BASIC DESIGN Kazakhstan-China gas pipeline construction (First stage) VOLUME ХXXVI

KCGP-BD-E-IN-RE-0005 Telecommunication & SCADA Revision 0

CONTENT

1 FUNDAMENTALS..................................................................................................................... 7
1.1 Accepted abbreviations ....................................................................................................... 7
1.2 Normative technical documents ......................................................................................... 8
2 Organizational structure of Kazakhstan - China Gas pipeline (KCGP) administration... 10
3 DESCRIPTIONS of the ORGANIZING STRUCTURE KCGP ............................................... 11
3.1 Structure of operative management KCGP...................................................................... 11
3.2 Organization of KCGP Industrial Control maintenance department ............................. 11
3.3 Size of system maintenance department ......................................................................... 12
3.4 General requirements to personnel qualification of Industrial Control System
maintenance department ......................................................................................................... 12

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1 FUNDAMENTALS
The list of the required documents of the “Organizational support” book is given in
automation and telemechanics part (XXVII Volume).
Following documents are given in this book:
− Organizational structure scheme;
− Organizational structure definition.
The document is not finished and it should be specified and supplemented during the
detail designing stage.
1.1 Accepted abbreviations

CPPЕI China Petroleum and Planning Engineering Institute

SCADA Supervisory Control and Data Acquisition
HMI Human machine interface
LAN Local area network
RTU Remote terminal unit
KCGP Kazakhstan – China Gas Pipeline
KING JSC «Kazakh Institute of Oil and Gas»
KITNG «Kazakh Institute of oil and gas transfer» LLP
CS Compressor station
PLC Programmable logic controller
APCS Automatic process control system
OAD Operating Administration District
ACC Almaty control center
I&C Instrumentation and Control
TSC Technological subjects of control
Государственный отраслевой стандарт
ГОСТ
Industrial State Standard
Правила устройства электроустановок
ПУЭ
Electrical Installation Code
Республика Казахстан
РК
Republic of Kazakhstan
Строительные нормы и правила
СНиП
Construction norms and regulations
Руководящий документ
РД
Ruling document
Общесоюзные нормы технологического проектирования
ОНТП
Industrial sector norms for process design
Отраслевой стандарт
ОСТ
Industry standard

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1.2 Normative technical documents

The following Normative technical documents have been used upon elaboration of this
section of design:

«Автоматизированная система управления. Стадии создания»

ГОСТ 34.601-90
«Automated control system. Stages of establishment»
«Виды, комплектность и обозначение документов при
создании автоматизированных систем»
ГОСТ 34.201-89
«Types, completeness and designation of documents upon
establishment of automated systems»
«Информационная технология. Комплекс стандартов на
автоматизированные системы. Техническое задание на
создание автоматизированной системы»
ГОСТ 34.602-89
«Information technology. Complex of standards for automated
systems. Performance specification for establishment of automated
systems»
«Единая система стандартов автоматизированных систем.
Автоматизированные системы управления. Общие
ГОСТ 24.104-85 требования»
«Unified system of automated systems’ standards. Automated
control systems. General requirements»
«Единая система конструкторской документации. Общие
требования к текстовым документам. Состав технологического
ГОСТ 2.105-95 оборудования»
«Unified system of design documentation. General requirements
for the text documents. Process equipment package»
«Пожарная безопасность. Основные требования»
ГОСТ 12.1.004-91*
«Fire safety. Basic requirements»
Шум. Общие требования безопасности
ГОСТ 12.1.003-83
Noise. General Safety requirements
Оборудование производственное. Общие требования
ГОСТ 12.2.003-91 безопасности
Production equipment. General Safety requirements
Оборудование производственное. Общие требования
ГОСТ 12.2.061-91 безопасности к рабочим местам
Production equipment. General safety requirements for workplaces
Система безопасности труда. Общие положения
ГОСТ 12.0.001-82
System of labor safety standards
«Инструкция о порядке разработки, согласования,
утверждения и составе проектно-сметной документации на
строительство предприятий, зданий и сооружений»
СНиП RK 1.02-01-2007
«Instruction on the order of development, agreement, approval and
content of design and estimate documentation for construction of
enterprises, buildings and structures»
Нормы пожарной сигнализации
СНиП RK 2.02-15-2003
Fire alarm system codes

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«Магистральные трубопроводы»
СНиП 2.05.06-85*
«Trunk pipelines»
«Правила производства приемки работ. Магистральные
СНиП III-42-80 трубопроводы»
«Rules of acceptance of works. Trunk pipelines»
«Системы линейной телемеханики. Общие технические
СТ ГУ 153-39-161-2006 требования»
«Systems of line telemechanics. General technical requirements»
«Комплексная автоматизация и телемеханизация объектов
транспорта газа. Основные положения»
РД 51-101-87
«Comprehensive automation and adoption of telemechanics at gas
transfer facilities. General provisions»
«Определения категорий помещений, зданий и сооружений по
взрывоопасной и пожарной опасности»
РНТП 01-94 /МВД РК
«Determination of the explosion and fire hazard grades of
premises, buildings and structures»
Правила устройства электроустановок. Республика Казахстан
ПУЭ РК
Electric Installation Code. Republic of Kazakhstan
Нормы технологического проектирования. Магистральные
ОНТП 51-1-85 трубопроводы.
Process design code. Trunk pipelines.

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2 ORGANIZATIONAL STRUCTURE OF KAZAKHSTAN - CHINA GAS

PIPELINE (KCGP) ADMINISTRATION
The KCGP administration structure consists of the following subdivisions of KCGP –
“Asian gas pipeline” ltd.:
− “Asian gas pipeline” ltd. Office, which carries out general management,
organizational, financial-economic activities through the company.
− Almaty control centre (ACC), which carries out operating control of all pipeline
technological equipment, fulfills interaction between related departments of
dispatch control in Uzbekistan and China.
− Dispatch departments of the regional administration Operating Administration
District (OAD) in Shymkent, Taraz, and Almaty, which carry out process
monitoring, exploitation and repair along the allocated pipeline part.
− Operator post of compressor station
− Auxiliary constructions and departments.
In Fig. 1 the organizational structure of KCGP administration is given.
In details organizational structure and personnel arrangements of “Asian gas pipeline”
ltd are given in “Manufacturing control” project part, KCGP-BD-E-PM-RE-0001 document,
“Explanatory note”.
Explanations about personnel of operating department and automation system
exploitation department are given below.

Organizational and control structure of “ASIAN GAS PIPELINE” LLP

Almaty Control Center

Operating
“Asian gas pipeline” administration

Administration District
OAD“Shymkent”-308 km
(Almaty)

Operating
Administration District
OAD “Taraz” - 505 km

Operating
Administration District
OAD “Almaty” - 1008 km

Fig. 1 Organizational structure of KCGP scheme

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3 DESCRIPTIONS OF THE ORGANIZING STRUCTURE KCGP

3.1 Structure of operative management KCGP
Organizational structure of KCGP dispatching control is given in Fig 2.

Dispatcher ACC
(8 persons)

Shift operator CS-1 Shift operator CS-7

(4 persons) (4 persons)

Shift locksmith of I&C Shift locksmith of I&C

(5 persons) (5 persons)

Fig. 2 Organizational structure of KCGP dispatching control

3.2 Organization of KCGP Industrial Control maintenance department

For the purposes of KCGP functioning maintenance there is a special department –
APCS of KCGP.
The structure of KCGP exploitation department is specified by necessity of solving
exploitation, development and system maintenance tasks.
Organizational structure of KCGP APCS department is given in Fig. 3.

The Head of APCS

department

Lead engineer APCS Lead programmer

Shift engineer of APCS

Metrologist APCS engineer Programmer exploitation

Fig. 3 Organizational structure of KCGP APCS department

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3.3 Size of system maintenance department

Size of system maintenance department is represented in Table 1.
Table 1 – Size of system maintenance department
Overall
Post strength,
(person)
The Head of APCS department 1
Lead engineer of APCS 1
APCS engineer 1
Lead programmer 1
Programmer 1
Metrologist (is necessary during periodic check-up) 1
Shift engineer of APCS exploitation 5

Total:
Shift maintenance staff – 5;
Engineer, day time – 6.
Altogether – 11.
The personnel of maintenance department serve equipment and AS SW, carry out
modernization and development of the system. The schedule of day work personnel is single-
shift during the day and upon the request during the night.
3.4 General requirements to personnel qualification of Industrial Control System
maintenance department
The specialists of maintenance department should take courses. The knowledge level of
the personnel, according to their specialty, is supposed to carry out efficient administration and
technical maintenance of program-technical means:
− controllers, real-time data bases
− Operators and Dispatcher WKS
− WKS of complex of program-technical and maintenance of real-time software-
based tools.
− soft batches and their loaders, drivers for the lower level technical means;
− Operating systems for the upper level technical means (Windows NT or UNIX)
and concomitant word processors, loaders, system services and so on.
− application-oriented application tasks
− LAN equipment
− Office 2000 Prof SP4 software suit and its concomitant loaders, drivers for
dispatcher and operator level technical means.
− all software installed on the system
− Antivirus software
Specialists of KCGP maintenance department should know:
− structure and interconnection of KCGP automation facilities
− organization SHM automation facilities:
− controller box structure, module location in controllers
− power supply demands, be able to understand electric circuits

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− the order of installation and load of automation system software elements

− organization of SHM service functions, diagnosis concept of automation system
elements and communication channels
− WKS user functions for system parameterization
− information compound, passed from every TSC
− Functioning concepts of logical algorithm of control
Qualification of part-programming engineer of the system should correspond to his
fulfillment of efficient maintenance and repair of automation tools.
− WKS
− LAN equipment of the operator room
Qualification of maintenance engineer of the System should correspond to his fulfillment
of efficient maintenance and repair of automation tools.
− equipment, including controller maintenance
− equipment of industrial LAN channels
− Equipment of measuring channel
Qualification of I&C department personnel should correspond to their fulfillment of
efficient maintenance and repair of automation tools
− equipment, including maintenance of controllers
− Equipment of measuring channels
Personal arrangements of dispatching control and APCS maintenance department

Кол-во
Наименование Должность
чел.
Диспетчер сменный
8
Shifted dispatcher
Сменный инженер по эксплуатации
5
Shift exploitation engineer
Начальник АСУ ТП
1
The Head of APCS
Центр
диспетчерского Ведущий инженер АСУ ТП
1
управления Principle engineer of APCS
Инженер АСУ ТП
Almaty control centre 1
Engineer of APCS
(ACC)
Ведущий программист
1
Principle programmer
Программист
1
Programmer
Метролог
1
Metrologist
Итого: в ЦДУ
19
Total: in DCC
Управление
транспортировки Диспетчер 4

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Dispatcher
Общая численность оперативного персонала на
УТГ в Шымкенте
4
Total number of operational personnel of Shymkent’s
OAD

газа (УТГ) Диспетчер

4
в Шымкенте Dispatcher
Operating Общая численность оперативного персонала на
Administration District УТГ в Таразе 4
(OAD) in Shymkent Total number of operational personnel of Taraz’s OAD
Диспетчер
4
Dispatcher
Общая численность оперативного персонала на
УТГ в Алматы 4
Total number of operational personnel of Almaty’s OAD
Всего: по II уровню управления
12
Total: the second administration level
Компрессорные Южно-Казахстанская область
Станции The South-Kazakh region
Compressor stations Оператор
4
КС-1 Operator
CS-1 Сменный слесарь КИПиА
5
Shift locksmith of I&C
Оператор
4
КС-2 Operator
CS-2 Сменный слесарь КИПиА
5
Shift locksmith of I&C
Джамбульская область
Dzhambulskaya region
Оператор
4
КС-3 Operator
CS-3 Сменный слесарь КИПиА
5
Shift locksmith of I&C
Оператор
4
КС-4 Operator
CS-4 Сменный слесарь КИПиА
5
Shift locksmith of I&C
Оператор
4
КС-5 Operator
CS-5 Сменный слесарь КИПиА
5
Shift locksmith of I&C

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Алматинская область
Almatinskaya region
Оператор
4
КС-6 Operator
CS-6 Сменный слесарь КИПиА
5
Shift locksmith of I&C
Оператор
4
КС-7 Operator
CS-7 Сменный слесарь КИПиА
5
Shift locksmith of I&C
Итого: на компрессорных станциях
63
Total: at compressor stations
Южно-Казахстанская область
The South-Kazakh region
Системы линейной телемеханики
3
Linear telemechanics systems
КИПиА вспомогательного оборудования КС
2
I&C of CS auxiliary equipment
Джамбульская область
Dzhambulskaya region
Вспомогательные Системы линейной телемеханики
сооружения 4
Linear telemechanics systems
и системы
КИПиА вспомогательного оборудования КС
Auxiliary systems and 3
constructions I&C of CS auxiliary equipment
Алматинская область
Almatinskaya region
Системы линейной телемеханики
3
Linear telemechanics systems
КИПиА вспомогательного оборудования КС
3
I&C of CS auxiliary equipment
Итого: на вспомогательных сооружениях
18
Total: at auxiliary constructions
Всего: по III уровню
81
Altogether: along the III level

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