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GT-1&2 start up program (simplified)

Start up Note: - When M/c is on T/G it remain in step-7.


- Before giving start indication ready for Step Wait Monit Command Run-up unit raise
Step Wait Monit start must be there. 14 0 12 s Ch back Flame on
1 0 10 s GTRB governor not fault

Step Wait Monit Commands SLC Gen Auxiliaries on Step Wait Monit Command Run-up unit raise
2 0 8s SLC Oil Pumps on 15 0 30 s Ch back Ign gas sol valves 1&2 close
Voltage Controller on Turbine speed >900rpm
SLC Jacking oil pump on
Synchronizing off Step Wait Monit Command Run-up unit raise
SLC gen cooling water pumps on 16 0 170 s Ch back Turbine speed >2100rpm
Emer bear oil pump on SFC off
SLC Turning gear off
Turning Gear valve close Step Wait Monit Command Run-up unit raise
17 0 50 s Ch back Turbine speed >2820rpm
Ch.back All above commands feed back ok
Press beh main oil pumps >min Step Wait Monit Command Run-up unit raise
Main lube oil pump-1 on 18 5 s 5s Excitation on
SLC oil circulation off Main lube oil pump-2 off
Oil vapour extractor on Emer bear oil pump off
Ch back Excitation on
Step Wait Monit Command HSD Shut off valve MBN10AA015 open
3 0 200 s Ch.back HSD Shut off valve MBN10AA015 open Step Wait Monit Command Run-up unit raise
19 0 s 1s
Step Wait Monit Command Lifting sol emer trip energized
Synchr breaker on
4 0 4s Booster pump gov oil on
Lube oil cool fans on
Ch.back Pr monit 1 trip act >min
Pr governing oil >min

Step Wait Monit Command Run-up unit raise


Step Wait Monit Command Emergency bearing oil pump off 20 0 s 200 s Synchronizing on
5 4s 4s SFC Frequency convertor Prepare Gen cool water fans#1-4 on
SLC Forw pps (if fuel oil selected) on Ch back Synchr breaker on
Ch.back All above commands feed back ok
Step Wait Monit Command Run-up unit raise
Step Wait Monit Commands Ignition gas sol valve-1 open 21 2 s 2s Gen cool water fans#5-8 on
6 0 5s BYP flush valve CCL/CCR close
Ch.back Pr ign gas beh sol valve-1 >min Step Wait Monit Command Run-up unit raise
All air bleed/blow off valves open 22 2 s 2s Unit Auxiliary change over
Fuel gas selected Ch back Speed changer 100%
Run-up unit open
Step Wait Monit Commands HSD forwarding pumps on
7 60 s 60 s FO Start up pr limit valve on Step Wait Monit Start up sequence complete
FO Recirculation valve pos to tank 23 0 1s
Shut down return valve close
Dosing system on Fuel gas or mix op selected &
Fuel oil selected
FO injection pump on FG ESV close To step-8

Fuel oil or mix op selected


Step Wait Monit Commands FG globe/shut off vv CCL open & FO ESV + FO ret shut valve close
8 0 20 s FG globe/shut off vv CCR open
FG line vent valve close Step Wait Monit Command SLC forwarding pps on
Ch.back All above commands feed back ok 24 0 10 s BYP flush valve CCL/CCR close
Ch back HSD forwarding pump#1 or 2 on
Step Wait Monit Command SFC on BYP flush valve CCL/CCR close
9 0 40 s
Step Wait Monit Command FO Start up pr limit valve on
Fuel oil Fuel gas 25 30 s 30 s FO injection pump on
Ch back FO injection pump on
pr upstream FO-ESV >min
Step Wait Monit Commands FO comb globe valve CCL open
10 0 40 s FO comb globe valve CCR open Step Wait Monit Command Sol valve fuel oil filling open
Ch.back All above commands feed back ok 26 90 s 90 s BYP flush valve CCL/CCR open
Turbine speed >480rpm Sol valve fuel oil return shut open

Step Wait Monit Commands SLC Turning gear on Step Wait Monit Command Sol valve fuel oil return shut close
11 6s 6s Main lube oil pump-2 off 27 0 s 80 s Ch back PD FO return pipe <min
Ign gas sol valve-2 open
Ch back pr ign gas sol v-2 >min Step Wait Monit Command FO start up pr lim for 08 sec open
All above commands feed back ok 28 0 s 50 s Ch back FO Start up pr limit valve open
Fuel oil Fuel gas Pr FO feed <min

Step Wait Monit Commands Run-Up unit raise Step Wait Monit Command Sol valve fuel oil filling close
12 0 25 s Solenoid valve FO ESV open 29 0 s 20 s FO Start up pr limit valve open
Ch back FO ESV >0%
FO return shut off valve open if all above operations are
if there is filling operation fault successful then to step-7
then to step-30
Step Wait Monit Commands Run-up unit raise
13 0 10 s Solenoid FG ESV open
Ch back FG ESV >0% Step Wait Monit Command FO injection pump off
30 4 s 4s Sol valve fuel oil filling close
SLC HSD forwarding off
Wait is the minimum time at which machine should wait in the step. To step-23 Ch back HSD forwarding & FO pumps off
Monit is the maximum time to which the machine will wait for check back signal,
if these check backs are received within that time the machine goes to the next
step otherwise there will be a criteria fault and machine will be held in that step.
Wait and Monit times start together.

48
X67: in parallel to ESV

48
GT-1&2 shut down program (simplified)
Shut down
Note:
- The shutdown command can be cancelled
Step Wait Monit Command SLC Oil Pumps on during deloading or before closing the ESV
51 8s 8s SLC Turning gear on at 2300 rpm and machine can be restarted
SLC Jacking oil pump on by shifting it to manual to auto then to start.
Frequency convertor off

Step Wait Monit Command Blow off MBA41AA001 open - This is command for opening of bleed valve,
52 0 2400 s Blow off MBA41AA010 open it will open when 132 kV breaker is open.
Unit Auxiliay changeover open - Electric operated bleed valve opens when
Unload (at 11 MW / min) speed is decreased to 2910 rpm.
Shut down return valve MBN73AA00 open
FO recirculation MBN55AA001 open
Ch.back SLC Oil Pumps on
SLC Turning gear on
SLC Jacking oil pump on
Generator speed < 2300 rpm
Generator out put < 3 MW

Step Wait Monit Command Solenoid valve remote trip trip


53 7s 7s Synchronizing off
Emergency bear oil pump off
Fuel oil pump off
ET-Governor unloading
Solenoid valve FO ESV close
Solenoid valve FG ESV close

Step Wait Monit Command Run-up unit Lower


54 0 400 s SLC Forw pps off
HSD forwarding pumps1&2 off
Ch.back Booster pump gov off
Fuel oil pump off
FO ESV close close
Excitation off
Synchronizing off
Synchronizing breaker off
FO/FG comb globe vvs CCL/CCR close
Fuel oil shut off valve close
Run-up umit close

Step Wait Monit


55 0 15 s

Step Wait Monit


56 0 400S

Step Wait Monit Command Turning gear time meter on


57 0 1S Ch.back Turning time meter rundown

120-0S count down


Step Wait Monit Command SLC turning gear off
58 0 2400S Turning gear valve close
Gen cooling water fans#1-8 off
Lube oil cooling fan#1-4 off

Ch.back SLC turning gear off


Turning gear close
Turbine speed < 9 rpm
Main oil pump-2 off
Gen cooling fans off

Step Wait Monit


59 1200S 1200S Ch.back Turbine speed < 9 rpm
R
Step Wait Monit Command SLC oil pumps off
S
60 0 20S SLC oil circulation on
SLC jacking oil pump off
Jacking oil pump off
SLC gen cool w pumps off
Gen cooling w pump-1&2 off
Ch.back All above commands feed back ok

Step Wait Monit Command SLC gen auxiliaries off


61 6H 6H

Step Wait Monit Command SLC gen auxiliaries on


62 0 140S HSD shutoff valve close
Ch.back shut down heating gen on

Step Wait Monit


63 0 1S

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