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TOTAL 29 PAGES
WORK PROCEDURE FOR DRAIN PIPING
(Including Cover)

● PROJECT CODE : B50532EA Purpose

● PROJECT NAME : MASINLOC POWER PLANT EXPANSION
□ For Information
PROJECT
□For Review
● DOCUMENT NO.: 0 – WD960 – CA731 – 00324
● TITLE : Work Procedure for Drain Piping ■For Approval
● OWNER : MASINLOC POWER PARTNERS CO.,LTD. □For Construction

□ AsBuilt

May 11, Ramil Morgan Lee, Min

A For Approval J.W Do J.H.Lee H.S.Woo
2017 Cervera Pack Seok

Rev. PREPARED REVIEWED APPROVED CHECKED REVIEWED APPROVED

DESCRIPTION DATE
No. GTC VPCI
Owner

Contractor
 TABLE OF CONTENTS

1.0 PURPOSE………………………………………………………………….. 3

2.0 SCOPE……………………………………………………………………… 3

3.0 ROLES AND RESPONSIBILITIES……………………………………… 3

4.0 RESOURCES ……………………………………………………………… 4

5.0 PROCEDURE ……………………………………………………………… 4

6.0 ENVIRONMENT, HEALTH AND SAFETY………………………………10

7.0 ATTACHMENT ……………………………………………………………..11

Attachment # 01. Job Environment and Safety Analysis

Attachment # 02. Risk Assessment

1.0 Purpose
This provides the procedure of installation of PVC Pipe used in drainage piping works for
Masinloc Power Plant Expansion Project.
2.0 Scope
This procedure is applicable in accordance with approved for construction drawings.

2.1 PROCEDURE
a. Construction Schedule
b. References
c. Materials
d. Drain Piping
3.0 Roles and Responsibilities
3.1 VPCI Project Manager - shall be the overall responsible for the implementation of
thisprocedure ensuring that works are completed on schedule and in conformity with
drawings and specifications.

3.2 VPCI Project EHS Manager shall ensure safe implementation of this procedure promoting an
Incident and Injury Free environment.

3.3 VPCI & GTC Global Inc. QA/QC Engineer shall be responsible for the implementation
of construction specification and standards and see to it that this written method
statement of the work shall be carried out.

3.4 GTCGlobal Inc. Construction Manager – shall have the overall responsibility for the
direction, monitoring, coordination and control of all the construction activities attached
and related to concrete works and the overall Health and Safety procedure.

3.5 GTCGlobal Inc. HSE Supervisor along with the Safety Officer shall ensure
implementation of all safety procedures, safety measures related to the nature of works
being carried out and in accordance with the HSE Plan.

3.6 GTCGlobal Site Supervisor shall be directly involved in the planning and execution of
the activities. He shall be responsible for the preparation of work plan, safety action
plan and safety.

Site Manager 1
QA/QC Engineer 1
Site Engineer 1
Safety Officer 2
Surveyor 1
Survey Aide 2
First Aider 1
Foreman 1
4.0 Resources Helper 4
4.1 Manpower Plumber 4
Backhoe 1
Operator
Flagman 1
 4.2 Equipment & Tools

Backhoe 1
Shovel 2
Hack saw 1
Hammer 1

.0 Procedure
5.1 CONSTRUCTION SCHEDULE

No Description 5 6 7 8 9 10 11 12

Steam Turbine
1
Building
Central Control
2
Buildig
 Water
3 Treatment
Building

4 FGD Building

Intake
5 Electrical
Building

5.2 REFERENCES
1) Specifications (Plumbing Works division2)

2) National Building Codes of the Philippines (NBC)

3) American Society for Testing and Materials (ASTM)

4) Standards published by the International Standards Organization(ISO)

5.3 MATERIALS
1) Un-plasticized Polyvinyl Chloride Pipes and Fittings (uPVC Series 1000)

2) Pipe Hangers & Supports

uPVC PIPE

5.4 SURVEYING
All elevation and coordinate values shall be indicated in the
drawings or other documents, unless otherwise stated.

5.5 INSTALLATION

5.5.1 Interior uPVCPipe Installation Work

5.5.1.1 Pipe sizes 50mm and below are joined together by

the solvent weld method.

5.5.1.2 Both surfaces to be joined shall be cleaned using a

cleaning fluid. This removes all dirt and machine release
 agents and softens the surface ready for the chemical solvent weld.

5.5.1.3 The solvent cement shall be applied evenly over the mating surfaces of both the pipe
and socket.

5.5.1.4The pipe shall be inserted to the socket with a slight twisting action to full socket
depth.

5.5.1.5 The joint shall be firm enough to handle in 5 minutes.

5.5.1.6All open ends of the installed pipes shall be plugged with end caps to prevent entry of
dust and other foreign particles.

SEQUENCE OF SOLVENT JOINT

5.5.2 External uPVC Installation Work

5.5.2.1 Excavate the trenches depending on the pipe diameter, type of ground and depth of
laying.

5.5.2.2 Bedding for pipes shall be constructed by spreading and compacting approved
material over the whole width of the pipe trench.

5.5.2.3 All pipes are laid with due regard to the fall and invert levels set out in the shop
drawing.

5.5.2.4 Where pipes requiring the socketed joints are required to be installed directly on a
trench bottom, on ground/sand bed, joint holes/spaces shall formed in the bedding
material or final excavated surface to ensure that each pipe is smoothly and
uniformly supported throughout its length.
TRENCH FOR DRAIN PIPE

5.5.2.5 No protective cap, disc or other appliances on the end of the pipe or fitting shall be
removed permanently until the pipe or fitting which it protects is about to be jointed.
Pipes and fittings shall be examined for damage and the joint surfaces and
component shall be cleaned immediately before laying.

5.5.2.6 Suitable measures shall be taken to prevent soil or other material from entering
pipes and to anchor each pipe to prevent flotation or other movement before the
 works are complete

PIPE LAYING AND INSTALLATION

5.5.2.7 After pipe laying, inspection and testing a further 100-300 mm of approved bedding
material shall be used for pipe surround, compacted with hand from all sides while
tamping lightly over the crown. The bedding material shall span the entire width of
the trench and shall be laid in not more than 150mm deep layers, each layer being
compacted by hand.

5.5.2.8 This is usually compacted infill with the original trench soil over the layer of pipe
surround. Heavy mechanical rammers shall not be used until the fill has reached a
sufficient height above the top of the pipe.

5.5.3 Hangers and Supports

5.5.3.1 Holes shall be drilled in accordance with specified spacing requirements of supports.

5.5.3.2 Check that the support hanger is securely fixed at the correct elevation. Allow
sufficient thread on threaded rods for pipe level adjustment.

5.5.3.3 Upon satisfactory leveling, cut back excess threaded rods and touch up cut ends
with approved touch up paint.

5.5.3.5 Pipes shall be lifted into place and installed as per the elevation indicated on the
approved drawings. Horizontal run random lengths of pipe may be lifted into place using
lifting equipment's or manually by means, depending on the size of pipes and individual
lifting capacity.

5.5.3.6 Supports shall be arranged as near as possible to the pipe joints.

6.0 Environment, Health and Safety

6.1 All personnel must wear appropriate PPE at all times. Personnel are empowered to stop
work ifsafety precautions are not in place.

6.2 The Job Site Supervisor shall ensure that all Safety requirements are put in practice, copy of
MS and JHA (Attached) are available on site for guidance and consultation.

6.3 Contractor Safety Representative shall carry out the safety site inspection to ensure the
safety requirements laid out in the safe work plan are followed during and after the completion of
the works.

6.4 Job Site Supervisor and Safety Representative shall be present at all time while works are in
progress.
 6.5 Appropriate PTW to be prepared and implemented, modification without OWNER approval
isprohibited.

6.6 Assessed risk as necessary and communicated to concerned parties prior to start of any
work.

6.7 Safety briefing / Tool box talk must be conducted by Supervisors prior to start of work in the
language of workforce.

6.8 Incidents and injuries, damaged to property or near misses should be reported.

6.9 Good housekeeping to be maintained during the execution of activity.

6.10 A clear and good communication must be maintained by all personnel involved on the
activity.

6.11 Personnel must be trained/experienced and familiarized with the scope of works to be
undertaken. The location of marshalling point must be identified, emergency evacuation
procedure must be clear to all workers, exercises must be conducted.

6.12 Contractor Safety Manager / Representative shall review Safety Action Plan.

7.0 Attachment

Attachment # 01.Job Environment and Safety Analysis

Attachment # 02.Risk Assessment

Attachment # 01.
 Job Environment and Safety
Analysis

Attachment # 02.
Risk Assessment