) for the first shell course is <= 171 MPa : No
:
as per calculation, the Lap-Welded Bottom Plates Arrangement Preferable/sufficient :
however, Project specific Req, the Bottom pl Arrangement considered as: Butt-Welded Annular Bottom Plate Arrangement Preferable
Bottom Plate Material:
Material Code for Calculation 13
Material Grade A 516 Gr 70N
1) Bottom plate Weight (Type One) Corroded : 4365.4815 Kgs Uncorroded : 6236.4021 Kgs
2) Bottom plate Weight (Type 2) Corroded : 6056.6752 Kgs Uncorroded : 8652.3931 Kgs
Detail of Bottom Plate or bottom sketch Plate

Material Code for Calculation 13
Material Grade A 516 Gr 70N
All bottom plates minimum thk (excl. C.A.) ,As per API 650 Clause 5.4.1 : 6 mm
If purchaser specifies the bottom plate thickness : 6
therfore, the bottom plate thickness need to consider in calculation : 6 mm
Bottom Plates Corrosion Allowance : 3.000 mm 0.1181 inches
Required Bottom plate thickness including corrosion allowance 9.000 mm
Provided Bottom plate thickness : 10 mm
Bottom Slope : 1 : 120
Sd stress in Eq.THK
Detail of Bottom Annular Plate Material MTL code 1st S.C Req
Minimum thickness of Annular plate excluding the corrosion allowance (from table 5.1a) = 119 mpa 6.000 mm
Thk Req Thk Prov
Bottom Annular Plate CA : 3.000 mm : 12 mm
Bottom Annular Plate Width : 784 mm : 880 mm
Bottom Annular Plate extension tank
outside from First shell course 75 mm
Detail of Roof Plate Material Material code Thk Thk Req Thk Prov
Roof Slope : 1 : 5
Min nominal thickness required (excl. C.A.) ,As per API 650 Clause 5.10.2.2, 0.1875 inches
corrosion Allowance : 3.000 mm : 0.1181102 inches
Roof Plate A 516 Gr 70N 13 : 8 mm : 8 mm
if self supported roof #REF! mm : 45 mm
(G) Curb angle sizing & selection :
As Per API 650, Cl. 5.1.5.9 (e)

Top Curb Angle shall be of minimum size as indicated below or of alternate size with equivalent
section modulus Required Top Corner Ring
D<=11 meter L 50 x 50 x 5 Thk.
11< D < 18 meter L 50 x 50 x 6 Thk.
D > 18 meter L 75 x 75 x 10 Thk.
Provided = ISA 200 x 200 x 16 Thk.

Centre of Gravity = 55.20 mm
Cross sectional Area = 6180 mm^2
Unit Weight = 48.50 kgs/m
Length = 36512.8 mm
As per API 650, Cl.3.10.2.6, for a frangible joint, cross sectional area of roof to shell connection
A', shall not exceed the following: A = ( W / 201000)* (tan q))
= 1766.301 sq.mm
Calculated total area 'At' of roof-shell junction At = 8577.323 sq.mm
Since A<At, the joint may be considered to be non-frangible
Compression Area adequacy A = 4739.62 sq.mm
Provided compression area is adequate

Failure Pressure Pf = 14.73 Kpa
= 9.60 Kpa
Pf > P Hence provided compression ring is safe
Pmax as per F.4.2 Pmax = 3.33 Kpa
Pmax < Design Pressure Hence design pressure to be suitably limited
(N) Design of Roof Structure Layout :
minimum number of rafters required = #REF! NOS

Number of Rafters Provide:
Provide = 12 NOS
Provide = 24 NOS
Total = 36 NOS
(O) Design of secoundry Roof Rafter :
Provide : = 178 x 76 R.S.C / Equivalent to ISMC 175

Nominal From Structural Table
Zxx = = 151.00 cm^3
Ixx = = 1338.00 cm^4
Axx = = 26.60 cm^2
ryy = 22.5 mm
T = Mean thickness of compression flange = 10.3 mm
t = thickness of web = 6.6 mm
D = overall depth of the beam = 178 mm
L/r Ratios from calculation = #REF!
Interpolation From IS 800, Table 5.1 = For 250 MPA
λ fy
230 21
240 20
result from calculation
Induced bending stress (Mb/Z) = #REF! lbs / feet^2
Allowable bending stress = #REF! lbs / feet^2
#REF!
Check for deflection

As per Brownell & young , eqn. 4.11 ( refer Annx. A ) d = 5 WL^4 = #REF! mm
384 EI
Allowable deflection = = #REF! mm
#REF!
(P) Design of Purlin :
Provide : = 127 x 64 R.S.C / Equi to ISMC 125

Zxx = = 76.00 cm^3
Ixx = = 482.00 cm^4
Axx = = 19.00 cm^2
ryy = 18.8 mm

λ fy
90 90
100 80
#REF!
(Q) Design of Primary Roof Rafters :
Provide : = 381 x 102 R.S.C / Equi to ISMC 350

Zxx = = 781.00 cm^3
Ixx = = 14869.00 cm^4
Axx = = 70.10 cm^2
ryy = 28.7 mm

λ fy
160 41
170 37
#REF!
(R) Design of Bracing Angle Tie :

Provide : = ISA 90 X 90 X 12 THK
From Structural Table
A = Sectional area = 20.19 cm^2
Area Required = #REF! cm^2

Area Provided = #REF! cm^2
Tensile stress in the Bracing (Required) = LOAD / AREA = #REF! kg/sq.cm
As per Section 6 of IS800,
Maximum bending stresses = 0.6 x 250 = 150 MPa 1530.00 kg/sq.cm
#REF!
#REF!
(S) Design of Roof Centre Drum :
Radius of Centre drum = 685 mm

Length Thk
Dimension of sections of centre drum, SECTION A = 125 10.00 mm
SECTION B = 290 10.00 mm
Total compression stress in Ring is = ( Mo / Z ) + ( No / A ) = #REF! N/mm^2

Allowable Design stress in ring (2/3 of yield strength) = #REF! N/mm^2
#REF!
Total comp stress in Ring is = ( Mi / Z ) + ( Ni / A ) = #REF! N/mm^2

Allowable Design stress in ring (2/3 of yield strength) = #REF! N/mm^2
#REF!
T. Vent Sizing Calculations
Normal Condition
V = 'C x A x sqrt( 2 x g x [P/r]) x 3600

here,
C = discharge coefficient = 0.8
g = acceleration due to gravity = 9.8 m/sec^2
r = specific weight of air, in kg/cu.m. = 1.251 kg/cu.m.
Liquid Movement out as per Table 1B(Normal Venting Requirement) = 0.94
Liquid Movement IN as per Table 1B(Normal Venting Requirement) = 2.02
size of Vent prefered = 6 inch

V = #REF! m^3./hr
As per API 2000,Interpolation from,Table 2.b Capacity Inbreathing

700 118
1000 169
Total Required Inbreathing Required = #REF! m^3./hr
As per API 2000,Interpolation from,Table 2.b Capacity Inbreathing

700 118
1000 169
Total Required Outbreathing Required = #REF! m^3./hr
#REF!
(U) Emergency vent size calculation.-
Emergency venting requirement of fire exposure

For Wetted area 'A' = #REF! m2
Environmental factor (Table-4B), 'F' = = 1
Size of the vent = 24.00 inch
Number of vents = 1 No
As per API Standard 2000, Cl.4.6.1.2, Equation (4B),

Pressure at device inlet, 'P1' = 1 bar(a)
Pressure at device outlet, 'P2' = 1 bar(a) (Atmospheric pressure)
Ratio of specific heats of air, 'K' = 1.40 (As Per API 520)
Molecular weight of air, 'M' = 29.96 (As Per API 520)
Compressibility factor, 'Z' = 1.00
Theoritical flow per hour = #REF! Nm3/h

Required flow rate / hour #REF! Nm3/h
#REF!
Cleanout Door Design 1 YES Required

Qty Required = 1 No
Maximum Liquid Level = 10.632 m
specific gravity = 1.02 (not less than 1)
Height of Opening = 900 mm
Width of Opening = 1200 mm
first shell course thk = 8 mm Note : same one is used for Nozzle neck Thk ,Shell R.F Pad Thk & shell insert plate Thk.
No of Bolts = 52 Nos
Bolt Diameters = 24 mm dia
Edge Distance = 40 mm
sl.no . 1
As per API 650,clause 5.7.7.6
Minimum thickness of the bottom reienforcing plate
tb = h^2 + b X sqrt(HG) +CA
360000 170
as per api 650
tb = 25.473 mm Lq ht THK
As per API 650,Table3-10 10.6323 m 10 25
Maximum design liquid level up to 12 m MM 12 27
Thickness of Bottom Reinforcing Plate = 28.632 mm
Therefore, thickness Required for bottom Reinforcing plate = 28.632 mm

25.632 25.4623
tb (Provided) = 30.000 mm
one Annular segment removed for Bottom Reinforcement plate arrangement

therefore,
Bottom Reinforcement plate weight = 0.69898195 mt 0.629084
sl.no . 2 UN CORRODED CORRODED as per api 650

Thickness of Bolting flange 23.000 = 24.000 mm 21 mm Lq ht THK
10.6323 m 10 19
Rectangle segment = 0.0340062 mt 0.0297554 mt 19.632 m 12 21
Rectangle segment = 0.01932984 mt 0.0169136 mt
Arc sector segment = 0.04487012 mt 0.0392614 mt
Total weight = 0.09820616 mt 0.0859304 mt
sl.no . 3
Thickness of cover flange = 24.000 mm 21 mm

sl.no . 4
Thickness of Shell R.F Pad = 8.000 mm 5 mm

sl.no . 5
Thickness of Nozzle Neck = 10.000 mm 7 mm
Unbend Length = 2116 mm 2116 mm

width or projection of nozzle from shell = 116 mm 266 mm
weight = 0.0192683 mt 0.0309289 mt
therefore,TOTAL WEIGHT = 1.2797741 mt 1.104689 mt

1310 2000 m
value of ' r2 ' 8 mm width of shell plate
Neck thk 1830 mm
608 mm, as per API 650 Table 3-11
Radius of B.F 610 mm, ' r1' radius to nozzle neck 1022 mm
114 mm 450 mm, 900 mm Height of bolting flange
f3 value from table 3-9 Height of opening
600 mm,
125 mm, f2 value from table 3-9

722
1350
From value of ' W 'as per Table 3-9
Bottom Sump Detail
size of sump = = 18 inch

No of qty required = 1 No
Thickness of plate used in sump = 14.000 mm
O.D I.D THK Length Weight in corroded wt
mm mm mm mm mt mt
1) sump ring Plate 1720 1420 14 0.081 0.0639
2) sump Cylinder 1520 1492 14 910.000 0.473 0.4229
3) sump bottom plate 1548 14 0.207 0.1625
Total weight 0.761 mt 0.6493 mt
Shell & Roof Nozzles and Manhole Total Weight From shell and roof nozzle weight calculation sheet
un corroded condition = #REF! MT

corroded condition = #REF! MT
(L) Design of Anchor chair :

ANCHOR CHAIR B.C.D = #REF! mm #REF! #REF!
Provide = 48 No's.
Size = 30 Bolts
Bolt material = SA 307
Allowable stress = 1405 kg/cm2
Yield Stress, Fy = 36000 PSI
h = gusset height = 400 mm

r = poissons ratio (for steel) = 0.3
t5 (assumed) = 1 inch
A provided = 200 mm
b = 100 mm
shell outside to pitch circle diameter of ancor bolt 'a' = 165 mm
l = 150 mm
From " Tema STD " Table 10.4
Bolt Size = #REF! INCHES
e = nut dimension across flats/2 = 0.459 inches
The compression plate thickness is b/l = #REF! INCHES
Interpolating from Table 10.6 gives g2 = 0.135
t5 Required = #REF! mm
t5 provided = 12 mm
#REF!
(ii) Gusset
(Ref: Pressure Vessel Manual by D.R.Moss)
Àllowable stresses (Design) Sts = 15300 PSI

tg Required = #REF! mm
tg provided = 14 mm
#REF!
(iii) Shell-anchor chair weldment area
Total load = #REF! lbs

Size of weld, w = 6 mm
Strength of weld = #REF! lbs
#REF!
Materials Table
Material of Construction Code Yield Strength Tensile Strength Product

Design
Mpa Mpa Mpa Sd
Stress
----- ASTM SPECIFICATION 1
A 283 Gr C 2 205 380 137
A 285 Gr C 3 205 380 137
A131 Gr A,B,CS 4 235 400 157
A 36 5 250 400 160
A131 Gr EH 36 6 360 490 a 196
A 573 Gr 58 7 220 400 147
A 573 Gr 65 8 240 450 160
A 573 Gr 70 9 290 485 a 193
A 516 Gr 55 10 205 380 137
A 516 Gr 60 11 220 415 147
ASTM A 516 Gr 65N 12 240 450 160
A 516 Gr 70N 13 260 485 173
A 662 Gr B 14 275 450 180
A 662 Gr C 15 295 485 a 194
A 537 Cl 1 t < 2.5 16 345 485 a 194
A 537 Cl 1 2.5 < t < 4 17 310 450 b 180
A 537 Cl 2 t < 2.5 18 415 550 a 220
2.5 < t < 4 19 380 515 b 206
A 633 Gr C,D t < 2.5 20 345 485 a 194
2.5 < t < 4 21 315 450 b 180
A 678 Gr A 22 345 485 a 194
A 678 Gr B 23 415 550 a 220
A 737 Gr B 24 345 485 a 194
A 841 Class 1 25 345 485 a 194
A 841 Class 2 26 415 550 a 220
----- CSA SPECIFICATION 27
G 40.21 Gr 38 W 28 260 410 164
G 40.21 Gr 38 WT 29 260 410 164
G 40.21 Gr 44 W 30 300 450 180
G 40.21 Gr 44 WT 31 300 450 180
G 40.21 Gr 50 W 32 350 450 180
G 40.21 Gr 50 WT t < 2.5 33 350 480 a 192
G 40.21 Gr 50 WT 2.5 < t < 4 34 320 480 a 192
----- NATIONAL STD 35
Gr 235 36 235 365 137
Gr 250 37 250 400 157
Gr 275 38 275 430 167
----- ISO 630 39
E 275 Gr C,D t < 16 40 275 410 164
E 275 Gr C,D 16 < t < 38 41 265 410 164
E 355 Gr C,D t < 16 42 355 490 a 196
E 355 Gr C,D 16 < t < 38 43 345 490 a 196
E 355 Gr C,D 38 < t < 51 44 335 490 a 196
----- EN 10025 45
EN 10025 S275 Gr J0 t < 16 46 275 410 164
S 275 Gr J0,J2 16 < t < 40 47 265 410 164
E 355 Gr C,D t < 16 48 355 470 a 188
E 355 Gr C,D 16 < t < 40 49 345 470 a 188
E 355 Gr C,D 40 < t < 50 50 335 470 a 188
----- INDIAN STD 51
IS 2062 Gr A (<20mm) 52 275 59450
IS 2062 Gr A (20-40mm) 53 265 59450
IS 2062 Gr A (>40mm) 54 355 59450
IS 2062 Gr B (<20mm) 55 345 59450
IS 2062 Gr B (20-40mm) 56 335 59450
IS 2062 Gr B (>40mm) 57 33350 59450
For Maximum Design temperature exceeding 93 o C Allowable stress shall be two-thirds the minimum specified
strength of the material multiplied by the applicable reduction factor given in Table M-1 or the value given in Tab
for product design stress Sd, whichever is less.
Yield Strength Reduction Factor

AS PER TABLE LINEAR INTERPOLATION VALUE IS APPLIED FOR INTERPOLATION VALUE
Temp 310 Mpa 310 MPA to 380MPA GREATER THAN 380 Mpa
O
C PSI PSI PSI PSI
310 310 380 380
94 0.91 0.88 0.92
150 0.88 0.81 0.87
200 0.85 0.75 0.83
260 0.8 0.7 0.79
Table - M2
Temp modulus of Elasticity
O
C psi
90 199000 FOR 82.00 OC
150 195000 199533
200 191000
188 188000 FOR 160 OC
194200
a) For SUG I MODE , If SDS <0.33g or SDS>=0.33g , A freeboard of 0.7g is recommented for Economic conside
A freeboard of 0.7g is recommented for Economic consideration but not Required.
b) For SUG II MODE , If SDS <0.33g ,
A freeboard of 0.7g is recommented for Economic consideration but not Required.
C) For SUG II MODE , If SDS >=0.33g ,
A freeboard of 0.7g is required unless one of the following alternatives are provided.
1) secondary containment I provided to control the product spill
2) the roof and tank shell are designed to contain the sloshing liquid.
d) For SUG III MODE , If SDS <0.33g or SDS>=0.33g , , Minimum requirement freeboard = δs
A freeboard equal to the calculated wave height , δs, is required unless one of the following alternatives are prov
1) secondary containment is provided to control the product spill.
2) the roof and tank shell are designed to contain the sloshing liquid.
Thermal venting capacity (table 2B) AS PER API 2000

AS PER TABLE 2B LINEAR INTERPOLATION VALUE IS APPLIED FOR INTERPOLATION VALUE
Tank inbreathing
capacity vacuum
Nm^3/hr
700 118
1000 169
CAUTION: DO NOT DELETE AND CHANGE WITHIN THIS BOX

1 CONE ROOF WITH TRUSS SUPPORTED
2 CONE ROOF WITH RAFTER SUPPORTED
3 SELF SUPPORTED CONE ROOF
4 SELF SUPPORTED DOME ROOF
5 DOME ROOF WITH RAFTER SUPPORTED
6 FLOATING ROOF
7 OPEN TOP
Material Fy Ts Sd St
A 283M Gr C 205 380 137 154

A 285M Gr C 205 380 137 154
A 36 250 400 160 171
A 516 Gr 55 205 380 137 154
A 516 Gr 60 220 415 147 165
A 516 Gr 65 240 450 160 180
A 516 Gr 70 260 485 173 195
A 537 Cl 1 345 485 194 208
A 537 Cl 2 415 550 220 236
IS 2062 Gr A
IS 2062 Gr B
Table M-1 Yield Strength Reduction Factors
Temp °C Min.Speci. Yield Stress
<310 310 < 380 380 > #REF!

94 0.91 0.88 0.92 Err:504 #REF!
150 0.88 0.81 0.87 Err:504 #REF!
200 0.85 0.75 0.83 Err:504 #REF!
260 0.8 0.7 0.79 Err:504 Err:504
#REF!
Wind Design Seismic design

IS 875 : Part III UBC 1997
BS 6399 API 650/ASCE 7
UBC Code IBC Code
ASCE 7-02 NA
API 650/ASCE 7 User Defined
User Defined
Table 5-2b—(USC) Permissible Plate Materials and Allowable Stresses
Provided Plate Material Pate Thk Minimum Minimum Note's Product Hydrostatic
code Specificatio Group condition Yield Tensile Design Test Stress
n and Strength Strength Stress Sd St
Grade & t mm
PSI PSI PSI PSI
1 ASTM SPECIFICATIONS
2 A 283 Gr C I 30000 55000 20000 22500
3 A 285 Gr C I 30000 55000 20000 22500
4 A 131 Gr A I 34000 58000 22700 24900
5 A 131 Gr B II 34000 58000 22700 24900
6 A 131 Gr CS IIIA 34000 58000 22700 24900
7 A36 I 36000 58000 23200 24900
8 A 131 EH 36 VI 51000 71000 a 28400 30400
9 A 573 Gr 58 III 32000 58000 21300 24000
10 A 573 Gr 65 IV 35000 65000 23300 26300
11 A 573 Gr 70 IV 42000 70000 a 28000 30000
12 A 516 Gr 55 III 30000 55000 20000 22500
13 A 516 Gr 60 IIIA 32000 60000 21300 24000
14 A 516 Gr 65 IV 35000 65000 23300 26300
15 A 516 Gr 70 IV 38000 70000 25300 28500
16 A 662 Gr B IV 40000 65000 26000 27900
17 A 662 Gr C IVA 43000 70000 a 28000 30000
18 A 537 Class VI t<=2 1/2 50000 70000 a 28000 30000
19 A 537 Class VI 2 1/2 < t < = 45000 65000 b 26000 27900
20 A 537 Class VI t<=2 1/2 60000 80000 a 32000 34300
21 A 537 Class VI 2 1/2 < t < = 55000 75000 b 30000 32100
22 A 633 Gr C VI t<=2 1/2 50000 70000 a 28000 30000
23 A 633 Gr D VI t<=2 1/2 50000 70000 a 28000 30000
24 A 633 Gr C VI 2 1/2 < t < = 46000 65000 b 26000 27900
25 A 633 Gr D VI 2 1/2 < t < = 46000 65000 b 26000 27900
26 A 678 Gr A VI 50000 70000 a 28000 30000
27 A 678 Gr B VI 60000 80000 a 32000 34300
28 A 737 Gr B VI 50000 70000 a 28000 30000
29 A 841 Class VI 50000 70000 a 28000 30000
30 A 841 Class VI 60000 80000 a 32000 34300
31 CSA Specification
32 G40.21 Gr 3 II, III, IIIA 38000 60000 24000 25700
33 G40.21 Gr 3 II, III, IIIA 38000 60000 24000 25700
34 G40.21 Gr 4 IV, IVA, V 44000 65000 26000 27900
35 G40.21 Gr 4 IV, IVA, V 44000 65000 26000 27900
36 G40.21 Gr 5 IV, IVA, V 50000 65000 26000 27900
37 G40.21 Gr 5 IV, IVA, V t<=2 1/2 50000 70000 28000 30000
38 G40.21 Gr 5 IV, IVA, V 2 1/2 < t < = 46000 70000 28000 30000
39 National Standard
40 Gr 235 I 34000 52600 20000 22500
41 Gr 250 I 36000 58300 22700 25000
42 Gr 275 40000 62600 24000 26800
43 ISO 630
44 E 275 Gr C, IV t<=5/8 39900 59500 23800 25500
45 E 275 Gr C, IV 5/8 < t < = 1 38400 59500 23800 25500
46 E 355 Gr C, IV t < = 5/8 51500 71000 a 28400 30400
47 E 275 Gr C, IV 5/8 < t < = 1 50000 71000 a 28400 30400
48 E 275 Gr C, IV 1 1/2 < t < = 48600 71000 a 28400 30400
Notes: a) By agreement between purchaser and manufacturer, the tensile strength of ASTM A 537M, Class 2, A 678M, Gr
b) By agreement between purchaser and manufacturer, the tensile strength of ASTM A 537M, Class 2, materials m
Table M-1b - (USC) Yield Strength Reduction Factor

Temp
O
C PSI, < PSI, >= PSI, < PSI, >=
45000 45000 55000 55000
201 0.91 0.88 0.92
300 0.88 0.81 0.87
400 0.85 0.75 0.83
500 0.8 0.7 0.79
Notes : Linear Interpolation Value shall be applied for Interpolation Value
Inputs from table
X1= 201.00 Y1= 0.91
X2= Err:509 Y2= ?
X3= 300.00 Y3= 0.88
API is not stating any thing about A572 Gr.50.But as per API 650 A 516 Gr.70 is low grade
Hydrostatic Note :
Test Stress
Mpa
St
a) By Aggrement between the purchaser and manufacturer, the tensile strength of the ASTM A 537M
154 b) By Aggrement between the purchaser and manufacturer, the tensile strength of the ASTM A 537M
154
171
171
210
165
180
208
154
165
180
195
193
208
208
193
236
221
208
193
208
236
208
208
236
176
176
193
193
193
206
206
154
171
184
176
176
210
210
210
176
176
201
201
201
minimum specified
r the value given in Table 5-2
d for Economic consideration but not Required.

ng alternatives are provided.
537M, Class 2, A 678M, Grade B and A 841M, Class 2 materials may be increased to 85000 psi minimum and 100000 psi maximum. The tensile stren
537M, Class 2, materials may be increased to 80000 psi minimum and 100000 psi maximum. The tensile strength of the other materials may be incr
API 650 A 516 Gr.70 is low grade compared to A 573 Gr.70.So can A572 Gr.50. can be replaced with A573 Gr.70.
nsile strength of the ASTM A 537M,Class 2, A678M, Gr B, and A 841M, Class 2 materials may be increased to 85000 PSI Minimum and 100000 PS
nsile strength of the ASTM A 537M,Class 2 materials may be increased to 80000 PSI Minimum and 100000 PSI Maximum. The tensile strength of th
000 psi maximum. The tensile strength of the other materials may be increased to 75000 psi minimum and 90000 psi maximum. When this is done,
of the other materials may be increased to 70000 psi minimum and 90000 psi maximum. When this is done, the allowable stresses shall be determ
5000 PSI Minimum and 100000 PSI Maximum. The tensile strength of the other listed materials may be increased to 75000 PSI Minimum and 90000
Maximum. The tensile strength of the other listed materials may be increased to 70000 PSI Minimum and 90000 PSI Maximum. When this is done, t
0 psi maximum. When this is done, the allowable stresses shall be determined as stated in 5.6.2.1 and 5.6.2.2.
allowable stresses shall be determined as stated in 5.6.2.1 and 5.6.2.2.
to 75000 PSI Minimum and 90000 PSI Maximum. When this is done, the allowable stresses shall be determined as stated in 5.6.2.1 and 5.6.2.2
SI Maximum. When this is done, the allowable stresses shall be determined as stated in 5.6.2.1 and 5.6.2.2
as stated in 5.6.2.1 and 5.6.2.2
RESTRICTED
Project ID IIN000IN0031
Project Name MAF Fire Water System Upgrade Project (FEED+DD)
Document Type 1206
Document Title Mechanical Design Calculation for Fire Water Tank (T-0196A/B)
Area Code Unit Code Orginator Code Disc.Code Doc Type Sequence No Sheet No. Rev.
Document Number
MAF 00 101983 MS 1206 00001 0000 04
PCAP Contol No. N/A
01 11-01-2017 Issued for Bid Rajkumar.S AMS RMD

Revision
Rev Date Description Originator Checker Approver

Accountable Technical Authority (ATA)
Function Name Signature / Date
Responsible Technical Authority (RTA)

Function Name Signature / Date
N/A
Geophysics
N/A
Geomatics
N/A
Production Geosciences
N/A
Petrophysics
N/A
Reservoir Engineering
N/A
Field Development
N/A
Well Engineering
N/A
Completions and Well Interventions
N/A
Production Technology
N/A
Production Chemistry
N/A
Logistics
N/A
Surface Production
N/A
Maintenance and Integrity
N/A
Process Engineering
N/A
Process Control and Optimisation
N/A
Control and Automation
N/A
Mechanical Static
N/A
Mechanical Piping
N/A
Mechanical Rotating
N/A
Electrical
N/A
Onshore Civil Structural
N/A
Material Corrosion and Inspection
N/A
Pipelines
N/A
Project Management
N/A
Quality Management
N/A
Project Services
N/A
Occupational Health
N/A
Technical safety
N/A
Info Techngy Infrastr & Mobility (ITIM)
N/A
Technical Information & Data
N/A
Operational safety & Security
Title : Mechanical Tank Calculation
Project: EPC of FWKO Tanks for Additional Separation Project (E-1782)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
INDEX
Sl.No. Subject
Cover Page
Index
1.00 Design Input Data
2.00 Shell Thickness - Design & Hydrostatic Test Condition (One foot Method)
3.00 Bottom Sketch Plate
4.00 Bottom Annular Plate
5.00 Roof Plates
6.00 T-1540 - 1X - 51720 - EMERGENCY VENT - ProflowIII Document
7.00 T1540 - 3X8 INCH PVRV

Title : Mechanical Tank Calculation
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
INDEX
Sl.No. Subject
Title : Mechanical Design Calculation for New FWKO Tank (T-1250)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
3) Tank Capacity Checking

FW TANK (T-0196A/B)
(as per API 650, CL 5.2.5)
HHLL H2
ht
HLL d2
Tank Level Specified Sketch
hw
LLL
LLLL h5
d1 H1
h
Design Data :
Tank Diameter = 11.500 m
Tank Height (up to curb angle) = 9.012 m
Nominal Volume (or) Tank geometric capacity = (PI()/4)*11.5^2*9.012) = 936.1 m^3 5888 BBL
Over flow Nozzle size, "d2" (From Nozzle Table) = Err:509 in

Outlet Nozzle Size, "d1" (From Nozzle Table) = Err:509 in
Flow Rate of Pump Out = 467 m^3/hr
Calculation
Free Board Above Max Filling Ht, "H2"= ### Err:509 mm
High High Liquid Level, "HHLL" = ### Err:509 mm
High Liquid, "HLL" = ### Err:509 mm
Normal Operating Or Liquid Level, "NLL"= (4*914/(PI()*11.5^2))*1000 = 8800 mm
Low Liquid Lelel, "LLL" = ### Err:509 mm
Low Low Liquid Level, "H1" or "LLLL" = ### Err:509 mm
V(LLL-LLLL) = ### Err:509 m^3
V(H1+H2+Ht) = ### Err:509 m^3
Operating Volume (refer design input data pages) = 914 m^3
Calculated and Provided Volume = ### Err:509 m^3
Considered Liquid Level Values from Total Tank Height are; Ht .In %
Free Board From Above Maximum Filling Height, "H2" = ### Err:508 mm ### %
High High Liquid Level, "HHLL" = Err:508 mm ### %
Normal Operating Level, "HLL" = 13100 mm 145.4 %
Low Liquid Level, "LLL" = 12840 mm 142.5 %
Low Low Liquid Level, "LLLL" = 2900 mm 32.2 %

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Volume from Free Board Height =(pi()/4)*D^2*(H2) = ### Err:508 m^3

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
V (HHLL-HLL) = (pi()/4)*D^2*(HHLL-HLLL) = ### Err:508 m^3

V (NLL) = (pi()/4)*D^2*(HLL - LLL) = (PI()/4)*11.5^2*(13100-12840)/1000 = 27 m^3
V (LLL-LLLL) = (pi()/4)*D^2*(LLL - LLLL) = (PI()/4)*11.5^2*(12840-2900)/1000 = 1032 m^3
V (LLLL) = (pi()/4)*D^2*(LLLL) (PI()/4)*11.5^2*(2900)/1000 = 301 m^3
Total = ### Err:508 m^3
Time of Volume flow between the levels of HHLL to HLLL = ### Err:508 min ######
Time of Volume flow between the levels of NLL = (27/467)*60 = 3.47 min
Time of Volume flow between the levels of LLL to LLLL = (1032/467)*60 = 132.65 min 2.21 Hrs
therefore, Time of volume flow available between LLLL to HHLL per Tank is Err:508 min ######
Err:508
Hold List
Hold No Description of Hold Remarks
1 -
Project : EPC of FWKO Tanks for Additional Separation Project (E-1782)
Client : DALEEL Petroleum L.L.C
Contractor : Galfar Engineering & Contracting SAOG
Contract / Project No : DALEEL-18-442
Galfar Project Job No : 131-861
Galfar Design Job No : D861/3002
Equipment : FWKO Tank
Equipment Tag No : T-1250
Document Title : Mechanical Design Calculation for New FWKO Tank (T-1250)
Document No : DPS-3-1206-013-E1782-A4 Rev 02
Vendor (Prepared By) : RAJKUMAR.S

Vendor (Checked By) : ANIL.M.S
Vendor (Approved By) : RAJASHEKHAR.M.D
Comments (if any)
02 04-03-2020 Issued for Approval S.R AMS RMD

01 02-09-2019 Issued for Review / Comments S.R AMS RMD
Prepared Checked Approved
Rev. No Date Description
By By By
Document Revision Status
Page: 1
Doc.Title : Mechanical Design Calculation for New FWKO Tank (T-1250)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
DESIGN CALCULATION SUMMARY

Project Title: EPC of FWKO Tanks for Additional Separation Discipline:
Project (E-1782)
þ Mech. o Civil
Contract.No: DALEEL-18-442 D.Job No: D861/3002 o Inst. o Elec.
Client DALEEL Petroleum L.L.C o Process o A/C
Document.No.: DPS-3-1206-013-E1782-A4 o Cathodic Protection
Rev No.: 02 o Road Works
Criticality Level: 1 2 3 o Bldg. Services
1) Design calculation for:

New FWKO Tank (T-1250, ID: 11.5 m x Ht: 9 m)
2) Assumptions made:
Refer Design Data Pages
3) Reference standard / code used for acceptance:

Refer Applicable Design Codes & Project Documents References List
4) Were the input data correct & ambiguities resolved Yes No
5) Is the system of unit used consistent Yes No
6) Does the calculations take into consideration statutory,

regulatory and legal requirements, as applicable Yes No
7) Does the calculations take into consideration
safety requirements Yes No
8) Does the results meet design input requirements Yes No
9) Is a self-check conducted by LE / DDE Yes No
10) Method of verification (Record verification method employed):

Thoroughly checked as per Code/Client requirements/Comments through self-check & technical check
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Doc.Title: Mechanical Design Calculation for New FWKO Tank (T-1250)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Revision History
This sheet is record of revisions.
Chapter
Rev No Date Clause No Page No Client/Consult Comment Resolution
No.
01 02-09-19 - - - - Issued for Review / Comments
02 04-03-20 - - - - Issued for Approval

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
INDEX
Sl.No. Subject Page No.
Cover Page 1 of 74
Design Calculation Summary 2 of 74
Revision History 3 of 74
Index 4-5 of 74
1.00 Calculation Applicable Design Codes & Project Documents Ref.List 6 of 74
2.00 Design Input Data 7-8 of 74
3.00 Material Selection 9 of 74
4.00 Shell Thickness - Design & Hydrostatic Test Condition (One Foot Method) of 74
5.00 Tanks Design Check to Perform Hydro Testing in Corroded Condition: 10 - 14 of 74
6.00 Tank Uplift Checking as per Annex F of 74
7.00 Check of Axial Stress and Comparison with shell Plate Arrangement 15 of 74
8.00 Design of Bottom Sketch Plate 16 of 74
9.00 Design of Bottom Annular Plate 16 of 74
10.00 Bottom Annular Plate thickness check with external pressure 17 of 74
11.00 Bearing Check, Based Upon Annular Bottom Plate outside Projection 18 of 74
12.00 Resistance to overturning Checking with Tank Annular Bottom plate 18 of 74
13.00 End Stiffeners design check as per Annexure V.8.2.3 19 - 20 of 74
14.00 Design of Roof Plates 21 of 74
15.00 Design of Roof Plates Under Internal Pressure as per Annex F.6 21 of 74
16.00 Roof Plate Thickness Checking with External Loads 22 of 74
17.00 Curb Angle, Shell & Roof Compression Bar Sizing & Selection 23 - 25 of 74
Roof/shell Compression Arrangement Acceptance check for the Equip
18.00
spaced Rafter/Truss Loads: 25 - 27 of 74
19.00 Check for Frangible Joint Requirements as per Annex F 28 - 29 of 74
20.00 Check of Shell Stability Check Against Wind Load & Wind Girder Design 30 - 34 of 74
21.00 Check Overturning Moment Against Wind Load 35 of 74
22.00 Checking Overturning Stability for Unachored Tanks with Supp.Cone Roof 35 - 36 of 74
23.00 Check of External Pressure with Tank Shell Arrangement as per Annex V 37 - 38 of 74
24.00 Uplift Load Calculation as per API 650, Cl. 5.21a 39 - 41 of 74
25.00 Design of Anchor chair as per AISI-E1,VOLUME -II,PART-VII 41 - 43 of 74
26.00 Design of Cleanout Door (CD) 44 - 46 of 74
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
INDEX
27.00 Nozzle Details Tabulation (FWKO Tank, T-1250) 47 - 65 of 74

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
INDEX
of 74
28.00 Design of Bottom Draw off Sump 66 of 74
29.00 Tank Weight Table For One Tank (T-1250) 67 of 74
30.00 Loading Data Table for One Tank (For T-1250) 67 of 74
31.00 Load Combinations Table as per 5.2.2 (For Tank T-1250) 68 of 74
32.00 Anchor Bolt Details (For Tank T-1250) 68 of 74
33.00 PVV & Emergency Vent Sizing Calculations (For Tank T-1250) 69 of 74
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
1.00) Calculation Applicable Design Codes & Project Documents Ref.List
1.10) International Codes & Standards List
Sl # Code/Std's Year Description
1 API 650, 12th Edition 2013 Welded Tanks for Oil Storage. ADD 2, Jan 2016
Design and Construction of Large, Welded, Low Pressure Storage

2 API 620, 12th Edition 2014
Tank – 12th Edition + Addendum 1, Nov 2014
3 API STD 2000, 7th Edition Mar-14 Venting Atmospheric and Low Pressure Storage Tanks
4 BS 6399 Part 2 1997 Local Buildings , Part 2- Code of practice for wind Load
5 ASME B16.5 2013 ASME / ANSI – Pipe Flanges and Flanged Fittings.
6 ASME B16.47, SERIES-A 2017 Large Diameter Steel Flanges: NPS 26 Through NPS 60
7 ASME B31.3 2016 Process Piping - ASME Code for Pressure Piping
8 ASME B36.10M 2010 Welded and Seamless Wrought Steel Pipe. (Reaffirmed’10)
1.11) Project Documents /Specs/Procedures Reference List
Sl # Do.No/Ref No Rev & Year Description
1 DPS-2-4020-007 5 Requisition For Quotation – New FWKO Tank (-1250)
2 DPS-3-2105-002 4 Process Data Sheet for FWKO Tank – T-1250
3 DPS-3-7771-003 1 Specification for storage tanks
4 DPS-3-2318-001 5 GA drawing for FWKO Tank – T-1250
5 DPS-1-2581-101 5 P&ID for new FWKO Tank – T-1250
6 DPS-3-4033-098 2 Piping Plan – T-1540


Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
2.00) Design Input Data
2.10) Process Design Data.
Product Stored : Gross Fluid (Oil + Water Mixture)
Product Specific Gravity 'G' : 1018 - 988 Kg/m^3 Water ,Hence, Design Specific Gravity 'G' cons : 1.018
848 - 823 Kg/m^3 Oil
Operating Temperature : 10 oC Min. 40.00 oC Nor. 60.00 oC Max.
Viscosity : 5.26 Min. 0.54 Max
Operating Pressure : 4.5 Kpa Max 0.6 Kpa Nor 0 Kpa Min
Capacity Of Tank (Nominal) : 936 cu.m. 5887 Barrels
Capacity Of Tank (Working) : 914 cu.m. 5749 Barrels, Max Liquid Level: 8.8 m
Pumping Rate IN : 467 m3/hr IN
OUT : 467 m3/hr OUT
2.11) Mechanical Design Data
Design Code : API 650, 12th Edd 2013, Welded Tanks for Oil Storage. ADD 2, Jan 2016
Appendix B, F, I, O, P, T, U & V
Type of Tank : Fixed Cone Roof Tank with Rafter Type Support
Inner Diameter of Tank 'D' : 11500 mm 11.500 m Dia. 37.729 ft.
Nominal Diameter of the Tank 'D' : 11508 mm 11.508 m Dia. 37.755 ft.
Radius of the Tank 'r' : 5750 mm 5.750 m Dia. 18.86 ft.
Height of Tank : 9012 mm 9.012 m Ht. 29.567 ft.
Design Liquid Level 'H' : 9670 mm 9.670 m Ht. 31.725 ft. Considered
(As per data sht. Note's: 16) up to BOH Flange Face Projection Level
Height of the bottom course 'h1' : 2.000 m
Number of Courses : 5 No's
Bottom Slope : 1 : 120
Roof Slope : 1 : 5
Design Pressure : 96 mbar 0.098 kg/cm2.g 38.540 inches of WC
(20% add for BOH Design) 9.6 Kpa 1.392 Psig 978.93 mm of WC
Design Vacuum : 6 mbar 0.0061 kg/cm2.g 2.409 inches of WC
0.6 Kpa 0.087 Psig 61.18 mm of WC
Material of Construction : ASTM A 516 Gr 70N (Refer Materials Selection Pages also)

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Metal Temperature : 0 oC Min. 82 oC Max.


Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Roof Live Load : 1.2 kN/m2 1.2 Kpa
Wind Design Code : BS 6399 Part 2 & API 650 12th Edd
Wind Speed (Basic) : 33.8 m/s 110.89 ft/s 121.68 Km/hr
Civil Grade Ele (T.O.C) from AMSL: 146.75 m
Siesmic Design requirement : Not Applicable
Joint Efficiency : For Shell : 1, Bottom plate : 1,Boof Sketch Pl : 0.35 & Roof Comp.Bar : 0.7
Radiography requirement : API 650, CL 8.1.2.3 and Annex T
Corrosion Allowance (C.A):

1st Shell Course : 3.00 mm 0.118 inch
2nd Shell Course : 3.00 mm 0.118 inch
3rd Shell Course : 3.00 mm 0.118 inch
4th Shell Course : 3.00 mm 0.118 inch
5th Shell Course : 3.00 mm 0.118 inch
6th Shell Course/SCB 2
: 3.00 mm 0.118 inch
Bottom & Bottom Annular Pl : 3.00 mm 0.118 inch
Roof Plate : 3.00 mm 0.118 inch
Roof Structurals members : 3.00 mm 0.118 inch
Nozzles : 3.00 mm 0.118 inch
Internal's 3.00 mm 0.118 inch
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
3.00) Material Selection
3.11) Allowable Stress Calculation:

3.11.1) Calculation of Product Design Stress"Sd":
As per clause 5.6.2.1 the maximum allowable Product Design stress Sd shall be 2/3 yield strength
or 2/5 of Tensile strength,whichever is less as per below

i) 2/3 Yield strength Sd = 2/3 * 260 = 173.333 Mpa
ii) 2/5 of the tensile strength Sd = 2/5 * 485 = 194.000 Mpa
whichever is less from above specified Values, Sd = 173.333 Mpa
3.11.2) Calculation of Hydrostatic Test stress "St"

As per clause 5.6.2.2 the maximum allowable Hydrostatic test stress St shall be 3/4 yield strength
or 3/7 of Tensile strength,whichever is less as per below

i) 3/4 yield strength Value St = 3/4 * 260 = 195.000 Mpa
ii) 3/7 of Tensile strength Value St = 3/7 * 485 = 207.857 Mpa
whichever is less from above two Values, St = 195.000 Mpa
3.12) Material Selection Table

Min
Min Yield Product Design Hydrostatic
Selected Material & Tensile Course width
Course strength Stress"Sd" Test Stress"St"
Grade strength (m)
(Mpa) (Mpa) (Mpa)
(Mpa)
1 A 516 Gr 70N 260 485 173.333 195.000 2.000

2 A 516 Gr 70N 260 485 173.333 195.000 2.000
3 A 516 Gr 70N 260 485 173.333 195.000 2.000
Shell
4 A 516 Gr 70N 260 485 173.333 195.000 1.800
5 A 516 Gr 70N 260 485 173.333 195.000 0.950
2 6 A 516 Gr 70N 260 485 173.333 195.000 0.250
Struc. Curb Angle A 36 250 400 160.000 171.429
Bot.Annular Plate A 516 Gr 70N 260 485 173.333 195.000
Bottom Plate A 516 Gr 70N 260 485 173.333 195.000
Roof Compression PlA 516 Gr 70N 260 485 173.333 195.000
Roof Plate A 516 Gr 70N 260 485 173.333 195.000
COD Bot R,F Plate A 516 Gr 70N 260 485 173.333 195.000
Notes :
1) First Shell Course is the Bottom Most Shell Course.
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
4.00) Shell Thickness - Design & Hydrostatic Test Condition (One Foot Method) :
Shell Thickness Table as per 5.6.3.2 2
Mod.Desi Mod.Test 2
Tank gn HT Tank HT (Note C.A td tt t Req t Prov W Prov
Shell Ht, H in (Note 4) Ht, H in 4)
Result
Course m (Note m (Note
3) 3)
m m mm mm mm mm mm m
1 (Ref Note) 9.670 10.632 9.670 10.632 3.0 6.419 2.986 6.419 8 2.000 OK
2 7.670 8.632 7.670 8.632 3.0 5.758 2.408 5.758 8 2.000 OK
3 5.670 6.632 5.670 6.632 3.0 5.0957 1.830 5.096 6 2.000 OK
4 3.670 4.632 3.670 4.632 3.0 4.4338 1.252 4.434 6 1.800 OK
5 1.870 2.832 1.870 2.832 3.0 3.8380 0.732 3.838 6 0.950 OK
6 (Ref.Note.5) 0.920 1.882 0.920 1.882 3.0 3.5236 0.457 3.524 8 0.250 OK 2
Top Shell Course = 6 mm
Note :
1) First shell course is the bottom shell course.
2) As per API 650 Cl.5.6.1.1 for tank dias. < 15m. the shell thickness shall not be less than 5mm.
3) Tank Ht Considered upto BOH Flange face as Daleel specified.(i.e Assumed + 661 mm from top.of.curb.angle) 2
4) Additionally, Tank Height added with "P/9.8G" value as per Annex F CL. F.2 specified.
5) Refer Sl.No 17 from this calculation for shell combression bar details 2
5.00) Tanks Design Check to Perform Hydro Testing with Corroded Condition:
As per CL 3.1.6 of storage tank spec: BBS-3-7771-001, Storage tanks have to be designed to perform hydrostatic
testing as erected in the fully corroded condition. therefore, We confirmed from the below finding of "Pmax"
in corroded condition and comparison with calculated tank test pressure as below,
Maximum Allowable Test Stress for the Corroded Condition of Shell plate Thickness from the Nominal Thk
P Max Int Test
H' Max H'Max-H (Mod) P' Max
Shell Course Shell Pressure Result
m m Kpa Kpa Kpa
1 17.603 6.970 68.376 68.376 OK

2 17.603 8.970 87.996 68.376 OK
3 10.682 4.049 39.721 39.721 OK

12.00
4 10.682 6.049 59.341 39.721 OK
5 10.682 7.849 76.999 39.721 OK
6 2 17.603 15.720 ### 39.721 OK
Maximum Internal shell pressure (P max) calculated from the corroded shell thickness is higher than
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
the test pressure (P x 1.25) calculated. Hence, Storage tanks designed Safe as required.
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Internal Max.Pressure (Pmax) Calculation (Sample Step) for the Corroded Shell Plate in Test Condition:
H' max (Max. liquid head ) = St * (Corroded shell plate) / (4.9 * Tank I.D) + 0.3
(195 * (8 - 3) / (4.9*11.5 + 0.3) = 17.603 m
H' Max-H (Modified) 17.603 - 10.632 = 6.970 m
P'max (Max. allowable stress for provided plate thickness.) = (H'Max_1 - H) * 9.81
6.97 * 9.81 = 68.376 Kpa
6.00) Tank Uplift Checking as per Annex F

Uplift due to internal pressure = Design Pressure (Kg/cm^2) x Tank Nominal Dia Crosssection Area (cm^2)
= 0.098 x 1041581.3 = 1000259 N
W = Corroded Weight of Roof plate ( Ref. from Tank Weight Table) = 50173 N
Uplift Internal Pressure Exceeds Weight of Roof Plate. Hence, Design as per F.2 to F6
Calculation as per Annex F, Cl. F.2
In calculating shell thk for Annex F tanks, H shall be increased by the factor P/(9.8G) = 0.96 m
Where,
P = Design pressure in Kpa
G = Design specific gravity
W = Corroded Weight of Shell, Roof & Framing
Sum of corroded items weights ( SL# 2 to 24 from Tank Weight Table) = 366557 N
Uplift Internal Pressure Exceeds Weight of Shell,Roof & Framing. Hence, Design as per F.7 also
Shell Thickness Calculation Steps:
As per clause 5.6.3.2,
The Required min.thickness of shell plates shall be greater of the values computed by the following formulas
td = [4.9*D*(H-0.3)*G/Sd]+ CA
tt = 4.9*D*(H-0.3)/St
Where, td = design shell thickness, in mm

tt = hydrostatic test shell thickness, in mm
D = tank inside diameter, in m = 11.500 m
G = design specific gravity of the liquid (Refer Design Data) = 1.018

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
1st Shell Course Thk Calculation (Bottom Course)
td = [4.9*D*(H-0.3)*G/Sd]+ CA = [4.9*11.5*(10.632-0.3)*1.018/173.333]+3 = 6.419 mm
tt = 4.9*D*(H-0.3)/St = 4.9*11.5*(10.632-0.3)/195] = 2.986 mm
tr = Max of (td , tt) = Max of (6.419 ,2.986) = 6.419 mm
Provided plate Thickness tp = 8.000 mm
Shell Plate Weight Corroded : ((11500+8)*PI()*2*1000*7.85*((8-3))) = 2838 Kgs
Uncorroded : ((11500+8) *PI() *2*1000*7.85*((8)))/1000000 = 4541 Kgs
Where,
H = design liquid level, in m 9.670 m
(Considered height from the top of bottom Plate to top side of curb angle/shell as per Cl 4.1g of SP 2187 )
Increased Design Liquid Level 'H' shall be by the factor P/(9.8G) = = 10.632 m
C.A = 1st shell Course Corrosion Allowance, in mm = 3.00 mm
Sd = allowable stress for the design condition (Refer Material Selection Table) = 173.333 Mpa
St = allowable stress for the hydrostatic test condition,(Refer Material Selection Table) = 195.000 Mpa
2nd Shell Course Thk Calculation
td = [4.9*D*(H-0.3)*G/Sd]+ CA = [4.9*11.5*(8.632-0.3)*1.018/173.333]+3 = 5.758 mm
tt = 4.9*D*(H-0.3)/St = 4.9*11.5*(8.632-0.3)/195] = 2.408 mm
Shell Plate Weight Corroded : ((11500+8) *PI() *2*1000*7.85*((8-3)))/1000000 = 2838 Kgs
Where,
H = design liquid level, in m (Refer Material selection table) = 7.670 m
Increased Design Liquid Level 'H' shall be by the factor P/(9.8G) = 8.632 m
C.A = 2nd shell Course Corrosion Allowance, in mm = 3.00 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
3rd Shell Course Thk Calculation
td = [4.9*D*(H-0.3)*G/Sd]+ CA = [4.9*11.5*(6.632-0.3)*1.018/173.333]+3 = 5.096 mm
tt = 4.9*D*(H-0.3)/St = 4.9*11.5*(6.632-0.3)/195] = 1.830 mm
Shell Plate Weight Corroded : ((11500+6) *PI() *2*1000*7.85*((6-3)))/1000000 = 1703 Kgs
Where,
C.A = 3rd shell Course Corrosion Allowance, in mm = 3.00 mm
4th Shell Course Thk Calculation
td = [4.9*D*(H-0.3)*G/Sd]+ CA = [4.9*11.5*(4.632-0.3)*1.018/173.333]+3 = 4.434 mm
tt = 4.9*D*(H-0.3)/St = 4.9*11.5*(4.632-0.3)/195] = 1.252 mm
Shell Plate Weight Corroded : ((11500+6) *PI() *1.8*1000*7.85*((6-3)))/1000000 = 1532 Kgs
Uncorroded : ((11500+6) *PI() *1.8*1000*7.85*((6)))/1000000 = 3065 Kgs
Where,
C.A = 4th shell Course Corrosion Allowance, in mm = 3.00 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
5th Shell Course Thk Calculation
td = [4.9*D*(H-0.3)*G/Sd]+ CA = [4.9*11.5*(2.832-0.3)*1.018/173.333]+3 = 3.838 mm
tt = 4.9*D*(H-0.3)/St = 4.9*11.5*(2.832-0.3)/195] = 0.732 mm
Where,
6th Shell Course / SCB - Thk Calculation
td = [4.9*D*(H-0.3)*G/Sd]+ CA = [4.9*11.5*(1.882-0.3)*1.018/173.333]+3 = 3.524 mm
tt = 4.9*D*(H-0.3)/St = 4.9*11.5*(1.882-0.3)/195] = 0.457 mm
Where,
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Rev.No: 02
7.00) Check of Axial Stress and Comparison with Tank Shell Plate Arrangement
The axial stress in the shell bottom course, which "S" due to vertical loadings.and the wind load can be analysed.
this is based on "Engineering Bending Theory

(Refer Cl.3.3.3.2 of Bob Long )
The allowable compressive stress from the equation, SC = 12.5*((t - c)/R) X Gη = 5.4348 N/mm^2
Where in the case,
t = 8 mm therefore, Thk, t-CA = 5.00 mm
CA = 3.00 mm
R = 5.75 m
"G" value from the load combination of dead load above point under
G = 1.25
consideration+insulation+pipe loads + wind load + 50% of superimposed load
η= 1
The actual compressive axial stress on the bottom course of the shell is made up of the following components loads:
Actual Compressive Stress Due to Tank Weight.
Actual compressive stress, σ z = + or - ((W)/(PI() X DX t) = 3.755 N/mm^2
Where, (Refer weight table)
1) The weight of the roof plating (Refer Wt table) = = 7200 kgs 71 KN
2) Other Roof Dead Wt (Sl# 20 from Wt table) = 2694 kgs 26 KN
3) The weight of the supporting structures (Sl# 11 from Wt table) = 4271 kgs 42 KN
4) 50% of imposed roof load of 1.2 KN/m^2 = 6355 kgs 62 KN
5) Weight of insulation (Not Applicable) =
6) The complete weight of shell plate (Sl# 1 from Wt table) = 17737 kgs 174 KN
7) Other Shell dead Wt (Sl# 19 from Wt table) 15608 kgs 153 KN

2
8) Piping loads (Assumed Value for calculation) = 15296 kgs 150 KN
Total loads = 69160 kgs 678 KN
Axial stress due to wind loading on the shell
The axial stress “σ z” due to the wind load, causing a bending moment “M” is therefore expressed as:
Axial stress due to wind loading on the shell, σ z = + or - ((4 X M)/(PI() X D^2 X t) = 1.67623 N/mm^2
where,
Overturning moment, MW = 870540 N-m
The actual axial compressive stress due to vertical loads and wind loading is = 5.43 N/mm^2
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Axial compressive stress due to vertical loads and wind loading is < allowable compressive stress 'Sc' from the
equation, Hence Safe
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
8.00) Design of Bottom Sketch Plate :
Min.Nominal Bottom Sketch Plate thk req (excl. C.A.) : As per Clause 5.4.1 = 6 mm
Corrosion Allowance (Refer Design Data) = 3 mm
From above, Minimum required thickness (Incl C.A) 6+3 = 9 mm
Thickness provided = 10 mm
Type of bottom plate weld = Single Lab Weld

Bottom slope = 1 : 120
Tan Q = 1/120 = 0.008
Bottom plate Development Dia = (2*SQRT(((9.958/2)^2)+(((1/120*9.958/2))^2))) = 9.958 m
Bottom Plate Weight : Corroded : 4365 Kgs Uncorroded : 6236 Kgs

Y 42825 N 61179 N
Dia 11.50 m
Tank I.D Bottom Plate Sectional Sketch
A2 8 mm, First Shell Course Thk

Dia 9.958 m, Bottom Plate O.D
772 mm
Xshell 50 50 mm, Bottom Lap with Annular Plate
Bottom Sketch Plate

Bottom 10 mm, Thk
Annular Plate "A1" Y Xbtm Dia 9.856 m
12 mm, Thk 880 mm Annular Bottom Plate I.D 1
Dia 11.616 m 120
Annular Bottom Plate O.D Bottom Slope

9.00) Design of Bottom Annular Plate :
Effective product height,(5.5.3) HxG < = 23 m
Actual effective product height, 10.632 - 1.018 = 10.824 m
Greater of product or hydrostatic test stress in first shell course = (td–CA/ cor t )* (Sd) or (tt/nominal t )*(St)
MAX (((( 6.419 - 3 ) / ( 8 - 3 ))* 173.333 ),((( 2.986 )/( 8 ))* 195 )) = 118.54 MPa
Here, Corroded shell plate thickness for product design 6.419 - 3 = 3.42 mm
Nominal provided plate thickness of first shell course = 8 mm
Calculated Shell plate thickness from Test condition "tt" = 2.986 mm
Allowable design stress (Refer Material Table) = 173.333 MPa

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Rev.No: 02
Allowable test stress (Refer Material Table) = 195.000 MPa
Therefore,
Min thickness of Annular plate excluding the corrosion allowance (from table 5.1a) = 6 mm
Min thickness required including Corrosion allowance 6+3 = 9 mm
Thickness provided = 12 mm
Type of Annular Plate Radial Weld = Butt Weld with 6mm Backing Strip
As per Cl.5.5.2, the minimum radial width of the annular plate shall be either Aw1, Aw2 whichever is greater.
Aw1 = Wr + t bot + Aproj + Alap
Where, Wr = Minimum radial width between the inside of the shell and any lap welded joint
in the bottom = 600.00 mm
A proj = As per Cl.5.4.2, Projection of annular plate outside the shell = 50.00 mm
Alap = Annular to sketch plate lap = ( Plt Thk * Min 5 Times ) 10 * 5 = 50.00 mm
Aw1 = Wr + t bot + Aproj + Alap 600+8+50+50 = 708.00 mm
Aw2 = 215 tb / (HG)^0.5 215*12/(10.632*1.018)^0.5 = 784.21 mm
Where, tb = Thickness of the annular plate = 12.00 mm
H = Mod.Design Liq. Level = 10.632 m
G = Design specific gravity of product = 1.018
Therefore, minimum radial width of the annular plate MAX( 708 , 784 ) = 784.21 mm
Annular Plate Width Provided = 880 mm
Annular bottom plate Wt = Corroded : 2096.9 Kgs Uncorroded : 2796 Kgs
20571 N 27428 N
10.00) Bottom Annular Plate Thickness Check with External Pressure:
Bottom plate thickness shall be selected such that the weight of the bottom plate shall exceed the total design
external pressure (vacuum) force on the bottom plate.
therefore,
Weight uplift due to External pressure = Ext.Pressure (Kg/cm^2) x Tank Nom Dia Cross section Area (cm^2)")
= 0.0061 x 1041581 = 62516 N
Here, from above bottom plate calculation's
The total bottom plate arrangement corroded weight is, = 63396 N
Calculated Totel Bot.Pl.Arrangement Corroded Wt is > than the External Pressure Uplift Load Calculated
Hence Provided Bottom Plate & Annular Bottom Plate Thickness is Acceptable
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Rev.No: 02
11.00) Bearing Check, Based Upon Annular Bottom Plate Outside Projection:
Operating weight (Refer Tank Wt Table) = Wo = (1082.98 * 9.81) = 10624 KN

Material for bottom plate = A 516 Gr 70N
Annular Bottom plate outside diameter Dbo = 11.616 m
Yield strength of Annular bottom plate under the shell Fby = 260 Mpa
Allowable bending stress = 0.66 Fby Sb = 0.66*260 = 171.60 Mpa
Bearing pressure op. Condition = 4*Wo/pi()*Dbo2
fbe = 4*(10624.035 / (PI()*11.616^2) = 100.250 kPa
Bottom plate projection Np = 50 mm
Required bottom plate calculated Thk,
tbr = Np * √(3*fbe/Sb) = (50 * SQRT (3 * 100.25 / (171.6 * 1000 ))) = 2.093 mm

Provided bottom plate thickness = 12.000 mm
Provided bottom plate thickness 12mm is greater than Required bottom plate calculated Thk,2.093mm
Hence Provided Bottom Plate projection is Acceptable
12.00) Resistance to Overturning Checking with Tank Annular Bottom plate
As per clause E.6.2.1.1.2 the width of the annular plate(Wr), in m, measured radially inward from the shell,
shall be greater of 450mm or as calculated L Below, however, L need not be greater than 0.035 D
Where,
Wr1 = Minimum radial width between the inside of the shell and any lap welded joint in the bottom
= 450 mm
L= 0.01723xta x sqrt(Fy/HxGe)=< 0.035xD
0.01723 x ta x sqrt( Fy/ H x Ge ) = (0.01723*9*SQRT(260/(10.632*1.018))) = 0.760 m
0.035 x D = 0.035*11.5 = 0.403 m

Where,
ta = Bottom annular plate thickness excluding C.A in mm = 9.00 mm
Fy = Minimum specified yield strength of bottom annulus plate = 260 MPa
Ge = Efective Sp.Gravity Incl Vertical Seismic Effect = 1.018 -
Therefore,
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Wr = Greater of 0.035 D or L MAX(450,760,403) = 760 mm

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Provided radial width of Annular botom plate is greater than the calculated value's of 0.035*D or L, therefore
the provided Annular Bottom Plate radial width is Acceptable
13.00) End Stiffeners Design Check as per Annexure V.8.2.3
The actual moment of inertia of the end stiffener region, Iact must be greater than or equal to the total
required moment of inertia of this region, Ireqd.
From V.8.2.3, The contributing distance of the cylindrical shell is calculated as follows:
Wshell = 13.4 Sqrt(D*tsn) = 129 mm
Xbot = 16 tb = 192 mm
Here,
D = nominal tank diameter, in m = 11.500 m

tsn = bottom shell course thickness, in mm = 8 mm
tb = Annular bottom plate thickness, in mm = 12 mm
From V.8.2.3.2, the required moment of inertia of the bottom stiffener is calculated as follows:
Ireq = 37.5 V1 D^3 / E (N^2-1) = 39 cm^4
Here,
Modulus of Elasticity of bottom plate material, E = 199000 Mpa
From V.8.2.2.1, N is the number of waves into which a shell will buckle under external pressure;
therefore, N^2 = sqrt( (445 D^3) / (tsmin Hts^2)) <= 100 = 56.59
N^2 > 100, Hence, N use 10 N = 8 No's
Here, thinnest shell course (top shell) thickness in mm, tsmin = 6.00 mm
Tranformed shell height (refer external pressure calculation pages), = 5.94 mm
The Radial load imposed on the end stiffener by the shell is V1 = 250 PS H = 7617.60 N/m
Here, Total design external pressure, Ps = Max.(Pe,W+0.4Pe) = 2.87 Kpa
(Refer Appendix V Calculation pages)
Max(Tank Shell Height + P/12G, H) = 10.632 m
From V.8.2.3.3.1, the req area of the bottom stiffener region is Areqd = V1 D / 2f = 90 mm^2
Here, Smallest allowable tensile stress of roof, f = 485 Mpa
therefore, V.8.2.3.3.2, the required area of the bottom stiffener section calculations is as follows:
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Astiff = Areqd – tsn Wshell – tb Xbtm = -3242 mm^2

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Rev.No: 02
Bottom stiffener Moment of Inertia about YY Axis
Descrip L W Area'A' X M=AX h h^2 Iyy=AX^2 Ig=bd^3/12

tion cm cm cm^2 cm cm^3 cm cm^2 cm^3 cm^4
A1 1.2 19.2 23.04 9.60 221 3 10 219 708
A2 12.9 0.8 10.28 19.60 202 7 48 492 1
20 33 423 711 708
Centroid = AX/A = 12.686 cm
therefore,
M.I. of whole section, I'= Iyy + Ig = 1419 cm^4
The contributing portion of the shell-to-bottom joint has a calculated moment of inertia of 1419 cm^4 and will
satisfy the area and inertia requirements. Thus, an additional stiffener is not necessary.
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
14.00) Design of Roof Plate

Type of Roof : Fixed Cone Roof Tank with Rafter Type Support
Roof Slope = 1 : 5
Tan Q 1/5 = 0.200 radian
Angle of cone to horizontal θse = 11.310 Deg
As Per Clause 5.10.2.2, Min Nom.Thk required (excl. C.A.) = 5.0 mm
Corrosion Allowance = 3.0 mm 0 inch
Minimum thickness required = 8.000 mm
Thickness Provided = 8 mm
Corroded Uncorroded
Roof plate Weight 3758 6013 Kgs
36866 58986 N
Roof plate Development Diameter =
(2*SQRT(((((11.576/2)^2)+(((1/5)*((11.576/1000)/2))^2))))) = 10.91 m
Where, D1 =Projected Roof diameter = 11.576-(2*0.441) = 10.694 m
per side Roof plate projected distance from roof compression bar = 441.26 mm
Roof Compression bar development diameter

(2*SQRT(((((11.576/2)^2)+(((1/5)*(11.576))/2)^2)))) 11.81 m
Where, D2 =Projected Roof diameter = 11.5+(2*0.008)-(2*0.03) = 11.576 m
D = tank Diameter, in feet = 11.50 m
Top shell course Thickness = 8.00 mm
Increased Roof distance from shell = 30.20 mm
(Consider roof plate placing on top of curb angle)
H = tank height = 9.01 m
h = perpendicular height of roof, in m = (11.576 / 2) * 1/5 = 1.158 m
15.00) Design of Roof Plates Under Internal Pressure as per Annex F.6
t = ((Pi x Rt) / (cos α x Sd x E ) ) + CA = 3.93 mm
Where,
t = is the min roof thickness required for internal pressure in mm
P = Internal Design pressure - minus effect of nominal roof dead load = 9.60 Kpa
Rt = Nominal tank radius in m = 5.76 m
α = is the half apex angle of cone roof in deg = 11.31 Deg
cos α = is the half apex angle expressed as a decimal quantity = 0.981
Sd = is the allowable stress for the design condition = 173.33 Mpa
E = is the joint efficiency (full fillet lap welded pl.from top side only) = 0.35
CA = Corrosion allowance specified (refer design data) = 3.00 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
t cal as per F.6 < tprov, hence, Corroded Roof Plate Thickness Adequate
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
16.00) Roof Plate Thickness Checking with External Loads

(Reference from API 620)
For a conical roof, R1 = infinity, R2 = R3/cos α
R3 = horizontal radius of the base of the cone at the level under consideration,
α = οne-half the included apex angle of the conical roof = 78.69 Deg
here, θse = 11.31 Deg
Roof Radius, R2 = R3/COS α 5750 / COS(1.373) = 29319 mm 1154.299 inches
Here
R3 = horizontal radius of the cone base at the level under consideration 5750 mm 226.378 inches
At, cross-sectional area at the level consideration
PI()/4 * 10.91 ^2 = 93.41 m^2 3678 Inch^2
P = total pressure = P1 + Pg + Lr + W + F = 246.35 kg/m2 0.350 psi

Here,
P1 = Liquid Head pressure(g), resulting from the liquid head (Not consider) = 0 kg/m2 0.000 psi
Pg = Design Vacuum (Ref. Design Data) = 61.18 kg/m2 0.087 psi
Roof plate Self load 7.85 * 8 = 62.80 kg/m2 0.089 psi
Roof live load, Lr (refer design data) 1.2 KN/m^2 = 122.37 kg/m2 0.174 psi
F = Roof structurals wt Load (consider nil) 0 kgs/ 93 = 0 kg/m2 0.000 psi
T1,meridional unit force: (formula 8 from API 620)= (PR3 / 2 Cos α)) = 202 lbf/inch
T2,latitudinal unit force: (formula 9 from API 620)= (PR3 / Cos α ) = 404 lbf/inch
therefore, required thickness.
t req= ( T1 / Sts E ) + C (formula 16 from API 620) = 0.70 mm 0.028 inch
t Req = ( T2 / Sts E ) + C (formula 16 from API 620) = 1.40 mm 0.055 inch
Here,
Sts, Max Allowable Tensile Stress for Tension , Ref Table 5.1 of API 620) = 21000 psi
E,Joint effic =35% (Considered for Single full-fillet lap roof joint , : Table 5.2 of API 620) = 0.35
Max Required Roof Plate thickness from the above calculation is = 1.40 mm
treq < (tprov - CA), hence, Corroded Roof Plate Thickness Adequate for External Loading
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
17.00) Curb Angle, Shell & Roof Compression Bar Sizing & Selection

Where,Rc = inside radius of tank shell = 5750 mm
As Per API 650, Cl. 5.1.5.9 (a) Top Curb Angle shall be of minimum size as indicated below or of alternate
size with equivalent section modulus Required Top Corner Ring
11< D < 18 meter L 50 x 50 x 6 Thk.
D > 18 meter L 75 x 75 x 10 Thk.
As Per above table required Angle size relevent to diameter is = L50 x 50 x 6THK

Statement: The main rafters/trusses are deemed to carry all the loadings and the circumferential rings are there
to give lateral support to the rafters/trusses but they do not take any appreciable load. This means that the
rafters/trusses exert an appreciable horizontal load at their attachment point to the shell and the top of the shell
must be reinforced to take this load.
For the necessary reinforcement, in this case is provided by a below type arrangement which is designed as
follows:
Stiffened Compression Ring Section Details (A1)
t = ta or tc = thickness of angle leg or bar = 15.00 mm
Corrosion Allowance = 3.00 mm
t = thickness of angle leg or bar - Corrosion Allowance 15 - 3 = 12.00 mm
The unstiffened Length of the bar,Le,shall be limited to 3000 /Fy^0.5 in multiplied times t
Where, Fy is the minimum specified yield strength 250 * 145.038 = 36260 Psi
Acceptable times of multiplication or 16 ta or tc max = 15.755 times
therefore,Le = width of participating stiff Ring Limit is = 15.755 * 12 = 189.06 mm
However, Provided width of stiffened ring is = 100 mm
Provided thickness of stiffened ring is = 15 mm
Roof Compression Ring Section Details (A2)
tb = thickness of roof compression plate = 8.00 mm
tb = thickness of roof com.plate - Corrosion Allowance 8-3 = 5.00 mm
Wh = maximum width of participating roof ( minimum of below values )
0.6(R2 tb)^0.5 = 0.6*(29319.362*5)^0.5 = 230 mm

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
300 mm = 300 mm
Where, R2 = length of the normal to the roof, measured from

the vertical centreline of the tank R2 = Rc / sinq = 5750/SIN(ATAN(0.2)) = 29319 mm
tan Θ = roof slope 1/ 5 = 0.200 radians 11.310 Deg
therefore from above calculation, the minimum value is = 230 mm
Provided width = 500 mm
Top Shell - Compression Ring Section Details (A3)
t = thickness of top most shell plate, where t = ta, tc, ts, or tf as applicable. = 8.00 mm
ts = thickness of shell com.plate - Corrosion Allowance 8-3 = 5.00 mm
Wc = max.width of participating shell = 0.6(Rc t)^0.5
(0.6*(5750*5)^0.5 = 102.00 mm
However, the calculation considered width of participating shell is = 102 mm
Provided = 250 mm
560.09
490.29 mm
Y 100.00
Wh=
69.80 30.20 500 mm 8.00 mm
A
4
98.1 mm
15 mm
A
1
16.480 mm
15 250.00 = Wc
mm 100.00
A2
A3
233.52 With respect to

mm XX Axis
Ref line
Ref line
X R= 8 mm X
5750 mm, Tank Radius Ref
Y 189.31 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
With respect to YY Axis

Table
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Rev.No: 02
Length Width W Area'A' X Y M=AX M=AY Iyy=AX^2 Ig=bd^3/12 Remarks

Descriptio
n
mm mm mm^2 mm mm mm^3 mm^3 mm^3 mm^4
15.00 100.00 1500 50 243 75000 363750 3750000 1250000

A1
85.00 15.00 1275 93 193 117938 245438 10909219 23906
A2
235.00 8.0 1880 104 118 195520 220900 20334080 10027
A3
8.00 490.29 3922 315 299 1235317 1172888 389056991 78572170
A4
613 8577 1623774 2002976 424050290 79856102
Centroid Cyy = AX/A = 189.310 mm With respect to YY Axis
= 749.400 mm Distance from with respect to same axis of reference
Centroid Cxx = AY/A = 233.520 mm With respect to XX Axis
= 16.480 mm Distance from Top of shell plate reference
Off Plane Allow for Centroid=1.5*tavg = 17.250 mm
Actual Centroid is less than allowable, Hence safe
therefore,
M.I. of whole section, I'= Iyy + Ig - M^2/A = 196509507 mm^4
Provided Modulas of section, Z '= I / cyy = 1038030 mm^3
18.00) Roof/shell Compression Arrangement Acceptance Check for the Equip spaced Rafter/Truss Loads:
(Refer Fig.5.23 of Bob Long )
No. of Equi spaced loads acting on the Ring considered = 24 No's
Max.Horizontal load (without factor) considered for calculation H = 260 KN
(Refer from structural calculation)
Radius of Ring (Tank Inside Radius) R = 5750 mm
Cross sec Area = [A1+A2+A3+A4] = A = 8577 mm2
M.I. of whole section, I' = Iyy + Ig - M^2/A I = 196509507 mm4
Provided Modulas of section, Z' = I / cyy Z = 1038030 mm3
Modulus of Elasticity of material's, E = 199000 N/mm2
Yield strength of Material : A 36 Fy = 250 N/mm2
Angle between two rafters = 2 x Alpha = 15 Deg
1/2 x Angle between two rafters = Alpha = 8 Deg

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
1/ Aplha = [ 180/pi*1/Alpha] = 7.64 Radians
1/Sin(Alpha) = 7.66 Deg

1/tan(Alpha) = 7.60 Deg
Moment between Loads "H" = "Mo" = (H*R/2)*(1/Sin(Alpha) - 1/Alpha) = 16341 KN.mm
Tension in Ring "No"= H/2*(1/sin(Alpha)) = 996 KN
Mo/Z = 15.74 N/mm2
No/A = 116 N/mm2
Total Tension stress(Mo/Z+No/A) St = 132 N/mm2
Allowable stress = 0.6*Fy Sa = 150 N/mm2
Allowable stress is greater than calculated stress ( Sa > St) hence Safe
Moment under Loads "H" = "Mi" = H*R/2*(1/Alpha-1/tan(Alpha) ) = 32653 KN.mm
Compression in Ring "Ni"= H/2*(1/tan(Alpha)) = 987 KN
Mi/Z = 31 N/mm2
Ni/A = 115 N/mm2
Total compressive stress(Mi/Z+Ni/A) St = 147 N/mm2
Allowable stress is greater than calculated stress ( Sa > St) hence Safe
Deflections in the Ring due to load from Truss / Rafters
Radial Displacement at each load point
H *R3 * [1/sin(Apha2)*((1/2(Alpha) + 1/2*sin(Alpha)*cos(Alpha)))-1/Alpha)
2*E*I
Where,
(H*R3/(2*E*I) = 632 mm
1/sin(Alpha2) = 59
1/2(Alpha) = 0.065
1/2*sin(Alpha)*cos(Alpha) = 0.065
1/Alpha = 8
Radial displacement at each piont = 0.032 mm
Acceptable displacement = Length b/w loads/200 = 8 mm
Is displacement Acceptable = Yes

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

H *R3 * [2/Alpha-1/sin(Apha)-{(Alpha * cos(ALpha)/sin(Alpha)2)}]
4*E*I
Where,
(H*R3/(4*E*I) = 316 mm
2/(Alpha) = 15
1/sin(Alpha) = 7.661
cos(Alpha) = 0.991
sin(Alpha2) = 0.017
(Alpha * cos(ALpha)/sin(Alpha)2) = 8
Shell to Roof - Compression Sections Weight Table

Ht Thk Cor.Thk
Sl.No Description Corr Wt, Kgs UnCorr Wt, Kgs
mm mm mm
1 Participating Top Shell ring Plate 250 8.00 5.00 212.798 567.215
2 Angle Arrangment, 100 x 100 x 15 Thk & unit wt 21.90 Kgs/m 806.071 806.071
3 Participating Roof Comp Ring Plate 8.00 5.00 630.107 1008.171
Total Weight = 1648.976 2381.457

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19.00) Check for Frangible Joint Requirements as per App F :
As per API 650, Cl.5.10.2.6, for a frangible joint, cross sectional area of roof to shell connection
A', shall not exceed the following: A = [DLs/(2*π*Fy*tan(θ))] = 1766 sq.mm
Where,DLS = Nominal weight of the shell,roof, roof structural & any framing
supported by the shell & roof, in N. (17737+38828)*9.81 = 554903 N

(Sum of uncorroded shell & any framing weights, refer sl.No: 1 & 8 to 24 from weight table)
tan Θ = roof slope 1/5 = 0.200 Rad
Angle of cone to horizontal θse = (DEGREES(ATAN(1/5)) = 11.310 Deg
Area of participating compression regions (Roof & shell and curb angle) = 8577 sq.mm
(Refer Curb angle selection and sizing calculation pages)
'A' (as per Cl.5.10.2.6) = 1766 sq.mm
Extra % margin considered in cross section area is = 386 %

Since A<At, the joint may be considered to be non-frangible, Hence considered Suitable Vent, Refer Nozzle Table
Compression Area adequacy Check
Required compression area as per F.5.1,
A = 200*D2*[Pi-(0.00127*DLR/D2)]/(Fy*tan(θ)
Where,
P = Design pressure = 9.600 Kpa
DLR = Sum of corroded roof and roof compres ring & attachments weights such as nozzle and manhole
(refer sl.No: 9, 10 & 24 from weight table) (8213 + 1684) * 9.81 = 66689 N
A = Total required compression area at the roof to shell junction, in sq.mm
200*11.5^2*(9.6-(0.00127*66689/11.5^2))/(250*0.2) = 4740 mm^2
Compression Area Provided > Required as per F.5.1 calculated, Hence Compression Area is Adequate
Maximum Design Pressure as per F 4.1
P = is the internal Design pressure – minus effect of nominal roof dead load in kPa,
P = A (Fy) tan Θ + 0.00127 DLR
200 D^2 D^2
where, Compression area of shell (A Shell) = (ref compression Area 1 + 2 + 3) = 4655.00 mm^2
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
= 232750.00 + 84.695 = 9.440 Kpa
26450.00 132.250
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Pmax as per F.4.2

Pmax as per F.4.2, Not abbilable since the Tank is Anchored & Structural Supported Cone Roof
Failure Pressure calculation as per F.6

Pf = 1.6*P-[(0.000746*DLR)/D^2] = = 14.728 Kpa
Pf > P Hence provided compression ring is safe
Failure Pressure checking with Max. Design pressure as per F.4.3:

Pmax as per Annex F < 0.8*Pf = = 11.782 Kpa
The failure pressure calculated is higher than the max.design pressure as per 4.1 calculated, Hence Safe
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
20.00) Check of Shell Stability Check Against Wind Load & Wind Girder Design:
20.10) Wind Design as per BS 6399 Part 2:-
Vb = Mean hourly average wind speed, (Basic wind speed) = 33.80 m/s
Site Wind speed calculation, Vs = Vb x Sa X Sd x Ss xSp (Reference of BS 6399)
Sa = Altitude Factor = 1+( 0.001 x Δs)
Δs = Tank Placement Height above mean seal level, sec 2.2.2.2 = 146.75 m
(here, considered up to bottom of bottom annular plate elevation)
therefore,
Sa = Calculated Altitude Factor = 1.1468
Sd = Direction Factor - sec 2.2.2.3 for ignored wind direction = 1.00
Ss = Seasonal factor, sec 2.2.2.4, permanent Building exposed wind for more than 6 months = 1.00
Sp = Probability factor, sec 2.2.2.5, considered = 1.00
Thus, Site Wind speed, Vs = 38.76 m/s
Effective wind speed as per cl 2.2.3.1 Ve = Vs x Sb m/s
therefore, Effective wind speed (gust) Ve = 66.28 m/s

238.61 kmph
Here, Terrain Factor Sb from,sec 2.2.3.3 & Table 4,

(He @ 15m & distance >= 100 km to sea upwind) Sb = 1.71
This wind speed Ve is converted to a dynamic pressure from the equation "qs = 0.613 x Ve^2
therefore, qs = 0.613 * 66.28^2 = 2693 N/m^2 2.693 Kpa
Internal vacuum added on total pressure , i.e Pe = 600 N/m^2 0.600 Kpa
Total pressure acting on shell PTL = [Pz+Pe] = 3292.92 N/m^2 3.293 Kpa
Wind Surface pressure on external tank wall, per unit area, (as per cl 2.1.3.1), pe =
PTL x Cpe x Ca = 3029 N/m^2 3.029 Kpa
Here, Ext.pressure co.efficient (for circular tanks H/d <2.5 at 0 Deg), from Table 7,Cpe = 1.00
Size effect factor (for Tank diagonal distance, a = 15m & Line B), from Fig 4 Ca = 0.92
Therefore Effective wind velocity, "V”:

Effective wind velocity, V = (PTL/0.613)
0.5
= 70.30 m/s 253.08 km/h
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
20.11) Sizing of Intermediate Wind Girder :

As per item.(b) of Notes to Cl. 5.9.7.1 of API 650, the shape factor for the wind loading must not be
taken into consideration for assessing the quantity and sizing of Intermediate Wind Girders,
because the critical buckling condition used to assess the maximum unstiffened height of the shell focusses
on a localised area of the shell that is normal to the wind load to provide a most conservative design.
As Per API 650 CL 5.9.7.1, The maximum height of unstiffened shell in m,
H1 = 9.47 * t * [@sqrt.( t / D)^3] * [(190/V)^2]
Where, H1 = vertical distance, in meter, between the intermediate wind girder and the top angle of the shell
H1 = 2.134 m
t = ordered thickness, unless otherwise specified, of top shell course = 3.0 mm
(Corroded plate thk is need to considered due to checking of bukling in corroded condition)
D = nominal tank diameter = 11.500 m
H1' = Maximum height H1 shall be reduced by the ratio of the material's modulus of elasticity
at the maximum design temperature = 2.134 m
As Per API 650 CL 5.9.7.2, Calculating the transformed height of the shell
Wtr = W * @sqrt(t uniform/ t actual)**5
Where, Wtr = transposed width of each shell course, in mm
W =actual width of each shell course, in mm
t uniform = Ordered thickness of the top shell course minus CA = 3 mm
t actual = Ordered thickness of the shell course minus CA for which the transposed width is being calculated
Tanle : Transposed Shell Height
Wact t act - CA Wtr Wtr Wtr
Course
(m) (mm) (m) (mm) (feet)
6 250 5.000 0.070 70 0.229
5 950 3.000 0.950 950 3.116
4 1800 3.000 1.800 1800 5.904
3 2000 3.000 2.000 2000 6.560
2 2000 5.000 0.558 558 1.829
1 2000 5.000 0.558 558 1.829
5.935 5935 19.467
Height of transposed shell ' H ' = 5.935 m

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
As per Cl.5.9.7.3, if the height of the tranformed shell is greater than H1, an intermediate girder is required
Since H > H1 1st Intermediate stiffener is required
As per Cl.5.9.7.4, if half the height of the transformed shell exceeds the maximum height H1,
a 2nd intermediate girder will be required
Since 1/2H>H1 2nd Intermediate girder is required
a 3rd intermediate girder will be required
Since 1/3H<H1 3rd intermediate girder is not required
Since 1/4H<H1 4th intermediate girder is not Required
the mid-height of the transformed shell is

Two intermediate girders provided below the top wind girder at a spacing of
(Suggested Distance from top side of curb angle/shell to below)
IF(0.25*5.935>2.134,1.484, = 1.978 m(transposed)
IF(0.33*5.935>2.134,1.978,IF(0.5*5.935>2.134,2.968,2.134)))
H.2 The required minimum section modulus for the 1st intermediate wind girder :
As Per API 650 CL 5.9.7.6 Z = (D^2 H1/17) (V/190)^2
Here, the wind girder is rearranged to avoid fouling with shell circular weld seams and other attachements.
H1=the vertical distance between the intermediate wind girder & the top of top shell/angle= 1.800 m
Here, the actual wind girder is placed as per Cl 5.9.7.3.2 and the provided height is less than the maximum
unstiffened height H1, hence acceptable.
V = Wind velocity, in km/h = 253.08 km/h
Fig - Wind Girder

Selected member is = Detail C From 5.24 Fig
Size : Length = 75 mm
Height = 75 mm
Thk = 8 mm
Circumference = 36.637 m
Wind Girder Weight = 329 kgs
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
3.00 75 8
8.00
165.64 1st Wind Girder Sketch
75
Sect.1(Shell)
Sect.2 Sect.3
Len Width Area Distance M=AD Iyy Ig Wt

Section
cm. cm. sq.cm. cm. cm.^3 cm.^4 cm.^4 (Mt.)
1.00 16.56 0.30 4.97 0.15 0.75 0.11 0.04
2.00 0.8 7.5 6.00 4.05 24 98 28 0.171

3.00 7.5 0.80 6.00 8.20 49 403 0.32 0.171
SUM ( 1+2+3 ) 8.60 16.97 74 502 28 0.341
Dx = @sum(M) / @sum(A) = 4.38 cm.

D1 = @sum(W) - Dx = 4.22 cm.
I = Iyy + Ig - (@sum(M)^2)/A = 206
Zprov. = I/Dmax = 47 cm^3
Z reqd. = Z = (D^2 H1/17) (V/190)^2 = 25 cm^3
Section modulus extra considered in percentage = 89 %
Since Z provided > Z required, Hence the Intermediate wind girder design is safe
Since the distance provided is less than Max.Unstiffened height 'H1', Hence Safe
the 2nd wind girder considered, where
H1=the vertical distance between the 2nd wind girder to the 1st wind girder = 1.500 m
V = Wind velocity, in km/h = 253.08 km/h
Fig - Wind Girder
Selected member is = Detail C From 5.24 Fig
Size : Length = 75 mm
Height = 75 mm
Thk = 8 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Wind Girder Weight = 329 kgs
3.00 75 8
8.00
165.64 2nd Wind Girder Sketch
75
Sect.1(Shell)
Sect.2 Sect.3
Len Width Area Distance M=AD Iyy Ig Wt

Section
cm. cm. sq.cm. cm. cm.^3 cm.^4 cm.^4 (Mt.)
1.00 16.56 0.30 4.97 0.15 0.75 0.11 0.04

2.00 0.8 8 6.00 4.05 24 98 28 0.171
3.00 8 0.8 6.00 8.20 49 403 0.32 0.171
SUM ( 1+2+3 ) 8.60 16.97 74 502 28 0.341
Dx = @sum(M) / @sum(A) = 4.38 cm.

D1 = @sum(W) - Dx = 4.22 cm.
I = Iyy + Ig - (@sum(M)^2)/A = 206
Zprov. = I/Dmax = 47 cm^3
Z reqd. = Z = (D^2 H1/17) (V/190)^2 = 21 cm^3
Section modulus extra considered in percentage = 127 %
Since Z provided > Z required, Hence the 2nd wind girder design is safe
Since the distance inbetween the two wind girders are less than Max.Unstiffened height 'H1', Hence Safe
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
21.00) Check of Overturning Moment Against Wind Load :

As per clause 5.2 of API 650
The design wind pressure acting on vertical projected areas of Cylindrical surface = 0.860 Kpa
The design wind pressure acting on horizontal projected areas of Conical surface = 1.433 Kpa
The modified wind pressure can be calculated by multiplying (V/190)^2 to the wind pressure
Wind pressure on the projected area of the cylindrical surface P1 = 1.53 Kpa 1525.83 N/m^2
Wind pressure on the projected area of the conical surface P2 = 2.54 Kpa 2543.04 N/m^2
Wind force on the cylindrical surface = F1 = D x H x P1 = 158.13 KN
Wind force on the conical surface = F2 = 1/4 x TANQ x Sq D1 x P2 = 16.816 KN
Total Wind force on shell and roof = 174.95 KN
Where,
D1 = ( D ) For = 11.500 m
H = tank height = 9.012 m
h = perpendicular height of roof = 1.150 m
Assuming roof slope = 1 : 5
TanQ = 0.200
Overturning moment about the shell to bottom joint from horizontal + vertical wind pressure ,
Mw = F1 x (H/2) + F2 (H + h/3) = 870540 N-m
22.00) Checking Overturning Stability for Unachored Tanks with Supported Cone Roofs :-
Unachored tanks with supporting cone roofs shall satisfy the following up-lift criteria : as per CL 5.11.2.2
1) Mws + Fp (MPi ) < MDL /1.5 + MDLR
Mws + Fp (MPi ) = 712550 + 2687608 = 3400158 N-m
(MDL/1.5)+MDLR = 827586 + 558092 = 1385678 N-m
Where,
Mws = is the overturning moment about the shell-to-bottom joint from horizontal wind pressure.
Fb = The internal pressure combination factor (Fp) is defined as the ratio of normal operating internal pressure
to design internal pressure, with a minimum value of 0.4.
Mpi = moment about the shell to bottom joint from design internal pressure
MDL = is the moment about the shell-to-bottom joint from the nominal weight of the shell and roof structure
supported by the shell that is not attached to the roof plate;
MDLR = moment about the shell to bottom joint from the nominal wt of the roof plate+any attached structurals
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Here ,
Mws = F1 x (H/2) = 712550 N-m
Fb = Assumed Value = 0.46875
Mpi = (Internal pressure) x (Cross sectional area of Tank) x ( Tank radius)
= 9600 x 103.869 x 5.75 = 5733564 N-m
MDL = (Nominal weight of shell & Roof structure)x( Tank radius)
= 215892 x 5.75 = 1241378.615 N-m
MDLR = (Nominal Wt of the roof plate + any attached structurals)x( Tank radius)
= 97059 x 5.75 = 558092 N-m
Anchorage is required
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
23.00) Check of External Pressure with Tank Shell Arrangement as per Annex V
Type of Roof = Fixed Cone Roof Tank with Rafter Type Support
Angle of cone to horizontal θ = 11.31 Deg
Nominal tank diameter, D = 11.5 m
Shell height, H = 9.012 m
External design pressure, Pe = 0.60 Kpa
Modulus of Elasticity of roof material, ER = 199000 Mpa
Modulus of Elasticity of shell material, ES = 199000 Mpa
Yield stress of shell, FY = 260 Mpa
Smallest allowable tensile stress of roof, f = 485 Mpa
Top shell thk, [Nominal] ts1 = 6 mm
Bottom shell thk, [Nominal] tsb = 8.0 mm
Cor Thk of bottom plate under the shell, tb = 9.0 mm
Joint eff. of roof plate, JEr = 0.35 (single fillet & No radiography considered)
Joint eff. of bottom plate, JEb = 1
Joint eff. of shell plate, JEs = 1
Joint eff. of splice of stiffener, JEst = 0.7
Specified wind velocity, V = 253.08 Km/hr
Shell :
Max. wind pressure, W = 1.48*(V/190)2
W = 2.63 Kpa
Total design external pressure for shell, Ps = Max.(Pe,W+0.4Pe)
= 2.87 Kpa
Stability factor, ψ = 1.368
Tranformed shell height, HTS = 5.94 m
An unstiffened tank shell subjected to external pressure will buckle if following eqn. satisfied,[As per V.8.1.1]
(D/ts1)0.75[(HTS/D)(FY/ES)0.5] > 0.00675
(D/ts1)0.75[(HTS/D)(FY/ES)0.5] = 0.0304
Shell will Buckle Elastically
The design external pressure for an unstiffened tank shell shall not exceed, [As per V.8.1.2]
< ES/[15203*ψ*(HTS/D)(D/ts1) ]
2.5
Ps or Pe
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
= 3.64
Unstiffened thickness is OK
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
The nominal thickness of the thinnest shell course for the design external pressure,[As per V.8.1.3]
tsmin(ext) > [47.07*(ψ*HTs*Ps)0.4*D0.6]/Es0.4
5.45 mm
Unstiffened thickness is OK
Intermediate Stiffener Design [ as per V.8.2]:
Max. Spacing of indermediate stiffener, Hsafe = ts12.5*ES/(15203*ψ*D1.5*Ps) [As per V.8.2.1.2]

Hsafe = 7.55 m
No. of intermediate stiffening rings, NS = (HTS/Hsafe) - 1 [As per V.8.2.1.3]

NS = 0.000
Stiffener is Not Required

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
24.00) Uplift Loads Calculation as per API 650, Cl. 5.21a
Provided = 32 No's Dia of Bolt = 36.00 mm

Area of Corroded bolt = 560.539 sq.mm
Corrosion allowance = 6.000 mm as per design req cl 45 specified
The anchor C to C spacing measured along the tank circum at shell outer dia, as per Cl 5.12.3 = 1.16 m
Hence Safe, Since The anchor center-to-center spacing measurement shall not exceed 3 m (10 ft).
Table 5.21a
Allowable
Allowable Anchor Bolt
Net Uplift Force/Bolt Stress/Bolt anchor Bolt Stress @
Uplift Load Case Stress Result Anchor Result
Attachment
N N Mpa Mpa Mpa
Design Pressure 672779 21024 37.507 346 Safe 173 Safe
Test Pressure 717317 22416 39.990 461 Safe 217 Safe
Wind Load 145296 4540 8.100 664 Safe 217 Safe
Design Pressure + Wind 428245 13383 23.875 461 Safe 217 Safe
Frangibility pressure 4058502 126828 226.261 830 Safe 260 Safe

Uplift Load Case from below calculated Formulas :
Design Pressure = [ (Pi) x D^2 x 785] - W1
Test Pressure = [ (Pt) x D^2 x 785] - W3
Wind Load = PWR x D^2 x 785 + (4 x MWS / D) - W2
Design Pressure + Wind = ((Fp x (Pi + PWR)) x D^2 x 785) + (4 MWS / D) -W1
Frangibility Pressure = [(3 x Pf) x D^2 x 785] - W3
Fp = Pressure combination factor considered 0.4 here
where;
W1 = Corr weight of shell & Roof Plate + any other corroded permanent load supported by shell.
Refer from weight table, = 323857 N
W2 = Corroded weight of shell & roof + any permanent load supported by shell including corroded roof structure,

W3 = Uncorroded weight of shell & roof plate + any permanent load supported by shell =

Pi = Design internal Pressure, in Kpa = 9.6 Kpa
D = Tank Nominal Diameter = 11.5 m
H = Tank Height (upto Top of Curb Angle/shell) = 9.012 m
Pf = Failure Pressure = 1.6*P-[(0.000746*DLR)/D2] = 14.73 Kpa
Pt = Test Pressure = 1.25 x design Pressure = 12.000 Kpa
MWS = Equals PWS x D x H^2 /2 = 712550 Nm
Pws = Wind Pressure on Shell = 1526 N/m^2
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
PWR = Wind Uplift Pressure on Roof = 2.543 Kpa

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Mw = Wind Moment = 870540 NM 88740 kgs-m

DLR'= Sum of corroded roof and roof compres.ring & attachments Wt such as nozzle and MH = 66689 N
Hence, governing force / Bolt = 126828.19 N

Induced Stress on each Bolt = Governing force / Bolt Area = 226.26 N/mm^2
Minimum yeild strength of bottom plat, Fty (ref.Mtl.Selection) = 260 Mpa 260 N/mm^2
Bolt Material Min yeild stress consider of = 830 Mpa 830 N/mm^2
(For Mtl: ISO 898 CL 8.8 Allowable stress of ( 0.8 x fy ) = 664 N/mm^2
% of margin in stress.= 65.92 %
Stress on each bolt < Allowable stress, Hence Safe
Counter Balacing Weight As per Appendix : F Clause : F.8.2

Condition : a
Uplift due to 1.5 times the Design Pressure = 1.5 x pi() / 4 x ID^2 x Design Pressure
= 152520 kgs
Uplift from Design wind velocity on tank = ( 4 x wind moment ) / Anchor Bolt B.C.D
= 30143 kgs
Corroded weight of shell and roof = 37366 kgs
Net upward force = 145297 kgs ……...'(1)
Condition : b
Uplift due to 1.25 times the Test Pressure = 1.25 x( 1.25 x pi() / 4 x ID^2 x Design Pressure )
= 158875 kgs
Uncorroded weight of shell and roof = 53871 kgs
Condition : c
Calculated Failure Pressure, = 0.1502 Kg /cm^2
Uplift due to 1.5 times the Failure Pressure = 1.5 x pi() / 4 x D^2 x Failure Pressure
= 233989 kgs
Corroded weight of shell and roof = 37366 kgs
projection from out to in = 0 mm
weight of liquid ring wall 0 kgs
There fore,maximum upward lift as per clause F 8.2 = Max of (Above Conditions- 1,2,3)
Maximum weight of (1),(2),(3) = 196624 kgs ……...'(4)
Max wind Moment = 88740 kgs-m
Upward lift due to internal pressure (A) = 101680 kgs ( From Page No: 24 )
Corroded weight of tank shell (B) = 37366 kgs
(includes all corroded weight)
Upward lift due to moment (c) = 30143 kgs
Net upward force (A+B-C) = 94457 kgs ……...'(5)
Considered Uplift Force from = 196624 Kgs

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Maximum weight of (4) & (5)

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Check for tention

Hence, Governing Force / Bolt = = 60277.512 N
Induced Stress on Each Bolt /C.S Area of bolt = 107.535 N/mm^2
Allowable Tensile stress in the anchor bolts will be = 120.000 N/mm^2
% of margin in stress.= = 10 %
Provided Anchorage is Sufficient.
Check for shear
Max of force per bolt due to wind = 27204.385 Nm
Induced shear Stress per Bolt = 48.533 N/mm^2
Allowable Shear stress of anchor bolts will be = 80.000 N/mm^2
% of margin in stress.= = 39 %
Provided Anchorage is Sufficient.
25.00) Design of Anchor chair as per AISI-E1,VOLUME -II,PART-VII

25.10) Design of Top Plate:
Design load is minimum of ( a,b,c)
where, a = Minimum yeild stress x c/s area of bolt = 104.59 Kips
b = (maximum allowable anchor bolt load) = 15.12 Kips
c = (induced tensile stress x c/s area of bolt = 20.33 Kips
Design load per anchor = Pskip = 15.1217 Kips
Max recommented Critical stress in Top plate S = 25 Ksi
Distance between vertical plates = g = 3.937 inches 100.0 mm
Anchor bolt dia. d = 1.417 inches 36.0 mm
Distance from outside of top plate to edge of hole," f " = 1.279 inches 32.5 mm
Annular plate projection = 50 mm
Ab = root area of anchor bolt = 560.539 sq.inches 361637 mm^2
D = tank diameter = 37.729 feet 11.500 m
Db = anchor bolt circle diameter = 38.635 feet 11.776 m
Do = compression plate outer diameter = 39.094 feet 11916.0 mm
Required Top plate thickness
C = [ Pkip / S.f x (0.375g-.22d ) ] ^ = 0.621 inches 15.8 mm
Provided Top plate thickness 20 mm
Provided Top plate Thickness is Sufficient. 2
200
70 130
20
11.776 m
300 268 Anchor Bolt B.C.D
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
12
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
25.11) Chair Height :
Anchor bolt eccentricity e = 4.49 inches 114 mm

corroded shell thickness + R.F Pad thk t = 0.512 inches 13 mm
Top plate width a = 7.87 inches 200 mm
Say height of anchor chair h = 11.81 inches 300 mm
Shell Radious R = 226.378 inches 5750 mm
Annular plate thickness m = 0.472 inches 12 mm
Now , Zv = 1
( 0.177 am / sqrt ( Rt ) ) * ( m/t )^2 + 1.0
= 1
1.05
= 0.9505
Now , S = Pe 1.32 Z + 0.031
t^2 1.43 ah^2 + (4 ah^2)^0.333 sqrt (Rt)
Rt
= 67.869 1.2546 + 0.031
0.26 1570.75 10.764
+ 16.333
115.9
= 11.6213 Ksi < 25 ksi

Provided Top plate Width is Sufficient.
300
200
363
100
25.12) Design of Vertical Plates :
Min req Vertical side plate thickness = max( ( 0.04 ( h - c ), 0.5 inches )
= 0.441 inches < 1/2" inches
Required Thickness = 11.20 mm < 12.7 mm
Provided Vertical Plate Thickness = 14 mm
Provided Vertical plate Thickness is Sufficient.
25.13) Checking of Weld Size :
Size of weld, w = 6 mm (Double side fillet weld)
Wv = Pskip = 15.122 = 0.480 Kips per lin
a+2h 31.496 inch of weld
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Wh = Pskip X e = 67.869 = 0.365 Kips per lin

a h + 0.667 h^2 186.05 inch of weld
W = sqrt ( Wv^2 + Wh^2 )
= 0.603 Kips per lin inch of weld

9.6w = 2.268 Kips per lin inch
Therefore 9.6 x weld size > or equl to W Therefore provided weld size is adequate
25.14) Check for e Min. Value of Anchor Bolt Eccentricity :-
emin = 0.886d + 0.572 ,based on a heavy hex nut clearing shell by 1/2 inch = 1.828 inch
46.4248 mm
Eccentricity calculated value is less than considered value hence safe
Anchor Chair Weight Table

Thickness UnCorr Wt Corr Wt
Sl.No Description
mm Kgs Kgs
1 Anchor Comp plate 20 200.96 170.82
2 Anchor Gusset plate 14 235.63 185.13
3 Anchor R.F Pad 14 382.98 300.91
4 Anchor Bolt sets M36 X 32 - -
Total Weight = 819.57 656.86
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 2
26.00) Design of Cleanout Door (CD)
26.10) Design Input

Annular Plate provided or not = YES
No of Cleanout doors Required = 1 No
Max. Liquid Level considered = 9.670 m
Here, tank full ht considered upto BOH flange face
and also as per Annexure F.2 the value P/12G also added with the tank height,
Therefore, design liquid level H = 10.632 m
Specific gravity G, not less than 1.0. = 1.018
Material of construction = A 516 Gr 70N
Material Group =V
Bottom Corrosion Allowance = 3 mm, For Nozzles per side = 3 mm
Height of Opening (Refer Table 5.11a) = 36 inch 900 mm
(considered as per API 650, CL 5.7.7.2)
Width of Opening (Refer Table 5.11a) = 48 inch 1219 mm 2
(AS PER API 650, TABLE 5.9a)
First shell course thk from calculation = 8 mm
Note : same first shell course Thk is considered for Nozzle neck Thk ,Shell R.F Pad & shell insert pl. Thk.
therefore,
COD Neck Thk = 10 mm
Shell R.F Pad Thk = 8 mm
Shell Plate Thk. = 8 mm
No of Bolts as per API 650 = 46 Nos 2
Bolt Diameters = 24 mm
Edge Distance = 38 mm
26.11) Bottom Reienforcing Plate
As per API 650,clause API 650, CL 5.7.7.6 2
Min.thickness of the bottom reienforcing plate, tb = (0.0004027*h^2/sd)+(b*(SQRT((0.5*Y*H*G)/Sd)))+CA
Here, h = vertical height of clear opening
b = horizontal width of clear opening
H = maximum design liquid level (see 5.6.3.2)

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 2
G = specific gravity, not less than 1.0.
Sd = 145 Mpa only have to consider for calculation as per API 650,CL 5.7.7.6
Y= 0.00981 Mpa/m, is the water density factor
therefore,
2
tb = Cal.nominal thickness of the bottom reinforcing plate = 28.575 mm
As per API 650,Table 5-10a:
Min. Thk of Bot. R.F.plate thk for the design liquid level:by interpolation method 25.221 mm
Here, As per API 650
Interpolation from
Table 5-10a
Liq.Level Thk
10.4 25.000
12.5 27.000
Max. Thickness of Bottom Reinforcing plate as per API 650,CL 5.7.7.6 = 40 mm
therefore,
Provide Thickness of the Bottom Reinforcing plate 30.00 mm
Corroded Thickness of the Bottom Reinforcing plate 27.00 mm
Corroded Bot.R.F.Pl.Thk value is higher than the tabulated value and Uncorroded pl.thk value is lesser
than the Max.thk Value specified, Hence OK
26.12) Deleted 2
Provided width of the Bottom reinforcing plate = 880 mm
26.13) For Bolting Flange 2
Thk of Bolting Flange From Table (by interpolation method for the design liquid level)= 19.221 mm
Interpolation from
Table 5-10a
Liq.Level Thk
10.4 19.000
12.5 21.000
Provided Uncorroded Thickness of Bolting Flange = = 24.00 mm

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 2
Corroded Thickness of Bolting Flange = 21.00 mm
Corroded Bolting Flange.Thk value is higher than the tabulated Value, Hence OK
26.14) For Cover Flange 2
Thk of cover Flange From Table (by interpolation method for the design liquid level)= 19.211 mm
Uncorroded Thickness of cover plate = = 24.00 mm
Corroded Thickness of Bolting Flange = = 21.00 mm
Corroded Cover Flange.Thk value is higher than the tabulated Value, Hence OK
26.15) For Shell R.F Pad

2
For Design Condition: (td thickness considered)
Required cross sectional area of the reinforcement over the top of the opening = ACS>= K1ht/2
Here, K1 = Area coeffient from Figure 5-11 = 1.134
Vertical axis Value = ((((H+8.8)*D)+71.5)/(1.408*h)*((123*td)/(4.9*D*(H-0.3)))^0.5) = 0.485
h = Vertical Height of clear opening, = 900 mm
td = Cal.bottom/lowest shell course thickness (from design condition) = 6.419 mm
therefore,Acs,required cross sectional area of the RF pad = 3275 mm^2
Provided shell R.F Pad cross sectional Area = (1372 - (900+10)) x 8 = 3696 mm^2
Where,
Provided thickness of shell R.F pad plate = = 8 mm
Corr.Shell R.F pad area Cal.value is higher than the Req. RF Pad area from provided thk., Hence Safe
For Test Condition: (tt thickness considered)
Required cross sectional area of the reinforcement over the top of the opening = ACS>= K1ht/2
Here, K1 = Area coeffient from Figure 5-11 (for test condition) = 1.136
Vertical axis Value = ((((H+8.8)*D)+71.5)/(1.408*h)*((123*tt)/(4.9*D*(H-0.3)))^0.5) = 0.330
h = Vertical Height of clear opening, = 900 mm
t = calculated bottom/lowest shell course thickness (from Test condition) = 2.986 mm
therefore,Acs,required cross sectional area of the RF pad = 1526 mm^2

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 2
corroded shell R.F Pad cross sectional Area (1372 - (900+10)) x (8-3) = 2310 mm^2
Where,
Corroded thickness of shell R.F plate = = 5 mm
Corr.Shell R.F pad area Cal.value is higher than the Req. RF Pad area from provided thk., Hence Safe
26.16) For COD Neck 2
Uncorroded Thickness of Nozzle Neck = = 10.00 mm
Corroded Thickness of Nozzle Neck = = 7.00 mm
Required shell plate thickness from calculation is (including Cor.Allowance) 6.42 mm
Corroded COD Neck .Thk value is higher than the required shell plate thk Value, Hence Safe
2
COD Weight Table
Thk UnCorroded Wt Corroded Wt

Sl.No Description
mm Kgs Kgs
1 Bottom R.F Plate 30 1195.000 1075.500
2 Bolting Flange 24 80.836 70.732
3 Cover Flange 24 262.088 229.327
4 Shell R.F Pad 8 142.794 89.246
5 Nozzle Neck 10 82.360 82.360
6 Shell plate 8 353.791 221.119
7 Others 320.914 320.914
Total Weight = 2437.783 2089.198
1040 mm, 2000 m

value of ' r2 ' 10 mm Width of shell plate
Neck thk
620 mm, 1372 mm
610 mm, ' r1' radius to nozzle neck Height of R.F.PAD
104 mm 900 mm
Width of flange Height of opening 1014 mm
609.5 mm, Height of bolting flange
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 2
121 mm, f2 value from table 5-9a

723.5
1350
From value of ' W 'as per Table 5-9a
Flush Type Cleanout Fittings Sketch (As per API 650, Fig 5-12) 2
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
27.00) Nozzle Details Tabulation (FWKO Tank, T-1250)

27.10) Shell Side Mounting Nozzles
Nom.Wall Calculate Req.Wall

QTY Nozzle Nozzle Nozzle O.D Corrosion thk as per d Thk as thickness, Max Provided Thk Acceptanc
Orientation Size OD Allowance API 650 per B31.3 e
Sr.No
Nozzle Nozzle (Refer GA of A & B

Nozzle Mark Service Projection Elvation Rating TYPE Standard Remarks
Drawing)
mm mm Equivalent
No's Inch mm mm mm (A) (B) mm mm Sch
1 N2 1 Water outlet 300 1000 135 14 355.6 150 # WNRF ASME B16.5 355.60 6 12.70 3.61 12.70 12.7 SCH XS O.K with vortex breaker
2 N3 1 Oil outlet 300 6500 205 12 323.8 150 # WNRF ASME B16.5 323.80 6 12.70 6.61 12.70 12.7 SCH XS O.K with vortex breaker
with Internal Spider Pipe

3 N10 1 Feed Inlet 300 1000 45 24 609.6 150 # WNRF ASME B16.5 609.60 6 12.70 6.62 12.70 12.7 SCH XS O.K 16" Sch XS (12.7mm)
4 N11 1 Drain 250 240 90 4 114.3 150 # WNRF ASME B16.5 114.30 6 8.56 6.60 8.56 8.56 SCH XS O.K with internal pipe ext up to
centre of tank
5 N12 1 Vacuum Truck Connection 250 240 35 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
6 N13A 1 Sample Connection 250 8400 261 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
7 N13B 1 Sample Connection 250 7500 264 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
8 N13C 1 Sample Connection 250 2800 267 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
9 N13D 1 Sample Connection 250 2000 270 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
10 N15 1 Foam Inlet (Hold) 300 8750 215 2 6 168.3 150 # WNFF ASME B16.5 168.30 6 10.97 6.61 10.97 10.97 SCH XS O.K With Foam Chamber
2
11 N21A 1 Utility Connection 250 160 345 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
12 N21B 1 Utility Connection 250 160 165 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
13 K3 1 Thermowell Connection 250 600 230 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
2
14 K4A 1 Interface Level Trip (12-LZA-603) 250 1500 245 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
15 K4B 1 Interface Level Trip (12-LZA-603) 250 2200 245 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
16 K5A 1 Oil Level Controler (12-LICA-604) 250 6700 250 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
17 K5B 1 Oil Level Controler (12-LICA-604) 250 8750 250 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
18 K7A 1 Interface Level Trip-LL (12-LICA-605) 250 1500 220 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
19 K7B 1 Interface Level Trip-LL (12-LICA-605) 250 3700 220 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
20 K8A 1 Oil Level Trip - LL (12-LZA-601) 250 6700 245 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
21 K8B 1 Oil Level Trip - LL (12-LZA-601) 250 8100 245 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
22 K9A 1 Level Indicator - Local (12-LG-602) 250 1500 225 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
23 K9B 1 Level Indicator - Local (12-LG-602) 250 3700 225 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
24 K10A 1 Oil Level Trip - HH (12-LZA-600A) 250 7800 220 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
25 K10B 1 Oil Level Trip - HH (12-LZA-600A) 250 8750 220 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
26 K10C 1 Oil Level Trip - HH (12-LZA-600B) 250 7800 225 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
27 K10D 1 Oil Level Trip - HH (12-LZA-600B) 250 8750 225 4 114.3 150 # WNRF ASME B16.5 114.30 3 8.56 3.60 8.56 8.56 SCH XS O.K
28 A1A 1 Shell Manhole 265 1000 190 24 609.6 150 # API 650 API 650 610 3 6.00 6.62 6.62 12.7 SCH XS O.K With Cover Flange & Handle
29 A1B 1 Shell Manhole 265 1000 280 24 609.6 150 # API 650 API 650 610 3 6.00 6.62 6.62 12.7 SCH XS O.K With Cover Flange & Handle
30 A5 1 Clean Out Door (With Cover & Davit) 159 - 0 36 x 48 API 650 API 650 - 10 With Cover Flange & Davit
27.11) Roof Side Mounting Nozzles
Nozzle Nozzle Corrosion Nom.Wall Calculate Req.Wall Acceptanc

QTY Nozzle Size OD Nozzle O.D Allowance thk as per d Thk as thickness, Max Provided Thk e
API 650 per B31.3 of A & B
Sr.No
Nozzle Placing Orientation,

Nozzle Mark Service Projection Radius on Deg Rating TYPE Standard Remarks
Roof, mm
mm mm Equivalent
No's Inch mm mm mm (A) (B) mm mm Schedule
2
1 N1 1 Gas Outlet 300 Tank Centre Tank Centre 12 323.8 150 # WNRF ASME B16.5 273.00 3 12.70 3.61 12.70 12.7 SCH XS O.K
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
2 N4 1 Roof spare 250 R4000 350 4 114.3 150 # WNRF ASME B16.5 88.90 3 8.56 3.60 8.56 8.56 SCH XS O.K With Blind Flange
3 N5 1 Blanket Gas Inlet 250 R4000 180 6 168.3 150 # WNRF ASME B16.5 114.30 3 10.97 3.61 10.97 10.97 SCH XS O.K
4 N6 1 Gas Inlet from Gas Boot 300 R4000 110 8 219.1 150 # WNRF ASME B16.5 168.30 3 12.70 3.61 12.70 12.7 SCH XS O.K
5 N7A 1 PVV 300 R4000 20 8 219.1 150 # WNRF ASME B16.5 168.30 3 12.70 3.61 12.70 12.7 SCH XS O.K With PVV
6 N7B 1 PVV 300 R4000 140 8 219.1 150 # WNRF ASME B16.5 168.30 3 12.70 3.61 12.70 12.7 SCH XS O.K With PVV
7 N7C 1 PVV 300 R4000 261 8 219.1 150 # WNRF ASME B16.5 168.30 3 12.70 3.61 12.70 12.7 SCH XS O.K With PVV
8 N9 1 Spare Connection 250 R4000 0 4 114.3 150 # WNRF ASME B16.5 88.90 3 8.56 3.60 8.56 8.56 SCH XS O.K With Blind Flange
9 K1 1 Pressure Gauge (12-PG-762) 250 R4000 295 4 114.3 150 # WNRF ASME B16.5 88.90 3 8.56 3.60 8.56 8.56 SCH XS O.K
10 K2 1 Level Indicator - Local (12-LG-607) 250 R4000 80 4 114.3 150 # WNRF ASME B16.5 88.90 3 8.56 3.60 8.56 8.56 SCH XS O.K
11 K11 1 Pressure Transmitter (12-PIA-761A/B) 250 R4000 290 4 114.3 150 # WNRF ASME B16.5 88.90 3 8.56 3.60 8.56 8.56 SCH XS O.K
12 A2A 1 Roof Manhole 300 R4000 335 24 609.6 150 # API 650 API 650 558.80 3 6.00 6.62 6.62 12.7 SCH XS O.K With Cover Flange & Handle
13 A2B 1 Roof Manhole 300 R4000 155 24 609.6 150 # API 650 API 650 558.80 3 6.00 6.62 6.62 12.7 SCH XS O.K With Cover Flange & Handle
14 A3A 1 Emergency Vent 300 R4000 35 20 508 150 # API 650 API 650 457.20 3 12.70 3.61 12.70 12.7 SCH XS O.K with EV Valve
15 A3B 1 Emergency Vent 300 R4000 215 20 508 150 # API 650 API 650 457.20 3 12.70 3.61 12.70 12.7 SCH XS O.K with EV Valve
Notes :
1) Refer Nozzle Thickness Calculation pages
2) Material of construction (MOC) of Nozzle relevant Parts are considered as below,
Flanges : A 105N
Seamless Pipes : A 106 Gr.B, Welded Pipes : A 516 Gr.70N
Fitting : A 234 Gr WPB
Bolting : External : A 193 Gr.B7M / A194Gr.2HM & For Internals : A 193 Gr.B7M / A194Gr.2HM Zn-Ni Electro Plated + PTFE TOP COTED
Gaskets : For all Blind Flanges (Except Manhole):
Spiral wound "low stress" gasket stainless steel AISI 316 & graphite Flexicard filled with SS inner ring and outer ring's.
For all Manhole Flanges :
Non asbestos gasket “graphite flat ring SS 316 tagged insert).
3) All Process Nozzle Flanges Up To 24" shall be as per ASME B16.5. Process Nozzle's more than 24" shall be as Per ASME B16.47 (Series-A).
And all Nozzle Pipes shall be as per B16.3
4) Refer Cleanout Door Design (36 x 48) Calculation pages
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
27.12) Nozzle Thickness Calculation for 30" Size

Nozzle Data :
Nozzle Mark
Size in Inches 30 Inches
Class 150#
Type WNRF
Nozzle Schdule -
Equivalent Thk in mm 16 mm
1) Piping Thickness Calculation as per ASME B 31.3 - 2016
Outside Diameter of pipe, 'D' : 762 mm

Material : A 516 Gr.70N
Design Temperature, Maximum 'T' : 82 Deg C 179.60 Deg F
Test Temperature, 't' : 21 Deg C 69.80 Deg F
Internal Design Pressure, 'P' 96.00 mbar : 0.00960 N/sq.mm 0.10 Kg/sq.cm (g)
Allowable stress at Design Temp.(Table-A1), 'S' : 160.10 N/sq.mm 1632.00 Kg/sq.cm (g)
Allowable stress at Test Temp.(Table-A1), 'SO' : 160.86 N/sq.mm 1639.72 Kg/sq.cm (g)
Yeild Strength at Test Temp.(Table-A1), 'Re' : 262.00 N/sq.mm 2670.75 Kg/sq.cm (g)
Quality Factor (Table A1-B), 'EJ' : 1.00
Coefficient at Design Temp, 'YT' : 0.4
0
Coefficient at Test Temperature, 'Y 20 C : 0.4
Weld Joint Strength Reduction Factor per para 302.3.5e, 'W' : 1.00
Manufacturing Tolerance considered : 0.3 mm
Corrosion Allowance, 'CA' : 6 mm
Thickness Calculation in accordance with Para304.1
Minimum required thickness, 't = PD/{2(SEW+PY)} ' : 0.02285 mm
Design Thickness(incl.corrosion), 'td = t+c ' : 6.323 mm
Tolerance 'tol' : 0.300 mm
Required Minimum wall thickness, 'tr = td+tol' : 6.62 mm
Minimum Wall thickness Requirement as per API 650 : 16.00 mm
Required wall thickness with corrosion allowance : 16.00 mm
Wall thickness provided, 't m' : 16.00 mm
Maximum Allowable Working Pressure in acc.with para 304.1
MAWP in the condition,hot/corroded, 'PMAW=(2SEW(tm-c)/D-2Y(tm-c)) : 4.25 N/sq.mm 43.29 Kg/sq.cm (g)
Hydrostatic test pressure in acc.with para 345.4.2
Calculated hydrosatic test pressure, 'Ptest = 1.5P*min(So/S,6.5)' : 0.0145 N/sq.mm 0.15 Kg/sq.cm (g)
Actual Hydrotest Pressure, 'Pact' : 0.0145 N/sq.mm 0.15 Kg/sq.cm (g)
Stress Value at Hydrostatic test Pressure
In the condition,New-tol, 'Stest = ( Pact.x (D-2Y(tm-tol)) / 2E(tm-tol) ) : 0.3453 N/sq.mm 3.52 Kg/sq.cm (g)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
90% of the yeild strength at test Pressure, 0.9xRe : 235.8007 N/sq.mm 2403.68 Kg/sq.cm (g)
Stress Value at actual hydrotest pressure less than yield strength at test temperature, design is safe.
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF
Nozzle Schdule SCH XS
Equivalent Thk in mm 12.7
Outside Diameter of pipe, 'D' : 660.4 mm

0
Required Minimum wall thickness, 'tr = td+tol' : 3.62 mm 9.62
Manhole Minimum Wall thickness Requirement as per API 650 : 14.00 mm
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Rev.No: 02
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Rev.No: 02

Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF

0
Manhole Minimum Wall thickness Requirement as per API 650 : 12.70 mm
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Rev.No: 02
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Rev.No: 02

Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF

Coefficient at Test Temperature, 'Y200C : 0.4
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Rev.No: 02
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Rev.No: 02

Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF

Material : A 106 Gr.B
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Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF

0

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Rev.No: 02
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Rev.No: 02
27.17) Nozzle Thickness Calculation for 14" Size with 6mm CA

Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF

0

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Rev.No: 02
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Rev.No: 02
27.18) Nozzle Thickness Calculation for 14" Size with 3 mm CA

Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF

0

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Rev.No: 02
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Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF

0

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Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF

0

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Rev.No: 02
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Rev.No: 02

Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF


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Rev.No: 02
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Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF


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Rev.No: 02
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Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF


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Rev.No: 02
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Rev.No: 02

Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF


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Rev.No: 02
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Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF


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Rev.No: 02
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Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF

0

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Rev.No: 02
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Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF

0

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Rev.No: 02
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Rev.No: 02

Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF
Nozzle Schdule SCH 160

0

Minimum Wall thickness Requirement as per S 51.226-B : 7.62 mm
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Rev.No: 02

Nozzle Data :
Nozzle Mark
Class 150#
Type WNRF

Minimum Wall thickness Requirement as per S 51.068-C : 6.90 mm
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Rev.No: 02
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Rev.No: 02
28.00) Design of Bottom Draw off Sump
Size of Sump = 4 inch
Minimum Internal Pipe Schedule from table 5-16a = 6.35 mm
Corrosion Allowance per side of pipe is 3 mm, therefore total C.A = 6 mm
Required Pipe Thickness = 12.35 mm
However, Provided pipe details shall be as per Nozzle Table specified
No of Qty required = 1 No
Thickness of plate used in sump from table 5-16a = 10 mm req 2 14 mm Prov

Corrosion Allowance for bottom plate = 3 mm from design data
Sump Dia (O.D) from table 5-16a = 1220 mm req 2 1234 mm Prov
Depth of the Sump from Table 5-16a 600 mm req 2 661 mm Prov
Weight Table
O.D I.D THK Length Weight in Corroded wt

DESCRIPTION
mm mm mm mm Kgs Kgs
1) Sump Ring Plate 1386 1186 14 44.401 34.886
2) Sump Cylinder 1234 1206 14 615 259.049 18.458
3) Sump Bottom plate 1254 - 14 135.732 106.647
Total weight = 439.182 159.991

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
29.00) 'Tank Weight Table For One Tank (T-1250)

SL# Corroded Wt Uncorroded Wt
1 Total Shell Weight Thk 10074 Kgs 17737 Kgs Remarks
2 Shell Course 1 8 2838 Kgs 4541 Kgs
7 Shell Course 6/SCB 8 355 Kgs 568 Kgs
8 Roof Plate 8 4106 Kgs 6570 Kgs
9 Roof Compression Pl 8 1008 Kgs 630 Kgs
10 Roof Structure 2669 Kgs 4271 Kgs 65% of Roof Pl.Wt Considered
11 Top Curb Angle 806 Kgs 806 Kgs
12 Wind girder 1 346 Kgs 346 Kgs
13 Wind girder 2 346 Kgs 346 Kgs
15 C.O.D Bolting flange 24 71 Kgs 81 Kgs
16 C.O.D Cover flange 24 229 Kgs 262 Kgs
17 C.O.D R.F Pad to Shell 8 89 Kgs 143 Kgs
18 C.O.D Nozzle Neck 0 321 Kgs 321 Kgs
19 Anchor Comp plate 20 201 Kgs 201 Kgs
20 Anchor Gusset plate 14 236 Kgs 236 Kgs
21 Anchor R.F Pad 14 383 Kgs 383 Kgs
22 For Spiral Staircase & vertical ladde 5931 Kgs 5931 Kgs
23 Other Shell Nozzle dead Wt 8865 Kgs 15608 Kgs 88% of Shell Wt Considered
24 Other Roof Nozzle Dead Wt 1684 Kgs 2694 Kgs 41%ofRoof.Pl. Wt Considered
25 Roof Uplift 1000259 Kgs
26 Total Weight -962894 Kgs 56565 Kgs
27 Bottom sketch Pl Wt 10 4365 Kgs 6236 Kgs
28 Annular Bot Pl Wt 12 2097 Kgs 2796 Kgs
29 C.O.D Bottom R.F Plate 30 1076 Kgs 1195 Kgs
30 Sump Ring Plate 14 35 Kgs 44 Kgs
31 Sump Cylinder 14 18 Kgs 259 Kgs
32 Sump Bottom Plate 14 107 Kgs 136 Kgs
33 Total weight = 67232 Kgs
34 30.00) Loading Data Table for One Tank (For T-1250)

35 Empty Weight [Dead Load & Uncorroded] " DL " 67 MT
36 Hydrotest Weight (Liquid level considered Up to Top of Curb angle) 1130 MT
37 Operating Weight (Up to Maximum Liquid Level of Product) 1083 MT
38 Wind Load at Empty Condition
39 Shear 18 MT
40 Moment 89 MT-m
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
41 31.00) Load Combinations Table as per 5.2.2 (for Tank T-1250)

42 a) Fluid and Internal Pressure: DL + F + Pi 1083 MT
43 b) Hydrostatic Test: DL + Ht + Pt 1130 MT
44 c) Wind and Internal Pressure: DL + W + Fp Pi 123 MT
45 d) Wind and External Pressure: DL + W + Fpe Pe 85 MT
46 e) Gravity Loads:
47 1) DL + (Lr) + Fpe Pe 83 MT
48 2) DL + Pe + 0.4(Lr) 83 MT
Here,
Dead Load (DL): The weight of the tank or tank component, including any corrosion allowance = 67.300 MT
Hydrostatic Test (Ht ): The load due to filling the tank with water to the design liquid level. = 936.000 MT
Stored Liquid (F): The load due to filling the tank to the design liquid level (see 5.6.3.2)
with liquid with the design specific gravity specified by the Purchaser. = 914.000 MT
Weight due to Design Internal Pressure (Pi): = 101.680 MT
Weight due to Design External Pressure (Pe): = 6.373 MT
Weight due to Test Pressure (Pt): = 127.100 MT
Wind (W): 14.811 MT
Fp : The internal pressure combination factor is defined as the ratio of normal operating internal pressure to
design internal pressure, with a minimum value of 0.4. = 0.4
Fpe : The external pressure combination factor (Fpe) is defined as the ratio of normal operating external pressure
to design external pressure, with a minimum value of 0.4. = 0.4
Lr : Minimum Roof Live Load : = 12.710 MT
32.00) Anchor Bolt Details (for Tank T-1250)

a) Diameter 36 mm x 32 No's & Dia 11776 mm B.C.D
b) Material : ISO 898 CL 8.8
C) Corrosion Allowance : Total 6 mm Considered
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
33.00) PVV & Emergency Vent Sizing Calculations (For Tank T-1250)
1) Objective:
To determine the Capacity and Number of Pressure and Vacuum Relief Valves and number of Emergency Vent
for the new FWKO Tank T-1250.
The following sizing scenarios are considered for the calculation,

a) Vacuum Relief,
b) Outbreating Pressure Relief,
c) Failure of the purge gas control valve - blanket gas requirement
d) Fire case and Gas blowby
e) Power / Instrument air failure
2) Tank Details of New FWKO Tank (T-1250)

Tank diameter ( D ) = 11.500 m
Tank height ( H ) = 9.012 m
Projected roof Diameter (D2), refer Design of Roof Plate cal (sr.no:14) = 11.576 m
Tank Capacity ( Nominal roundup value ) = ( pi()/4 x D^2 x H = 937.00 cu.m.
Roof Volume of Tank (Roundup value) = (1/3 x pi() x r^2 x h) = 41.00 cu.m.
here,
Projected roof radius, r = 5.788 m
Roof slope considered = 1 : 5
h = perpendicular height of roof (11.576 / 2) * 1/5 = 1.158 m
2
Assumed value of piping volume is 5 % of tank volume (roundup) value = 47.00 cu.m.
thereofre, totol capacity is (937 + 41 + 47 ) = 1025.000 cu.m. 2
( 6447.045 bbls)
Tank operating temperature is = 50 deg C
3) Design Case Evaluations
Case 1 : Vacuum Relief

Normal Inbreathing due to liquid movement: 2
Inbreathing results from no in flow and the maximum outflow of oil and water from the new FWKO tank
plus the minimum thermal inbreathing requirement (when the maximum flow of water and oil) is
calculated as follows (Refer FWKO tank sizing calculation), This is considering 3 oil pumps and 3 water pumps
all are running condition in same time, therefore
Pumping Out Rate considered Q1 or Vpe = 621 cu.m./hr 2
Here,
2
Water flow (as per data sheet) = 353 cu.m./hr
Oil flow (as per data sheet) = 267.8 cu.m./hr 2
Appendix A method
therefore, inbreathing req.due to liquid movement , IB1 = IB x Q1 (0.94 x 621) = 584 cu.m./hr
Here, Q1 = Maximum outlet flow of liquid
Inbreathing requirement as per API 2000, 7th Edd, Sec A 3.1.4 of Annex A
IB = 0.94 Nm^3/hr of air / m^3/hr of liquid flow of maximum emptying rate for liquids of any flash point
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
(Considered value is equivalent to less than <38 deg C)

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Main Text Method:

However, the requirement for venting capacity should be equivalent to the max liquid movements out of a tank
i.e , Vip = Vpe, therefore Vip = 621 Nm^3/hr of air
2
Here, Vip = inbreathing venting requirement (Nm^3/hr of air)
and Vpe = Max discharge or pump out rate, m^3/hr
Thermal Inbreathing:
Appendix A method
Thermal inbreathing minimum requirement as per API 2000, 7th edition, Annexure Table A.3 for tank
capacity derived as = 1025 cu.m.
from interpolation method the Value of TIB TIB = 173.25 Nm^3/hr
2
Interpolation from 2
Table A.3
Cap TIB
1000 169
1500 254
Main Text Method:

however, the thermal inbreathing from formula as per API 2000, 7th edition is VIT = C x V tk ^ 0.7 x Ri
= 832.57 Nm^3/hr of air
Here,
c: a factor that depends on vapor pressure, average storage temperature and latitude= 6.5
Vtk: Tank Volume (m3) = 1025 cu.m.
Ri: Reduction factor for insulation = 1
The inbreathing requirement considered is the higher values calculated from both above methods.
So, the total inbreathing requirement considered is = 832.57 Nm3/hr of air.
Total Inbreathing Requirement, IBt = Vip + VIT = 1453 Nm3/hr of air.
Case 2 : Out Breathing Pressure Relief
Normal Out Breathing Due to Liquid Movement:

Outbreathing resulting from maximum inflow to the new FWKO tank as follows,
New FWKO tank receives the liquid from bulk separator V-1250, Test separator V-1201/32/42 &Production
separators V-1201/1241.
The Feed Inlet flow to new FWKO tank (T-1250) with surge factor is = 467 cu.m./hr 2
Gross Flow to new FWKO tank is Qin = 467 cu.m./hr

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Rev.No: 02
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Rev.No: 02
Therefore out breathing requirement for total liquid in as follows,

As per API 2000 7th edition A.3.1.4 of Annexure A for flash point less than 37.8 Deg C is 2
IB= 2.02 Nm3/hr/m3/hr of liquid in to the new FWKO tank (considering oil content in the produced water and
worst case)
Appendix A method
Qint = Qin1, therefore, Qin = 467 cu.m./hr
2 Qo1 = Qint x IB = 943.34 Nm3/hr of air.
Main text method:
Where, 'Out breathing volumetric flowrate m3/hr of air
= Max. volumetric filling rate m3/hr Vop = Vpf = 467 Nm3/hr of air.
The thermal out breathing requirement considered is the higher values calculated from both 943 Nm3/hr of air.
Thermal Out breathing:
Appendix A method
As per API 2000 7th edition, Table A.3 for tank capacity = 1025 cu.m.
is for flash point less than and equal to 37.8 deg C is derived as follows,
Here, As per API 2000 Qo2 (from interpolation) = 173.25 Nm^3/hr

Interpolation from
Table A.3
Cap Qo2
1000 169
1500 254
Main Text method: 2

thermal out breathing as per Cl 4.3.2.3.2, VOT = Y x Vtk^0.9 x Ri = 163.98 Nm3/hr of air.
Here,
Vtk: Tank Volume (m3) = 1025 cu.m. 2
Ri: Reduction factor for insulation = 1
y: factor for latitude = 0.32
The thermal out breathing requirement considered is the higher values calculated from both
above methods. So, the total thermal outbreathing requirement considered is = 173.25 Nm3/hr of air.
Case 3: Blanket Gas Control Valve Failure:
Blanket Gas Requirement Check:
2
Based on Main text method Inbreathing Venting requirement, Vip = 621 Nm^3/hr of air
Max thermal flowrate during cooling down, Vit = 832.57 Nm^3/hr of air
2
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Blanket Gas requirement or PVV Inbreathing requirement, Wf1 = Vip + Vit = 1453 Nm^3/hr of air
2
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
To convert Nm^3/hr of air to Nm^3/hr of Vapour, Wf2 = Wf1 x F = 1809.1 Nm^3/hr

Here, of Vapour
Molecular Weight of Blanket Gas MW = 18.69
Molecular Weight of air MA = 28.96
therefore, F = SQRT(MA/MW) = 1.2448
To convert Nm^3/hr of vapour to Sm^3/hr of Vapour, Wf2g = Wf2 x ((273+15.5)/273) = 1911.8 Sm^3/hr
Blanket Gas control Valve Failure:
Fuel gas is used as a blanket gas for the new FWKO tank T-1250. Fuel gas is received from blanket gas header.
The fuel gas is supplied by 3" pressure control valve 12-PCV-761A. Failure of this PCV will increase the gas
flow rate to new FWKO tank T-1250.
Control Valve Cv is estimated and preliminary. This will be verified later based on vendor data.
The normal pressure at fuel gas source point is assumed as 1 barg. So, the normal upstream pressure of
Normal Blanketing fuel gas flow rate to T-1250 through 12-PCV-761A (normal open condition) = 1912 Sm3/hr
Maximum Fuel Gas flow rate through 100% fail open Pressure control valve (12-PCV-761A) (Mol Wt 18.69) 2
as per Control valve sizing calculation = = 3490 kg/hr
3048 /(0.044*18.69) = 4243.9 Nm^3/hr 2
Degassing:
Inlet flow to the new gas boot (A-1250) which is coming from the production sperator (V-1250). Inlet flow is the
mixture of oil water flow. Since the oil flow rate is more in the inlet flow, so the associated gas is generated in
gas boot. Gas Outlet line is connected in to the New FWKO tank (T-1250).Hence Degasing scenario is
applicable.
As per HMB Simulation = 429.2 Kg/hr
Qo4 = 335 Nm3/hr of air
Total outbreathing requirement is derived as follows,
TOB = Qo1 + VOT + Wf1 + Qo4 = 2896 Nm3/hr of Air
Fire Relief Capacity Calculation During Emergency Case
Calculation of wetted surface area of the new FWKO Tank (T-1250)
Wetted surface area is calculated up to maximum level of 9.14 m (Refer to API 2000, 7th edition, section
4.3.3.3, Table 6)
The wetted surface area of vertical tank with flat surface bottom is given by,
Wsa = π × D × 9.14 = 330.21 m^2
Here, D, Tank diameter in m = 11.50 m
The wetted surface area of vertical vessel is given by,
Wsa = π × D × 9.14 = 37.328 m^2
Here, D, Vessel diameter in m = 1.30 m
therefore total wetted surface area considered here is 367.54 m^2

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Rev.No: 02
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Rev.No: 02
Heat load and Vapour load calculation is as follows,
Assuming the total tank/vessel is under in a fire zone and wetted up to the hight of 9.14 m max level from grade
(as per API 2000, Table 6 specified)
Using API heat of Absorbtion equation as per API 2000 , 7th edition, section 3.3.3.3.2,
Therefore,
Heat Input Q= 43200x(ATWS^0.82) = 5483208 watt
(For wetted surface area ≥260 m2 and design pressure ≥ 8kpag) ( 5483 KW)
Here, ATWS= Wetted Surface area , expressed in square meter = 367.54 m^2
Using API 2000 7th edition, section 4.3.3.3.2 required vent capacity when the tank is subject to fire is
calculated as follows, Vc = 906.6 x Q x (F / λ) x sqrt (Tf / Mwg) = 9826.3 Nm3/hr of Air
Here
Latent heat of water (assumed tank with full of water) = 2260 KJ/Kg
Tf = 373 Deg K
Relative molecular Weight = 18.69
Environmental Factor, F (Depressuring and
emptying facilities) considered from API 2000, Table 9 = 1
Evaluation of Emergency Vent/Blow off hatch (EV/BOH) capacity of new FWKO tank (T-1250)
Vc = qa = Vent capacity when the tank is subject to fire.cal.above

From calculation = 9826.339 Nm3/hr of Air
As per API 650, Cl.F.4.1, Design Pressure = [(1.1) (A) (tanq)] / D2] + 0.08th
= 8.524 kpa
Where, Area resisting the compressive force as per F.5.1 of API 650 = 4739.620 mm2 Ref.Cal
Angle between the roof and a horizontal
plane at the roof-to-shell junction = 11.31 Deg.
Tank diameter = 11.5 m
Nominal roof thickness = 8 mm
Size of the vent = 20 inch 508 mm
482.6 mm 12.7 mm Noz.Thk
Number of vents = 1 No
As per API Standard 2000, Cl.6.3.2.2, Equation (4B),
Theoretical flow.rate/ hour.of.air qth=125.15(Pi)(Amin)Sqrt[{k / (M T Z (k-1)} {(P2/P1)^(2/k)-(P2/P1)^(k+1)/k}]
= 54655 Nm3/h
Where,
Minimum flow area of device, 'Amin' = 1829 cm2
Absolute Pressure at device inlet, 'Pi' = 107.485 Kpa(a)
upstream relieving pressure at inlet of blow off hatch (10% over pressure assumed)
Absolute Pressure at device outlet, 'P2' = 101.325 Kpa(a) (Atm pressure)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Ratio of specific heats of blanket gas, 'k' = 1.221

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Absolute temperature (100 deg C considered) at device inlet, 'T' = 373.0 oK

Molecular weight of air, 'M' = 28.96
Compressibility factor, 'Z' of relieving gas = 1.00
Theoritical flow per hour 54655 > 9826 Req.Flow Rate / hour
% of safety margin .= 456 %
Emergency venting capacity is adequate.
Blow Off Hatch to be sized by vendor based on the requirement of fire case scenarios. However 2 No's
of Blow off hatch(both are 20") are considered instead of one as arrived by Fire case calculation.
Blow off hatch shall also designed for Gas blowby case (refer below) from the upstream Prod. Separator.
Gas Blow-by Checking
Gas blow-by case from New Production Separator (V-1250). Maximum Gas flow rate through 100% fail open
Separator V-1250 level control valve (12-LCV-598) as per Control valve sizing calculation = 55000 kg/hr
= 55000 kg/hr 2
2
55000 /(0.044*24.51) = 51000 Nm^3/hr
Required air rate for Gas blow by from EV is
To convert air flow, i.e,. Qair_Nm^3/hr = Qgas_Nm^3/hr x (24.51/28.96) ^ 0.5 = 46918 Nm^3/hr of air
= 1126031 Nm^3/day of air 2
here,
Molecular Weight (MW) of associated gas MW = 24.51
Molecular Weight of air MA = 28.96
PVV to be sized for normal flashing, normal inbreathing, normal outbreathing, liquid movement and
control valve failure.
Normal Flashing of AP Gases 2 = 266 Nm3/hr of air.

Normal Outbreathing Thermal = 173.25 Nm3/hr of air.
Outbreathing Due to Liquid Movement = 943 Nm3/hr of air.
Blanket Gas Control Valve Failure. = 4244 Nm3/hr of air.
Hence, PVV out breathing requirement (12-PVV-1200A/B/C) = 5626 Nm3/hr of air.
2
Deleted
PROJECT MAF FIRE WATER SYSTEM UPGRADE PROJECT
OWNER M/S.PETROLEUM DEVELOPMENT OF OMAN L.L.C
EQUIPMENT FIRE WATER STORAGE TANK (T-0196 A/ B)
Tentative Plate MTO for 1 Tank
Tank Details:
Diameter 22500.00 mm Tank Quantity : 1 No
Height 15400.00 mm Weight / Tank : 70.524 MT
S.NO Description MOC LENGTH WIDTH THK QTY As per Pl con From Cal Remarks
%
1 (MM) (MM) (MM) (NOS) WT in MT MT
1 Plate A 516 Gr 70N 6000 2000 6 27 15.26 8.168 46
2 Plate A 516 Gr 70N 6000 2000 8 27 20.35 17.163 16 1 No Common
3 Plate A 516 Gr 70N 6000 2000 10 24 22.61 6.860 70 1 No Common
4 Plate A 516 Gr 70N 6000 2000 12 5 5.65 3.076 46
5 Plate A 516 Gr 70N 2000 2000 14 1 0.44 34.070 -7650
6 Plate A 516 Gr 70N 6000 2000 28 1 2.64 1.132 57 Note 8
7 Plate A 516 Gr 70N 6000 2000 38 1 3.58 3.944 -10 Note 8
TOTAL WEIGHT = 70.52 74.41
Notes :
1) Criticality rating CR-3 shall be considered for this items.
2) The serial No 1 specified S 275 J0 material shall be free supply by PDO.
3) This MTO considered the plate requirements of shell, Bottom, Roof,R.F attachements,etc.
4) Carbon content shall not be more than 0.23% percentage.
5) All the plates shall have the heat numbers and the manufacturers marking.
6) All the plates shall be with material test certificate as per EN 10204/ISO 10474 3.1 Certificate.
7) Total plate quantity requirements are derived from the tentative preliminary calculation.
8) Plate size and qty considered for 3 tanks.
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Impact Test Requirement Check

As per API 650, 4.1(a)
Req Thickness Impact test required Design Metal
including Temperature (DMT) checking from
Material
Sl.No Description corrosion interpolation formula Results
Group
allowance
(mm) Ref table of 4.3a Deg C
1 12 (0.7059*12)-18.235 = -9.76 Not required

Shell,
2 bottom, 10 (0.7059*10)-18.235 = -11.18 Not required
Group IV
Roof &
3 others 8 (0.7059*8)-18.235 = -12.59 Not required
4 6 (0.7059*6)-18.235 = -14.00 Not required
COD Bottom Impact test

6 Group IV 30 (0.7059*30)-18.235 = 2.94
Plate Required
Flanges &
7 Group IIA 12.7 2.667*( 12.7 )-55.667 = -21.80 Not required
Pipes
Flanges &
8 Group IIA 8.6 2.667*( 8.56 )-55.667 = -32.84 Not required
Pipes
Notes :
1) Therefore, based upon above table & minimum design temperature, No Impact test required for this
project.
WELDED STEEL TANKS FOR OIL STORAGE
TABLE 5.6a Dimensions for Shell Nozzles (SI)
COLUMN 1 COLUMN 2 COLUMN 3 COLUMN 4 COLUMNLength of 5 COLUMN 6COLUMN 7CCOLUMN 8CCOLUMN 9C
Minimum
Width of Distance Minimum Distance
Side of From From Bottom of
Outside Nominal Reinforcin Reinforcin Shell
Thickness Diameter g Plate b
or g to Flange Regular Low
Size of Diameter of Flanged of Hole in Diameter Plate face Typed Type
of Nozzle Reinforcin L=
Nozzle Pipe Pipe Wall g Plate DR Do W J HN C
Flanged Fittings
1.5 48.30 5.08 51 150 150
2 60.30 5.54 63 220 150 175
3 88.90 7.62 92 265 345 175 239 135
4 114.30 8.56 117 305 385 175 259 150
6 168.30 10.97 171 400 495 200 306 200
8 219.10 12.70 222 485 590 200 349 240
10 273.00 12.70 276 585 720 225 399 290
12 323.80 12.70 327 685 840 225 449 345
14 355.60 12.70 359 750 915 250 481 375
16 406.40 12.70 410 850 1035 250 531 425
18 457.20 12.70 460 950 1160 250 581 475
20 508.00 12.70 511 1055 1285 275 634 525
22 558.80 12.70 562 1155 1405 275 684 580
24 609.60 12.70 613 1255 1525 300 734 630
26 660.40 14 664 1340 1625 300 776 670
28 711.20 14 714 1440 1745 300 826 720
30 762.00 16 765 1545 1865 300 879 770
32 812.80 16 816 1645 1995 325 929 820
34 863.60 867 1745 2115 325 979 875
38 965.20 968 1950 2355 350 1081 975
36 914.40 918 1850 2235 350 1031 925
40 1016.00 1019 2050 2485 375 1131 1025
42 1066.80 1070 2155 2605 375 1184 1075
44 1117.60 1121 2255 2725 375 1234 1125
46 1168.40 1172 2355 2845 400 1284 1180
48 1219.20 1222 2455 2970 400 1334 1230
50 1270.00 1274 2560 3093 400 1387 1280
52 1320.80 1324 2661 3214 400 1437 1331
54 1371.60 1375 2763 3341 400 1488 1382
60 1524.00 1528 3068 3703 400 1641 1534
The required Nozzle Thickness calculation Table
Size Cal Thk Cor All B31.3 Pro Thk Eqv Pipie Sch
mm
1.5
2 6.900 3 3.60 5.54 SCH XS
3 7.620 3 3.60 11.13 SCH 160
4 8.560 3 3.60 8.56 SCH XS
4 8.560 6 6.60 8.56 SCH XS
6 10.970 3 3.61 10.97 SCH XS
6 10.970 6 6.61 10.97 SCH XS
8 12.700 3 3.61 12.7 SCH XS
8 12.700 6 6.61 12.7 SCH XS
10 12.700 3 3.61 12.7 SCH XS
12 12.700 3 3.61 12.7 SCH XS
12 12.700 6 6.61 12.7 SCH XS
14 12.700 3 6.61 12.7 SCH XS
14 12.700 6 3.61 12.7 SCH XS
16 12.700 6 6.61 12.7 SCH XS Req for spider
18 12.700 6 6.62 12.7 SCH XS Req for spider
20 12.700 3 3.61 12.7 SCH XS
22
24 12.700 6 6.62 12.7 SCH XS
26
28
30 16.00 6 6.62 16 -
32
34
38
36
40
42
44
46
48
50
52
54
60
The required Nozzle Thickness calculation Table

Size Cal Thk Cor All Req Thk Pro Thk Eqv Pipie Sch
mm
1.5
2 6.900 3 9.90 5.54 SCH XS
3 10.620
4 8.560 3 11.56 8.56 SCH XS
6 10.970 3 13.97 10.97 SCH XS
8 12.700 3 15.70 12.7 SCH XS
10 12.700 3 15.70 12.7 SCH XS
12 12.700 3 15.70 12.7 SCH XS
14 12.700 3 15.70 12.7 SCH XS
16 12.700 3 15.70 12.7 SCH XS
18 12.700 3 15.70 12.7 SCH XS
20 12.700 3 15.70 12.7 SCH XS
22
24 6.000 3 9.00 12.7 SCH XS
26
28
30 16.000 3 19.00 16 -
32
34
38
36
40
42
44
46
48
50
52
54
60
Pipe Wall Thickness- Dimensions of Welded and Seamless Pipe Carbon,Alloy and Stainless Steel
Nominal
Pipe Size OD Sch 5S Sch 10S Sch 10 Sch 20 Sch 30 Sch 40S STD Sch 40 Sch 60 Sch 80S XS Sch 80 Sch 100 Sch 120 Sch 140 Sch 160 XXS
(inches)
1/8 10.29 - 1.24 - - - 1.73 1.73 1.73 - 2.41 2.41 2.41 - - - - -

1/4 13.72 - 1.65 - - - 1.73 1.73 1.73 - 3.02 3.02 3.02 - - - - -
3/8 17.14 - 1.65 - - - 2.31 2.31 2.31 - 3.2 3.2 3.2 - - - - -
1/2 21.34 1.65 2.11 - - - 2.77 2.77 2.77 - 3.73 3.73 3.73 - - - 4.75 7.47
3/4 26.67 1.65 2.11 2.11 - - 2.87 2.87 2.87 - 3.91 3.91 3.91 - - - 5.54 7.82
1 33.4 1.65 2.77 2.77 - - 3.38 3.38 3.38 - 4.55 4.55 4.55 - - - 6.35 9.09
1 1/4 42.16 1.65 2.77 2.77 - - 3.56 3.56 3.56 - 4.85 4.85 4.85 - - - 6.35 9.7
1 1/2 48.26 1.65 2.77 2.77 - - 3.68 3.68 3.68 - 5.08 5.08 5.08 - - - 7.14 10.16
2 60.32 1.65 2.77 2.77 - - 3.91 3.91 3.91 - 5.54 5.54 5.54 - - - 8.71 11.07
2 1/2 73.02 2.11 3.05 3.05 - - 5.16 5.16 5.16 - 7.01 7.01 7.01 - - - 9.52 14.02
3 88.9 2.11 3.05 3.05 - - 5.49 5.49 5.49 - 7.62 7.62 7.62 - - - 11.13 15.24
3 1/2 101.6 2.11 3.05 3.05 - - 5.74 5.74 5.74 - 8.08 8.08 8.08 - - - - 16.15
4 114.3 2.11 3.05 3.05 - - 6.02 6.02 6.02 - 8.56 8.56 8.56 - 11.13 - 13.49 17.12
5 141.3 2.77 3.4 3.4 - - 6.55 6.55 6.55 - 9.53 9.53 9.53 - 12.7 - 15.88 19.05
6 168.28 2.77 3.4 - - - 7.11 7.11 7.11 - 10.97 10.97 10.97 - 14.27 - 18.24 21.95
8 219.08 2.77 3.76 - 6.35 7.04 8.18 8.18 8.18 10.31 12.7 12.7 12.7 15.06 18.26 20.62 23.01 22.22
10 273.05 3.4 4.19 - 6.35 7.8 9.27 9.27 9.27 12.7 12.7 12.7 15.06 18.26 21.44 25.4 28.58 25.4
12 323.85 3.96 4.57 - 6.35 8.38 9.52 9.52 10.31 14.27 12.7 12.7 17.48 21.44 25.4 28.58 33.32 25.4
14 355.6 3.96 4.78 6.35 7.92> 9.52 - 9.52 11.13 15.06 12.7 19.05 23.83 27.79 31.75 35.71 -
16 406.4 4.19 4.78 6.35 7.92 9.52 - 9.52 12.7 16.66 12.7 21.44 26.19 30.96 36.52 40.46 -
18 457.2 4.19 4.78 6.35 7.92 11.12 - 9.52 14.27 19.05 12.7 23.82 29.36 34.92 39.67 45.24 -
20/td> 508 4.78 5.54 6.35 9.52 12.7 - 9.52 15.06 20.62 12.7 26.19 32.54 38.1 44.45 49.99 -
22 558.8 4.78 5.54 6.35 9.52 12.7 - 9.52 15.87 22.22 12.7 28.58 34.92 41.28 47.62 53.98 -
24 609.4 5.54 6.35 6.35 9.52 14.27 - 9.52 17.48 24.61 12.7 30.93 38.89 46.02 52.37 59.51 -
26 660.4 - - - - 9.52 - - 12.7 - - - - - -
28 711.2 - - 7.92 12.7 15.88 - 9.52 - - 12.7 - - - - - -
30 762 6.35 7.92 7.92 12.7 15.88 - 9.52 - - 12.7 - - - - - -
32 812.8 - - 7.92 12.7 15.88 - 9.52 17.48 - 12.7 - - - - - -
34 863.6 - - 7.92 12.7 15.88 - 9.52 17.48 - 12.7 - - - - - -
36 914.4 - - 7.92 12.7 15.88 - 9.52 19.05 - 12.7 - - - - - -
38 965.2 - - - - - - 9.52 - - 12.7 - - - - - -
40 1016 - - - - - - 9.52 - - 12.7 - - - - - -
42 1066.8 - - - - - - 9.52 - - 12.7 - - - - - -
44 1117.6 - - - - - - 9.52 - - 12.7 - - - - - -
46 1168.4 - - - - - - 9.52 - - 12.7 - - - - - -
48 1219.2 - - - - - - 9.52 - - 12.7 - - - - - -
corrosion allowance = 3 mm
First Shell course Thickness 8 mm As per API 650
Min corroded description
SL.No Shell Nozzle : PIPE Nozzle Nozzle T.wt (MT) T.wt (MT)
Noz Mark size qty Type Face Rating Sch Thk ProJection Elevation
1 N2 14.2 1 WN RF 150 SCH XS 12.7 300 1000 INLET
Flange standard flanges weight 114 lbs 51.710 47.248
O.D I.D THK Length,mm wt=kg/m O.D I.D Cor.Thk Length,mm wt=kg/m
Pipe 355.60 330.20 12.7 181 107.39665 355.60 336.20 9.7 181 82.745012 19.439 14.977
Nozzle projection = 300 mm

Thk of 1st shell course = 8 mm 4" pipe length = Err:509
weld neck y dimension = 127 mm 12" pipe length = Err:509
Total Length = 181 mm 16" pipe length = Err:509
18" pipe length = Err:509
O.D I.D THK With Cor.Thk
R.F Pad 915 359 8 8 34.938 34.938
Internal Pipe 355.6 330.20 12.7 7314 107.39665 355.60 336.20 9.70 7314 82.745012 785.499 605.197
Elbow
2 Err:509 Err:509 Err:509 WN RF 150 Err:509 Err:509 Err:509 Err:509 INLET
Flange standard flanges weight Err:509 lbs Err:509 Err:509
Pipe Err:509 Err:509 Err:509 Err:509 Err:509 Err:509 Err:509 Err:509 Err:509 Err:509 Err:509 Err:509
Nozzle projection = Err:509 mm

Thk of 1st shell course = 8 mm
Weld neck y dimension = Err:509 mm
Tank inside projection 2000 mm
Pipe length from tank inside 1314 mm
Total Pipe Length = Err:509 mm

R.F Pad Err:509 Err:509 8 8 Err:509 Err:509

weld neck y dimension = Err:509 mm
Total Length = Err:509 mm


Weld neck y dimension = Err:509 mm
Tank inside projection 11250 mm
Pipe length from tank inside 11098 mm
Total Pipe Length = Err:509 mm




















12 M1/2 24 2 WN RF 150 - 14 300 700 MANHOLE
PL.Fab.Pipe 626 610 8 155.6 18.971758 626 616 5 155.6 11.914909 0.03794352 0.02382982

weld neck y dimension = 6 inches 152.4 mm
Total Length = 155.6 mm
O.D I.D THK Cor.Thk

R.F Pad 1255 613 8 5 0.11830182 0.07393864
Err:509 Err:509
Roof Nozzles
1 Err:509 Err:509 Err:509 WN RF 150 Err:509 Err:509 Err:509 INLET

Thk of roof plate = 5 mm



3 N1 12 1 WN RF 150 SCH XS 12.7 200 INLET
Pipe 273.00 247.60 12.7 90.7 7.3944301 273.00 253.60 9.7 90.7 5.7128051 0.00739443 0.00571281

weld neck y dimension = 114.3 mm

R.F Pad 840 327 8 8 0.02952825 0.02952825
4 K11 4 1 WN RF 150 SCH XS 8.56 300 INLET
Pipe 88.90 71.78 8.56 228.8 3.8804415 88.90 77.78 5.56 228.8 2.6145915 0.00388044 0.00261459

weld neck y dimension = 76.2 mm

R.F Pad 385 117 8 8 0.00663572 0.00663572








9 M1/2 24 2 WN RF 150 - 14 300 700 MANHOLE
PL.Fab.Pipe 626 610 8 155.6 18.971758 626 616 5 155.6 11.914909 0.03794352 0.02382982

weld neck y dimension = 6 inches 152.4 mm
O.D I.D THK Cor.Thk

R.F Pad 1255 613 8 5 0.11830182 0.07393864
total weight Err:509 Err:509

UNCORRODED
FOR MTO PURPOSE PLATE REQUIREMENT 8 THK = Err:509

(A) Design Data
Capacity of Tank(Nominal) : 3893.376 cu.m. 24487 barrels
Capacity of Tank (working) : 3893.376 cu.m. 24487 barrels
Type of Tank : Fixed Cone Roof,Rafter Type
Diameter of Tank 'D' : 18.0 m dia. 59.054 ft.
Design Liquid Level or Height of Tank : 15.3 m ht. 50.196 ft.
Maximum Liquid Level : 15.3 m ht. 50.196 ft.
Design Code : API 650, Tenth Edition,Addendum 3,Septemper 2003

Appendix S,E
Product Stored : Urea Formaldehyde 85
Operating Pressure : ATM
Design Pressure : ATM
Therefore consider pressure for calculation : 0.00 mbar 0.0000 kg/cm2.g 0.0000 mmWC
0.00 kpa 0.0000 PSI 0.0000 Inch of WC
Design specific gravity 'G' : 1.022 @ 25 Degree C
Joint Efficiency : 0.85 and Radiography Requirement AS PER API 650.
Design Vacuum : 2.500 mbar 0.00255 kg/cm2.g 25.4929 mmWC

0.250 kpa 0.0363 PSI 1.0037 Inch of WC
Design Temperature : 82 oC Min. 179.6000 oF Min.
Operating Temperature : 40 oC 104.0000 oF Min.
Wind Design Code : As per ASCE 7, Edition 98
Basic Wind Speed : 51 m/s
Exposure Category : C
Importance Factor " I " : 1.5
Seismic Design Code As per API 650,Appendix E
Seismic Zone Factor 'Z' : 1.00
Nominal Radius of the Tank 'R' : 354.33 inches 9000 mm
Number of Courses : 7 No's
Course width : As Shown on Calculation
Height of the bottom course 'h1' : 2.50 m 98.42 inches
Bottom Slope : 1 is to 100
Roof Slope : 1 is to 6
(B) Materials Selection
therefore,(As per Table : S-5 For Yield strength)
Material yield strength at design temperature = 155 Psi
Material yield strength at 400C = 155 Psi
Course Code Material Yield Tensile Sd St Course width

MPA MPA MPA MPA (m) (feet)
1 4 SA 240 Gr.304 205 515 155 185 2.00 6.56
2 4 SA 240 Gr.304 205 515 155 185 2.00 6.56
Shell 3 4 SA 240 Gr.304 205 515 155 185 2.00 6.56
4 4 SA 240 Gr.304 205 515 155 185 2.00 6.56
5 4 SA 240 Gr.304 205 515 155 185 2.00 6.56
Bottom 6 4 SA 240 Gr.304 205 515 155 185

Roof 7 4 SA 240 Gr.304 205 515 155 185
(C) Shell thickness
As Per API 650 Appendix F (Fig-1)

Uplift due to internal pressure = Design Pressure x Area = 0.0000 X ###
= 0.000 Kgs
W = weight of shell, roof & framing = 56657.229 Kgs
Uplift due to Design Pressure < Weight of Shell + Roof + Framing, Hence Design as per F.2 - F.6
As per clause S.3.2

The minimum thickness of shell plates shall be
td = [{4.9 * D * (H-0.3) * G}/ Sd * E ] + C.A.
tt = {4.9 * D * (H-0.3) }/ St * E
Where,
td = Design Shell Thickness, in inches
tt = Hydrostatic Test Shell Thickness, in inches
D = Nominal Tank Diameter, in feet
H = design liquid level, in feet
(Height from the bottom of course under consideration to the top of the shell including the top angle.)
G = design specific gravity of the liquid to be stored, as specified by the purchaser
C.A = Corrosion Allowance, in inches, as per purchaser Data sheet C.A = 0
Sd = allowable stress for the design condition = Lesser of (0.3 Tensile strength and 0.9 yield Strength) , in PSI
St = allowable stress for the hydrostatic test condition = 0.9 yield strength , in PSI
E = Joint Efficiency, as per Datasheet E = 0.85
Tank Total Calculated Value Of "t" REQ
Product Height "t" PROV
Course Material Height td tt Result
mm mm mm mm mm mm
1 SA 240 Gr.304 15300 15300 10.292 8.436 10.292 8 NOT OK
2 SA 240 Gr.304 13300 13300 8.920 7.311 8.920 8 NOT OK
3 SA 240 Gr.304 11300 11300 7.547 6.187 7.547 6 NOT OK
4 SA 240 Gr.304 9300 9300 6.175 5.062 6.175 6 NOT OK
5 SA 240 Gr.304 7300 7300 4.803 3.937 4.803 6 OK
Top Shell Course = 6 THK
Vertical Bending stress of the Bottom Shell course from basic Engineering : Strain = ( stress / E)
here, allowable stress of the consider stainless steel material = 154.5 Mpa
Youngs Modulus 'E' = 190640 Mpa, at Design Temperature
therefore, Strain = 0.000810
the change in Diameter = Original Diameter x strain = 14.5877 mm
Provided Bottom Shell course Thichness is insufficient
Longitudinal Stress
Longitudinal Force, FL = Internal Pressure x PI()/4 X D^2 = 0 kgs
Area of Resisting to FL, a = PI() X D X t = ### Cm^2
Longitudinal Stress,SL = FL / a = 0 kgs/cm^2
In terms of Thickness, tL = (Internal Pressure x Tank Dia) / (4 x SL) = #DIV/0! cm #DIV/0! mm
Circumferential Stress
Circumferential Force, FC = Internal Pressure x D x L = 0 kgs
Area of Resisting to FC, a = 2 X L X t = 2448 Cm^2
Circumferential Stress,SC = FC / a = 0 kgs/cm^2
In terms of Thickness, tC = (Internal Pressure x Tank Dia) / (2 x SC) = #DIV/0! cm #DIV/0! mm
(D) Bottom and Bottom Annular Plate
Tank inside Diameter

18.0 m
8 mm, Fist shell course Thk
( Annular Projection 50 mm 30 mm, i.e plate Lapping distance (5t)
out side of Shell )
16.116 m, I.D of Annular Bottom Plate
912 mm 16.176 m, O.D of Bottom Plate
18.116 m, O.D of Annular Bottom Plate
Bottom of Bottom annular O.D
Sketch
(D) Bottom Annular Plates
Thickness of annular plates : As per TABLE 5.1a

Hydrostatic stress in first shell course = 2.6D(H-1)/t
165.375 MPA
Nominal provided plate thickness of first shell course = 6.000 mm
Minimum thickness of Annular plate excluding the corrosion allowance = 6.000 mm
Minimum thickness required = 6.000 mm
= 6.000 mm
Thickness provided = 8.00 mm
As per Cl.5.5.2, the minimum radial width of the annular plate at any point around the
circumference of the tank shall be either Aw1, Aw2 or Aw3, whichever is greater.
Aw1 = Wr + t bot + Aproj + Alap

Where,
Wr1 = Minimum radial width between the inside of the shell and any lap welded joint in
the bottom = 600.00 mm

As per clause E.6.2.1.1.2 the width of the annular plate (Wr) , in feet, measured
radially inward from the shell, shall be greater than or equal to L :
L = 0.01723 x ta x sqrt( Fy/ H x Ge ) =< 0.035 x D = 0.51 m= 511.08 mm
Wr = Greater of Wr1 or L = 600.00 mm

Where,
ta = Bottom annular plate thickness in Inch = 8.00 mm
Fy = Minimum specified yield strength of bottom annulus plate = 205 mpa
Ge = From Sesmic calculation = 0.975 -
t bot = thickness of the bottom shell course = 8.00 mm
A proj = Projection of annular plate outside the shell = 50.00 mm
Alap = Annular-Sketch plate lap = 64.00 mm
Aw1 = Wr + t bot + Aproj + Alap = 722.00 mm
Aw2 = Wr1 + t bot + Aproj + Alap = 722.00 mm
Aw3 = 215 tb
(HG)^0.5 = 435.05 mm
Where,
tb = Thickness of the annular plate = 8.00 mm
H = Design Liquid level = 15.30 m

G = Design specific gravity of product = 1.022 -
Therefore, minimum radial width of the annular plate at any point around the circumference of the tank shell
shall be 722.00 mm
Annular Plate Width Provided 1000 mm
(D1) Bottom Plates
As per Clause S. 3
All bottom plates shall have a minimum Nominal Thickness of = 5 mm
As per Data sheet Corrosion allowance not Required
there fore, Provided Plate Thickness = 6.00 mm
Assuming Bottom slope 1 : 100

Tan Q = 0.01
Bottom plate development diameter = = 16.18 m
Bottom plate weight = 10.26 Mt
Annular Bottom weight = 2.58 Mt
(E) Roof Plates
Rafter supported cone roof

As Per Clause 5.10.2.2,
The minimum thickness of Roof plate excluding C.A = 5.000 mm
As per Data sheet Corrosion allowance not Required
there fore, Provided Plate Thickness = 6 mm
Where, D1 =Projected Roof diameter, in feet = 18.06 m

(Consider roof plate placing on curb angle C.G Point Dimension)
H = tank height, in feet = 15.30 m
h = perpendicular height of roof, in feet = = 1.51 m
Assuming roof slope = 1 is to 6
Tan Q = 0.16667
Roof Plate Development Diameter = = 18.31 m
(F) Curb Angle sizing & selection
As Per API 650, Cl. 5.1.5.9 (e)

Top Curb Angle shall be of minimum size as indicated below or of alternate size with equivalent section modulus
Required Top Corner Ring
D<=11 meter L 51 x 51 x 4.8 Thk.
11< D < 18 meter L 51 x 51 x 6.4 Thk.
D > 18 meter L 76 x 76 x 9.5 Thk.
Provided = L 90 X 90 X 7 THK
Cross sectional Area = 1222.00 mm^2
(G) Shell Stability check against wind load
Sizing of Top Wind Grider
Vz = Design wind velocity in m/s at any height z = 51.00 m/s 114.084 miles/hr
As per 5.9.7.1 of API 650 & 6.5.10 of ASCE 7 Velocity Pressure ,
Qz = 0.613 Kz.Kzt.Kd.V^2.I
Where,
Terrain Exposure = "C" As per Data sheet
Kz = Velocity Pressure explosure = 1.04 (Consider the value of 40 ft ht from Table 6-3 of ASCE 7 )
Kzt = Topographic exposure Coefficient = 1 (Consider the value of 1 from Clause 6.5.7.2 of ASCE 7)
Kd = Directionality factor = 0.95 (Related to Round Structure value from Table 6-4 of ASCE 7 )
I = Importance factor = 1.5 Category III Structures
As per 6.5.10 of ASCE , Velocity pressure.

qz = 0.613.Kz.Kzt.Kd.V^2.I
= 2362.92 N/m2
qz = 0.6 * Vz^2 = 2362.92 / 0.6 = 3938.20 N/m2
Design wind speed ,

Vz = 62.76 m/sec
= 140.38 miles/hr
As per item.(b) of Notes to Cl. 5.9.7.1 of API 650, the shape factor for the wind loading must not be taken into consideration for
assessing the quantity and sizing of Intermediate Wind Girders, because the critical buckling condition used to assess the
maximum unstiffened height of the shell focusses on a localised area of the shell that is normal to the wind load to provide a most
conservative design.
Where,
Vz = Design wind velocity in m/s at any height z = 51.00 m/s 114.084 miles/hr
183.600 Km/hr
As Per API 650 CL 5.9.7.1
The maximum height of unstiffened shell in feet,
H1 = 6 * [100 * t] * [@sqrt.(100 * t / D)^3] * [(100/V)^2]
Where,
H1 = vertical distance, in feet, between the intermediate wind girder and the top angle of the shell
t = ordered thickness, unless otherwise specified, of top shell course, in inches
D = nominal tank diameter, in feet
D = 59.05 feet
t = 0.236 inches
v (Design wind velocity) = 140.38 miles/hr
P = Total wind pressure considered as per code @ 100mph = 36 lbs/sq.foot values from API 650 Clasue 5.9.7.1,Sub Cl.d
P1 = Actual total pressure excluding vacuum loading = 31 lbs/sq.foot
H1 = 21.13 feet 6.44 m
As per Clause S.3.6.7 ,modification of maximum height of unstiffened shell as per below
E' = Material's Modulus of Elasticity at the maximum design temperature = 27914000 Psi at 131 Deg F
E = Modulus of Elasticity at the maximum design temperature from Table S-6b = 28100000 Psi at 100 Deg F
E'/E = 0.99
H1' = Maximum height H1 shall be reduced by the ratio of the material's modulus of elasticity at the maximum design temperature
= 20.99 feet 6.40 m
As Per API 650 CL 5.9.7.2
Calculating the transformed height of the shell
Wtr = W * @sqrt(t uniform/ t actual)^5
Where,
Wtr = transposed width of each shell course, in inches
W =actual width of each shell course, in inches
t uniform = ordered thickness, of the top shell course = 6.00 mm
t actual = ordered thickness, of the shell course for which the transposed width is being calculated
Shell W actual t uniform t actual Wtr Wtr Wtr

Courses (m) (mm) (mm) (m) (inches) (feet)
5 2.00 6 6 2.00 78.74 6.56

4 2.00 6 6 2.00 78.74 6.56
3 2.00 6 6 2.00 78.74 6.56
2 2.00 6 8 0.97 38.36 3.20
1 2.00 6 8 0.97 38.36 3.20
7.95 312.93 26.08
Height of transposed shell = 26.08 feet = H
7.95 m
As per Cl.3.9.7.3, if the height of the tranformed shell is greater than H1, an intermediate girder is required
Since H > H1
Intermediate stiffener is required
a second intermediate girder will be required
Since 1/2H<H1
A second intermediate girder is not required
(H) Check for Overturning against wind load
Vz = Design wind velocity in m/s at any height z = 51.00 m/s 183.600 Km/hr
As per clause 5.11 of API 650

For a wind velocity of 190 miles/hr,
The design wind pressure acting on vertical projected areas of cylindrical surface = 1.44 Kpa or KN/m^2
The design wind pressure acting on horizontal projected areas of conical surface = 0.86 Kpa or KN/m^2
The modified wind pressure can be calculated by multiplying (V/120)**2 to the wind pressure
Wind pressure on the projected area of the cylindrical surface "P1" = 1.345 KN/sq.meter
Therefore, P1 + Pressure due to vacuum = 1.59 KN/sq.meter 1594.55 N/sq.meter
Wind pressure on the projected area of the conical surface "P2" = 0.80 KN/sq.meter
Therefore, P2 + Pressure due to vacuum = 1.05 KN/sq.meter 1052.97 N/sq.meter
Wind force on the cylindrical surface = F1 = D x H x P1 = = 439139.52 N
Wind force on the conical surface = F2 = 1/4 x Rafter Slope x D1^2 x P2 = 14311.92 N
Here, Projected Area Over Roof = 1/2 x D1 x (Ht-H)
Cone Height "h" = Ht - H = Rafter Slope x D1 / 2
Therefore, Projected Area Over Roof = 1/2 x D1 x Rafter Slope x D1 / 2 = 1/4 x Rafter slope x D1^2 = 13.592 m^2
Where,
D1 =Projected Roof diameter, in feet = 18.061 M 24.60 mm ( Projection from the tank shell)
H = tank height, in feet = 15.300 M
h = perpendicular height of roof, in feet = 1.500 M
Assuming roof slope = 1 is to 6
TANQ = 0.167
Overturning moment at the base of tank due to wind pressure , Mw , = F1 x (H/2) + F2 (H + h/3) = 3585545.682 NM
Resisting Moment = WD/2
Where,
W = Shell weight available to resist uplift, in lbs, less any corrosion allowance, plus dead weight supported
by the shell
Calculating the Tank Weight
Total Shell Weight Plate THK 30.77 Mt 67845.7 lbs

Course 1 8.00 7.24 Mt 15964.6 lbs
Course 2 8.00 7.24 Mt 15964.6 lbs
Course 3 6.00 5.43 Mt 11972.1 lbs
Course 4 6.00 5.43 Mt 11972.1 lbs
Course 5 6.00 5.43 Mt 11972.1 lbs
Curb angle 0.54 Mt 1196.4 lbs

Roof weight 6.00 13.14 Mt 28979.5 lbs
Roof struc.Weight consider 5.26 Mt 11591.8 lbs
supported by Shell 4.31 Mt 9498.4 lbs
supported by Roof 2.63 Mt 5795.9 lbs
Total Weight 56.66 Mt 124907.7 lbs
Resisting Moment =(W*D/2)-(Roof Uplift Weight) = 5000559 NM

Roof Uplift Weight = 0N
2/3 Resisting Moment = 3333706 NM
Since overturning moment due to wind pressure > 2/3rd of resisting moment, tank is unstable against wind load
Hence tank is required to be anchored considering wind load
Checking overturning stability for unachored Tanks :-
Unachored tanks shall satisfy both of the following up-lift criteria :
1. 0.6 Mw + Mpi < Mdl / 1.5
2. Mw + 0.4Mpi < ( Mdl + Mf ) / 2
Where,
Mpi = moment about the shell to bottom joint from design internal pressure ,
Mw = overturning moment about the shell to bottom joint from horizontal plus vertical wind pressure.
Mdl = moment about the shell to bottom joint from the weight of the shell and roof supported by the shell.
Mf = moment about the shell to bottom joint from liquid where weight of liquid is wa defined in E2.2.
using a specific gravity of 0.7 and a height of one half the design liquid height H ,
so in US Unit , Wa = 4.67*tb*sqrt ( Fby*H )
Here ,
Mw = 3585545.68 NM
Mpi = (internal pressure.)x(Cross sectional area of Tank)x ( Tank radius)
Mpi = 0.000 x 254.469 x 9
0 NM
Mdl = (weight of shell + Roof structure)x( Tank radius)
= 353356 x 9
= 3180204.8 NM
Mf = (weight of liquid per API definition)x( Tank radius)

= Wa * D /2
= 26434.1 x 56.6 x 9.00
= 13459301.1 NM
Where ,
Wa = 59 * tb * sqrt ( Fby * H )
Here,H = 15.3 m
tb = 8 mm
Fby = 205 Mpa
Wa = 26434.1 N/m of shell circumference
1) 0.6 Mw + Mpi < Mdl / 1.5

0.6 Mw + Mpi = 2151327.41 + 0.00
= 2151327.4 NM
Mdl /1.5 = 2120136.52 NM
Therefore, first condition is not satisfied, Hence tank required to be anchored
2) Mw + 0.4Mpi < ( Mdl + Mf ) / 2

Mw + 0.4 Mpi = 3585545.7 + 0.000
= 3585545.7 NM
[ Mdl + Mf ] /2 = 8319752.9 NM
Therefore, second condition is satisfied, Hence tank is not required to be anchored considering wind load
As per 5.12 , API 650
tb = Design tension load per anchor in lbf

N = Number of anchor 26.000 No's
Maximum Shear due to Wind = Horizontal Shear Force = 439139.52 N
Corroded Weight of the tank = 301793.16 N
Max allowable shearing force as per Cl 5.11.4 0.400
Net Resistance to shear = friction Factor x Corroded weight of Tank = 120717.26 N
Net shear resisted to Anchorage = Horizontal Shear Force - Net Resistance to shear = 318422.26 N
Net shear / No of Bolt's = 12247.010 N
(I) Siesmic Analysis
Check for stability agaist seismic force ,
Slab Moment ;
Ms = sqrt ( ( Ai ( WiXis+ WsXs +WrXr))^2 + ( Ac(WcXcs)^2 )
Ringwall moment ;
Mrw = sqrt ( ( Ai ( WiXi+ WsXs +WrXr))^2 + ( Ac(WcXc)^2 )
Where,
Ms = Overturning slab moment applied to the bottom of tank shell (ft-lb)

Mrw = Overturning Ringwall moment applied to the bottom of tank shell (ft-lb)
Wi = effective impulsive weight of liquid (lbf)
Xi = Height from the bottom of tank shall to the cener of action of the lateral seismic forces related to the impulsive
liquid force for the ringwall moment (ft)
Xis = Height from the bottom of tank shall to the cener of action of the lateral seismic forces related to the impulsive
liquid force for the slab moment (ft)
Ws = Total weight of tank shell and appurtenance in (lbf)
Xs = Height from the bottom of tank shell to the center of gravity of shell = 7.65 M
Wr = Total weight of fixed tank roof including framing ,Knuckles any permanent attachment and 10 % of the roof design
snow load in (lbf)
Xr = Heigth from the bottom of tank shell to the roof and roof appurtenances center of gravity = 15.800 M
Wc = Effective convective ( Sloshing ) portion of the liquid weight in (lbf)
Xc =Height from the bottom of the tank shell to the center of action of lateral seismic force related to the convective liquid
force for the ringwall moment in (ft)
Xcs =Height from the bottom of the tank shell to the center of action of lateral seismic force related to the convective
liquid force for the slab moment in (ft)
As per cl. E.5.1.1 & Table E-4 of API 650,

Rwi = Response reduction factor for impulsive mode = 4.00 (For MECH Anchored Tanks)
Rwc = Response modification factor for convective mode = 2.00 (For MECH Anchored Tanks)
Importance Factor coefficient for Seismic Use Group = 1.00 (For Seismic Use Group 'SUG' I)
Impulsive Spectrul Acceleration Parameter, Ai = SDs ( I/Rwi ) = 2.5 Q Fa S0 ( I / Rwi ) = 0.173

Scaling factor "Q" = 1.00 As per E.4.6.1
Sp, design Level peak ground acceleration parameter for sites not addressed by ASCE method = 0.230 USGS PGA for 10 % PE
Ss, Mapped Maximum consider earthquake, 5% damped, spectral response acceleration at short periods (0.2 sec), %g,
Ss = 2.5 Sp, As per E.4.3 , Ss = 0.58
therefore, Site coefficient 'Fa' for Peak ground acceleration = 1.20 As per Table E-1
As per Clause E.4.6.1, Sp = So therefore So = 0.230
Impulsive spectral acceleration parameter Ai = SDs ( I/Rwi ) = 2.5 Q Fa So (I / Rwi) = 0.173
As per Clause E.4.6.1, TL = 4.00 Seconds
when,Tc<or equal to TL, Ac = KSD1(TL/Tc^2)(I/Rwc) = 2.5KQFaSo(Ts/Tc)(I/RwC) < or equal to Ai= 0.000 Ai < = Ac
when, Tc > TL, Ac = KSD1(TL/Tc^2)*(I/Rwc)) = 2.5KQFaSo(TsTL/Tc^2)(I/RwC) < or equal to Ai = 0.065 Ai < = Ac
therefore, AC = 0.0653
Here,
S1, Mapped Maximum consider earthquake, 5% damped, spectral response acceleration parameter at a period of one second, %g,
S1 = 1.25 Sp, As per E.4.3 , S1 = 0.29
therefore,Velocity based Site coefficient 'FV' at one second period = 1.50 As per Table E-1
K = coefficient to adjust the spectral acceleration from 5 % - 0.5 % damping = 1.50 consider as per E 2.2
T S = F VS 1 / F a S S = 0.63
As per E.4.5.1 ; Time period for impulsive mode,
Time period for Impulsive mode,
As per Clause E.4.8.1 of API 650
Ti = ( Ci x H x Sqrt(r) ) / ((sqrt(2 x tu / D)) x (sqrt(E)))
H/D = = 0.85 -
Ci = Coefficient for determining implusive period of tank system. (from Fig. E-1 of Appendix E) = 6.10 -
H = Maximum Design Product Level in ft. = 15.30 m
r = Mass density of liquid in lb/in3 = 1021.6 kg/m^3
tu = Equivalent Uniform Thickness of tank shell in Inch.(Corroded Condition) = #VALUE! mm
D = Inside Diameter of tank in ft. = 18.00 m
E = Young modulus for tank material in lb/in2 = 199000 Mpa
Ti = Time period for impulsive mode in seconds.
Ti = (1/sqrt(2000)) x Ci x H x Sqrt(ρ) ) / ((sqrt(tu/D)) x (sqrt(E))) = #VALUE! second
Time period for convective mode,

Tc = Ks x Sqrt( D) = 4.45 second
where,
Ks = 0.578 / (sqrt(tanh(3.68 x (H / D)))) = 0.58
Calculation of center of action for Ringwall Overturning Moment
As per Clause E.6.1.2.1 of API 650
D/H = = 1.18 -
Xi = 0.375 x H ( for D/H >= 1.333 ) = 0.00 m
Xi = ( 0.5 - 0.094 x (D/H)) x H ( for D/H < 1.333 ) = 5.96 m
Xi = 5.96 m
3.67 *(H/D) = 3.12 -
Xc = (1 - ((cosh(3.67*(H/D))-1)/((3.67*(H/D))*sinh((3.67*(H/D))))*H = 10.81 m
Calculation of center of action for Slab Overturning Moment

D/H = = 1.18 -
0.866 * (D/H) = 1.02 -
Xis = 0.375 x (1 + 1.333 x (((0.866x(D/H))/(tanh(0.866x(D/H))))-1) x H,(for D/H >=1.333) = 0.00 m
Xis = (0.5 + 0.06 *(D/H))* H ( for D/H < 1.333 ) = 8.73 m
Xis = 8.730 m
Xcs = (1-((cosh((3.67*(H/D)-1.937))/((3.67*(H/D)*sinh((3.67*(H/D)))*H = 11.22 m
Calculation of Effective weight of product
D/H = = 1.18 -
Wp = Total weight of the tank contents based on the design specific gravity of the product = 39006156 N
As per Appendix I
Wi = tanh(0.866 x (D/H)) x Wp ( for D/H >= 1.333 ) = 0.00
0.866 x (D/H)
Wi = ( 1 - 0.218*(D/H)) * Wp ( for D/H < 1.333 ) = 29002224 N
Wi = 29002224 N
Wc = 0.230 x (D/H) X tanh(3.67*(H/D)) x Wp = 10513486 N
Base shear due to seismic force applied

As per Clause E.6.1 of API 650
V= Sqrt ((Ai x (Ws + Wr + Wf + Wi)^2 + (Ac x Wc)^2)
Uncorroded condition
Ws = Total weight of tank Shell plates and appurtenances in lb. (As per Appendix I) = 399860 N
Wr = Total weight of Roof plate and roof supporting structure in lb. (As per Appendix I) = 112490 N
Wf = Total weight of Bottom plate and annular plate in lb. (As per Appendix I) = 112513 N
Overturning Ring wall moment, Mrw

Mrw = Sqrt([Ai*(Wi*Xi + Ws*Xs + Wr*Xr)]^2 + [Ac*(Wc*Xc)]^2) = 31528083 NM
Overturning slab moment, Ms

Ms = Sqrt([Ai*(Wi*Xis + Ws*Xs + Wr*Xr)]^2 + [Ac*(Wc*Xcs)]^2) = 45171219 NM
Base Shear,
V = SQRT (Vi^2 + VC^2) = Sqrt ((Ai x (Ws + Wr + Wf + Wi)^2 + (Ac x Wc)^2) = 5156612 N
Here,
Vi = (Ai x (Ws + Wr + Wf + Wi) = 5110672.44 N
Vc = (Ac x Wc) = 686787.56 N
Check for Anchorage Requirement

Anchorage Ratio (J)
As per Clause E.6.2.1.1.1 of API 650
J = Mrw / D^2 ( Wt ( 1- 0.4Av ) + Wa -0.4 Wint)
Where,
Wa = Resisting force of tank contents per unit length of shell circumference that may be used to resist the shell overturning moment
Wa = 99 x ta x sqrt(Fy x H x Ge) <= 201.1 x H x D x Ge
ta = Thickness of bottom plate under the shell extending at least the distance L, from the inside
of the shell, less corrosion allowance = 8.000 mm
Fy = Minimum specified yield strength of bottom annuals = 205 Mpa
Av = Vertical earthquake acceleration coefficeient, (2/3*Ai) = 0.1150 -
Ge = Effective specific gravity including vertical seismic effects
Ge = G x (1-0.4Av) = 0.9746 -
G = Specific gravity = 1.022
H = Maximum design product level = 15.30 m
Wa = = 43789 N/m
D = Nominal diameter of tank = 18.00 m
Mrw = Ring wall moment = 31528083 NM
Wt = ( Ws/(Pi x D)) + Wrs ) = 84415 N/M
J = Mrw / D^2 ( Wt ( 1- 0.4Av ) + Wa -0.4 Wint) = 0.78 -
Tank is self anchored
Check for Dynamic Hoop Tensile Stresses

D/H = 1.18 -
Impulsive hoop membrance force in tank wall (Ni) in
Ni = 8.48 x Ai x G x D x H x ((Y/H) - 0.5x(Y/H)^2)x tanh(0.866x(D/H)),( for D/H >= 1.333) = 0.00 N/mm
Ni = 5.22 x Ai x G x D^2 x ((Y/0.75D) - 0.5x(Y/0.75D)^2),( for D/H < 1.333 & Y< 0.75 D) = 0.00 N/mm
(Y< 0.75 D) NO
Ni = 2.6 x Ai x G x D^2 ( for D/H < 1.333 & Y>= 0.75 D) = 148.45 N/mm
(Y>= 0.75 D) YES
Where,
Ai = Horizontal seismic coefficient for Impulsive mode = 0.173 -
G = Specific gravity of Liquid = 1.022 -
Y = Distance from liquid surface to analysis point in ft. = 15.30 m
Y/(0.75 x D) = 1.13 -
Therefore
Y/H = = 1.00
Ni = = 148.45 N/mm
Convective hoop membrance force in tank wall (Nc) in
Nc = 1.85 x Ac x G x D^2 x cosh(3.68 x (H-Y)/D) / (cosh(3.68 x (H/D)))
Where,
Ac = Vertical seismic coefficient for convective mode = 0.065 -
Therefore
Nc = 0.98 x Ac x G x D^2 x cosh(3.68 x (H-Y)/D) / (cosh(3.68 x (H/D))) = 3.50 N/mm
t = Corroded thickness of bottom shell course = 5.00 mm

Hdt = Product height for hydrostatic condition = 15.30 m
Product Hydrostatic membrance stress for bottom most course
= 4.9 x D x (Hdt-0.3)/t = 265 N/mm^2
Product Hydrostatic membrance force, Nh = 1323 N/mm
Total stress = Comboned dynamic hoop tensile and product hydrostatic design stress
S = Nh + sqrt(Ni^2 + Nc^2) / t = 294 N/mm^2
Yield strength of shell plate material or weld material, Fy = 205 Mpa
Minimum specified yield strength of bottom shell course, Fty = 205 Mpa
Maximum allowable membrance stress of shell plate, 0.5 x Fty = 103 Mpa
Permissable tensile stress is least of

(1) 1.33 times allowance membrance stress of shell plate = 1.33 x Fty = 273 Mpa
(2) 0.9 x Fy times the joint efficiency = 185 Mpa
Permissable tensile stress = 185 Mpa
NOT OK
Total hoop tension force = Ni + Nc = 152 N/mm
Dynamic liquid pressure at the bottom of the tank = 0.01688 N/mm^2
Check for Shell Compression under Seismic Force

For Mechanically Anchored tanks,
Maximum longitudinal shall compression stress at the bottom of the shell,
σc = (Wt x (1+0.4xAv) + ((1.273 x Mrw)/D^2)) x (1/1000 x ts)
where,
Av = Vertical earthquake acceleration coefficient = (2/3) x Ai = 0.1150
ts = Thickness of bottom shell course with corrosion allowance = 5.00 mm
Allowable Longitudinal Membrance compression stress in tank shell.

Fc = Allowable Longitudinal Membrance Compression Stress in Tank Shell
G x H x D^2 = 1986562.55 Mpa Greater than 44 Mpa
t^2
Fc = 83 x ts / D, ( for GHD^2/t^2 >= 44) = 23 Mpa
GXH = 0.1533 Mpa
0.5 X Fty = 103 Mpa
G X H < 0.5 X Fty = 0 Mpa
Fc = 83 x ts /(2.5 x D)+7.5x(GxH)^0.5, <0.5xFty ( for GHD^2/t^2 < 44) = 12 Mpa
Fc = = 23 Mpa
Wt = 84415 N/M
Mrw = 31528083 NM
ts = 8.000 MM
σc = (Wt x (1+0.4xAv) + ((1.273 x Mrw)/D^2)) x (1/1000 x ts) = 26.52 Mpa
Fc > sc, Hence structurally safe. NOT OK
Minimum anchorage resistance as per clause:E 6.2.1.2

WAB = (1.273(Mrw/D^2)-Wt(1-0.4Av)
(1.273(Mrw/D^2) = 123874 N/M
Wt(1-0.4Av) = 80532 N/M
Minimum anchorage resistance = 43342 N/M

Design uplift force on anchors per unit circumferential length = 2450925 N
Consider No of Anchor chairs = 26 No's
Anchor seismic design load , PAB = WAB X (PI() X D / nA = 94266 N
K. Anchoring of Tanks
Provided = 26 No's Dia of Bolt = 30.00 mm

Area of bolt = 570.64674 sq.mm
=
As per Cl. 5.21b - Anchorage of tanks
Allowable
Allowable
Anchor Bolt
Net Uplift Force/Bolt Stress/Bolt anchor Bolt
Uplift Load Case Result Stress at Anchor Result
Stress
Attachment
N N Mpa Mpa (psi)

Design Pressure -122462 -4710.09 -8.254 105 Safe 140 Safe
Test Pressure -122462 -4710.09 -8.254 140 Safe 170 Safe
Failure Pressure -230048 -8848.01 -15.505 250 Safe 205 Safe
Wind Load 1064092 40926.63 71.720 200 Safe 170 Safe
Seismic Load 10037564 386060.15 676.531 200 Unsafe 170 Unsafe
Design Pressure + Wind 781451 30055.79 52.670 140 Safe 170 Safe
Design Pressure + Seismic 674343 25936.27 45.451 200 Safe 170 Safe
Frangibility pressure -809 -31.11 -0.055 250 Safe 205 Safe
Uplift Load Case from below calculated Formulas :

Design Pressure = [ (P - 0.08 th) x D^2 x 0.785] - W1
Test Pressure = [ (Pt - 0.08 th) x D^2 x 0.785] - W1
Failure Pressure = [ (1.5 x Pf - 0.08 th) x D^2 x 0.785]- W3
Wind Load = 4Mw/D - W2
Seismic Load = 4 Ms / D - W2
Design Pressure + Wind = [4 Mw / D - W1] + [ (P - 0.08 th) x D2 x 0.785]
Design Pressure + Seismic = [4 Ms / D - W1] + [ (P - 0.08 th) x D2 x 0.785]
Frangibility Pressure = [(3 x Pf - 0.08th) x D^2] - W3
where;
W1 = (Dead Load of Shell +Any Dead Load other than Roof Plate Acting on Shell)
379 KN
W2 = (Dead Load of Shell +Any Dead Load + Roof Plate Load Acting on Shell)
508 KN
W3 = (Dead Load of New Shell + Any Dead Load other than Roof Plate Acting on Shell)
379 KN
P = Design Pressure, in inches of water column
= 0.000 Kpa
th = Roof plate thickness
= 6 mm
D = Tank Diameter
= 18 m
Pf = Failure Pressure, inches of H2O
= -0.282 Kpa
Pt = Test Pressure, in kPa
= 0.000 Kpa
Wind Uplift Pressure on Roof = 1.053 Kpa
Mw = Wind Moment
= 3585546 NM 495726.07 kgs-m
Ms = Seismic Moment
45171219 NM 6245228.1 kgs-m
Hence, governing force / Bolt = = 386060.15 N

Induced Stress on each Bolt =Governing force / Bolt Area = 676.53 N/mm^2
Bolt Material yeild stress = 250 Mpa = 250 N/mm^2
Allowable stress of ( 0.8 x fy ) = = 200 psi
Stress on each bolt > Allowable stress, Hence unSafe
L.Design of Anchor chair

Counter Balacing Weight As per Appendix : F Clause : F7.5
Condition : a
Uplift due to 1.5 times the Design Pressure = 1.5 x pi() / 4 x ID^2 x Design Pressure
= 0.00 kgs
Uplift from Design wind velocity on tank = ( 4 x wind moment ) / Anchor Bolt B.C.D
= 157373.36 kgs
Corroded weight of shell and roof = 49177 kgs (From wight calculation table)
Net upward force = 108196.18 kgs ……...'(1)
Condition : b
Uplift due to 1.25 times the Test Pressure = 1.25 x( 1.25 x pi() / 4 x ID^2 x Design Pressure )
= 0.00 kgs
unCorroded weight of shell and roof = 49177.18 kgs
Net upward force = -49177.18 kgs ……...'(2)
Condition : c
Calculated Failure Pressure, = -0.0029 Kg /cm^2
Uplift due to 1.5 times the Failure Pressure = 1.5 x pi() / 4 x D^2 x Failure Pressure
= -10976 kgs
Corroded weight of shell and roof = 49177 kgs (From wight calculation table)
projection from out to in = 0 mm
weight of liquid ring wall 0 kgs
Net upward force = -60153 kgs ……...'(3)
There fore,maximum upward lift as per clause F 7.5 = Max of (Above Conditions- A,B,C)
Maximum weight of (1),(2),(3) = 108196 kgs ……...'(4)
Max of wind and Seismic Moment = 6245228 kgs-m
Upward lift due to internal pressure (A) = ### kgs ( From Page No: 24 )
Corroded weight of tank shell (B) = 49177.2 kgs
(includes all corroded weight)
Upward lift due to moment (c) = 0.00 kgs
Net upward force (A+B-C) = 9414 kgs ……...'(5)
Minimum anchorage resistance as per clause:E 6.2.1.2
= (1.273(Mrw/D^2)-Wt(1-0.4Av)+uplift due to design internal pressure
(1.273(Mrw/D^2) = 167951
Wt(1-0.4Av) = 38448
Minimum Anchorage Resistance = 7323192 N 746758 Kgs ……...'(6)
Considered Uplift Force from = 746758 Kgs

Maximum weight of (4),(5),(6)
Check for tention

Hence, Governing Force / Bolt = = 63319.892 lbs 28721.454 kgs
Induced Stress on Each Bolt /C.S Area of bolt = 110.962 psi 7.801 kg/cm^2 )
Allowable Tensile stress in the anchor bolts will be = 58014.565 psi 4078.84 kg/cm^2 ) ( Material : SA 307 Gr.C)
% of marginin stress.= = 99.809 %
Provide anchorage is sufficient.
Check for shear
max of force due to wind = 198331.241 lbs 89961.644 kgs
Induced shear Stress per Bolt = 347.555 psi 24.436 kg/cm^2 )
allowable Shear stress of anchor bolts will be = 29007.282 psi 2039.42 kg/cm^2 ) ( Material : SA 307 Gr.C)
% of marginin stress.= = 98.802 %
Provide anchorage is sufficient.
( Ref. Design of Anchor chair as per AISI-E1,VOLUME -II,PART-VII )
(1) Design of Top Plate :
Design load is minimum of ( a,b,c,d )
where, a = Minimum yeild stress x c/s area of bolt = 142.66 Kips
b = 3 X PAB =3 x WAB X (PI() X D / Na = 189.56 Kips
c = (maximum allowable anchor bolt load) = 33105.82 Kips
d = (induced tensile stress x c/s area of bolt = 94.98 Kips
Design load per anchor = Pskip = 94.9798 Kips

Max recommented Critical stress in Top plate = S = 25 Ksi
Distance between vertical plates = g = 3.937 inches 100.00 mm
Anchor bolt dia. d = 1.181 inches 30.00 mm
Distance from outside of top plate to edge of hole," f " = 1.890 inches 48.00 mm
Annular plate projection = 50 mm
Ab = root area of anchor bolt = 570.647 sq.inches 368158.453 mm^2
D = tank diameter = 59.054 feet 18.0 m
Db = anchor bolt circle diameter = 59.934 feet 18.268 m
Do = compression plate outer diameter = 60.491 feet 18438 mm
(1) Required Top plate thickness

C = [ Pkip / S.f x (0.375g-.22d ) ] ^ 1/2 = 1.646 inches
= 41.8 mm
Provided Top plate thickness = 20 mm
Provided Top plate thickness is not sufficient..
211
85 126
10
300 282
(2) Chair Height :
Anchor bolt eccentricity e = 4.49 inches 114 mm

corroded shell thickness +R.F Pad thk t = 0.551 inches 14 mm
Top plate width a = 7.87 inches 200 mm
Say height of anchor chair h = 11.81 inches 300 mm
Shell Radious R = 354.331 inches 9000 mm
Annular plate thickness m = 0.315 inches 8 mm
Now , Zv = 1
( 0.177 am / sqrt ( Rt ) ) * ( m/t )^2 + 1.0
= 1
1.01
= 0.9898
Now , S = Pe 1.32 Z + 0.031
t^2 1.43 ah^2 + (4 ah^2)^0.333 sqrt (Rt)
Rt
= 426.287 1.3066 + 0.031
0.30 1570.75 13.975
+ 16.333
195.3
= 78.3269 Ksi < 25 ksi

Provided Top plate width is not sufficient..
300
350.00
100
(3) Design of vertical plates :
Min req Vertical side plate thickness = max( ( 0.04 ( h - c ), 0.5 inches )
= 0.441 inches < 1/2" inches
= 11.20 mm < 12.7 mm Required Thickness
Provided Vertical Plate Thickness = 14 mm
Provided Vertical plate Thickness is sufficient.
(4) Checking of weld size :
Wv = Pskip = 94.9798 = 3.0156 Kips per lin inch of weld

a+2h 31.49606
Wh = Pskip X e = 426.287 = 2.291 Kips per lin inch of weld

a h + 0.667 h^2 186.05
W = sqrt ( Wv^2 + Wh^2 )
= 3.787 Kips per lin inch of weld

9.6w = 2.268 Kips per lin inch Size of weld, w = 6 mm (Double side fillet weld)
Therefore 9.6 x weld size < or equl to W,Therefore provided weld size is inadequate
(5) Check for e min (anchor bolt eccentricity :-
emin = 0.886d + 0.572 ,based on a heavy hex nut clearing shell by 1/2 inch.
= 1.618 inch (minimum value)
= 41.1088 mm
Fabricated Weights Table
Course 1 7.241 Mt Shell 30.774 Mt
Course 2 7.241 Mt Bottom 10.260 Mt
Course 3 5.430 Mt Bottom Annular Plate 2.581 Mt
Course 4 5.430 Mt Roof 13.145 Mt
Course 5 5.430 Mt R. Struct. 5.258 Mt
curb Angle 0.543 Mt
Others 2.629 Mt
Loading Data
Fabricated Weight 65.190 Mt Wind Earthquake
Operating Weight 4042.70 Mt Shear 44.7799 Mt 5156612 N
Hydrotest Weight 3958.57 Mt
Moment on
45171219 N-m
Bottom
(SLAB)
365.6253 Mt-m
Moment on
31528083 N-m
Shell (RING
WALL)
K. Check for frangible joint requirements
As per API 650, Cl.3.10.2.6, for a frangible joint, cross sectional area of roof to shell connection 'A', shall not exceed the following:
A = ( W / 201000)* (tan q))
= 5.089 sq.inches
Where,'W = total weight of the shell & any framing (but not roof plates)
supported by the shell & roof, in lbs. = Ws + Wrs = ### lbf
Ws = Weight of shell = ### lbf
Wrs = Weight of roof structure + miscellaneous items on shell = ### lbf
tanq = roof slope = ###
Area of top angle plus the participating roof & shell

Top angle provided = L 90 X 90 X 7 THK
Ac = Cross sectional area of top angle = 1222 sq.mm.
Wc = maximum width of participating shell = 0.6(Rc tc)^0.5

= 139.427 mm
Where,Rc = inside radius of tank shell = 8999.89056 mm
tc = thickness of shell plate (provided) = 6 mm
Wh = maximum width of participating roof = 0.3(R2 th)^0.5 or 12 inches

(whichever is less)
= ### mm
Where,R2 = length of the normal to the roof, measured from

the vertical centreline of the tank = Rc/sinq
= ### mm
th = thickness of roof plate = 6 mm
Participating area of shell plate = As = Wc x tc
= ### sq.mm.
Participating area of roof plate = Ar = Wh x th

= ### sq.mm.
Therefore, total area 'At' of roof-shell junction = Ac + As + Ar

= 3510.03 sq.mm.
= 5.441 sq.inches
'A' (as per Cl 5.10.2.6) = 5.089 sq.inches
Since A<At, the joint may be considered to be non-frangible

Required compression area as per F.5.1,
P = Design Pressure
= 0 kg/sq.cm.
= 0 inches of water
A = D^2 (P - 8 th)
30800 (tan q)
Where,
A = Total Required Compression Area at the Roof to Shell Junction, in sq.inches
= 3487.42215936 x ###
###
= -2.57 sq.inches
Provided compression area is adequate
Pf = 1.6 P - 4.8 th
= 0 - ###
= ### inches of water
P = 0 inches of water
Pf < P Hence provided compression ring is unsafe
Pmax as per F.4.2
As per Clause.F.4.2, the maximum design pressure, limited by uplift at the base of shell, shall not exceed:
Pmax = 0.245 W + 8 th - 0.735 M

D^2 D^3
Where,
Pmax = Maximum Design Pressure, in inches of water
W = Total weight of shell & any framing(but not roof plates)supported by the shell & roof
= ### lbs
M = Wind Moment
= ### NM
Pmax = ### + ### - ###

3487.42215936 ###
= ### inches of water
Pmax < Design Pressure Hence design pressure to be suitably limited
As per API 650 clause 3.10.2.1 the roof supporting structure shall be designed to support dead load
plus a uniform live load of not less than (25 pounds per square foot) of projected area.
1) Dead load
a) Roof plate Weight = 506.574 N/m^2 51.656 kg/sq.m.
b) Roof structure weight = 202.629 N/m^2 20.662 kg/sq.m.
c) Consider Roof Nozzle Attachments,Top Platform structures =
= Roof Plate Weight x 0.3 = 151.972 N/m^2 15.497 kg/sq.m.
2) Live load = 1200.000 N/m^2 122.366 kg/sq.m.
3) Vacuum x 0.4 (as per API 650,Appendix R) = = 0.010 N/m^2 0.001 kg/sq.m.
Total = 2061.185 N/m^2 210.181 kg/sq.m.
Roof plate thickness = 6 mm From calculated value

Live load = 122.36592 kg/sq.m. Reference from API 650
Design Vacuum = ### kg/sq.m. Considered for calculation
Diameter of the tank = 18 m
Note :-
The loading s considered for roof structure are as per clause R1 (e) of appendix - R,
For conservative design live load and vacuum to act concurrently without any reduction factor.
Ring Radius = 0.685 m
The Purlin Length is such that the main rafter at this point are = 1.7 m Apart.
Therefore, minimum number of rafters required = 33.26 nos.

Provide = 12 Nos. main rafters = Nm
Provide = 12 Nos. secondary rafters = Ns
Total = 24 Nos
Number of Rafters Provide < Minimum number of rafters required NOT OK
Area OSS’ = (pi/4 x r x r)/Nm = 21.206 sq.m.
Where , r = tank radius, in metres = 9.000 m
In Between Rafter angle, q = 30 degrees
No. of purlins = 1 No's.
OT1 = 3.172 m
PIPI' (Purlin Length) = 1.7 m
OT2 = 8.693 m
P2P2' (Angle Tie Length) = 4.659 m
SS' (Arclength) = 4.712 m
Effective length OP1 = 3.284 m
Plan length of Rafter is found to be = 5.816 m

Slope Ratio for Rafter = 1 : 6
Slope Length of Rafter = 6.006 m
Area of the Cicular sector A :

Circular sector Area = r^2 x pi() x α / 360 = 3.534 m^2
α = 5 Degree
Cone Area of OP1T1 = (1/2)*OT1*P1T1 = 1.348 m^2
Cone Area of OP1T1' = (1/2)*OT1*P1T1' = 0.887 m^2
OT1' = tan (Θ) x OT1 = 0.559 m
cone area OP1T1 - OP1T1' = 0.461 m^2
Therefore, AREA A = 6.147 m^2
Area of the Cicular sector B :

α = 10 Degree
Cone Area of OP1T1' = (1/2)*OT1*P1T1' = ### m^2
cone area OP1T1 - OP1T1' = ### m^2
Therefore, AREA B = ### m^2
Area Calculation F
Radius 0.685 m
0.662
1.370 m 0.023 m
0.685
Area F
0.355 m
Area F = 0.243 m^2
Area Calculation D
0.638
0.730
2.599
2.511 1.961
1.802 0.355
25.250
1.993
0.850
Area D = 0.922 m^2
Area Calculation C
1.454 1.578
0.263
0.124
1.477 15 64.75
10.250 0.291
Area C = 0.207 m^2
Area Calculation E
0.415
1.802 1.477
0.559
Area E = 0.559 m^2
Plan length of rafter is found to be = 5.800 m

Slope Length of rafter = 5.991 m
Summary of Area of Individual Pannels

Area-A = 1 X 6.147 M^2 = 6.147 M^2
Area-B = 2 X 6.181 M^2 = 12.363 M^2
Area-C = 2 X 0.207 M^2 = 0.415 M^2
Area-D = 1 X 0.922 M^2 = 0.922 M^2
Area-E = 2 X 0.559 M^2 = 1.117 M^2
Area-F = 1 X 0.243 M^2 = 0.243 M^2
Total Area = 21.206 M^2
W = Load on secondary.Rafter = Area B x total load = 12740.975 N

( Reaction at end Bending moment in secondory rafter Ra and Rb )
Ra = Rb = 1/2 x load on rafter = 6370.487 N
Load per unit length (Wl) = W / L = 2126.616 N/m
M =(WxL)/8 = 9541.712 Nm
Provide : 127 x 64 x 15 R.S.C

Properties : From Structural Table Corrosion Allowance consider = 1.5 mm for structurals
Nominal Condition Corroded Condition
Zxx = 76 cm^3 Zxx = 60.8 cm^3
Ixx = 482 cm^4 Ixx = 385.6 cm^4
Axx = 19 cm^2 Axx = 15.2 cm^2
ryy = 5.04 cm 0.0504 m

t = Thickness of web = 6.4 mm Table 2
d = Depth of web = 108.6000 mm Interpolation
D = Overall depth of the beam = 127 mm L/r D/T
L = Effective length of compression flange = 5.9912 m 10 15
Ratios: = 80 171 159
T/t = 1.4375 118.873 147.676 135.676
D/T = 13.8043 85 168 156
L/ry = 118.8730
d/t = 16.9688
From Table 2 From BS 449

Allowable bending stress = ### N/mm^2
Induced bending stress (Mb/Z) = ### = 156.9361 N/mm^2
60800
Induced stress > Allowable stress Hence Unsafe

As per Brownell & young , eqn. 4.11 ( refer Annx. A )
d = 5 WL^4 = ### m 37.27553535701 mm
384 EI
d = Maximum deflection
W = Load/unit length
L = Effective length of compression flange
E = Modulus of Elasticity = 28800000 Psi = 198569009664 N/m^2
I = Moment of Inertia
Allowable deflection = L / 325 = 5.9912 = 0.018 m 18.43445462377 mm
325
Hence Section is inadequate
P P
P1 P1'
Rc 0.572 0.555 0.572 Rd

X
Load on purlin 'P'=(on secondary Ra rafter reaction)+(0.5xArea ExTotal Load) = 6946.160 N

Rc = Rd = load on purlin/2 = P/2 = 3473.080 N
Mb = Bending Moment = 3976.431 Nm

Zxx = 76 cm^3 Zxx = 60.8 cm^3
Ixx = 482 cm^4 Ixx = 385.6 cm^4
Axx = 19 cm^2 Axx = 15.2 cm^2
ryy = 5.04 cm 0.0504 m

t = Thickness of web = 6.4 mm
d = Depth of web = 108.6000 mm
D = Overall depth of the beam = 127 mm
L = Effective length of compression flange = 1.7000 m
Ratios: =
T/t = 1.4375
D/T = 13.8043
L/ry = 33.7302
d/t = 16.9688

Allowable bending stress = 180 N/mm^2
60800
Induced stress < Allowable stress Hence Safe
Loading Diagram for Main Rafter.

C
P2
P1 Q2
Q1
5.716 m 2.599 M 0.685 M

8.315 M
Re 9.000 M
Θ = 9.46 Degree
Sin Θ = 0.16 Radians
Cos Θ = 0.99 Radians
Load 'P1'= ( 2 x P )+( AREA C x Total Load ) = ### N

Load 'P2' = ( Area F x Total Load ) = ### N
Q1 = Area A x Total Load = ### N
Q2 = Area D x Total Load = ### N
Total Load = ### N
Taking Moment about Re: Rf = ### N

Re = 13221.373 N
NOTE : The compressive stress transmitted to the shell by this load be minimised by mounding
the rafter fixing bracet on to a doubler plate welded to the shell.
Maximum Bending Moment is at position 'P1' :- = 39363.678 Nm
The compressive force in the rafer :-
compressive force 'C' in the rafter is found as = Rf/sin Θ = 100945.175 N
=
Combined stress = ( -P1 / Zxx ) + (((T / t) x Com.Force) / Cross.sec area of Flange)
= -99.047 N/mm^2
Combined stress < Allowable stress Hence Safe

Zxx = 350 cm^3 Zxx = 280 cm^3
Ixx = 4445 cm^4 Ixx = 3556 cm^4
Axx = 45.4 cm^2 Axx = 36.32 cm^2
ryy = 9.890 cm 0.0989 m

D = Overall depth of the beam = 254.000 mm L/ry D/T
Ratios: = 55 180 178
T/t = 1.495 85.235 155.812 141.719
D/T = 18.676 60 176 172
L/ry = 85.235
d/t = 24.923

Allowable bending stress = 145.449 N/mm^2
280000
From Table 17a From BS 449 Table 17a

Allowable compressive stress = 112.289 N/mm^2 Interpolation
L/ry Pc
0
50 144
60 135
The actual bending stress ;

fbc = M / Z = ### N / mm^2
The actual compressive stress ;
fc = C / c.s.a = ### N / mm^2
As per BS 449 States that (fbc / pbc) + (fc / pc) = ###
BS 449 States that (fbc / pbc) + (fc / pc) > more than value 1 Hence unSafe

Provide : L 90 X 90 X 12 THK
Properties:
L = length of compression flange = 4.659 m
A = Sectional area 20.19 cm^2 = 2019 sq.m.
The load in bracing is found using LAMIS Theorem :
B1 = (Compres force 'c') / ( 2*(Sin Θ/2)) = 195011.1 N
Tensile stress in the Bracing (Required) = LOAD / AREA

= 96.588 N/m^2
as per BS 449 , Allowable bending stress = 180.000 N/mm^2
Area Required = 1083.395 mm^2
Area Provided = 2019.000 mm^2
Required Allowable stress < Provided Allowable stress Hence Safe

Area Required < Area provided Hence Safe
Number of main rafter connected to the crown ring = 12 No's
125
H ###
Yyy
H H 6 5 cl
A
94.878
H H
252 6 264
B
H
H
H
6 Radius 685 cl
Where,
R=Ring radius = 685 mm
N=Number of Loads = 12 Nos.
W = Radial Load = 100.9452 KN 100945.17 N , (Compressive Force)
Angle between rafters alpha (q) = 30 Degree

d=alpha / 2 ( Angle between rafters ) = 15 Degree
1/d = 3.82 Radians
1 / SIN ( d ) = 3.86
1 / TAN ( d ) = 3.73
Horizontal load on Ring "H" = C X COS (Θ) = 99.57 KN
C.S.A of corroded crown ring 'A' = 2259 mm^2

Position of Yyy axis from outer face of Ring = 35.12 mm
Distance of centre of gravity from the reference axis a-a
Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3)
Where, Q = distance from axis to section end = 130 mm
Corrosion Allowance (considered ) = 1.5 mm
Section sec.L sec. b Area (A) dist. (X) M = AX Iyy=AX^2 Ig=bl^3/12
mm mm mm^2 mm mm^3 mm^4 mm^4
A 125 6 562.5 62.5 35156 2197266 976563
B 6 252 1134 127 144018 18290286 4536
C 125 6 562.5 62.5 35156 2197266 976563
2259 252 214331 22684817 1957661
Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3) :-
Where, M = A1X1 + A2X2 + A3X3
Where, A = A1 + A2 + A3
Cyy = M/A = 214330.5 = 94.878 mm
2259
Provided Modulas of section, z '= I / cyy = 45396 mm^3
Moment between forces 'H' is
Mo = (H x ( R / 2 ) x (1 / SIN(d) - ( 1/d))) = 1500023 N-mm
compression in ring is
No = (H/2) x (1/sin (d)) = 192358 N
Mo / Z = 33.043 N/mm^2
No / A = 85.152 N/mm^2
Total compression stress in Ring is = ( Mo / Z ) + ( No / A ) = 118.195 N/mm^2
Allowable Design stress in ring (2/3 of yield strength) = 165.474 N/mm^2
Is Total Tensile Stress =< Allowable Design stress Hence safe
Mi = (H x R / 2 ) x ((1 / d) - ( 1/tan(d))) = 2989763 N-mm
Tension in Ring is
Ni' = (H/2) x (1/ tan (d)) = 185803.3 N
Mi / Z = 65.859 N/mm^2
Ni / A = 82.250 N/mm^2
Total comp stress in Ring is = ( Mi / Z ) + ( Ni / A ) = 148.110 N/mm^2
Is Total Tensile Stress =< Allowable Design stress, Hence safe
(I) Siesmic Analysis
As per clause E.3.1 of API 650,

The overturning moment due to seismic forces applied to the bottom of the shell shall be determined as:
M = Z.I ( C1WsXs + C1WrHt + C1W1X1 + C2W2X2)
where,
Z = Seismic zone factor ( horizontal acceleration) = 0.075
I = Importance Factor = 1.00
S = Site Amplification Factor, as per Data sheet = 1.00
Lateral Force Coefficients
C1 = Lateral earth quake coefficient = 0.60
C2 = Lateral force coefficient = 0.75S/T = 0.17
T = k * sqrt (D) = 4.45
From fig.E -4, k factor is found based on
D/H = 1.18
k= 0.58
Where,
T = Natural period of first sloshing mode in seconds
Effective mass of the tank contents

As per clause E.3.2. of API 650,
The effective masses W1 & W2 shall be determined by multipling WT by the ratios W1/Wt & W2/Wt
from Fig. E-2 for D/H ratio
W1 /Wt = 0.74
W2/Wt = 0.27
WT = Total weight of tank contents
= 3977511.6 kgs 8768822 lbs
W1 = 6519877.2 lbs
W2 = 2363495.9 lbs
As per clause E 3.2.2. of the API 650,

The heights from the bottom of the tank shell to the centroids of the lateral siesmic forces applied to W1 &
W2 are X1 & X2
X1 & X2 are determined by multipling H by the ratios X1/H and X2/H respectively from Fig. E-3 for D/H ratio
X1/H = 0.39
X2/H = 0.71
H = Maximum design liquid level in feet = 50.20 feet
Design liquid level factor = 1.00

X1 = 19.55 feet
X2 = 35.47 feet
Ws = total weight of tank shell = 67845.72 lbs

Wr = Total weight of tank roof = 117913.31 lbs
Centre of Gravity
Weight(W) Distance from tank bottom (X),
in m
in kgs WX
Shell Course
No.
1.00 7241.45 1 7241.45
2.00 7241.45 3 21724.34
3.00 5430.48 5 27152.41
4.00 5430.48 7 38013.37
5.00 5430.48 9 48874.33
Total 30774.34 143005.90
Xs = Height from bottom of the Tank

shell to shell's centre of gravity = 4.65 m
15.25 feet
Ht = Total height of the tank = 50.20 feet
Now,
M = Z.I (C1WsXs + C1WrHt + C1W1X1 + C2W2X2)
= 7107366.4 lbs - feet
Resistance to the overturning
As per clause E 4.1 of API 650
Wl = 7.9 * tb * sqrt( F by * G * H) = 255.12 lbs/feet
or Wl = 1.25 * G * H * D = 3785.46 lbs/feet
whichever is less
Wl = 255.12 lbs/feet
Where,
Wl = Max. Weight of tank contents that may be used to resist the shell overturning moment, in lbs/feet of
shell circumference
tb = Thickness of bottom plate under shell
F by = Min. specified yield strength of the bottom plate under shell, in psi
G = Design specific gravity of liquid
Anchorage requirement based on siesmic load
M = 7107366.402 lbs - feet

Wt = Weight of tank shell & portion of fixed roof supported by the shell, in lbs/feet of shell circumference
= 673.266 lbs/feet
M / D**2 ( Wt + Wl) = 2.2
As per Cl. E5.1

As this ratio > 1.57, tank is unstable against siesmic load, hence anchor bolts are required for siesmic load
(J) Shell Compression

As Per CL E 5.1 of API 650
Maximum longitudinal compressive force table

M/D**2x(Wt+Wl) Force formula
2.195 b = Wt + (1.273 * M/ D**2)
0.785-1.5 (b + Wl)/(Wt + Wl) = (Value computed as per Fig.E-5) =
1.5 - 1.57 (b + Wl)/(Wt + Wl) = 1.490/(1 - 0.637M/D**2*(Wt + Wl)^0.5
< 0.785 or > 1.57 b = Wt + (1.273 * M/ D**2)
As per Cl. E5.1,5.2 and 5.3 - Maximum Allowable shell compression

Maximum longitudinal compressive force at the bottom of the shell in lbs/foot of shell circumference
value as per Fig.E-5 0.00
= 3267.64 lbs/foot of shell circumference
Induced longitudinal compressive stress
f = b / 12t
= 864.56 psi
Where,
t= 0.31 inches
T = (G * H * D**2)/ t**2 = 1802803.1
Since T > 1000000
Maximum allowable compressive stress
Fa = (1E+06 * t)/D
= 5333.40 psi
Fa > f
Hence Safe
LOADING COMPARISON TABLE
Loading Data
Fabricated Weight 65.190 Mt
Operating Weight 4042.702 Mt
Hydrotest Weight 3958.566 Mt
Wind Wind
Shear 44.780 Mt Shear 11.601 Mt
Moment 365.625 Mt-m Moment 64.752 Mt-m
Seismic Loading Data As per 10th Edition Seismic Loading Data As per 11th Edition Seismic Loading Data As per 10th Edd From Civil
Shear 150 Mt Shear 5156612 Mt 84.33 Mt
Moment on
Moment 982.64 Mt-m Bottom (Slab) 45171218.58 Mt-m 355.51 Mt-m
Moment on
Shell (Ring
Wall) 31528083.30 Mt-m
External Roof Rafter Design
Tank diameter = 15 m
Roof Diameter = 15.062 m
Roof slope = 1 in 5 = 5 mm
Roof Height = 1.506 m
Roof Slope Length = 7.680 m
Shell Top Course Thickness = 6 mm
Roof Overlap on to Curb Angle = 25 mm
O.D of Central Horizontal Plate of crown ring (Min 32 mm) = 500 mm
O.D of Central Horizontal Plate to I.D of crown upstand = 341 mm =>100 mm OK
O.D of Conical Crown Ring = 1757 mm
O.D of Conical Crown Ring upstand = 1189 mm
Minimum of Crown Ring Upstand - (Can be either) = 191 mm
Maximum Depth of Rafter Fixing Bracket to suit selected rafter = 161 mm
Thickness of rafter Fixing Bracket = 10 mm
Thickness of Crown Plating = 10 mm
Flange Width of Rafter as per properties of section = 76.2 mm
Space Between Toes of adjacent rafters at crown = 195.719 mm =>100 mm OK
Rafter Overlap on to crown Ring (Usually => 100 mm) = 100 mm =>100 mm OK
Gab Between Rafter End and Crown upstand (Say 190mm) = 190 mm =>190 mm OK
Petal Plate Edge "Overlap" (from centre line of Rafter) = 100 mm
Petal Plate Edge "Underlap" (from centre line of Rafter) = 50 mm
Top of Roof Angle = 0.2 Radians
Roof Angle = ### Degrees
Sin of Roof Angle = 0.1961 Radians
COS of Roof Angle = 0.9806 Radians
Roof Plate steel Type CS or SS = CS
Roof Plate Yield or Proof Stress = 275 N/mm^2
Roof Plate Design Stress, 2/3 X Roof Plate Yield or Proof Stress = ### N/mm^2
Roof Plate Thickness = 5 mm
Corrosion Allowance on Roof Plating = 0 mm
Roof Plate Design Thickness = 5 mm
Weight of Roof Plating = ### KN uncorroded
Weight of Insulation = 0 KN
Weight Due to Insulation = 0 KN
Therefore, minimum number of rafters required = 27.72 No's
No of Beams Provided = 16 No's
Corrosion Allowance off Each face of Rafter = 0 mm
Total Corrosion is therefore = 0 mm
Unit Weight of Beam from Properties = 23.82 Kg/m un corroded
Weight of the Structure Detail above = ### KN
Weight of Crown Ring = ### KN
Superimposed Load (Normally 1.2 KN/m^2) = 1.2 KN/m^2
### KN
Total Load on Roof "Q" = ### KN
Rb
P Θ Rafter Length = 6.884 m
Ra
therefore,
Load per Rafter "Q" = Total Load / No of Beams = ### KN
Vertical Load @ Roof Centre = 1/3 x Q = ### KN
Load Down axis of Rafter = "P" = "Rb/Sin Theta = ### KN
Using Rafter Section : 203 x 76 x 23.86 Kg/m R.S.C

Section Properties :
Depth of the Section = 203.2 mm
Flange Width = 76.2 mm
Flange Thickness = 11.2 mm
Weight of Rafter = 23.82 Kg/m
Cross sectional Area "A" Uncorroded Properties = 30.34 cm^2
Moment of Inertia = 1950 cm^4
Elastic Modulas = 192 cm^3
Radius of Gyration = 8.02 cm
Radio D/T = ###
Length of Rafter = 6.884 m
Slenderness Radio L/R x (Beam restrained by roof plate) = 85.8
Modulas of Elasticity "E" = 207 KN/mm^2
Max Bending Moment "BM" = 0.128 x Load per Rafter "Q" x L = ### KN m
Max Bending Stress "fbc" = BM / Z = ### N/mm^2
Max Compressive Stress "fc" = P/A = ### N/mm^2
Allowable Bending Stress "pbc" (BS 449 Tables 2&3a) = 150 N/mm^2
Allowable Compressive Stress "pc" (BS 449 Tables 17a) = 101 N/mm^2
(fbc/pbc) + (fc/pc) must be = < 1.0 actual Value is = = ### Acceptable
Deflection = (0.01304 x Q x L^3)/EI = ### mm
Allowable deflection = L/200 (BS 5950 : Pt.Table 5) = 34.42 mm
Is actual Deflection < Allowable Deflection = YES, Acceptable
CROWN RING
t R CL
16t
16t
Effective Region of Ring = 16 x 't' or the actual available dimension whichever is the smaller.
Upstand = 160 mm
Inner conical section = 160 mm
Outer conical section = 160 mm
Load on crown Ring "P" = ### KN
Section Modulus Ring "Z" = 174.811 cm^3
C.S.A of Ring "A" = 4937.858 mm^2
Radius of Crown Ring "R" = 594.5 mm
From Roark 5th Edition Table 17-7
Angle Between Rafter = 2 x α = 22.5 Degrees
1/2 Angle Between Rafter = α = 11.25 Degrees
1/Theta = (360 / 2 pi() α) = ### Radians
1/ sin α = ###
1/ tan α = ###
Moment Between Loads "P"= "Mo" = PxR/2(1/SIN α - 1/ α) = ### KN.mm
Compression in Ring "No" = P/2(1/Sin α) = ### KN.mm
Mo / Z = ### N/mm^2
No / A = ### N/mm^2
Total Compressive stress, Mo / Z + No / A = ### N/mm^2
Allowable Stress from earlier is = 183.333 N/mm^2
Is Total compressive stress < Allowable stress = YES, Acceptable
Moment Under Load "P" = "Mi" = PxR/2(1/α - 1/Tan α) = ### KN.mm

Tension in Ring "Ni" = P/2 (1/tan α) = ### KN
Mi / Z = ### N/mm^2
Ni / A = ### N/mm^2
Total Tensile Stress, Mi / Z + Ni / A = ### N/mm^2
Is Total Tensile stress < Allowable stress = YES, Acceptable
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
27) WRC 297 Shell Nozzle Load Checking code software Calculation pages
(36 Sheets)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
21) Allowable External Loads Acceptance Calculation for Shell Nozzles (FW Tank, T-0196a/b)
Ref : API 650, 11 th edition, Add.1, Appendix P.3 - Alternate procedure for the evaluation of External Loads on Tank Shell Openings
Radial Transverse Longitudinal Circular Torsional Longitudinal Shell Nozzle Nozzle 'H' R.F Pad
SL.No Nozzle Nozzle thrust (FR), shear force shear force Moment Moment Moment Un.Corr. Shell Corr. Nozzle Dia. Neck Thk in m. R.F Pad O.D in R.F Pad I.D Nozzle Load Remarks
Mark size (in.) N (VC), N (VL), N (MC), N-M (MT), N-M (ML), N-M ThK (ts) m. ThK (ts) m. (d) m. (tn) m. Considere Thk (tr) m. mm. in mm. Acceptance
d
Tank shell Inside

1 Err:509 Err:509 17800 1000 12870 2100 2600 2850 Err:509 Err:509 Err:509 Err:508 Err:509 Err:509 Err:509 Err:509 Err:509 and outside 10
mm R.F Pad
Considered
2 Err:509 Err:509 2000 2000 2000 4000 4000 4000 Err:509 Err:509 Err:509 Err:508 Err:509 Err:509 Err:509 Err:509 Err:509
Tank shell Inside

3 Err:509 Err:509 9750 1000 13900 1000 1000 10200 Err:509 Err:509 Err:509 Err:508 Err:509 Err:509 Err:509 Err:509 Err:509 and outside 10
mm R.F Pad
Considered
14 A1A 24 12000 12000 12000 24000 24000 24000 0.008 0.0050 0.610 0.0112 1.000 0.0080 1525 613 Nozzle is not safe
Notes:
1) Refer shell Nozzle Load Checking Calculation pages

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
21.10) Shell Nozzle Load Checking Calculation (N2)

Noozle Data : Err:509
Size : Err:509 Inches
Tank Diameter (D): : 11.5 m 37.72 feet
Tank Corroded Shell Thickness @ Location : Err:509 mm

Nozzle Outside Diameter : Err:509 mm
Nozzle Corroded Neck Thickness : Err:508 mm
Nozzle Location From Bottom : Err:509 mm
Reinforcing Pad Thickness : Err:509 mm
Material: : A 516 Gr 70N
Yield Strength: : 260 Mpa 37700 lbf/in2
Tensile Strength: : 485 Mpa 70325 lbf/in2
Design stress (sd): : 173 Mpa 25133 lbf/in2
Design Temperature : : 82 ° C
Calculate the Value of t,u,d/tn,B,h & z
Thickness of tank shell at location of nozzle(t) = ts+tr = Err:509 m
Geometric parameter (u) = (d/D)x(D/t)0.5 = Err:509
Ratio of (d/tn) = Err:509 = Err:509 Next value
Distance of nozzle removal from any other gross

structural stress continuity (B) = 2x(Dxt)0.5 = Err:509 m
Height ration (h) = L/B = Err:509
Stress reduction factor (z) = 0.760 (Fig-P11)
Ratio of (t/tn) = Err:508 ≈ 5.0
Stress Factors:
d/tn t/tn Description Value Fiqure Equa.No
Err:509 5.00 Radial thurst,fr Err:509 P-8C 23
Err:509 5.00 Radial thurst, fθ Err:509 P-8G 42
Err:509 5.00 Circum.Moment, fr Err:509 P-9C 61
Err:509 5.00 Circum.Moment, fθ Err:509 P-9G 80
Err:509 5.00 Longi. Moment, fr Err:509 P-10C 99
Err:509 5.00 Longi. Moment, fθ Err:509 P-10G 118

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
d/tn t/tn Description Value Fiqure Fiqure
Err:509 5.00 Radial thurst,fr Err:509 P-8D 28
Err:509 5.00 Radial thurst, fθ Err:509 P-8H 47
Err:509 5.00 Circum.Moment, fr Err:509 P-9D 66
Err:509 5.00 Circum.Moment, fθ Err:509 P-9H 85
Err:509 5.00 Longi. Moment, fr Err:509 P-10D 104
Err:509 5.00 Longi. Moment, fθ Err:509 P-10H 123
Stress Factors: By Interpolation from above table's
d/tn t/tn Load Stress Factor

Err:509 5.00 FR fr Err:509
Err:509 5.00 FR fθ Err:509
Err:509 5.00 Mc fr Err:509

Err:509 5.00 Mc fθ Err:509
Err:509 5.00 ML fr Err:509
Err:509 5.00 ML fθ Err:509
Stresses Calculation
Load Factor Considered

Radial thrust (FR) = 17800 N 4002 lbs
Transverse shear force (VC) = 1000 N 225 lbs
Longitudinal shear force (VL) = 12870 N 2892 lbs
Moment Factor Considered

Circular Moment (MC) = 2100 Nm 18529 in-lbs
Torsional Moment (MT) = 2600 Nm 23214 in-lbs
Longitudinal Moment (ML) = 2850 Nm 25221 in-lbs
Stress due to FR σr = (FR/t2)xfr = Err:509 Mpa

σθ = (FR/t2)xfθ = Err:509 Mpa
Stress due to MC σr = (MC/dxt2)xfr = Err:509 Mpa
σθ = (MC/dxt2)xfθ = Err:509 Mpa
Stress due to ML σr = (ML/dxt2)xfr = Err:509 Mpa
σθ = (ML/dxt2)xfθ = Err:509 Mpa
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Shear Stress τMT = 2x(MT)/(Пxd2t) = Err:509 Mpa

τVC = 2x(VC)/(Пxdxt) = Err:509 Mpa
τVL = 2x(VL)/(Пxdxt) = Err:509 Mpa
τtotal = τMT+τVC+τVL = Err:509 Mpa
Maximum Stress (Smax) = 0.5zx[(σ +σ )±{(σ -σ )2+4τ2}0.5]
r θ r θ
Combine the Stress values from FR and MC
σr = Err:509 Mpa
σθ = Err:509 Mpa
Combine the Stress values from FR and ML
σr = Err:509 Mpa
σθ = Err:509 Mpa
The maximum Stress is a combination of the radial thrust and the longitudinal moment
Smax = Err:509 Mpa
Allowable Stress (Sall) = 1.0 x Sd (Mechanical load)
= 1.5 x Sd (Thermal load)

Sall = 173.33 Mpa
Err:509
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02



Stress Factors:
Err:509 5.00 Radial thurst,fr Err:509 P-8a 14
Err:509 5.00 Radial thurst, fθ Err:509 P-8e 33
Err:509 5.00 Circum.Moment, fr Err:509 P-9a 52
Err:509 5.00 Circum.Moment, fθ Err:509 P-9e 71
Err:509 5.00 Longi. Moment, fr Err:509 P-10a 90
Err:509 5.00 Longi. Moment, fθ Err:509 P-10e 109

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Err:509 5.00 Radial thurst,fr Err:509 P-8b 18
Err:509 5.00 Radial thurst, fθ Err:509 P-8f 37
Err:509 5.00 Circum.Moment, fr Err:509 P-9b 56
Err:509 5.00 Circum.Moment, fθ Err:509 P-9f 75
Err:509 5.00 Longi. Moment, fr Err:509 P-10b 94
Err:509 5.00 Longi. Moment, fθ Err:509 P-10f 113

Err:509 5.00 FR fr Err:509
Err:509 5.00 FR fθ Err:509
Err:509 5.00 Mc fr Err:509

Err:509 5.00 Mc fθ Err:509
Err:509 5.00 ML fr Err:509
Err:509 5.00 ML fθ Err:509



Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

r θ r θ
σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02


Reinforcing Pad Thickness : Err:509 mm double side 14mm RF Pad Considered


Stress Factors:

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Err:509 5.00 Radial thurst,fr Err:509 P-8c 23
Err:509 5.00 Radial thurst, fθ Err:509 P-8g 42
Err:509 5.00 Circum.Moment, fr Err:509 P-9c 61
Err:509 5.00 Circum.Moment, fθ Err:509 P-9g 80
Err:509 5.00 Longi. Moment, fr Err:509 P-10c 99
Err:509 5.00 Longi. Moment, fθ Err:509 P-10g 118

Err:509 5.00 FR fr Err:509
Err:509 5.00 FR fθ Err:509
Err:509 5.00 Mc fr Err:509

Err:509 5.00 Mc fθ Err:509
Err:509 5.00 ML fr Err:509
Err:509 5.00 ML fθ Err:509



Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

r θ r θ
σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02


Stress Factors:

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Err:509 5.00 FR fr Err:509
Err:509 5.00 FR fθ Err:509
Err:509 5.00 Mc fr Err:509

Err:509 5.00 Mc fθ Err:509
Err:509 5.00 ML fr Err:509
Err:509 5.00 ML fθ Err:509



Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

r θ r θ
σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02


Stress Factors:

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Err:509 5.00 FR fr Err:509
Err:509 5.00 FR fθ Err:509
Err:509 5.00 Mc fr Err:509

Err:509 5.00 Mc fθ Err:509
Err:509 5.00 ML fr Err:509
Err:509 5.00 ML fθ Err:509



Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

r θ r θ
σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
21.15) Shell Nozzle Load Checking Calculation (K1)



Stress Factors:
Err:509 10.00 Radial thurst,fr 0.0
Err:509 10.00 Radial thurst, fθ 0.0
Err:509 10.00 Circum.Moment, fr 0.0
Err:509 10.00 Circum.Moment, fθ 0.0
Err:509 10.00 Longi. Moment, fr 0.0
Err:509 10.00 Longi. Moment, fθ 0.0

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Err:509 10.00 Radial thurst,fr Err:509 P-8B 19
Err:509 10.00 Radial thurst, fθ Err:509 P-8F 38
Err:509 10.00 Circum.Moment, fr Err:509 P-9B 57
Err:509 10.00 Circum.Moment, fθ Err:509 P-9F 76
Err:509 10.00 Longi. Moment, fr Err:509 P-10B 95
Err:509 10.00 Longi. Moment, fθ Err:509 P-10F 114

Err:509 10.00 FR fr Err:509
Err:509 10.00 FR fθ Err:509
Err:509 10.00 Mc fr Err:509

Err:509 10.00 Mc fθ Err:509
Err:509 10.00 ML fr Err:509
Err:509 10.00 ML fθ Err:509



Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

r θ r θ
σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02


Stress Factors:

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Err:509 10.00 FR fr Err:509
Err:509 10.00 FR fθ Err:509
Err:509 10.00 Mc fr Err:509

Err:509 10.00 Mc fθ Err:509
Err:509 10.00 ML fr Err:509
Err:509 10.00 ML fθ Err:509



Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

r θ r θ
σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02


Stress Factors:

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Err:509 10.00 FR fr Err:509
Err:509 10.00 FR fθ Err:509
Err:509 10.00 Mc fr Err:509

Err:509 10.00 Mc fθ Err:509
Err:509 10.00 ML fr Err:509
Err:509 10.00 ML fθ Err:509



Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

r θ r θ
σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02


Stress Factors:

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Err:509 10.00 FR fr Err:509
Err:509 10.00 FR fθ Err:509
Err:509 10.00 Mc fr Err:509

Err:509 10.00 Mc fθ Err:509
Err:509 10.00 ML fr Err:509
Err:509 10.00 ML fθ Err:509



Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

r θ r θ
σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02


Stress Factors:

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Err:509 10.00 FR fr Err:509
Err:509 10.00 FR fθ Err:509
Err:509 10.00 Mc fr Err:509

Err:509 10.00 Mc fθ Err:509
Err:509 10.00 ML fr Err:509
Err:509 10.00 ML fθ Err:509



Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

r θ r θ
σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02


Stress Factors:

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Err:509 10.00 FR fr Err:509
Err:509 10.00 FR fθ Err:509
Err:509 10.00 Mc fr Err:509

Err:509 10.00 Mc fθ Err:509
Err:509 10.00 ML fr Err:509
Err:509 10.00 ML fθ Err:509



Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

r θ r θ
σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02


Stress Factors:

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Err:509 10.00 FR fr Err:509
Err:509 10.00 FR fθ Err:509
Err:509 10.00 Mc fr Err:509

Err:509 10.00 Mc fθ Err:509
Err:509 10.00 ML fr Err:509
Err:509 10.00 ML fθ Err:509



Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

r θ r θ
σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02


Stress Factors:

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Err:509 10.00 FR fr Err:509
Err:509 10.00 FR fθ Err:509
Err:509 10.00 Mc fr Err:509

Err:509 10.00 Mc fθ Err:509
Err:509 10.00 ML fr Err:509
Err:509 10.00 ML fθ Err:509



Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

r θ r θ
σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509
Allowable Nozzle Loads Req From Client Calculated
Nozzle Force Moment Force Moment
Size DN (NB) N NM N NM Remarks
50 2 1000 2000 1000 2000
80 3 1600 3200 1600 3200
100 4 2000 4000 2000 4000
150 6 3000 6000 3000 6000
200 8 4000 8000 4000 8000
250 10 5000 10000 5000 10000
300 12 6000 12000 6000 12000
350 14 7000 14000 7000 14000
400 16 8000 16000 8000 16000 For Top Shell Nozzle
450 18 9000 18000 9000 18000 For Top Shell Nozzle
500 20 10000 20000 10000 20000
550 22 11000 22000 11000 22000
600 24 12000 24000 12000 24000
750 30 15000 30000 15000 30000
900 36 18000 36000 18000 36000
1200 48 24000 48000 24000 48000
1000 2000
2240 4480
3600 7200
3000 6000
4000 8000
5000 10000
6000 12000
7000 14000
12000 24000
13500 27000
15000 30000
11000 22000
12000 24000
15000 30000
18000 36000
24000 48000
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
T. Vent Sizing Calculations (For open vent)

(As per API 2000)
Tank diameter ( D ) = 11.5 m
Tank height ( H ) = 9.012 m
Tank Capacity ( Nominal ) = 936 cu.m.
Pumping out rate ( Re ) = 467 cu.m./hr
Pumping in rate ( Rf ) = 467 cu.m./hr
Preferred Open Vent Size = 12 inch NB vent
Flash Point = Greater than 37.8 oC considered for calculation
Normal Condition
Check for venting capacity: (for open vent)
V = 'C x A x sqrt( 2 x g x [P/r]) x 3600
Where,
V = Required Venting Capacity = 33221 m^3./hr
C = discharge coefficient = 0.8
A = sectional area of vent 0.073 sq.m.
g = Acceleration due to gravity = 9.8 m/sec^2
P = Vent setting pressure = Minimum Required Thk of Roof Plate X Density
203.2 x 7.85 = = 1595.12 mm of wc
r = specific weight of air, in kg/cu.m. = 1.251 kg/cu.m.

Liquid Movement Out as per Table 1B(Normal Venting Requirement) = 0.94
Liquid Movement In as per Table 1B(Normal Venting Requirement) = 1.01
Required inbreathing capacity Vc in cu.m./hr. of free air at normal condition

the requirement for venting capacity for max liquid movement out of a tank should be equivalent to
Vc = Liquid movement out x Inbreathing = 438.98 m^3./hr As per API 2000
Thermal venting capacity (Table 2B) = 336.0 m^3./hr Interpolation from
Table 2.b
Total Required Inbreathing Required = 774.9 m^3./hr 6000 893
7000 1003
Required outbreathing capacity Vo in cu.m./hr. of free air at normal condition
Vo = Liquid movement IN x Out breathing = 471.67 m^3./hr As per API 2000

Thermal venting capacity (table 2B) = 336.0 m^3./hr Interpolation from
Table 2.b
Total Required Outbreathing Required = 807.6 m^3./hr 6000 893
7000 1003
Venting Nozzle Considered Size is safe
Extra Margin Available 98 %
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : A1A
Size : 24 Inches
Tank Corroded Shell Thickness @ Location : 5 mm
Nozzle Outside Diameter : 609.6 mm
Nozzle Corroded Neck Thickness : 11.2 mm
Nozzle Location From Bottom : 1000 mm
Reinforcing Pad Thickness : 8 mm

Thickness of tank shell at location of nozzle(t) = ts+tr = 0.013 m
0.5
Geometric parameter (u) = (d/D)x(D/t) = 1.577
Ratio of (d/tn) = 54.429 = 100 Next value
Distance of nozzle removal from any other gross = = 0.773 m

structural stress continuity (B) 2x(Dxt)0.5
Height ration (h) = L/B = 1.293
Ratio of (t/tn) = 1.16 ≈ 5.0
Stress Factors:
50 5.00 Radial thurst,fr 0.2 P-8C 23
50 5.00 Radial thurst, fθ 0.7 P-8G 42
50 5.00 Circum.Moment, fr 0.5 P-9C 61
50 5.00 Circum.Moment, fθ 1.7 P-9G 80
50 5.00 Longi. Moment, fr 0.4 P-10C 99
50 5.00 Longi. Moment, fθ 1.3 P-10G 118
100 5.00 Radial thurst,fr 0.2 P-8D 28
100 5.00 Radial thurst, fθ 0.7 P-8H 47
100 5.00 Circum.Moment, fr 0.5 P-9D 66
100 5.00 Circum.Moment, fθ 1.8 P-9H 85
100 5.00 Longi. Moment, fr 0.4 P-10D 104
100 5.00 Longi. Moment, fθ 1.4 P-10H 123

54.429 5.00 FR fr 0.17
54.429 5.00 FR fθ 0.66
54.429 5.00 Mc fr 0.53
54.429 5.00 Mc fθ 1.70
54.429 5.00 ML fr 0.39
File: NIM-48-101983-MS-1206-00001-0000-Rev 2 Page 250 of 48

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
54.429 5.00 ML fθ 1.33

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Stress due to FR σr = (FR/t2)xfr = 11.7 Mpa

σθ = (FR/t2)xfθ = 46.9 Mpa
Stress due to MC σr = (MC/dxt2)xfr = 124 Mpa

σθ = (MC/dxt2)xfθ = 395.5 Mpa
Stress due to ML σr = (ML/dxt2)xfr = 90.1 Mpa

σθ = (ML/dxt2)xfθ = 310.2 Mpa
Shear Stress τMT = 2x(MT)/(Пxd2t) = 3.16 Mpa

τVC = 2x(VC)/(Пxdxt) = 0.96 Mpa
τVL = 2x(VL)/(Пxdxt) = 0.96 Mpa
τtotal = τMT+τVC+τVL = 5.09 Mpa
Maximum Stress (Smax) = 0.5zx[(σr+σθ)±{(σr-σθ)2+4τ2}0.5]

σr = 135.9 Mpa
σθ = 442.32 Mpa
σr = 101.84 Mpa
σθ = 357.05 Mpa
Smax = 242.9 Mpa

Sall = 173.33 Mpa
Nozzle is not safe
Nozzle is not safe

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Plan view of roof truss

(Only two truss showned ) Secondary Rafter P2'
Area-C Purlin S' BRACING
Angle Tie
Main Rafter
Angle q P1'
p'
CENTRE LINE O CENTRE LINE
O T1 T2
p
Area-F 0.685 P1
Area-D Area-E
4.273 P2 S Area-B
5.640
5.75
Area-A
Doc.No: MAF-00-101983-ZV-G01-00001-0000-XX
Rev.No: 00

1) Dead load
a) Roof plate Weight = 680 N/m^2 69.320 kg/sq.m.
b) Roof structure weight = 403 N/m^2 41.115 kg/sq.m.
= Roof Plate Weight x 0.15 % = 102 N/m^2 10.398 kg/sq.m.
2) Live load = 1200 N/m^2 122.365 kg/sq.m.
3) Vacuum x 0.4 (as per API 650,Appendix R) = 240 N/m^2 24.473 kg/sq.m.
4) Wind Load = 2543 N/m^2 259.317 kg/sq.m.
Total = 5168 N/m^2 526.988 kg/sq.m.

Live load = 1.200 Kpa Reference from API 650
Design Vacuum = 0.600 Kpa
Wind Load from calculation = 2.543 Kpa
Diameter of the tank = 11.500 m

Roof structural Corrosion Allowance = 3.000 mm
Note :-
Ring Radius 1 = 0.685 m
Ring Radius 2 4.357 m
.
Total = 48 Nos
Number of Rafters Provide > Minimum number of rafters required OK
Area OSS’ = (pi/4 x r^2)/No of Sectors = ((PI()/4)*132.25)/16 = 6.492 sq.m.

Where , r = tank radius, in metres = 11.5 / 2 = 5.750 m
In Between Rafter angle, q = 360 / 16 = 22.5 degrees
No. of purlins = = 1 No's.
Length in m Qty Unit Wt Total Wt in KGS
IN Kgs Uncorr Corroded
OT1 = 4.273
PIPI' (Purlin Length) = 1.700 16 14.774 401.861 341.581
OT2 = 5.640
P2P2' (Angle Tie Length) = 2.244 16 26.701 958.483 814.711
P1P2' (Angle Tie Length) = 2.399 16 26.701 1024.844 871.118
SS' (Arclength) = 2.258
Effective length OP1 = 4.357
Effective length OP2 = 5.750 16 65.583 6033.633 5128.588
Plan length of Rafter is found to be = 1.477
Slope Length of Rafter = 1.506 32 32.522 1567.319 1332.221
### ### Kgs
α = 3.75 Degree
OT1' = tan (Θ) x OT1 = 0.563 m
Cone area OP1T1 - OP1T1' = 0.614 m^2
Doc.No: MAF-00-101983-ZV-G01-00001-0000-XX
Rev.No: 00
Therefore, Area A = 0.9357 m^2

Doc.No: MAF-00-101983-ZV-G01-00001-0000-XX
Rev.No: 00

α = 7.5 Degree
Therefore, Area B = 0.9619 m^2
Area Calculation F
Area F = 0.180 m^2 0.672
0.672
0.685 m, R
O
0.267 m
0.013 m
Area Calculation D 1.344 m Area F
Area D = 0.963 m^2
0.262 0.633 3.672

0.685
3.615 3.039
Area D
2.930
16.180
3.050
Area Calculation C & E 0.850

Area C = 0.261 m^2
Area E = 0.984 m^2
###
3.050 1.808 0.276

0.287
Area C 81.32
0.850
1.162 73.820
8.680 0.563
16.180 Area E
2.930
Doc.No: MAF-00-101983-ZV-G01-00001-0000-XX
Rev.No: 00

Area-A = 1 X 0.936 M^2 = 0.936 M^2
Area-B = 2 X 0.962 M^2 = 1.924 M^2
Area-C = 2 X 0.261 M^2 = 0.521 M^2
Area-D = 1 X 0.963 M^2 = 0.963 M^2
Area-E = 2 X 0.984 M^2 = 1.969 M^2
Area-F = 1 X 0.180 M^2 = 0.180 M^2
W = Load on secondary.Rafter = Area B x total load = 0.962 * 5168.009 = 4971.16 N

Ra = Rb = 1/2 x load on rafter 4971.164 * 0.5 = 2485.58 N
Load per unit length (Wl) = W / L 4971.164 / 1.506 = 3300.890 N/m
M =(WxL)/8 7486.608 / 8 = 935.83 Nm

Doc.No: MAF-00-101983-ZV-G01-00001-0000-XX
Rev.No: 00
Provide : RSC 229 x 89 x 33

Properties : From Structural Table
Nominal Condition Corroded Condition (I.e 85% of actual value considered)
Zxx = 296 cm^3 Zxx = 251.6 cm^3
Ixx = 3383 cm^4 Ixx = 2875.55 cm^4
Axx = 41 cm^2 Axx = 35.215 cm^2
ryy = 9.010 cm 0.0901 m

D = Overall depth of the beam = 228.600 mm L/r D/T
Ratios: = 75 163 157
T/t = 1.5465 16.715 209.628 203.628
D/T = 17.1880 80 159 153
L/ry = 16.7148
d/t = 23.4884
Induced bending stress (Mb/Z) = ### = 4 N/mm^2
251600
Allowable Bending Stress extra considered margin in percentage = = 5465 %

d = 5 WL^4 = 0.0000 m 0.039 mm
384 EI

E = Modulus of Elasticity = 28800000 Psi = 2E+11 N/m^2
325
Hence section is adequate

P P
P1 P1'
Rc 0.570 0.560 0.570 Rd

X
Load on purlin 'P' = "Ra" (on secondary rafter reaction) + (0.5 x Area E x Total Load) = 5029.424 N

Zxx = 76 cm^3 Zxx = 64.6 cm^3
Ixx = 482 cm^4 Ixx = 409.7 cm^4
Doc.No: MAF-00-101983-ZV-G01-00001-0000-XX
Rev.No: 00
Axx = 19 cm^2 Axx = 15.998 cm^2

ryy = 5.040 cm 0.0504 m
Ratios: = 30 180 180
T/t = 1.4375 33.730 180.000 180.000
D/T = 13.8043 40 180 180
L/ry = 33.7302
d/t = 16.9688
64600
Allowable Bending Stress extra considered margin in percentage = = 306 %

C
P2
P1 Q2
Q1
1.393 m 3.672 M 0.685 M

5.065 M
Re 5.750 M
Θ = 11.31 Degree
Load 'P1'= ( 2 x P )+( Area C x Total Load ) = 12752.485 N

Load 'P2' = ( Area F x Total Load ) = 927.992 N
Q1 = Area A x Total Load = 4835.872 N
Q2 = Area D x Total Load = 4974.518 N
Total Load = 23490.866 N
Taking Moment about Re: Rf = 8271.701 N

Re = 15219.166 N
NOTE : The compressive stress transmitted to the shell by this load be minimised by mounding the rafter fixing bracet on to a doubler plate
welded to the shell.
compressive force 'C' in the rafter is found as = Rf / sin Θ = 42177.563 N
Combined stress = ( P1 / Zxx ) + (((T / t) x Com.Force) / Cross.sec area of Flange) = 29.370 N/mm^2

Doc.No: MAF-00-101983-ZV-G01-00001-0000-XX
Rev.No: 00

Zxx = 990 cm^3 Zxx = 842 cm^3
Ixx = 21373 cm^4 Ixx = 18167 cm^4
Axx = 84 cm^2 Axx = 71 cm^2
ryy = 16.000 cm 0.16 m

Ratios: = 65 164 163
T/t = 1.377 32.283 196.717 202.260
D/T = 25.702 70 159 157
L/ry = 32.283
d/t = 32.639
841500
Allowable Bending Stress extra available margin in percentage = = 832 %

L/ry Pc
0
60 135
70 123
The actual bending stress ; fbc = M / Z = 21.192 N / mm^2
The actual compressive stress ; fc = C / c.s.a = 5.939 N / mm^2
As per BS 449 States that (fbc / pbc) + (fc / pc) = 0.143

BS 449 States that (fbc / pbc) + (fc / pc) < 1 Hence Safe

Provide : L120 x 120 x 15THK
Properties:
B1 = (Compres force 'c') / ( 2*(Sin Θ/2)) = 108098 N
Tensile stress in the Bracing (Required) = Load / Area = 31.780 N/m^2


Area extra considered margin in percentage = = 466 %

125
H 40.949
Doc.No: MAF-00-101983-ZV-G01-00001-0000-XX
Rev.No: 00
Yyy
H H 12 12 cl
A
96.051
H H
240 12 264
H B
H
H
12 Radius 685 cl
Where,
Angle between rafters alpha (q) = 22.5 Degree

d=alpha / 2 ( Angle between rafters ) = 11.25 Degree
1/d = 5.09 Radians
1 / SIN ( d ) = 5.13
1 / TAN ( d ) = 5.03

Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3)
A 125 12 1312.5 62.5 82031 5126953 1953125
B 12 240 2520 131 330120 43245720 34560
C 125 12 1312.5 62.5 82031 5126953 1953125
5145 256 494183 53499626 3940810
Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3) :-
Where, A = A1 + A2 + A3
Cyy = M/A = 494182.5 = 96.051 mm
5145
Mo = (H x ( R / 2 ) x (1 / SIN(d) - ( 1/d))) = 465651 N-mm
No = (H/2) x (1/sin (d)) = 105998 N
Mo / Z = 4.484 N/mm^2
No / A = 20.602 N/mm^2
extra considered margin in percentage = = 560 %
Mi = (H x R / 2 ) x ((1 / d) - ( 1/tan(d))) = 929508 N-mm
Tension in Ring is
Ni' = (H/2) x (1/ tan (d)) = 103962 N
Doc.No: MAF-00-101983-ZV-G01-00001-0000-XX
Rev.No: 00
Mi / Z = 8.952 N/mm^2
Ni / A = 20.206 N/mm^2
extra considered margin in percentage = = 468 %
U. Design of Roof Structure
The tank roof is supported by radial trusses and rafters. They are supported by gussests welded or bolted to top shell ring and are
connected to thrust rings at the centre of the tank. The top chords of trusses are connected to compression rings and bottom
chords to tension rings. Angle bracings are provided at the centre for truss stability.
Eccentricities caused by radial misalignment of truss chord members generate torque tending to rotate the rings.
Inter connection of the top chord and the bottom chord centre rings with bracings provides rotational stability.
Thus torque induced by the top chord compression forces is counteracted with torque generated by bottom chord tension forces.
The truss is a framed structure in which straight members are so arranged that external loads applied at the joints of truss will
cause only direct forces in the members. The bending action in the roof truss is provided by elongation & shortening of the members
of the truss. Members meeting at a joint have their centroidal axes intersecting at one point to avoid eccentricity effect.
The trusses are not fixed to the shell (viz. a fixed beam)but are provided with end supports (viz. a simply supported beam) neccessary
to transmit maximum end reactions. A bolted sliding plate arrangement is provided to allow horizontal movement at the support due to
expansion & contraction of the truss members under a change of temperature. A slotted connection is also provided between the
tension member - shell gusset plate.
Due to the abovementioned end support arrangement there will be no horizontal end reactions at the shell & the forces from the
compression members are transmitted by the diagonal bracing to the tension members. However, we have considered the horizontal
static frictional resistance between the two sliding plates. This will be the limiting horizontal force component, beyond which sliding will
tend to begin.
As per clause 3.10.2.1 the roof supporting structure shall be designed to support dead load plus a uniform live load of not less than 25
pounds per square foot of projected area.
1. Dead load
a) Roof plate Weight 680 N/sq.M. 69 kg/sq.m.
b) Roof structure = Roof plate Weight X 1.3 % 884 N/sq.M. 90 kg/sq.m.
= Roof Plate Weight x 0.15 % = 102 N/sq.M. 10 kg/sq.m.
2. Live load 1200 N/sq.M. 1.20 kg/sq.m.
3. Vacuum x 0.4 (as per API 650,Appendix R) 240 N/sq.M. 0.60 kg/sq.m.
4) Wind Load 2543 N/sq.M. 259 kg/sq.m.
Total = 5649 N/sq.M. 431 kg/sq.m.
say 431 kg/sq.m.
Where,
Roof plate thickness = 8 mm
Live load = 1.200 Kpa
Design Vacumn = 0.600 Kpa
Wind Load from calculation = 2.543 Kpa
The maximum spacing of roof rafters at the periphery of tank = 1.915 m
Therefore, maximum number of rafters required = 18.866 No's.
Provide 10 Nos. main rafters = Nm

Provide 20 Nos. secondary rafters = Ns
Provide 10 Nos. tertiary rafters = Nt
Total 40 No's
U.1 Plan view of roof truss
tertiary rafter S
P4
P3
secondary rafter P2
centre drum
main rafter P1
P
P'
P1'
1.878 P2'
P3'
P4'
1.291 S'
1.291
1.291
1.291
Area OSS’ = (pi x r x r)/Nm = ### sq.m.
Where,
r = tank radius, in metres
truss angle = q = 36 degrees
no. of purlins = 3 nos.
OP1 = 1.878 m
P1P1' = 1.161 m
P1P2 = 1.291 m = P2P3 = P3P4 = P4S
P2P2' = 1.958 m
P3P3' = 2.756 m
P4P4' = 3.554 m
SS' = 1.806 m

Area OP1P1' = 1.037 sq.m.
Effective length P1P2 = 1.227 m
Area P1P1’P2’P2 = 1.914 sq.m.
Area P2P2’P3’P3 = 2.893 sq.m.
Area P3P3’P4’P4 = 3.872 sq.m.
Area P4P4’SS' = 2.851 sq.m.

Area of OP6P6’ = 7.536 sq.m.
Area of OSS’ = 10.387 sq.m.
Load on purlin P1P1' = 636 kgs
Load on shell = 614 kgs

Load on central drum = 223 kgs
U.2 Design of Truss :
The load on the main truss is considered to act as concentrated loads (in proportion to the area
supported) at various nodes as shown in fig. below :
Elevation of roof truss
### kgs
636 kgs
1036 kgs L
1458 kgs J
1449 kgs H
614 kgs F
E
C
A q1 2.75 m
1.2 Tank Centreline
q2 q3 q4 q5 q6
X B D G I K M
1.291 1.291 1.291 1.291 1.291 1.291 1.291
Roof slope 1 is to 5
AB,AC,BC,BD....... are the forces of the corresponding members, in legs and q1, q2, q3, q4, q5, q6 ,q7
are the angles as shown in fig.
q1 = 11.310 deg. AX = 1.200 m AC = 1.316 m
q2 = 42.916 deg. CB = 1.458 m CE = 1.316 m
q3 = 48.487 deg. ED = 1.716 m EF = 1.316 m
q4 = 53.057 deg. FG = 1.974 m FH = 1.316 m
q5 = 56.828 deg. HI = 2.233 m HJ = 1.316 m
q6 = 59.967 deg. JK = 2.491 m JL = 1.316 m
LM = 2.749 m LN = 1.762 m
NP = 2.863 m
PO = 0.588 m
BX = 1.291 m AB = 1.762 m
BD = 1.291 m CD = 1.947 m
DG = 1.291 m EG = 2.147 m
GI = 1.291 m GH = 2.667 m
IK = 1.291 m IJ = 2.877 m
KM = 1.291 m KL = #DIV/0! m
MO = 1.291 m MN = #DIV/0! m
U.3 Procedure: (Analytical Method)
ASSUMPTIONS :
Direction of Arrows
Up = +ve Right = + ve
Down = -ve Left = - ve
@H = Algebric sum of all horizontal forces acting at any point is equal to zero.
@V = Algebric sum of all vertical forces is equal to zero.
Step 1 :
Reaction at node A, Ra = ### kgs
Step 2 :
Joint - A, Fa = ### kgs
Frictional force in horizontal direction , f = mN = ### kgs
m = 0.8
N = ###
C
q1 = 11.310 A q1
q2 = 42.916 ###
Sigma(V) = 0 Ra
-AC sin q1 - AB sin q2 - Fa + Ra = 0 ..........(1)
q2
X B
Sigma(H) = 0
-AC cos q1 + AB cos q2 - ### = 0 ..........(2)
Solving equations (1) & (2) we get

### AC + ### AB = ###
### AC + ### AB = ###
### AC + ### AB = ###

### AC + ### AB = ###
0 AC + ### AB = ###
AB = 6669.11 kgs Tension
AC = 1328.95 kgs Compression
Step 3 :
Joint - B,
q2 = 42.916 deg
C
Sigma(V) = 0 A q1
-BC + AB sin q2 = 0 ..........(3)
Sigma(H) = 0
BD - AB cos q2 = 0 ..........(4)
q2 q3
Solving equations (3) & (4) we get X B D
-1 BC + ### AB = 0
1 BD + ### AB = 0
BC = 4541.18 kgs Compression

BD = 4884.13 kgs Tension
Step 4 :
Joint C, Fc = ### kgs Fc
q1 = ### E
q3 = ### C
A q1
Sigma(V) = 0
-CE sin q1 - CD sin q3 + AC sin q1 - Fc + BC = 0 ..........(5)
Sigma(H) = 0
-CE cos q1 + CD cos q3 + AC cos q1 = 0 ..........(6) q2 q3
X B D

### CE + ### CD = ###
### CE + ### CD = ###
### CE + ### CD = ###

### CE + ### CD = ###
0 CE + ### CD = ###
CD = 3508.68 kgs Tension

CE = 3700.51 kgs Compression
Step 5 :
Joint D
q3 = 48.49 deg
E
Sigma(V) = 0 C
q3 = ### deg.
-DE + DC sin q3 = 0..........(7)
Sigma(H) = 0
DG - BD - CD cos q3 = 0..........(8) q3 q4
B D G
DE = 2627.32 kgs Compression
DG = 7209.64 kgs Tension
Step 6 :
Joint E, Fe = ### kgs
Fe
Sigma(V) = 0
CE sin q1 - Fe + DE - EF sin q1 - EG sin q4 = 0..........(9) F
E
Sigma(H) = 0 C q1
CE cos q1 - EF cos q1 + EG cos q4 = 0..........(10)

### EF + ### EG = ### 90-q4
### EF + ### EG = ### q3 q4
B D G
### EF + ### EG = ###
### EF + ### EG = ###
0 EF + ### EG = ###
EG = 1271.92 kgs Tension

EF = 4480.11 kgs Compression
Ff
Step 7 :
Joint F Ff = ### kgs H
F
From figure it is observed that E q1
EF = FH = 4480.11 kgs Compression

FG = 1035.94 kgs Compression
q4 q5
D G I
Step 8 :
Joint G, Fg = ### kgs
Sigma(V) = 0 H
EG sin q4 - FG - GH sin q5 = 0..........(15) F
E
Sigma(H) = 0
-EG cos (q4) - DG - GH cos q5 + GI = 0..........(16)

GH = -23.16 kgs Compression q4 q5
GI = 7961.42 kgs Tension D G I
Step 9 :
Joint H, Fh = ### kgs Fh
Sigma(V) = 0 J
FH sin q1 - Fh - HJ sin q1 + HI + GH sin q5 = 0 ..........(17) H
F
Sigma(H) = 0
FH cos q1 - HJ cos q1 + GH cos q5 = 0 ..........(18)

HJ = 4467.18 kgs Compression q5 q6
HI = 652.71 kgs Compression G I K
Step 10 :
Joint I
q6 = 59.967 deg J
H
Sigma(V) = 0 F
-HI + IJ sin q6 = 0 ..........(19)
Sigma(H) = 0
-GI + IK + IJ cos q6 = 0 ..........(20)
q5 q6
Solving equations (17) & (18) we get G I K
IJ = 753.93 kgs Tension
IK = 7584.09 kgs Tension
Step 11 :
Joint J, Fj = ### kgs Fj
q6 = 59.967
L
Sigma(V) = 0 J
HJ sin q1 - Fj - JL sin q1 + JK - IJ sin q6 = 0....(21) H
Sigma(H) = 0
HJ cos q1 - JL cos q1 - IJ cos q6 = 0..........(22)
Solving equations (21) & (22) we get q6 q7

JL = 4082.37 kgs Compression I K M
JK = 800.62 kgs Compression
Step 12 :
Joint K L
q7 = 0.000 J
Sigma(V) = 0
-JK + KL sin q7 = 0..........(23)
Sigma(H) = 0
-IK + KM + KL cos q7 = 0..........(24) q6 q7
I K M
KL = #DIV/0! kgs Tension
KM = #DIV/0! kgs Tension
Fl
Step 13 :
Joint L Fl = 223 N
q1 = 11.310 L
q7 = 0.000 J
Sigma(V) = 0 q1
JL sin q1 - NL sin q1 -LK SINq7 - ML -Fl = 0..........(25) K M
Sigma(H) = 0 q7
JL cos q1-NL cosq1-LK cos q7 = 0..........(26)
Solving equations (23) & (24) we get =0
#DIV/0! -NL 0.1961 -ML -223 = 0
4082 -NL 0.981 #DIV/0! = 0
NL = #DIV/0! Compression
ML = #DIV/0! Compression
Step 14 :
Joint M N
q8 = 0.000 L
Sigma(V) = 0
-LM + MN sin q8 = 0..........(27)
Sigma(H) = 0
-MK + MO + MN cos q8 = 0..........(28)
Solving equations (27) & (28) we get q8
MN = #DIV/0! Tension K M O
MO = #DIV/0! Tension
U.4 Design of connection of main truss with top ring
Maximum force in the main rafter = #DIV/0! kgs

Allowable shear stress of the bolt
for A 307 cm B material (assumed) = 900 kg/cu.cm.
Area of the bolt required = #DIV/0! cu.cm.
Provide 12 nos. M 36 bolts
Area provided = 97.72 cu.cm.
U.5 Forces in Truss members :
Minimum yield strength of material - IS 2062 Gr.B = 250 Mpa = 2550 kg/cu.cm.
Compression Member * **
Allowable
Member Force Kg Member size R L (Meter) L/R stress AR Cm2 AP Cm2 Remarks
Kg/Cm2
AC ### ISMC 250 98.9 1.316 ### ### 0.942 90.8 Aprov>Areqd Safe
CE ### ISMC 250 98.9 1.316 ### ### 2.624 90.8 Aprov>Areqd Safe
EF ### ISMC 250 98.9 1.316 ### ### 3.176 90.8 Aprov>Areqd Safe
FH ### ISMC 250 98.9 1.316 ### ### 3.176 90.8 Aprov>Areqd Safe
HJ ### ISMC 250 98.9 1.316 ### ### 3.167 90.8 Aprov>Areqd Safe
JL ### ISMC 250 98.9 1.316 ### ### 2.894 90.8 Aprov>Areqd Safe
LN #DIV/0! ISMC 250 98.9 1.762 ### ### #DIV/0! 90.8 #DIV/0!
LM #DIV/0! ISMC 75 29.5 2.877 ### ### #DIV/0! 17.12 #DIV/0!
BC ### ISMC 75 29.5 1.458 ### ### 3.625 17.12 Aprov>Areqd Safe
DE ### ISMC 75 29.5 1.716 ### ### 2.282 17.12 Aprov>Areqd Safe
FG ### ISMC 75 29.5 1.974 ### ### 1.361 17.12 Aprov>Areqd Safe
HI ### ISMC 75 29.5 2.233 ### ### 1.001 17.12 Aprov>Areqd Safe
JK ### ISMC 75 29.5 2.491 ### ### 0.969 17.12 Aprov>Areqd Safe
GH ### ISMC 75 29.5 2.667 ### ### -0.037 17.12 Aprov>Areqd Safe
* Refer BIS Strcutural Handbook, ** Refer IS:800 Table 5.1
Tension Member **
Member Force Kg Member size Allowable Str ARCm2 APCm2 Remarks
AB ### ISMC 150 1500 4.446 60.8 Aprov>Areqd Hence safe
CD ### ISMC 150 1500 2.339 60.8 Aprov>Areqd Hence safe
EG ### ISMC 75 1500 0.848 17.12 Aprov>Areqd Hence safe
IJ ### ISMC 75 1500 0.503 17.12 Aprov>Areqd Hence safe
KL #DIV/0! ISMC 75 1500 #DIV/0! 17.12 #DIV/0!
MN #DIV/0! ISMC 75 1500 #DIV/0! 17.12 #DIV/0!
BD ### ISMC 150 1500 3.256 60.8 Aprov>Areqd Hence safe
DG ### ISMC 150 1500 4.806 60.8 Aprov>Areqd Hence safe
GI ### ISMC 150 1500 5.308 60.8 Aprov>Areqd Hence safe
IK ### ISMC 150 1500 5.056 60.8 Aprov>Areqd Hence safe
KM #DIV/0! ISMC 150 1500 #DIV/0! 60.8 #DIV/0!
MO #DIV/0! ISMC 150 1500 #DIV/0! 60.8 #DIV/0!
Compression Member (Wt./truss) 352.73 kgs

Tension Member (Wt./truss) #DIV/0! kgs
Unit Truss Weight #DIV/0! kgs
Total Truss Weight #DIV/0! Mt
Secondary Rafters Weight 4.23 Mt
Tertiary Rafters Weight 1.69 Mt
Purlins Weight 1.45 Mt
Misc. #DIV/0! Mt
Total Roof Structure Weight #DIV/0! Mt
Where, AR = Area required AP = Area provided
U.6 Tension & Compression Rings
The ring is an elastic member loaded with N equal radial loads considered +ve out ward. This loading systems produces bending and
direct stress in the ring with the maximum stresses occuring at the load points and at the mid points between loads.
The moment ‘M’ thros ‘T’ and stress ‘V’ can determined by the following formula :
At Load Point:
Ma = (WR/2) ( Cot([180/N]) - [N/pi()])
Ta = (W/2) Cot (180/N)
Va = W/2
At Mid Point between loads:
Mb = (WR/2) ( Cosec([180/N]) - [N/pi()])
Tb = (W/2) Cosec (180/N) mid point
Vb = 0
Load point
Where,
R= Ring radius 72
N= Number of loads deg
W= Radial load
A= Area of section
Z= Section modulus
Stress f = (T/A) + - (M/Z)
U.6.1 Design of Compression Ring :

As an additional factor of safety the compression ring has been sized without taking into consideration
the additional effect of the bend plate.
R= 58.75
N= 20
W= ###
At Load Point : 60
Ma = (WR/2) ( Cot([180/N]) - [N/pi()])
Ma = ### kgs-cm. A
Ta = (W/2) Cot (180/N) B

Ta = ### kgs 31.8 28.8 D
Va = W/2
Va = ### kgs.
C
At Mid Point : 63.12
Mb = (WR/2) ( Cosec([180/N]) - [N/pi()])
Mb = ### kg-cm. axis
Tb = (W/2) Cosec (180/N)

Tb = ### kgs. 1.5
(all dimensions in cm.)
Vb = 0
Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3)

Where,
Q = distance from axis to section end = 30 cm
Section sec. l sec. b Area (A) dist. (X) M = AX Iyy = AX^2 Ig=bl^3/12
cm cm cm.^2 cm. cm.^3 cm.^4
A 60 1.5 90 30 2700 81000 27000
B 1.5 31.8 47.7 29.25 1395.225 ### 8.94375
C 63.12 1.5 94.68 31.56 2988.1008 ### ###
D 1.5 33.3 49.95 0.75 37.4625 28.096875 9.365625
282.33 91.56 7120.7883 ### ###
Cyy = M/A = ### cm.

I = Iyy + Ig - M^2/A = ### cm.^4
Zprov. = I/Cyy = ### cm.^3
Stress Induced = T/A +- M/Z = ### + ###
Max. allowable stress & bending moment = 1500 & 1650 respectively
Therefore, (T/A)/1500 + (M/Z)/1650 = ### <1 Hence safe
U.6.2. Design of Tension Rings :
R= 53.75
N= 20
W= #DIV/0! kgs.
At Load Point :
Ma = (WR/2) ( Cot([180/N]) - [N/pi()])
Ma = #DIV/0! kgs-cm.
Ta = (W/2) Cot (180/N)

Ta = #DIV/0! kgs
Va = W/2
Va = #DIV/0! kgs.
At Mid Point : axis

Mb = (WR/2) ( Cosec([180/N]) - [N/pi()])
Mb = #DIV/0! kg-cm.
1.5 F
Tb = (W/2) Cosec (180/N)
Tb = #DIV/0! kgs. E 1.5
Vb = 0 53.75
15
Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3)

Where,
Distance from E edge to F = 15 cm

sec. l sec. b Area (A) dist. (X) M = AX Iyy = AX^2 Ig=bl^3/12
cm cm cm.^2 cm. cm.^3 cm.^4
53.75 1.5 80.625 26.875 2166.796875 ### ###
1.5 30 45 23.75 1068.75 ### 8.4375
125.625 50.625 3235.546875 ### ###
Cyy = M/A = ### cm.
I = Iyy + Ig - M^2/A = ### cm.^4
Zprov. = I/Cyy = ### cm.^3
Stress Induced = T/A +- M/Z = #DIV/0! + #DIV/0!
Max. allowable stress & bending moment = 1500 & 1650 respectively
Therefore, (T/A)/1500 + (M/Z)/1650 = #DIV/0! #DIV/0!
U.7 Design of Secondary & Tertiary Rafters
Maximum unsupported length of secondary/tertiary rafters = 1.48 m

Actual maximum spacing of rafters at the periphery of the tank = 0.90 m
Load/sq.m. area acting on the rafters = 430.95 kg./sq.m.
Assuming this load is uniformly distributed along the length of 1.48 m
UDL = 389.24 kg/m

Max.BM = 106.59 kg.m 389.24 kg/m
Zxx reqd = Max.B.M./1650 = 6.46 cu.cm.
1.48 m
Provide ISMC 150
Properties
Uncorroded condition Corroded Condition

Zxx = 103.9 sq.cm. Zxx = 88.315 sq.cm.
Ixx = 779.4 cm.^4 Ixx = 662.49 cm.^4
Allowable bending stress = 1500 kg/cm.^2

Induced bending stress = M/Zxx = ### kg/cm.^2
Allowable bending stress > Induced bending stress, Hence safe
Check for Deflection:
Max = (5/384) * Wl^3/EI = 0.0118

L/325 = 0.4554
Max. < L/325
Hence provided section is safe

U.8 Design of Purlins:
The vertical loading on the roof is transferred to the purlins as concentrated loads at the points of support, the magnitude being in
proportion to the area of roof suppored by the respective rafters. Consideration of unsymmetrical bending due to axial loading
is not done for these members due to the disproportionately low axial wind component involved. Standard wind bracings are provided
to absorb this axial component. Effective length of purlin cross bracings = 0.65L.
U.8.1 Design of innermost Purlin P1-P1'
Length of purlin l1 = ### cm.
Load acting on purlin = W1 = ### kgs.
Max. B.M = M1 = W1xl1/8 = ### kg-cm.
Zxxreqd = M1/1650 = ### cu.cm.
Provide MC 125/Equivalent
Properties

Ixx = 416.4 cm^4 Ixx = 353.94 sq.cm.
Zxx = 66.6 cm^3 Zxx = 56.61 cm.^4
Permissible bending stress = 1500 kg/cm^2

Induced bending stress = M1/Zxx = ### kg/cm^2
Permissible bending stress > Induced bending stress Hence safe
Check for Deflection
Max. deflection = (W1 L1^3)/(48 E I) = ###

L/325 = ###
Max. deflection < L/325 Hence provided section is safe.
W/4 W/4
W/2
Unit Purlin Weight

274.88 ### Mt.
Total Purlin Weight
### Mt.
###
U.8.2 Design of Purlin P2-P2'
Length of purlin l2 = ### cm. W2/8 W2/8

W2/4 W2/4 W2/4
Since purlin is supported at midpoint as shown in fig. Unit Purlin Weight

Max. B.M = M2 = W2xl2/32 = ### kg-cm. ### Mt.
Total Purlin Weight
Zxxreqd = M2/1650 = ### cu.cm. 249.06 ### Mt.
Provide ISMC 125/Equivalent
Properties ###

Ixx = 416.4 cm^4 Ixx = 353.94 cm^4
Zxx = 66.6 cm^3 Zxx = 56.61 cm^3
Max. deflection = (W2/4) ( L2/2)^3 /(48 E I) = ###

L/325 = ###
Bracing Design
Length of bracing , l = ### mm
qp = ### degrees
= ### radians
Force 'F' in the member = ###
2 sin qp
= ###
###
= ### kg.
Provide 65 x 65 x 6thk.
rmin = 18.2 mm
l/r = ###
A prov = 6.91 sq.cm.
Allowable compressive stress = 370 kg/sq.cm.
Area required = ### sq.cm.
Area provided > Area required Hence Safe


W3/4 W3/4 W3/4
Since purlin is supported at midpoint as shown in fig.

Max. B.M = M3 = W3xl3/32 = ### kg-cm. Unit Purlin Weight
### Mt.
Zxxreqd = M3/1650 = ### cu.cm. 223.25 Total Purlin Weight
### Mt.
Properties ###

Ixx = 416.4 cm^4 Ixx = 353.94 cm^4
Zxx = 66.6 cm^3 Zxx = 56.61 cm^3

L/325 = ###
Bracing Design
qp = ### degrees
= ### radians
2 sin qp
= ###
###
= ### kg.
rmin = 18.2 mm
l/r = ###


W4/4 W4/4 W4/4
Since purlin is supported at midpoint as shown in fig.

Max. B.M = M4 = W4xl4/32 = ### kg-cm. Unit Purlin Weight
### Mt.
Zxxreqd = M4/1650 = ### cu.cm. 197.44 Total Purlin Weight
### Mt.
Properties ###

Ixx = 416.4 cm^4 Ixx = 353.94 cm^4
Zxx = 66.6 cm^3 Zxx = 56.61 cm^3

L/325 = ###
Bracing Design
qp = ### degrees
= ### radians
2 sin qp
= ###
###
= ### kg.
rmin = 18.2 mm
l/r = ###

Length of purlin l6 = 0 cm. W5/8 W5/8
Load acting on purlin = W6 = 0 kgs. W5/4 W5/4 W5/4
Purlin has been supported as shown in the fig.
Since the loads on purlin are concentrated loads at
which we provide the supports, B.M. is zero.
Hence provide section ISMC 150 Unit Purlin Weight
### Mt.
Bracing Design 171.63 Total Purlin Weight
Length of bracing , l = 1716.25 mm 0.174371 Mt.
qp = #DIV/0! degrees
= #DIV/0! radians
Force 'F' in member = 0.00 0.00
2 sin qp
= 0.00
#DIV/0!
= #DIV/0! kg.
rmin = 18.2 mm
l/r = 94.30
Area required = #DIV/0! sq.cm.
#DIV/0!

Length of purlin l6 = 0 cm. W5/8 W5/8
Load acting on purlin = W6 = 0 kgs. W5/4 W5/4 W5/4
Purlin has been supported as shown in the fig.
Since the loads on purlin are concentrated loads at
which we provide the supports, B.M. is zero.
Hence provide section ISMC 150 Unit Purlin Weight
### Mt.
Bracing Design 145.81 Total Purlin Weight
Length of bracing , l = 1458.13 mm 0.1481455 Mt.
qp = #DIV/0! degrees
= #DIV/0! radians
Force 'F' in member = 0.00 0.00
2 sin qp
= 0.00
#DIV/0!
= #DIV/0! kg.
rmin = 18.2 mm
l/r = 80.12
Area required = #DIV/0! sq.cm.
#DIV/0!
U.9 Check adequacy of Main Truss - Shell attachment
500
W
shell 295
240 shell
45
5 mm fillet
250
500 X X
View M
12 200 12
75
View M Section XX
Total dead & live loads from roof acting on shell = ### x p R^2
= ### kgs
Load transmitted to shell by each of the truss frames = ### kgs.
This load is shared by the vertical plates attached to the shell
No. of vertical gusset plates = 3
Axial compressive stress = ###
360
= ### kg/sq.cm.
The cleat section is welded to shell by 5mm weld as shown
Thickness of the weld = ### cm
Moment of inertia of the weld profile = ### cm^4
Section modulus of weld profile = I/Ymax
= ###
12.5
= ### cu.cm.
Resultant stress in the weld Fr = Sqrt( Fa^2 + Fm^2)
Where,
Fa = axial stress
Fm = bending stress
Fa = ###
###
= ### kg/sq.cm.
Fm = ###
###
= ### kg/sq.cm.
Fr = ### kg/sq.cm.
Permissible stress = 1147.5 kg/sq.cm. (0.65*Sd)

Hence truss - shell connection safe
considered for two tanks
Tank Diameter = 11500 mm
Top shell thk = 6
Roof thickness = 8
curb angle size = ISA 200 x 200 x 16 Thk.
Curb angle C.G = 55.20
Rafter positioning d= 11638.40
Roof Slope = 1 : 5
Rafter Length = 6267 mm
No of Rafters req = 28 Nos
Total Length required 175489.16586 14.624097
S.NO DESCRIPTION size MOC Length Qty Unit Wt

meter kg/m
1 External Rafters UC 152 X 152 X 37 A 36 12000 15 37
3
4
5
6
7
Total weight =
Total Wt
Kgs
6660.000 Total Length
6660 Kgs
Number of Tanks 1 no
DIAMTER 11500 mm
HEIGHT 9012 mm
Length Wight in Wight in

Sl.No Description Material Size mm Qty Kgs Kgs Remarks
1 C' Frame A 36 C150 X 75 X 5.5/10 6000 1.145 18.000 123.70

2 C' Frame A 36 C150 X 90 X 6.5/12 6000 0.143 23.900 20.53
3 Equal Angle A 36 L90 X 90 X 7 THK 6000 4.819 9.620 278.12
4 Flat Bar A 36 Flat 200 x 6 6000 4.519 9.4 254.85
5 Flat Bar A 36 Flat 100 x 6 6000 6.333 4.7 178.60
6 Steps (Grating) A 36 245 x 760 44.910 13.2 592.80936 (HDG)

7 Floor (Grating) A 36 750 x 980 2.000 144.2 144.2 (HDG)
8 Pipe A 53 Gr.B 1-1/2" SCH 40 6000 15.917 4.05 386.79
9 Pipe A 53 Gr.B 1-1/4" SCH 40 100 10.000 3.39 3.39
10 Pipe A 53 Gr.B 3/4" SCH 40 6000 8.650 1.69 87.71
11 Hex Bolt/Nut A 193 Gr. B7/ A 194 Gr.2H M16 X 40 lg 121.000 (HDG)
12 Hex Bolt/Nut A 193 Gr. B7/ A 194 Gr.2H M10 X 35 lg 177.912 (HDG)
13 Stud Bolt/Nut A 193 Gr. B7/ A 194 Gr.2H M8 X 25 Lg (20S)W/Clip 8.000 (HDG)
14 Saddle clip A 36 T 1.6 8.000

15 Plate A 36 8 THk 149.97
16 Plate A 516 Gr.70N 8 THk 50.05
Total Weight in Kgs 2270.72
EQUIPMENT IT.NO T-0196 A/ B
DOCUMET NO -
REV 01
Galfar Engineering
Contracting SAOG DATE 10/17/2016
Total Painting MTO
Tank Details:
Diameter 11.5 mm Tank Quantity : 2 No
Height 9.012 mm
Surface Area in
Sl. No: Description Coating System Remarks
Preperation M^2
Inside of Shell plate, Tank Internals (if any) and

1 Internal & External surface of internal pipes and SA 2.5 - 3 PCS-10 684
internal arrangments shall be coated with
Tank Outside of shell, roof plate surfaces, External

structural (spiral stairway and hand railing and
2 SA 2.5 - 3 PCS-1 1257
external all attachements etc) surfaces, external
nozzle outside surfaces shall be coated with
Inside Tank bottom plate surface shall be coated

3 with SA 2.5 PCS-7a 371
Underside of the roof plate surfaces and whole

4 SA 2.5 PCS-7b 223
roof structure shall be coated with
Underside of the bottom plate surfaces shall be

5 SA 2.5 PCS-2a 223
coated with
Hot dipped
6 Steps and Platforms - -
galvanized
Non Metallic
7 Nozzle Internal & External Boltings - coating (PTFE (or) -
Flurocarbon).
Notes :
1) Internal/External coating of the storage tank shall be in accordance with PDO SP-2146
2) Only client approved painting system/Brand and colour can be supplied.
Stair dimensions (development from mean circumference)
outer tank first shell course mean circ length 122572.379 mm
Per degree length 340.479 mm
civil elevation provided = 101.6 1.59999999999999 m meter from grade level
stair start point length from o deg 38166.980827 m 112.098
From calculation
1st Platform elevation from drawing 5800
1st Platform start point length from zero deg 32366.980827 mm 95.063
1st Platform End point length from zero deg 28132.081387 mm 82.625
plateform width derived 4234.89944 mm 12.438
outer tank 3rd shell course mean circ length 122553.529 mm

Accessing Nozzle placing orientation & distance checking

Accesing nozzle Height clearence available from min nozzle height 1100 mm
K4A 31528.3397 mm 92.600 in deg 31523.491177698
From first landing pl.tf start point to K4a Nozzle distance 838.6 mm 2.4631 in deg
K5A 28804.50906 mm 84.600 in deg 28800.079412886
From first landing pl.tf End point to K5A Nozzle distance 672.4 mm 1.9749 in deg
Balance nozzle orientations

K4A 30847.38204 mm 90.600 in deg 30842.638236495
K11 30166.42438 mm 88.600 in deg 30161.785295292
K3 29485.46672 mm 86.600 in deg 29480.932354089
2nd Platform elevation from drawing 6800

2nd Platform start point length from zero deg 27132.081387 mm 79.700
2nd Platform End point length from zero deg 25600.164387 mm 75.200
plateform width derived 1531.917 mm 4.500
Accessing Nozzle placing orientation & distance checking

Accesing nozzle Height clearence available from min nozzle height 1175 mm
K2 26387.10936 mm 77.500 in deg 26383.051471616
From 2nd landing pl.tf start point to K2 Nozzle distance 749.0 mm 2.200 in deg
From 2nd landing pl.tf end point to K2 Nozzle distance 782.9 mm 2.300 in deg
outer tank 5th shell course mean circ length 122547.246 mm

Top Landing Platform elevation from drawing 12400

Top Landing Platform start point length from zero deg 20000.164387 mm 58.753
Top Landing Platform End point length from zero deg 18978.937335 mm 55.753
plateform width 1021.227052 mm 3.000
CLEAN OUT DOOR CLEARENCE
Orientation 119 DEG 40516.9808 mm
Clean out door size opening 1262 mm height 931 mm

R.F Pad size width 2700 mm height 1370 mm
from COD Orientation to R.F Pad End dimension = 39166.98083 mm 115.035 deg
Clearence dimension from COD R.F Pad end to STAIR START POINT = 1000.00000001 mm 2.937
ter from grade level
in deg
mm
in deg
in deg
in deg
mm
mm
mm
mm
mm
mm
in deg
in deg
in deg
mm
mm
in deg
in deg
in deg
deg
PETROLEUM DEVELOPMENT OMAN LLC GALFAR ENGG & CONTRACTING SAOG WORLY PARSON OMAN ENGINEERING
TANK MECHANICAL CALCULATION

FOR FIRE WATER TANKS (T-0196A/B)
Project : MAF Fire Water System Upgrade Project (FEED+DD)
Purchase Order No: : D861/3002
Project Location : MAF Terminal, Muscat, Oman
Client : Petroleum Development of Oman LLC
Design Cunsultant : WorleyParsons Oman Engineering (WPOE).
Vendor Galfar Engineering & Contracting S.A.O.G.
Document No : DPS-3-1206-013-E1782-A4
Rev No. : 02
00 24.10.2016 Issued for Internal Review SR AMS DS

Revision Date Description Prepered Checked Approved
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
(D) Shell Thickness - Design & Hydrotest Condition (Variable Design Point Method) :
= 0.0979 X 1041581.34695373 = 101963 Kgs
W = Corroded Weight of Shell, Roof & Framing = 37366 Kgs
Internal pressure exceeds weight of shell,roof & framing, Design as per F.7
As Per API 650 Appendix F (Clause F.2)

In calculating shell thickness for Appendix F tanks that are to be anchored to resist uplift due
to internal pressure.H shall be increased by the factor P/(9.8G) = 0.9623 m
where, P = Design pressure in inches of WC
Based on the enclosed below calculations the required thicknesses of the shell courses are:
Modi Tank
Modi Tank
Design LL Design LL
Shell Tank Ht HT as per C.A td tnd tt tnt t Req t Pro
App F
Ht HT as per RESULT
Course App F
m m m m mm mm mm mm mm mm mm
1st 9.012 9.974 9.670 10.632 3 6.419 6.329 2.796 2.796 6.329 8.000 OK
2nd 7.012 7.974 7.670 8.632 3 5.758 5.806 2.218 2.264 5.806 8.000 OK
3rd 5.012 5.974 5.670 6.632 3 5.096 5.150 1.640 1.692 5.150 6.000 OK
4th 3.012 3.974 3.670 4.632 3 4.434 4.496 1.062 1.120 4.496 6.000 OK
5th 1.212 2.174 1.870 2.832 3 3.838 3.908 0.542 0.607 3.908 6.000 OK
6th 0.262 1.224 0.920 1.882 3 3.52 3.599 0.267 0.338 3.599 8.000 OK

Note :
Maximum Allowable Stress at Design Condition

H' Max H'Max-H P' Max P Max Int Shell
Course
m m Kpa Kpa
1 15.4081 4.7758 46.851 46.851
2 15.4081 6.7758 66.471 46.851
3 9.3649 2.7326 26.807 26.807
4 9.3649 4.7326 46.427 26.807
5 9.3649 6.5326 64.085 26.807
6 15.4081 13.5258 132.689 26.807
Note:
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
H' max (Max. liquid head ) = Sd * (t Prov - Corrosion Allowance) / (4.9 * (Tank I.D * G) + 0.3
P'max (Max. allowable stress for provided plate thickness.) = (H'Max_1 - H) * 9.81 * G
Pmax (Max. allowable stress at shell course.) = Min (P'max_int_shell, Pmax_1,2 3...)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
D = Tank diameter, in m = 11.5 m

r = Tank radius = 5750.0 mm
H = Tank Height, in m = 9.012 m
H' = Design liquid level, + Design pressure in m
(Cons ht from the bottom of bottom Plate to top of top angle ht) = 9.67 m
G = Specific gravity of liquid to be stored = 1.02
1st Shell Course

Priliminary Bottom-Shell course thicknesses, as per Cl 5.6.4.3
tpd = Shell thickness for design condition, as per 5.6.3.2
tpd = [4.9*D*(H-0.3)*G/Sd]+ CA = 6.419 mm
tpt = Shell thickness for Hydrostatic test condition, as per 5.6.3.2
tpt = 4.9*D*(H-0.3)/St = 2.796 mm
Bottom-Shell course thicknesses, as per Cl 5.6.4.4

For the Design condition, t1d need not be greater than td. Therefore,
Shell thickness for design condition, tld =
Min { ( [ 1.06 - (0.0696 D/H) Sqrt(HG/Sd) ] (4.9HDG/Sd) + C.A ), td } = 6.3292 mm
For the Test condition, t1t need not be greater than tt. Therefore,
Shell thickness for Hydrostatic test condition, tlt =
Min { ( [ 1.06 - (0.0696 D/H) Sqrt(H/St) ] (4.9HD/St) , tt } = 2.796 mm
Minimum Shell Thickness required, as per Cl.5.6.1.1

For tank dias. < 15m. the shell thickness shall not be less than. = 5 mm
The Bottom shell course thickness from above:

tmin = Max of { tld, tlt, Clause 5.6.1.1 } = 6.329 mm
Note : tuse>tmin, the greaer thickness will be used for subsequent calculations and
noted as the required thickness, therefore tld = = 8.000 mm
As per API 650, Cl 5.6.4.1, the condition of L/H < 1000/6 needs to be true
therefore, L/H = 17.534
Here, L = (500 Dt)^0.5, in mm; = 169.56 m
t = tld - CA = 5.000 mm
H' = Design liquid level, in m = 9.670 m
1000/6 = 166.667 m
L/H Value is < 1000/6, Hence, the variable design point method is applicable to find out the shell thickness
2nd Shell Course
h1 = bottom course height = 2000 mm
H -h1 (design liquid level considered for calculation) = 8.632 m
H -h1 (Test liquid level considered for calculation) = 7.974 m
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Condition
1st Trial: 2nd Trial: 3rd Trial: 4th Trial Unit
Ratio = h1/sqrt(r t1) = 11.795
t1 = tld = 8.000 mm
tl = tld-C.A 5.000 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 5.758 5.806 5.806 5.806 mm
Kd = tl / (tud - CA) = 1.813 1.782 1.782 1.782
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.3182 0.309 0.309 0.309
a = (r*(tud-CA))^0.5 = 125.920 127.021 127.011 127.011 mm
x1 = 0.61 a +320 C(H-h1) = 955.715 930.837 931.064 931.062 mm
x2 = C (H-h1) x 1000 = 2746.574 2666.732 2667.460 2667.454 mm
x3 = 1.22a = 153.623 154.966 154.954 154.954 mm
x = Min of ( x1, x2, x3) = 153.623 154.966 154.954 154.954 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 5.8060 5.80555 5.80555 5.80555 mm
therefore, from above calculation, t2a = tdx - CA = 2.806 mm

From API 650 Cl.5.6.4.5
if the value h1/sqrt(rt1) > 2.625, hence shell thickness, t2
= t2a = 2.806 mm
therefore, t2 value + corrosion allowance = 5.806 mm
Test Condition
t1 = tld = 8.000 mm
tl = tlt 2.796 mm
tut = (4.9D(H-0.3))/St = 2.218 2.265 2.264 2.264 mm
K = tl/tut = 1.261 1.235 1.235 1.235
C = k^0.5 (k-1) / (1 + k^1.5) = 0.1211 0.110 0.110 0.110
a = (r*tut)^0.5 = 112.9 114.110 114.100 114.100 mm
x1 = 0.61 a + 320 C(H-h1) = 378.0 349.961 350.208 350.206 mm
x2 = C (H-h1) * 1000 = 966.0 876.104 876.897 876.890 mm
x3 = 1.22a = 137.8 139.215 139.202 139.202 mm
x = Min of ( x1, x2, x3) = 137.8 139.215 139.202 139.202 mm
tdx=((4.9D(H-(x/1000)))/St) = 2.3 2.26413 2.26413 2.26413 mm
therefore, from above calculation, t2a = 2.264 mm

From API 650 Cl.5.6.4.5
= t2a = 2.264 mm
3rd Shell Course

h1 = bottom course height = 2000.00 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Condition
t1 = tcal = 5.806 mm
tl = tcal-C.A 2.806 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 5.096 5.151 5.150 5.150 mm
Kd = tl / (tud - CA) = 1.339 1.305 1.305 1.305
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.1538 0.140 0.140 0.140
a = (r*(tud-CA))^0.5 = 109.772 111.203 111.188 111.188 mm
x1 = 0.61 a +320 C(H-h1) = 393.302 364.302 364.602 364.599 mm
x2 = C (H-h1) x 1000 = 1019.814 926.464 927.430 927.420 mm
x3 = 1.22a = 133.922 135.667 135.649 135.649 mm
x = Min of ( x1, x2, x3) = 133.922 135.667 135.649 135.649 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 5.1506 5.15004 5.15004 5.15004 mm

From API 650 Cl.5.6.4.5
= t2a = 2.150 mm
Test Condition
t1 = tbot = 2.264 mm
tl = tld 2.264 mm
tut = (4.9D(H-0.3))/St = 1.640 1.692 1.692 1.692 mm
K = tl/tut = 1.381 1.338 1.338 1.338
C = k^0.5 (k-1) / (1 + k^1.5) = 0.1706 0.153 0.154 0.154
a = (r*tut)^0.5 = 97.100 98.641 98.625 98.625 mm
x1 = 0.61 a + 320 C(H-h1) = 385.429 353.552 353.877 353.873 mm
x2 = C (H-h1) * 1000 = 1019.368 916.816 917.861 917.850 mm
x3 = 1.22a = 118.462 120.342 120.323 120.323 mm
x = Min of ( x1, x2, x3) = 118.462 120.342 120.323 120.323 mm
tdx=((4.9D(H-(x/1000)))/St) = 1.69218 1.69164 1.69164 1.69164 mm

From API 650 Cl.5.6.4.5
= t2a = 1.692 mm
4th Shell Course

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Condition
t1 = tcal = 5.150 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 4.434 4.496 4.496 4.496 mm
Kd = tl / (tud - CA) = 1.500 1.437 1.438 1.438
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.2157 0.192 0.193 0.193
a = (r*(tud-CA))^0.5 = 90.797 92.759 92.734 92.735 mm
x1 = 0.61 a +320 C(H-h1) = 375.114 341.700 342.114 342.108 mm
x2 = C (H-h1) x 1000 = 999.150 890.990 892.330 892.313 mm
x3 = 1.22a = 110.772 113.166 113.136 113.136 mm
x = Min of ( x1, x2, x3) = 110.772 113.166 113.136 113.136 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 4.4964 4.49559 4.49560 4.49560 mm

From API 650 Cl.5.6.4.5
= t2a = 1.496 mm
Test Condition
t1 = tbot = 1.692 mm
tl = tld 1.692 mm
tut = (4.9D(H-0.3))/St = 1.062 1.121 1.120 1.120 mm
K = tl/tut = 1.593 1.509 1.510 1.510
C = k^0.5 (k-1) / (1 + k^1.5) = 0.2487 0.219 0.220 0.220
a = (r*tut)^0.5 = 78.136 80.282 80.255 80.256 mm
x1 = 0.61 a + 320 C(H-h1) = 363.930 327.700 328.152 328.146 mm
x2 = C (H-h1) * 1000 = 988.334 871.023 872.488 872.469 mm
x3 = 1.22a = 95.325 97.945 97.911 97.912 mm
x = Min of ( x1, x2, x3) = 95.325 97.945 97.911 97.912 mm
tdx=((4.9D(H-(x/1000)))/St) = 1.12092 1.12016 1.12017 1.12017 mm

From API 650 Cl.5.6.4.5
= t2a = 1.120 mm
5th Shell Course

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Condition
t1 = tcal = 4.496 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 3.838 3.909 3.908 3.908 mm
Kd = tl / (tud - CA) = 1.785 1.645 1.647 1.647
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.3097 0.266 0.267 0.267
a = (r*(tud-CA))^0.5 = 69.417 72.308 72.262 72.263 mm
x1 = 0.61 a +320 C(H-h1) = 323.067 285.135 285.736 285.726 mm
x2 = C (H-h1) x 1000 = 877.257 753.209 755.176 755.144 mm
x3 = 1.22a = 84.689 88.216 88.160 88.161 mm
x = Min of ( x1, x2, x3) = 84.689 88.216 88.160 88.161 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 3.9093 3.90814 3.90816 3.90816 mm

From API 650 Cl.5.6.4.5
= t2a = 0.908 mm
Test Condition
t1 = tbot = 1.120 mm
tl = tld 1.120 mm
tut = (4.9D(H-0.3))/St = 0.542 0.609 0.607 0.607 mm
K = tl/tut = 2.068 1.840 1.844 1.844
C = k^0.5 (k-1) / (1 + k^1.5) = 0.3865 0.326 0.327 0.327
a = (r*tut)^0.5 = 55.806 59.158 59.100 59.101 mm
x1 = 0.61 a + 320 C(H-h1) = 302.977 262.952 263.631 263.619 mm
x2 = C (H-h1) * 1000 = 840.422 708.957 711.187 711.148 mm
x3 = 1.22a = 68.083 72.173 72.102 72.104 mm
x = Min of ( x1, x2, x3) = 68.083 72.173 72.102 72.104 mm
tdx=((4.9D(H-(x/1000)))/St) = 0.60863 0.60745 0.60747 0.60747 mm

From API 650 Cl.5.6.4.5
= t2a = 0.607 mm
6th Shell Course

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Condition
t1 = tcal = 3.908 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 3.524 3.601 3.599 3.599 mm
Kd = tl / (tud - CA) = 1.734 1.512 1.516 1.516
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.2945 0.220 0.221 0.221
a = (r*(tud-CA))^0.5 = 54.872 58.775 58.698 58.699 mm
x1 = 0.61 a +320 C(H-h1) = 210.836 168.400 169.216 169.200 mm
x2 = C (H-h1) x 1000 = 554.262 414.212 416.908 416.855 mm
x3 = 1.22a = 66.944 71.705 71.611 71.613 mm
x = Min of ( x1, x2, x3) = 66.944 71.705 71.611 71.613 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 3.6008 3.59920 3.59923 3.59923 mm

From API 650 Cl.5.6.4.5
= t2a = 0.599 mm
Test Condition
t1 = tbot = 0.607 mm
tl = tld 0.607 mm
tut = (4.9D(H-0.3))/St = 0.267 0.340 0.338 0.338 mm
K = tl/tut = 2.274 1.787 1.796 1.796
C = k^0.5 (k-1) / (1 + k^1.5) = 0.4338 0.310 0.313 0.313
a = (r*tut)^0.5 = 39.189 44.213 44.098 44.101 mm
x1 = 0.61 a + 320 C(H-h1) = 193.870 148.576 149.593 149.570 mm
x2 = C (H-h1) * 1000 = 531.141 380.018 383.418 383.339 mm
x3 = 1.22a = 47.810 53.940 53.799 53.803 mm
x = Min of ( x1, x2, x3) = 47.810 53.940 53.799 53.803 mm
tdx=((4.9D(H-(x/1000)))/St) = 0.33997 0.33820 0.33824 0.33824 mm

From API 650 Cl.5.6.4.5
= t2a = 0.338 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
7th Shell Course

h1 = bottom course height = mm
H -h1 (design liquid level considered for calculation) = m
H -h1 (Test liquid level considered for calculation) = m
Design Condition
Ratio = h1/sqrt(r t1) = #VALUE!
t1 = tcal = 3.599 mm
tud = (4.9D(H-0.3)G)/Sd + CA = #VALUE! #VALUE! #VALUE! #VALUE! mm
Kd = tl / (tud - CA) = #VALUE! #VALUE! #VALUE! #VALUE!
Cd = k^0.5 (k-1) / (1 + k^1.5) = #VALUE! #VALUE! #VALUE! #VALUE!
a = (r*(tud-CA))^0.5 = #VALUE! #VALUE! #VALUE! #VALUE! mm
x1 = 0.61 a +320 C(H-h1) = #VALUE! #VALUE! #VALUE! #VALUE! mm
x2 = C (H-h1) x 1000 = #VALUE! #VALUE! #VALUE! #VALUE! mm
x3 = 1.22a = #VALUE! #VALUE! #VALUE! #VALUE! mm
x = Min of ( x1, x2, x3) = #VALUE! #VALUE! #VALUE! #VALUE! mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = #VALUE! #VALUE! #VALUE! #VALUE! mm
therefore, from above calculation, t2a = tdx - CA = #VALUE! mm

From API 650 Cl.5.6.4.5
#VALUE!
= #VALUE! = #VALUE! mm
therefore, t2 value + corrosion allowance = #VALUE! mm
Test Condition
t1 = tbot = 0.338 mm
tl = tld 0.338 mm
tut = (4.9D(H-0.3))/St = ### #VALUE! #VALUE! #VALUE! mm
K = tl/tut = ### #VALUE! #VALUE! #VALUE!
C = k^0.5 (k-1) / (1 + k^1.5) = ### #VALUE! #VALUE! #VALUE!
a = (r*tut)^0.5 = ### #VALUE! #VALUE! #VALUE! mm
x1 = 0.61 a + 320 C(H-h1) = ### #VALUE! #VALUE! #VALUE! mm
x2 = C (H-h1) * 1000 = ### #VALUE! #VALUE! #VALUE! mm
x3 = 1.22a = ### #VALUE! #VALUE! #VALUE! mm
x = Min of ( x1, x2, x3) = ### #VALUE! #VALUE! #VALUE! mm
tdx=((4.9D(H-(x/1000)))/St) = ### #VALUE! #VALUE! #VALUE! mm
therefore, from above calculation, t2a = #VALUE! mm

From API 650 Cl.5.6.4.5
#VALUE!
= #VALUE! = #VALUE! mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
(D) Shell Thickness - Design & Hydrotest Condition (Variable Design Point Method) :
= 0.0979 X 1041581.34695373 = 101963 Kgs
W = Corroded Weight of Shell, Roof & Framing = 37366 Kgs
Internal pressure exceeds weight of shell,roof & framing, Design as per F.7
As Per API 650 Appendix F (Clause F.2)

In calculating shell thickness for Appendix F tanks that are to be anchored to resist uplift due
to internal pressure.H shall be increased by the factor P/(9.8G) = 0.9796 m
where, P = Design pressure in inches of WC
Based on the enclosed below calculations the required thicknesses of the shell courses are:
Dsign
Shell "H" Cons Cal C.A td tnd tt tnt t Req t Pro
Material LL Ht RESULT
Course
m m mm mm mm mm mm mm mm
1st A 516 Gr 70N 9.012 9.992 3 6.207 6.101 2.801 2.711 6.101 8.000 OK
2nd A 516 Gr 70N 7.012 7.992 3 5.546 5.595 2.223 2.269 5.595 8.000 OK
3rd A 516 Gr 70N 5.012 5.992 3 4.884 4.940 1.645 1.697 4.940 6.000 OK
4th A 516 Gr 70N 3.012 3.992 3 4.222 4.286 1.067 1.125 4.286 6.000 OK
5th A 516 Gr 70N 1.212 2.192 3 3.626 3.700 0.547 0.612 3.700 6.000 OK
6th A 516 Gr 70N 0.262 1.242 3 3.31 3.392 0.272 0.343 3.392 8.000 OK

Note :
Maximum Allowable Stress at Design Condition

H' Max H'Max-H P' Max P Max Int Shell
Course
m m Kpa Kpa
1 15.4081 5.4165 53.136 53.136
2 15.4081 7.4165 72.756 53.136
3 9.3649 3.3733 33.092 33.092
4 9.3649 5.3733 52.712 33.092
5 9.3649 7.1733 70.370 33.092
6 15.4081 14.1665 138.974 33.092
Note:
H' max (Max. liquid head ) = Sd * (t Prov - Corrosion Allowance) / (4.9 * (Tank I.D * G) + 0.3
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
P'max (Max. allowable stress for provided plate thickness.) = (H'Max_1 - H) * 9.81 * G
Pmax (Max. allowable stress at shell course.) = Min (P'max_int_shell, Pmax_1,2 3...)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
D = Tank diameter, in m = 11.5 m

r = Tank radius = 5750.0 mm
H = Tank Height, in m = 9.012 m
H' = Design liquid level, + Design pressure in m
(Cons ht from the bottom of bottom Plate to Blow of hatch face of flange ht) = 9.012 m
G = Specific gravity of liquid to be stored = 1.02
1st Shell Course

Priliminary Bottom-Shell course thicknesses, as per Cl 5.6.4.3
tpd = Shell thickness for design condition, as per 5.6.3.2
tpd = [4.9*D*(H-0.3)*G/Sd]+ CA = 6.207 mm
tpt = Shell thickness for Hydrostatic test condition, as per 5.6.3.2
tpt = 4.9*D*(H-0.3)/St = 2.801 mm
Bottom-Shell course thicknesses, as per Cl 5.6.4.4

For the Design condition, t1d need not be greater than td. Therefore,
Shell thickness for design condition, tld =
Min { ( [ 1.06 - (0.0696 D/H) Sqrt(HG/Sd) ] (4.9HDG/Sd) + C.A ), td } = 6.1005 mm
For the Test condition, t1t need not be greater than tt. Therefore,
Shell thickness for Hydrostatic test condition, tlt =
Min { ( [ 1.06 - (0.0696 D/H) Sqrt(H/St) ] (4.9HD/St) , tt } = 2.711 mm
Minimum Shell Thickness required, as per Cl.5.6.1.1

For tank dias. < 15m. the shell thickness shall not be less than. = 5 mm
The Bottom shell course thickness from above:

tmin = Max of { tld, tlt, Clause 5.6.1.1 } = 6.101 mm
Note : tuse>tmin, the greaer thickness will be used for subsequent calculations and
noted as the required thickness, therefore tld = = 8 mm
As per API 650, Cl 5.6.4.1, the condition of L/H < 1000/6 needs to be true
therefore, L/H = 18.815
Here, L = (500 Dt)^0.5, in mm; = 169.56 m
t = tld - CA = 5.000 mm
H' = Design liquid level, in m = 9.012 m
L/H Value is < 1000/6, Hence, the variable design point method is applicable to find out the shell thickness
2nd Shell Course

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Condition
t1 = tld = 8.000 mm
tl = tld-C.A 5.000 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 5.546 5.596 5.595 5.595 mm
Kd = tl / (tud - CA) = 1.964 1.926 1.926 1.926
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.3601 0.350 0.350 0.350
a = (r*(tud-CA))^0.5 = 120.982 122.175 122.164 122.164 mm
x1 = 0.61 a +320 C(H-h1) = 994.667 969.350 969.590 969.588 mm
x2 = C (H-h1) x 1000 = 2877.711 2796.322 2797.094 2797.087 mm
x3 = 1.22a = 147.598 149.053 149.040 149.040 mm
x = Min of ( x1, x2, x3) = 147.598 149.053 149.040 149.040 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 5.5960 5.59547 5.59548 5.59548 mm

From API 650 Cl.5.6.4.5
= t2a = 2.595 mm
Test Condition
t1 = tld = 8.000 mm
tl = tlt 2.711 mm
tut = (4.9D(H-0.3))/St = 2.223 2.270 2.269 2.269 mm
K = tl/tut = 1.220 1.194 1.195 1.195
C = k^0.5 (k-1) / (1 + k^1.5) = 0.1033 0.092 0.092 0.092
a = (r*tut)^0.5 = 113.050 114.235 114.225 114.225 mm
x1 = 0.61 a + 320 C(H-h1) = 333.221 305.395 305.640 305.637 mm
x2 = C (H-h1) * 1000 = 825.813 736.597 737.383 737.376 mm
x3 = 1.22a = 137.921 139.367 139.354 139.354 mm
x = Min of ( x1, x2, x3) = 137.921 139.367 139.354 139.354 mm
tdx=((4.9D(H-(x/1000)))/St) = 2.26951 2.26909 2.26910 2.26910 mm

From API 650 Cl.5.6.4.5
= t2a = 2.269 mm
3rd Shell Course

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Condition
t1 = tcal = 5.595 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 4.884 4.941 4.940 4.940 mm
Kd = tl / (tud - CA) = 1.378 1.337 1.338 1.338
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.1695 0.153 0.153 0.153
a = (r*(tud-CA))^0.5 = 104.071 105.641 105.624 105.624 mm
x1 = 0.61 a +320 C(H-h1) = 388.437 358.099 358.430 358.426 mm
x2 = C (H-h1) x 1000 = 1015.480 917.681 918.747 918.735 mm
x3 = 1.22a = 126.967 128.882 128.861 128.862 mm
x = Min of ( x1, x2, x3) = 126.967 128.882 128.861 128.862 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 4.9409 4.94025 4.94026 4.94026 mm

From API 650 Cl.5.6.4.5
= t2a = 1.940 mm
Test Condition
t1 = tbot = 2.269 mm
tl = tld 2.269 mm
tut = (4.9D(H-0.3))/St = 1.645 1.697 1.697 1.697 mm
K = tl/tut = 1.380 1.337 1.337 1.337
C = k^0.5 (k-1) / (1 + k^1.5) = 0.1702 0.153 0.153 0.153
a = (r*tut)^0.5 = 97.248 98.785 98.769 98.770 mm
x1 = 0.61 a + 320 C(H-h1) = 385.566 353.725 354.048 354.045 mm
x2 = C (H-h1) * 1000 = 1019.515 917.081 918.122 918.111 mm
x3 = 1.22a = 118.642 120.518 120.499 120.499 mm
x = Min of ( x1, x2, x3) = 118.642 120.518 120.499 120.499 mm
tdx=((4.9D(H-(x/1000)))/St) = 1.69713 1.69659 1.69660 1.69660 mm

From API 650 Cl.5.6.4.5
= t2a = 1.697 mm
4th Shell Course

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Condition
t1 = tcal = 4.940 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 4.222 4.287 4.286 4.286 mm
Kd = tl / (tud - CA) = 1.588 1.507 1.508 1.508
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.2469 0.219 0.219 0.219
a = (r*(tud-CA))^0.5 = 83.815 86.030 86.000 86.001 mm
x1 = 0.61 a +320 C(H-h1) = 366.549 331.601 332.067 332.061 mm
x2 = C (H-h1) x 1000 = 985.694 872.257 873.771 873.750 mm
x3 = 1.22a = 102.254 104.957 104.921 104.921 mm
x = Min of ( x1, x2, x3) = 102.254 104.957 104.921 104.921 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 4.2872 4.28627 4.28629 4.28629 mm

From API 650 Cl.5.6.4.5
= t2a = 1.286 mm
Test Condition
t1 = tbot = 1.697 mm
tl = tld 1.697 mm
tut = (4.9D(H-0.3))/St = 1.067 1.126 1.125 1.125 mm
K = tl/tut = 1.590 1.507 1.508 1.508
C = k^0.5 (k-1) / (1 + k^1.5) = 0.2477 0.218 0.219 0.219
a = (r*tut)^0.5 = 78.320 80.459 80.432 80.433 mm
x1 = 0.61 a + 320 C(H-h1) = 364.186 327.995 328.446 328.440 mm
x2 = C (H-h1) * 1000 = 988.785 871.610 873.070 873.052 mm
x3 = 1.22a = 95.550 98.160 98.127 98.128 mm
x = Min of ( x1, x2, x3) = 95.550 98.160 98.127 98.128 mm
tdx=((4.9D(H-(x/1000)))/St) = 1.12586 1.12510 1.12511 1.12511 mm

From API 650 Cl.5.6.4.5
= t2a = 1.125 mm
5th Shell Course

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Condition
t1 = tcal = 4.286 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 3.626 3.701 3.700 3.700 mm
Kd = tl / (tud - CA) = 2.055 1.835 1.838 1.838
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.3832 0.324 0.325 0.325
a = (r*(tud-CA))^0.5 = 59.997 63.492 63.428 63.429 mm
x1 = 0.61 a +320 C(H-h1) = 305.343 266.247 266.954 266.941 mm
x2 = C (H-h1) x 1000 = 839.828 710.991 713.323 713.280 mm
x3 = 1.22a = 73.196 77.460 77.382 77.383 mm
x = Min of ( x1, x2, x3) = 73.196 77.460 77.382 77.383 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 3.7011 3.69967 3.69969 3.69969 mm

From API 650 Cl.5.6.4.5
= t2a = 0.700 mm
Test Condition
t1 = tbot = 1.125 mm
tl = tld 1.125 mm
tut = (4.9D(H-0.3))/St = 0.547 0.614 0.612 0.612 mm
K = tl/tut = 2.058 1.834 1.837 1.837
C = k^0.5 (k-1) / (1 + k^1.5) = 0.3841 0.324 0.325 0.325
a = (r*tut)^0.5 = 56.063 59.396 59.339 59.340 mm
x1 = 0.61 a + 320 C(H-h1) = 303.567 263.557 264.233 264.221 mm
x2 = C (H-h1) * 1000 = 841.776 710.392 712.612 712.574 mm
x3 = 1.22a = 68.397 72.463 72.394 72.395 mm
x = Min of ( x1, x2, x3) = 68.397 72.463 72.394 72.395 mm
tdx=((4.9D(H-(x/1000)))/St) = 0.61355 0.61237 0.61239 0.61239 mm

From API 650 Cl.5.6.4.5
= t2a = 0.612 mm
6th Shell Course

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Condition
t1 = tcal = 3.700 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 3.312 3.394 3.392 3.392 mm
Kd = tl / (tud - CA) = 2.245 1.777 1.786 1.786
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.4276 0.307 0.310 0.310
a = (r*(tud-CA))^0.5 = 42.330 47.586 47.457 47.461 mm
x1 = 0.61 a +320 C(H-h1) = 195.694 151.151 152.215 152.189 mm
x2 = C (H-h1) x 1000 = 530.854 381.635 385.206 385.119 mm
x3 = 1.22a = 51.642 58.055 57.898 57.902 mm
x = Min of ( x1, x2, x3) = 51.642 58.055 57.898 57.902 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 3.3938 3.39169 3.39174 3.39174 mm

From API 650 Cl.5.6.4.5
= t2a = 0.392 mm
Test Condition
t1 = tbot = 0.612 mm
tl = tld 0.612 mm
tut = (4.9D(H-0.3))/St = 0.272 0.345 0.343 0.343 mm
K = tl/tut = 2.251 1.776 1.785 1.785
C = k^0.5 (k-1) / (1 + k^1.5) = 0.4287 0.307 0.310 0.310
a = (r*tut)^0.5 = 39.554 44.529 44.416 44.418 mm
x1 = 0.61 a + 320 C(H-h1) = 194.460 149.183 150.193 150.170 mm
x2 = C (H-h1) * 1000 = 532.287 381.315 384.685 384.608 mm
x3 = 1.22a = 48.256 54.326 54.187 54.190 mm
x = Min of ( x1, x2, x3) = 48.256 54.326 54.187 54.190 mm
tdx=((4.9D(H-(x/1000)))/St) = 0.34484 0.34309 0.34313 0.34313 mm

From API 650 Cl.5.6.4.5
= t2a = 0.343 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
7th Shell Course

Design Condition
t1 = tcal = 3.392 mm

From API 650 Cl.5.6.4.5
#VALUE!
= ### = #VALUE! mm
Test Condition
t1 = tbot = 0.343 mm
tl = tld 0.343 mm
tut = (4.9D(H-0.3))/St = #VALUE! #VALUE! #VALUE! #VALUE! mm
K = tl/tut = #VALUE! #VALUE! #VALUE! #VALUE!
C = k^0.5 (k-1) / (1 + k^1.5) = #VALUE! #VALUE! #VALUE! #VALUE!
a = (r*tut)^0.5 = #VALUE! #VALUE! #VALUE! #VALUE! mm
x1 = 0.61 a + 320 C(H-h1) = #VALUE! #VALUE! #VALUE! #VALUE! mm
x2 = C (H-h1) * 1000 = #VALUE! #VALUE! #VALUE! #VALUE! mm
tdx=((4.9D(H-(x/1000)))/St) = #VALUE! #VALUE! #VALUE! #VALUE! mm

From API 650 Cl.5.6.4.5
#VALUE!
= ### = #VALUE! mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
8th Shell Course

Design Condition
t1 = tcal = #VALUE! mm
tl = tcal-C.A #VALUE! mm

From API 650 Cl.5.6.4.5
#VALUE!
= ### = #VALUE! mm
Test Condition
t1 = tbot = #VALUE! mm
tl = tld #VALUE! mm

From API 650 Cl.5.6.4.5
#VALUE!
= ### = #VALUE! mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
9th Shell Course

Design Condition

From API 650 Cl.5.6.4.5
#VALUE!
= ### = #VALUE! mm
Test Condition
tl = tld #VALUE! mm

From API 650 Cl.5.6.4.5
#VALUE!
= ### = #VALUE! mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
10th Shell Course

Design Condition

From API 650 Cl.5.6.4.5
#VALUE!
= ### = #VALUE! mm
Test Condition
tl = tld #VALUE! mm

From API 650 Cl.5.6.4.5
#VALUE!
= ### = #VALUE! mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
(E) Bottom Sketch Plate
Min.nominal Bottom Sketch Plate thk req (excl. C.A.) : As per Clause 5.4.1 = 6 mm
Corrosion Allowance (Refer Design Data) = 3.00 mm
From above, Minimum required thickness (Incl C.A) = 9.00 mm
Thickness provided = 10.00 mm
Assuming Bottom slope = 1 : 120
Tan Q = 0.008
Bottom plate development diameter = 11.616 m
Bottom plate Weight Corroded : ### Kgs Uncorroded : ### Kgs
Bottom Plate Sketch
Dia 11.5 m
Tank I.D
8 mm, First Shell Course Thk
50 50 mm, Bottom to bottom Lap

Bottom Sketch Plate
10 mm, Thk
Annular Bottom Plate I.D 1

Dia 11.62 m 120
Annular Bottom Plate O.D Bottom Slope
Design of Nozzle Reinforcement
Design Data
Tank Diameter (D) : 11.5 m 37.72 feet
Required shell thk as per calculation @ Location Err:509 mm
Tank Provided Thickness @ Location Err:509 mm
Reinforcing Pad Thickness - C.A : Err:509 mm double side 14mm RF Pad Considered
R.F Pad Inner Dia Err:509 mm
R.F Pad Outer Dia : Err:509 mm
Design Temperature : 82 ° C
As Per API 650 CL-5.7.2.1

The min cross-sectional area of the req reinforcement shall not be less than the product of the vertical diameter of
the hole cut in the shell and the nominal shell plate thk,
therefoe, The Req . R.F Pad Area "Ar" = Nozzle Ope Dia x Shell Thk (Un Corr) = Err:509 Sq.mm
As Per API 650 CL-5.7.2.2 (e.)

The area in the neck available for reinforcement shall be reduced by ratio of allowable stress in the neck.
therefore,
Description Material Tensile Strengths Allo.Stress at Des.Temp
Mpa PSI Mpa PSI
Nozz.Neck A 106 414 59984 138 19995
Nozzle RF Pad A 516 Gr 70N 485 70325 173 25133
As Per API 650 CL-5.7.2.3

Quote: Outside surface of the tank shell plate to distance equal to four times the neck wall thk
therefore, Distance = (4 x tn) + shell.corroded thk = Err:508 = Err:508 mm
Ratio of stress 19995 / 25133 = 0.796
Corroded Nozzle Neck thk tn = Err:508 mm
therefore, C.sectional Area of corroded neck = Err:508 Sq.mm
As Per API 650 CL-5.7.2.2 (d)

From provided Shell thk, Extra available C.S.area @ Nozz.Location = (Pro.Shell Thk - Req Shell Thk) * Nozz Ope Dia
Err:509 = Err:509 Sq.mm
Balance Required area = Req Area "Ar" - ( Available Area from provided Shell Plate Thk + Area of corroded neck )
Err:509 = Err:508 Sq.mm
however,
the Prov.Reinforcement Pad sectional Area = Err:509 = Err:509 Sq.mm
Area Provided 'Ap" = RF Pad Area + Shell Area + Neck Area = Err:509 sq. mm
Err:509
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Galfar Engineering Contracting SAOG
24) Nozzle Details and Pipe Thickness Tabulation (FW Tank, T-0197)
Shell Side Mounting Nozzles (FW Tank, T-0197)
Minimum Wall
Nozzle Calculated Corrosion Calculate thickness Acceptanc
QTY Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle O.D Nozzle Thk Allowance d Thk = Requirement as Provided Thk
Size e
Sr.No
Nozzle Mark Service Elvation Projection Elvation by Projection Orientation Rating TYP Standard (Note:3) A +B Remarks
min as per min as per per API 650
PDO BY PDO BY PDO
API 650 API 650
No's Inch mm mm mm mm mm mm Equivalent
(A) (B) (C) (D) Schedule
1 N2 1 Tank Outlet to FW pump 581 250 930 11520 18 150 # WNRF ASME B16.5 457.20 12.7 6 18.7 12.7 12.7 SCH XS O.K Tank Inside Extended and
with Vortex Breaker
Nozzle Extended up to
2 N4 1 Truck Out Connection 259 175 300 11440 4 150 # WNRF ASME B16.5 114.30 8.56 3 11.56 7.62 8.56 SCH XS O.K centre of Tank Sump with
Vortex Breaker
3 N6 1 Overflow 581 250 14730 11520 18 150 # WNRF ASME B16.5 457.20 12.7 6 18.7 12.7 12.7 SCH XS O.K
4 K1 1 Level Instrument 239 175 150 11440 3 150 # WNRF ASME B16.5 88.90 7.62 3 10.62 5.54 11.13 SCH 160 O.K
5 K2 1 Level Gauge 175 150 1100 11420 2 150 # WNRF ASME B16.5 60.30 6.9 3 9.9 5.08 5.54 SCH XS O.K
6 K3 1 Level Transmitter 239 175 150 11440 3 150 # WNRF ASME B16.5 88.90 7.62 3 10.62 5.54 11.13 SCH 160 O.K
12 MH1 & 2 2 Shell Manhole (With Cover & Davit) 734 300 800 11480 24 150 # API 650 API 650 609.60 12.7 6 18.7 12.7 12.7 SCH XS O.K Plate Fabricated
13 D1 1 Clean Out Door - - - 36 x 48 API 650 API 650 - Refer Calculation Pages
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Galfar Engineering Contracting SAOG
Roof Side Mounting Nozzles (FW Tank, T-0197)

Nozzle Calculated Required Minimum Wall
QTY Nozzle Nozzle O.D Nozzle Thk Corrosion Provided Thk Acceptanc
Nozzle
Placing Size Allowance Thk = thickness e
(Note:3) C +D Requirement
Sr.No
Nozzle Mark Service Orientatio Projection Rating TYP Standard Remarks

n (Hold) min as per Radius on
API 650 Roof, mm
(Hold) mm mm mm mm Equivalent
No's Inch mm mm
(C) (D) (C) (D) Schedule
1 N1 1 Tank Inlet Hold 150 Hold 4 150 # WNRF ASME B16.5 88.90 8.56 3 11.56 7.62 8.56 SCH XS O.K With Dip Pipe
2 N3 1 Tank Inlet (Test & Dump Line) Hold 200 Hold 12 150 # WNRF ASME B16.5 273.00 12.7 3 15.7 12.7 12.7 SCH XS O.K
3 N5 1 Vent Hold 200 Hold 16 150 # WNRF ASME B16.5 355.60 12.7 6 18.7 12.7 12.7 SCH XS O.K
4 N7 1 Tank Inlet (From Relief Valve) Hold 200 Hold 12 150 # WNRF ASME B16.5 273.00 12.7 3 15.7 12.7 12.7 SCH XS O.K With Dip Pipe
5 N8 1 Cooling Water Return Line from Diesel Engine Hold 150 Hold 4 150 # WNRF ASME B16.5 88.90 8.56 3 11.56 7.62 8.56 SCH XS O.K With Dip Pipe
6 N9 1 Biocide Injection Hold 150 Hold 2 150 # WNRF ASME B16.5 48.30 6.9 3 9.9 5.08 5.54 SCH XS O.K With Dip Pipe
7 N10 1 Tank Inlet (From Relief Valve) Hold 200 Hold 12 150 # WNRF ASME B16.5 273.00 12.7 3 15.7 12.7 12.7 SCH XS O.K With Dip Pipe
8 MH3 & 4 2 Roof Manhole (With Cover & Davit) Hold 150 Hold 24 150 # API 650 API 650 558.80 12.7 6 18.7 12.7 12.7 SCH XS O.K Plate Fabricated
Notes :
1) Calculated values are tabulated as per ASME B31.3-2010
2) Material of construction (MOC) of Nozzle relevant Parts are considered as below,
Flanges : A 105N
Pipes : A 106 Gr. B,
Fitting : A 234 Gr WPB
Bolting : A 193 Gr B7 with A 194 Gr 2H Nuts
Gaskets : For all Blind Flanges (Except Manhole):
AISI 316, GRAPHITE CS CENTRING-/SS INNER RING
For all Manhole Flanges :
NACF
3) All Nozzle Flanges Up To 24" shall be as per ASME B16.5. Nozzle more than 24" shall be as Per ASME B16.47 (Series-A).
And all Nozzle Pipes shall be as per B16.3
4) Refer Cleanout Door Design (36 x 48) Calculation
5)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
25) Allowable External Loads Acceptance Calculation for Shell Nozzles

Ref : API 650, 11 th edition, Add.1
Appendix P.3 - Alternate procedure for the evaluation of External Loads on Tank Shell Openings
Nozzle 'H'
Nozzle Nozzle Radial Transverse Longitudinal Circular Torsional Longitudinal Shell ThK Nozzle Dia. Corroded in m. R.F Pad Nozzle Load
SL.No Remarks
Mark size (in.) thrust (FR), shear force shear force Moment Moment Moment (ts) m. (d) m. Nozzle Thk Considere Thk (tr) m. Acceptance
N (VC), N (VL), N (MC), N-M (MT), N-M (ML), N-M (tn) m. d
1 N2 18 13500 13500 13500 27000 27000 27000 0.0050 0.457 0.0097 0.930 0.0080 Err:509
2 N4 4 3600 3600 3600 7200 7200 7200 0.0050 0.114 0.0056 0.300 0.0080 Nozzle is not safe
Tank shell Inside

and outside 14
3 N6 18 13500 13500 13500 27000 27000 27000 #VALUE! 0.457 0.0097 14.730 #VALUE! #VALUE! mm R.F Pad
Considered
4 K1 3 2240 2240 2240 4480 4480 4480 0.0050 0.089 0.0081 0.150 0.0080 Nozzle is safe
5 K2 2 900 900 900 1800 1800 1800 0.0050 0.060 0.0025 1.100 0.0080 Nozzle is not safe
6 K3 3 2240 2240 2240 4480 4480 4480 0.0050 0.089 0.0081 0.150 0.0080 Nozzle is safe
9 K6 2 900 900 900 1800 1800 1800 #VALUE! 0.060 0.0025 10.600 #VALUE! #VALUE!
12 MH1 & 2 24 12000 12000 12000 24000 24000 24000 0.0050 0.610 0.0097 0.800 0.0080 Nozzle is not safe

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : N2
Size : 18 Inches

0.5

Ratio of (t/tn) = 1.34 ≈ 5.0
Stress Factors:
30 5.00 Radial thurst,fr 0.2 P-8b 18
30 5.00 Radial thurst, fθ 0.7 P-8f 37
30 5.00 Circum.Moment, fr 0.5 P-9b 56
30 5.00 Circum.Moment, fθ 1.4 P-9f 75
30 5.00 Longi. Moment, fr 0.4 P-10b 94
30 5.00 Longi. Moment, fθ 1.7 P-10f 113
50 5.00 Radial thurst,fr 0.3 P-8c 23
50 5.00 Radial thurst, fθ 0.9 P-8g 42
50 5.00 Circum.Moment, fr 0.6 P-9c 61
50 5.00 Circum.Moment, fθ 1.8 P-9g 80
50 5.00 Longi. Moment, fr 0.5 P-10c 99
50 5.00 Longi. Moment, fθ 1.5 P-10g 118

47.134 5.00 FR fr 0.26
47.134 5.00 FR fθ 0.88
47.134 5.00 Mc fr 0.57
47.134 5.00 Mc fθ 1.71
47.134 5.00 ML fr 0.46

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
47.134 5.00 ML fθ 1.52

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02





σr = 218.5 Mpa
σθ = 667.75 Mpa
σr = 180.23 Mpa
σθ = 601.76 Mpa
Smax = 457.5 Mpa

Sall = 173.33 Mpa
Nozzle is not safe
Nozzle is not safe

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : N4
Size : 4 Inches

0.5

Ratio of (t/tn) = 2.34 ≈ 5.0
Stress Factors:
10 5.00 Radial thurst,fr 0.9 P-8a 14
10 5.00 Radial thurst, fθ 1.9 P-8e 33
10 5.00 Circum.Moment, fr 0.9 P-9a 52
10 5.00 Circum.Moment, fθ 2.7 P-9e 71
10 5.00 Longi. Moment, fr 1.1 P-10a 90
10 5.00 Longi. Moment, fθ 1.0 P-10e 109
30 5.00 Radial thurst,fr 0.7 P-8b 18
30 5.00 Radial thurst, fθ 1.9 P-8f 37
30 5.00 Circum.Moment, fr 0.7 P-9b 56
30 5.00 Circum.Moment, fθ 1.9 P-9f 75
30 5.00 Longi. Moment, fr 0.7 P-10b 94
30 5.00 Longi. Moment, fθ 1.9 P-10f 113

20.558 5.00 FR fr 0.80
20.558 5.00 FR fθ 1.86
20.558 5.00 Mc fr 0.78
20.558 5.00 Mc fθ 2.27
20.558 5.00 ML fr 0.87

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
20.558 5.00 ML fθ 1.47

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02





σr = 309.3 Mpa
σθ = 884.96 Mpa
σr = 341.67 Mpa
σθ = 588.12 Mpa
Smax = 272.2 Mpa

Sall = 173.33 Mpa
Nozzle is not safe
Nozzle is not safe

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : N6
Size : 18 Inches
Tank Corroded Shell Thickness @ Location : ### mm
Reinforcing Pad Thickness : ### mm 14mm considered @tank in and out sides

Thickness of tank shell at location of nozzle(t) = ts+tr = #VALUE! m
0.5
Geometric parameter (u) = (d/D)x(D/t) = #VALUE!
Distance of nozzle removal from any other gross = = #VALUE! m

Height ration (h) = L/B = #VALUE!
Ratio of (t/tn) = #VALUE! ≈ 5.0
Stress Factors:
30 5.00 Radial thurst,fr #VALUE! P-8b 18
30 5.00 Radial thurst, fθ #VALUE! P-8f 37
30 5.00 Circum.Moment, fr #VALUE! P-9b 56
30 5.00 Circum.Moment, fθ #VALUE! P-9f 75
30 5.00 Longi. Moment, fr #VALUE! P-10b 94
30 5.00 Longi. Moment, fθ #VALUE! P-10f 113
50 5.00 Radial thurst,fr #VALUE! P-8c 23
50 5.00 Radial thurst, fθ #VALUE! P-8g 42
50 5.00 Circum.Moment, fr #VALUE! P-9c 61
50 5.00 Circum.Moment, fθ #VALUE! P-9g 80
50 5.00 Longi. Moment, fr #VALUE! P-10c 99
50 5.00 Longi. Moment, fθ #VALUE! P-10g 118

47.134 5.00 FR fr #VALUE!
47.134 5.00 FR fθ #VALUE!
47.134 5.00 Mc fr #VALUE!
47.134 5.00 Mc fθ #VALUE!
47.134 5.00 ML fr #VALUE!

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
47.134 5.00 ML fθ #VALUE!

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Stress due to FR σr = (FR/t2)xfr = #VALUE! Mpa

σθ = (FR/t2)xfθ = #VALUE! Mpa
Stress due to MC σr = (MC/dxt2)xfr = #VALUE! Mpa

σθ = (MC/dxt2)xfθ = #VALUE! Mpa
Stress due to ML σr = (ML/dxt2)xfr = #VALUE! Mpa

σθ = (ML/dxt2)xfθ = #VALUE! Mpa
Shear Stress τMT = 2x(MT)/(Пxd2t) = #VALUE! Mpa

τVC = 2x(VC)/(Пxdxt) = #VALUE! Mpa
τVL = 2x(VL)/(Пxdxt) = #VALUE! Mpa
τtotal = τMT+τVC+τVL = #VALUE! Mpa

σr = #VALUE! Mpa
σθ = #VALUE! Mpa
σr = #VALUE! Mpa
σθ = #VALUE! Mpa
Smax = #VALUE! Mpa

Sall = 173.33 Mpa
#VALUE!
#VALUE!

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : K1
Size : 3 Inches

0.5

Ratio of (t/tn) = 1.60 ≈ 10.0
Stress Factors:
30 10.00 Radial thurst,fr 0.3 P-8B 19
30 10.00 Radial thurst, fθ 2.8 P-8F 38
30 10.00 Circum.Moment, fr 0.3 P-9B 57
30 10.00 Circum.Moment, fθ 2.1 P-9F 76
30 10.00 Longi. Moment, fr 0.8 P-10B 95
30 10.00 Longi. Moment, fθ 2.8 P-10F 114

10.935 10.00 FR fr 0.96
10.935 10.00 FR fθ 2.12
10.935 10.00 Mc fr 0.88
10.935 10.00 Mc fθ 2.54
10.935 10.00 ML fr 1.05

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
10.935 10.00 ML fθ 1.26

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02





σr = 276.1 Mpa
σθ = 784.64 Mpa
σr = 325.33 Mpa
σθ = 405.00 Mpa
Smax = 166.1 Mpa

Sall = 173.33 Mpa
Maximum Stress (Smax) < Allowable Stress (Sall)
Nozzle is safe

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : K2
Size : 2 Inches

0.5

Ratio of (t/tn) = 5.12 ≈ 10.0
Stress Factors:

23.740 10.00 FR fr 0.63
23.740 10.00 FR fθ 2.96
23.740 10.00 Mc fr 0.48
23.740 10.00 Mc fθ 2.29
23.740 10.00 ML fr 0.87

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
23.740 10.00 ML fθ 2.27

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02





σr = 88.2 Mpa
σθ = 419.65 Mpa
σr = 156.98 Mpa
σθ = 417.56 Mpa
Smax = 340.3 Mpa

Sall = 173.33 Mpa
Nozzle is not safe
Nozzle is not safe

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : K3
Size : 3 Inches

0.5

Ratio of (t/tn) = 1.60 ≈ 10.0
Stress Factors:

10.935 10.00 FR fr 0.96
10.935 10.00 FR fθ 2.12
10.935 10.00 Mc fr 0.88
10.935 10.00 Mc fθ 2.54
10.935 10.00 ML fr 1.05

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
10.935 10.00 ML fθ 1.26

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02





σr = 276.1 Mpa
σθ = 784.64 Mpa
σr = 325.33 Mpa
σθ = 405.00 Mpa
Smax = 166.1 Mpa

Sall = 173.33 Mpa
Maximum Stress (Smax) < Allowable Stress (Sall)
Nozzle is safe

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : K4
Size : 2 Inches

0.5

Ratio of (t/tn) = 5.12 ≈ 10.0
Stress Factors:
10 5.00 Radial thurst,fr 0.0
10 5.00 Radial thurst, fθ 0.0
10 5.00 Circum.Moment, fr 0.0
10 5.00 Circum.Moment, fθ 0.0
10 5.00 Longi. Moment, fr 0.0
10 5.00 Longi. Moment, fθ 0.0


23.740 10.00 FR fr 0.27
23.740 10.00 FR fθ 2.20
23.740 10.00 Mc fr 0.20
23.740 10.00 Mc fθ 1.54
23.740 10.00 ML fr 0.56

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
23.740 10.00 ML fθ 1.82

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02





σr = 37.2 Mpa
σθ = 283.70 Mpa
σr = 99.84 Mpa
σθ = 332.76 Mpa
Smax = 335.6 Mpa

Sall = 173.33 Mpa
Nozzle is not safe
Nozzle is not safe

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : K5
Size : 2 Inches

0.5

Ratio of (t/tn) = 5.12 ≈ 10.0
Stress Factors:


23.740 10.00 FR fr 0.27
23.740 10.00 FR fθ 2.20
23.740 10.00 Mc fr 0.20
23.740 10.00 Mc fθ 1.54
23.740 10.00 ML fr 0.56

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
23.740 10.00 ML fθ 1.82

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02





σr = 37.2 Mpa
σθ = 283.70 Mpa
σr = 99.84 Mpa
σθ = 332.76 Mpa
Smax = 335.6 Mpa

Sall = 173.33 Mpa
Nozzle is not safe
Nozzle is not safe

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : K6
Size : 2 Inches
Reinforcing Pad Thickness : ### mm

0.5

Stress Factors:

30 10.00 Radial thurst,fr #VALUE! P-8B 19
30 10.00 Radial thurst, fθ #VALUE! P-8F 38
30 10.00 Circum.Moment, fr #VALUE! P-9B 57
30 10.00 Circum.Moment, fθ #VALUE! P-9F 76
30 10.00 Longi. Moment, fr #VALUE! P-10B 95
30 10.00 Longi. Moment, fθ #VALUE! P-10F 114

23.740 10.00 FR fr #VALUE!
23.740 10.00 FR fθ #VALUE!
23.740 10.00 Mc fr #VALUE!
23.740 10.00 Mc fθ #VALUE!
23.740 10.00 ML fr #VALUE!

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
23.740 10.00 ML fθ #VALUE!

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02





σr = #VALUE! Mpa
σθ = #VALUE! Mpa
σr = #VALUE! Mpa
σθ = #VALUE! Mpa
Smax = #VALUE! Mpa

Sall = 173.33 Mpa
#VALUE!
#VALUE!

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : K7
Size : 2 Inches

0.5

Stress Factors:

30 10.00 Radial thurst,fr #VALUE! P-8B 19
30 10.00 Radial thurst, fθ #VALUE! P-8F 38
30 10.00 Circum.Moment, fr #VALUE! P-9B 57
30 10.00 Circum.Moment, fθ #VALUE! P-9F 76
30 10.00 Longi. Moment, fr #VALUE! P-10B 95
30 10.00 Longi. Moment, fθ #VALUE! P-10F 114

23.740 10.00 FR fr #VALUE!
23.740 10.00 FR fθ #VALUE!
23.740 10.00 Mc fr #VALUE!
23.740 10.00 Mc fθ #VALUE!
23.740 10.00 ML fr #VALUE!

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
23.740 10.00 ML fθ #VALUE!

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02





σr = #VALUE! Mpa
σθ = #VALUE! Mpa
σr = #VALUE! Mpa
σθ = #VALUE! Mpa
Smax = #VALUE! Mpa

Sall = 173.33 Mpa
#VALUE!
#VALUE!

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : K8
Size : 2 Inches

0.5

Stress Factors:

30 10.00 Radial thurst,fr #VALUE! P-8b 18
30 10.00 Radial thurst, fθ #VALUE! P-8f 37
30 10.00 Circum.Moment, fr #VALUE! P-9b 56
30 10.00 Circum.Moment, fθ #VALUE! P-9f 75
30 10.00 Longi. Moment, fr #VALUE! P-10b 94
30 10.00 Longi. Moment, fθ #VALUE! P-10f 113

23.740 10.00 FR fr #VALUE!
23.740 10.00 FR fθ #VALUE!
23.740 10.00 Mc fr #VALUE!
23.740 10.00 Mc fθ #VALUE!
23.740 10.00 ML fr #VALUE!

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
23.740 10.00 ML fθ #VALUE!

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02





σr = #VALUE! Mpa
σθ = #VALUE! Mpa
σr = #VALUE! Mpa
σθ = #VALUE! Mpa
Smax = #VALUE! Mpa

Sall = 173.33 Mpa
#VALUE!
#VALUE!

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data
Noozle Data : MH1 & 2
Size : 24 Inches

0.5

Ratio of (t/tn) = 1.34 ≈ 5.0
Stress Factors:
50 5.00 Radial thurst,fr 0.2 P-8C 23
50 5.00 Radial thurst, fθ 0.7 P-8G 42
50 5.00 Circum.Moment, fr 0.5 P-9C 61
50 5.00 Circum.Moment, fθ 1.7 P-9G 80
50 5.00 Longi. Moment, fr 0.4 P-10C 99
50 5.00 Longi. Moment, fθ 1.3 P-10G 118
100 5.00 Radial thurst,fr 0.2 P-8D 28
100 5.00 Radial thurst, fθ 0.7 P-8H 47
100 5.00 Circum.Moment, fr 0.5 P-9D 66
100 5.00 Circum.Moment, fθ 1.8 P-9H 85
100 5.00 Longi. Moment, fr 0.4 P-10D 104
100 5.00 Longi. Moment, fθ 1.4 P-10H 123

62.845 5.00 FR fr 0.17
62.845 5.00 FR fθ 0.68
62.845 5.00 Mc fr 0.53
62.845 5.00 Mc fθ 1.71
62.845 5.00 ML fr 0.39

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
62.845 5.00 ML fθ 1.35

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02





σr = 136.3 Mpa
σθ = 446.50 Mpa
σr = 103.51 Mpa
σθ = 361.74 Mpa
Smax = 246.1 Mpa

Sall = 173.33 Mpa
Nozzle is not safe
Nozzle is not safe

THICKNESS OF BLIND FLANGES FOR NOZZLE M1,M2,M3
t = d(CP/s).5 + C.A
Where,
t = minimum required thk in inch.
d = diameter of bolts (As per B 16.47) = 38.5 inch
C = 0.25
s = max allowable stress = 19999.98 Psi
C.A = corrosion allowance .= 0.125 inch
P = 10 Psi
t = 0.5554433 inch
14.10826 mm
As per API 620 (CL.5.21)
Thickness of blind flanges shall not be less than = 15.9 mm
Thus Provided Thickness = 18 mm

25) Allowable External load Calculation for Tank Nozzle Openings
Shell openings load calculation are calculated using the API 650, Appendix P as per below mentioned
and also this Appendix P is accepted load calculation for shell opening in a lower half height of the bottom shell course height only.
A check of maximum permissible loads and moments as per API 650 Appendix P,
1) A force Fr being a radial thrust applied at the mid-surface of the tank shell at the nozzle opening,
2) Two moments, Ml being a longitudinal moment applied to the mid-surface of the tank shell and Mc
being a circumferential moment applied similarly,
the principal load components that occur on the tank nozzle and could cause shell deformation.
Reference may be made to the following figures from API 650.
* P-1 - Nomenclature for piping loads and deformation
* P-2J - Stiffness coefficient for radial load applicable to our reinforcement in nozzle neck only (L/2a=1.5)
* P-2K - Stiffness coefficient for longitudinal moment applicable to our reinforcement in nozzle neck only (L/2a=1.5)
* P-2L - Stiffness coefficient for circumferential moment applicable to our reinforcement in nozzle neck only (L/2a=1.5)
* P-4A - Graphs for obtaining coefficients Yf and Yl, related to the stiffness of the opening (Neck) only
* P-4B - Graphs for obtaining coefficient Yc, related to the stiffness of the opening (Neck) only
Nozzle Mark = Err:509
Nozzle Size = Err:509
Design Tank Height = 9670 mm
Maximum Filling Height = 9012 mm Higher level consider for calculation as per data sheet mentioned.
Nozzle Diameter = Err:509 mm
Nozzle Elevation = Err:509 mm Minimum Elevation is considered for Claculation
Shell Course Thk at Nozzle Opening = Err:509 mm
Operating temp = 60 deg.C
Design temp = 82 deg.C
The nomenclature used for the design check is:

E = modulus of elasticity, in Mpa = 202890 N/mm^2
G = design specific gravity of the liquid = 1
H = maximum allowable tank filling height, mm (Consider for calculation) = 9012 mm
R = nominal tank radius, mm = 5750 mm
t = shell thickness at the opening connection, mm = Err:509 mm
T = normal installation temperature minus operating temperature in degrees C = 22 deg.C
Alpha = thermal expansion coefficient of the shell material, mm x 1/10^-6 per mm - deg.c (see table P1a) = 0.000012
Beta = characteristic parameter, 1.285/sqrt(Rt) = Err:509 mm
Here,
a = outside radius of the opening connection, mm
Fr = radial thrust applied in the mid-surface of tank shell at the connection, in N
Fp = pressure end load on the opening for the pressure resulting from the design product head at the elevation of the opening
centreline, (pi()*a^2*P), in N
Kc = stiffness coefficient for the circumferential moment, in N-mm/radian
Kl = stiffness coefficient for the longitudinal moment, in N-mm/radian
Kr = stiffness coefficient for the radial thrust load, in N/mm
L = vertical distance from the opening centreline to the tank bottom, in mm
Mc = circumferential moment applied to the mid-surface of the tank shell, in N-mm
Ml = longitudinal moment applied to the mid-surface of the tank shell, in N-mm
P = pressure resulting from product head at the elevation of the opening centreline, in Mpa
W = unrestrained radial growth of the shell, in mm
WR = resultant radial deflection at the opening connection in mm
Xa = L + a, in mm
Xb = L - a, in mm
Xc = L, in mm
Yc = coefficient determined from Fig. P-4B
Yf, Yl = coefficients determined from Figure P-4A
Lambda = a/sqrt(Rt)
Θ = unrestrained shell rotation resulting from product head, in radians
Θc = shell rotation in the horizontal plane at the opening connection resulting from the circumferential moment, in radians
ΘL = shell rotation in the vertical plane at the opening connection resulting from the longitudinal moment, in radians
a = Err:509 mm
L = Err:509 mm
Calculate the stiffness coefficients for the nozzle tank connection:

R/t = Err:509
a/R = Err:509
L/2a = Err:509 (approx) 1.5 Considered for calculation
For the radial load (from Fig. P-2J),
KR/E(2a) = Err:509
Kr = Err:509 N/mm
For the longitudinal moment (From figure P-2K),

KL/E *(2a^3) = Err:509
KL = Err:509 N-mm/rad
For the circumferential moment (from Fig. P-2L)

KC/E power(2a,3) = 0.002
Kc = Err:509 N-mm/rad
Calculate the unrestrained shell deflection & rotation at the nozzle centreline resulting from the
hydrostatic head of the full tank:
Beta x L = Err:509 rad
Radial Growth of Shell :
W = [(9.8x10^-6 GHR^2)/(E t)]x[ 1 - [power(e,-beta x L) x (cos(beta x L)] - L/H]+Alpha R ∆T = Err:509 mm
Rotation of Shell :
Θ = [(9.8x10^-6 GxHxR^2)/(Ext)]x[(1/H)-betaxpower(e,-betaxL)x[(sin(betaxL)+cos(betaxL)] = Err:509 radian
Perform the analysis of piping flexibility using W, q, Kr, Kl and Kc as the end conditions at the
nozzle-to-piping connection
XA = Err:509 mm
XB = Err:509 mm
Xc = Err:509 mm
Determine the allowable loads for the shell opening

Determine the nondimensional quantities:
XA/sqrt(Rt) = Err:509
XB/sqrt(Rt) = Err:509
XC/sqrt(Rt) = Err:509
Lambda = a/sqrt(Rt) = Err:509
From figures P-4A and P-4B,

YF = 1
YL = 3.3
YC = 2.5
Construct the load nomograms (see Fig. P-7):

1 - 0.75[Xb/sqrt(Rt)] = Err:509
1 - 0.75[Xa/sqrt(Rt)] = Err:509
1 - 0.75[Xc/sqrt(Rt)] = Err:509
Fp = P pi() a^2 = Err:509 N
(lambda/2Yf)*(FR/FP) = Err:509 FR
(lambda/aYc)*(MC/FP) = Err:509 MC
(lambda/aYl)*(ML/FP) = Err:509 ML
Determine the limit piping loads:

For ML = 0 and MC = 0,
(lambda/2Yf)*(FR/FP) = Err:509 Fr < = Err:509
Therefore,
+FR max = Err:509 N (Compression at B controls)
For ML = 0 and FR = 0,
(lambda/aYc)*(Mc/Fp) = Err:509 Mc < = Err:509
Therefore,
+MC max = Err:509 N - mm (Compression at C' controls)
For MC = 0 and FR = 0,
(lambda/aYl)*(Ml/Fp) = Err:509 Ml < = Err:509
Therefore,
+ML max = Err:509 N - mm (Compression at B controls)
Load Summary:
Allowable Piping Loads for the above mentioned tank Opening
Connection's
FR max Err:509 N (Compression at B
controls)
MC max Err:509 N - mm (Compression at C'
controls)
ML max Err:509 N - mm (Compression at B
controls)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

AS PER API-650, Appendix - P, CLAUSE P.2
Shell openings load calculation are calculated using the API 650,Appendix P as per below mentioned
Nozzle Mark = Err:509
Nozzle Size = Err:509 Inch
Tank Inside Diameter = 11500 mm
Maximum Filling Height = 9012 mm Hydrotest level consider for calculation
Nozzle Diameter = Err:509 mm
Nozzle Elevation = Err:509 mm Minimum Elevation is considered for Claculation
Shell Course Thk at Nozzle Opening = Err:509 mm
Operating temp min = 10 deg.C

G = design specific gravity of the liquid = 1.018
H = maximum allowable tank filling height, mm = 9012 mm
R = nominal tank radius, mm = Err:509 mm
t = shell thickness at the opening connection, mm = Err:509 mm
delta T = normal installation temperature minus operating temperature in degrees C = 72 deg.C
Beta = characteristic parameter, 1.285/sqrt(Rt) = Err:509 mm
Here,
Xa = L + a, in mm
Xb = L - a, in mm
Xc = L, in mm
Lambda = a/sqrt(Rt)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

a = Err:509 mm
L = Err:509 mm

R/t = Err:509
a/R = Err:509
L/2a = Err:509 (approx) 1.5 Considered for calculation
For the radial load (from Fig. P-2J), Interpolation Table
KR/E(2a) = Err:509 X1 = 0.02 Y1 = 5E-05
Kr = Err:509 N/mm X2 = Err:509 Y2 = Err:509
X3 = 0.04 Y3 = 3E-05
KL/E *(2a^3) = Err:509 X1 = 0.02 Y1 = 6E-05
KL = Err:509 N-mm/rad X2 = Err:509 Y2 = Err:509
X3 = 0.04 Y3 = 2E-05
KC/E power(2a,3) = 0.000082 X1 = 0.02 Y1 = 5E-05
Kc = Err:509 N-mm/rad X2 = 0.004 Y2 = 8.20E-05
X3 = 0.04 Y3 = 1E-05
Beta x L = Err:509 rad
W = [(9.8x10^-6 GHR^2)/(E t)]x[ 1 - [power(e,-beta x L) x (cos(beta x L)] - L/H]+Alpha R ∆T = Err:509 mm
Rotation of Shell :
Θ = [(9.8x10^-6 GxHxR^2)/(Ext)]x[(1/H)-betaxpower(e,-betaxL)x[(sin(betaxL)+cos(betaxL)] = Err:509 radian
XA = Err:509 mm
XB = Err:509 mm
Xc = Err:509 mm

XA/sqrt(Rt) = Err:509
XB/sqrt(Rt) = Err:509
XC/sqrt(Rt) = Err:509
Lambda = a/sqrt(Rt) = Err:509

YF = 1
YC = 2.6
YL = 3.2

1 - 0.75[XB/sqrt(Rt)] = Err:509
1 - 0.75[XA/sqrt(Rt)] = Err:509
1 - 0.75[XC/sqrt(Rt)] = Err:509
Fp = P pi() a^2 = Err:509 N
(lambda/2Yf)*(FR/FP) = Err:509 FR
(lambda/aYc)*(MC/FP) = Err:509 MC
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
(lambda/aYl)*(ML/FP) = Err:509 ML
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Determine the limiting piping loads:

(lambda/2Yf)*(FR/FP) = Err:509 Fr < = ###
Therefore,
+FR max = Err:509 N (Tension at A controls)
-FR max = Err:509 N (compression at B controls)
(lambda/aYc)*(Mc/Fp) = Err:509 Mc < = ###
Therefore,
+MC max = Err:509 N - mm (Tension at C' controls)
-MC max = Err:509 N - mm (compression at C controls)
(lambda/aYl)*(Ml/Fp) = Err:509 Ml < = ###
Therefore,
+ML max = Err:509 N - mm (Tension at B controls)
-ML max = Err:509 N - mm (compression at A controls)
Load Summary:
Allowable Piping Loads for the above mentioned tank Opening Connection's
FR max Err:509 N (Tension at A controls)

- Fr max Err:509 N (compression at B controls)
MC max Err:509 N - mm (Tension at C' controls)
- Mc max Err:509 N - mm (compression at C controls)
ML max Err:509 N - mm (Tension at B controls)
- Ml max Err:509 N - mm (compression at A controls)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
1.50
1.00
-FR, +ML +FR, +M L
(Tension @ B Controls)
(Compression @ A Controls)
0.50
ML /
mbd
)*(
aY L
FP )
( la
a/
0.00
-1.50 -1.00 -0.50 0.00 0.50 1.00 1.50
-0.50
-FR, -ML +FR, -ML
(Compression @ B Controls) (Tension @ A Controls)
-1.00
?
-1.50
( lambda / a Y F ) * ( FRl / FP )
( lam b d a / aY C ) * ( M C / Fp )
1.50
1.00
?
-FR, +MC, --M C
(Compression @ C Controls)
0.50 +FR , +M C, --M C
(Tension @ C Controls)
0.00
-1.50 -1.00 -0.50 0.00 0.50 1.00 1 .50
( lambda / 2 Yf ) * ( FR / FP )
A MC
ML
C C FR
B
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
B
Figure P.7 - Allowable Load Nomogram
Title : Calculation Validation by API 650 App P Cl P.2
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

AS PER API-650, Appendix - P, CLAUSE P.2
Shell openings load calculation are calculated using the API 650,Appendix P as per below mentioned
Nozzle Mark = sample
Nozzle Size = 24
Design Tank Height = 19507.264 mm
Maximum Filling Height = 19507.264 mm Higher level consider for calculation as per data sheet mentioned.
Nozzle Diameter = 610 mm
Nozzle Elevation = 630 mm Minimum Elevation is considered for Claculation
Shell Course Thk at Nozzle Opening = 33.782 mm

H = maximum allowable tank filling height, mm = 19507 mm
t = shell thickness at the opening connection, mm = 33.782 mm
delta T = normal installation temperature minus operating temperature in degrees C = 72 deg.C
Beta = characteristic parameter, 1.285/sqrt(Rt) = 0.00111 mm
Here,
Xa = L + a, in mm
Xb = L - a, in mm
Xc = L, in mm
Lambda = a/sqrt(Rt)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

a = 305 mm
L = 630.00 mm

R/t = 1173
a/R = 0.008
L/2a = 1.03 (approx) 1.5 Considered for calculation
For the radial load (from Fig. P-2J),
KR/E(2a) = 0.000310
Kr = 37631 N/mm

KL/E *(2a^3) = 0.000300
KL = ### N-mm/rad

KC/E power(2a,3) = 0.000500
Kc = ### N-mm/rad
Beta x L = 0.700 rad
W = [(9.8x10^-6 GHR^2)/(E t)]x[ 1 - [power(e,-beta x L) x (cos(beta x L)] - L/H]+Alpha R ∆T = 60.507 mm
Rotation of Shell :
Θ = [(9.8x10^-6 GxHxR^2)/(Ext)]x[(1/H)-betaxpower(e,-betaxL)x[(sin(betaxL)+cos(betaxL)] = -0.032 radian
XA = 935.00 mm
XB = 325.00 mm
Xc = 630.00 mm

XA/sqrt(Rt) = 0.81
XB/sqrt(Rt) = 0.28
XC/sqrt(Rt) = 0.54
Lambda = a/sqrt(Rt) = 0.264

YF = 1.9
YC = 15
YL = 7.8

1 - 0.75[Xb/sqrt(Rt)] = 0.79
1 - 0.75[Xa/sqrt(Rt)] = 0.39
1 - 0.75[Xc/sqrt(Rt)] = 0.59
Fp = P pi() a^2 = 53191 N
(lambda/2Yf)*(FR/FP) = 1.30E-06 FR
(lambda/aYc)*(MC/FP) = 1.08E-09 MC
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
(lambda/aYl)*(ML/FP) = 2.08E-09 ML
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

(lambda/2Yf)*(FR/FP) = 1.304E-06 Fr < = 0.39
Therefore,
+FR max = ### N (Tension at A controls)
-FR max = ### N (compression at B controls)
(lambda/aYc)*(Mc/Fp) = 1.08E-09 Mc < = 0.59
Therefore,
+MC max = ### N - mm (Tension at C' controls)
-MC max = ### N - mm (compression at C controls)
(lambda/aYl)*(Ml/Fp) = ### Ml < = 0.39
Therefore,
+ML max = ### N - mm (Tension at B controls)
-ML max = ### N - mm (compression at A controls)
Load Summary:
Allowable Piping Loads for the above mentioned tank Opening Connection's
FR max 302175 N (Tension at A controls)

- Fr max -766901 N (compression at B controls)
MC max 546315264 N - mm (Tension at C' controls)
- Mc max -546315264 N - mm (compression at C controls)
ML max 189177388 N - mm (Tension at B controls)
- Ml max -1.89177E+08 N - mm (compression at A controls)
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
1.50
0.79
1.00
-FR, +ML +FR, +M L
(Tension @ B Controls)
(Compression @ A Controls)
0.50
ML /
mbd
)*(
aY L
FP )
( la
a/
0.00
-1.50 -1.00 -0.50 0.00 0.50 1.00 1.50
-0.50
-FR , -ML +FR, -ML
(Compression @ B Controls) (Tension @ A Controls)
-1.00
0.39
-1.50
( lambda / a Y F ) * ( FRl / FP )
( lam b d a / aY C ) * ( M C / Fp )
1.50
1.00
0.59
-FR, +MC, --M C
(Compression @ C Controls)
0.50 +FR , +M C, --M C
(Tension @ C Controls)
0.00
-1.50 -1.00 -0.50 0.00 0.50 1.00 1 .50
( lambda / 2 Yf ) * ( FR / FP )
A MC
ML
C C FR
B
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
FIGURE P.7 -BAllowable Load Nomogram for b1, b2. c2, c2 Boundary
DOCUMET NO XX - X - XXXXXX / CAL - 101
REV 00
Galfar Engineering
Contracting SAOG DATE 17.10.2016
26) Allowable External load Calculation for Tank Openings (48" Nozzle Opening)
Code EN 14015 is not mentioned any dseign for shell openings load design, therefore
shell openings load calculation are calculated using the API 650,Appendix P as per below mentioned
* P-2G - Stiffness coefficient for radial load applicable to our reinforcement in nozzle neck only (L/2a=1)
* P-2H - Stiffness coefficient for longitudinal moment applicable to our reinforcement in nozzle neck only (L/2a=1)
* P-2I - Stiffness coefficient for circumferential moment applicable to our reinforcement in nozzle neck only (L/2a=1)
Nozzle Mark = N3
Nozzle Size = 48"
Maximum Filling Height = 14000 mm Higher level consider for calculation as per data sheet mentioned.
Nozzle Diameter = 1219.5 mm
Nozzle Elevation = 1022 mm Minimum Elevation is considered for Claculation
Shell Course Thk at Nozzle Opening = 16 mm
Installation temp = 82 deg.C

E = modulus of elasticity, in Mpa = ### N/mm^2
H = maximum allowable tank filling height, mm (Consider for calculation) = 14000 mm
t = shell thickness at the opening connection, mm = 16 mm
T = normal installation temperature minus operating temperature in degrees C = 32 deg.C
Beta = characteristic parameter, 1.285/sqrt(Rt) = 0.00230 mm
Here,
Kc = stiffness coefficient for the circumferential moment, in N-mm/radian (see Fig. P-2A)
Kl = stiffness coefficient for the longitudinal moment, in N-mm/radian (see Fig. P-2B)
Kr = stiffness coefficient for the radial thrust load, in N/mm (see Fig. P-2C)
Page 368 of 35
REV 00
Galfar Engineering
Xa = L + a, in mm
Xb = L - a, in mm
Xc = L, in mm
Lambda = a/sqrt(Rt)
a = 609.75 mm
L = 1022.00 mm

R/t = 1218.75
a/R = 0.031
L/2a = 0.84 (approx) 1 Considered for calculation
For the radial load (from Fig. P-2G),
KR/E(2a) = 0.000014
Kr = 3.6E+03 N/mm
For the longitudinal moment (From figure P-2H),

KL/E power(2a,3) = 0.000014
KL = 5.3E+09 N-mm/rad
For the circumferential moment (from Fig. P-2I)

KC/E power(2a,3) = 6.6E-06
Kc = ### N-mm/rad
Beta x L = 2.351 rad
W = [(9.8x10^-6 GHR^2)/(E t)]x[ 1 - [power(e,-beta x L) x (cos(beta x L)] - L/H]+Alpha R ∆T = 23.756 mm
Rotation of Shell :
Θ = [(9.8x10^-6 GxHxR^2)/(Ext)]x[(1/H)-betaxpower(e,-betaxL)x[(sin(betaxL)+cos(betaxL)] = 0.001 radian
XA = 1631.75 mm
XB = 412.25 mm
Xc = 1022.00 mm

XA/sqrt(Rt) = 2.92
XB/sqrt(Rt) = 0.74
XC/sqrt(Rt) = 1.83
Page 369 of 35
REV 00
Galfar Engineering
Lambda = a/sqrt(Rt) = 1.092

YF = 0.9
YL = 2.25
YC = 2.1

1 - 0.75[Xb/sqrt(Rt)] = 0.45
1 - 0.75[Xa/sqrt(Rt)] = -1.19
1 - 0.75[Xc/sqrt(Rt)] = -0.37
Fp = P pi() a^2 = 148614.0 N
(lambda/2Yf)*(FR/FP) = 4.08E-06 FR
(lambda/aYc)*(MC/FP) = 5.74E-09 MC
(lambda/aYl)*(ML/FP) = 5.35E-09 ML

(lambda/2Yf)*(FR/FP) = 4.08E-06 Fr < = -1.19
Therefore,
+FR max = ### N (Compression at B controls)
-FR max = ### N (compression at B controls)
(lambda/aYc)*(Mc/Fp) = 5.74E-09 Mc < = -0.37
Therefore,
+MC max = ### N - mm (Compression at C' controls)
(lambda/aYl)*(Ml/Fp) = ### Ml < = -1.19
Therefore,
+ML max = ### N - mm (Compression at C' controls)
-ML max = ### N - mm (tension at A controls)
Load Summary:
Allowable Piping Loads for the above mentioned tank Opening
Connection's
FR max -291850.554 N (Compression at B
controls)
MC max -64892.852 N - mm (Compression at C'
controls)
ML max -222444.844 N - mm (Compression at C'
controls)
Remarks :
Internal & External Low Type R.F Pad's for Inner & Outer Tank and also Pipe Supports all are Provided to withstand this Piping Loads.
Page 370 of 35
e height only.
mentioned.
0.0000124
Page 371 of 35
hstand this Piping Loads.
Page 372 of 35
Regular Alternative
REINFORCING PLATE
Single Flange Double Flange Special Flange
REGULAR-TYPE FLANGED NOZZLES, 3 INCHES OR LARGER
60°
Detalil b
Prepared By: O A Ijaduola
Detail a
Reviewd By: J A Adeoye
Approved By: A S Adejumo
SHELL NOZZLES API 650
TABLE 3-7 Dimensions for 36 - inch Shell Manhole (Inches)
COLUMN 1 COLUMN 2 COLUMN 3 COLUMN 4 COLUMN 5 COLUMN 6 COLUMN 7
Inside Diameter of Manhole Frame

Thickness of the Reinforcing plate
shell and the Minimum
Manhole Frame using Frame using Neck
Reinforcing Approximate Length of Side Constant-Diameter Constant-Diameter Thickness
platea Radius or diameter Width Ring Die Plug Plus Die for
t and T R L = Do W IDR IDP Built-up Frame b
3/16 3/16 78 93 3/4 38 5/8 36 3/16
1/4 1/4 78 93 3/4 38 1/2 36 1/4
5/16 5/16 77 3/4 93 1/4 38 3/8 36 5/16
3/8 3/8 77 3/4 93 1/4 38 1/4 36 3/8
7/16 7/16 77 1/4 92 1/2 38 1/8 36 3/8
1/2 1/2 77 1/4 92 1/2 38 36 3/8
9/16 9/16 77 92 37 7/8 36 3/8

5/8 5/8 76 3/4 91 1/2 37 3/4 36 3/8
11/16 11/16 76 1/2 91 1/4 37 5/8 36 3/8
3/4 3/4 76 1/2 91 37 1/2 36 3/8
13/16 13/16 76 1/4 90 3/4 37 3/8 36 3/8

7/8 7/8 76 1/4 90 3/4 37 1/4 36 3/8
15/16 15/16 76 1/4 90 3/4 37 1/8 36 7/16
1 1 76 3/4 91 1/4 37 36 7/16
1 1/16 1 76 3/4 91 1/4 36 7/8 36 7/16

1 1/8 1 77 91 1/2 36 3/4 36 1/2
1 3/16 1 77 91 1/2 36 5/8 36 9/16
1 1/4 1 77 1/4 91 3/4 36 1/2 36 9/16
1 5/16 1 77 1/4 91 3/4 36 3/8 36 5/8

1 3/8 1 77 1/2 92 36 1/4 36 5/8
1 7/16 1 77 1/2 92 36 1/8 36 11/16
1 1/2 1 77 3/4 92 1/4 36 36 3/4
SHELL NOZZLES API 650
TABLE 3-9 Dimensions for Shell Nozzles: Pipe, Plate and Welding Schedules (Inches)
COLUMN 1 COLUMN 2 COLUMN 3 COLUMN 4 COLUMN 5 COLUMN 6
Maximum Diameter
Size of Fillet Weld A
Minimum of Hole in
Thickness of Pipe Shell Plate
shell and Wall Thickness (D P)
Reinforcing of Equals Nozzles 2-,1 1/2-, 1-,
platea Flanged Nozzles b Outside Diameter Size of Larger Than and 1/4- Inch
t and T n of Pipe Plus Fillet Weld B 2 Inches Nozzles
3/16 1/2 5/8 3/16 1/4 1/4
1/4 1/2 5/8 1/4 1/4 1/4
5/16 1/2 5/8 5/16 1/4 1/4
3/8 1/2 5/8 3/8 1/4 1/4
7/16 1/2 5/8 7/16 1/4 1/4
1/2 1/2 5/8 1/2 1/4 5/16
9/16 1/2 3/4 9/16 1/4 5/16

5/8 1/2 3/4 5/8 5/16 5/16
11/16 1/2 3/4 11/16 5/16 5/16
3/4 1/2 3/4 3/4 5/16 5/16
13/16 1/2 3/4 13/16 3/8 5/16

7/8 1/2 3/4 7/8 3/8 5/16
15/16 1/2 3/4 15/16 3/8 5/16
1 1/2 3/4 1 7/16 5/16
1 1/16 9/16 3/4 1 1/16 7/16 5/16

1 1/8 9/16 3/4 1 1/8 7/16 5/16
1 3/16 5/8 3/4 1 3/16 1/2 5/16
1 1/4 5/8 3/4 1 1/4 1/2 5/16
1 5/16 11/16 3/4 1 5/16 1/2 5/16

1 3/8 11/16 3/4 1 3/8 9/16 5/16
1 7/16 3/4 3/4 1 7/16 9/16 5/16
1 1/2 3/4 3/4 1 1/2 9/16 5/16
1 9/16 13/16 3/4 1 1/2 9/16 5/16

1 5/8 13/16 3/4 1 1/2 5/8 5/16
1 11/16 6/8 3/4 1 1/2 5/8 5/16
1 3/4 6/8 3/4 1 1/2 5/8 5/16
WELDED STEEL TANKS FOR OIL STORAGE
Table 3-10 Dimensions for Shell Nozzle Flanges (Inches)
COLUMN 1 COLUMN 2 COLUMN 3 COLUMN 4 COLUMN 5 COLUMN 6 COLUMN 7 COLUMN 8 COLUMN 9 COLUMN 10 COLUMN 11 COLUMN 12
Diameter of Bore
Slip on Type: Minimum Diameter of
Outside Hub at Point of Weld
Minimum Diameter of
Thickness Outside Diameter Diameter Pipe Plus
of Flange Diameter of Raised of Bolt Diameter Welding-Neck Slip- on Welding -
Size of Q of Flange Face Circle Number Diameter of Bolts B Type Type Neck Type
Nozzle A D C of Holes of Holes B1 E E1
48 2 3/4 59 1/2 53 1/2 56 44 1 5/8 1 1/2 0.25 a b c
46 2 11/16 57 1/2 51 53 3/4 40 1 5/8 1 1/2 0.25 a b c
44 2 5/8 55 1/4 49 51 3/4 40 1 5/8 1 1/2 0.25 a b c
42 2 5/8 53 47 49 1/2 36 1 5/8 1 1/2 0.25 a b c
40 2 1/2 50 3/4 44 1/4 47 1/4 36 1 5/8 1 1/2 0.25 a b c
38 2 3/8 48 3/4 42 1/4 45 1/4 32 1 5/8 1 1/2 0.25 a b c

36 2 3/8 46 40 1/4 42 3/4 32 1 5/8 1 1/2 0.25 a b c
34 2 5/16 43 3/4 37 3/4 40 1/2 32 1 5/8 1 1/2 0.25 a b c
32 2 1/4 41 3/4 35 3/4 38 1/2 28 1 5/8 1 1/2 0.25 a b c
30 2 1/8 38 3/4 33 3/4 36 28 1 3/8 1 1/4 0.25 a b c
b c
28 2 1/16 36 1/2 31 1/4 34 28 1 3/8 1 1/4 0.25 a b c
26 2 34 1/4 29 1/4 31 3/4 24 1 3/8 1 1/4 0.25 a b c
24 1 7/8 32 27 1/4 29 1/2 20 1 3/8 1 1/4 0.19 a b c
22 1 13/16 29 1/2 25 1/4 27 1/4 20 1 3/8 1 1/4 0.19 a b c
20 1 11/16 27 1/2 23 25 20 1 1/4 1 1/8 0.19 a b c
b
18 1 9/16 25 21 22 3/4 16 1 1/4 1 1/8 0.19 a b c
16 1 7/16 23 1/2 18 1/2 21 1/4 16 1 1/8 1 0.19 a b c
14 1 3/8 21 16 1/4 18 3/4 12 1 1/8 1 0.19 a b c
12 1 1/4 19 15 17 12 1 7/8 0.13 a b c
10 1 3/16 16 12 3/4 14 1/4 12 1 7/8 0.13 a b c
8 1 1/8 13 1/2 10 5/8 11 3/4 8 7/8 3/4 0.10 a b c

6 1 11 8 1/2 9 1/2 8 7/8 3/4 0.10 a b c
4 15/16 9 6 3/16 7 1/2 8 3/4 5/8 0.06 a b c
3 15/16 7 1/2 5 6 4 3/4 5/8 0.06 a b c
2 3/4 6 3 5/8 4 3/4 4 3/4 5/8 0.07 a b c
1 1/2 11/16 5 2 7/8 3 7/8 4 5/8 1/2 0.07 a b c
1 2 3 4 5
Column Column Column Column Column
Nozzle
NPS
Outside Diameter
of Pipe Neck
Diameter of Hole in Roof
Plate or ReinforcingPlate
DP
Minimum Height
of Nozzle
HR
Outside Diameter of
ReinforcingPlatea
DR
2-Nov 48.3 50 150 125
2 60.3 65 150 175
3 88.9 92 150 225
4 114.3 120 150 275
6 168.3 170 150 375
8 219.1 225 150 450
10 273 280 200 550
12 323.8 330 200 600
AISC 13th EDITION MEMBER DIMENSIONS AND PROPERTIES VIEWER
W, S, M, HP Shapes C, MC Shapes WT, ST, MT Shapes Single Angles Double Angles Rectangular HSS
Y Y Y Y Y Y
k1=1.3125
k tf=1.77 tf=0.436 b=3.5 t(des)=0.349
bf=5.75 t=0.375
y(bar)=1.07 x(bar)=0.854
x(bar)=0.634 tf=0.36 d=5 t=0.375 X
d=44 T X d=10 X X d=5 h=8 X
d=5.09 X y(bar)=1.6
tw=1.03 tw=0.24 tw=0.24 b=3.5 y(bar)=1.6
(0, 3/8, or 3/4
bf=15.9 bf=2.6 gap) b=6
W44X335 C10X15.3 WT5X11 L5X3-1/2X3/8 2L5X3-1/2X3/8LLBB HSS8X6X3/8

A= 98.5 in.^2 A= 4.48 in.^2 A= 3.24 in.^2 A= 3.05 in.^2 A= 6.1 in.^2 A= 8.97 in.^2
d= 44 in. d= 10 in. d= 5.090 in. d= 5 in. d= 5 in. h= 8 in.
tw = 1.03 in. tw = 0.24 in. tw = 0.240 in. b= 3.5 in. b= 3.5 in. b= 6 in.
bf = 15.9 in. bf = 2.6 in. bf = 5.750 in. t= 0.375 in. t= 0.375 in. t(des) = 0.349 in.
tf = 1.77 in. tf = 0.436 in. tf = 0.360 in. k= 0.8125 in. wt./ft. = 20.8 plf. wt./ft. = 32.51 plf.
k(des) = 2.56 in. k= 1 in. k(des) = 0.6600 in. wt./ft. = 10.40 plf. Ix = 15.5 in.^4 Ix = 79.1 in.^4
k(det) = 2.625 in. T= 8 in. k(det) = 0.9375 in. eo = 0.31 in. Sx = 4.56 in.^3 Sx = 19.8 in.^3
k1 = 1.3125 in. gage = 1.5 in. gage = 2.75 in. Ix = 7.75 in.^4 rx = 1.59 in. rx = 2.97 in.
T= 38.75 in. rts = 0.869 in. wt./ft. 11.00 plf. Sx = 2.28 in.^3 y(bar) = 1.6 in. Zx = 24.1 in.^3
gage = 5.5 in. ho = 9.56 in. bf/(2*tf) 7.990 rx = 1.590 in. Zx = 8.18 in.^3 Iy = 50.6 in.^4
wt./ft. = 335 plf. wt./ft. = 15.3 plf. d/tw 21.200 y(bar) = 1.600 in. yp = 0.93 in. Sy = 16.9 in.^3
bf/(2*tf) 4.5 eo = 0.796 in. Ix = 6.88 in.^4 Zx = 4.090 in.^3 ry(0) = 1.33 in. ry = 2.38 in.
h/tw = 38 Ix = 67.3 in.^4 Sx = 1.72 in.^3 yp = 0.933 in. ry(3/8) = 1.46 in. Zy = 19.8 in.^3
Ix = 31100 in.^4 Sx = 13.5 in.^3 rx = 1.46 in. Iy = 3.15 in.^4 ry(3/4) = 1.59 in. h(flat) = 6.3125 in.
Sx = 1410 in.^3 rx = 3.87 in. y(bar) = 1.070 in. Sy = 1.19 in.^3 Qs(0) = 2.51 b(flat) = 4.3125 in.
rx = 17.8 in. Zx = 15.9 in.^3 Zx = 3.02 in.^3 ry = 1.020 in. Qs = 2.58 J= 100 in.^4
Zx = 1620 in.^3 Iy = 2.27 in.^4 yp = 0.282 in. x(bar) = 0.854 in. ro(bar)(0) = 2.66 in. C= 30 in.^3
Iy = 1200 in.^4 Sy = 1.15 in.^3 Iy = 5.71 in.^4 Zy = 2.120 in.^3 H(0) = 0.683 A(surf) = 2.23 ft^2/ft
Sy = 150 in.^3 ry = 0.711 in. Sy = 1.99 in.^3 xp = 0.305 in. ro(bar)(3/8) = 0.7 in.
ry = 3.49 in. x(bar) = 0.634 in. ry = 1.33 in. Iz = 1.74 in.^4 H(3/8) = 0.718 Round HSS & Pipes
Zy = 236 in.^3 Zy = 2.34 in.^3 Zy = 3.05 in.^3 Sz = 0.67 in.^3 ro(3/4) = 1 in. Y
rts = 4.24 in. xp = 0.224 in. Qs(50) = 0.837 rz = 0.755 in. H(3/4) = 0.983 t(nom)=0.322
ho = 42.3 in. J= 0.209 in.^4 J= 0.12 in.^4 TAN(a) = 0.485
J= 74.7 in.^4 Cw = 45.5 in.^6 Cw = 0.107 in.^6 Qs(36) = 0.983
Cw = 535000 in.^6 a= 23.74 in. a= 1.53 in. J= 0.15 in.^4 Plates O.D.=8.625 X
a= 136.18 in. ro(bar) = 4.19 in. ro(bar) = 2.16 in. Cw = 0.217 in.^6 Y
Wno = 168 in.^2 H= 0.884 H= 0.830 a= 1.94 in. t=0.375 I.D.=7.981
Sw = 1180 in.^4 ro(bar) = 2.45 in. X
Qf = 278 in.^3 H= 0.000 b=12 Pipe8STD
Qw = 805 in.^3 A= 7.85 in.^2
t= 0.375 in. O.D. = 8.625 in.
b= 12 in. I.D. = 7.981 in.
wt./ft. = 15.31 plf. t(nom) = 0.322 in.
A= 4.500 in.^2 t(des) = 0.3 in.
Reference: Ix = 0.053 in.^4 wt./ft. = 28.60 plf.
The shapes contained in this database are taken from the AISC Version 13.0 Sx = 0.281 in.^3 Ix = Iy = 68.1 in.^4
"Shapes Database" CD-ROM Version (12/2005), as well as those listed in the rx = 0.108 in. Sx = Sy = 15.8 in.^3
AISC 13th Edition Manual of Steel Construction (12/2005).
Iy = 54.000 in.^4 rx = ry = 2.95 in.
Sy = 9.000 in.^3 Z x = Zy = 20.8 in.^3
ry = 3.464 in. J= 136 in.^4
J= 54.053 in.^4 C= --- in.^3
NOMENCLATURE FOR AISC VERSION 13.0 MEMBER PROPERTIES AND DIMENSIONS:
A = Cross-sectional area of member (in.^2)

d = Depth of member, parallel to Y-axis (in.)
h = Depth of member, parallel to Y-axis (in.)
tw = Thickness of web of member (in.)
bf = Width of flange of member, parallel to X-axis (in.)
b = Width of member, parallel to X-axis (in.)
tf = Thickness of flange of member (in.)
k = Distance from outer face of flange to web toe of fillet (in.)
k1 = Distance from web centerline to flange toe of fillet (in.)
T = Distance between fillets for wide-flange or channel shape = d(nom)-2*k(det) (in.)
gage = Standard gage (bolt spacing) for member (in.) (Note: gages for angles are available by viewing comment box at cell K18.)
Ix = Moment of inertia of member taken about X-axis (in.^4)
Sx = Elastic section modulus of member taken about X-axis (in.^3)
rx = Radius of gyration of member taken about X-axis (in.) = SQRT(Ix/A)
Iy = Moment of inertia of member taken about Y-axis (in.^4)
Sy = Elastic section modulus of member taken about Y-axis (in.^3)
ry = Radius of gyration of member taken about Y-axis (in.) = SQRT(Iy/A)
Zx = Plastic section modulus of member taken about X-axis (in.^3)
Zy = Plastic section modulus of member taken about Y-axis (in.^3)
rts = SQRT(SQRT(Iy*Cw)/Sx) (in.)
xp = horizontal distance from designated member edge to plastic neutral axis (in.)
yp = vertical distance from designated member edge to plastic neutral axis (in.)
ho = Distance between centroid of flanges, d-tf (in.)
J = Torsional moment of inertia of member (in.^4)
Cw = Warping constant (in.^6)
C = Torsional constant for HSS shapes (in.^3)
a = Torsional property, a = SQRT(E*Cw/G*J) (in.)
E = Modulus of elasticity of steel = 29,000 ksi
G = Shear modulus of elasticity of steel = 11,200 ksi
Wno = Normalized warping function at a point at the flange edge (in.^2)
Sw = Warping statical moment at a point on the cross section (in.^4)
Qf = Statical moment for a point in the flange directly above the vertical edge of the web (in.^3)
Qw = Statical moment at the mid-depth of the section (in.^3)
x(bar) = Distance from outside face of web of channel shape or outside face of angle leg to Y-axis (in.)
y(bar) = Distance from outside face of outside face of flange of WT or angle leg to Y-axis (in.)
eo = Horizontal distance from the outer edge of a channel web to its shear center (in.) = (approx.) t f*(d-tf)^2*(bf-tw/2)^2/(4*Ix)-tw/2
xo = x-coordinate of shear center with respect to the centroid of the section (in.)
yo = y-coordinate of shear center with respect to the centroid of the section (in.)
ro(bar) = Polar radius of gyration about the shear center = SQRT(xo^2+yo^2+(Ix+Iy)/A) (in.)
H = Flexural constant, H = 1-(xo^2+yo^2)/ro(bar)^2)
LLBB = Long legs back-to-back for double angles
SLBB = Short legs back-to-back for double angles
h(flat) = The workable flat (straight) dimension along the height, h (in.)
b(flat) = The workable flat (straight) dimension along the width, b (in.)
A(surf) = The total surface area of a rectangular or square HSS section (ft.^2/ft.)
STD = Standard weight (Schedule 40) pipe section
XS = Extra strong (Schedule 80) pipe section
XXS = Double-extra strong pipe section
Insulation Required Attachements Calculation
Tank Dia : = 11500 mm
Tank Ht : = 9012 mm
First Shell THK = 8 mm
Insulation thickness as per requirement = 39 mm
Tank Circumference Length = 36178.581 mm
Tank Circumference Area = 326041372 mm^2
Rod (9 Nos) Provided Area = 160000 mm^2
Rod Length Required 95786 mm
Angle ring Circumference = 36511.59 mm
No of Angle ring required = 7.670 Nos 8 Nos

No of support cleat required per ring = 24.119 Nos 25 Nos
MTO for Shell side isulation atachement

Sl.No Description Size Length Total Qty Unit WT Total Wt
Lengh mm Width mm Thk mm m Nos Kgs kgs
1 Angle Ring L 50 X 50 X 6 Thk 50 50 6 6000 49 4.47 1.31
2 GI Bolt with Nuts M6 x 40 Lg 974

6 GI Bolt with Nuts M6 * 40 Lg 122
5 GI Bolt with Nuts M6 x 40 Lg #REF!
11 GI Bolt with Nuts M6 x 25 Lg 400
3 Neoprene Waser 20 O.D x 3 Thk 974

7 Neoprene Waser 20 O.D x 3 Thk 122
6 Neoprene Waser 20 O.D x 3 Thk #REF!
4 Aluminum Waser 6 I.D x 2 Thk 974

8 Aluminum Waser 6 I.D x 2 Thk 122
7 Aluminum Waser 6 I.D x 2 Thk #REF!
5 From Curbe Angle Legplate 36511.590 50 6 1 2.355 0.09

9 Support Cleat Plate Plate 100 40 8 200 0.2512 0.05024
10 Support Cleat Gusset Plate 100 40 8 200 0.2512 0.05024
12 Asbestos Sheet 100 40 3 200
13 Rod 5 Dia 47 6000 16 0.155 14.88
Total Weight 16.38064
Roof developement diameter = #REF! mm

Roof developement radius = #REF! mm
Developement Roof Area = #REF! sq.mm
Total number of rafters calculated = #REF! nos.
Provide = #REF! Nos. main rafters = Nm
Provide = #REF! Nos. secondary rafters = Ns
Total = #REF! Nos
In Between Main and secoundary Rafter angle, q = #REF! degrees
In Between Main Rafter angle, q = #REF! degrees
Length Between Purlins = 850 mm
No of Purlins provided #REF! Nos
SS' (Arclength) = #REF! m
OT1 = #REF! m
p1p1' = #REF! m
p2p2' = #REF! m
p3p3' = #REF! m
p4p4' = #REF! m
p5p5' = #REF! m
p6p6' = #REF! m
p7p7' = #REF! m
p8p8' = #REF! m
p9p9' = #REF! m
No of Cleats provided = #REF! Nos

No of Bolts required = #REF! Nos
Tank Circumference Area = #REF! mm^2
Rod (9 Nos) Provided Area = 160000 mm^2
Rod Length Required #REF! mm
MTO for Shell side isulation atachement

Size Total Qty Unit WT Total Wt
Sl.No Description Lengh mm Width mm Thk mm Lengh m Nos Kgs kgs
1 Support Cleat Plate Plate 50 50 6 #REF! 0.11775 #REF!
2 Support Cleat Gusset Plate 75 50 6 #REF! 0.176625 #REF!
3 Support Cleat Gusset Plate #REF! 25 3 #REF! 0.58875 #REF!
4 Support Cleat Gusset Plate #REF! 25 3 #REF! 0.58875 #REF!
8 Rod 5 Dia 47 6000 #REF! 0.155 #REF!
Total Weight #REF!
MILE = 1.6093 KILOMETER
ACRE = 0.4047 HECTARE
POUND = 0.4536 KILOGRAM
DEGREE FARENHEIT * 5/9 – 32 = DEGREE CELSIUS
MILLIMETRE= 0.394 INCH
METRE = 3.2808FOOT
METRE = 1.0936YARD
1) MILD STEEL (MS)

SHEET
WEIGHT (KGS) = LENGTH (MM) * WIDTH (MM) * 0. 00000785 * THICKNESS
example – The weight of MS Sheet of 1mm thickness and size 1250 MM * 2500 MM shall be
2500MM * 1250 MM * 0.00000785 * 1 = 24.53 KGS/ SHEET
—————————————————
ROLLED STEEL CHANNELS
MS SQUARE
WEIGHT (KGS ) = WIDTH * WIDTH * 0.00000785 * LENGTH.
Example : A Square of size 25mm and length 1 metre then the weight shall be.
25 * 25 * .00000785 * 1000mm = 4.90 kgs / metre
MS ROUND
WEIGHT (KGS ) = 3.14 * 0.00000785 * ((diameter / 2)*( diameter / 2)) * LENGTH.
Example : A Round of 20mm diameter and length 1 metre then the weight shall be.
3.14 * 0.00000785 * ((20/2) * ( 20/2)) * 1000 mm = 2.46 kgs / metre
SS ROUND
DIA (mm) * DIA (mm) * 0.00623 = WEIGHT PER METRE
SS / MS Pipe
OD ( mm) – W.Tthick(mm) * W.Thick (mm) * 0.0248 = Weight Per Metre
OD ( mm) – W.Tthick(mm) * W.Thick (mm) * 0.00756 = Weight Per Foot
SS / MS CIRCLE
DIA(mm) * DIA (mm) * THICK(mm) * 0.0000063 = Kg Per Piece
SS sheet
Length (Mtr) * Width (Mtr) * Thick(mm) * 8 = Weight Per Piece
Length (ft) * Width (ft) * Thick(inch) * 3 /4 = Weight Per Piece
S.S HEXAGONAL BAR

DIA (mm) * DIA (mm) * 0.00680 = WT. PER Mtr
Dia (mm) * Dia (mm) * 0.002072 = Wt. Per foot.
BRASS SHEET
WEIGHT (KGS) = LENGTH (MM) * BREADTH (MM) * 0. 0000085 * THICKNESS
EXAMPLE = THE WEIGHT OF BRASS SHEET OF THICKNESS 1 MM , LENGTH 1220 MM AND BREADTH 355 MM SHALL BE
1220 * 355 * 0.0000085 * 1 = 3.68 Kgs / Sheet
COPPER SHEET
EXAMPLE = THE WEIGHT OF BRASS SHEET OF THICKNESS 1 MM , LENGTH 1220 MM AND BREADTH 355 MM SHALL BE
1220 * 355 * 0.0000087 * 1 = 3.76 Kgs / Sheet
BRASS / COPPER PIPE
OD (mm) – THICK (mm) * THICK(mm) * 0.0260 = WEIGHT PER METRE
ALUMINIUM SHEET
EXAMPLE = THE WEIGHT OF ALUMINIUM SHEET OF THICKNESS 1 MM , LENGTH 2500 MM AND BREADTH 1250 MM SHALL BE
2500 * 1250 * 0.0000026 * 1 = 8.12 Kgs / Sheet
ALUMINIUM PIPE
OD (mm) – THICK(mm) * THICK(mm) *0.0083 = WEIGHT PER METRE
We are extremely thankful to Er. Harpal Aujla for sharing this on our site and thus helping civil engineering students.
More Entries :
TH 355 MM SHALL BE
TH 355 MM SHALL BE
BREADTH 1250 MM SHALL BE
engineering students.
Number of Tanks 1 no
DIAMTER mm 11500
HEIGHT mm 9012
No. of Landings 2
Nos. of Landing considered 2
Nos. of Steps 37
Ladder run mm 10324
Material per Landing

Total
ISMC 100 mm 2620 5240
75x75x6 thk Angle mm 4830 9660
50 x 6 thk Flat mm 1000 2000
100 x 6 Thk Flat mm 1000 2000
200 SQ x 6 THK Plate m2 0.08 0.16
Grating Area m2 0.81 1.62
40 NB GI Pipe mm 1000 2000
Material per Steps
50x50x6 thk Angle mm 300 11100

50 x 6 thk Flat mm 250 9250
16 SQ Bar mm 2390 88430
Grating Area m2 0.205 7.585
TOP ACCESS PLATFORM
ISMC 100 13100

50 x 6 thk Flat 1620
100 x 6 Thk Flat 1620
50x50x6 thk Angle 2340
40 NB GI Pipe 1620
Grating Area m2 4.6575
Ladder Run
40 NB GI Pipe mm 10324
50 x 6 thk Flat mm 10324
100 x 6 Thk Flat mm 10324
200 W x 6 Plate mm 10324
Hand Railing Along the Tank

Top Circumference
40 NB GI Pipe mm 35328
50 x 6 thk Flat mm 35328
100 x 6 Thk Flat mm 35328
GROSS TOTAL
T.length
ISMC 100 m 18.34
75x75x6 thk Angle m 9.66
50 x 6 thk Flat m 59
100 x 6 Thk Flat m 13.944
200 W x 6 THK Plate m 10
Grating Area m2 13.8625
40 NB GI Pipe m 38.948316
50x50x6 thk Angle m 13.44
16 SQ Bar m 88.43
Total weight
Dis. Bet landings 4506
Angular Length 5162
unit wt Total weight
9.56 175.3304
6.8 65.688
2.4 140.45356
4.7 65.5368
10 103.24
60 831.75
3.56 138.656
4.5 60.48
2 176.86
= 1.7579948
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design Data

0.5
Geometric parameter (u) = (d/D)x(D/t) = Err:509
Distance of nozzle removal from any other gross = = Err:509 m

Ratio of (t/tn) = Err:508 ≈ Err:508
Stress Factors:
Err:509 Err:508 Radial thurst,fr Err:509 P-8C 22
Err:509 Err:508 Radial thurst, fθ Err:509 P-8G 41
Err:509 Err:508 Circum.Moment, fr Err:509 P-9C 60
Err:509 Err:508 Circum.Moment, fθ Err:509 P-9G 79
Err:509 Err:508 Longi. Moment, fr Err:509 P-10C 98
Err:509 Err:508 Longi. Moment, fθ Err:509 P-10G 117
Err:509 Err:508 Radial thurst,fr Err:509 P-8D 27
Err:509 Err:508 Radial thurst, fθ Err:509 P-8H 46
Err:509 Err:508 Circum.Moment, fr Err:509 P-9D 65
Err:509 Err:508 Circum.Moment, fθ Err:509 P-9H 84
Err:509 Err:508 Longi. Moment, fr Err:509 P-10D 103
Err:509 Err:508 Longi. Moment, fθ Err:509 P-10H 122

Err:509 Err:508 FR fr Err:509
Err:509 Err:508 FR fθ Err:509
Err:509 Err:508 Mc fr Err:509
Err:509 Err:508 Mc fθ Err:509
Err:509 Err:508 ML fr Err:509

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Err:509 Err:508 ML fθ Err:509

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Radial thrust (FR) = Err:509 N Err:509 lbs
Transverse shear force (VC) = Err:509 N Err:509 lbs
Longitudinal shear force (VL) = Err:509 N Err:509 lbs
Circular Moment (MC) = Err:509 Nm Err:509 in-lbs
Torsional Moment (MT) = Err:509 Nm Err:509 in-lbs
Longitudinal Moment (ML) = Err:509 Nm Err:509 in-lbs





σr = Err:509 Mpa
σθ = Err:509 Mpa
σr = Err:509 Mpa
σθ = Err:509 Mpa
Smax = Err:509 Mpa

Sall = 173.33 Mpa
Err:509
Err:509

Page 14 of 16
16. REINFORCEMENT CALCULATIONS FOR NOZZLES
INPUT
Nozzle No. N1 M1 N10 / N12 N5 N9 N20 M2
Nozzle size (Nominal) 4" 24" 3" 6" 8" 20" 24"
Location (shell / roof) shell shell roof roof roof roof roof
Nozzle OD (mm) OD 114.3 609.6 88.9 168.28 219.08 508 609.6
Nozzle ID (mm) D 102.26 597.6 77.928 154.056 202.722 492 593.6
Provided Nozzle thickness (mm) TN 6.02 6 5.486 7.112 8.179 8 8
Nozzle thickness (including undertolerance) (mm) TNU 5.27 6.00 4.80 6.22 7.16 8.00 8.00
Nozzle C.A (mm) C 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Nozzle Min.reqd. Thickness (with CA) (mm) TNR 5.27 6.00 4.80 6.22 7.16 8.00 8.00
Attached Shell Provided thickness (mm) TSA 6.00 6.00 8 8 8 8 8
Attached Shell Min. reqd. thickness (with CA) (mm) TSR 5.00 5.00 5 5 5 5 5
Nozzle to pad weld fillet size (mm) W 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Provided RF pad width (mm) WRF 50.00 200.00 40 60 70 150 200
Provided RF pad thickness (mm) TRF 6.00 6.00 6 6 6 6 6
CALCULATION
Allowable Reinforcing diameter, DA (mm) =(D+2*C)-OD/2 45.11 292.80 33.48 69.92 93.18 238.00 288.80
Area to be compensated (mm2) =(D+2*C)*TSR*E' 511.30 2988.00 389.64 770.28 1013.61 2460.00 2968.00
Excess area available from Shell, A1 (mm2) =2*(D+2*C)*(TSA-TSR) 204.52 1195.20 467.57 924.34 1216.33 2952.00 3561.60
Excess area available from Nozzle, A2 (mm2) =2*(TNU-TNR)*2.5(TNU-C) 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Area available from the welding, A3 (mm2) =2*1/2*W^2 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Area available from pad, A4 (mm2) =2*TRF*MIN(WRF,DA) 541.32 2400.00 401.74 720.00 840.00 1800.00 2400.00
Total Available Area (mm2) =A1+A2+A3+A4 745.84 3595.20 869.30 1644.34 2056.33 4752.00 5961.60
Remarks OK OK OK OK OK OK OK
Note:- Areas in welds are neglected for conservative design.

E' is taken as unity
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Curb Angle Sizing & Selection

Where,R2 = inside radius of tank shell = 15000 mm
As Per API 650, Cl. 5.1.5.9 (e) Top Curb Angle shall be of minimum size as indicated below or of alternate
11< D < 18 meter L 50 x 50 x 6 Thk.
D > 18 meter L 75 x 75 x 10 Thk.
The main rafters/trusses are deemed to carry all the loadings and the circumferential (compression) rings are
there to give lateral support to the rafters/trusses but they do not take any appreciable load. This means that
the rafters/trusses exert an appreciable horizontal load at their attachment point to the shell and the top of
the shell must be reinforced to take this load.
follows:

tc = thickness of top most shell plate = 18.00 mm
th = thickness of shell plate - Corrosion Allowance 18-3 = 15.00 mm
The unstiffened Length of the bar,Le,shall be limited to 3000/Fy^0.5 in multiplied times 'tb' for detail 'i'
Where, Fy is the minimum specified yield strength 260*145.038 = ### Psi
Acceptable times of multiplication = 11.556 times
terefore,Le = max.width of participating stiff Ring= 11.556 * = 173.34 mm
Roof Compression ring Section Details (A3)

th = thickness of roof plate = 18.00 mm
Roof Plate Corrosion Allowance = 0.00 mm
th = thickness of roof plate - Corrosion Allowance 18-0 = 18.00 mm
Wh = maximum width of participating roof
= 0.6(R2 tb)^0.5 0.6*(15000*18)^0.5 312 mm
or Max of 0.9 (Rc tb)^0.5mm 0.9*(18*76485.293)^0.5 1056 mm
However, the provided value of partipating width Wh is = 700 mm
Where, Rc = length of the normal to the roof, measured from
the vertical centreline of the tank = R2 / sinq = 15000/SIN(ATAN(0.2)) = 76485 mm
Top Shell - Compression ring Section Details (A5)

Wc = max.width of participating shell = 0.6(Rc tc)^0.5
(0.6*(15000*16)^0.5 = 294.00 mm
However, the Provided width of participating shell is = 294 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Top Shell compression bar to below shell course connecting Taper Section - Compression Section (A6)
Taper ratio considered = 1 : 4 mm
taper section height considered = 16 mm
Total Length 926 mm R 15000 mm, Tank Radius Ref
Wh= Roof Comp Plate corr Thk

Y A2 16.305 700 18.0 mm
Le= A3 137.281 mm = b off Plane Allowance
3.198 210.00 11.31 Deg 19.542
Ref. Top of Shell A A mm
41.184 a= 686.406 mm mm
A4 -19.54
15.0 208.86 mm 294.00 =Wc off Plane Allowance
A5
A1 16.0 mm, Top Shell course corroded Thk
A6
1:4 Taber Joint 16.0 mm Curb Angle With Shell ad Roof Arrangement Sketch
x X
Y 8 mm, Top Shell Course
Descriptio Length Width W Area'A' X Y M=AX M=AY Iyy=AX^2 Ig=bd^3/12 Remarks

n mm mm mm^2 mm mm mm^3 mm^3 mm^3 mm^4
A1 15.00 ### 3150 104 289 328960 911635 34353930 11576250
A2 15.00 16.30 245 217 312 53039 76208 11502179 5418

A3 18.00 ### 12600 568 382 7157643 4811162 4066020328 514500000
A4 3.20 16.00 51 217 312 11095 15942 2406147 1091
A5 294.00 16.00 4704 217 163 1020127 766752 221228449 100352
A6 16.00 16.00 256 217 7 55517 1820 12039643 5461

974 ### 8626381 6583520 4347550677 526188573
Centroid = AX/A = 410.668 mm With respect to YY Axis

= 185.804 mm Distance from shell Inside Diameter line reference
Centroid = AY/A = 313.415 mm With respect to XX Axis
therefore,
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Design of Roof compression arrangement Acceptance for the Equip spaced Loads-:
(REFER FIG.5.23 of Bob Long )
No. of Equi spaced loads acting on the Ring considered = 40
Max. Horizontal load on ring H = 167 KN
[From Staad report Joint-1, Load no-101 Force-X]
Cross sec Area = [A1+A2+A3+A4+A5+A6] = A = 21006 mm2
Yield strength of Material : SA 36 / EN 100S275 J0/J2 Fy = 250 N/mm2
Moment between Loads "H" = "Mo" = H*R/2*(1/Sin(Alpha) - 1/Alpha) = 16373 KN.mm
Mo/Z = 5.051 N/mm2
No/A = 51 N/mm2
Allowable stress is greater than calculated stress ( St > Sa) hence Safe

Mi/Z = 10 N/mm2
Ni/A = 50 N/mm2
Deflections in the Ring due to load from Rafters

2*E*I
Where,
(H*R3/(2*E*I) = 1062 mm
1/sin(Alpha )
2
= 162
1/2(Alpha) = 0.039
1/Alpha = 13
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

4*E*I
Where,
(H*R3/(4*E*I) = 531 mm
2/(Alpha) = 25
1/sin(Alpha) = 12.745
cos(Alpha) = 0.997
sin(Alpha2) = 0.006
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

11< D < 18 meter L 50 x 50 x 6 Thk.
D > 18 meter L 75 x 75 x 10 Thk.
follows:

terefore,Le = max.width of participating stiff Ring= 16 * 32 = 512.00 mm

= 0.6(R2 tb)^0.5 0.6*(11250*35)^0.5 376 mm

(0.6*(11250*35)^0.5 = 376.00 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
200
16.00 A1
160 A
3 A 200
4
A
5 144 =48 *(t - CA)
15.00 A2
160 15 3 = t - CA
Descriptio Length Width W Area'A' X Y M=AX M=AY Iyy=AX^2 Ig=bd^3/12 Remarks

n mm mm mm^2 mm mm mm^3 mm^3 mm^3 mm^4
A1 16.00 ### 3200 100 -8 320000 -25600 32000000 10666667

A2 15.00 ### 2400 104 -169 249600 -404400 25958400 5120000
A3 145.00 15.0 2175 32 -89 68513 -192488 2158144 40781
A4 184.00 16.00 2944 192 -108 565248 -317952 108527616 62805
A5 144.00 3.00 432 202 -82 87048 -35424 17540172 324
A6
394 ### 1290409 -975864 186184332 15890577

= -87.279 mm Distance from shell Inside Diameter line reference
Centroid = AY/A = -87.514 mm With respect to XX Axis
= -241.514 mm Distance from Top of shell plate reference
Actual Centroid exceeds the allowable, Hence revise
therefore,
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Mo/Z = 26.940 N/mm2
No/A = 95 N/mm2

Mi/Z = 54 N/mm2
Ni/A = 95 N/mm2

2*E*I
Where,
(H*R3/(2*E*I) = 11303 mm
1/sin(Alpha )
2
= 162
1/2(Alpha) = 0.039
1/Alpha = 13
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

4*E*I
Where,
(H*R3/(4*E*I) = 5651 mm
2/(Alpha) = 25
1/sin(Alpha) = 12.745
cos(Alpha) = 0.997
sin(Alpha2) = 0.006
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

11< D < 18 meter L 50 x 50 x 6 Thk.
D > 18 meter L 75 x 75 x 10 Thk.
follows:

terefore,Le = max.width of participating stiff Ring= 11.556 * = 173.34 mm

= 0.6(R2 tb)^0.5 0.6*(15000*18)^0.5 312 mm

(0.6*(15000*16)^0.5 = 294.00 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Y 700 18.0 mm
A2 137.281 mm = b off Plane Allowance
Le= 210.00 11.31 Deg 23.000
41.184 a= 686.406 mm mm
A4 -23.00
A3
x X
Y 8 mm, Top Shell Course
Descriptio Length Width Area'A' X Y M=AX M=AY Iyy=AX^2 Ig=bd^3/12 Remarks

n b, mm d, mm mm^2 mm mm mm^3 mm^3 mm^3 mm^4
A1 15.00 ### 3150 104 289 328960 911635 34353930 11576250
A2 18.00 ### 12600 568 379 7157643 4770872 4066020328 514500000

A3 294.00 16.00 4704 217 163 1020127 766752 221228449 100352
926 ### 8506730 6449259 4321602708 526176602

therefore,
M.I. of whole section, I'= Iyy + Ig - M^2/A
(4321602708+526176602)-(8506730^2/20454) = 1309866928 mm^4
Provided Modulas of section, Z '= I / cyy 1309866927.95 / 415.896 = 3149508 mm^3
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Mo/Z = 5.198 N/mm2
No/A = 52 N/mm2

Mi/Z = 10 N/mm2
Ni/A = 52 N/mm2

2*E*I
Where,
(H*R3/(2*E*I) = 1079 mm
1/sin(Alpha )
2
= 162
1/2(Alpha) = 0.039
1/Alpha = 13
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

4*E*I
Where,
(H*R3/(4*E*I) = 539 mm
2/(Alpha) = 25
1/sin(Alpha) = 12.745
cos(Alpha) = 0.997
sin(Alpha2) = 0.006
Dimensions & Properties
Mass Depth Width Root Toe Flange Depth Area Second Moment Radius Section Plastic Elastic Plastic
per of of Thickness of Radius Radius Taper between of Area of Gyration (Elastic) Modulus Neutral Neutral
m Section Section fillets Section Modulus Axis Axis
Web Flange Axis x-x Axis y-y Axis x-x Axis y-y Axis x-x Axis y-y Axis x-x Axis y-y
M h b s t r1 r2 a d A Ix Iy rx ry Zx Zy Sx Sy Cy Ceq
Designation kg/m mm mm mm mm mm degrees mm cm 2
cm 4
cm 4
cm cm cm 3
cm 3
cm 3
cm 3
cm 3
cm3
432x102x65 65.5 431.8 101.6 12.2 16.8 15.2 4.8 5 362.5 83.4 21373 627 16 2.74 990 80 1205 152 2.31 0.966
381x102x55 55.01 381 101.6 10.4 16.3 15.2 4.8 5 312.6 70.1 14869 579 14.6 2.87 781 75.7 931 144 2.52 0.92
305x102x46 46.21 304.8 101.6 10.2 14.8 15.2 4.8 5 239.3 58.9 8208 499 11.8 2.91 539 66.5 638 128 2.65 0.966
305x89x42 41.81 304.8 88.9 10.2 13.7 13.7 3.2 5 245.4 53.3 7078 326 11.5 2.48 464 48.6 559 92.6 2.18 0.874
254x89x36 35.66 254 88.9 9.1 13.6 13.7 3.2 5 194.7 45.4 4445 302 9.89 2.58 350 46.7 414 89.6 2.42 0.894
254x76x28 28.18 254 76.2 8.1 10.9 12.2 3.2 5 203.9 35.9 3355 162 9.67 2.12 264 28.1 316 53.8 1.85 0.707
229x89x33 32.68 228.6 88.9 8.6 13.3 13.7 3.2 5 169.9 41.6 3383 285 9.01 2.61 296 44.8 348 86.3 2.53 1.1
229x76x26 26.08 228.6 76.2 7.6 11.2 12.2 3.2 5 177.8 33.2 2615 159 8.87 2.19 229 28.4 271 54.5 2 0.727
203x89x30 29.77 203.2 88.9 8.1 12.9 13.7 3.2 5 145.2 37.9 2492 265 8.11 2.64 245 42.4 287 81.7 2.65 1.4
203x76x24 23.85 203.2 76.2 7.1 11.2 12.2 3.2 5 152.4 30.4 1955 152 8.02 2.24 192 27.7 226 53.5 2.14 0.892
178x89x27 26.79 177.8 88.9 7.6 12.3 13.7 3.2 5 121 34.1 1753 241 7.17 2.66 197 39.3 230 75.4 2.76 1.7
178x76x21 20.84 177.8 76.2 6.6 10.3 12.2 3.2 5 128.8 26.6 1338 134 7.1 2.25 151 24.8 176 48.1 2.2 1.09
152x89x24 23.87 152.4 88.9 7.1 11.6 13.7 3.2 5 96.9 30.4 1168 216 6.2 2.66 153 35.8 178 68.6 2.87 1.99
152x76x18 17.91 152.4 76.2 6.4 9 12.2 2.4 5 105.9 22.8 852 114 6.11 2.23 112 21 130 41.2 2.21 1.15
127x64x15 14.92 127 63.5 6.4 9.2 10.7 2.4 5 84 19 482 67.2 5.04 1.88 76 15.2 89.4 29.3 1.94 1.09
102x51x10 10.4 101.6 50.8 6.1 7.6 9.1 2.4 5 65.8 13.3 207 29.1 3.95 1.48 40.8 8.14 48.7 15.7 1.51 0.759
76x38x7 6.71 76.2 38.1 5.1 6.8 7.6 2.4 5 45.8 8.56 74.3 10.7 2.95 1.12 19.5 4.09 23.5 7.78 1.19 0.673
1) Dead load
a) Roof plate Weight = 540 N/m^2 55.085 kg/sq.m.
b) Roof structure weight = 200 N/m^2 20.372 kg/sq.m.
= Roof Plate Weight x 0.15 = 0 N/m^2 0.000 kg/sq.m.
2) Live load = 1200 N/m^2 122.366 kg/sq.m.
3) Vacuum x 0.4 (as per API 650,Appendix R) = = 0.000 N/m^2 0.000 kg/sq.m.
Total = 1940 N/m^2 197.823 kg/sq.m.

Live load = 122.36592 kg/sq.m. Reference from API 650
Design Vacuum = 0.006118296 kg/sq.m.
Roof structural Corrosion Allowance = 3 mm
Note :-
Ring Radius 1 = 0.685 m
Ring Radius 2 2.221 m
.
Total = 24 Nos
Number of Rafters Provide > Minimum number of rafters required OK
Area OSS’ = (pi/4 x r^2)/No of Sectors = ((PI()/4)*156.25)/8 = 15.340 sq.m.
Where , r = tank radius, in metres = 12.5 / 2 = 6.250 m
In Between Rafter angle, q = 360/8 = 45 degrees
No. of purlins = = 1 No's.
OT1 = 2.052 m
PIPI' (Purlin Length) = 1.700 m
OT2 = 5.774 m
SS' (Arclength) = 4.909 m
Plan length of Rafter is found to be = 4.180 m

Slope Length of Rafter = 4.363 m

α = 7.5 Degree
OT1' = tan (Θ) x OT1 = 0.550 m
Therefore, Area A = 4.497 m^2

α = 15 Degree
Therefore, Area B = 4.5491769 m^2
Area Calculation F
Radius 0.685 m
0.633
1.266 m 0.052 m
0.633
Area F
0.524 m
Area F = 0.332 m^2
Area Calculation D
0.484
0.685
1.536
1.471 1.052
0.786 0.484
47.230
1.158
0.850
Area D = 0.744 m^2
Area Calculation C
0.323 0.544
0.204
0.220
0.382 15 42.770
0.300
Area C = 0.055 m^2 32.230 deg
Area Calculation E
0.614
0.786 0.382
0.550
Area E = 0.2787 m^2
Plan length of rafter is found to be = 4.180 m

Slope Length of rafter = 4.363 m

Area-A = 1 X 4.497 M^2 = 4.497 M^2
Area-B = 2 X 4.549 M^2 = 9.098 M^2
Area-C = 2 X 0.055 M^2 = 0.111 M^2
Area-D = 1 X 0.744 M^2 = 0.744 M^2
Area-E = 2 X 0.279 M^2 = 0.557 M^2
Area-F = 1 X 0.332 M^2 = 0.332 M^2
W = Load on secondary.Rafter = Area B x total load = 4.549 * 1939.983 = 8825.32 N

Ra = Rb = 1/2 x load on rafter 8825.325 * 0.5 = 4412.66 N
Load per unit length (Wl) = W / L 8825.325 / 4.363 = 2022.653 N/m
M =(WxL)/8 38507.036 / 8 = 4813.38 Nm

Nominal Condition Corroded Condition (I.e 85% of actual value considered)
Zxx = 76 cm^3 Zxx = 64.6 cm^3
Ixx = 482 cm^4 Ixx = 409.7 cm^4
Axx = 19 cm^2 Axx = 15.998 cm^2
ryy = 5.040 cm 0.0504 m

Ratios: = 105 157 142
T/t = 1.4375 86.572 166.214 153.057
D/T = 13.8043 115 152 136
L/ry = 86.5723
d/t = 16.9688

Induced bending stress (Mb/Z) = ### = 75 N/mm^2
64600

d = 5 WL^4 = 0.0117 m 11.733 mm
384 EI

E = Modulus of Elasticity = 28800000 Psi = 2E+11 N/m^2
325
Hence section is adequate
P P
P1 P1'
Rc 0.57980 0.540 0.580 Rd

X
Load on purlin 'P'=(on secondary Ra rafter reaction)+(0.5xArea ExTotal Load) = 4683.028 N

Zxx = 76 cm^3 Zxx = 64.6 cm^3
Ixx = 482 cm^4 Ixx = 409.7 cm^4
Axx = 19 cm^2 Axx = 15.998 cm^2
ryy = 5.040 cm 0.0504 m

L/r D/T
D = Overall depth of the beam = 127.000 mm
10 15
L = Effective length of compression flange = 1.700 m
30 180 180
Ratios: =
33.728 180.000 180.000

T/t = 1.4375
40 180 180
D/T = 13.8043
L/ry = 33.7278
d/t = 16.9688
64600

C
P2
P1 Q2
Q1
4.029 m 1.536 M 0.685 M

5.565 M
Re 6.250 M
Θ = 11.31 Degree
Load 'P1'= ( 2 x P )+( AREA C x Total Load ) = 9580.969 N

Load 'P2' = ( Area F x Total Load ) = 643.671 N
Q1 = Area A x Total Load = 8724.940 N
Q2 = Area D x Total Load = 1443.327 N
Total Load = 20392.906 N
Taking Moment about Re: Rf = 11982.710 N

Re = 8410.196 N
NOTE : The compressive stress transmitted to the shell by this load be minimised by mounding
the rafter fixing bracet on to a doubler plate welded to the shell.
compressive force 'C' in the rafter is found as = Rf/sin Θ = 61100.074 N
=
Combined stress = ( -P1 / Zxx ) + (((T / t) x Com.Force) / Cross.sec area of Flange)
= -47.928 N/mm^2
Combined stress < Allowable stress Hence Safe

Zxx = 245 cm^3 Zxx = 208 cm^3
Ixx = 2492 cm^4 Ixx = 2118 cm^4
Axx = 38 cm^2 Axx = 32 cm^2
ryy = 8.110 cm 0.0811 m

Ratios: = 65 172 167
T/t = 1.593 69.978 167.022 162.022
D/T = 15.752 70 167 162
L/ry = 69.978
d/t = 21.901

208250

L/ry Pc
0
50 144
60 135
The actual bending stress ;

fbc = M / Z = ### N / mm^2
The actual compressive stress ;
fc = C / c.s.a = ### N / mm^2
As per BS 449 States that (fbc / pbc) + (fc / pc) = ###
BS 449 States that (fbc / pbc) + (fc / pc) < 1 Hence Safe

Provide : L90 x 90 x 12THK
Properties:
B1 = (Compres force 'c') / ( 2*(Sin Θ/2)) = 79831 N
Tensile stress in the Bracing (Required) = Load / Area

= 39.285 N/m^2
125
H ###
Yyy
H H 6 5 cl
A
94.878
H H
252 6 264
H B
H
H
6 Radius 685 cl
Where,
Angle between rafters alpha (q) = 45 Degree

d=alpha / 2 ( Angle between rafters ) = 22.5 Degree
1/d = 2.55 Radians
1 / SIN ( d ) = 2.61
1 / TAN ( d ) = 2.41

Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3)
A 125 6 562.5 62.5 35156 2197266 976563
B 6 252 1134 127 144018 18290286 4536
C 125 6 562.5 62.5 35156 2197266 976563
2259 252 214331 22684817 1957661
Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3) :-
Where, A = A1 + A2 + A3
Cyy = M/A = 214330.5 = 94.878 mm
2259
Mo = (H x ( R / 2 ) x (1 / SIN(d) - ( 1/d))) = 1367619 N-mm
No = (H/2) x (1/sin (d)) = 78281 N
Mo / Z = 30.126 N/mm^2
No / A = 34.653 N/mm^2
Mi = (H x R / 2 ) x ((1 / d) - ( 1/tan(d))) = 2714140 N-mm
Tension in Ring is
Ni' = (H/2) x (1/ tan (d)) = 72322 N
Mi / Z = 59.788 N/mm^2
Ni / A = 32.015 N/mm^2
External Roof Rafter Design

Tank diameter = 15 m
Roof Diameter = 15.062 m
Roof slope = 1 in 5 = 5 mm
Roof Height = 1.506 m
Roof Slope Length = 7.680 m
Shell Top Course Thickness = 6 mm
Roof Overlap on to Curb Angle = 25 mm
O.D of Central Horizontal Plate of crown ring (Min 32 mm) = 500 mm
O.D of Central Horizontal Plate to I.D of crown upstand = 341 mm =>100 mm OK
O.D of Conical Crown Ring = 1757 mm
O.D of Conical Crown Ring upstand = 1189 mm
Minimum of Crown Ring Upstand - (Can be either) = 191 mm
Maximum Depth of Rafter Fixing Bracket to suit selected rafter = 161 mm
Thickness of rafter Fixing Bracket = 10 mm
Thickness of Crown Plating = 10 mm
Flange Width of Rafter as per properties of section = 76.2 mm
Space Between Toes of adjacent rafters at crown = 195.719 mm =>100 mm OK
Rafter Overlap on to crown Ring (Usually => 100 mm) = 100 mm =>100 mm OK
Gab Between Rafter End and Crown upstand (Say 190mm) = 190 mm =>190 mm OK
Petal Plate Edge "Overlap" (from centre line of Rafter) = 100 mm
Petal Plate Edge "Underlap" (from centre line of Rafter) = 50 mm
Top of Roof Angle = 0.2 Radians
Roof Angle = ### Degrees
Sin of Roof Angle = 0.1961 Radians
COS of Roof Angle = 0.9806 Radians
Roof Plate steel Type CS or SS = CS
Roof Plate Yield or Proof Stress = 275 N/mm^2
Roof Plate Design Stress, 2/3 X Roof Plate Yield or Proof Stress = ### N/mm^2
Roof Plate Thickness = 5 mm
Corrosion Allowance on Roof Plating = 0 mm
Roof Plate Design Thickness = 5 mm
Weight of Roof Plating = ### KN uncorroded
Weight of Insulation = 0 KN
Weight Due to Insulation = 0 KN
Therefore, minimum number of rafters required = 27.72 No's
No of Beams Provided = 16 No's
Corrosion Allowance off Each face of Rafter = 0 mm
Total Corrosion is therefore = 0 mm
Unit Weight of Beam from Properties = 23.82 Kg/m un corroded
Weight of the Structure Detail above = ### KN
Weight of Crown Ring = ### KN
Superimposed Load (Normally 1.2 KN/m^2) = 1.2 KN/m^2
### KN
Total Load on Roof "Q" = ### KN
Rb
P Θ Rafter Length = 6.884 m
Ra
therefore,
Load per Rafter "Q" = Total Load / No of Beams = ### KN
Vertical Load @ Roof Centre = 1/3 x Q = ### KN
Load Down axis of Rafter = "P" = "Rb/Sin Theta = ### KN
Using Rafter Section : 203 x 76 x 23.86 Kg/m R.S.C

Section Properties :
Depth of the Section = 203.2 mm
Flange Width = 76.2 mm
Flange Thickness = 11.2 mm
Weight of Rafter = 23.82 Kg/m
Cross sectional Area "A" Uncorroded Properties = 30.34 cm^2
Moment of Inertia = 1950 cm^4
Elastic Modulas = 192 cm^3
Radius of Gyration = 8.02 cm
Radio D/T = ###
Length of Rafter = 6.884 m
Slenderness Radio L/R x (Beam restrained by roof plate) = 85.8
Modulas of Elasticity "E" = 207 KN/mm^2
Max Bending Moment "BM" = 0.128 x Load per Rafter "Q" x L = ### KN m
Max Bending Stress "fbc" = BM / Z = ### N/mm^2
Max Compressive Stress "fc" = P/A = ### N/mm^2
Allowable Bending Stress "pbc" (BS 449 Tables 2&3a) = 150 N/mm^2
Allowable Compressive Stress "pc" (BS 449 Tables 17a) = 101 N/mm^2
(fbc/pbc) + (fc/pc) must be = < 1.0 actual Value is = = ### Acceptable
Deflection = (0.01304 x Q x L^3)/EI = ### mm
Allowable deflection = L/200 (BS 5950 : Pt.Table 5) = 34.42 mm
Is actual Deflection < Allowable Deflection = YES, Acceptable
CROWN RING
t R CL
16t
16t
Effective Region of Ring = 16 x 't' or the actual available dimension whichever is the smaller.
Upstand = 160 mm
Inner conical section = 160 mm
Outer conical section = 160 mm
Load on crown Ring "P" = ### KN
Section Modulus Ring "Z" = 174.811 cm^3
C.S.A of Ring "A" = 4937.858 mm^2
Radius of Crown Ring "R" = 594.5 mm
From Roark 5th Edition Table 17-7
Angle Between Rafter = 2 x α = 22.5 Degrees
1/2 Angle Between Rafter = α = 11.25 Degrees
1/Theta = (360 / 2 pi() α) = ### Radians
1/ sin α = ###
1/ tan α = ###
Moment Between Loads "P"= "Mo" = PxR/2(1/SIN α - 1/ α) = ### KN.mm
Compression in Ring "No" = P/2(1/Sin α) = ### KN.mm
Mo / Z = ### N/mm^2
No / A = ### N/mm^2
Total Compressive stress, Mo / Z + No / A = ### N/mm^2
Is Total compressive stress < Allowable stress = YES, Acceptable
Moment Under Load "P" = "Mi" = PxR/2(1/α - 1/Tan α) = ### KN.mm

Tension in Ring "Ni" = P/2 (1/tan α) = ### KN
Mi / Z = ### N/mm^2
Ni / A = ### N/mm^2
Total Tensile Stress, Mi / Z + Ni / A = ### N/mm^2
Is Total Tensile stress < Allowable stress = YES, Acceptable
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
B) Tank Capacity Calculation

FW TANK (T-0197)
H2
HHLL
ht d2
HLL
Tank Level Specified Sketch
hw
LLL
LLLL h5
d1 H1
h
Design Data :
Tank Diameter = 11.500 m
Tank Height (up to curb angle) = 9.012 m
Nominal Volume (or) Tank geometric capacity = (PI()*11.5^2/4*9.012) = 936 m^3 5888 BBL
Over flow Nozzle size, "d2" = 16 in
Outlet Nozzle Size, "d1" = 20 in
Flow Rate of Pump Out = 795 m^3/hr
Calculation
Free Board Above Max Filling Ht, "H2"= MAX(1.5*16*25.4,18*25.4) = 610 mm
High High Liquid Level, "HHLL" = (9*1000)-610 = 8402 mm
High Liquid, "HLL" =
8402-MAX((0.04*914/(PI()*12*12))*1000,100) = 8302 mm
Normal Operating Or Liquid Level, "NLL"= (4*914/(PI()*12^2))*1000 = 8800 mm
Low Liquid Lelel, "LLL" = 1397+MAX(8302-(8800+1397),100) = 1497 mm
Low Low Liquid Level, "H1" or "LLLL" = MAX(25.4*24,(1.5*20+20+5)*25.4) = 1397 mm
V(LLL-LLLL) = ((1497-1397)/1000)*12^2*(PI()/4) = 10 m^3
V(H1+H2+Ht) = (610+1397+8402-8302)/1000*12^2*PI()/4 = 219 m^3
Operating Volume (Client Requirment) = 914 m^3 (Hold)
Calculated and Provided Volume = 219+10+914 = 1143 m^3
Selected level values from above calculation for this tank
Free Board From Above Maximum Filling Height, "H2" = (9.012*1000)-15100 = -6088 mm -0.68 %
High High Liquid Level, "HHLL" = 15100 mm 1.68 % (Hold)
Normal Operating Level, "HLL" = 14100 mm 1.56 % (Hold)
Normal Operating Or Liquid Level, "NLL" = 13470 mm 1.495 % (Hold)
Low Liquid Lelel, "LLL" = 12840 mm 1.425 % (Hold)
Low Low Liquid Level, "LLLL" = 2770 mm 0.307 % (Hold)
Volume of Free Board Height =(pi()/4)*D^2*(H2) = (PI()/4)*11.5^2*(-6088)/1000 = -632 m^3
V (HHLL-HLL) = (pi()/4)*D^2*(HHLL-HLLL) = (PI()/4)*11.5^2* (15100-14100)/1000 = 104 m^3
V (NLL) = (pi()/4)*D^2*(HLL - LLL) = (PI()/4)*11.5^2*(14100-12840)/1000 = 131 m^3
V (LLL-LLLL) = (pi()/4)*D^2*(LLL - LLLL) = (PI()/4)*11.5^2*(12840-2770)/1000 = 1046 m^3
V (LLLL) = (pi()/4)*D^2*(LLLL) (PI()/4)*11.5^2*(2770)/1000 = 288 m^3
Total = -632+104+131+1046+288= 936 m^3
Time of Volume flow between the levels of HHLL to HLLL = (103.869/795)*60 = 7.84 min
Time of Volume flow between the levels of NLL = (130.875/795)*60 = 9.88 min
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Time of Volume flow between the levels of LLL to LLLL = (1045.96/795)*60 = 78.94 min
In Hours = 1.32 Hrs
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

11< D < 18 meter L 50 x 50 x 6 Thk.
D > 18 meter L 75 x 75 x 10 Thk.
follows:

terefore,Le = width of participating stiff Ring= 15.449 * 9 = 139.04 mm

= 0.6(R2 tb)^0.5 0.6*(5750*10)^0.5 144 mm

(0.6*(5750*9)^0.5 = 136.00 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Top Shell compression bar to below shell course connecting Taper Section - detail

Y 600 10.0 mm
Le= 120.00 11.31 Deg 14.500
23.534 a= 588.348 mm mm
-14.50
A3
x X
Y
6 mm, Top Shell Course

A1 10.00 120.0 1200 60 124 71779 149080 4293462 1440000
A2 10.00 600.0 6000 423 195 2536830 1169009 1072584637 180000000

A3 136.00 9.00 1224 124 68 151936 83232 18859962 8262
729 8424 2760545 1401321 1095738061 181448262

therefore,
M.I. of whole section, I'= Iyy + Ig - M^2/A
(1095738061+181448262)-(2760545^2/8424) = 372555709 mm^4
Provided Modulas of section, Z '= I / Cxx 372555708.668 / 327.7 = 1136880 mm^3
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Mo/Z = 6.135 N/mm2
No/A = 113 N/mm2

Mi/Z = 12 N/mm2
Ni/A = 113 N/mm2

2*E*I
Where,
(H*R3/(2*E*I) = 214 mm
1/sin(Alpha )
2
= 132
1/2(Alpha) = 0.044
1/Alpha = 11
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

4*E*I
Where,
(H*R3/(4*E*I) = 107 mm
2/(Alpha) = 23
1/sin(Alpha) = 11.474
cos(Alpha) = 0.996
sin(Alpha2) = 0.008
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

11< D < 18 meter L 50 x 50 x 6 Thk.
D > 18 meter L 75 x 75 x 10 Thk.
follows:

terefore,Le = width of participating stiff Ring= 15.449 * 3 = 46.35 mm

= 0.6(R2 tb)^0.5 0.6*(5750*8)^0.5 129 mm

(0.6*(5750*11)^0.5 = 151.00 mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Top Shell compression bar to below shell course connecting Taper Section - detail
R 5750 mm, Tank Radius Ref

Y 650 8.0 mm
Le= 28 11.31 Deg 14.143
120.00 Ref. Top of Shell A A mm
a= 637.377 mm mm
15.0 A1 -14.14
151.00 mm = Wc off Plane Allowance
A3
11.0 mm, Top Shell course corroded Thk
x X
Y
6 mm, Top Shell Course

A1 15.00 ### 1800 60 116 108000 207900 6480000 2160000

A2 8.00 ### 5200 450 215 2338381 1116636 1051543712 183083333
A3 151.00 11.00 1661 126 76 208456 125406 26161165 16748

781 8661 2654837 1449942 1084184877 185260082

therefore,
M.I. of whole section, I'= Iyy + Ig - M^2/A,
(1084184877+185260082)-(2654837^2/8661) = 455663795 mm^4
Provided Modulas of section, Z '= I / Cxx, 455663795.067 / 306.528 = 1486534 mm^3
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Mo/Z = 4.692 N/mm2
No/A = 110 N/mm2

Mi/Z = 9 N/mm2
Ni/A = 110 N/mm2

2*E*I
Where,
(H*R3/(2*E*I) = 175 mm
1/sin(Alpha )
2
= 132
1/2(Alpha) = 0.044
1/Alpha = 11
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

4*E*I
Where,
(H*R3/(4*E*I) = 87 mm
2/(Alpha) = 23
1/sin(Alpha) = 11.474
cos(Alpha) = 0.996
sin(Alpha2) = 0.008
Compression Sections Weight Table

Ht Thk Cor.Thk
Sl.No Description Corr Wt, Kgs UnCorr Wt, Kgs
mm mm mm
1 Participating Top Shell ring Plate 165 14.00 11.00 515.240 655.759
2 Shell stiffened Plate Arrangment, Size 120 x 15 Thk 256.578 256.578
3 Participating Roof Comp Ring Plate 8.00 8.00 41.550 41.550
Total Weight = 813.368 953.887
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Where,Rc = inside radius of tank shell = 5750 mm
As Per API 650, Cl. 5.1.5.9 (a) Top Curb Angle shall be of minimum size as indicated below or of alternate
11< D < 18 meter L 50 x 50 x 6 Thk.
D > 18 meter L 75 x 75 x 10 Thk.
Provided Angle size (connected to the shell) = L100 x 100 x 12THK
Angle Leg Length = 100 mm
Angle Leg Thickness = 12 mm
Angle Radius r1 = 12.00 mm
Angle Radius r2 = 4.80 mm
Cross sectional Area = 2277.1 mm^2
Ixx = 207.0 cm^4 = 2070000 mm^4
Iyy = 207.0 cm^4 = 2070000 mm^4
Cx = 2.9 cm = 29.0 mm
Cy = 2.9 cm = 29.0 mm
Uncorroded Weight = 0.66 Mt.
Corroded Weight = 0.66 Mt.
The main rafters are deemed to carry all the loadings and the circumferential rings are there to give lateral
support to the rafters but they do not take any appreciable load. This means that the rafters exert an
appreciable horizontal load at their attachment point to the shell and the top of the shell must be reinforced
to take this load.
For the necessary reinforcement, in this case is provided by a double angle box type arrangement which is
designed as follows:
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Top Shell Course Compression Section Details

Wc = max.width of participating shell = 0.6(Rc tc)^0.5 = 150.90 mm
Area = Corroded Shell Thk * Shell Compression Length = (11)*(150.897) = 1660 mm^2
y =t/2 = 5.50 mm
I= B*t^3/12 150.897 * 11^3/12 = 16737 mm4
Z= I/y 16737.027 / 5.5 = 3043 mm3
Roof Plate Compression Section Details

= 0.3(R2 th)^0.5 or 300 mm (whichever is less)
min of (0.3*(29319.362*11)^0.5<300, (0.3*(29319.362*11)^0.5),300) = 170.37 mm
Where, R2 = length of the normal to the roof, measured from
the vertical centreline of the tank=Rc/sinq= 5750/SIN(ATAN(0.2)) = 29319 mm
tan Θ = roof slope 1/5 = 0.200
Area = Corroded Roof Thk * Roof Compression Length = (11)*(170.371) = 1874 mm^2
y =a/2 167.062/2 = 83.53 mm
I= t*a^3/12 11*167.062^3/12 = 4274113 mm4
Z= I/y 4274113.001/83.531 = 51168 mm3
Y Centroid Ref . Tank Shell OD

23 mm
Roof Plate corroded Thk
Centroid 170.37 11 mm
-54.49 mm A6 33.4124 mm = b off Plane Allowance
100 11.31 Deg 11.500
12 a= 167.062 mm mm
A1
A5 -11.50
A4 A3 150.90 off Plane Allowance
#VALUE! 11.0 mm, Top Shell course corroded Thk

0
88
A2
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Curb Angle With Shell ad Roof Arrangement Sketch

0 12
x 0 x
Y
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Descript Area 'A' X Y AX AY

Remarks
ion mm^2 mm mm mm^3 mm^3
A1 1200.000 50.000 34.897 60000.000 41876.779 Angle 1 Sec
A3 1056.000 106.000 72.897 111936.000 76979.566 Angle 1 Sec
A5 1659.870 105.500 75.449 175116.335 125235.000 Shell.Comp.Sec

A6 1874.077 194.531 167.604 364566.350 314102.012 Roof.Comp.Sec
5789.948 711618.686 558193.357
= 22.906 mm Distance from shell outside Diameter line reference
= -54.490 mm Distance from Top of shell plate reference
Design of Curb Ring Acceptance for the Equip spaced Loads-:

Cross sec Area = [Angle 1+ Angle 2+shell Comp Reg+Roof Comp Reg] =
A = #VALUE! mm2
Moment of Inertia of Arrangments [1+2+(a)+(b)] I = #VALUE! mm4
where,
Distance of neutral axis of angle 1 from calculated Neutral Axis of box section, X1 = 93.9 mm
Distance of neutral axis of angle 2 from calculated Neutral Axis of box section, X2 = ### mm
therefore, Xmax = = 123 mm
Tank connected Angles Moment of Inertia [1+2] = #VALUE! mm4
a) Tank shell compression member Moment of innertia from above cal = 16737 mm4
b) Roof shell compression member Moment of innertia from above cal = 4274113 mm4
Arrangment Angle, Section Modulus, Z = [1+2+(c)+(d)] = #VALUE! mm3

Where,
Sec. modu. About Y axis = #VALUE! mm3
c) Tank shell compression member section Modulus from above cal = 3043 mm3
d) Roof shell compression member section Modulus from above cal = 51168 mm3
Yield strength of SA 36 / EN 100S275 J0/J2 Fy = 260 N/mm2

Angle between two rafters = 2 x Alpha = 10 degrees
1/2 x Angle between two rafters = Alpha = 5 degrees
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02

Mo/Z = ### N/mm2
No/A = ### N/mm2
Total Tension stress(Mo/Z+No/A) St = ### N/mm2
#VALUE!

Mi/Z = ### N/mm2
Ni/A = ### N/mm2
Total compressive stress(Mi/Z+Ni/A) St = ### N/mm2
#VALUE!

2*E*I
Where,
(H*R3/(2*E*I) = ### mm
1/sin(Alpha ) 2
= 132
1/2(Alpha) = 0.044
1/Alpha = 11
Radial displacement at each piont = ### mm
Is displacement Acceptable = ###

4*E*I
Where,
(H*R3/(4*E*I) = ### mm
2/(Alpha) = 23
1/sin(Alpha) = 11.474
cos(Alpha) = 0.996
sin(Alpha2) = 0.008
Radial displacement at each piont = ### mm
Doc.No: DPS-3-1206-013-E1782-A4
Rev.No: 02
Is displacement Acceptable = ###

Dps-3-1206-013-E1782-A4-2 (Final)

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Dps-3-1206-013-E1782-A4-2 (Final)

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Tank Design Input Data

Type of Tank : Fixed Cone Roof Tank with Truss Support

As per Clause E.4.8.1 of API 650 ( Addendum 4, December 2005)

for Site class C from table E-1 Values for Fa : 1.6

As per E.4.6.1 Convective Spectral acceleration parameter ,Ac Calculation :

Check for freeboard Requirement

Corrosion Allowance 'C.A.'

Nozzles : 3.000 mm 0.1181 inches

Detail of Bottom Plate or bottom sketch Plate

if self supported roof #REF! mm : 45 mm

(G) Curb angle sizing & selection :

As Per API 650, Cl. 5.1.5.9 (e)

Provided = ISA 200 x 200 x 16 Thk.

Compression Area adequacy A = 4739.62 sq.mm

Provided compression area is adequate

(N) Design of Roof Structure Layout :

minimum number of rafters required = #REF! NOS

(O) Design of secoundry Roof Rafter :

Provide : = 178 x 76 R.S.C / Equivalent to ISMC 175

Check for deflection

(P) Design of Purlin :

Provide : = 127 x 64 R.S.C / Equi to ISMC 125

L/r Ratios from calculation = #REF!

(Q) Design of Primary Roof Rafters :

Provide : = 381 x 102 R.S.C / Equi to ISMC 350

L/r Ratios from calculation = #REF!

(R) Design of Bracing Angle Tie :

Area Required = #REF! cm^2

Radius of Centre drum = 685 mm

Total compression stress in Ring is = ( Mo / Z ) + ( No / A ) = #REF! N/mm^2

Total comp stress in Ring is = ( Mi / Z ) + ( Ni / A ) = #REF! N/mm^2

T. Vent Sizing Calculations

V = 'C x A x sqrt( 2 x g x [P/r]) x 3600

size of Vent prefered = 6 inch

As per API 2000,Interpolation from,Table 2.b Capacity Inbreathing

Total Required Inbreathing Required = #REF! m^3./hr

As per API 2000,Interpolation from,Table 2.b Capacity Inbreathing

Total Required Outbreathing Required = #REF! m^3./hr

(U) Emergency vent size calculation.-

Emergency venting requirement of fire exposure

As per API Standard 2000, Cl.4.6.1.2, Equation (4B),

Theoritical flow per hour = #REF! Nm3/h

Cleanout Door Design 1 YES Required

Therefore, thickness Required for bottom Reinforcing plate = 28.632 mm

one Annular segment removed for Bottom Reinforcement plate arrangement

sl.no . 2 UN CORRODED CORRODED as per api 650

Rectangle segment = 0.12242232 mt 0.1071195 mt

Rectangle segment = 0.05380704 mt 0.0336294 mt

Unbend Length = 2116 mm 2116 mm

weight = 0.0192683 mt 0.0309289 mt

therefore,TOTAL WEIGHT = 1.2797741 mt 1.104689 mt

125 mm, f2 value from table 3-9

Bottom Sump Detail

size of sump = = 18 inch

Total weight 0.761 mt 0.6493 mt

un corroded condition = #REF! MT

(L) Design of Anchor chair :

h = gusset height = 400 mm

Àllowable stresses (Design) Sts = 15300 PSI

Total load = #REF! lbs

Material of Construction Code Yield Strength Tensile Strength Product

Yield Strength Reduction Factor

Thermal venting capacity (table 2B) AS PER API 2000

Normal Operating Or Liquid Level, "NLL"= (4914/(PI()11.5^2))*1000 = 8800 mm

Volume from Free Board Height =(pi()/4)D^2(H2) = ### Err:508 m^3

V (HHLL-HLL) = (pi()/4)D^2(HHLL-HLLL) = ### Err:508 m^3

V (LLL-LLLL) = (pi()/4)D^2(LLL - LLLL) = (PI()/4)11.5^2(12840-2900)/1000 = 1032 m^3

V (LLLL) = (pi()/4)D^2(LLLL) (PI()/4)11.5^2(2900)/1000 = 301 m^3