Briot 6000 Scanform III Maintenance Manual

BRIOT INTERNATIONAL
II PREADJUSTMENTS
For 6000 and Scanform™ III

6000 Edger/Scanform™ III
Table of Contents
1 Edger Preparation ................................................................................................... II-1-1
2 Lens Rotation Stop-Cam Adjustment .................................................................... II-2-1
3 Carriage Lift-up Cam Adjustment........................................................................... II-3-1
4 Photocell Circuit Adjustment.................................................................................. II-4-1
5 Timer Adjustment .................................................................................................... II-5-1
6 Lifting Contact Adjustment..................................................................................... II-6-1
7 Lifting Height Adjustment ....................................................................................... II-7-2
8 Roughing Program Slide-guide Adjustment.......................................................... II-8-1
9 Roughing Control Adjustment................................................................................ II-9-1
10 Roughing Selection Contact Adjustment ............................................................ II-10-1
11 Edger Level Adjustment ....................................................................................... II-11-1
12 Lens Finishing Landing Point Adjustment .......................................................... II-12-1
13 Finishing Program Selection Cam Adjustment ................................................... II-13-1
14 Clamping Pressure Adjustment ........................................................................... II-14-1
15 Edger Closing........................................................................................................ II-15-1
Preadjustments Erreur! Document principal seulement. – iii

1 Edger Preparation
Opening
1. Remove the four locking screws of the main cover, located on each side of the unit.
Main Cover
Locking Screw
of the Main Cover (x4)
START
RET
Skirt
Turn 1/4 Lock
2. Unplug the two keyboard ribbon cables.

3. Remove the main cover.
4. Disconnect the scanform™ linking ribbon cable.
5. Unlock the two 1/4 turn locks (located on each side of the edger base) with a coin to
unlock the metal skirt.
6. Remove the skirt.
Carriage Cover Removal

1. Remove the two carriage cover locking screws and washers, located on the left side.
Carriage Cover
Locking Screw
(x2)
2. Remove the carriage cover.
Preadjustments Erreur! Document principal seulement. – 1 – 1

1 Edger Preparation (continued)
Carriage Removal
1. Remove the two carriage locking screws.
Carriage
Locking Screw
(x2)
2. Release the cables and water tubing from main cover guard strain relief.
3. Remove the carriage and place it beside the edger so that you do not have to
disconnect the cables and water tubing.
Main Cover Removal

1. Remove the diamond wheel cover guard.
Diamond Wheel
Cover Guard
2. Remove the six main cover cap nuts and washers.

3. Remove the four lifting jack washer screws.
4. Remove the program lever knob.
5. Remove the base curve program lever cover guard.
Program Lever
Cover Guard
6. Slide the transfer shaft towards the left, holding the carriage.
7. Remove the main cover guard, be cautious of glass particles.
Main Cover Guard

2 Lens Rotation Stop-Cam Adjustment

1. Open the carriage. See Edger Preparation paragraph.
2. Make sure that the diamond wheel motor is unplugged.
3. Connect the keyboard.
4. Press the key, to bring the set screw of the block adaptor holder shaft facing
towards the front.
5. Release the stop-cam for momentary stop with a ∅ 2 mm Allen key.
6. Rotate the cam until the switch contact slips into the cam’s flat side.
Stop-cam for Momentary Stop
Flat Side
7. Set the cam to the right position and tighten it.

3 Carriage Lift-up Cam Adjustment

1. Make sure that:
• The lens rotation stop-cam adjustment has been accomplished.
• The diamond wheel motor is unplugged.
2. Unlock the carriage lift-up cam with a ∅ 2 Allen key, position the lower edge of this cam
facing the upper edge of the lens rotation stop-cam.
High Edge
Low Edge
Stop-cam for
Momentary Stop
Carriage Lift-up Cam
3. Lock the carriage lift-up cam.

4 Photocell Circuit Adjustment

2. Make sure that the edger is switched on.
3. Remove the coder cover guard locking screw.
4. Remove the coder cover guard.
5. Exert pressure on coder rail and lever (located under the coder) until it touches the
mechanical thrust.
Coder Cover Guard
Cover Guard Locking
6. Listen for the relay release (click).

7.
IF the relay release... THEN...
Doesn't click Loosen the two photocell locking screws so that the circuit
slides slightly towards the top.
Clicks too early in Loosen the two photocell locking screws so that the circuit
comparison with the slides slightly towards the bottom.
mechanical thrust
8. Tighten the two photocell circuit locking screws.

9. Repeat step 5 to:
• Verify correction, until the photocell circuit is adjusted
• Make sure that this procedure works along the length of the coder rail and lever.
10. Replace the coder cover guard.
11. Tighten the coder cover guard locking screw.

5 Timer Adjustment
2. Exert pressure on coder rail and lever (located under the coder).
Result: The photocell light D1 of the control panel switch goes on, light over the .
3.
IF the machine is equipped with the following THEN...
circuit board...
Note the elapsed time between
Light D2 Potentiometer the light D1 switching on and
Light D1 R2 RS RC1 the light D2 switching (in
relation to the clicking sound of
the interlocking relay).
+
+
+
RT
R1 R9 R3 R1 RC1 RC1
Potentiometer Timer Note the elapsed time between

the light Touche switching on
and the light Timer switching
(in relation to the clicking sound
of the interlocking relay).
Touche
4.
IF the noted time is... THEN...
= to 12 ± 0.5 seconds The timer is adjusted properly.
< than 12 ± 0.5 seconds Turn the potentiometer (located on the edger main circuit
board) clockwise.
> than 12 ± 0.5 seconds Turn the potentiometer (located on the edger main circuit
board) counterclockwise.

6 Lifting Contact Adjustment

1. Make sure that the:
• Diamond wheel motor is unplugged
• The edger is switched on.
2. Select the free floating bevel program.
3. Press the key.
4. Make sure that the carriage lifting cam is perpendicular to the skid.
1 2
Cam
90°
Skid
Otherwise, adjust cam N°3 of the transfer/lifting motor as follows.
Reductor
Cam N° 1
Cam N° 2
Cam N° 3
Lifting Cam N° 4
Motor
• Remove the lifting jack circuit board. See 10 Lifting Jack PC Board Replacement in
Chapter IV Edger Maintenance.
• Loosen cam N°3.
•
IF the angle between the cam shaft and the slide is... THEN turn the cam N°3...
> than 90° from the front to the rear (1).
< than 90° from the rear to the front (2).
• Tighten cam N°3.
5. Press the key to raise the carriage.

6 Lifting Contact Adjustment (continued)

6. Remove the following parts:
• Suction-cup or block Holder Adaptor
• Lens Clamp Adaptor.
7. Press the key to stop the lens rotation.
8. Press again the key to bring the carriage over the roughing side of the diamond
wheels.
9. Make sure that the flat portion of the block adaptor shaft side lays entirely on the
finishing diamond wheels.
10. Loosen the lifting contact arm so that it doesn’t touch the carriage contact point
11. Press respectively the and keys to bring the carriage on the finishing side.
12. Make sure that the flat side of block adaptor shaft lays entirely on the finishing diamond
wheels.
13. Loosen the lifting contact arm so that it doesn’t touch the carriage contact point
14. Replace the lifting jack circuit board.
15. Replace the following parts:
• Suction-cup or Block Adaptor.
• Lens Clamp Adaptor.

7 Lifting Height Adjustment

2. Insert a wedge of 46 mm ± 0.5 between the roughing wheel and the lens shaft.
Wedge
3. Adjust the carriage lifting height by setting it to 46 mm by means of the adjusting screw
that goes through the top carriage with a ∅ 5 Allen key.
Adjusting Screw
Lock-nut
4. Tighten the adjusting screw lock-nut with a ∅ 17 open end wrench.

8 Roughing Program Slide-guide Adjustment

2. Loosen the two roughing slide-guide adjusting screws to make the carriage finger-guide
rod 1 mm above the end of the slide-guide assembly.
3. Make sure that the end of the finger guide-rod does not touch the adjustment screws on
the roughing slide-guide assembly.
Carriage Finger-guide
Slide-guide Assembly
Adjusting Screws
1 mm

9 Roughing Control Adjustment

2. Place a sample lens in the edger.
3. Press the key to stop the lens drive.
4. Press the key.
5. Place the lens at the extreme left of the mineral (glass) wheel with the roughing
program knob.
Lens Position
Mineral Wheel
If you cannot place lens on the wheel correctly, adjust the left stop bushing against the
slide-guide holder.
Left Stop Bushing Right Stop Bushing

Slide-guide Holder
6. Place the lens at the extreme right of the organic (plastic) wheel, by turning the
roughing program knob to the extreme left.
Organic Lens Position

Wheel
If you can't place the lens correctly on the wheel, adjust the right stop bushing against
the slide-guide holder.

10 Roughing Selection Contact Adjustment

2. Press the key to stop the lens rotation.
3. Place a sample lens in the edger.

4. Press the key.
5. During the roughing cycle, hold the carriage while turning the roughing program knob from
the extreme left to the extreme right.
Result: The release of the roughing selection contact from the mineral roughing wheel
to the organic roughing wheel.
Lens Position
Mineral Organic
Wheel Wheel
Otherwise, adjust the cam as follows, located at the rear of the roughing program knob
with Ø 2 Allen key, so that the roughing locking contact interlocks when it's on the edge
point.
• Loosen the screw.
• Turn the roughing locking cam.
• Tighten the cam.
Roughing Locking Contact
Screw
Cam
6. Press the key to stop the cycle.
7. Remove the lens from the edger.

11 Edger Level Adjustment

1. Switch on the edger and the scanform™.
2. On the edger, run an edging cycle in neutral, in free floating bevel.
3. During the finishing cycle, observe the lateral movement of the carriage.
Result:
IF the carriage drifts towards the... THEN, unscrew the...

Right side Right feet, to lift the right side of edger.
Left side Left feet, to lift the left side of edger.
4. Press the key to re-check the carriage motion, adjust if necessary.

12 Lens Finishing Landing Point Adjustment
Presentation
You have to follow in order, the following steps to adjust the lens finishing landing point:
1. Lens Landing point to the Controlled Bevel groove
2. Rimless Sweeping Adjustment
3. Lens Landing Point to the Free Floating Bevel groove.
Prerequisites
Before the lens landing adjustments, check if:

• The scanform™ is switched off
• The diamond wheel motor is unplugged
• The manual drive mode is activated (Key light switched on)
• The edger is level

• You have sample organic lens of base 6 already edged.
Lens Landing Point to the Controlled Bevel

1. Select:
• The controlled bevel finishing program
• The base 6.
2. Place an organic lens of base 6 already edged.

3. Press the key.
4. Insert the carriage finger guide into the program lever rail.
5. Bring the lens into the groove of the controlled bevel wheel with the finishing program
knob.
6. Loosen the CHC screw ∅ 3x8 of the finger holder with a BTR key of ∅ 3.


(continued)
7. Slide the controlled bevel symbol to coincide with the reference mark on the program, by
moving the label finger holder.
Label Finger Holder

CHC Screw
3x8
Free Floating Bevel Symbol
Reference Mark
Controlled Bevel Symbol
Rimless Symbol
8. Tighten the CHC screw ∅ 3x8 of the finger holder.
Rimless Sweeping Adjustment
1. Turn the finishing program knob to the extreme left, without unhooking the program cam.
2. Adjust the rimless section stop as follows.
• Loosen the nut of the program lever stop screw.
Program
Lever
Nut
Stop
Screw
Program Cam
• Adjust the stop screw located on the grinding well.

3. Tighten the nut of the stop screw again.
4. Press the key to raise the carriage.


(continued)
Lens Landing Point into Free Floating Bevel

1. Make sure that:
• The scanform™ is switched off
• The edger is perfectly level. See Edger Level Adjustment paragraph.
• The manual drive mode is activated (Key light switched on)
2. Turn the finishing program knob to the extreme right (until it bottoms up).
3. Place an already edged organic lens of base 6.
4. Press simultaneously the and keys to place the carriage directly over the free
floating bevel wheel.
5. Check the lens landing point into the groove of the free floating bevel wheel, as follows.
Lens Drop
IF the lens edge is... THEN...

Too far left of the diamond groove Tighten the screw.
Too far right of the diamond groove Untighten the screw.
Screw

13 Finishing Program Selection Cam Adjustment

1. Make sure that:
• The diamond wheel motor is unplugged
• The lens drop to the Free Floating Bevel is perfectly adjusted.
2. Turn the finishing program knob to bring the reference mark as follows.
Controlled Bevel Symbol
Reference Mark
3. Remove:
• The two program knobs.
• The front cover plate of the edger.
4. Replace the finishing program knob.
5. Loosen the locking screw of the cam.
Contact B
Contact A
Cam
Screw
6. Pivot the cam around until interlocking the contact A.

7. As soon as the contact A releases, tighten the locking screw of the cam.
When you turn the finishing program knob to the extreme right,
! the cam does not interlock the contact B.
Otherwise, you must perform again the adjustment of the lens
landing point over the controlled bevel.
8. Remove the finishing program knob.

9. Replace:
• The front face plate of the edger
• The two program knobs.

14 Clamping Pressure Adjustment

1. Plug in the diamond wheel motor.
2. Make sure that the edger is switched on.
3. Press the key to deactivate the lens rotation.
4. Remove the suction cup or block adaptor holder socket (right side).
5. Select the mineral(glass) roughing program, if necessary.
6. Loosen the lens clamp.
7. Insert the dynamometer between the lens clamp side and the suction-cup or block
adaptor holder side.
50
40 60
30 70
20 80
Dynamometer 10
0
90
8. Tighten the lens clamp again.

9. Insert a wedge between the carriage and the main cover guard.
10. Start the edging cycle without lens rotation.
Result: The locking pressure of the lens is displayed on the dynamometer.
IF the clamping pressure is... THEN...
Equal to 65 ± 5 kg The locking pressure is correct.
Not equal to 65 ± 5 kg The locking pressure is incorrect.

See Clamping Pressure Adjustment paragraph.

14 Clamping Pressure Adjustment (continued)
Clamping Pressure Adjustment

1.
IF the machine is equipped with the following THEN...
circuit board...
Spring Adjustable Loosen the clamping screw of

Resistance Ring Resistor the adjustable resistor.
R2 RS RC1
+
+
+
RT
R1 R9 R3 R1 RC1 RC1
Clamping Clamping
Minus Plus
Adjustable Loosen the clamping screw of

Spring Ring Resistor the adjustable resistor.
Resistance
Clamping Clamping
Minus Plus
2. Slide the clamping ring according to the desired clamping pressure, repeat until you
display a clamping equal to 65 ± 5 kg.
3. Tighten the clamping screw again.
If you can't obtain the right clamping pressure, you can replace the original
! resistance of 6,8 Ω by a resistance higher to reduce the clamping pressure
and inversely.
If after replacement of the resistance, you can't obtain the right clamping
pressure, replace the lens clamping motor. See 20 Lens clamping Motor
Replacement paragraph in Chapter IV Edger Maintenance.

15 Edger Closing
Preparation
1. Grease slightly all the edger motion parts (lever, clip, gear, etc.).
2. Make sure that the water supply tubing and drain hose are connected.
Main Cover Guard

1. Plug in the diamond wheel motor.
2. Maintain the curve index towards the top to place the main cover guard.
3. Replace the cover guard of the base curve program.
Base Curve Program

Cover Guard
4. Insert the washer between the base curve program and the base curve knob.
5. Tighten the base curve knob.
6. Replace the lifting jack washer.
7. Tighten the four screws of the lifting jack washer.
8. Tighten the six cap nuts and their washer on the main cover guard.
9. Replace the wheel cover guard.
Wheel Cover Guard
Carriage Installation
1. Place the carriage on the edger.
2. Insert the cables and the tubing in their strain relief mounting on the main cover guard.
3. Tighten the two locking screws of the carriage.

15 Edger Closing (continued)
Carriage Cover
1. Place the carriage cover on the carriage.
2. Tighten the two locking screws and the two washers of the carriage cover, located on the
left side.
Main Cover
1. Replace the skirt.
2. Lock the skirt.
3. Replace the main cover.
4. Plug-in the keyboard ribbon cables.
5. Tighten the four screws of the main cover.

BRIOT INTERNATIONAL
III ADJUSTMENTS

Table of Contents
1 Gain for Stylus Amplifier Adjustment ................................................................... III-1-1
2 Offset for Stylus Amplifier Adjustment................................................................. III-2-1
3 Gain and Offset for Stylus Amplifier Adjustment................................................. III-3-1
4 Axis for Stylus Amplifier Adjustment ................................................................... III-4-1
5 Frame Measurement Calibration ........................................................................... III-5-1
6 Stylus Sensitivity Calibration ................................................................................ III-6-1
7 Lifting Jack Gain Adjustment ................................................................................ III-7-1
8 Lifting Jack Offset Adjustment.............................................................................. III-8-1
9 Coder Axis Preadjustment..................................................................................... III-9-1
10 Coder Axis Adjustment........................................................................................ III-10-1
11 Size and Roughing Wheel Differential Adjustment ............................................ III-11-1
12 Final Axis Adjustment.......................................................................................... III-12-1
13 Size and Axis Adjustment Using a Former......................................................... III-13-1
Adjustments Erreur! Document principal seulement. – iii

1 Gain for Stylus Amplifier Adjustment

1. Switch on the scanform™.
2. Check if the tracer is in its central position.
3. Remove the frame holder table assembly from its support.
4. Place the test radius fixture (N° 1404109) in the frame holder support table, make sure
the stylus is inside the small circle ("r").
Stylus Position
5. Access adjustment screen N° 2.

Result: The following screen example will appear.
N 2 V0 . 00-31
1 = + 12.56 5 = + 40.00
2 = 09821 6 = 10184
3 = - 04.73 7 = + 0.80
4 = 128 8 = 379
9 = 000
VOTRE CHOIX ?
6. Press the 2 key.

Result: The scanform™ measures the size of "r", saves and displays it in line 1.
7. Place the stylus inside the larger circle position ("R").
Stylus Position
8. Press the 2 key.

Result: The scanform™ measures the size of "R", saves and displays it in line 1.
9. Press the 2 key so that the scanform™ calculates the gain for the stylus amplifier.
10. Press twice the key to validate the value, save it and display it in line 2.
Adjustments Erreur! Document principal seulement. – 1 – 1

2 Offset for Stylus Amplifier Adjustment

1. Check if the stylus is in the "R" position.
2. On the adjustment screen N° 2, press the 3 key.
Result: The value of the offset for the stylus amplifier will appear at the bottom of the
screen.
N 2 V0 . 00-31
1 = + 47.52 5 = + 40.00
2 = 09834 6 = 10184
3 = - 04.73 7 = + 0.80
4 = 128 8 = 379
9 = 000
3 - 4.86
3. Press twice the key to validate the value, save it and display it in line 3.

3 Gain and Offset for Stylus Amplifier

Adjustment
1. Place the stylus in position "r".
2. On the adjustment screen N° 2, press the 1 key.
Result: The scanform™ displays the value of radius "r" in line 1.
N 2 V0 . 00-31
1 = + 12.50 5 = + 40.00
2 = 09834 6 = 10184
3 = - 04.86 7 = + 0.80
4 = 128 8 = 379
9 = 000
VOTRE CHOIX ?
The value of radius "r" must be equal to 12.50 ± 0,02.

!
3. Place the stylus in position "R".
4. Press the 1 key.
Result: The scanform™ displays the value of radius "R" in line 1.
N 2 V0 . 00-31
1 = + 47.50 5 = + 40.00
2 = 09834 6 = 10184
3 = - 04.86 7 = + 0.80
4 = 128 8 = 379
9 = 000
VOTRE CHOIX ?
The value of radius "R" must be equal to 47.50 ± 0,02.

!
Otherwise, make a new test again by following 1 Gain for Stylus
Amplifier Adjustment paragraph.
If after two or three tests, the values are outside of tolerance,

check and possibly replace the stylus amplifier potentiometer,
located at the rear of the scanform™.
See 14 Coder Potentiometer Replacement in Chapter V
Scanform™ III Maintenance.

3 Gain and Offset for Stylus Amplifier

Adjustment (continued)
If the screen values are lost

If after a power surge, such as during a thunder storm for example, the scanform™ might
lose its values of the gain and/or the offset for the stylus amplifier. These values are recorded
on the gummed label, located inside the scanform™ cover. To re-enter these values:
• Follow the steps below, to enter the gain value.
1. On the adjustment screen N° 2, press three times the 2 key.
2. Press successively the and CE keys.

3. Enter the gain value recorded on the gummed label.
4. Press the key to record this value in memory.
You have to enter a value lower of 3 to 5, in relation to the value recorded

! on the gummed label, to obtain the same value after validation on the
screen.
Example: If the value recorded on the gummed label is - 4.80, you have to enter a value
between - 4.75 and - 4.77.
• To enter the Offset value, enter the value of the offset for the stylus amplifier (recorded
on the label) in line 3.

4 Axis for Stylus Amplifier Adjustment

1. On the adjustment screen N° 2, check if the line 4 is equal to 128.
Otherwise, enter this value.
2. Remove the test radius fixture (N° 1404109) from the frame holder table support.
3. Replace the frame holder table on its support.
4. Remove the frame holder’s nose piece positioner.
5. Position the test frame (N° 1404112) inside the frame holder table assembly to trace the
right side of the frame.
6. Trace the right side of the frame.

7. Check if the screen displays:
• A black pixel on the vertical axis, indicating that the tracing begins on this axis
• A straight line between A and B.
Otherwise, see Axis Adjustment paragraph.
Beginning of the Tracing

on the Horizontal Axis
A B

4 Axis for Stylus Amplifier Adjustment (continued)
Axis Adjustment
1. On adjustment screen N° 2, enter a value in line 4, as follows.
2.
IF nasal orientation is... THEN reset the line 4 to a ...
• High Lower value.
or Example: If the value is 128, then
• If the black pixel is on the left side of the enter 126.
vertical axis
! The point of departure of the
recording has to be equal to
128 ± 3.
• low Greater value.

or Example: If the value is 128, then
• If the black pixel is on the right side of the enter 130.
vertical axis
! The point of departure of the
recording has to be equal to
128 ± 3.
3. Trace the frame again until you obtain a proper axis reading.

5 Frame Measurement Calibration

1. Place the testing frame (N° 1404112) inside the frame holder table, to trace the right side
of the frame for example.
2. Trace one side of the frame shape.
3. Press three times the key to access boxing mode.

Result: The frame’s half-distance measurement will appear at the bottom of the
screen.
BOX
+ 28.00
R 38.00 22.00
Frame 1/2 Distance
The frame half-distance has to be equal to 34 or 34.25 mm.

!
Larger differences will cause symmetry errors.
If this occurs, the frame holder assembly has to be replaced.
4. Place the test frame to trace the other side to test for symmetry (left side for example).
5. Follow steps 2 and 3, to check for symmetry, half-distance of the frame.

6 Stylus Sensitivity Calibration

On the adjustment screen N° 2, check if the screen displays 0.80 in line 7, as follows.
N 2 V0 . 00-31
1 = + 12.50 5 = + 40.00
2 = 09834 6 = 10184
3 = - 04.86 7 = + 0.80
4 = 128 8 = 379
9 = 000
VOTRE CHOIX ?
Otherwise, enter this value on line 7.
The value of the stylus sensitivity can be between 0,5 and 1 inclusive.
!

7 Lifting Jack Gain Adjustment

1. On the edger, remove the main cover screws.
2. Lift the main cover 3/4 of the way.
3. Support the cover with the stand located on the left side of the edger.
4. Switch off the edger and unplug the diamond wheel motor.
5. Switch on the edger.
6. On adjustment screen N° 2, enter the value 10.00 (corresponding to the lower position of
the lifting jack) on line 5.
To place the test dial indicator.
7. On the edger, according to your dial indicator, remove:
• The lifting jack roller with the help of an Allen Key (for • and ‚ dial indicators)
• The set screw of the contact pusher spring and the spring, located on the right side of
the edger (for • dial indicator only)
• The locking screw (cap screw) of the lifting jack, located on the right side of the edger
(for • dial indicator only).
8. Place the dial indicator test fixture and its holder on the lifting jack shaft.
Dial Indicator
Support (14 04 113)
(14 04 102)
Support
(14 04 175)
Stop
(14 04 177)
Stop Screw
Lifting Lifting
Jack Stop (14 04 101) Jack
• ‚
9. On adjustment screen N° 1, enter the value - 70.00 in line 1.
10. On the adjustment screen N° 2, enter the values:
• 10000 in line 6.
• 45.00 (corresponding to the high position of the lifting jack) in line 5.
11. Set the dial indicator to 0 by adjusting the stop, then by tightening the stop screw.
12. Enter the value 10.00 in line 5.
13. Write down the value of the stroke on the dial indicator.
The dial indicator has to display a stroke equal to 35 mm ± 0,025.
! Otherwise, follow Lifting Jack Adjustment paragraph.

7 Lifting Jack Gain Adjustment (continued)

14. Remove the dial indicator and its support.
15. Replace the edger main cover.
16. Switch off the scanform™ then switch on, enter the lifting jack control point to 40.00.
Lifting Jack Adjustment

1. Calculate:
Theoretical Stroke:Displayed Stroke = Lifting Jack Gain
Example: 35 : 34.39 = 1.0177

2. On the adjustment screen N° 2, enter the lifting jack gain calculated before, without the
decimal point, in line 6.
Example: Enter 10177
3. Enter the value 45.00 (corresponding to the high position of the lifting jack) in line 5.
4. Set the dial indicator to 0.000.
5. Enter the value 10.00 again to make a new test.
6. Write down the value of the stroke on the dial indicator.
The dial indicator has to display a stroke equal to 35 mm ± 0,025.
! Otherwise, replace the lifting jack potentiometer. See 9 Lifting Jack
Potentiometer Replacement in Chapter IV Edger Maintenance paragraph.
7. Remove the dial indicator.
8. Replace the edger main cover.
9. Switch off the scanform™ then switch on, to set the control point lifting jack to 40.00.

8 Lifting Jack Offset Adjustment

1. Switch off the edger to plug the diamond wheel motor.
2. Switch on the edger.
3. On the adjustment screen N° 2, enter the value 24.00 (corresponding to the lifting jack
control point) in line 5.
4. On the edger, select:
• The Mineral (Glass) Roughing Program
• The Rimless Finishing Program
• The Base Curve 0.
5. Place a test lens.
6. Start the edging cycle.
7. Check the water flow.
8. Position the carriage so that the lens grinds in the rimless section of the wheel.
9. Measure the diameter of the lens with a slide vernier gauge.
The diameter of the lens has to be equal to 48 mm ± 0,05.
!
IF the diameter is... THEN, calculate...
> than 48.05 (Theoretical Ø - Read Ø) : 2 = | Read Size |
Theoretical Offset - | Read Size | = Real Offset
Example: (48 - 48.5) : 2 = | - 0.25 |
- 70 - 0.25 = - 70.25
< than 47.95 (Theoretical Ø - Read Ø) : 2 = | Read Size |
Theoretical Offset +| Read Size | = Real Offset
Example: (48 - 48.5) : 2 = | - 0.25 |
- 70 + 0.25 = - 69.75
10. On the adjustment screen N° 1, enter the value of the Real Offset (calculated in the
previous table) in line 1.
11. Edge another lens as it is necessary to arrive to the proper value.
12. When the lifting jack offset is correctly set, switch off the scanform then switch on so
that the control point is automatically to 40.00.

9 Coder Axis Preadjustment

1. Unplug the diamond wheel motor wires.
2. Remove the suction cup holder or block adaptor (right side).
3. Place the axis tool (N° 1404144) between the lens clamping adaptor and the suction cup
or block adaptor shaft.
A B
4. On the adjustment screen N° 2, enter the value 10.00 in line 5.
5. On the edger, press several times the key until you hear the relay click of the lens
rotation stop.
6. Press the key, to allow the edger to stop after one rotation.
7. Press the key, to stop the rotation.
8. Select the free floating bevel program.
9. Press the key to run the free floating edging cycle.
10. Place the axis tool on the rimless diamond wheel, by checking points A and B, make
sure both points touch the diamond wheel .
11. On the scanform™, press the 8 key to allow the scanform™ to display the coder
axis value.
The value has to be between 0 and 512.
!
12. Press twice the to validate the value.
13. On the edger, press the key to stop the finishing cycle.
14. Press the (riot) key to return in working mode.
15. Switch off the scanform™ then switch on so that the control point is 40.00.
16. Remove the axis tool.

10 Coder Axis Adjustment

1. Place the test frame (N° 1404112) on the frame holder table assembly.
2. Trace the frame shape.

3. After the size validation, send the information to the edger.
4. Mark a test lens.
5. Center and block the lens on scanform™ screen.
6. Clamp the lens.
• The Mineral (glass) Roughing Program
9. Center the carriage so that the lens is edged on the rimless section.
10. During the edging cycle of the right lens, press the symmetry key on the scanform™.
To do this, press the key.
11. Mark the second lens.
12. Center and block the second lens on the scanform™ screen.
13. Remove the right lens after edging is completed.
14. Send the symmetric lens data (opposite lens) to the edger.
15. Place the second lens in the edger.
17. While the second lens is being edged, insert the blocked lens in the scanform™ blocker,
to superimpose the lens on the screen.
18. Compare the lens axis superimposed with the screen axis. Otherwise, check:
• The lens pressure in the edger. See 14 Clamping Pressure Adjustment in Chapter II
Preadjustments.
• The block condition in relation to wear.
• If the lens is greasy.

10 Coder Axis Adjustment (continued)

19. Remove the second lens from the edger.
20. Place the two lenses in the test frame, to check the size and the axis.
Result:
IF the lenses... THEN the lens size is...

fit correctly into the frame On-size.
See following step.
don't fit correctly into the frame Oversize.
See Size Adjustment paragraph.
21.
IF the lens marks... THEN the axis is...
are aligned On.
See directly 11 Size and Roughing Wheel
Differential Adjustment paragraph.
are not aligned Off.
See Axis Adjustment paragraph.
Size Adjustment
1. Measure the lens diameter with a slide vernier gauge.
2.
IF the diameter is... THEN calculate...
> than 40.05 (Theoretical Ø - Read Ø) : 2 = | Read Size |
Displayed Size - | Read Size | = Real Size
Example: (40 - 40.5) : 2 = | - 0.25 | = 0.25
0 - 0.25 = - 0.25
< than 39,95 (Theoretical Ø - Read Ø) : 2 = | Read Size |
Displayed Size + | Read Size | = Real Size
Example: (40 - 40.5) : 2 = | - 0.25 | = 0.25
0 + 0.25 = 0.25
3. On adjustment screen N° 1, enter the value of the Real Size in line 5.

4. Edge another lens until you obtain the proper size.

10 Coder Axis Adjustment (continued)
Axis Adjustment
1.
IF the lines are as follows: THEN calculate...
(512 x Angular Displacement) : 360° = Value
Angular Displayed Axis + Value = Axis
Displacement Example: (512 x 1°) : 360° = 1.42
381 + 2 = 383
(512 x Angular Displacement) : 360° = Value
Angular Displayed Axis - Value = Axis
Displacement
Example: (512 x 1°) : 360° = 1.42
381 - 2 = 379
2. On the adjustment screen N° 2, enter the axis value calculated in line 8.

3. Edge another lens until the axis is correct.
The axis tolerance after the adjustment cannot be higher than 1°
! (0° 30' by eye).

11 Size and Roughing Wheel Differential

Adjustment
General Sequence
Carefully follow the steps below to adjust the sizes.
1. Edge a lens with a frame that will be used as a reference for sizing adjustments.
2. Determine the diameter of the test lens.
3. Adjust the sizing.
First Lens Edging

1. On the scanform™, place a metallic optical frame, preferably of rectangular style, on
the frame holder table assembly.
You have to use the same frame for all sizing adjustments.
!
2. Trace the frame shape.
3. Send the data to the edger.
4. On the edger, place a thin mineral (glass) optical lens.
5. Select:
• The Mineral (Glass) Roughing Program
• The Free Floating Finishing Program.
6. Check the water flow.
7. Start the free floating edging cycle.
Lens Diameter Adjustment

1. Place the edged lens in the calibration frame to check for proper size.
2.
IF the lens... THEN...
fits correctly into the frame See following step.
doesn't fit correctly into the frame • modify line 4 of screen N°1
• edge another lens for trial until proper
size is obtained
3. Measure the lens diameter with a slide vernier gauge, positioning the lens so that the
suction cup or block’s axis is parallel with the shoes of the slide vernier gauge.
4. Note down the reference diameter of the lens.


Sizing Adjustment
1. On the scanform™, press successively the , - and keys, to send data

directly to the edger.
2. On the edger, if the lens size was too small or too large you must make value
corrections as per the following table:
• Place a mineral or organic optical lens
• Select:
- The Roughing Program
- The Finishing Program
- The Base Curve.
Order Adjustment to Do
1 Free Floating Finishing Size for Mineral Lens.

2 Roughing Differential for Mineral Lens/Free Floating for Mineral Lens.
3 Free Floating Finishing Size for Organic Lens.
4 Roughing Differential for Organic Lens/Free Floating for Organic Lens.
5 Rimless Finishing Size for Mineral/Organic Lens.
6 Roughing Differential for Mineral/Organic Lens/Rimless.
9 Controlled Bevel Finishing Size for Organic/Mineral Lens.
4.
IF you adjust... THEN...
a size Let the edging cycle complete entirely.
Example: Free Floating Finishing Size for Organic Lens.
roughing wheel Before the lens touches the finishing wheel, interrupt the cycle.
differential
Example: Roughing Differential for Organic Lens/Free Floating for
Organic Lens.
5. Measure the diameter of the roughed or edged lens, with a slide vernier gauge.


6. Compare this measurement with the required diameter in the following table.
Line N° Sizing Request Diameter

Screen 1
4 Free Floating Finishing Size for Mineral Lens. Reference ∅
2 Roughing Differential for Mineral Lens/Free Floating Reference ∅ + 1,3
for Mineral Lens.
3 Roughing Differential for Organic Lens/Free Floating Reference ∅ + 0,7
for Organic Lens.
7 Free Floating Finishing Size for Organic Lens. Reference ∅
9 Roughing Differential for Mineral Lens/Rimless. Reference ∅ + 2
5 Rimless Finishing Size for Mineral/Organic Lens. Reference ∅
6 Controlled Bevel Finishing Size for Mineral/Organic Reference ∅
Lens.
7.
IF the measured THEN...
diameter is...
= to the required Go to the next step.
diameter
> than the one • enter a value lower than the one displayed on the screen
indicated to the • edge another lens and repeat until you obtain a right size or a
previous table right oversize.
Example: 4 = - 0.80
Enter: - 1.00
< than this one • enter a value higher than this one displayed on the screen
indicated to the • edge another lens and this until you obtain a right size or a
previous table right differential.
Example: 4 = - 0.80
Enter: - 0.60
8. Go to the next adjustment and until the last one is calibrated.

See Size and Roughing Wheel Differential Adjustment paragraph.

12 Final Axis Adjustment

1. Place a metal frame on the frame holder table.
2. Record the frame shape.
3. Enter the lens parameters on the scanform™ screen.
4. After you validate the size, send data to the edger.
5. Mark an optical lens.
6. Center and block the lens on the scanform™ screen.
7. Place the lens in the edger.
8. At the edger, select:
• A Roughing Program
• A Finishing Program
• A base Curve.
9. Start the edging program.
10. During the edging cycle, select the symmetry on the scanform™, by pressing the
key.
11. Mark the second lens.
12. Center and block the second lens on the scanform™ screen.
13. When the first lens is edged, remove it from the edger.
14. Send the data of the second lens to the edger.
15. Place the second lens in the edger.
17. During the edging of the second lens, fit lens into the frame and check for size.
IF the lens... THEN the size is...

fits correctly into the frame Correct.
doesn't fit correctly into the frame Incorrect.

12 Final Axis Adjustment (continued)

18. After the edging of the second lens, insert into the frame.
IF the lens marks... THEN axis...

are aligned Is correct. See following step.
are not aligned For tracing coder is wrong.
• See 4 Axis for Stylus Amplifier Adjustment
paragraph.
• When the axis is right, see following step.
! The axis tolerance after the adjustment

cannot be higher than 1° (0° 30' by
eye).
19. Make a test with a large frame. See the beginning of this procedure.
20. Make a test with a 1/2 eye assembly. See the beginning of this procedure.

13 Size and Axis Adjustment Using a Former

1. Remove the frame holder table from its support.
2. Place the former, inserting it into the frame N° 1404112, on the former holder.
3. Place the former holder, (former nose portion facing to the right in relation to the holding
arm) on the scanform unit.
Nose
Adjustment
Screw
4. Place the stylus against the edge of the former.

5. Trace the former shape.
Result: The scanform™ records the left eye by default.
6.
IF nasal is... THEN...
Right See following step.
High • Adjust axis by:

- tightening the adjustment screw, located on left
front of the former holder
- loosen the adjustment screw, located on right front
of the former holder
• Retrace the former shape until the axis is correct.
Low • Adjust axis by:

- loosening the adjustment screw, located in left front
of the former holder
- tightening the adjustment screw, located in right
front of the former holder
• Retrace the former shape until the axis is correct.


(continued)
7. After you validated the size, send data to the edger.
8. Center and block a test lens on the scanform™ screen.
9. Place the lens.
• The Mineral Roughing Program
11. Start the rimless edging cycle.
12. Position the carriage to edge on the rimless portion of the wheel.
13. Place the lens in the blocker of the scanform™ bring the lens over the screen.
14. Check if the blocked lens and the lens axis surimposes with the axis of the screen.
Otherwise, check:
• The lens pressure in the edger. See 14 Clamping Pressure Adjustment in Chapter II
Preadjustments.
• The suction cup or block wear condition
• If the lens is greasy.
15.
IF the lens axis... THEN...
surimposes with axis of the screen See step 17.
doesn't surimpose with axis of the screen See following step.
16. Surimpose the lens and the former.
Result:
IF the lens axis... THEN...

surimposes with axis of the former See following step.
doesn't surimpose with axis of the Go back to step 5 of this procedure to re-adjust
former the former axis.
17. Assemble the lens into the test frame (N° 1404112), to check the size and the axis.
Results:
• If the lens fits correctly into the frame, then the size is correct. Otherwise, see Size
Adjustment paragraph.
• If the marks align, then the axis is correct. Otherwise, go back to step 5 of this
procedure.


(continued)
Size Adjustment
1. Measure the diameter of the lens with the aid of a slide vernier gauge.
2. On the adjustment screen N° 1, enter a value in line 8, as following.
IF the lens is too... THEN enter a value...

big for the frame Higher than the displayed value in line 8.
Example: - 10.55 - 0.10 = - 10.65
small for the frame Lower than the displayed value in line 8.
Example: - 10.55 + 0.10 = - 10.45
3. Trace again the former so that the scanform™ memorizes the adjustments.
4. Edge another lens until you obtain the right size.

BRIOT INTERNATIONAL
IV EDGER MAINTENANCE

Table of Contents
1 Edger Preparation...................................................................................................IV-1-1
2 Keyboard PC Board Replacement.........................................................................IV-2-1
3 Main PC Board Replacement .................................................................................IV-3-1
4 Power Supply PC Board Replacement..................................................................IV-4-1
5 Carriage PC Board Replacement...........................................................................IV-5-1
6 Edging Chamber Bulb Replacement (Upper Carriage) ........................................IV-6-1
7 Lens Clamping Switch Replacement.....................................................................IV-7-1
8 Lifting Jack Replacement.......................................................................................IV-8-1
9 Lifting Jack Potentiometer Replacement ..............................................................IV-9-1
10 Lifting Jack PC Board Replacement....................................................................IV-10-1
11 Axis Coder Replacement......................................................................................IV-11-1
12 Photocell PC Board Replacement .......................................................................IV-12-1
13 Bearing Clapper Plate and Photocell Arm Replacement....................................IV-13-1
14 Lens Clamping Shaft Replacement .....................................................................IV-14-1
15 Right Side Shaft (Adaptor Side) Replacement ....................................................IV-15-1
16 Shaft Aligning (Axis) .............................................................................................IV-16-1
17 Diamond Wheel Replacement ..............................................................................IV-17-1
18 Diamond Wheel Motor Replacement ...................................................................IV-18-1
19 Diamond Wheel Motor Bearing Replacement .....................................................IV-19-1
20 Lens Clamping Motor Replacement ....................................................................IV-20-1
21 Lens Rotation Motor Replacement ......................................................................IV-21-1
22 Transfer Shaft Assembly Replacement ...............................................................IV-22-1
23 Transfer Shaft Assembly Cleaning ......................................................................IV-23-1
24 Transfer Bearing Platform Replacement.............................................................IV-24-1
25 Water (Solenoid) Valve Replacement ..................................................................IV-25-1
26 Water Valve Electrical Coil Replacement ............................................................IV-26-1
27 Water (Solenoid) Valve Cleaning .........................................................................IV-27-1
28 Closing the Edger ................................................................................................IV-28-1
Edger Maintenance Erreur! Document principal seulement. – iii

1 Edger Preparation
Edger Uncovering
1. Remove main cover's four screws, located on each side of the unit.
Main Cover
Locking Screws (x4)
START
RET
Skirt
2. Unplug the two keyboard ribbon cables.

3. Remove the main cover.
4. Unlock the skirt.
5. Remove the skirt.
Carriage Cover Removal

1. Remove carriage cover's two locking screws and space washers, located on the left
side.
Carriage Cover
Locking Screws (x2)
2. Remove the carriage cover.
Edger Maintenance Erreur! Document principal seulement. – 1 – 1

1 Edger Preparation (continued)
Upper Carriage Removal

1. Remove the two Allen cap locking screws securing the carriage onto transfer shaft.
Carriage
Locking Screws (x2)
2. Remove the cables and the plastic tubing from their seat on the edger main cover.
3. Remove the carriage and place it next to the edger, do not unplug the cables and do
not disconnect the plastic tubing.
Edger Main Cover Removal

1. Remove the wheel cover guard.
Wheel Cover Guard
2. Remove the six cap nuts and space washers securing the main plastic cover guard.
3. Remove the four cap screws from the lifting jack collar washer.
4. Remove the locking control knob of base curve program assembly.
5. Remove the cover guard of the base curve program assembly.
Base Curve Program

Cover Guard
6. Move the transfer shaft towards the left.

7. Remove the main plastic cover guard being careful of the glass particles.
Main Cover Guard

2 Keyboard PC Board Replacement

1. Unplug the edger from electrical outlet.
2. Remove the two screws on each side of the main cover.
3. Lift the main cover 3/4 of the way and support it with the stand located on the left side
of the edger.
4. Unplug the two keyboard PC board connectors.
BRIOT
MEULEUSE
6000
Plastic
Posts (x6)
Connectors
5. Remove the six PC board locking plastic posts.

6. Remove the keyboard PC board.
7. Install the new keyboard PC board.
8. Replace the six locking plastic posts.
9. Plug-in the two connectors on the new PC board.
10. Remove the cover stand as you hold the cover.
11. Put the stand in its rest position.
12. Lower the main cover.
13. Replace both screws on each side of the edger.
14. Plug the edger in the electrical outlet.

3 Main PC Board Replacement

2. Remove edger covers. See 1 Edger Preparation paragraph.
3. Unplug the following connectors:
• The power supply connector (CB)
• The lens counter connector
• The Push and Pull Control Wires.
Push and Pull Control Wires
Lens Counter
Connector Power Supply
Connector (CB)
+
+
+
Tracing Connector
Power Supply Connector (CA)
4. Disengage the PC board from its three holders.

5. Unplug:
• The power supply connector (CA)
• The tracing connector.
6. Remove the main PC board.
7. Plug-in the new PC board:
• The power supply connector (CA)
• The tracing connector.
8. Secure the PC board on its three holders.
9. Plug-in:
• The lens counter connector
• Push and Pull Control Wires.
10. Close the edger. See 28 Closing the Edger paragraph.
11. Plug-in the edger in electrical outlet.
12. Adjust the timer. See 5 Timer Adjustment in Chapter II Preadjustments.
13. Adjust the clamping pressure. See 14 Clamping Pressure Adjustment in Chapter II
Preadjustments.

4 Power Supply PC Board Replacement

2. Prepare the edger as follows:
• Uncover the unit
• Remove the carriage
• Remove the main plastic cover guard.
See 1 Edger Preparation.
3. Unplug from the power supply PC board:
• The power supply connector (220 V or 110V)
• The main motor capacitor wires
• The main connector
• The wires
• The three power outlet wires
• The ground wire
• The three pump outlet wires
• The two power supply connectors (+ 15 V, - 24 V, + 24 V).
Main Motor Relay

Power 12,5A
Outlet 12,5A
Power Supply Connector (220 V)
3A
Ground 5A 0,5 A
5A 0,5 A 3A Main Motor
Pump Capacitor Wires
Outlet
Main Connector
Power Supply
Connectors Wires
(+15V/-24V/+24V)
+
+
+
+
+
+
4. Remove the power supply PC board's three locking screws.

5. Remove the power supply PC board.
6. Remove the interference eliminator RC filter of the main motor relay, to place it on the
new PC board.
7. Install a new power supply PC board.
8. Secure the PC board with the three locking screws.

4 Power Supply PC Board Replacement (continued)

9. Plug-in the power supply circuit (see connection diagram N° 01 73 002 to locate the
wires):
• The power supply connector (220 V)
• The capacitor wires of the main motor, one wire on each thimble
Thimbles
• The main connector

• The wires
• The three wires of the power outlet
• The ground wire
• The three wires of the pump outlet
• The two connectors of the power supply (+ 15 V, - 24 V, + 24 V).
10. Closing the edger. See 28 Closing the Edger.
11. Plug the edger in the electrical outlet.

5 Carriage PC Board Replacement

1. Unplug the edger.
• Remove the main carriage
• Remove the carriage cover.
3. Unplug all the wires and connectors from the carriage PC board.
Carriage Connector
Screw A Screw A
Collar Location Collar Location
Lens Clamping
Lens Rotation Motor Connector
Clamp-Lens Motor
Switch Connector
Temporary Lifting-up
Stoppage Contact
Upper Carriage Light Bulb
4. Remove the two A mounting screws from the PC board.

5. Cut the two Rilsan collars on the circuit.
6. Remove the carriage PC board.
7. Install a new carriage PC board.
8. Screw the two A mounting screws.
9. Replace the two insulating Rilsan collars.
10. Connect all the wires and connectors on the new carriage PC board.
11. Replace:
• The carriage cover
• The main cover.
See 28 Closing the Edger .
12. Plug-in the edger to electrical outlet .

6 Edging Chamber Bulb Replacement

(Upper Carriage)
2. Remove the two front screws on each side of the main cover.
3. Lift the main cover 3/4 of the way and support it with the stand located on the left side
of the edger.
4. Remove the upper carriage plastic cover by:
• removing the two screws on the left side
• lift cover and slide it to the right.
5. Locate bulb in the center of carriage and remove the bulb from its holder by prying from
the side with a small screwdriver.
6. Insert a new bulb into the bulb holder.

7. Replace the upper carriage cover.

7 Lens Clamping Switch Replacement

3. Remove the locking nut of the lens clamping switch located external side of the edger
upper carriage.
4. Remove the lens clamping switch from the inside of the carriage.
Lens Clamping
Switch
Locking Nut
5. Cut the switch's three power supply wires.

6. Strip the ends of each wire.
7. Place the wires in the electric connector and secure with tightening screws, matching the
wire colors.
8. Place the new switch in its mounting hole, adjusting the proper position from left to right.
9. Replace the switch locking nut.
10. Replace:
• The main cover.
See 28 Closing the Edger.
11. Plug-in the edger in the electrical outlet.

8 Lifting Jack Replacement

1. Unplug the edger from the electrical oulet.
• Uncover the unit
3. Remove the lifting jack PC board. Follow steps 3 to 5 of 10 Lifting Jack PC Board
Replacement paragraph.
4. Unhook the return spring of the transfer arm on the lifting jack side.
Lifting Jack Return

Spring
Lifting Jack Circuit
Nut
Screw C
Screw B
Mask
Screw A
5. Unscrew the locking screw of the metal mask plate.

6. Remove the mask plate.
7. Remove the lifting jack locking nut.
8. Remove the B and C locking screws of the lifting jack base.
9. Remove the lifting jack.
10. Set the lifting jack by placing the lifting jack potentiometer in the grooved seat..
11. Tighten the screws B and C.
12. Tighten the lifting jack locking nut.
13. Replace the metal mask plate.
14. Tighten the screw A.

8 Lifting Jack Replacement (continued)

15. Re-connect the return spring of the transfer arm, on the side of the lifting jack.
16. Place a new lifting jack PC board. Follow steps 7 and 8 of 10 Lifting Jack PC Board
17. Close the edger. See 28 Closing the Edger.
19. Adjust the gain and offset calibrations of the lifting jack. See respectively 7 Lifting Jack
Gain Adjustment and 8 Lifting Jack Offset Adjustment in Chapter III Adjustments.

9 Lifting Jack Potentiometer Replacement

• Uncover the edger
3. Remove the lifting jack PC board. Follow steps 3 to 5 of 10 Lifting Jack PC Board
4. Remove:
• The lower holder of the lifting jack potentiometer.
• The upper holder of the lifting jack potentiometer.
• The lifting jack potentiometer.
5. Loosen the locking screw located in the center of the potentiometer upper holder.
Locking Screw Middle Ring

Lifting
Upper Holder Jack
Lower Holder
Lifting Jack
Potentiometer
Front View Right View
6. Remove the lifting jack potentiometer.

7. Place a new potentiometer with the proper orientation or direction, as follows:
• In the lower holder
• Levelling of the upper holder
• The upper holder's locking set screw facing towards the lifting jack
• The visible groove on the right side of the edger.
8. Tighten the upper holder centering the middle ring:
• to be a function of the holder
• by placing the locking screw of the middle ring on the right side.
9. Insert the potentiometer and its holders against the lifting jack.

9 Lifting Jack Potentiometer Replacement

(continued)
10. Tighten the two screws of the lower and upper holder.
11. Check the play movement compensation of the lifting jack gear.
12. Insert the lifting jack PC board. Follow the steps 7 and 8 of 10 Lifting Jack PC Board
15. Adjust the gain and offset of the lifting jack. See respectively 7 Lifting Jack Gain
Adjustment and 8 Lifting Jack Offset Adjustment in Chapter III Adjustments.

10 Lifting Jack PC Board Replacement

2. Uncover the edger. See 1 Edger Preparation paragraph.
3. Unplug from the lifting jack PC board, located on the right side of the edger:
• The lifting jack motor connector.
• The 50 wire connector
• The lifting jack potentiometer connector
• The main connector.
Main Potentiometer
Connector Connector
50 Wire
Connector
Motor Connector
4. Remove the two mounting screws and the two locking nuts, located on each side of the
lifting jack PC board.
5. Remove the lifting jack PC board.
6. Replace new lifting jack PC board.
7. Tighten the two mounting screws and the two locking nuts, located on each side of the
lifting jack PC board.
8. Plug-in the lifting jack PC board:
• The lifting jack motor connector.
• The 50 wire connector
• The lifting jack potentiometer connector
• The main connector.
11. Adjust the gain and offset of the lifting jack. See respectively 7 Lifting Jack Gain
Adjustment and 8 Lifting Jack Offset Adjustment in Chapter III Adjustments.

11 Axis Coder Replacement

• Remove the main cover
3. Remove the coder cover guard locking screw.
Screw C (x2)
Screw D (x2)
Contact Pin
Holder
Screw A (x2)
Coder Holder
Coder Cover Guard

Grommet
Screw E
Coder Cover Guard Screw
Gear
Screw B (x2)
Wire Assembly

5. Unplug the contact socket of the connector subD (15 points) from the photocell circuit.
6. Untighten the two C locking screws from the contact pin holder.
7. Disengage the wire assembly.
8. Disengage the grommet.
9. Untighten the two screws A and B from the coder holder.
10. Remove the coder holder.
11. Untighten the two D locking screws of the contact pin.
12. Remove the contact pin holder.
13. Loosen the E screw of the coder gear.
14. Remove the gear and its assembly.

11 Axis Coder Replacement (continued)

15. Loosen the three locking screws of the coder.
Photocell Circuit
Wire Assembly Locking Screws

Locking Screws (x3)
Contact Pin
Coder
16. Remove the coder.

17. Remove the photocell circuit. Follow the steps 5 to 7 of 12 Photocell PC Board
18. Place a new coder.
19. Tighten the three coder locking screws.
20. Place the gear on the shaft by pressing till it reaches its seating position.
21. Tighten the E screw of the gear.
22. Place the photocell circuit. Follow the steps 8 to 10 of 13 Bearing Clapper Plate and
Photocell Arm Replacement paragraph.
23. Place the coder holder.
24. Tighten the two A and B screws of the coder holder.
25. Tighten the two contact pin D locking screws.
26. Tighten the two contact pin holder C screws.
27. Plug the subD connector on the photocell PC board.
28. Insert the wire assembly through the grommet.
29. Adjust the photocell circuit. See 4 Photocell Circuit Adjustment of the Chapter II
Preadjustments.
32. Adjust the coder axis. See respectively 9 Coder Axis Preadjustment and 10 Coder Axis
Adjustment of the Chapter III Adjustments.

12 Photocell PC Board Replacement

1. Unplug the edger from the electrical outlet.
2. Remove the main cover. See 1 Edger Preparation paragraph.
3. Remove the locking screw of the coder cover guard.
Coder Cover Guard
Cover Guard Screw

5. Loosen the two locking screws of the photocell PC board.
Photocell Circuit
Wires to unsolder
Locking Screws
6. Unsolder the three circuit wires.

7. Solder the three wires of the new PC board, follow the same wire color.
8. Insert the new board in its place.
9. Tighten the two locking screws of the PC board.
10. Adjust the photocell circuit. See 4 Photocell Circuit Adjustment of the Chapter II
Preadjustments.
14. Connect the two keyboard ribbon cables.
15. Tighten the main cover four screws.

13 Bearing Clapper Plate and Photocell Arm

Replacement
1. Prepare the edger. Follow the steps 1 to 10 of 11 Axis Coder Replacement paragraph.
2. Remove:
• The two C screws of the photocell activator arm.
• The photocell activator arm.
• The A screw.
Screw C
Hinge Pin Photocell Activator

(Internal) Arm
Screw A Screw B
Coder Bearing
Clapper Plate
3. Loosen the B screw.
4. Push the hinge pin through the coder holder.
5. Remove the coder bearing clapper plate.
6. Insert a new coder clapper plate.
7. Insert the levelling hinge pin into the casting.
8. Tighten the B screw to secure the shaft.
9. Tighten the A screw while adjusting the play 3 to 4/10 to the level of the clapper plate by
using a shim set.
10. Replace the photocell activator arm with the right orientation.
11. Tighten the C screws of the photocell activator arm.
The activator arm doesn't touch the photocell PC board or the photocell
! itself.
12. Replace the photocell circuit holder.
13. Tighten the two photocell PC board locking screws.
14. Replace the coder holder.
15. Tighten the four locking screws of the coder holder.
16. Place the coder cover guard.
17. Tighten the locking screw of the coder cover guard.

14 Lens Clamping Shaft Replacement

1. Make sure that:
• The lens clamping shaft is in the open position
• The edger is unplugged from the electrical outlet.
2. Remove:
• The main cover
• The carriage cover.
See 1 Edger Preparation paragraph.
3. Remove the left side lens clamping adaptor (left side).
4. Remove the lens clamping geared motor as follows:
• Disconnect the two motor wires.
• Remove the Nylstop nut.
• Remove the lens clamping geared motor.
5. Remove the gear wheel (left side) by removing:
• The gear wheel nut and washer
• The center screw
• The gear wheel and retaining shaft.
6. Remove the two HC cone point screws (A and B).
Lens Clamping Motor
Nut Screw
Retaining Shaft
Washer
Toothed Wheel
Screw A
Metal Cover
Plate
Joint
Gearing Rack Screw B
Lens Clamping Shaft
Gear
7. Remove:
• The lens clamping shaft sliding it towards the left
• The metal joint
• The metal cover plate.
8. Grease, with roller bearing grease, the plastic gear and the gearing rack of a new shaft.

14 Lens Clamping Shaft Replacement (continued)

9. Insert:
• The new shaft by adjusting the gear rack towards the inside.
• The metal joint
• The metal cover plate by centering it facing the tap holes of the A and B screws.
10. Screw the two A and B screws.
11. Insert the gear wheel without the screw and exert pressure on it towards the bottom, to
eliminate play.
12. Tighten:
• The gear wheel nut and washer
• The center screw
• The gear wheel and retaining shaft.
13. Insert the lens clamping geared motor.
14. Tighten the Nylstop nut.
15. Connect the two motor wires and replace the protectors.
16. Insert the lens clamping adaptor on the lens clamping shaft.
17. Align the lens blocking shaft, in relation to the lens clamping shaft. See 16 Shaft
Aligning (Axis).
18. Adjust the lens pressure. See 14 Lens Pressure Adjustment in Chapter II
Preadjustments.
19. Replace:
• The main cover.
See 28 Closing the Edger paragraph.

15 Right Side Shaft (Adaptor side) Replacement

1. Make sure:
• The lens clamping shaft is open
• The edger is unplugged from the electrical outlet.
2. Remove:
• The main cover
3. Remove:
• The coder cover guard
• The coder and its holder.
Follow the steps 3 to 10 of 11 Axis Coder Replacement paragraph.
4. Remove:
• The locking screw of the right side adaptor.
• The right side adaptor.
Retaining Gear
Ring
Screw B
(under the switch)
Screw A Screw C (x2)
Adaptor Holder Shaft
Plastic Gear
5. Remove:
• The two A and B cone point screws.
• The C screw
• The retaining clip
• The gear wheel shaft
• The gear wheel.

15 Right side Shaft (Adaptor Side) Replacement

(continued)
6. Pull the right side shaft towards the right to remove it.
7. Grease, with roller bearing grease, the plastic gear of a new right side shaft.
8. Insert the new right side shaft inside the carriage by:
• Aligning the shaft grooves exactly with holes A and B.
• Aligning ahead the lens adaptor locking hole.
9. Tighten the two A and B cone point screws.
! These two screws must sit flush inside the casting housing.
10. Replace:
• The gear wheel, facing the gear wheel shoulder towards inside
• The gear wheel shaft.
11. Replace the retaining ring.
12. Tighten the two C screws to tighten the gear wheel shaft.
13. Place the lens holder adaptor.
14. Tighten the locking socket set screw.
15. Replace the coder holder and its assembly by:
• First engaging part of the driven gear on the driving gear
• Turning one tooth, the second part of the driven gear
• Turning the whole assembly.
16. Insert the coder wire assembly in its place.
17. Plug-in the cable connector.
18. Tighten the two cable connector locking screws.
19. Plug-in the coder connector on its holder.
20. Align the right side shaft in relation to the lens clamping shaft. See 16 Shaft Aligning
(Axis).
21. Adjust the photocell circuit. See 4 Photocell Circuit Adjustment in Chapter II
Preadjustments.
22. Replace the coder and its holder. Follow steps 19 to 24 of 11 Axis Coder Replacement
paragraph.
25. Replace:
• The main cover

16 Shaft Aligning (Axis)

2. Remove:
• The main cover
3. Loosen the screws of the coupling ring.
4. Turn the right side shaft until the axis screw is aligned with the slot of the right side
adaptor locator pin.
5. Tighten the screws of the coupling ring.
6. Check:
• The temporary stop cam
• The lift-up control cam.
See 2 Lens Rotation Stop-cam Adjustment and 3 Carriage Lift-up Cam Adjustment
in Chapter II Preadjustments.

17 Diamond Wheel Replacement

1. Check if:
• The lens clamp shaft is open
• The edger is unplugged from the outlet.
2. Lift the main cover 3/4 and support it with the stand located on the left side of the
edger.
3. Remove the wheel cover guard.
Wheel Cover Guard
4. Remove the following components for ease of procedure:

• Left side clamping adaptor
• Right side suction cup or block adaptor.
5. Insert a block of wood or foam under the left side of the carriage to lift it up for working
clearance.
6. Draw a straight line across all the diamond wheels with a marking pen so that you will
be able to align them the same way and have proper balance when you re-install them.
7. Remove the carriage visor.
8. Loosen the wheel locking screw with the help of:
• A 17 mm spanner wrench
• A plastic or rubber mallet.
9. Remove the wheel locking screw and wheel retaining ring.
10. Remove the diamond wheels.
11. If you are removing the glass (mineral) wheel make sure to remove the aluminium hub
deflector.
12. Make sure that motor sealing washer is resting against the motor.
13. Clean the motor shaft and the diamond wheels sides with a solvent.
14. Grease shaft and wheel arbor holes prior to re-installing diamond wheels.

17 Diamond Wheel Replacement (continued)

15. Assemble in the following order:
• Mineral (glass) roughing wheel
• Organic (plastic) roughing wheel
• Free floating (automatic) bevel wheel (groove on the right side)
• Controlled bevel wheel (groove on the right side).
Mineral Controlled
Roughing Bevel
Organic Roughing Free Floating Bevel
16. Align the position of the wheels by matching the straight line drawn to maintain proper
balancing.
17. Re-install the wheel retaining ring and the wheel locking screw.
18. Tighten the screw with a 17 mm wrench and a mallet.
19. Replace the wheel guard.
20. Re-install the following accessories:
• Left side clamping adaptor
• Right side suction cup or block adaptor.

18 Diamond Wheel Motor Replacement

• Remove main cover
• Remove the main cover guard.
3. Draw a straight line across all the diamond wheels with a marking pen, so that you will
be able to align them the same way, to have proper balance when you re-install them.
7. Disconnect the diamond wheel motor.
Stator
Nut Location
Grinding Well
8. Remove the three motor locking nuts and washers.

9. Install a new motor.
10. Tighten the three locking nuts and washers.
11. Connect the diamond wheel motor cables.
13. Re-install the wheel retaining ring and the wheel locking screw.
14. Tighten the screw with a 17 mm wrench and a mallet.

19 Diamond Wheel Motor Bearing Replacement

• Remove edger covers
3. Draw a straight line across all the diamond wheels with a marking pen, so that you will
be able to align them the same way, to have proper balance when you re-install them.
7. Remove the four screws that support the motor back plate.
Back Slack
Rotor
Stator
Axis
Back
Bearing Front Bearing
8. Remove the back plate and the rotor, making sure not to drop the two single-coil spring
lock washers, located at both ends.
9. Remove the two motor bearings with the aid of a ball bearing extractor.
10. Replace with:
• A double impermeability front bearing: n° 6205 (standard)
• A single impermeability back bearing: n° 6204 (standard)
! The bearings must be installed by hand only.
11. Replace the rotor in the housing.

12. Replace the back plate.

19 Diamond Wheel Motor Bearing Replacement

(continued)
13. Tighten the four screws of the back plate.
• If the bearings are too tight on the shaft, you have to sand the shaft
! lightly with abrasive paper.
• If the bearings are too loose on the shaft, you must score the inside of
the bearing by punching three marks.
Mineral Free Floating

Roughing Bevel
Organic Controlled
Roughing Bevel
15. Replace the wheel locking screw and retaining ring.

16. Tighten the wheel locking screw with the help of:

20 Lens Clamping Motor Replacement

3. Unplug the two motor wires.
Nylstop Nut
Lens Clamping Motor
4. Remove the Nylstop nut.

5. Remove the lens clamping motor.
6. Replace new clamping motor.
If you have some difficulties in meshing clamping motor gear, place the
! gear rack in its end position.
7. Screw the Nylstop nut without over tightening.
8. Plug the motor wires and replace the protectors.
9. Replace:
• The main cover guard
• The carriage cover and the carriage
• The main cover.
11. Adjust the lens pressure. See 14 Lens Pressure Adjustment in Chapter II
Preadjustments.

21 Lens Rotation Motor Replacement

3. Disconnect the lens rotation motor cable connector from the carriage PC board.
4. Cut the cable tie-wraps:
• On the carriage PC board
• On the gear box housing.
! Be very careful, make sure not to cut the wires.
5. Unlock the two A screws.

6. Remove the lens-rotation geared motor as following:
• Unplug the two motor wires.
• Remove the Nylstop nut.
• Remove the lens-rotation geared motor.
7. Remove the lens rotation motor's three mounting screws with a long Allen key.
Nylstop Nut
Lens-rotation Lens Clamping Motor
Motor Sleeve
Screw A
(x2)
8. Remove the lens rotation motor

9. Install a new lens rotation motor.
10. Replace the three lens rotation motor mounting screws with a long Allen key.

21 Lens Rotation Motor Replacement (continued)

11. Position the lens rotation motor as follows:
• Place the motor in its mounting position.
• Replace the nut without tightening it.
• Reconnect the wires and replace their protectors.
12. Tighten the two sleeve screws A, screw heads facing the top.
13. Secure the cable by installing cable tie-wraps on the:
• Carriage PC board
• Motor's gear box.
14. Plug-in the cable connector into the PC board.
15. Replace:
• The main cover.

22 Transfer Shaft Assembly Replacement

• Remove the carriage cover and the carriage
3. On the right side of the transfer shaft, remove:
• The circlip retaining ring with retaining ring pliers
• The brass washer
• The spring
• The holder of the transfer platform
• The ball bearing bushing.
Platform Holder
Circlip
Transfer Shaft Pressure Spring
Brass
Brass Washer Washer
Circlip
4. Loosen the threaded ring.

5. On the left side of the shaft, remove:
• The transfer shaft
• The ball bearing brass bushing
• The sleeve.
Transfer Shaft
Ball Bearing Bushing
Circlip Sleeve
Brass Washer Shaft Seat

Threaded Ring

22 Transfer Shaft Assembly Replacement (continued)

6. Keep:
• The threaded ring
• The circlip retaining ring.
7. Wipe any anticorrosive grease on the transfer shaft, the ball bearing bushing and
sleeve.
8. Lubricate the transfer shaft, the ball bearing bushing and the sleeve with a light oil
(sewing machine oil or clock oil for example).
9. Insert the sleeve, the threaded portion must face left as you stand in front of the
machine.
10. Place the retaining ring on the shaft.
11. Place the ball bearing bushing and the shaft inside the sleeve so that the two shaft
grooves are on your right as you face the machine.
12. Tighten the sleeve with the threaded ring.
13. Make sure the shaft is perfectly free. Otherwise, clean it again with a degreaser/solvent.
14. Replace on the left side of the shaft:
• The ring
• The retaining ring.
15. Replace on the right side of the shaft:
• The retaining ring
• The transfer platform holder making sure the transfer finger guide goes between the
stops
• The pressure spring
• The retaining ring inside the groove with the help of retaining ring pliers.
16. Make sure there is no grease on the transfer platform.
17. Replace:
• The main cover.

23 Transfer Shaft Assembly Cleaning

1. Remove the right side of the transfer shaft. Follow the steps 1 to 4 of 22 Transfer
Shaft Assembly Replacement paragraph.
2. Remove :
• The transfer shaft
• The ball bearing bushing.
3. Wipe the grease on the transfer shaft, the ball bearing bushing and the inside of the
sleeve.
4. Lubricate the transfer shaft, the ball bearing bushing and the sleeve with a light oil
(sewing machine oil or clock oil for example).
5. Replace the transfer shaft and its components. Follow steps 10 to 16 of 22 Transfer
Shaft Asembly Replacement paragraph.
6. Replace:
• The main cover.

24 Transfer Bearing Platform Replacement

• Remove edger covers
3. Remove the transfer bearing platform two mounting screws.
Locking Screws
Platform
Holder
Transfer Bearing
4. Remove the transfer platform.

5. Insert a new transfer platform in the right direction.
6. Replace the two mounting screws.
8. Plug-in the edger in the elctrical outlet.

25 Water (Solenoid) Valve Replacement

• Remove the edger covers
3. Remove the lifting jack PC board as follows:
• Unplug all the connectors from the lifting jack PC board
• Remove the two screws and locking nuts, located on each side of the lifting jack PC
board.
4. Unplug the three power supply wires and the water valve ground wire.
5. Remove the RC filter.

6. Disconnect the two water tubings.
7. Remove:
• The two water valve mounting screws
• The water valve.
8. Remove the RC filter to replace it on the new water valve.
9. Replace the water valve.
10. Tighten the two water valve mounting screws.
11. Connect the two water tubings.
12. Re-connect the two power supply wires and ground wire.
13. Re-place the lifting jack PC board as follows:
• Plug-in all the connectors on the lifting jack PC board
• Tighten the two screws and locking nuts, located on each side of the lifting jack PC
board.

26 Water Valve Electrical Coil Replacement

board.
4. Unplug the three power supply wires and the water valve ground wire.
5. Remove respectively:
• The nut
• The washers
• The coil.
Nut
Washers
Coil
Shaft Stem
6. Insert:
• A new coil
• The washers
• The nut.
7. Re-connect the three power supply wires and the water valve ground wire valve.
8. Insert the lifting jack PC board as follows:
• Plug-in all connectors on the lifting jack PC board
• Tighten the two screws and locking nuts, located on each side of the lifting jack PC
board.

27 Water (Solenoid) Valve Cleaning

board.
4. Unplug the three power supply wires and the water valve ground wire, located in the
right rear corner of the chassis.
5. Remove the RC filter.
6. Unplug the two water tubings.
7. Remove:
• The two water valve locking screws
• The water valve.
8. Disassemble valve as follows:
• The Locking Nut
• The Space Washer
• The Electrical Coil
• The Stem-Shaft
• The Valve Piston.
Locking Nut
Space Washer
Electrical Coil
Shaft Stem
Valve Piston

27 Water (Solenoid) Valve Cleaning (continued)

9. Inspect and clean:
• The Rubber Washer
• The Valve Seat.
Rubber Washer
Valve Seat
10. Re-assemble the solenoid components:

• The Valve Piston
• The Stem-shaft
• The Electrical Coil
• The Spacer and Spring Washer
• The Locking Nut.
11. Re-install the water valve.
12. Tighten the two water valve locking screws.
13. Connect the two water tubings.
14. Reconnect the two power supply wires and the ground wire.
15. Replace the lifting jack PC board as follows:
• Plug all the connectors on the lifting jack PC board
• Replace the two screws and locking nuts, located on each side of the lifting jack PC
board.

28 Closing the Edger
Replacing the Main Cover Guard

1. Plug-in the diamond wheels motor wires.
2. Keep the lens curve assembly straight towards the top before lowering the main cover
guard.
3. Replace the lens curve assembly cover guard.
Base Curve Program

Cover Guard
4. Insert the washer between the base curve program and the base curve knob.
5. Tighten the base curve knob.
6. Replace the lifting jack collar washer.
7. Tighten the four collar washer screws.
8. Tighten the six cap nuts and their washers on the main cover guard.
9. Replace the wheel cover guard.
Wheel Cover Guard
Replacing the Carriage

1. Place the carriage over transfer shaft.
2. Tighten the two carriage locking screws.
3. Replace the water tubing and the three cables in its cover seat.
Replacing the Carriage Cover

1. Place the carriage cover over carriage housing.
2. Tighten the two cover locking screws and washers.

28 Closing the Edger (continued)
Replacing the Main Cover

1. Replace the skirt.
2. Lock the skirt.
4. Plug-in the keyboard ribbon cables.
5. Tighten the four main cover screws.

BRIOT INTERNATIONAL
V SCANFORM™ III MAINTENANCE

Table of Contents
1 Scanform™ Main Cover Removal ................................................................V-1-1
2 Keyboard Replacement.................................................................................V-2-1
3 Screen Replacement .....................................................................................V-3-1
4 Eyepiece Lens Replacement ........................................................................V-4-1
5 Frame Holder Table Cable Replacement .....................................................V-5-1
6 Fuse Replacement.........................................................................................V-6-1
7 Main Circuit Board Replacement .................................................................V-7-1
8 Extension Circuit Board Replacement ........................................................V-8-1
9 Eprom Replacement......................................................................................V-9-1
10 Photocell Circuit Board Replacement .......................................................V-10-1
11 Photocell Circuit Adjustment .....................................................................V-11-1
12 Stylus Replacement ....................................................................................V-12-1
13 Stylus Height Adjustment...........................................................................V-13-1
14 Coder Potentiometer Replacement............................................................V-14-1
15 Frame Holder Drive Cleaning .....................................................................V-15-1
16 Stylus Slide Assembly Replacement .........................................................V-16-1
17 Stylus Slide Assembly Cleaning ................................................................V-17-1
Scanform™ III Maintenance Erreur! Document principal seulement. – iii

1 Scanform™ Main Cover Removal
Uncovering
1. Unplug all the exterior connectors from the scanform™.
2. Remove the frame holder table.
3. Remove the three locking screws (flat head) from the table holder plate.
Locking Screws (x3)
Table Holder
Plate
4. Remove the frame holder table support plate.

5. Remove the four locking screws, located on each side of the scanform™.
6. Remove the stylus control knob.
7. Lift the cover away from the scanform™ unit.
8. Unplug the keyboard’s ribbon connector and the ground wire.
9. Remove the cover.
Cover Replacement
1. Plug-in the keyboard connector on the main circuit board and the ground wire.
Observe the direction and position of the connector.

!
2. Place the cover on the scanform™.
3. Replace the stylus control knob.
4. Tighten the four locking screws, located on each side of the scanform™.
5. Place the holder plate of the frame holder table.
6. Tighten the table holder plate three locking screws.
7. Place the frame holder table on its support.
8. Plug-in the exterior connectors on the edger.
Scanform™ III Maintenance Erreur! Document principal seulement. – 1 – 1

2 Keyboard Replacement
1. Remove the scanform™ cover. See 1 Scanform™ Main Cover Removal paragraph.
2. Untighten the two locking nuts of the keyboard and their washer, located inside the
cover.
3. Unplug the keyboard ribbon cable from the main circuit and the ground wire.
4. Remove the keyboard from its mounting.
5. Remove the ground wire nut and locking washer.

6. Connect the ground wire of a new keyboard by tightening the nut and the locking washer.
7. Place the keyboard ribbon cable in its proper position.
8. Plug the keyboard ribbon cable on the main circuit board.
9. Place the new keyboard in its mounting position.
10. Tighten the two screws and their washer.
11. Close the scanform™. See 1 Scanform™ Main Cover Removal paragraph.
12. Check if all the keys work.

3 Screen Replacement
1. Remove the scanform™ cover. See 1 Scanform™ Main Cover Removal paragraph.
2. Unglue the screen window by prying on a screen corner with a small tool (a screwdriver
for example).
3. Loosen and remove the four metallic spacers from the screen.
Spacers (x4)
Screen
4. Unplug from the main circuit board:

• The Screen Ribbon Cable (J6)
• The Light Ribbon Cable (J9).
5. Remove the four locking screws of the centering device, located under the base.
6. Remove the centering device from the base, to remove the screen ribbon cable.
7. Disengage the screen ribbon cable from the grommet.
8. Remove the screen from its mounting position.
9. Keep the screen ribbon cable.
10. Connect the screen ribbon cable on a new screen, taking care not to bend forward the
pins.
Do not place your finger tips on the screen circuit, static electricity can
! damage it.
11. Pass the two ribbon cables connected on the screen, under its holder.
12. Pass the screen ribbon cable into the grommet.
13. Place the centering device in its mounting position.
14. Tighten the four locking screws of the centering device.
15. Tighten the screen four spacers, without blocking them.
16. Plug-in on the main circuit board:
• The Screen Ribbon Cable (J6)
• The Light Ribbon Cable (J9).
17. Adjust the screen axis. See Axis Adjustment paragraph.

3 Screen Replacement (continued)
Axis Adjustment
1. Plug in the scanform™.
3. Take a blocked axis plate (N° 1404114).
If you haven't got this tool, you can make one by following the Making an Axis Plate
paragraph.
4. Place a suction cup or block in the scanform™ blocker.
5. Place provisionally a marked test lens on the screen.
6. Bring the lens on the screen window with the help of the blocker arm, while maintaining
the lens.
Spacer (x4)
Screen
Axis Plate
7. Check the line alignment by viewing through the eyepiece.

8. If necessary, adjust the screen axis by moving forward manually the screen until you
superimpose the screen lines with the lines of the plate.
9. Block the four metallic spacers of the screen.
10. Clean the screen and its window.
11. Place the window on the screen.
12. Cover the scanform™. See 1 Scanform™ Main Cover Removal paragraph.

3 Screen Replacement (continued)
Making an Axis Plate

To make an axis plate and to check its accuracy, the scanform™ must be
! adjusted.
1. Cut a transparent plate or a flat base lens smaller in size than the screen if possible.
2. Draw at the center of this plate, two lines perpendicular to each other.
3. Match the cross lines to meet exactly with the ones of the screen.
4. Block the plate with an adhesive suction cup or block.
5. Check the precision of the plate as follows.
• Place the plate on the screen with the help of the blocker arm, while holding the plate.
• Check the aligning of the lines with the help of the view finder eyepiece.
• Rotate the plate 180°.
• Place the plate on the screen again with the help of the arm blocker, while holding the
plate.
• Check the alignment again with the help of the view finder eyepiece.
Result: If the lines don't align, the axis plate is not precise.
You have to make another one.

4 Eyepiece Lens Replacement

1. Loosen the upper part of the eyepiece while maintaining the lower part, be careful, do not
drop the polarizing filter or lens.
2. Remove in the following order:
• The Eyepiece Lens
• The Filter.
Upper Part
Blocker Arm
Lens
Filter
Lower Part
3. Clean if necessary, the new lens and the filter.

4. Replace in the eyepiece, in the following order:
• The Filter
• The New Lens.
5. Tighten the two parts of the eyepiece on both sides of the blocker.

5 Frame Holder Table Cable Replacement

1. Remove the frame holder table from its support.
2. Open manually the shoes of the frame holder table.
3. Turn over the table.
4. Loosen the screws B and C.
Screw C
Cable
Pulley B
Screw A Mounting Direction
Pulley A
Spring
Screw B
Square Shoes
Top View Under View

5. Remove the cable.
6. Loosen the screw A.
7. Pass the screw B through the eyelet on the end of a new cable.
Eyelets
8. Pass the assembly through the square.

9. Tighten the screw B without blocking it into the hole of the shoe, by pushing the square
home towards inside the table.
10. Make two turns with the cable around the pulley A.
The shoes have to be opened.

!
11. Make the cable pass under the washer on the right of the screw C.
12. Hook the eyelet on the other end of the cable, on the spring.
13. Make the cable turn around pulley B.

5 Frame Holder Table Cable Replacement

(continued)
14. Close the shoes of the frame holder table.
15. Tighten:
• The screw A to tighten slightly the cable
• The screw C.
The cable is correctly installed when the spring is taut.
!
16. Tighten the screw B.
17. Check the cable tautness by turning the control knob of the frame holder table.
Otherwise, adjust the spring tension by:
• Loosening the screw B
• Adjusting the screw A.

6 Fuse Replacement
1. Switch off the scanform™.
2. Unplug the edger from the scanform unit, located at the rear of the scanform™.
ATTENTION WARNING WARNUNG I

DEBRANCHEZ LA BITTE ZIEHEN SIE
O
Fuse Holder
PRISE DE COURANT AVANT DISCONNECT SUPPLY UNBEDINGT DEN STECKER
TOUTE INTERVENTION SUR BEFORE REMOVING COVERS AUD DER STECKDOSE BEVOR
LA MACHINE SIE DIE MASCHINE OFF NEN
Outlet to Edger
(Power Supply)
40
3. Remove fuse holder manually.

Result: This fuse holder contains two fuses of 1 A.
4. Remove the fuse(s) that are faulty.
5. Insert one (or two) new fuse(s).
6. Insert the fuse holder in its mounting position.
7. Plug the scanform™ to the edger.

7 Main Circuit Board Replacement

1. Open the scanform™. See 1 Scanform™ Main Cover Removal paragraph.
2. Unplug all the inside connectors (from J1 to J13).
3. Remove the ground wire screw.
4. Keep the ground wire.
5. Remove the two CHC screws, located at the rear of the scanform™.

DEBRANCHEZ LA BITTE ZIEHEN SIE
O
Fuse Holder
PRISE DE COURANT AVANT DISCONNECT SUPPLY UNBEDINGT DEN STECKER
Outlet to Edger
CHC Screws (Power Supply)
40
Connector for Edger (Link 50 Points)
6. Remove the circuit holder from the scanform™.

7.
IF your unit is... THEN...
equipped with an extension • Remove the three locking screws from the extension
circuit board circuit board
• Unplug the two ribbon cables of the power supply and
the 50 cable ribbon cable.
not equipped with an Remove the two locking screws of the main circuit
extension circuit board board, located at the top.
8. Remove the three main circuit board spacers.
Plastic Ground
Locking Screw Spacer Wire Locking Screw
Metallic Spacer
J4
J6 J7
pt4
pt15 J1 Power Supply Potentiometer

pt16 J11
J13 J2 Power Supply
MOC MOC
LD3 LD4
J3 Extension Port
J4 Ext. Power Supply
J2 J5 Keyboard
LD2
LD5 J6 Display
J5 J3 J7 Input Station
LD6 J9 Back Light
EPROM U28 J10 Edger
J11 Not Used
LD1 J13 Optical Pencil
pt17 Reset
PAL
Micro-
J9 proc.
PAL J10
J1

7 Main Circuit Board Replacement (continued)

9. Remove the circuit(s) from its (or their) support.
10. Insert and slide a new main circuit board into the support.
11.
IF your unit is... THEN...
equipped with an extension • Tighten the three locking screws of the extension
circuit circuit board
• Connect the two ribbon cables of the power supply
and the 50 cable ribbon.
not equipped with an Tighten the two locking screws of the main circuit board,
extension circuit located at the top.
12. Tighten the three spacers of the main circuit board on the circuit support.
13. Insert the circuit support at the right, inside the scanform™, taking care not to jam the
wires under the support.
14. Replace the ground wire.
15. Tighten:
• The screw of the ground wire
• The two locking screws of the circuit holder, located at the rear of the scanform™.
16. Plug the connectors J1 to J13 on the main circuit board.

8 Extension Circuit Board Replacement

1. Prepare the scanform™. Follow steps 1 to 5 of 7 Main Circuit Board Replacement
paragraph.
2. Remove the three locking screws of the extension circuit.
3. Disconnect from the main circuit board:
• The two power supply ribbon cables
• The 50 cable ribbon.
4. Check the presence and version of the Eprom on the new extension circuit.
Otherwise, keep the old Eprom. See steps 2 and 3 of 9 Eprom Replacement paragraph.
5. Connect a new extension circuit on the main circuit board:
• The 50 cable ribbon taking care not to bend the pins forward.
• The two ribbon cables of the power supply.
6. Place the three ribbon cables between the main circuit board and the extension circuit.
7. Place the extension circuit on the main circuit board.
8. Tighten the three locking screws of the extension circuit.
9. Replace all the parts. Follow the steps 12 to 17 of 7 Main Circuit Board Replacement
paragraph.
Power Supply Connectors

Locking Screws
(x3)
PAL
PC Link (RS 232)
Connector 50 Points
Batterie Network
Eprom

9 Eprom Replacement
Follow the steps below to replace an Eprom on a main circuit board, if your scanform™ is not
equipped with an extension circuit board.
1. Prepare the scanform™. Follow the steps 1 to 6 of 7 Main Circuit Board Replacement
paragraph.
2. Insert a screwdriver between the Eprom to be replaced and its support socket, by
exerting a lever movement, on both sides of the Eprom.
3. Place a new Eprom by:
• Indexing the V of the Eprom exactly with the serigraphy notch on the Eprom socket.
EPROM U28
Serigraphy
• Taking care not to damage the Eprom pins.

When the Eproms are new, the pins are spread out wider than the socket
! mounting holes.
So, you have to reduce the distance by:
• Placing one row of pins horizontally on a flat surface
• Exerting pressure on the Eprom.

10 Photocell Circuit Board Replacement

2. Unplug the photocell circuit board ribbon cable.
3. Remove the two locking screws from the photocell circuit board, the strip and the
washer.
Strip Screw
Photocell A
Washer
Photocell B
Connector
4. Remove the photocell circuit board.
5. Insert a new photocell circuit board.
6. Tighten the two locking screws, the strip and the washer, without over tightening them.
7. Close the stylus to make the photocell alignment easier at the center of photocell B with
the stylus.
8. Connect the ribbon cable of the photocell circuit board.
9. Adjust the photocell circuit. See 11 Photocell Circuit Adjustment paragraph.
10. Lock the two locking screws of the circuit board.

11 Photocell Circuit Adjustment

1. Plug in the scanform™.
3. Place the frame holder table assembly on its support.
4. Remove the nose piece positioner from the frame holder table assembly.
5. Place the axis frame (N° 1404112) on the frame holder table assembly.
6. Place the stylus into the groove of the eyewire of the frame.
7. Press the key to trace the frame shape.

Result:
IF nasal point is... THEN, move forward the photocell circuit towards...
High Left, when you are facing the scanform™.
Repeat this step as many times as necessary.
Low Right, when you are facing the scanform™.


12 Stylus Replacement
2. If necessary, remove the circuit support. See steps 2 to 5 of 7 Main Circuit Board
3. Remove screw A.
Tracer
Slide
Guide Ring
Pilot Pin Screw A
4. Remove the stylus from the slide arm assembly.

5. Place a new stylus taking care:
• To insert the pilot pin correctly.
• That screw A doesn't exceed the stylus base.
Otherwise, the screw will not sit properly.
6. Place the plate of the frame holder table assembly by fixing it with one screw only.
7. Align the rear face of this plate with the photocell circuit.
8. Place the frame holder table assembly on its support without turning the plate.
9. Remove the nose piece positioner of the frame holder table assembly.
10. Place the control frame (N° 1404112) on the frame holder table assembly.
Axis Lines
11. Place the stylus into the frame eyewire.

12. Loosen screw A of the stylus base to align the stylus point with the test frame axis line.
13. Tighten screw A.
14. Disengage the frame stylus.

12 Stylus Replacement (continued)

15. Check the stylus aligning with the opposite side of the frame. Repeat steps 11 to 15.
16. Remove:
• The frame holder table assembly.
• The plate screw.
• The plate.
17. If you had to remove the circuit support, re-place it. Follow the steps 12 to 15 of 7 Main
Circuit Board Replacement paragraph.
18. Plug the scanform™ to the edger.
19. Adjust the stylus height. See 13 Stylus Height Adjustment paragraph.
20. Adjust the photocell circuit board. See 11 Photocell Circuit Adjustment paragraph.

13 Stylus Height Adjustment

1. Place a ruler between the frame drive holder base and the stylus point.
Height
Screw A
2. Note the height between these two points.
The stylus height has to be equal to 10 mm.

!
IF the noted height is... THEN...
< than 10 mm Loosen screw A.
> than 10 mm Tighten screw A.

14 Coder Potentiometer Replacement

2. Disconnect the potentiometer connector (4 wires: blue, white, red and the screen
harness) from J7 connector at the main circuit board:
• With the help of split-ring pliers for example
• By locating the connection direction.
Recording Potentiometer
Screw A
Screw B
Photocell Circuit Connector
Potentiometer Connector
3. Disconnect the cable.

4. Remove the black locking ring, located at the rear of the scanform™.
Gas Ring

DEBRANCHEZ LA
PRISE DE COURANT AVANT DISCONNECT SUPPLY
BITTE ZIEHEN SIE
UNBEDINGT DEN STECKER
O
40
5. Adjust manually the frame drive holder until you make the notch of this support meet
exactly with the screw A of the potentiometer body.
Notch
6. Loosen screw A.

14 Coder Potentiometer Replacement (continued)

7. Activate the stylus until you make the locking screw B, of the potentiometer head, meet
exactly with the clearance hole of the support plate.
Clearance of the
Support Plate
8. Loosen screw B.
9. Pass the potentiometer cable through the insulating ring.
10. Remove the scanform™ potentiometer.
11. Attach the potentiometer front end, and align it level from its support.
Potentiometer Support
Support Ring
Potentiometer
12. Tighten screw A.

13. Insert the potentiometer head in its mounting position by aligning the linking ring with its
support.
14. Tighten screw B.
15. Insert the cable inside the scanform™.
16. Insert the insulating ring in its housing.
17. Insert the cable between the cover guard and the main circuit board.
18. Plug the potentiometer connector with the J7 connector of the main circuit board, make
sure to connect it with the proper orientation.
19. Adjust the gain and offset of the lifting jack. See 7 Lifting Jack Gain Adjustment and
8 Lifting Jack Offset Adjustment of the Chapter III Adjustments.

15 Frame Holder Drive Cleaning

2. Remove the circuit board support. See the steps 2 to 6 of 7 Main Circuit Board
3. Remove the photocell circuit board. To do this:
• Draw a line on the photocell circuit board holder and on the holder plate to locate the
photocell circuit board position for re-assembly.
• Disconnect the ribbon cable from the photocell circuit board
• Remove the two locking screws, the strip and the washer
• Remove the circuit board.
Frame Drive Holder
Roller (x3)
Adjustment Off-center
Photocell Circuit
Washer
*
Drive Motor Screw A

Returning Spring
4. Remove screw A and its washer with a 13 mm open-end hexagon wrench.

5. Remove the frame drive holder assembly.
6. Clean with cleaning solution:
• The three rollers
• The internal face of the frame holder drive.
Do not drop grease on the frame holder drive friction belt.
!

15 Frame Holder Drive Cleaning (continued)

7. Replace the frame holder drive, as follows:
• Replace the frame holder drive:
- Supported by the two rear rollers
- Over the front roller by locating it in its mounting position.
• Screw the washer and screw A without over-tightening them.
8. Adjust the setting of the frame holder drive as follows:
• Unhook the frame drive motor return spring.
• Move motor out of the way.
• Turn the eccentric until you eliminate all mechanical slack with a 17 mm wrench
• Turn manually the frame holder drive to check for play or rough spots in rotating
motion.
Repeat this step as necessary.
9. Lock nut A.
10. Hook the return spring.
11. Replace the photocell circuit board matching the marked lines exactly.
12. Tighten the two locking screws, the strip and the photocell circuit board washer.
13. Insert the circuit holder inside the scanform™. See steps 12 to 16 of 7 Main Circuit
Board Replacement paragraph.
14. Adjust the photocell circuit board. See 11 Photocell Circuit Adjustment paragraph.

16 Stylus Slide Assembly Replacement

2. Remove the stylus holder as follows:
• Remove the four nuts of the stylus holder
• Unplug the connector
• Remove the stylus holder.
Screw B
Recording Holder
Screw A Slide Axis
Slide
Screw C
3. Remove:
• The control plate
• Screw C
• The bearing.
4. Loosen screw A of the potentiometer head.
5. Disengage the potentiometer head from the slide.
6. Loosen screw B.
7. Remove the slide shaft from its mounting.
8. Remove the slide assembly.
9. Clean the shaft with cleaning spirits.
10. Keep the stylus and its assembly. Follow the steps 3 and 4 of 12 Stylus Replacement
paragraph.
11. Replace slide assembly.
12. Replace the shaft by locating the groove next to screw B.
13. Tighten screw B.

16 Stylus Slide Assembly Replacement (continued)

14. Install the plate and bearing, the plate is placed between the two pivots.
15. Place the stylus and make the necessary adjustments. Follow steps 5 to 16 of 12 Stylus
16. Place the potentiometer head inside the slide. Follow steps 11 to 14 of 14 Coder
Potentiometer Replacement paragraph.
17. Place the stylus holder as follows:
• Place it in its mounting position
• Tighten the four nuts of the holder
• Plug in the connector.
18. Adjust the lifting jack gain and the offset. See respectively 7 Lifting Jack Gain
Adjustment and 8 Lifting Jack Offset Adjustment of Chapter III Adjustments.
19. Adjust the stylus height. See 13 Stylus Height Adjustment paragraph.

17 Stylus Slide Assembly Cleaning

1. Remove the slide from its holder. See the steps 1 to 8 of 16 Stylus Slide Assembly
2. Clean with cleaning spirits:
• The slide shaft
• The ball bearing sleeves.
3. Replace the slide and its assembly. Follow the steps 12 to 20 of 16 Stylus Slide
Assembly Replacement paragraph.

BRIOT INTERNATIONAL
VI TROUBLESHOOTING

Table of Contents
1 Edger Main Circuit Board - Standard Version............................................VI-1-1
2 Edger Main Circuit Board - Polycarbonate Version...................................VI-2-1
3 Edger Power Supply Circuit Board .............................................................VI-3-1
4 Scanform™ Main Circuit Board...................................................................VI-4-1
5 Scanform™ Extension Circuit Board..........................................................VI-5-1
6 Scanform™ Troubleshooting ......................................................................VI-6-1
7 Edger Troubleshooting ................................................................................VI-7-1
Troubleshooting Erreur! Document principal seulement. – iii

1 Edger Main Circuit Board - Standard Version
R2 RS RC1
+
+
+
RT
R1 R9 R3 R1 RC1 RC1
Relay Description
Reference Control Circuit Function(s)

Marking
R1 • Contact on Cam • Reverses the direction of the rotation motor for lifting
N°4 and transfer.
• Timing Transistor • Controls the bevel cycle.
• Clears the timing process.
• Cuts off contact C2 during the transfer motion from
Roughing to Finishing.
R2 • Push-and-Pull Controls the motor for Lens-drive rotation (Push-and-
• Printed Circuit, type Pull System).
LM324
R3 Timing Transistor Controls relay R9 that allows lifting the head carriage.
R4 Contact on Cam N°2 Allows starting of the diamond wheel motor on 6000 S
models.
R5 Contact on Cam N°2 Cuts off the operation of the switch for manual bevel
controls.
R9 • Key Controls both starting and stopping of the lifting and
transfer motor.
• Contact on Cam N°2
and N°3
• Contact CR
• Timing Relay
Troubleshooting Erreur! Document principal seulement. – 1 – 1

1 Edger Main Circuit Board - Standard Version

(continued)
Relay Description (continued)

Marking
RC1 • Contact on Cam N°1 Controls:
• Connector B (CB 12) • Electrical Clamping
• Lens Drive Clamping
• Solenoid Valve
• Tracing Device.
RS • Key Controls:
• Lens Clamping Pressure
• Contact on Cams N°1, N°2
and N°3 • Maximum Clamping Pressure.
• Connectors A (CA 11) and
B (CB 12)
RT • Contacts RC1 and R1 Interrupts:
• Tracing key • The timing process
• Push-and-Pull Rotation during the tracing
process.
Other Component and Connector Description

Push-and-Pull
Control Wires
Lens-pressure
Adjustment Rheostat
Lens Counter Printed Circuit Type LM324 Connector CB

Connector
Printed Circuit
Type 74C221 R2 RS RC1
+
+
+
RT
R1 R9 R3 R1 RC1 RC1
Connector CA Lifting Motor

Protection Fuse Solenoid Valve
and Lens Drive Tracing
Connector Connector

2 Edger Main Circuit Board - Polycarbonate

Version
RS2 RD RM RS
REA RT RC11
R1A R1B RL3 RL9
Relay Description

Marking
R1A • Contact on Cam • Reverses the direction of the rotation motor for lifting
N°4 and transfer.
R1B
• Timing Transistor • Controls the bevel cycle.
• Clears the timing process.
• Cuts off contact C2 during the transfer motion from
Roughing to Finishing.
RL2 • Push-and-Pull Controls the motor for Lens-drive rotation (Push-and-
• Printed Circuit, type Pull System).
LM324
RL3 Timing Transistor Controls relay RL9 that allows lifting the head carriage.
RL9 • Key Allows starting and stopping of the lifting/transfer motion
motor.
• Contact on Cam N°1
and N°2
• Contact CR
• Timing Relay
RC11 • Contact on Cam N°1 Controls:
• Connector B (CB 12) • Lens Drive Clamping
• Tracing Device.
RC12 • Contact on Cam N°1 Controls Electrical Clamping.
• Connector B (CB 12)

2 Edger Main Circuit Board - Polycarbonate

Version (continued)
Relay Description (continued)

Marking
REA • Contact on Cam N°1 Controls Solenoid Valve.
• Connector B (CB 12)
RS • Key Controls:
• Lens Clamping Pressure
• Contact on Cams N°1, N°2
and N°3 • Maximum Clamping Pressure.
• Connectors A (CA 11) and
B (CB 12)
RS2 CD2 Controls Lens Clamping Pressure Second for
Organic Lenses.
RT • Contacts RC11 and RL1 Interrupts:
• Tracing key • The timing process
• Push-and-Pull Rotation during the tracing
process.
RM Key Controls Lens Lifting during Tracing.
RT Key Controls Lens Lowering during Tracing.
Other Component and Connector Description

Polycarbonate Clamping
Push-and-pull Watering Sequence Pressure
Stopping Adjustment Adjustment
Lens Counter Connector
CA Connector
CB Connector
Watering configuration for a Tracing

polycarbonate lens: Connector
Polycarbonate
No watering in roughing cycle Connector Solenoid Valve and
Lens Drive Connector
Watering intermittently in roughing cycle

3 Edger Power Supply Circuit Board
Fuse Description
A 12,5A
12,5A
A 3A
5A 0,5 A 0,5 A
B C C 5A 3A
A Power Supply Input

B Recirculating Pump
D
C Power Transformer Input

+ D Power Transformer Output
+
+
+
+
+ D
Other Component Description

Power Supply Connector (220V)
Sector 12,5A Main Motor
Outlet 12,5A Capacitor Wires
3A
5A
Ground 0,5 A 0,5 A
5A 3A
Pump
Outlet
Main Motor
Power Supply Connector
Connector
Main Motor
(15V/-24V/24V)
Relay
Voltage
Regulator Transformer:
(15 V) +
Primary: 220 V
+
+
Secondary: 24 V
+
+
+

4 Scanform™ Main Circuit Board

Gnd
J4
J6 J7
pt4
pt15
pt16 J11
J13
MOC MOC
LD3 LD4
J2
LD5
LD2
J5 J3
LD6
EPROM U28
LD1
pt17 Reset
PAL
Micro-
J9 proc.
PAL J10
J1
LD1 Power Supply (+ 5V)

LD2 Microprocessor Activity
LD3 Top 0 of the recording
LD4 ILS1
LD5 ILS2
LD6 Counting of the Recording Points
pt4 - 22 V
pt15 Recording Potentiometer
pt16 Recording Analog Control Point
pt17 Display Contrast Adjustment
J1 Power Supply Potentiometer

J2 Power Supply
J3 Extension Port
J4 Ext. Power Supply
J5 Keyboard
J6 Display
J7 Input Station
J9 Back Light
J10 Edger
J11 Not Used
J13 Bar Code Reader

5 Scanform™ Extension Circuit Board
Indicator Light Description
D1
D1 : PC Emission
D2 D2 : Default
D4 : Network Activity
D6 : Master
C10 D7 : Background Task
D8 : Real Time Clock
D9 : Extended Memory
D10: PC Reception
D4
D9 D8 D7 D6
D10 U20
U19
Switches Description
SW1
SW1
SW1
SW1 SW1 Transmission speed
SW1
12 bits, 9600 bauds
8 bits, 38400 bauds
8 bits, 19200 bauds
SW2 SW1 Not Used
SW1 Not Used
SW2 Usual Mode
Adjustment Mode
Used only for Scanform I
SW Battery ON
SW
BAT BAT Battery OFF

5 Scanform™ Extension Circuit Board (continued)
Other Connector and Component Description

Power Supply
Quartz PAL
RS 232-PC Link
(Connector 25 Points)
Bus
Microprocessor
Batterie
Network
U20
U19
Eprom
RAM

6 Scanform™ Troubleshooting
Problem(s) Observation(s) Probable Cause(s)

Traced Right Side: • Left Side is correct. ILS A is broken.
• Small • LED LD4 of the main circuit board is
ILS A
• Distorted. permanently on.
(see 4 Scanform™ Main Circuit Board
paragraph).
Traced Left Side: • Right Side is Correct. ILS B is broken. ILS B
• Small • LED LD5 of the main circuit board is

• Distorted. permanently on.
(see 4 Scanform™ Main Circuit Board
paragraph).
• A Series of audible beeps at the beginning • Shape is correct. ILS B is inactive. Possible
of the right side tracing. • Nose Symbol is on opposite side of the cause:
• Left Side is correct. traced image, the image is inverted. • Broken ILS B
Nose Symbol
• Unsoldered
• Badly Aligned
R
>
• Inoperable
Magnet could be:
• Broken
• Missing
• Demagnetized.

6 Scanform™ Troubleshooting (continued)

• A Series of audible beeps at the beginning • Shape is correct. ILS A is inactive. Probable
of the left side tracing. • Nose Symbol is on opposite side of the cause:
• Right Side is correct image tracing, the image is inverted. • Broken
Nose Symbol
• Unsoldered
• Badly Aligned
L
> ILS A
• Inoperable.
Magnet could be:
• Broken
• Missing
• Demagnetized.
No Recorded Image Manually, the frame holding device can be • The motor doesn't rotate.
turned. • Motor driven gear is locked.
• The motor return spring is broken.
• The friction belt is dirty..
• The friction belt has become unglued.
It is difficult to turn the frame holder device, • The frame holder table is jamming against main
manually. cover.
• Main cover is badly aligned.
• The drive rollers are jammed or obstructed.


No Recorded Image (continued). • START button doesn’t work, inactive. • Unplugged or defective keyboard.
• No audible beep during confirmation of all • Defective link ribbon cable.
the keys. • Defective main circuit board.
• START button doesn’t work, inactive. • Keyboard partially defective.

• Some keys have an audible beep. • Link ribbon cable not properly connected or
partially out
• Defective main circuit board.
No image on screen after tracing. Frame holder drive movements difficult. • Link ribbon cable prevents the movement by
interfering with the drive.
• Slide mechanism is jammed.
• Bearing assembly is jammed.
• Dirty bearing track.
• Control gear of the stylus is locked.
• Activating magnets moved forward.
• Stylus bearing spring is unhooked.
• Rough spots on the potentiometer gear.
Unable to confirm entries after tracing. • Recording is correct. Keyboard ribbon cable plugged in upside down.
• Keyboard does not respond.

Problems(s) Observation(s) Probable Cause(s)

Beeps after the right or left tracing. • Tracing Error Symbol displayed every • The brass recording disk holes are blocked.
time, at the bottom left of the screen. • Photocell A is defective.
• Recorded shape truncated. Photocell A
• Stylus is moving with difficulty.

• Frame holder assembly drive is difficult to move.
• Stylus Error Symbol is displayed at the • Stylus is dirty.

bottom right of the screen. • Stylus jumped out of frame’s eyewire
• Recorded shape is broken. • Stylus Motion difficult.
• Value of line 7 of the adjustment screen N° 2 is not
equal to + 0,80.
Stylus doesn't stay inside the frame groove. Impossible to trace a shape. • Lever magnet is deactivated.
• Return spring is defective.
• Slide mechanism is blocked.


• Beeps during the tracing. • Stylus Error Symbol displayed at the right • Stylus jumped out of the frame groove.
• Sudden stop of the frame holder drive. bottom of the screen. • Frame Groove is defective.
• Traced shape is not complete. • Frame is not closed.
• Stylus touched a nose pad.
• Frame is partially open.
• Frame holder table’s jaws are open.
• Value of line 7 of screen N° 2 not equal to + 0,80.
Black screen. • Audible beeps when you switch on the • Connector J9 of the main circuit board is
scanform™. unplugged or defective.
• Lifting jack initiated. • Main circuit board is defective.
• Axis lines hardly visible. • Screen back light is defective.
Screen very light. No more adjustment with the screen contrast • Connector J1 of the main circuit board is
knob, located at the right of the screen. unplugged or defective.
• Main circuit board is defective.
• Screen contrast knob is defective.
Recorded shape is not to proper scale. Wrong frame’s 1/2 distance in boxing mode. Control point values of lines 2 and 3 of screen N° 2 is
not equal to the original value entered.


Scanform™ not working. • Screen switched off. • Power switch of the scanform™ is in Off position.
• No confirmation beep. • Power switch of the edger is in Off position.
• Lifting jack not initialized. • Edger is switched off.
• Supply Power Cord is:
- Unplugged from the scanform™
- Not connected to the edger
- Connected to the pump outlet of the edger.
• Scanform™ fuses are defective.
Tracing cycle does not stop. No shape displayed on the screen. • Starting point of the recording brass disk is
blocked.
• Photocell A is defective or Photocell A
dirty.
• Photocell B is defective or
dirty. Photocell B
• Ribbon cable is disconnected from the edger or
from the scanform™.
• Tracing Potentiometer is defective.
• Connector J7 of the scanform™ main circuit board
is defective.
• Scanform™ main circuit board is defective.

7 Edger Troubleshooting

Edger does not work. • Edger’s power switch light is in the Off • No 220 V (or 110 V) on the power outlet.
position. • Power supply cord unplugged.
• Carriage light is switched off. • 12.5 A fuses of the power supply circuit board
• No keyboard control. defective (see 3 Edger Power Supply Circuit Board
• Scanform™ is off. paragraph).
• Edger power switch is defective.
• Edger’s power switch light is in the On • 0.5 A primary fuses of the power supply circuit
position. board are defective.
• Carriage light is switched off. • 3.15 A primary switches of the power supply circuit
• LEDs of the main circuit board is switched board are defective.
off. (see 3 Edger Power Supply Circuit Board
• No manual lens drive rotation. paragraph).
• Scanform™ is working.
• Lifting jack is operational.
No lifting or transfer motion. START
1 A fuse of the main circuit board of the edger is
When you press the key, the diamond
defective (see 1 Edger Main Circuit Board - Standard
wheels rotate, but stop as soon as you Version paragraph).
release this key.

7 Edger Troubleshooting (continued)

Lens drive doesn't stop, even after the end Cannot retrieve the lens. • Drive Motor is defective
of the edging cycle. • Carriage temporary lens drive stop is shorted.
No more water during the cycle. At the start of the cycle, no audible click • Solenoid valve coil is defective.
of solenoid valve is heard, no activation. • Coil power supply connection is defective.
• Contact on cam N°1 of the lifting motor is defective.
Water does not stop after the cycle ends. Water can only be shut-off at the shut-off Solenoid valve is closed because of:
valve. • Build-up
• Dirt particles
• Rust.
The diamond wheel motor doesn't rotate. Carriage’s transfer and lifting cycle works • Power supply relay R4 diamond wheel motor is
normally. defective.
• Power supply circuit board connecting tracks are
broken.
• Power supply circuit board is defective.
• Power supply wires of the diamond wheel motor are
defective.
• Diamond wheel motor connector is defective.
• Diamond wheel motor is defective.
Incorrect axis. Suction cup or block holder is off axis. • Lens has a greasy film or is wet.
• Suction cup is greasy or defective.
• Inaccurate blocking.
• Incorrect lens pressure.


• Edging erratic. Lens slippage during the edging cycle. • Bad soldering connections at the pressure resistor
• Irregular Shapes. in the edger main circuit board.
• Main circuit board defective.
No lens drive during the cycle. Manual drive is functional. • Photocell contact platform defective.
• Relay RC1 of the main circuit board is defective.
• Contact cam N°1 of the transfer motor is defective.
No manual lens drive rotation. No manual lens rotation during the controlled • Keyboard is defective.
bevel cycle or after the cycle ends. • Keyboard circuit board is defective.
• Keyboard connection is loose.
Carriage doesn't lift or transfer after the • No push-and-pull shaft motion. • Pattern Touch Clapper plate locked.
roughing cycle. • Lens rotation keeps on going during the • Sensing photocell out of adjustment.
roughing cycle. • Photocell arm is bent or out of adjustment.
• Photocell indicator light is switched off.
No finishing cycle. • The lens doesn't come down over the

Tracing key light is on.
diamond wheels.
• The lifting jack is locked in position.


No Lens pressure. No lens pressure after activating switch. • Lens pressure switch is defective.
Carriage
Connector
Lens Pressure Geared

Lens pressure Lens Drive Motor Connector
Switch Geared Motor
Connector
Raising Contact
• Power supply switch wire is broken.

• Bad connection of the carriage circuit board.
Lens pressure cannot be released or it is Switch does not respond all the time or makes • Lens pressure motor is defective
difficult to release. temporary contact • Lens pressure shaft seized.
Carriage does not go down into the finishing • After the roughing cycle, the carriage • Pattern touch clapper plate is locked.
cycle. transfers with a hesitation motion, the relay • Pattern touch photocell is out of adjustment.
makes a noise at the same time.
• Photocell arm is bent or out of adjustment.
• Photocell indicator light is switched on

permanently.


The lifting jack doesn't respond. • Edger switch is on • Ribbon cable (50 points) connection (edger side or
• Scanform™ switch is on. scanform™ side) is defective.
• Lifting jack doesn't lift up. • Main circuit board is defective.
• Lifting jack circuit board fuse is defective.
Fuse of the lifting jack circuit

• Lifting jack is locked.
Landing point over finishing wheel is off. Lens does not come down over bevel groove • Finishing program knob is not turned to the
extreme clockwise position.
• Free floating finger guide stop is dirty or locked.
• Transfer stop out of adjustment.
• Water tubing and carriage cables interfere with the
transfer motion.

Briot 6000 Scanform III Maintenance Manual

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Briot 6000 Scanform III Maintenance Manual

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BRIOT INTERNATIONAL

For 6000 and Scanform™ III

Preadjustments Erreur! Document principal seulement. – iii

Turn 1/4 Lock

2. Unplug the two keyboard ribbon cables.

Carriage Cover Removal

2. Remove the carriage cover.

Preadjustments Erreur! Document principal seulement. – 1 – 1

1 Edger Preparation (continued)

Main Cover Removal

2. Remove the six main cover cap nuts and washers.

Main Cover Guard

Preadjustments Erreur! Document principal seulement. – 1 – 2

2 Lens Rotation Stop-Cam Adjustment

Stop-cam for Momentary Stop

7. Set the cam to the right position and tighten it.

Preadjustments Erreur! Document principal seulement. – 2 – 1

3 Carriage Lift-up Cam Adjustment

Carriage Lift-up Cam

3. Lock the carriage lift-up cam.

Preadjustments Erreur! Document principal seulement. – 3 – 1

4 Photocell Circuit Adjustment

Coder Cover Guard

Cover Guard Locking

6. Listen for the relay release (click).

8. Tighten the two photocell circuit locking screws.

Preadjustments Erreur! Document principal seulement. – 4 – 1

Potentiometer Timer Note the elapsed time between

Preadjustments Erreur! Document principal seulement. – 5 – 1

6 Lifting Contact Adjustment

Otherwise, adjust cam N°3 of the transfer/lifting motor as follows.

• Tighten cam N°3.

5. Press the key to raise the carriage.

Preadjustments Erreur! Document principal seulement. – 6 – 1

6 Lifting Contact Adjustment (continued)

7. Press the key to stop the lens rotation.

Preadjustments Erreur! Document principal seulement. – 6 – 2

7 Lifting Height Adjustment

4. Tighten the adjusting screw lock-nut with a ∅ 17 open end wrench.

Preadjustments Erreur! Document principal seulement. – 7 – 1

8 Roughing Program Slide-guide Adjustment

Preadjustments Erreur! Document principal seulement. – 8 – 1

9 Roughing Control Adjustment

4. Press the key.

Left Stop Bushing Right Stop Bushing

Organic Lens Position

Preadjustments Erreur! Document principal seulement. – 9 – 1

10 Roughing Selection Contact Adjustment

3. Place a sample lens in the edger.

Roughing Locking Contact

6. Press the key to stop the cycle.

7. Remove the lens from the edger.

Preadjustments Erreur! Document principal seulement. – 10 – 1

11 Edger Level Adjustment

IF the carriage drifts towards the... THEN, unscrew the...

4. Press the key to re-check the carriage motion, adjust if necessary.

Preadjustments Erreur! Document principal seulement. – 11 – 1

12 Lens Finishing Landing Point Adjustment

Before the lens landing adjustments, check if:

• The edger is level

Lens Landing Point to the Controlled Bevel

2. Place an organic lens of base 6 already edged.

Preadjustments Erreur! Document principal seulement. – 12 – 1

12 Lens Finishing Landing Point Adjustment