Susreema Beheva

118ME0y38
MCTD Assiqnment Copy
S No Date Title Parye No Teocher's 51g
1 31-12-20 Detexmine tangenbal tuting fosfesd
1-3
foxa i vodial fov fov tusning opevaion
Also caleulale shuoa fovu noxnad fova
in the shaas
plare, fsichon foxtu i nosma
fove in e tool ehip intexfou- Also
calcudade en
,Ve,Vekip paug, Give
Ts
oONrm, Ya 1s',dp=7S
Ve =60m)min, S D 2oev d=2mm
chp tuckneu 0 23 mm

231-12-20 Define ta pavamuleis of obove quikon 3-4

wing Leat Shaffer's thury
04-o1-21| Define all anglu wed in MRS Tool S6
geometry of Tandng cubting tool.
4 04-01-2|Dxau tool qaomeba for facinci toolin
MRS
S
0s-01-21Deine al anks uned in ORS Too T-8
cony of tuwning utng al
6 0S O1-2
Dxa tool gometry fov facng tool
in 0RS

02-01-2Calculak the tool qemehy tuning -

tool in 0RS and keteh tha ool
9eDMe boh in MRs a ORS nomun elak-|
Cadeuwak nomal vake anqp eechve
sake anqfe
Tool sten()-10-8-s-10-2s'-Imm

8 03-D1-21 Delexmine tanenkial udinq foe I-IS

fead fora.Vaial fou for thrning
opesaton using Ler Shofes tuos
Toolsignlo-Is*e-g'-1D-25-1mm(MeS)
S 0:3 Mm
/vev,de 3mn, Ve =200m min
Hawg0.6 Ts 4O0 NIMM
Calulade Ln a up Hhickne Draw
fovu and velody diaqram Colulak
powesdue to cuting,shéar {aicHon
SI
No Date Title Pae No Teahex
1 2 - o l - 2 1 Dekene tancpndia) tulfirg fov, f e e d 6

fosa and sadi al fesa wng Ls avo

Shafex Thuorj .Given Ve -60m|omin sead
0.2mmsev and d- 2Mm,up Hiek
Is 0:23 nm
Yy-10, Yx -is°, t-8
Calusak oxtuogonal tloavonu aiqfa,
end ceuasanu anga, vet of shsas

0
velof hip
12-01-21 Design a sirgl poind euthing tooljox 19-23
Hurung opeiah on
Civen Yy-10', Y =is°, on=8,tHs =*
e 8 and nose vadus lmm
20-01-2 Dsaw fosm tool geomuty fox tue
21-25
folowi ng woskpicu Dedermim the
v-ange of e tool. qiven Yo =10
10
12- 20-0l-2 Desqn tool quomey to geneade te
25-26
te
oll owsna worh pieu Detesmin
adis of cuxvalure of tool. Given
Yo =I0d = 10, a te urve :S a pazt
of dvtle
13 21-01-21 Detexmin tu mamum and,miumu2-29
irular form tool and Hu
odi of
cosbeion of Hu tool. Given do eg

K10m
424-01-2) Dra sulas fom ool
gDmtry for 30-31
Ha ollowirg wokpiece Dekan hu
V-anqe o e tool. Given Y» =lo
k=10 mm
Is 2-01-21 Desin the airulas form tool g4omekrs 32-33
for His workpieu. Dehemin thu sadius
of tuvatune of ool'do =1OYa: Iu'
ke)0 mm
S1b Dele Ttle Pan no Tecehess S19
6
28 D1-21 Dexiq the civusar
fom tool qometry 34-3t
for t
bllowing word pita AHso
.

fine thu Yadiu of wurvakne

tool of
14-02-21| Desiqn an
intevral pull ype xour
bsoach 38 2
Fo tu qaven woxkpiea
p makril mld stee!
b3ooth-iqh spead slea
I402-21 Deiqn an indesral pull kpe 3- 1S
uaxe broach fos te give
wovkpiee
14|14-02-21 Design intevnal pull type
an
16 48
kauwaybsoauh fos qven
wo xhpièce
20
6.02-2 Desiqn cun extexna bvooch (sufou 49-S
y oach ) for givon uorkpiea
2
04.03-2A 600 mmlonq iut is to be macdeS2- s
on a IsO MM diamekex Ais|- 4140
stees bax in latu
a
ith a dephh
af ud of 1-5mma feac is 02 mne
Taylor's tocl Lfe egvabion
VTO
p e s of tool is wed
i)Bsazed fool
iHhrow away cadoic
Desian Hum. nsexh
22
08-03-2In 3-2-1 ptinuple of do caionwhy S6-S+
Laun w conaider uo paxallt
Ppok pla
 Suhsearno Bekura
Assiqmment-1 It8MEO438
Quion
Dekesmne anginbial euttingfovu ,fcad foxa.and xeesal fovu fov turin
opexaion .Also caludate ihuar toru R nos mal (ovum te shta plana,
ric on fosee anel noxmal foca in ta, tool thip mkesfae Aso caleulohe
nakusel otaul lenqth, Vs, Vehip Maug
Dynanie shuaa staes (s - 400 N| mm

Osthoqonal sake anqte Yo = Is*

Psinupal wng udge onga 7s

2mm
Ve 60mmuin, S ô-2mmlzev, depth of t d :
thip tiekne =0.23mm
OUing Mechan? Evne? heosy
We kuo w thad 8 (chup seducPion co-eiient) =

O.23 119

5.Sintp 0.2 sin

And tot B 8-sinNo

119-siniS-0.q64
COs IS°

P-co(o.964) =46
6 shuax aml selaionslip
2B tn-V ="
2n %-2(16) IS
13
Tanqpnia ull ing fova
Fe 2Ts aub cot p
(:ab =sd)
2 x y00 02X2 XD-769

Fe308.43 N
Feacd fose, Fr= Fr sin Pp
Now Fr Zs abcotB-1)
100 x0.2x2 (cot*16°-1)
-I1-31 N
Fr Fr sinp ~h3IX6in 7s
Fz-10 12 N
 Radial Fosce Fy FT ton Pp

Fy-2.92y
Shas to at shuas plant Fs = Fe tonp-FrSinp

3D8.18 Con16-(-1-31) si 46°.

F 222.42N
NoBmal o»tu cd shtas plane En-sinßt FT (OP
6
308-48-sin 46 + (-11-31)cos
F 214.04s N
FaicHon fosca at tool inkesfae F Frtos%+ Fe sinY
308.48 Lin IS
(-l-3) co» ISt

F 89 N
NMosmal fosu at dool inkesfal cosYo FrsinYo Fe -

IS
3D8 y2 ton IS-(-U-31)sh

N 30 0.89 N
We know Vs = Ve COBy
CosCp-7)
60. c03 I 6461mmu
cOsl96-1Isy

Vs = 6461 min
and Meug =tan n
=tn i3°
Vep sin p
CoacB-Y.) Mawg 023
60 sin * 50 3Smn
CoL-1s)"

Vehip SO.35mn
nabusal ontast lwngh

inp
211-015. 02sinS
300 89 in 16

Ln b 19|mm
R-FF = 308.68 N

wsKpieuu

ve
B
F
F caln20:

N Velouy dioqtarm

Meschant Foöca equithaum

Scale 60:1) oCLgOCum
Assignm
USing Lee and 5 haffess Thhosy
119
we know thod 8
and tot B sinyo
CO Yo

- 0.9694

Pcof'0 96)
Scall C:10)
By sheas angle selali onship
BD-0 uns
B+-Yo =y

Z tIs°-46 S0pu diaqscum

n

ab lcof p +)
angentia culdingq fose FeZs
= Y00 » 0 2 2(o 96.4ti)

Fe 314-24 N
Tunt fooce Fr = Ts ab (tofp-1)

-4òo x o-2x 2(0.G61-1)

= - 5.46 N

Feecd foee Fx = FT sin op

S 4 6 sin75
Fz -5 S tN
Radial fove Fy Fr tos Op

Fy I . y9 N
heas ovu at sheas plan Fe Fe cosp- FT sin B
= 319-24 los 6 - (-s36) siny6

Fs 222.432 N
os mad fosce af shtas plant FN Fe sin p+Fr tos P
46
= 311-2y sin 46 +(-S 16) £os

222 D44N
Fickon foxa af tool inkesfac F Fr co,Yo t Fesi
(-57e)tos Is+
31-2y sinls

Noamal fose af tool inearace N Fecos Yo - Frsin Ya

314-24 cos IS-[-s HSinlS

N30S 023 N-
tue know
Vs= Ve cos Yo
Cos (B-Ys)

Vs 646 m/un
Vandp stP-Y°)
VErpve sin B_
Cosp-Yo)
Vonip= so.35 mmun
Cne Mawg=tan n tun 14

aug . 2 9 9
nabusal conkaut Length
con[4-n) +Ln sln(%-) sinP
Lo tos 3+ Ln sin 31 - $.Sinpp =o.2sin}S
slnp sin 1c°

Ln (0 857) tLn{ SIs) =O 26 8

Ln 139)=0:26ts

Ln - b.193 m
 A%icnmenl Sushremo Behrno
1aMEO22
ODefine all anqles usdin MRS Tool qomet of Tuning wing tool.

wok piece

e
0urlhn
pwinpaui
eelae
ing e

onl shark

Posi Hon of principal tuting edge and, aun'la eult ing ed is definne
s side ubtine eelqe anqle measuxel anqla betwcon yanis and
poincapal ukting ecdge
DeAuillary uteing edge anqe is muasxed angle belwe
negaive eed dixecdon x axis ond aunillay eulting edge
hene a n e 3 planes present ( tta,ty,TR) and 3 caxu presen
Tx-lonqitudinel vesicalplane X aisntessecion of x anel TR
Tytoanuvesse vexfical plana Yank nkesselion of Tuy anel TA
7R-+sefsenu planlhom zontal) zaxisintessechion of M and y.
Pxojeuked vitSe ion o Tx plan
Y sile sake angle
kKY dx^sde ceason
: i oeletiai
(Toviau)
YzSidi vake angle "ie ieuured in T pon o and berweenf ine of

intexsechbn of Tx and TA (xais) and Un of inkerseckon of.

ond ool susfacu
d Side deosanu anqh is muasuxed in T plan. and beween ne of
interseion of Tand Ty lz azi) anel u of indessekrono
tz and leil-foee- psincipal ftank
Pbeufec vieuw -seclion of Try plane

Yybak rake ongle

yend tleaxana on
,
Side viw
is mearused in y ploane and besween line of
y batk vake angle inkexseckion f
intessechion of Ty and Tr (y ai)
and lincof
Ty and too) susfae bekween
meaused in y plane and
yEnd deasanca Cungl is
mlessechon ef T and Tty lz ais) and n ot
Gn of
intasecion of Ty and teosesftea proincipal Honk
 Assiqnme
2 Draw tool qeomebsy fox Fauing tool

(secionof y plane)

shank

(seckon of Tlx plara)

Os-sid edet. ublina aa anq TC rangvesse Vesthcal plan
paasinq hrough fes cuseutok
eAuriliary culting edgtanle Tylonqituclinal vexical pla
Vx bak saka arnge TUR Rfexeneplan lhovizontal)
ox end leaxanu ang
Yyide sake anee
y5idr clroson anqfe
 Assigmm enb Sushesra Bebna
aMEO138

ODefire. al angles urd in ORS Tool qromchy ef Tusning uding ool

Plere
twrkk piest

pinapo wtdino

meling n

Tool shank

T plone

rand e are meas ured accovcing tb e MRS sqslem.

p Psiipal utting edlge. congla is mecsurl angle hekueen paincpo
cutingedae ad fecl chreabion(tve onis)x

e Pe Auniliay uting ee arge is nacaed ang betuan

aurilay euing edae and negolkve uol elireuion (-ve xaris
Thuu au 3plans an 3 ane pruunt in ORS.

TTR planeRefexene plane Chesi2omtal)

TUR L Ve
Te plontt Te Is tte

Pasting trengh painupal uldina cdgr,

To plane o stho qonal pla

Xo onisintessechon oj To ard TR plana

Yo amis lnlesseihon of Te and TR plane
Zo asiszintesseehon of Tto and Te plan
 in e plane cue t
o Ueaseunce ange is muasused canql
s Meaured bebween intesseDion of TCo and tkplane
(Zo ais) and nksseuPlon of Te plaru and, tool susfast
Indinaion anale is mlasused anlein TZ plan cn
t is meansed beween inersectHon of TR and Te plan

(yo cis) and infexseion of Te plan ane painupal

uting edqe ltool suofau.
oxthoqonal tleasance anqle is measuvecl angla in Tlo plan
TCe anel rlo
and tis measuseo btfwen mles seion
nkexseeion of o plane ond tool suxfaca
planeCz asis) and
angla is meauuseo angu o plan ane
Yo
Yo 0xthogon al a k e
E is masused bekween ndesseekion of Ts and R plan
Cxo ais and intessecelon of Tlo plane und tool sus
 Assiqnmen
in ORS.
9Dsaw tool geomry tox facing tool
Pppaincipal ulting edge cng 7o plance
eauilliasy eutting edae angla
Tool geomekey of ccingool s saine as tuaning.fool
wDk piece
N
>Zo

tirool

Toolsha
Te plane
o

cleasanL anqle
Zo
Y.osthogonal xake ange
Yo
Ainlnaon cngle TReesena plane Chasizoilal)
Coothoqonal cleddsanceanole

Te TT lr TlR
 Susha eema Bebhon
Assiqnmerv i8MEOY38

duwkon'- Caleudahe te tool qcombay of tuvnina tool in ORS an

shekh He lsol qeomu/sy bolt in MRs ad ORS nomandalume.
Tool siqnauwe
i)-10--s'- 1025- Imwn (MRS)
Cadclale nos mal seke angee a efcelive bake ange
Aswes
Given batk sake unle Yy -1S =

sids vak anoe Yx

i0
end deanu angle Ny -6° (mocliyied conmpalibe value
siole cleascunt cunge dx 8

auxiliary uullinqclge cycle pëjo aync

sicde eutiná eclhe aneli paa 2
G nose sadius s -l mm

we kuow s +op-90
2s° +¢p90

tan A tan Yy ein -

Hon Yx t ox
dP
tan (-is &in tss)tain(10')cos(6S
tsS
E013143

750
Alou tan -
cof oly snpot o cos pp
-03173 cof dy sin6s- cot s'.cos6s
grA
cotoy 2.6 -2.q+
sin65
dg-186 (ac ual end cleosanu anq)
an Y +an Yy cos o ttanYr 6in p

tan 1s)tos (6s) t tan(10)sin (6s)

0.046S
Y tan"(0-0165)

2:66
 cot d =tot dy tosop +cot dx sinoP
tin6S
cot ti8-6)tos(6s)t totCio)

6.y
ocof(6.4
8 88
Assuming o=8
So ng
-266-8-888-10-25-Imm
Tool ig
Tool signabuse -17-60) ORS
ans
noomal ak anglu a
Hon Ytun Yo o%
etam 2.66 cosl-1160
0.0993

efeekve vok ong

slnYEsnAt.toa Asin Yr
Sin-176 0') + (os(-17 60).ns3)

0-1315

Toolgeomuby diogsam jn MRS

Tx plon

NT
wokpeo
y pla

ToDl
Tool ometay in OR

TTo plam
taa piee /

Tool
TT plon

Assignmen z
Defexmine tnncnl . 00. Crunlice hre
Assignment
une scLolval foate fos
Defesmine tangenkial culinaox co, feecl tovce
tus ning opesahion ing led a ShaHer theo
10-Is&-s°-10-25-Imm MRS)
Teol signakme
of u3om cuno utAing vel is 200m/m
Caiven feeq is 03 msev,dep
e Maw O 6
Avg. .co-eficiend of frieion N/mm
wosk makesiaul ts
400
Oynaue sheas staenqlh of
heknus Dsaw Ler a
contac lenq th and Aip.
Caleuclae naural caxhut fove cvaqaar
unel Mesthant
Shaffes mpelel, velveuky field
Cadlale power due" to eltingi sheees anel fruekion
sev
=10' S 0.3 mm
Given baek ake onga d 3mm
Sid salke ang Va IS
Ve 200 mmin
end laasan angle t g ° Ts =400Nmm
dx 8
Side cloasante ane
=

de =10
auilloy culeinq edq
eyel
siele eeck tultinqdee anaa
2
sadus Inm m
nose

we kaw Os tOp 90
p 90-
-q0-2s
6S
 LUe knauan tanV ce sin-tanY tos p
tun(d) sin l6s*) tan tIs ) tes)
- tos

0-0466
Aton' (0 D166)
2:669
and ton A ton Yy cosppttanY sin pp
teon (10)cos (6s) tan (1s*)sint6r*)
0 3173

Ao 17 6S
RoycunYN -
tan Vo co%A

tan 116) cos(2-669)

0.3168

ehakvenow
mke sin
anqaVe -sinA + casA siVN

Sin[2.669)+ (o(2669) sin (14 54)

*
0 3 033
Ye - 146S
Cgven av 0.6 tan n:
ntan'(o-6)

1hroughshuas 'na selaionshp Btn-Ye=4

t3-17-65= 45
81-6s°
we hnow
coFB 5SinYE
cOA YE

cofB toYE t sinYE

=
cot (31-6)coa(17-65*)+sinli7-6s°)
8S
5sin p
t 8 s sin dp 8SA0.3 sin6S = 0.S
 dorae dip ickesu t 0Smm

0 .241
domed chip Pikrns a
0.24 mm
aungrial cbling toaa Fe Zs ab t p+i)
Z cotp+1)
p+i)('abtd)
400 0.3 x3
CosC2-66r)
eot 316s+)
94S.OSN
Tkrut
oxu , FT Z. ab
(cotp-1)
y00 D.3 3
(oAC2-669-
tot 31-6s )
,
224.27 N

Cos E= Cb. Cos Vy

(og Ye

COYE
cO (2-661) cos (14.s*)
CO(1-6S)
0.99
E cos (0:94)
8.1
Fecl fosa = Fr
sinlOp-¬)
224.27 sin (6s-8.1)
Fr 187 81 N
Radial fou F r cos (¢p-¬)
22-27 coa(6s-8.)

Fy12247 N
 sough plobt

P-Ve
31-6514.6s°.

Lea Shafes diaq sam Stale

0.23 m

AE = a -
0 27om m
AC- t - 0.Smm

AB8D-0.y32mm
nausal contaul Lenq/h ln
= CD=0.4425m

Meschart easnu fovce equilbr aqvaM

RFtET=9H.3N
Scale'4ASN=6*m

C4S.OS N =6em

N
Fs
Too

N
vom Meshart eavnesf disgsam

F-frcFional foxca =504.02N

= Nosmal 1osce =S 34 8N
loollonl chip ineeoro
At shas planu

Fs shesoat 693.03N
Ns Nos mal toacs -
6 41 28N

Veloik fiele
Scale
Atm 200mn

Fos cdiagsaun
Ve

200mmin
Velip 2.2 xg0 10 mmn
V,heus39aS0O =19Sm/mn

Powes due to uutirg FeVe 4S.05 200= 3. IS KN

60
Powes duu to shuer = Fs Vs = 693.03 x 1gS. - 2-25 KN
60
Pouiex olue to fsicion =E Vaip »50O.02x O:92 KN
Assigome-
Delesmine tanenial uting Bovu fesd fove
and ndial foru 'ung
mlel sfec/ ond fool malerin
Lau Rsha ex uos.o k malemali ult 2mm,
is 0.0697vel-60m/mn fece 0.2mm/sev
HsS.Cutivq
and depth of
Cup Huuhms a 0.23mm

Back Youka anqle Vy to

Stele sak arle Vx IS°
co?oy
Sielt ceaxani angle i - 8
sin
pinipal untirydge angfe tp s
ahsax wnkmaleanl
us-to
shergzof
= 400 N
Danic
Calulale oxhngonal learanu anglet, erd cleasxand angl velouk
ofsheas and velouy of'chip 8°
tor
Awex
know 9s
5y ftu fomula we

an tanVq sndp -tan Y tos p

tan(10) sin(us) - tuntts) co(4s)
-O.0644 APsnkd
A3.1 Thi's is anbhlgue cubing)
iis.
Hon iofay sindp totita cordr

cot 7:023
dy 1
enel eleasanu angi d'y=8-1

to do =cot dy t o : Op +tot dx sindp

sin (4s)
t o t (3) cos(ys) + tot (E)

bhogona elrasanc anqle ldo) 5 4 =

 Votan Vy co«dp tanY sinPp
Haun 10 con ys +tan is sin 4S

314)

Yo1a3
tan Y tan Yo (on
taon!743) cos (-3.1)
0 313
YN 144
efelve ake cunge 623
SmYEsinAcossin Yy
sin 3.T) +cox3.7*) sin(I7)
0-302

YE 17 S
now S 0.23
S sin 02sin MS)

YE
Co B E
COYe
1623 sin(17 S1)
coa14s+)
1 385

B 3s.83
heoy we know thas
L e R 6haffex
Bt-YE 4S

3S 83 +n-13 5145
1-26 74
O-191
wndefoomid dup ieknus
a -
 tangenial tultinq fose F - Zs ab kol p+1)

ab sd
CO3A
COAX

400 0:2x 2 (cot 3s83 +)

cOA(-3.+

382 9'N
Thenat foxce, FT Zs abeop-)
7s sdtol p1)
CO AX

100 O:2x2 ot 3ss31)

ton(-3.7)
hi 61 13N
61 13N

C0s E
P O YE

CO YE

3 7) co(1T9)
Vehp cos (14 St)

E 3.62
Fees oxa, Fz =Fr sin (p-
61.73 sin (4s3.62) lit

y 0 8ON
Rodal foru Fy : Fr co (4s-3.62)
46 31 N
Lee sherfex diagsamM Seale 0 : 2 3 mm
2 3m =

=0.191 m
AE =a
A C t = 0 . 2 3 mmM

ANs
B-VE
=
8 26
nabuscl conteu!
E Langth LnscD
-0-19m
elo ied
Seale
3tn60m/min
Fsom ciaqsam

Ve 6Omlm
V
Veup =1x 20 =
38 m/mwn
Vshear-2. x 20 =S8 mwn

Henu Vcip 32 mun anod Vsheax S8 m/min

 Assignmenf 10
N Design a sngle poif citinqfool fox tuaninq o peralion .
.

am u
wy ofur selwnt daber
Givenback vake angle Va 10
siele sake cunal Yx = IS
Siele cleascunee cna dn =
8
sila euetingedae anga Ds= Is
aulLi,luethaëdgjeengtDe 8°.
nose s aclius =/mm

Awexs we kuow tan tan Vysin dp-tanV cosOp

= tan t o) sintts)-tantis) toa ( FS)
MRS -ORS
Pde-90
5 46°
90- torPP
40 -IS Nw lan
.
=
cot dysinp-otd:
t o s IS
0.1= cot oy sin 7S-cotg

cot dy - 2 . 0

y 26.4S (end cleaseute angle)

slep-Tool geomehy
in MRS

0 -

Is-26 9 - 8 - 8 - I s - I m m .
To ol siqnatuse
 now ten V. = tanYy ton cp tan Yx sin cp
tan 1d coi IS +tan IS Sin ¥S

0.30
Vo 16.q3
cot odoo? dy eoa chp+cobd sin pp
toC26:4S) coa C¥s:) t cot (9) sinis)

skep-2
in ORs
Tool geometay
16:93-7F0 -8-8 I5-I
m.
mm

Tool siqnaureS 16°

stp TDnvexlion rom 0RS o NRS

tonY tan Vo co
t a

tan 16-93) cos Cs-q6)

Y 16.8S
CotoEcoftdo coRA
cot (4+o) co »ils 46

o 43S
skp-
feive saka ana Ye
sin YE sinA + to sin YN
Sin(S46)+ co#(S+6)sin (16 8
Ye 17-21

ven Ve = 60 m mn
7 S O.3mm ev
3 mm
step-
dunamit shear strain s
.64 buldaze's fosmdo.
Ts 0.16 t 6
ult utimale staength intena
e elon qeon = 0.2
Zs 900 NmCawumphon)
slep
8 2.5 fox nold ikes
tofp -SinyE2.s-sin12-2
CoR YE CO 17 27

2 3

Fe Z abcokp +1)
Zs
d(cot p t1)
CO

= 4 00 0-3 5x
(2:3t1
CO.¥6)

. 1qN

FT Ts.ab (cop-1)
=
400 03 *2 (1.3):
Lo (5 T6)
= 440.34 N
TR plart

CoYE

Tool face
Co3 YE FF
COss6) coB(16 9s)
CO& CI4-221)

e .3
S Fs FT 6in tOp-¬)
- 440:37 sin(45-4:3)

q43.94 N
FyFT (o (p-)
- 440-37 co» (7S -4.3)
ISS 46 N
 skep- fsont vie
Fo iB-

stsenth eluign
ult = 1000 N/mm

Faclos of safely -8
Top view
diqn trem l000 -
-
12s Nmm
B
CaA umng squade cx0 icebion of dimuraion
Dength of ovehang « 30mm

low z 6Fc 6 Xu94X30214920

B

x6Fal 6xu3.91 x30 +9909.2

B 8 3 83
veultant stsess =ztr
12S 214920 4 79909:2
83

B 2358.6336
B 13.31 mm 9mm
So te coo88-Sechon is 143y mm2
Rigieity tlanig
Sz Fe Ii94 x 30
3EL 3 2 0 S x 14" xI0S
12

0 016349 »
E-Youmas eeulur)
z Fz 13.94x30
3ET
0. 006088| mM
S -S2+* 0.014y?.mm o.025 mm
desigpn is paxe) for toot
.
ol ife
Vio 47.S
t 0 . 3 2 67.s3
s

VT 60 min
0 2S
V Vo (60
0-2S
6 0 61.53/60

T025 33
T 6 - 2 8 mun

tool ife T 96:28 min

Susfacu souqwn
S
Hma 8R
3)
8x
0 0112S mm

P FeVe I194x60 = |. 194 KW

6bXjD00 60 XID00

Hene tool dasiqn is compleled.

Assignment-1)
Dsaw foxm tool qtoneésy fos he follo toinq weskpiea. Dekesmne tae
V-cngte o he tool.

Gven Yo 10°
do 10
00m 6Om 100

s 20
aswe8

0D

-2D

-30-

In is taicuna
Hene i - 00 SO m
= 60/, -30 mm A

OC 3SinY = S.2
AC=2con Yo 29.S
Bc-V-oc2
y9.42
AB BC-AC = 20.22

= AB sin (2-do-Y) -
19

m00 20
COSsecon t = 20-19
mm
 -tapes agle ofwokpiees
-
SS -lapes eunc o tool.
-

S2
2¢ tcun "- 2

Han
So V-an of tool
gntd/-%
tanb

-2(62.2)
So

t-tan"
=
so Vanee ot eol is 62
sSS2°. M
Assiqn mert 2
Desiqn deool quomesy to cqescuhe tu follouangwoskpieca. )eNezmine
dthe cuctiw, of uavaldure f tool.
Given Yo -10

00
6Dm 0Dm he cuave is a paat of ciacle.
5 -20
ngwe

DD

S 0 S

-30 -H-

A.
on,
Siulasy caetozing fo pxewiows guuesh
ABsin ("2 -do -Y%) =
19 mm

S.2
OC 32sinYo =

M 100-60 - 20 mm
AC =3 cos Yo = 29 S 2
BC 942 Cosreckon c 20-19
= | mm
AB = 20 2 2
 1020
m 20,)
20,0)
/R

Cigele pames taouah u ponb to,)), (1o,2),(20,1)

putin poind tO, 1)

publing point I0»2b)

b0+o0 t2(1o) +24(20)+ C0i
S00420g t 20{ +-0
pueina point (20,1)
400 +1 +2 (20)+2f)tc =0

401 40g +2ftc-0-

Soluinq, tnue 3 eqe we
qer
4e-f-10,
2adh ofHecl R (a'+4'c
12-13 mm
Hence adius of usvakure tf tool is 121Bmr
 Assimer-3
sediuw ot usulax foxm tool
Delesmins 4de manimum cund mmnumum
and tu w»sekion of te tool.
Criven do
Y 10
= 10mm

Yo
Th
ISO 20

m(boely al-we knun)

do ncleadanu ang 8°
Yoake anqe=10
M S0-80
Ka thip spac?lenga »10 M

3 S mm R m a a saelaus of tool
Rain sadius ot tool
0w imas vaelu, of w/p
O
a un Yaciuu of wlp

AC=K+m
A
ABcoaYoKtm
AB =Ktm 1043S =45.7 mm
COYo C0% 1O

In A AC B
ABC -Yo 80
«

6 T-(-Y)
+Yo = 100

n A AGO1, d AB01 -Yt+ -130

Y n-(do+Yo)-0

32
 now a r y " Rin law

R AB
gin Sin

R
Sin f30 sin3

Ri 66.06 mw

how e taianqt 0PD

Yo A

D
Op =*2 sinYs =6.gy6
Ap %a cosYo = 39.9
PD »-op
4y.63
AD PD-AP 74.63-39
3 S 28 mm
Fo's Ra
0

R
R

nq cosine law,
Apr
(otYo
R+ AD 2 Ri (ADD cos
-

Ra
18
2s-2(66-06) (35 28) cos
(66 06)+(3S
34 3 mm

o 6606-34.3
Codseekion ,z= Ri-Ra =

3 1 +6

CoecHon C = -
35-23-31-F6

3.S2mM

So fos ths cisaulasform tool,

RI G6.06mm
R2 34:3 mm

C 3.S2mm
 Sushncsma Beusn
Assignment -N 1MEO132

DAw tivtuway oam fool eponulsy fon hu Jollnwing o piees Deknuna

He Vonqe t e tool
ien

osm tool 1s ID mm

20 S

M 100-60 -
20mm
AC +m
ABcoaYo =Ktm
0AB - Ktm 3 0 . 9 6 mm

CoVo

InA AC6

1 - 8 0=100
=5o
In ABO
-AB0 = 3n- = 130

- (»tV-)-
30
now opplyinq sire aw
R AB
sind sin
RI AB sin 30.46 x Sin (130*)
- Y6 6 6 mm
Sin sin(30)
 now in n g OPD

OP 2 sinYo =S2

AP = Vzco s 29 S

PD V&-op
44.2
AD PD -ÀP 20 22

Fo7 Ra

App in coaine law

Rz = R,+ AD- 2R ADYc03 (Yotas)

2 S I mm

So R-Rz = 1 IS mm

Fos V aunge

tapes anae of woskpiece

-tapes c of tool
ton -20 2

ton t
tan tan
18IS

So t a n ( 1.81s)
611y°
S V - a n g tof tool

5442
o V cungle of tha tool is 5772'.
 Sunrema heh
118MEO43
Assignmet-I
to's woskprece Delesming
Design tu úvuulas fozm tool geonelry tox
fhe sadu of urvaduoe of toolttop vies)
Cven de 10
Yo =10
ool b
fas c i u l o s
60mm CLAsU k=lOmm

JL S
2D S

60 mt

-20 S

a as p3viow qjuron
m 00-60 -20m
AC ktm
AB A 3 0 4 6 mm
cOR Yo

cunele e 100 in AACB

A -130 nAABO

So r-(Xo+ Yo)-D

30
Pryinsin law
R AP
Sin Sin

R ABsin2 y6. G6 mm
-

Sin
In taianqle DPD
OP 2Sin N 5 2
AP 2 on Yo 29-S
PD ; - op 9 2
AD PD-AP=20 .22
Fos Ra pptupe tosinn lauw

R2 R + AD- 2R (AD os (dotv.)

2 8 S Imm

So x R1-R2 18.1Smm
CosveeMon c» m-x -20 -18 1S
1 . 8S mm

Cicl pawe turduan tu poinls

,1.95),( 10,20) ,(20,1.85)
Le equaAion of tixle he ( D ,1 . 8 5 )
1920
,1.
2x+2jjte=0 35

Pukting poind l0,1.85s)

3.922S+3.4f+C =0

3.4+= -3.422S-O

Puing poin (1o,20)

»0
l0o to0+2 q(1o) +2f(20)t¢
S0o +209 typf +C -O

20q t 40f tc=--so0

Putting pom (2o, 1.85)
100+3.922S + 40 +3 7f +(=
0t3.4f+C -y03.422s )

Slvinsy these 3 e s we cet

t s }-i0, -8.14, 268

vadiu of tood tuvakure of tool = q ' 1 -

I 8 3 mm

Hen adius of cuvelae of fool s I. 33 mm top vieu)

 Seahx eema Bburs
Hsiqnmnt-16 18MEO138

G Design the ciacadax fovm tool geomakry fov te follooun q wodk-

piece Also find tha xacuu of usvakuse of Hu too.

Mlepts o wokpiece
ISO
depta of prófile
80 C Coxveihon

S-IS-

niven o =
8° k=10.mm
Y10
1 0
:4O

3S
Leks take a dia of s80 mm on the isulas Part ata
elisBcunce * from etreme
Now C = J2 t K POink.

08 cosYo = F2tk

OB Y 2 t 4S +10
CoYo CO 10

&6 31 .mm

Yo
InAOCB

n-80= 100
50
InOBO
lB0 --130
rkotv)-o =32
 R
Sin Sin

R 08 sint
Sin
130
3 31 s n
sin 32
124 F6 mm

do conu lws in
by vespeive Faios,
R R+ % - 2Ri8 cos (o tY.)

R124.aS+40*-2(124 76(®)o%(i8")
6 mmn

R R4 *-2RIcosfxo t Y)
K3 12y.76+ as- 2(124.16)TS) CosvE)
S 8 2Y mm . (

we kno w 2 = Ri -R2 = 124.76-846

34 16
3 Ri-R3 = 124.76-58 29
66 5 2
C2 2 X2 = 40-3 16
2 89
(3 J3 *3 =
4 S -66. S2

O O
0

=40
34-16 2-8
66S 2 8.48
Nw we haye to psocaac fox tu distane whure we fala dia 80

in te usuulax poat.
LA be u cuwse at
at10,0)
(0.0
-a(a-7S)

eualion of iscde be xy
Fov Pr c a 5

ats=x .r

Fos P at100

Fsom O

a+S =a"t 20at100

a 246 2Smm
So acus of hi uxle y= at1O
286.2S mm

hawe to ind x,fo« tis we hawe b find p

=40 mm *=p

Soty *=3*.
Pt (10286-25)
p 283.y4 mm.

= 28G 2S-283.4y
2 8) mm

So we took the dia of 80 mm on the iulas pa at a

clistance 2.8) mm rom extreme point whra

Man &acie of wjP is zero
tos Yaelu of tuxvauve of too
Taling atd o.0)
we
get Rrur pointi on te tirulas past
AC0,848)
8. B(719,3416)
c(10,15)

Let e of ciaet be
2gfgt 0

at poink A
)+ 8.48) + 2qt ) t2f(8.4) te - 0

16.96f tc =-H.910 O
a point B
+c=O
(7-19) +(37-16) +29C7.19)+2f (3716)
14:38g + 44.32f +t -1132.5614
=

at point C
(1o)+tS + 2q (1o)+2f(75)+t =0
20 t ISsofte -5 2S

f =
187-01, -70.60, !1DS.51 {

adius of tu vabuse a - c
=

=
194 OS mm

Hene vadius of usvause fo tool is 1970Smm Ctop viesw).

 Sushseema Bebers
ASsignt -17
8ME0138

Deign an inlexnal pul! Jypex sound bsoach fos hu qiven uokpse.

mild sfead
wp maesial
boachhighspea
SD Mm S2 MM

ven lenqh of weskpiece 100mm=

=

pull ene neck

O Fron
Fvon pilot
oug hing
seas
seas plot
--|O0 mm-

tapea
tesh inishiny teuh
Sem Finisb1rg
eth
Putt ene

iomken of pull end dumks of wp

So 4unng d=48mm
lonath of pullend .S
=72 mm
ndk
-SoN
dsanmer s-nuk<eiamhe of pull erd
So taksnq ch 4S mm =

Rungth of nek =1Sd

64-S mm
Fxon tupes Ge muf be belwen 30-YS Ctopes anqt)
O 30 (amuwn)
SmaLl elianmebex af frond tapex =dN
D
laxge iaales of fsont tapes
odiamuks of front pilot
SOmm
 SO-4S-2.Smm
=li=
nqh of fvont fapes Sn30
Smm
S D

SO mm

Smm

Fovt plot

dianhen of fsonk pilot

-
diamlor af
voskpiecu
DSO.Mm

of up
lunqt of faond pilot lenglh
-

1i1SL l00 mm,i

Kecus pilot
abiamfo
Diamekr of veas pibt =finishing
woakpicce
D-S2m
0.+L
eaa pilot »

La Lnqlhof
- +0 mm

Cubting pas febk

no-of
hD fiishing teeh =O (amuming)
kelh ng-of fivihing tel 1o-
hoof senifiniskung
2

by.seufinushing finishinq te
meulesial semoved
hie knes of tooth foa
semiinishinteth
S+)xIsepes

-+1) xO 02S =0 ISmm

-tuekneu semoved by su
tetth= baoach alloucur ungkutk
So
no.ofoughing 1Sepestoot
fos sough

-01517
0 0S
a b0wne
uh =
0.0S(tos mild stet wospieuu
qven Sz ps vouging bxoach)

broach allewane = $2-5 = [mm

(total Hickns o
maksia ymoved)
 So +otalnunbes of leelh- 17+5t10
32
pieh of tooth -1.25 1.5V
14C (suppou)
lmm
I19x32
loteul tuetinq denath ofb soach =

M m

Totd unq th o hsbah 72t 67.S +54 1bo +984 0

162.5 m

Egeliby deg
Fos pull èd broa
Yotal toit of bxoach s40D
2000 mm

He 16 S< 2000 y
So e du1en of broccch is coa'sel. iolt

Rouqhing ecK profie

secHoncl fxont vieww

P pikh 14 mm here d o 3
356 04P jor oughr
H=uighkof toeti =0

0-3P42mm 3
aelus of chap spau FO12 to0,:25 P
3 O 2SP 3 Smm
9
Seniirghnyteeh pxof
Sumi a GOLqiMg
S/2 ttet
hwdo =2
 finsing feeth pralle
-00 to 0 2mm (zeso slef ang)
do

hue do =1
ne risepex tooh.
Same as Youaunateet paofile.

Fov checksng
LxSz
un elutoxmd cup vol wne =

los)
lwhene k= y
cip volum -KL5z
KLSz =rtx

takinq h=S,
here L100 m
(urq of wopecu)
Sz -0-0Ss
2
S x IDOx0-0S=n

= 2 82m
(cadculased valus
nuw P <14mm
1:28mm
.
is sah and
So hu design
sequged fovehanq
thers is no

n)noof teeth tontad +

1 tl qpeaks
han 3lo3)
8 houd be

8> 2 3
So dign is safe

Ma bvoaeng fosu pt)

Zs ab(rof
huwrey F
By Lbsha fea's =rD cot B - -inY
Sz, b
, COAY

hura a

g2.5 and
Zs-400 M/m
tohim Yo 10' .

take man diamta of woxhp.ece

foy bvoacbunq fosu , we

)
Fe00 x 0.0Sx nxs2 cO310

IlKN
otol uuAing foreu - Fexn =l| KN x3 = 88KN
 Sushrama Belhesa
Assiqmnk-18 li8MEO138
piece
Desiqn an inernal pull pe squaye bxoach fos Hugven wosk

SOrm
100mm

O MM

12ulend ; neck

ron vo n
topes
Plot
or plot
Rall end
dis ales o pul end- y8 M.

Leneyth of pull end }.SX48

t 42mm
neek
mes'o ck 4SM

eunq Hh of neh ISAYS

64Smm

fso topex
Small dameles = S mm
SOmm
lag duareler
=

gh f fsont tope2 tan 30

=433 mm

xont pilett
diaex ofFfsond pilot 50n
lo0o
Cmg of fvond pilot-
mm

Rsa pilet
Side lengh = 50 mm (squas scckon)
D:4X 100 ,Bsoaehallouase
righ of 8ea pilote
+0 mm
Bsoach allpwane = sov-S 10 3S mm
2
 Lno.of shnq eubh- 10
seminshunq feeh - 10=SS
eknus of malerl semoved by nsluime a eniftuishire Ato it
keknus
vise pes footh fos semfinish fel
(st1)x
x0.04
0 24 mm
C i s e pes tooth fov, vouqinay feofh O.O3)

I0. 3S-024
no of voughie feeth
O 08

126.31
126
So ise pes lootti to vouqkireeth )0% 02 *008
tolal nw of lecth= 10 +S+126

piteh=13.L -1:3 Niod13 M

uinenqth = i4ix12
1833 mm

Total length of broath =

| 833+124t64S33t 00t 70
2146.83 m 2000
not sa feom viqidiy point of vie
dugn S

Such cau
Mullh-bsoasbung. is reqused
Fos eherking
LXSz
ndefosmecl eup voJume =

cp volume -kLS2 (h=yho Ss

kLS 2 =n

tahing-4,
L 10 d mm
S2 0 09
2

3.19 mm
K 12.46 mm13 mm (caludaded
vealu)
now P =
-

O 2S
and hue is
So deiqn is safe
no seqused fox chanq
 no of leefh in wntaut - t o i 8 2163 (safe)
Fe Zsab (coPp +) ven Zs=4oO N/mn
L Sz=0. 08.
D =50- (0-21*2)- y9.52mm
2.
Fc 400 % 0 -08x19.522n
Y. 16
( 25-sit1)
C0%16tI
h e i g h0 : 3

=y.SSmm
s P

16 SAN
32KN undias 50-{1s3)
total tosce =16Sx8
Y0m
induundsheeF/.=l32Z 0.q) .100.4¥N/mn 2
200 N/o
So he heoch dsiqn soe rom stvungh pbinf f w.
 S

Sz0.08 secionalfron v
P- piteh 13 m her Yo =16

H -hei ght of looh 0:35 P o3°

. SSmm
f 0.3P 3.9mn
O 2SP 3. 2mm

Semfindhing tuhpsoffle

huu Sz - 0 0 4 kul
san as souqbinq
otunpa8amkens
Yo =16

o 2

Finihing fek profile (lan)

no
se luef anqe

Vo-S

Pand O . 0 S to 0 2m
 Sushseoma Behasa
i8MEO438
Assignmen-
C9N Dsin an nlesnal pull type kqway broach fox qiven woskprcee
P J, upnldshe
diamen S0m
lunqa 1bDmm bsouchwahspad
Smm
keyvaye f62Son D S O m m

Mh Reas pilot
Pull end non vont
tapex Prlot (one Aideod
eccenhie doad)

diamles of pullened = 43 mm

Lngofpullerd =s xyv
2m m.

dicumelex nick 4S mm

lenqt ofF nuek - 1:SxYS-61Smm.

3Dn tape
small diamev = 4S mm

lasqe diamhes-s0,mm
Lenath of fsont faper 2+cun30' 433 mm
- =

zond pilot diumex of foont pilot s o mm

Lengofsond pilot 100

= mn

Reax plot
Sido lenqh= SO mmt6:25mm =56 2S mm (rectanqulas )
0:tXIo0
enqlh of seas piloE -

10
mm

D 8 =6 . 2 S mmm
Oath ellowcunu
 Let no. ofswing feak =
1D
S
no f sermfin'shunq futh-10%
qsemfinishng deeb
tuekns of maleial vempved by finising
=t)X ise pe footu for semufinsh tesh
= 6X0
O 6 mm
r i s e pes tooth for sougung tath =0.2)
6 25-06
souginq eah O 2

28 2S
28
total no df tea h =10tS+28 .

4 3 teethn.
12.S mm
1-25 x/1o o
=

l25VL =

Pikh =

e a l i n qCength= y 3 x 1 2 : S

S34.Smn
S+4-33ti00
t 70
- 537S #42t6T
brooueh
total ngh of 2000
Mm
8S1.33 mm:
hawe ko
=

viewbus we
chech
is sae om igidity point of fos sadus of
1he design 2to2 tooth
o% thecking
wncetosmd chup volume LxSz
e p volume - kLSz (K=y to 5

taking k= 4
L l0O mm, [z 0 2mm
2
1 1 0 »0.2 =rs
- S 01 m m

how P
20.18 mm12.Smm (caleulasel
valu
O.25

So pileh have to increa

taking P= 22 m
3a22=qY6 m m
uting anqth
tfO
broah q46 + 72t6 t-S +.33t100
lnafh of
=
+ota
125983 mm 2200 0 mm

nowbsoach s cale siqids ypoint ofvrew

 2t3 toot
now no ot teeth in condat +1-O0 tI5
CAsngfosa FeZs ab ltotp +) c ven s =4DO N/m
O S z =0 2

(25-sinl6+) b 4=t2 S mm
Fe 400x02 x12.5 Cos16

S 2.
3.3)Y kN
Y i6
3.311xS
otl ulking fosta 16:S+ AN.
whwqut-0.4P
g%
5O-g81)
mn ciame-er = O n sicl

=1-2mm
Nmm 200N
inoluuel stveu =
F/ L6S 12.92.
41-2)
View
is safe From
strengfu point f Vieu'
So h bvoach design
ougfing leeh pofile

S
H

seckional eont viw

Sz 02 mm
P-pith 22imm hu Vo =16
H-kuaht 0.4P 8.8 mm
3
t-D.2P- 6.6m
-0.25P SS

hwu Sz =0.i
=16 otu pasame sami as roughy
oo=2 ee

Finmshng tuh þrofile

lCne

hu Yo. =
S

land 0.05 o 0
2 mm
 Sudeena Bebexa
munt-20
PB MED138

o Design an exlexnal bvoach (sufacs bxoach) f ven woskpreca

2m

10mmSeS
mm mm
nah 100 m
Angwes p - dsls
KDuqhngeui'sh
bxoahhi speed deel'
-
finisunglecth 0

ughing fak peofile 2SP

3
tS
mm

seclional front ve
Sz 0:2 mm
=

ISmm
P-pitch= 1.s/L =
o 16°

Heiqt H =0.9P 6 Mm o =4

0 3P 4 Sm
Semfinishinq eeth psofile

Sz/
Sz-0mm
Yo=16
 Fanibnaopefle

land kLS2
Land Oo Os lo D2 mn

Y S =rs

Oof sewfpmisinq teh

-
1% +5
vouqungferh=0.2
Rise pex tooHh of
Semnsny,
HhPesh-o.l
ARiufin
malemal emoved byJiusung
1lucknus of .

0 6 mm.
Brooch allowan - yt0 S y.Smm

RD oeDupvnaeuth S-0.
.
Iotal no of eath =19t 10+5 31 keH

.ofenth in contaut "+ -

1S
+
66 (>2h3)
dsign'ssaf)

Now fov chukirg LXSz

wnclefoxmeel chup volum-
kLSz (k=4tos
chp volune -

taing h-1 = 0.2

mm,Sz
L 00
9 1 o 0 »0
2 Rs
S 0 mm.
 no w P=3 = 20 18 mm Sy Ccal eledeel veku)
0:2S

So pitch has to be mexeaud.

taking P =
21 mm

cutona ngth = 34X2

41mm
he lunqfh o broach is 4 mm
ne of te incondat +
0o t = 546
2 2 t o 3

So hedesiqn S nav
ofe
duiqnd teath paofle

0.2 Mm
Pth P 21mm

0 4P =
8 4 mm
kuiqhe H
m
63
0 3 P
m m

0 2SP =S2S
 Assignmend-2 Sushema Bekusa
I18MED438

Quron
A 600 mm lona ul 1 to be mada on a Iso mm duameber AlSt-4110 slea) boa

in lathe wia
a
dpth of tut of hS mn and fud of ozs »maev
The tauylos tool e equalion is
given by
VTO= 445
Twc pe of tool is wd ) Brazeo bol
cadorli ingest
thno w auway
Solulion
Cven Machine costs:-
hous
Mabing wt Clabou) Rs -

I. 00 pes
Maing oveshuad 100 of labou
i Rs .00 pes houd
Casinding cost Claboun) Rs J.Só pes houx
sindinq mahine oveshuad:-20o: of laboua
ie Rs : 3.00 Pes ho us

total maching tonf- Rs- 1. 00 t Rs -l-00

hou
Rs 2-00 pes
totecl
qdineung con hou
- 1.SO +Rs -3.00 = Ps 4 o pes
b)Tool cosks '
os baazed toola
Iihal tool cox - Rs-80b cach

C rinngAm
Sminutu eda
Tool-chbua"Yie 2 ins

ginds ool befove almge.

inserk
Fos hnow Awa
ont Rs 3-00
Ovngnal -

mnutes
Tool hangineim- 1.S

Total cutHine cdas 8

and fool life to» 2 casex

Delexmire min. tuteing speed piece
Cost pes
(a) Min
bma pouelton ak.
 Fos bxazcd tool

ki = dsecf labous ovea huaod

Rs 2-00 pe» hous

Rs-0.o34 pes mnute

ka-ool cor! Jos vegsinding agondinq, Pim) + total tol co

no.of qind befose
Rs 4.SO pes hou8 S mns Rs 800 Salvage
60

Rs-1 26
) Fox minimum o pes pieca.

ophmum velouly Vopt-cn K(td)tk2

hua (td =tool chanqinqne

2mim
VT =44S
re n= 0 22
C 47SS
0 22
Vopt 47s(022 -034
0.034(2)+ 1126

160.S4 mn
ktd)+ ka
Econome tool fe T (-)
6.034 (2) +1-26
O 034

= 138.43 un

vale
Fov maximum produckion
velosly Vot(-)ta)
47S

((-)2)
308 4 Min
 Economut ool fe Topt ( ) t 4

0 min

Fox row avay insesle

Auitoul holeles coet

Ki Rs.0.03 pes inule

ka = Osiginal cost
oal uing

0.34S hure tool eharga = 1. Sm

Fos m
nimuUm Conk pex pieca
k
VeptC( kCt4)+ktkz 0 22
D22 0 031
Lo.031(1.S) +03TS

287 66 mmn

lopt: -1) KCid)-

5 - ) b.034(1.S)+0.37S

0.03

=y1.42 min

Fo MaNMcun polueion salee

C TS 0 22

-329 84 Muy

Tapt'()4 (0)1S
= S31 min
 wth holclox tost
K Rs 0.034 pes winul
Gisn
Coal of holdes - Rs 30 00

k2 Obiginalto Co of holder
no oftMaesi -

1o.00 o

Hol al uel
inaeda ho of inseti olal ulting"
Hofal ulling das
30
8 10 000

0 34S37S
o r miimu cost pe piete.

Virph( .22

*22 b.03
y-022 0 3 4 S ) * 0.3S345)

284 6mn
Atd) 4k2
Topt ( -)
D 03(1.S)+0:37537

O03

4 4 6 mn

manimum psoduei on xake

)Fos

Vopt h-)ta 0 22

3 2 87 m/M

Topt' ( -)td - ( )

S 3 ) Mn
 Sushxeme Behesaa
Assiqnment-22

ustton'- Ih 3-2-1 pancple

of lo talon, wu cant we
tonsicdex
wo
poxallel opposik planes
Solulion. Let u conkioles sectang ula twonprect
a

Total dgwen o eclo

12
V

Vz tWz

enesall tonsielr 3
we
fta pespendicdas macinno
planes as teu taikesia fox 3-2-I paintípla olocaian.

Lek w tonsiokr 2 pasallel planes along uith 1 pespeneliculax

plane to tat paxaDt planes,
e
ABcD ABEF, E FGH
Now
ABCD pama uth 3
plane ji pim
Hhun Vz t wx) twy asreted
ABEF Setonda plane wth 2pin
Hen -Vy , t w z cwill be asseked .

EFGHesliayrplane w 1p
dnVz will be anead.
Degaeu of seaelonm uill be áxtesked.

But the woshpiea is stiu r s to move aleng the

X-ais tOmplekeky as ik dagsess t treadom along
-OAis is not aresled.
Aned duaing matunq,te wokpiece n be lpped
in, x-4is,and we can nof do clampi na dom
bn bo tu sides
To fin disecion t shndd nof meve in trse drredton,
So e use 3 pexpenolictulas al pla, as u
we basic

toeso fos. 3-2-1 pzintipl of locobon