Hydraulic Mining Excavators

CAMP/ SIL – Electric System CAT-6060

06. Servo Controller – Operation Manual

Dixio Torrez - 2016

Servo Controller Service Training

The following pages describe the interconnection inside the servo controller via software.

It is represented in so called functional modules:

And module:
The output is “high” if input 1 is “high” and input 2 is “high”

Input 1
Output
Input 2 &

Or module:
The output is “high” if input 1 is “high” or input 2 is “high”

Input 1
OR Output
Input 2

2
Servo Controller Service Training

Time delay module:

The output is “high” if input 1 is “high” for at least 15s

15s
Input 1 Output
Delay

Negation module:
The incoming signal will be swapped from “high” to “low” or from “low” to “high”
The output is “high” if input 1 is “low”/ The output is “low” if input 1 is “high”

Input 1 1 Output

3
Functional Modules Service Training

Memory module:
Input 1 sets the output. Input 2 will reset the output.

Input 1 S
Output
Q
Input 2
R

4
 Travel Brake Service Training

-2S4 Switch Travel Brake

-2S1 Switch Servo

-2S6 Seat Contact

Engine running (min. 1 Engine)

Foot Pedal active (min. 1 Side)

&
-2Y17 Switch-on Valve
Travel Brake (off)

-2B2 Ladder up

-2B1 Tank lift up &

OR
-2S5 Switch Swing Gear Brake Bridging

5
Switch-on Valve Servo Pressure Service Training

-2S1 Switch Servo

-2S6 Seat Contact &

Engine running (min. 1 Engine)

-2S1 Switch Servo

-2S6 Seat Contact & OR -2Y18 Switch-on Valve

Servo Pressure
-2S7 Switch Emergency Lowering

-2S1 Switch Servo

-2S5 Switch Swing Gear Brake Bridging &

Engine running (min. 1 Engine)

6
Switch-on Valve Emergency Lowering Service Training

-2S1 Switch Servo

&
-2Y19 Switch-on Valve
Emergency Lowering

-2S7 Switch Emergency Lowering

7
Change Over Valve (Attachment / Travelling) Service Training

-2Y46
Foot Pedal Active (min. 1 side) Change Over Valve
1

Please Note: The Engine Idle Time can override the signal -> Change over Valve is “ON” when Idle
timer is activated to avoid high pressure on main pumps.

8
Track Tension Service Training

Foot Pedal inactive

Foot Pedal active (min. 1 Side) 15s

Delay
& 6s
Delay
-2Y20 Switch-on Valve
Track Tension (for 5s)

-2B2 Ladder up -2Y20 Switch-on Valve

1 OR
Track Tension
-2S8 Switch Track Tension

9
Travel Stage 2 Service Training

-2S4 Switch Travel Brake

1
-2S1 Switch Servo

-2S6 Seat Contact

-2S2 Switch Travel Stage 2

Engine running (min. 1 Engine)

& -2Y22 Switch-on Valve
Foot Pedal active (min. 1 Side) Travel Stage 2

-2B2 Ladder up

-2B1 Tank lift up &

OR
-2S5 Switch Swing Gear Brake Bridging

10
Swing Brake Service Training

-2S3 Switch Swing Brake

1
-2S6 Seat Contact

Engine running (min. 1 Engine)

& -2Y23 Switch-on Valve

Swing Brake (off)

-2B2 Ladder up

-2B1 Tanklift up &

OR
-2S5 Switch Swing Gear Brake Bridging

11
Travel Pressure Booster Service Training

Joysticks active
1
Foot Pedal active

-2S1 Switch Servo

-2S6 Seat Contact

-2S4 Switch Travel Brake

1 & -2Y24 Switch-on Valve
Engine running (min. 1 Engine) Travel Pressure Booster

-2B2 Ladder up

-2B1 Tank Lift up &

OR
-2S5 Switch Swing Gear Brake Bridging

12