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ABSTRACT
The energy output of an explosive is typically calculated using an equation of state
and computer applications. Results are reported as weight and bulk strength, either in
absolute terms or relative to ANFO. The effect of the equation of state selected and
the assumptions regarding the energy calculation are considered and interpreted for
the purpose of blast design. It appears that variations in the heat of detonation which
result from the selection of the equation of state and parameters associated with it are
not sufficient to significantly affect blast patterns, explosive consumption and costs.
However variations stemming from the use of "available energy" associated with a
cut-off pressure are significant, suggesting in many cases large pattern expansions.
The validity of the various approaches is discussed and blast design results based on
the energy calculated by the different approaches are presented and evaluated.
1.0 INTRODUCTION
Several methods exist for the measurement of the energy from commercial explosives.
These methods include mostly indirect methods like TNT equivalence tests, ballistic
mortar and underwater bubble tests. It is not clear which method provides a good
measure of the energy of detonation since energy losses in various forms cannot be
accounted for.
There is no question that the term "energy" is well understood; the values obtained by
the commonly used indirect tests need however interpretation for field use. Energy is
Unfortunately comparison between different explosives has been hindered by the use
of the term "strength" and of relative values associated with this. Different sources of
data use different methods of calculation of relative weight or bulk strength to
conduct blast design calculations.
In most of the "strength" determinations, explosion energy and gas volume are
considered. A typical, well known relationship is the one by Langefors(6):
Scalc = 5e + Vg (EQ 1)
6 6
e = Qe (EQ 2)
Qs
Vg = Ve (EQ 3)
Vs
where Scalc is the relative strength to the standard explosive (a typical dynamite)
Qe is the explosion energy of the explosive
Qs is the explosion energy of the standard explosive
Ve is the volume of gases produced by the explosive and
Vs is the volume of gases produced by the standard explosive.
While this is not the only method used, it is typical of "strength" calculations. It is
obvious that variations in the formula used will result in variation of published results.
Furthermore variations in the method of calculation of the explosion energy and
volume of product gases has been blamed for the inconsistency of published values of
"strength". In the following, the calculated values of energy and volume of product
gases will be investigated and the resulting values will be examined in typical blast
design considerations.
The above formula is quite simple and accurate. Calorimetric determinations have
indicated that once the products of detonation are known equation (4) will yield
identical results to the experimental measurement.
It is evident that if the products of detonation can be predicted, the explosion energy
can be accurately determined. In this fashion, thermo-hydrodynamic codes dealing
with explosive performance can be used.
It is at this point that the situation becomes nebulous. It has been supported that
different codes will offer different results and that the state at which the gases can be
assumed frozen affects the final result(7).
From the above discussion it is however evident that if products can be predicted,
energy output should be readily calculated. There is only one correct calculation; the
one that predicts products of decomposition reliably. In the case of oxygen or close to
oxygen balance commercial compositions there is little doubt about the correct major
products of decomposition. Small concentrations of possibly toxic gases do not affect
the calculations drastically and a potential error there is without serious consequences,
as far as the energy calculation is concerned. One might argue that non-ideal
performance of commercial explosives will affect the outcome of the calculations,
most of which are ideal. Work by the authors(1) has clearly demonstrated that the
fume spectrum is not affected by the ideality of detonation.
Regarding the state at which fumes can be considered frozen, the author has
demonstrated that the explosion state is quite representative(1). Similar findings have
been reported for the case of military explosives(8).
Figure 1 examines the effect of the final state on the energy of detonation for a typical
Aluminized Slurry using two different equations of state in the TIGER code. It is
clear that despite the minor shifts in the composition of the products, the result on
energy value is insignificant.
The question of the selection of the equation of state is also a typical one when
calculating energy output. Previous work(1) has demonstrated that two different
codes with different equation of state were able to match precise calorimetric
experiments. It was obvious that shifts in the chemical equilibrium were observed
which were however unimportant as far as the energy calculation was concerned.
Table 1 shows the performance parameters, explosion energy and gas product
quantity for a variety of commercial explosive compositions.
It is observed that although performance parameters can vary significantly, the value
of energy output and the quantity of gases produced is not seriously affected by the
For the sake of the example, the BKW equation of state was selected and various
compositions were run with consistent and inconsistent sets of covolumes for the
various gaseous species of detonation. It is worth mentioning that covolume values
must be consistent with the equation of state parameters which are used in the
thermodynamic code. However, since covolumes are not standard quantities and a
variety of equation of state parameters have been proposed, it is not difficult to
assume that inconsistent values might be used in some cases. The purpose of the
results of Table 2 is not to endorse such practises but to evaluate the effect of such
errors on the energy values calculated by a code. The results of Table 2 were
calculated on the basis of the parameters shown in Table 3.
Table 2: Calculated Parameters using various fits of the BKW Equation of State
Property BKW-RDX BKW BKW BKW BKW BKW fit 5
fit fit 1 fit 2 fit 3 fit 4
Slurry Density: VOD, m/s 6558 7243 6203 8070 6992 5593
1.35g/cc
Det. Pressure, kbar 146 168 130 191 158 114
Heat of Detonation, 986 988 979 993 984 971
cal/g
Gases, mole/kg 40.1 39.8 40.3 39.8 39.5 41.1
AN/FO Density: VOD, m/s 5226 5742 5103 6017 5509 5715
0.85 g/cc
Det. Pressure, kbar 64.7 77.2 62.5 86.8 72.5 75.1
Heat of Detonation, 883 885 883 887 891 891
cal/g
Gases, mole/kg 43.8 43.5 43.9 43.5 43.5 43.5
It is obvious that the energy values are not affected significantly by the method of
Performance parameters for explosives can easily be measured in the field. A simple
velocity of detonation measurement and its comparison with the ideal value (which
can be derived from a series of velocity-diameter experiments) can clearly indicate the
fraction of the material reacting ahead of the C-J plane (inside the detonation head)
and the fraction of the material reacting in the expansion zone. It is therefore implied
that energy output and VOD data are sufficient data for explosives comparison in the
case of a given application. It is of interest that the calculated energy output does not
seem to vary as much as originally thought.
Table 4 shows the calculated "available" energy in cal/g for the products and the
equations of state used in Table 1. The calculation assumed a "cut-off" pressure of
1000 bar. It is obvious that the values of "available" energy vary between the various
equations of state. The relative values are however similar as expected from properly
calibrated equation. It appears that the reference explosive "available" energy (AN/FO
The cut-off pressure is obviously of great concern, since it will affect the outcome of
any calculation. Figure 2 shows the change of the relative to AN/FO weight strength
(calculated under identical conditions) of the slurry and Heavy AN/FO compositions
at various cut-off pressures. It appears that the decision on the cut-off pressure, which
is somewhat arbitrary, would have a significant effect on blast design and that higher
cut-off pressures typically boost the relative weight strengths of watergel and
emulsion compositions. It is however difficult to assume that fragmentation and throw
are not affected by pressures of 1-2 kbar. Borehole pressures of 1-2kbar would be
capable of initiating fractures at the wall of a borehole at flaws with a size smaller than
0.050mm in a typical granite(9) and would certainly be sufficient in maintaining
propagation of open cracks during the blasting process. .
In the modern era the blasting engineer has a large selection of explosives from which
to choose. The question then is what product will be best for the given application?
Often the choice is between explosives having different energy outputs. Consequently
the blast patterns will vary. The choice between products then becomes a matter of
the total drill and blast cost, for explosives which are technically suited to the project.
Since products have different energy outputs and may partition energy differently
between shock and heave, a simple powder factor quoted in kg/tonne (lb/ton) or
kg/m3 (lb/CYD) is not very meaningful to the person designing the blast. For this
reason a relative powder factor should be given. Usually ANFO is considered the
standard and consequently an ANFO equivalent powder factor is quoted.
Another concept that is useful is that of energy units(10). Energy units are a relative
measure of the energy released in the explosion obtained by multiplying the weight of
explosive by the relative weight strength. Thus one can refer to the energy units per
hole or per kilogram of explosive for example. Once the proper explosive
consumption is known for one product blast, designs and costs can be readily
compared between explosives.
Energy units can also be expressed as a powder factor by quoting the E.U.'s per ton
or per cubic yard needed to break the rock. This can be simply expressed as:
Since the relative weight strength of ANFO is 100, a powder factor of 75 E.U./ton is
the same as 0.75 lb/ton (0.38 kg/tonne). For an explosive with an RWS of 90 the
equivalent powder factor is 0.83 lb/ton (0.42 kg/tonne), and for a product of RWS
equal to 110 the powder factor is 0.68 lb/ton (0.34 kg/tonne). Although a different
weight is required the same number of energy units per ton are used. Once again, in
order to perform meaningful comparisons one must be able to rely on the quoted
relative weight strengths.
If blast designs are performed using relative weight strengths derived from the heat of
detonation calculated by these two methods, it is found that the blast patterns do not
vary by more than 0.2 meters (0.66 feet). In many cases this is not considered
significant. Similarly, the drill and blast cost varies by no more than 6 tenths of a cent
per tonne. The results of the calculations are shown in Table 5. These results are for
270 mm (10-5/8 in) holes on a 14 m (45 ft) bench with 1.5 m (5 ft) of subgrade
drilled. For metric tonnes the E.U. are 72 E.U./tonne (65 E.U./ton). The scaled depth
of burial at the collar is 1.09 m/kg1/3 (2.75 ft/lb1/3) and the rock has a specific
gravity of 2.65 g/cc (165 lb/ft3). Clearly the equation of state that is used is not of
great importance provided the calculations are performed correctly. Even if there is
some inconsistency in the selection of parameters the result on the bench will be the
same, unless these inconsistencies become substantial.
Table 6: Blast Design Calculations Using Heat of Detonation from BKW with a
1kbar Pressure Cutoff
ANFO TNT Al - Heavy Emulsion Al Emulsion
Slurry Slurry ANFO
Cost/kg, $ 0.260 0.550 0.590 0.400 0.520 0.560
RWS 100 114 124 112 99 107
Tonnes/Hole 1672 2711 2949 2663 2427 2560
Stemming 4.1 4.8 4.8 4.8 4.9 4.9
Height, m
Burden, m 6.8 8.6 9.0 8.6 8.2 8.4
Spacing, m 6.8 8.6 9.0 8.6 8.2 8.4
D&B 0.176 0.213 0.206 0.173 0.234 0.230
cost/tonne, $
Table 6 shows that the pattern can be increased by up to 0.7 meter (2.3 ft.) for some
of the products analyzed compared to the usual case. This can be a very significant
change economically, especially in harder formations where the drilling cost per meter
can be $30/m or more. It can also be very significant regarding the fragmentation
achieved and this will again be most noticeable in hard rock.
In this example the cost/tonne is slightly in favor of using the heavy ANFO rather than
ANFO. This is not what one usually sees in rock with a drilling cost of $9.10/m
($2.77/ft), where it is usually difficult to obtain enough pattern expansion to pay for
more energetic but higher cost explosives.
In point of fact only one of these sets of calculations can be correct. Either the larger
patterns will result in a loss of fragmentation and productivity of loading equipment,
or the smaller patterns will be overshooting the rock. The latter case will waste money
and may lead to unwanted side effects like flyrock and excessive ground vibration.
Figure 3 plots the tons broken per hole for the cases examined above. There is
essentially no difference for the designs based on the heat of detonation calculated by
either the BKW or JCZ2 equations of state. When a 1 kilobar cutoff pressure is
applied to the BKW based calculation, each explosive, except ANFO, breaks more
rock than it would otherwise be calculated to do. If the purpose of the 1 kbar cutoff is
to account for the venting of the explosion gases before all useful work can be
extracted this result seems anomalous. Further, the introduction of restrictions on the
expansion may lead to technical and cost conclusions that do not materialize on the
bench, because any cutoff pressure selected may not be appropriate to all rock
formations and geologies.
The effect on the design process if different energy values are calculated for the same
explosive due to inconsistencies in selecting the parameters of the equation of state
has been examined. For this purpose the HANFO has been used as an example. The
energy has been varied by _10%. The example is based on the BKW equation with the
RDX fit and no cutoff pressure. The heat of detonation varies from 765 cal/g to 935
cal/g. The weight strength relative to ANFO varies from 0.87 to 1.06.
Table 7 tabulates the results for 270 mm (10-518 in) holes under the same conditions
as before. The pattern dimensions vary by 0.4 meters (1.3 ft). Given the realities of
practical blast design the patterns for the basic design and that where the energy is
increased by 10% would be rounded off to 8 meters. For a calculated energy value
10% less than the standard, the pattern would usually be left at 7.5 meters.
The cost varies by $0.02/tonne between cases. However, if the basic and +10%
patterns are rounded off to 8 meters these costs will actually be the same. The most
important conclusion from this analysis is that variations in the calculated energy of 5
to 10 percent do not have a great impact on results. In addition it would take large
inconsistencies to achieve a 10% difference. Thus the reasonable differences that may
occur between investigators will not have much impact on the blast design.
The thermochemical calculation of energy does not take into account how the
explosive is detonating in the field environment. Depending on the relationship of the
actual velocity of detonation to the calculated ideal value, the energy may be delivered
differently to the rock. If the explosive detonates non-ideally, more energy may be
released as heave energy with less delivered as shock energy.
A measurement of the VOD in the blasthole will confirm whether the explosive
detonates ideally or not. Generally if the measured VOD is 90% or more of the
calculated ideal value it can be assumed that the product is detonating ideally.
For blastholes greater than 165 mm (6 1/2-in) in diameter the products studied for this
paper will shoot near ideally, unless environmental conditions such as water attack,
explosive quality control, inadequate priming, etc. alter the nature of the detonation.
Diameters greater than 165 mm cover the bulk of open pit mining and quarrying
operations. ANFO may be an exception to this for diameters less than 254 mm (10
inches). The slurries are likely to show an actual VOD that varies more from the ideal
value than those of emulsions, due to a less intimate mixing of the oxidizer and fuel.
The process of fragmenting a rock mass is complex and difficult to model rigorously.
As a general rule of thumb it can be stated that hard, competent rocks will benefit
from greater shock energy while weak, fractured formations benefit from an explosive
with greater heave energy, where the peak pressure may be less but the pressure is
more sustained. It is also interesting to note that a greater percentage of the total
energy of a given explosive will be delivered as shock energy, in a weaker rock,
because the intersection of the explosive adiabat and the P-V line (stiffness) of the
rock will occur at a lower point on the adiabat.
Given the current state of understanding the blasting engineer can only use the
partition of energy in a general way to match explosives and rock formations.
Attempting to "fine tune" the selection on this basis will not be productive.
In any event both shock and heave energy are important to fragmentation. The initial
shock energy generates radial cracking and initiates cracks at flaws and joints remote
from the hole. These cracks will be extended and joined together by the action of the
pressure associated with the heave zone. In addition, throughout much of the heave
zone there is high enough pressure to generate new cracks. Therefore, heave energy
should not be thought of as only contributing to swell and displacement of the rock
The measurement of in-hole VOD will determine how the explosive performs relative
to ideality. This will provide a general idea of the energy partition and how the
explosive might perform relative to the rock. More important, if the measurements
demonstrate appreciable non-ideality modifications may need to be made to the
conventional blast design to obtain optimum blast performance and fragmentation.
5.0 Conclusion
Available energy, based on a cut-off pressure, that is largely arbitrary, may not be
applicable to all rock formations and geological settings. Therefore, it should not be
the only energy value being quoted. The energy output, calculated from an established
thermodynamic code using valid parameters must always be provided. If an available
energy value is given, the assumptions on which it is based should be clearly
presented. The blasting engineer must understand that any particular value of available
energy is not likely to apply to all circumstances, because it is quite unlikely that one
set f conditions will ever apply to all types of rocks and geologies.
It has been demonstrated that blasting design parameters do not practically change
with minor changes in the calculated value of the heat of detonation. In the case of the
"available energy" calculation of blasting parameters indicate expansion of patterns
and cost savings that might never materialize.
6.0 References
2. Udy, L. and Lownds, M.: "The Partition of Energy in Blasting with Non-Ideal
Explosives", Proceedings of the Third International Symposium on Rock
Fragmentation by Blasting, Brisbane, Australia, 1990. 3. Cook, M.A. "The Science of
High Explosives", Reinhold Publishing Company, New York, 1958.
6. Persson, P.A., Holmberg, R. and Lee, J.: "Rock Blasting and Explosives
Engineering", CRC Press, 1994.
9.Fourney, W.L., Barker, D.B. and Holloway, D.C.: "Fracture Control Blasting",
Proceedings of the Tenth Conference on Explosives and Blasting Technique, Society
of Explosives Engineers, 1984.
10. Bauer, Alan, Calder, P. N. and Workman, J. L.: "Drilling and Blasting in Surface
Mines", Course Text, Calder & Workman, Inc., 1988