LEMBAGA PELATIHAN KOMPETENSI – TEKNIK DAN MANAJEMEN INDUSTRI

(LPK –TMI)

ADVANCED ENGINEERING, PROCUREMENT & CONSTRUCTION (EPC)

SISTEM PENYEDIAAN AIR MINUM (SPAM)

Online Workshop
25, 27 – 28 May 2021

CONCEPTUAL DESIGN

BKTI-PII - BKSTI - ISTMI

 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

Instructor / Facilitator:
Ir. Daru Wiyono, IPU

Received bachelor degree in Chemical Engineering from Engineering Faculty, Gadjah Mada University (UGM). He has
a professional and practice experiences as Senior Process Engineer / Senior Resident Engineer / Engineering
Manager / Commissioning Coordinator more than 35 years in both National and Multinational Company specially Oil
& Gas Onshore , Offshore Industries and Water Treatment Plant (WTP). He works at various engineering company
and operating oil company in Indonesia and overseas: PETRONAS Carigali, PT. ELNUSA, PT. PETROSEA Tbk, CNOOC
(China National Offshore Oil Corporation) SES Ltd, Ranhill Worley Parson Sdn. Bhd., Malaysia, PT. Enerkon, PT
Synergy Engineering and PT. Kelsri. Implementing both International and National best practice of safety.

Email : daru.wiyono@gmail.com
HP : 08121399761
 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

Online Workshop Agenda

1. Feasibilty Study / Identify & Appraise / Identify & Assess Opportunity
2. Conceptual Design / Pre - Front End Engineering Design (Pre-FEED) / Select & Otimize
/ Generate & Select Alternative.
3. Basic Design / Engineering Design / Front End Engineering Design (FEED) / Develop
Preferred Alternative / Define
4. Detailed Engineering Design (DED)
5. Procurement
6. Construction / Installation
7. Engineering, Procurement & Construction (EPC) / Engineering, Procurement,
Construction & Installation (EPCI) / Engineering, Procurement, Construction &
Commissioning (EPCC).
8. Start Up & Commissioning and Performance Test
9. Operation / Operate & Evaluate.
 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

AGENDA

Day 1
1. Introduction to ” Sistem Penyediaan Air Minum (SPAM)”
2. Feasibilty Study
3. Feasibilty Study – SPAM Case Study
4. Conceptual Design
Day 2
5. Front End Engineering Design (FEED)
6. Front End Engineering Design (FEED) – SPAM Case Study
7. Detailed Engineering Design (DED)
8. Procurement
Day 3
9. Construction
10. Engineering, Procurement & Construction (EPC)
11. Start Up & Commissioning and Performance Test
12. Operation
 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

Day 1 : 25 May 2021 Day 3 : 28 May 2021

1. Pembukaan 1. Sesi 1 : Construction
2. Sesi 1 : Introduction to “Sistem Penyediaan Air Minum” 2. Break Pagi
3. Break Pagi 3. Sesi 2 : Engineering, Procurement & Construction (EPC)
4. Sesi 2 : Feasibilty Study 4. Ishoma
5. Ishoma 5. Sesi 3 : Start Up & Commissioning and Performance Test
6. Sesi 3 : Feasibilty Study – SPAM Case Study 6. Break Sore
7. Sesi 4 : Operation
7. Break Sore
8. End Day 3
8. Sesi 4 : Conceptual Design
9. End Day 1

Day 2 : 27 May 2021

1. Sesi 1 : Front End Engineering Design (FEED)
2. Break Pagi
3. Sesi 2 : Front End Engineering Design (FEED) – SPAM Case Study
4. Ishoma
5. Sesi 3 : Detailed Engineering Design
6. Break Sore
7. Sesi 4 : Procurement
8. End Day 2
 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

Project Phase – From Feasibility Study to Start Up & Commissioning

CASE 3 - MINIMUM FACILITIES ON NEW
Feasibility Study
REMOTE PLATFORM
(CASE 10 FOR WIRELINE ONLY OPTION)
DRILL TYPE WELL LOCATION FACILITIES LOC'N OIL EXPORT GAS EXPORT
Jack-up cantilever MLA - 'shark alley' MLA MLA MLA
Jack-up skidded MLA - existing TRA - bridge linked WTN WTN
Platform rig TRA - bridge linked TRA - remote SNA SNA
TRA - remote WTN

REINJECTION INJECTION
GAS WELLS
GAS
SEPARATOR
NEW
SLUGCATCHER

PROD
WELLS

WEST TUNA
INSTALLATION BARGE REQUIRED

Conceptual Design
TURRUM
PLATFORM
DSV FOR TRUSS INSTALLATION

Power Cable
Fuel Gas?
Glycol
Flowline (insulated)

POTENTIAL WAX PROBLEM

BOTTOM TOW PIPELINE BUNDLE
INSTALLATION

Front End Engineering Design (FEED)

Engineering, Procurement & Constuction (EPC)

Start Up & Commissioning

Advanced EPC Sistem Penyediaan Air Minum (SPAM)
Advanced EPC Sistem Penyediaan Air Minum (SPAM)

Source : The Oil & Gas Enginering Guide, Herve Baron

Advanced EPC Sistem Penyediaan Air Minum (SPAM)

CONCEPTUAL DESIGN -TABLE OF CONTENT

1. Introduction
2. Background
3. Study Objectives
4. Conclusions
5. Basis of Study
Advanced EPC Sistem Penyediaan Air Minum (SPAM)

CONTOH CONCEPTUAL DESIGN

Advanced EPC Sistem Penyediaan Air Minum (SPAM)

CONCEPTUAL DESIGN
FOR
BUKIT TUA DEVELOPMENT PROJECT KETAPANG PSC
EAST JAVA, INDONESIA
Advanced EPC Sistem Penyediaan Air Minum (SPAM)

Content
Introduction
Background
Study Objectives
Conclusions
Basis of Study
- Pipeline Route
- Exsiting Company H Sales Gas Pipeline Data
- Pipeline Burial Depth
- Environmental Conditions
- Analysis Method
- Design Data
- ORF Sales Gas Specifications
- ORF Sales Gas Data at Company H Baterry Limit
- Boundary Conditions
- Production Rate and Fluids Basis
- Design Input Summary
- Line Sizing
- ORF Sales Gas Pipeline
 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

INTRODUCTION

• Company PC plans to develop the Bukit Tua Field, in the Ketapang Block, East Java. Bukit Tua
• Located 35 km north of Madura Island and 110 km northeast of Gresik at a water depth of approximately 57 m.
 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

110 km water depth 57 m

35 km

MIE
8 km
PLNE

• Maspion Industrial Estate (MIE).

 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

4.0 Process Description

 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

BACKGROUND

• Company PC to study of selling Bukit Tua sales gas to (PLN) at Gresik area.
• The PLN is 8 km south east of Bukit Tua ORF in Maspion Industrial Estate (MIE).
• There suppliers to the PLN : Company HS and Company KD
• Company HESS gas processing plant in MIE have a 20” sales gas pipeline to PLN, a feasibility study on
the possibility of tie-in to Company H sales gas pipeline to PLN is carried out.
• Production profile of Company H gas processing plant is not available, the pipeline steady-state
simulation model is limited to using the Company HESS design production rate from the Steady State
Hydraulic Analysis for Sales Gas Pipeline provided by Company HESS
• The preliminary schematic for the tie-in to existing Company HESS sales gas pipeline is shown in
Figure 2.1.
• The method of tie-in hot-tapping to avoid total plant shutdown of Company HESS gas processing
facilities
 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

BASIS OF STUDY

Pipeline Route
• Company H sales gas pipeline route in Figure Company H sales gas pipeline started at HESS gas processing
plant battery limit then runs under the existing Maspion Road to seashore). Total length existing HESS sales
gas pipeline is approximately 8 km and the size is 20” HESS sales gas pipeline to several segments
 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

31 barg

20”
8 km
29.1 barg

41.4 barg
 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

STUDY OBJECTIVES

This study report the findings of steady state pipeline simulation for ORF pipeline tie-in to existing HESS sales
gas pipeline.
The objective of the steady state analysis is to determine :
Line size for the ORF sales gas pipeline (From ORF to Company H sales gas pipeline)
Capacity of HESS sales gas pipeline to achieve minimum delivery pressure of 29.1 barg at PLN upstream of
metering package
Pressure and temperature profiles along the pipeline route
Steady state simulations using PIPESIM corresponding to the maximum normal operations of the ORF and HESS
sales gas pipeline.
 Advanced EPC Sistem Penyediaan Air Minum (SPAM)

CONCLUSIONS

ORF SALES GAS PIPELINE SIZING

• Arrival pressure of incoming pipeline from Bukit Tua WHP to ORF is 41.4 barg, and HESS sales gas pipeline
pressure is 31 barg, so there is no pressure supply issue at inlet to ORF sales gas pipeline. 10” pipeline can
be used from ORF battery limit to tie-in to HESS sales gas pipeline..

Company HS SALES GAS PIPELINE CAPACITY

• Arrival pressure at PLN should be minimum 29.1 barg upstream of sales gas metering , this pipeline can
handle 181 MMSCFD gas, assuming the maximum pressure at Comany H facility is 31.03 barg.