CAPABILITIES OVERVIEW

MASAOOD JOHN BROWN

www.mjbi.com
Agenda

Our Business

Our Facility

Our Services
OUR BUSINESS
Our Business

Our Business

MJB Capabilities

Organisational Structure

Our Geographical Locations

MJB Customer Base

Our History
MJB Capabilities
Supporting the operational and engineering needs of plant owners internationally, MJB
provides flexible turnkey maintenance solutions, from our Dubai, Abu Dhabi, UK & Far East
(Malaysia) bases, including the following:

 Spare & Replacement Parts.

 Component Manufacture.
 Stationary Component & Bucket Repair.
 Rotor Repair, Overhaul & Life Assessment.
 Complete Gas Turbine Remanufacture.
 Accessory & Load Gear Box Repair & Replacement Parts.
 Field Maintenance & Engineering Services – including E and F Class GE Gas Turbines.
 Generator Services.
 Control System Retrofits.
 Power System Training – accredited by UK Universities & Higher Colleges.
 Flexible / Tailored Long Term Service Solutions - from fixed price fixed term component repair,
manpower & spares agreements to all-encompassing LTSA’s.
Our Locations

Geographical Markets Geographical Markets Geographical Markets

Lower Gulf Middle East, Africa, Europe, Scandinavia,
Former Soviet Union, Americas
Asia, Oceania
Overview

Dubai Facility: Capabilities:

Facility Area: 8000m2 Repair of combustion hardware, nozzles &
diaphragms of (GE) Frame size
Overhead lifting Cap. Up to 150 Tons
3,5,6,7 & 9 units.
Turbine & Compressor rotor
refurbishment Frame 3, 5,6,7&9
Management System Refurbishment of Siemens V64.3 & Rotors
Certification: ABB 11D4&5.
ISO 9001:2008 Overview Generator Services.
ISO 14001: 2004
OHSAS 18001: 2007
VCAp 2008/5.1

Over 2000 man years OEM experience: Offering global & local expertise
MJB International Customer Base
AFRICA

All Africa including : Algeria; Kenya; Morocco; Libya; Nigeria;

 Asmidal
 Sonatrach
 Sonelgaz
 Kengen
 Waha oil company
 Veba oil
 Sirte
 Azzawiya
 Rasco
 Gecol
 AES Nigeria
 Indorama
 ONE – Morocco
Masaood John Brown Customer Base
GULF PENINSULA
United Arab Emirates
 Abu Dhabi Water & Electricity Department (ADWEA)
 Abu Dhabi Marine Operating Company (ADMA-OPCO)
 Abu Dhabi Gas Liquefaction Company (ADGAS)
 Abu Dhabi Gas Industries LTD. (GASCO)
 Abu Dhabi National Oil Company (ADNOC)
 Abu Dhabi Company For Onshore Oil Operations (ADCO)
 Zakum Development Company (ZADCO)
 Abu Dhabi Oil Company (ADOC-Japan)
 Ministry Of Electricity & Water (MEW-DUBAI)
 Dubai Natural Gas Company (DUGAS)
 Dubai Aluminium Company (DUBAL)
 Dubai Petroleum Company (DPC)
 Dubai Electricity & Water Authority (DEWA)
 Sharjah Electricity & Water Authority (SEWA)
 Union Cement Company (UCC)
 Ras Al Khaimah Cement Company (RAK CEMENT)
 Gulf Cement Company (GCC)
 Power Development International (PDI)
 Dubai Margham
 ARCO
 STOMO
Masaood John Brown Customer Base
GULF PENINSULA

Bahrain, Oman, Qatar, Saudi Arabia

 Bahrain National Gas Company (BANAGAS)

 Bahrain Petroleum Company (BAPCO)
 Aluminium Bahrain (ALBA)
 Gulf Industrial Investment Company (GIIC)
 Ministry Of Electricity (BAHRAIN)
 Petroleum Development Oman (PDO-
OMAN)
 Oman Mining Company (OMINCO)
 Ghubrah Power Plant
 Rusail Power Plant
 Wadi Al Jizzi Power Plant
 Ministry of Electricity & Water
 (MEW-QATAR)
 Qatar General Petroleum Company (QGPC)
 Qatar Petroleum Company (QAPCO)
 Qatar Gas
 ARAMCO (SAUDI)
 Saudi Electricity Company (All Regions)
MJB International Customer Base
NEAR EAST & INDIA;
Iraq; India, Jordan, Sri Lanka, Bangladesh, Pakistan, Syria

 Ministry Of Electricity (MOE)

 North Oil Company (NOC)
 South Gas Company (SGC)
 Wamar International;
 Bechtel;
 Parsons;
 KBR;
 Fluor
 PCO; GRD ; US GOVT.;
 International Free Company (IFC)
 Central Electricity Generating Company
(CEGCO) - Jordan
 AES – Sri Lanka
 Bangladesh Power Development Board (BPDB)
 Pakistan Petroleum Company (PPC)
 Reliance industries
 ONGC – INDIA
 Ahmedabad Electricity Company (AEC) - India
 National Thermal Power Company (NTPC) –
INDIA
 ESSAR Power
 Indian Oil Corporation - IOCL
MJB, MJBI & MJBI UK Ltd
Customer Base

CNR UNELCO

DERWENT COGEN
Our History
1969 1979 2000

1969 - First Gas Turbine Sold in Middle East

1979 - Since formation in 1979, Masaood John Brown Ltd was owned
by Mohammed Bin Masaood (51%) in partnership with John Brown
Engineering (and later with a name change to Kvaerner Energy at
49%).

2000 - In April 2000, the General Electric Company (USA) acquired

Kvaerner Energy, but this did not include the equity shareholding in
Masaood John Brown. MBM purchased the balance of shares outright,
formed an affiliate company called MJB International Ltd.
MJB International Ltd is staffed and managed by senior personnel and
engineers retained from the previous shareholder, formerly John
Brown Engineering. MJB provides International customers and gas
turbine operators with an array of support services using formidable
and advanced technological expertise in the repair and manufacture of
gas turbine engine parts, field maintenance support and technical
assistance.
Our History
2003 2011

2003 - Expansion of MJB Jebel Ali Repair Facility including Rotor

Repair Facility

2011 - MJB becomes a 100% Al Masaood Group Company.

Masaood John Brown (MJB) has added a new 4,000 square meter
repair facility to its two existing facilities in Dubai's Jebel Ali Free
Zone Area (JAFZ). This new facility almost doubles MJB's total
operating foot print to 8,000 square meters of best-in-class air
conditioned shops and warehouse space.
The new facility has been specifically designed to allow MJB to
expand its capabilities to include repair work on Frame 7E and 9E
repairs. Ceiling height and high technology cranes allow ingress
and egress of complete Frame 5, 6 & 9 engines for complete tear-
down and overhaul.
Our History
2014 2015

2014 - MJB / MJB International installed a state of the art Bucket

Repair Facility, which ensures all our customers repair requirements
can be satisfied within our Jebel Ali, Dubai facilities.

2015 - MJB / MJB International open a purpose built training

facility to conduct training programmes to suit operational,
mechanical, electrical, instrumentation and controls disciplines
covering functions, such as, inspection, maintenance and
troubleshooting.
Through our workshop facilities in Dubai, we also offer extended
training programmes to allow trainees to become experts in the
operations and maintenance of Industrial Gas Turbines. These
programmes will allow students access to our workshops, so they
can gain a better understanding of Gas Turbine parts and their
associated repair processes.
MJB FACILITY
MJB Facility

 MJB facility houses and operates three state-of-the-

art repair facilities that has witnessed significant
investment over the last 10 years.
 Customized air conditioned workshops is 8000 sq. m.
 Full capability to repair heavy industrial gas turbine
stationary and rotating parts including FA & DLN
Technology.
 MJB can now offer re-blade and balancing of rotors
up-to and including Frame 9.
 MJB stock exchange pool rotors across the full range
of GE Frame gas turbines, including a FS9 turbine
section and re-bladed compressor section.
 MJB also perform extensive Gas Turbine package
refurbishment including full zero-hour remanufacture
of the GE range of Frame gas turbines.
MJB Facility
OUR SERVICES
Our Services

FIELD SERVICE
CAPABILITY & TRAINING

SENTINEL C ENGINEERING
SERVICES

LONG TERM SERVICE COMPONENT

AGREEMENTS REPAIR

GAS TURBINE SPARES REFURBISHMENT

& REPLACEMENT PARTS GAS TURBINE
PACKAGES
CONDITION
MONITORING
GAS TURBINE SPARES & REPLACEMENT
PARTS
Spare Parts

 Middle East and UK facilities operational for 20 years.

 MJB have retained & developed the original supply chain

when John Brown Engineering were a GE Frame
Licensee.

 All parts meet the highest standards and carry full

warranty.

 MJB have invested and developed our own IP, tooling

and procedures to manufacture parts and high
technology components.

 Capital Parts (including Rotors)

 MJB’s re-engineering capabilities, techniques and
processes enable us to maximize benefits in terms
of diversity, quality, price and delivery.

 Combustion Equipment
 Caps and Liners, Transition Pieces, Cross fire tubes,
etc are available ex-stock for scheduled and
unscheduled requirements
Spare Parts

 Auxiliary Parts
 Warehouses at Jebel Ali and Glasgow UK, carry
necessary stock to cover likely emergency
requirement for pumps, valves and other auxiliary
parts.

 Consumable Parts
 Warehouses at Jebel Ali and Glasgow UK, carry
extensive inventory for scheduled and unscheduled
overhauls for GE frame and other OEM type gas
turbines.

 Component Exchange

 Just-in-time inventory
Product Development - History
Date Product Groups Fr
1995 - 2000 Shroud Blocks 3,5,6,7,9
Un Cooled Bucket S1, S2 5
2000 - 2004 Combustion Liners 6,9
Transition Pieces 6,9
CIEK 6,9
Cooled Buckets S1 6,9
2005 – 2008 Buckets S2 and S3 6,7
Nozzles S1, S2, S3 6,7
2008 - Onwards Hi Tech / Re configured
HR120 Shrouds 6
Bucket S1, S2, S3 6, 9
Nozzles S1,S2,S3 6, 9

TP’s 5
Compressor Blades 5,6,7,9
COMPONENT REPAIRS
Component Repairs

Component Upgrades & Modifications

Bucket Repair
• Frame 3, 5, 6, 7, 9

Combustion hardware repair

• Frame 3, 5, 6, 6FA, 7, 9 including DLN
• Other OEM’s e.g. Westinghouse 251 & 501.

Nozzle & Diaphragm Repairs

• Frame 3, 5, 6, 6FA 7, 9
• Other OEM’s
• Nozzle Braze Repairs & Nozzle Coupon Replacements

Shroud repairs – including Honeycomb

replacement & upgrade

Fuel Nozzle repair & Flow-Testing

• Frame 3, 5, 6, 7, 9 including DLN
• Other OEM’s
Component Repairs

Thermal Spray Coatings

 Air Plasma and HVOF
 Robotic Systems
 Thermal Barrier Coatings
 MCrAlY’s
 Hardface Coatings
 Abradable Coatings

Vacuum Heat Treatment

 Braze Repairs
 Blast Cleaning
 Machining - Manual & CNC
 EDM
 Component Modifications & Upgrades
Component Repairs

Metallurgical Laboratory Services

 Microscopy
 Mechanical Testing
 Chemical Analysis by XRF
 Failure Investigations
 Research and Development
 Life Assessment
Bucket Repairs

Direct Welding of missing/burnt areas

Tip restoration by laser welding

High temperature brazing of eroded

aerofoil surfaces

‘Z’ notch restoration

Angel wing restoration by welding

Heat Treatment

Coating
Bucket Repairs
INSPECTION SEM EVALUATION
As Received After Final Heat Treatment

5000x 5000x

APPLICATION OF MCrAlY COATING HEAT TREATMENT

Rotor Repair Services

• Full inspection including:

• Visual Checks
• Balance checks
• Runout checks

• Compressor & Turbine section

destacking & stripdown:
• Reblading
• Runout rectification
• Balance checking
• Tip Grinding
• Journal Machining & Polishing.
• Comprehensive NDT Services (Dye Pen,
X-Ray, Ultrasonic or MPI).
• Final Balance & Runout Correction.
Rotor Repair Services

MJB have the in-house capabilities to carry out the following additional
/ optional rotor repair processes:

 Laser Cladding - The laser cladding method is used to return the journal and seal areas to
the standard size dimensions.
 Thrust Collar Reclamation - In the event of thrust failure MJB have designed a method to
repair the collar and return it to original dimensions.
 Under Cut bearing journals - Journal undercutting can be implemented to customer
demands.
 Under Cut Thrust Collars - MJB can implement thrust collar modification to accommodate
new tilting pad bearing design.
 Probe track burnishing – This process incorporates diamond tip machining to
accommodate surface finish required for vibration pick ups.
Rotor Repair Services
 Surface Material Sampling / Replica testing

Figure 1 – Photograph showing the

replica locations on the Stage 2, Turbine
Wheel (Locations J and K)

 Compressor Blade Pitting Analysis

 Eddy Current, FPI & MPI

Figure 2 – Photograph showing the

Eddy Current Testing of a
Compressor Wheel

Figure 3 – Photograph showing the

Ultrasonic Flaw Detection Testing of a
Compressor Wheel
Rotor Repair Services
ROTOR LIFE ASSESMENT

ROTOR INSPECTION REPLICA TESTS CREEP TESTS

A = Dovetail Slots B = RIM (OD surface) C = Bore

D = Journal E = Spigot F = Compressor Aft Disc
G = Bolt Hole

EDDY CURRENT TESTING HARDNESS TESTING ULTRASONIC FLAW DETECTION

Rotor Repair Services

 Rotor Coatings:
 Smoothseal®
equivalent to Sermatech 5380DP

 Tip Grind Blades.

Rotor Pool
MJB offer owners and operators of GE Frame gas turbines an option to become a member of a
select “club” which offers the supply of a our stock turbine and/or compressor rotors for
emergency shutdowns on an exchange basis.

The objective is to provide a unique service at competitive prices and to help minimize downtime
in the event that a rotor change-out is necessary.

Rotor "Clubs" Available:

• Frame 3/2
• Frame 5/2
• Frame 5
• Frame 6
• Frame 9E

Benefits:
• Reduced down time
• Reduced inventory
• Reduced capital expenditure
• Increased availability/reliability
ENGINEERING SERVICES
Field Support &
Engineering Services

Performance Upgrades
 Increased Firing Temperature Turnkey plant
 Honeycomb shrouds overhaul
Inspection & Plant
 Brush Seals Overhaul
 HR120 & abradable coating Stg 1 shrouds Site management
 Frame 6 inlet plenum redesign
Field
 IGV upgrades Operations
Refurbishment
& Control
Maintenance systems
Electrical Total
Engineering Support Quality
Engineering Maintenance
Assurance
 Gearbox design Fuel Concepts
& Advice
 Off base systems – Fuel Skids, Conversions
Fin fans, Ducting & Filter houses, etc.. Plant Technical
Control
 Vibration Analysis Uprate &Support
Retrofits
 Field Balancing Improvement
 Technical Consultation Services Plan
Plant
 Failure Investigations Commissioning
Relocation
 Reverse Engineering
Generator
Overhauls
FIELD SERVICE CAPABILITY
& TRAINING
Field Engineer Resources

Field Engineers Resources

 Mechanical
 Instrumentation & Controls
 Electrical and Generation
 Condition Monitoring
Engineering Support

Full Technical Support

Balance of Plant: generators, boilers,

steam turbines, electrical etc.

Inspection & Plant Overhaul

Plant Commissioning

Control Retrofit Services

Plant Upgrade and Improvement

Plant Relocation

Total Maintenance Concepts

REFURBISHED
GAS TURBINE PACKAGES
Gas Turbine Refurbishment

Turnkey Packaged Power Stations

Complete Overhaul & Repair of

Gas Turbine Power Plants

Performance Guarantees

Warranty / Same as new equipment

Installation & Commissioning

Installation & Commissioning

LONG TERM SERVICE AGREEMENTS
Long Term Service Agreement

Provision of...
Dedicated contract management

Spares management & inventory control

Remote monitoring

Technical support

Scheduled & unscheduled overhauls

Component repairs
SENTINEL C
Control Systems

Advanced gas turbine control retrofit system

PLC based gas turbine control and protection

Replaces older technology systems such as

Mark II, III, IV & V

Improves control accuracy and

operation reliability

Optimises gas turbine performance

Common spares with other industries utilising

similar PLC system
TRAINING
Training Courses

Deliver training to over 1,000 engineering

personnel to educate and enhance skills

Modular courses by classroom and

hands on training

Training partnerships
Where specialist training packages customised to
clients needs

Installation & Commissioning

CONDITION MONITORING
Condition Monitoring

Comprehensive automated fault detection

Turbine specific knowledge & models included

Performance, maintenance, vibration,

emissions, compressor efficiency

Fault manager summary of events

Full data archive, display and trending

Corporate-wide remote monitoring via networks,

internet and dial-up
QUALITY CERTIFICATION
Quality Accreditations

Our business is founded on the strength of our

technical and engineering capability and reinforced
by our commitment to quality and customer
satisfaction and is demonstrated by our
accreditations:

 ISO 9001:2008
 ISO 14001:2004
 OHSAS 18001:2007
 VCAp 2008/5.1
 THANK YOU

www.mjbi.com