12:40-02

Issue 2 en

BT200

Work description

102142


Scania CV AB 2007, Sweden
1 711 572
Contents

Contents
General .................................................................................. 3

Spring Removal.................................................................... 6
Fitting ....................................................................... 8

Spring bearing ................................................................................ 11

Maintenance, lubrication ........................................ 12
Removal.................................................................. 12
Fitting ..................................................................... 13
Bracket seals, renewal ............................................ 16
Bearing bushes, renewal ......................................... 18

Torque rod Instructions ............................................................. 20

Renewing torque rods............................................. 21
Adjusting the axles ................................................. 23
Removal.................................................................. 24
Fitting ..................................................................... 25
Torque rod bush ...................................................... 26

Anti-roll bar Renewal .................................................................. 29

Shock absorber Renewal .................................................................. 30

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2 Scania CV AB 2007, Sweden 12:40-02
 General

BT200
General

Specifications

Component Dimension Tightening torque

U-bolts M24 stage 1: 150 Nm
stage 2: 400 Nm
stage 3: 570 Nm
stage 4: 760 Nm +180°
U-bolts - check torque -* 760 Nm
Spring bolt-spring bearing M24 500 Nm
Spring brackets M22 580 Nm
Bogie bracket - frame M20 450 Nm
Wire stop M16 90 Nm
Buffer - frame M14 135 Nm
Anti-roll bar
Bracket - axle M16 210 Nm
Bracket - brace M12 84 Nm
Spring bearing
Support shaft nuts M95 900 Nm
Hub cover M145 300 Nm
Torque rod bolts M16 10.9 270 Nm +90°

* If the tightening torque is lower, the U-bolts

and nuts must be renewed and retightened.

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12:40-02 Scania CV AB 2007, Sweden 3
General

Special tools

Number Designation Location

87 089 Drift
87 247 Drift R1
87 292 Drift
87 596 Slide hammer D2
98 450 Shank R2,AD2,AM1
98 643 Pin AD/AS4
99 009-1 Drift AD/AS3
99 136 Hollow drift P
99 141 Support ring P
99 142 Support ring P
99 244 Drift AD/AS3,C5
99 245 Drift head AD/AS3,C5

Other tools

Number Designation
587 043 Stands
587 071 Torque wrench
587 121 Wheel hoist trolley
587 124 Stands
587 302 Torque wrench
587 637 Socket 36 mm
587 585 Snap ring pliers

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4 Scania CV AB 2007, Sweden 12:40-02
 General

BT200

32

34

5 4
2

21 7
3
35 4

20 19
1 6 8
24 10
13
11 9
13 15 12
30
14 29
13
11 31 26 25
21
27
14 28
22 20 19
24
18 16
13
15
17
23
22 33
13

16

13
113 383
13
18
23

1 Bracket 13 Nut 25 Bracket

2 Bolt 14 Bolt 26 Buffer
3 Bolt 15 Sleeve 27 Buffer
4 Washer 16 Torque rod 28 Rivet
5 Lock nut 17 Bolt 29 Bolt
6 Nut 18 Bolt 30 Lock nut
7 Separator plate 19 Spring seat 31 Washer
8 Cap 20 Pin 32 Rear spring
9 Bolt 21 Spiral pin 33 Rear axle housing
10 Washer 22 Bracket 34 Crossmember
11 Torque rod 23 Bolt 35 Spring bearing
12 Stud 24 Nut

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12:40-02 Scania CV AB 2007, Sweden 5
Spring

Spring
Removal

Other tools
! WARNING!

Number Designation Apply the parking brake before jacking

up the vehicle. Support the vehicle
587 043 Stands properly.
587 121 Wheel hoist trolley
587 124 Stands
587 637 Socket 36 mm
! WARNING!

Never work under a vehicle supported

by jacks only. Use axle stands.

Description
1 Lift the rear axles and place stands 587 124
underneath.

2 Lift the frame to take the load off the

springs. Place stands 587 043 under both
frame side members. Check using a
crowbar that the springs are free of load.
3 Remove the wheels and mudguards. Use
wheel hoist trolley 587 121.

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6 Scania CV AB 2007, Sweden 12:40-02
 Spring

4 Loosen the two bolts that hold the spring

laterally.
5 Remove the four U-bolt nuts, the washers
and clamp pads. Use 36 mm socket
587 637.
6 Knock out the spiral pin and remove the pin
located in the spring seat. Do this at both
ends of the spring.

! WARNING!

Ensure that the spring cannot slide out

of the strap because it is very heavy.

7 Lift out the spring using the workshop hoist

and strap.

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12:40-02 Scania CV AB 2007, Sweden 7
Spring

Fitting

Tools

Number Designation
587 121 Wheel hoist trolley
587 637 Socket 36 mm
587 302 Torque wrench

1 Lift the spring into position. Use the

workshop hoist.

Note: Ensure that the spring guide located

centrally on the underside of the spring
assembly enters the spring bearing guide hole.

2 Fit the pin in the spring seat and secure it

with a spiral pin. Do this at both ends of the
spring.

Note: When renewing a spring, the U-bolts,

washers and nuts must always be replaced with
new ones.

3 Fit the clamp pad on the spring assembly

and U-bolts.
4 Fit the washers and nuts on the
springbraces.

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8 Scania CV AB 2007, Sweden 12:40-02
 Spring

5 Tighten the nuts, use torque wrench

587 302
587 302, socket 36 mm 587 637.
587 637
• Tighten all nuts diagonally to 150 Nm. 150 Nm
400 Nm
• Tighten the bolts in the spring bearing, 570 Nm
which holds the spring laterally, 760 Nm
alternately to 500 Nm. + 180 o
500 Nm
• Tighten the two nuts on the rear U-bolt
to 400 Nm.
• Tighten the nuts on the front Ubolt
alternately in three stages: 400 Nm,
570 Nm and 760 Nm.

113 030
• Tighten the rear U-bolt a further two
stages: 570 Nm and 760 Nm.
• Angle tighten all four U-bolt nuts by a
further 180°. Start with the front U-bolt.

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12:40-02 Scania CV AB 2007, Sweden 9
Spring

6 Remove the stands from under the two

frame side members.
7 Clean the contact surface between the hub
and the rim. Grease the bolts.

Note: Dirt between the hub and rim can cause

vibrations.

8 Fit the wheels and mudguards. Follow the

instructions for fitting wheels in the
Maintenance Instructions, section 9-02.

9 Remove the stands from under the rear 2 7

6
axles. 4
9
10
3
8 1 5
09_0464

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10 Scania CV AB 2007, Sweden 12:40-02
 Spring bearing

Spring bearing




1 Bracket 7 Sealing ring 13 Thrust washer

2 Support shaft 8 Grease nipple 14 Lock nut
3 Hexagon screw 9 Spring pin 15 Cover
4 Spring bearing 10 O-ring 16 Plug
5 Bearing 11 Washer 17 Washer
6 Slide ring 12 Stud 18 Hexagon screw

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12:40-02 Scania CV AB 2007, Sweden 11
Spring bearing

Maintenance, lubrication
Grease the spring bearings at each X inspection.
Pump in grease until it comes out between the
spring bearing and support shaft bracket.
If possible, relieve the spring bearings of
pressure during lubrication.

Removal

Description

1 Remove the plug and the eight bolts and

washers holding the cover.
2 Remove the cover, O-ring and washer
located in each spring pin.

3 Remove the six lock nuts, thrust washer and

the other washer secured in the spring pins.

4 Pull off the spring bearing by hand.

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12 Scania CV AB 2007, Sweden 12:40-02
 Spring bearing

Fitting

Tools

Number Designation
587 071 Torque wrench

Description
1 Carefully clean the support shaft and apply
multi-purpose grease.
2 Fit a new sealing ring on the support shaft.
See Renewal of seal in bracket.
3 Fill all holes in the bushes with grease.

4 Carefully push the spring bearing onto the

support shaft so as to avoid damaging the
bushes. When the spring bearing is
approximately 10 mm from the support
shaft end face, the sealing ring starts to
engage on the spring bearing.

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12:40-02 Scania CV AB 2007, Sweden 13
Spring bearing

5 Fit the washer in the spring bearing spring

pins. The sliding surface must face
outwards.
6 Grease the sliding surface thoroughly so that
all holes are filled with grease.

7 Fit the thrust washer and nuts. Tighten the

nuts diagonally to 84 Nm.

8 Clean the cover and fit the washer on the

spring pins of the cover. The sliding surface
must face the thrust washer.

9 Grease the sliding surface thoroughly so that

all holes are filled with grease.
10 Fit a new O-ring in the cover.
11 Completely fill the cover with grease.

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14 Scania CV AB 2007, Sweden 12:40-02
 Spring bearing

12 Fit the cover using the eight bolts and

washers. Ensure that the O-ring is correctly
located and the hole in the cover faces
upwards.

13 Tighten the cover bolts diagonally to

47 Nm.

14 Secure the grease nipple in the cover and the

plug in the spring bearing.
15 Pump in grease through the grease nipple
until grease comes out between the support
shaft bracket and the spring bearing.

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12:40-02 Scania CV AB 2007, Sweden 15
Spring bearing

Bracket seals

Renewal

Special tools

Number Designation Location

87 596 Slide hammer D2
99 244 Drift AD/AS3,C5
99 245 Drift head AD/AS3,C5

1 Remove the old sealing ring from the

support shaft bracket using slide hammer
87 596.

2 Fit a new, greased sealing ring on the

support shaft. The six holes in the sealing
ring must face inwards. Knock it in using
drift head 99 245 and drift 99 244. Ensure
that there is an 8 mm ventilation hole in the
rear part of drift 99 244 and that the drift
head has an inner flange height of 9 mm.

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16 Scania CV AB 2007, Sweden 12:40-02
 Spring bearing

3 Check that the sealing ring is 9.2 +/-0.2 mm

inside the support shaft bracket flange,
otherwise the grease cannot drain during
lubrication.

113 031
9.2 +− 0.2

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12:40-02 Scania CV AB 2007, Sweden 17
Spring bearing

Bearing bushes

Renewal

Special tools

Number Designation Location

87 247 Drift R1
87 292 Drift
98 450 Shank R2,AD2,AM1
99 136 Hollow drift P
99 141 Support ring P
99 142 Support ring P

1 Carefully clean the spring bearing.

2 Place the flat side of the spring bearing

downwards on hollow drift 99 136 and
support ring 99 141.
Note: Ensure that the spring pins in the spring
bearing enter the support ring holes.

3 Press out the two bushes using drift 87 247

and shank 98 450.

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18 Scania CV AB 2007, Sweden 12:40-02
 Spring bearing

4 Clean the spring bearing again before new

bushes are fitted.

5 Grease the sliding surfaces of the spring

bearing and bushes.
6 Place the flat side of the spring bearing
downwards on hollow drift 99 136 and
support ring 99 142.
Note: When fitting the bushes, the joint must be
facing forwards or rearwards in the direction of
travel.

7 Carefully knock in the bush using drift

87 292 and a rubber mallet so that the bush
enters correctly.
8 Press in the bush until it is flush with the
spring bearing end face. Use drift 87 292.
Note: Ensure that the spring pins in the spring
bearing are not caught during fitting.

9 Invert the spring bearing and press in the

second bush in the same way.

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12:40-02 Scania CV AB 2007, Sweden 19
Torque rod

Torque rod
Instructions
Fixing

IMPORTANT! The torque rods can be renewed

without having to jack up the vehicle. The
wheels must be chocked in both directions so
that the axles remain fixed. It is important that
the axle does not move during the work. The
brakes must be applied.
! WARNING!

There is a risk of personal injury if the

axle is not fixed. The axle can swing
round because of the weight of the
central gear.

Checking
A damaged torque rod should always be
renewed.
No welding or straightening may be carried out
on a torque rod.

123 125
Adjusting

Note: The difference in length between the two

lower torque rod mountings, fitted in pairs on
the same axle, may not exceed 1 mm at basic
setting.

Adjustment is carried out using washers

      

between the torque rod and its

bracket. At least two washers are therefore
123 126

needed for each mounting.

Adjustment is made by measuring axle
alignment.

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20 Scania CV AB 2007, Sweden 12:40-02
 Torque rod

Renewing torque rods

The following applies when fitting a new torque
rod:
Hardened washers 1 357 944 1.0 mm thick are
available as spare parts.
The washers are used to alter the effective length
of one of the lower torque rods if an adjustment
is made to the rolling direction of the rear axle.

113 033
Note: When fitting washers, the thread
protruding from the nut must not be less than 2
complete turns.

IMPORTANT! Ensure that top and bottom

113 206
torque rods are secured on the correct side and
bracket.
102142

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12:40-02 Scania CV AB 2007, Sweden 21
Torque rod

AD 1100 P and AD 1300:

Upper torque rod: Dimension A

Front and rear 522.5 mm

Lower torque rod:
Front and rear 568.5 mm

Note: The front top rods on vehicles fitted with A

automatic gearbox GA 852 are 540 mm long.

113 382

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22 Scania CV AB 2007, Sweden 12:40-02
 Torque rod

Adjusting the axles

max
Setting dimension: 1.5
mm/m
- Max permitted toe-in or toe-out is 1.5 mm/m.

max
1.5

107 110
mm/m

- Max permitted deviation in rolling direction

for rear driving axles is 2.0 mm/m. max = 2.0 mm/m

107 111
- Max permitted skew between the rear axles is
1.5 mm/m. max 1.5mm/m
Use washers 1 357 944 when making
adjustments. Always fit them to both fastening
bolts. In the case of smaller deviations, the
thickness of the separator plate must be the same
as the axle skew.

107 112
Example: If the skew on the front axle is
2.0 mm/m to the right, washers are placed
between the torque rod and the bracket on the
right-hand side.

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12:40-02 Scania CV AB 2007, Sweden 23
Torque rod

Removal
1 Stabilise the vehicle according to Torque
Rod, Instructions.

Note: Make a mark on the rear part of the tube

so that the rod faces the same way as when
fitting. When removing several torque rods,
mark the relative position of the rods.

2 Remove the nuts in the torque rod bracket

link.
3 Remove the nuts in the front bracket link.
The nuts in the top torque rod link are not
easy to access. Hold the nut tight and loosen
the bolt.
4 Remove the torque rod. Keep any washers
from between the fixing pins and the bottom
torque rod bracket if the torque rod is to be
reused. The washers even out differences
between the effective length of the lower
torque rod and therefore the difference in
the rolling direction of the rear axle.

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24 Scania CV AB 2007, Sweden 12:40-02
 Torque rod

Fitting
Tightening torque
Work description Bolt M16 (class 10.9). 270 Nm +90°
Ensure that the vehicle is stabilised according to Nut M16 (class 10).
Torque Rod, Instructions.
1 Check that the fixing pins and contact
surfaces in the torque rods are clean.
2 Fit the torque rod with the mark facing the
bogie bracket. The bolt holes should be
aligned.
3 Adjust the rear axle height using a jack so
that the bolts can easily be pushed through
the holes in the torque rod fixing pins.

Note: Use new bolts when refitting.

During tightening, the torque rods should not

place any load on the bolts. There is a risk of
losing clamping force.
4 Tighten the joints.

270 Nm 90

149 399

5 Remove the fastening.

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12:40-02 Scania CV AB 2007, Sweden 25
Torque rod

Renewing the torque rod bush

Special tools

Number Designation Location

98 643 Pin AD/AS4
99 009-1 Drift AD/AS3
87 089 Drift AM2, D3

Other tools

Number Designation Location New design: 55 mm bush, without spacing ring.

587 585 Snap ring pliers G4

Note: Torque rods come in two designs.

Old design: 62 mm bush, with spacing ring.

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26 Scania CV AB 2007, Sweden 12:40-02
 Torque rod

! WARNING!

Use protective eyewear when doing this

work.

1 Remove the snap ring on the bush using

snap ring pliers 587 585 and any spacer ring
using a screwdriver. If necessary, the bush
must be pushed down slightly so that the
snap ring is relieved of pressure.

2 Press out the bush using drift 99 009-1 or

87 089 depending on the diameter of the
bush. Clean the surfaces of the torque rod
where the bush was located. 99009−1
/ 87 089

100948
3 Press in the new bush with the flat surfaces
of the fixing pin at right angles to the tube.
4 Remove the drift.
100611

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12:40-02 Scania CV AB 2007, Sweden 27
Torque rod

5 If a spacing ring is fitted, fit it first. Then fit

the snap ring with the opening in the
longitudinal direction of the rod.

100950
6 Press the bush down using the drift

99009−1
/ 87 089

100948
7 Fit the snap ring using tool 587 585.
Remove the drift and check that the snap
ring is correctly positioned in the groove.

8 Check and, if necessary, adjust the wheel

angles as described in Torque Rod,
Adjusting the axles.
100951

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28 Scania CV AB 2007, Sweden 12:40-02
 Anti-roll bar

Anti-roll bar

Renewal

Specifications

Tightening
torque
Bracket axle M16 210 Nm
Bracket brace M12 84 Nm

1 Take the load off the anti-roll bar.

2 Undo the anti-roll bar brackets and remove

it.
3 Fit a new anti-roll bar. Tightening torque for
M16 is 210 Nm and for M12 is 84 Nm.

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12:40-02 Scania CV AB 2007, Sweden 29
Shock absorber

Shock absorber

IMPORTANT! Ensure that the axle is not

hanging from the shock absorbers.

Note: Bleed the new shock absorber before

fitting, by compressing and expanding it several
times. Hold the shock absorber vertical during
bleeding and until it is in position.

Renewal
The shock absorber restricts the downward
movement of the axle. To replace the shock
absorber, see the diagram.

Tightening torque
M16 upper 210 Nm
M20 lower 350 Nm

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30 Scania CV AB 2007, Sweden 12:40-02
 Shock absorber

149 118

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12:40-02 Scania CV AB 2007, Sweden 31
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12:40-02 Scania CV AB 2007, Sweden 32