Hydraulic Mining Excavators

CAMP/ SIL – Electric System CAT-6060FS AC

Auxiliary Controller – Operation Manual

Sebastian Fillinger - 2014

Drive Controller Service Training

The following pages describe the interconnection inside the servo controller via software.
It is represented in so called functional modules:

And module:
The output is “high” if input 1 is “high” and input 2 is “high”

Input 1
Output
Input 2 &

Or module:
The output is “high” if input 1 is “high” or input 2 is “high”

Input 1
OR Output
Input 2

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Drive Controller Service Training

Time delay module (turn on time delayed):

The output is “high” if input 1 is “high” for at least 15s

15s
Delay
Input 1 Output

Time delay module (turn off time delayed):

The output is “high” when input 1 is “high” and turns off after 15s time delay

15s
Delay
Input 1 Output

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Drive Controller Service Training

Negation module:
The incoming signal will be swapped from “high” to “low” or from “low” to “high”
The output is “high” if input 1 is “low”/ The output is “low” if input 1 is “high”

Input 1 1 Output

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Overview Service Training

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Lubrication System – Control Panel with Solenoids (Lincoln) Service Training

-5Y153
unloader Valve
Uppercarriage

-5Y151
-5B151 On/Off Grease Pump
Lube pressure monitoring Uppercarriage
Uppercarriage

-5Y152
Switch over Valve A-B
Uppercarriage

-5B432
Contamination Switch Greasing Pump
Uppercarriage

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Distributor Block with Proximity Switches Service Training

-5B551 -5B552
Proximity Switch Proximity Switch
Greasing Line A Greasing Line B

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Operation Manuel – Greasing System (Lincoln) Service Training

Motor Start

Close unloader valve Start greasing pump

5Y153 5Y151

Proximity switch Line A Break time:

5B551 Remaining time until the next
lube cycle starts.
Remaining time is the result of
250bar @ grease pressure lubrication time minus greasing
Sensor -5B151 time.

Switch over valve Line A - B Stop greasing pump

5Y152 5Y151

4 seconds delay

Start greasing pump

5Y151

Proximity switch Line B

5B552

250bar @ grease pressure

Sensor -5B151

Switch over valve Line B - A Open unloader valve Stop greasing pump
5Y152 5Y153 5Y151

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Reset Button – Attachment and Swing Bearing Service Training

Push Reset Button up / driving direction:

-Reset fault message (press 1s)
-Start new Lubrication Cycle (press 1s)
-Start 3 lubrication cycles (press 5 times in 5s)
Reset Button -5S21

Reset Button -5S20

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 Lubrication System – Settings (Lincoln) Service Training

Lubrication break time

max. Lubrication Time for

each Greasing Line (A/B)

Alarm delay

Lubrication Sensor
Calibration (not in use!!)

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Lubrication System Control Panel (Lincoln) Service Training

-5Y154
On/Off Solenoid
for Grease Pump
Undercarriage System

-5Y155
Unloader Valve
Undercarriage System

-5B152
Lube Pressure Monitoring
Undercarriage System

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Lubrication System - Undercarriage (Lincoln) Service Training

Travel
(min. 5 seconds)

Close unloader valve Start greasing pump

5Y155 5Y154

get min. 50bar on

pressure sensor 5B152
in max. 30 seconds

get min. 180bar on

pressure sensor -5B152
in max. 60 seconds

Open unloader valve Stop greasing pump

5Y155 5Y151

get max. 50bar on

pressure sensor -5B152
in max. 60 seconds

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Reset Button - Undercarriage (Lincoln) Service Training

Push Reset Button down / against driving direction:

-Reset fault message (press 1s)
-Start test mode for 15min (press 5s)
-Stop test mode (press 1s)
Reset Button -5S21

Reset Button -5S20

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Settings Lubrication System - Undercarriage (Lincoln) Service Training

Lubrication Sensor
Calibration (not in use!!)

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BCS Screen Service Training

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Maintenance Light Service Training

-5S13 Control Panel

-5S14 Operators Cab

OR
Maintenance Light

-5S15 Cab Module

Auxiliary Controller

-5S16 Engine Module

Please Note: If Ignition is off, hold the switch for min. 3 seconds!
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Lighting Ladder Service Training

-5S11 Operators Cab

OR
Lighting Ladder
(Timer 180s)

-5S12 Rope Switch

Auxiliary Controller

Please Note: If Ignition is off, hold the switch for min. 3 seconds!
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Lighting Operators Cab Service Training

-5S18 Cab Module

OR
Lighting Cab

-5S17 Control Panel (Cab)

Auxiliary Controller

Please Note: If Ignition is off, hold the switch for min. 3 seconds!
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Settings Lighting Ladder Time Delay Service Training

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Questions? Service Training

Questions are free of charge!!!

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