QUAL ALL WRK 126 V.

REACTION RULES IN CASE O

CHECK PRODUCT
COMPLIANCE ON NEXT
ONLINE CONTROL OR END
LINE CONTROL
 CHECK PRODUCT
COMPLIANCE ON NEXT
ONLINE CONTROL OR END
LINE CONTROL

MA
PROBLEM ON END
CONTROLLED UNTIL
PRODUCTS ? P

YES

NO

RECHECK ALL
PRODUCTIONS
POTENTIALLY IMPACTED
OF ON LINE OR INCOMING CONTROL NOK

ONLINE - INLINE
CONTROL NOK

YES

STOP PRODUCTION ON
CONCERNED
WORKSTATION OR ISOLATE
CONCERNED COMPONENT
 STOP PRODUCTION ON
CONCERNED
WORKSTATION OR ISOLATE
CONCERNED COMPONENT

AINTAIN ONLINE OR
DLINE QUALITY WALL
IL THE SEMI FINISHED CORRECT PROCESS
PRODUCTS ARE
OK

NOK

RE CHECK
PROCESS OR
COMPONENT
COMPLIANCE

OK

RESTART PRODUCTION +
CHECK SAME
WORKSTATION ON OTHER
LINES
 PROCESS OWNER LAST UPDATE DATE
OXYLANE PRODUCTION CONTROL PLAN

WHAT? HOW? WHEN?

CRITICITY ORDER TYPE

CONTROL METHOD
WHAT TO CONTROL REQUIREMENT TYPE OF CONTROL Which frequency?
(or any reference)
Implantation
Critical Major Minor Mass production
order

IN COMING CONTROL

SUB PART : TITRE 1

ONLINE CONTROL

SUB PART: TITRE1

SUB PART: TITRE2

LAST UPDATE DATE VERSION

How MANY?

PRODUCT REF (250 collonnes)

HOW MANY? Kubb Skittle

(If applicable)
 INCOMING INSPECTION REPORT

Date of
Supplier name: inspection: PL Name

ORDER DETAILS

product ref Kubb

order number / week of
production / supplier Description:
batch / traceability …

Order Type:

CONCLUSION

COMMENTS

DECISIONS

DO NOT DELETE : REFERENCE INCOMING START

 ON LINE INSPECTION REPORT

Date of
Supplier name: PL Name
inspection:

ORDER DETAILS

order number / week product ref Kubb

of production /
Description:
supplier batch /
traceability …

Order Type:

CONCLUSION

COMMENTS

DECISIONS

DO NOT DELETE : REFERENCE ONLINE START

HOW MANY
Mass Which if OK/NOK/
WHAT TO CONTROL CONTROL METHOD REQUIREMENT Implant Prod frequency? applicable? Finding details NA
SUB PART: TITRE1

SUB PART: TITRE2

SUB PART: TITRE3

DO NOT DELETE : REFERENCE ONLINE STOP

CONTROL RESULT:

OXYLANE SUPPLIER:
Name: Signature: Name: Signature:

Date: Date:
 LABORATORY TEST REPORT

Date of
Supplier name: PL Name
inspection:

INCOMING CONTROL

ORDER DETAILS

product ref Kubb

order number / week of
Description:
production / supplier
batch / traceability …

Order Type:

CONCLUSION

COMMENTS

DECISIONS

DO NOT DELETE : REFERENCE INCOMING START

 INTERNATIONAL STANDARDS
Reference: ANSI / ASQC Z1.4 / BS 6001 / DIN 40080 / ISO 2859 / NFX 06-022

Table I, Sample Size Code Letters Table II, Single Sampling Plans For Normal Inspection
(Select the lot or batch size and your ideal inspection level to get the sample size code letter) (Check the sample size by the code letter and select your preferred AQL)

Special Inspection General Inspection Levels Sample Sample Acceptable Quality Levels (Normal Inspection)
Lot or Batch Size
S-1 S-2 S-3 S-4 I II III Size Size 0.010 0.015 0.025 0.040 0.065 0.100 0.150 0.250 0.400 0.650 1.000 1.500 2.500 4.000 6.5 10 15 25 40 65 100 150 250 400 650 1000
2 to 8 A A A A A A B Code Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac Ac
9 to 15 A A A A A B C Letter
A 2 0 1 2 3 5 7 10 14 21 30
16 to 25 A A B B B C D B 3 0 1 2 3 5 7 10 14 21 30 44
26 to 50 A B B C C D E C 5 0 1 2 3 5 7 10 14 21 30 44
51 to 90 B B C C C E F D 8 0 1 2 3 5 7 10 14 21 30 44
91 to 150 B B C D D F G E 13 0 1 2 3 5 7 10 14 21 30 44
151 to 280 B C D E E G H F 20 0 1 2 3 5 7 10 14 21
281 to 500 B C D E F H J G 32 0 1 2 3 5 7 10 14 21
501 to 1200 C C E F G J K H 50 0 1 2 3 5 7 10 14 21
1201 to 3200 C D E G H K L J 80 0 1 2 3 5 7 10 14 21
3201 to 10000 C D F G J L M K 125 0 1 2 3 5 7 10 14 21
10001 to 35000 C D F H K M N L 200 0 1 2 3 5 7 10 14 21
35001 to 150000 D E G J L N P M 315 0 1 2 3 5 7 10 14 21
150001 to 500000 D E G J M P Q N 500 0 1 2 3 5 7 10 14 21
500001 and Over D E H K N Q R P 800 0 1 2 3 5 7 10 14 21
Q 1250 0 1 2 3 5 7 10 14 21
R 2000 1 2 3 5 7 10 14 21

= Use the first sampling plan below the arrow. If sample size equals, or exceeds lot or batch size, do 100 percent inspection

= Use first sampling plan above arrow

EXAMPLE
AC = Acceptance number

EXAMPLE: Order of 5000 pieces, to be inspected on Level I EXAMPLE: AQL for this order is 2.5%
=> J = 80 pieces to pick => Max defect we can accept = 5
 FINAL INSPECTION REPORT

Supplier name: Hanmei Date of inspection: 9-Jun-21 PL Name: Dao Le Tuong

ORDER DETAILS

Order number: 4568375 product ref : Plyometric box Description:

Process: Wood Order Quantity: 2000 Order Type: Implantation

Carton Boxes Carton boxes

quantity 100 sampling 10 Item 1
Quantity in the order 2000

Visual / Manual Sampling 32

Funct & Non Dest sampling 8

Item

Quantity in the order

Visual / Manual Sampling

Traceability code
for this order: Funct & Non Dest sampling

CONCLUSION

Comments and Accepted INSPECTOR'S DECISION

detail of actions
taken (if any) Accepted
0

check point Control method Requirement Finding details Results

To check 2 pieces per size 1 measurement NOK --> Take 5 more pieces & control on the failed measurement. If 1
fondamental measurement OK
(or 3 pieces if order qty over 35000pcs) piece min of new sampling is NOK, the order result is REJECTED

To check 1 piece per size 1 measurement NOK --> Take 5 more pieces & control on the failed measurement. If 2
non fundamental measurement OK
(or 3 pieces if order qty over 35000pcs) pieces min of new sampling are NOK, the order result is REJECTED

DO NOT DELETE : REFERENCE INSPECTION START

VISUAL/MANUAL

Sampling qty: 32
Nb of defect found
What to control control Method Requirement Finding details Minor Major Critical
SUB PART:

Have the tracability sticker

Tracability sticker (if any) Visual
and correct information

- Correct the wood type:

Wood Visual
Birch plywood grade B.

Aspect [Splinter-crack-funguses]
Aspect [Marking - Colors]
No splinter, no crack, no
Visual/Manual funguses, no sharp edge, no
sharp corner
Marking is correct, correct
position, clear, easy to read
Visual
(compare to master sample)

No knot, No different color of

Aspect [Knot-Different color] Visual wood. (Follow the grade B of
plywood for Plyometric box)

Aspect [Deformation] Visual No deformation

No dust, contamination
Aspect [Dust-Contamination] Visual outside and inside of color
box
- Enough components
according to CDCT (6 plates,
3 pieces for cross, 1 screw
Components Visual
driver and 39 stainless steel
screws)
-- Standing parts (Kubb, King,
Correct assembly
skittles) are stable.
Stable Visual
- Plyometric box is stable
during assembling.

TOTAL DEFECT FOUND 0 0 0

MAX DEFECTS WE CAN ACCEPT 5 2 0
FUNCTIONNAL AND NON DESTRUCTIVE

Sampling qty: 8
Nb of defect found
What to control control Method Requirement Finding details Minor Major Critical
SUB PART:

According to technical
Dimension Calipers
drawing
Weight Scale According to the CDCT

Static load test Test by 400kg and check by visual According to the CDCT

Assembly test Assembly by hand Easy to assembly, stable

Moisture Moisture metter Less than 12%

TOTAL DEFECT FOUND 0 0 0

MAX DEFECTS WE CAN ACCEPT 1 0 0

FUNCTIONNAL AND DESTRUCTIVE

Sampling qty: 1
Nb of defect found
What to control control Method Requirement Finding details Minor Major Critical
SUB PART:

TOTAL DEFECT FOUND 0 0 0

MAX DEFECTS WE CAN ACCEPT 0 0 0
DO NOT DELETE : REFERENCE INSPECTION STOP #REF!

CONTROL RESULT:

OXYLANE SUPPLIER:
Name: Signature: Name: Signature:

Date: Date: