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Service Manual Maestria /gran Maestria Coffee Machines: Downloaded From Manuals Search Engine
Service Manual Maestria /gran Maestria Coffee Machines: Downloaded From Manuals Search Engine
Maestria EF 285
Gran Maestria EF 287
Version 0.1 en
6 Troubleshooting ............................................................................................... 34
6.1 Check list for Maestria coffee machine ............................................................ 34
6.2 Check list for Gran Maestria coffee machine ................................................... 37
7 Repairs................................................................................................................ 40
7.1 Safety instructions ........................................................................................... 40
7.2 Repair and mounting tips ................................................................................. 40
7.3 Tools and accessories ..................................................................................... 42
7.4 Repair instructions - Maestria .......................................................................... 42
7.4.1 General disassembly - Maestria ............................................................ 42
7.4.2 Replacing water tank connector ............................................................ 47
7.4.3 Replacing power cord ............................................................................ 48
7.4.4 Replacing electronic mainboard (Maestria) ........................................... 49
7.4.5 Replacing changeover (outlet) valve ..................................................... 51
7.4.6 Replacing steam valve .......................................................................... 53
7.4.7 Replacing thermoblocks and NTC temperature sensors ....................... 54
7.4.8 Replacing coffee pump and flow meter ................................................. 55
7.4.9 Replacing steam pump .......................................................................... 59
7.4.10 Replacing Espresso / Lungo push/turn controls .................................... 60
7.4.11 Replacing On/Off button assembly ........................................................ 62
7.4.12 Replacing brewing unit .......................................................................... 63
7.4.13 Replacing steam pipe ............................................................................ 64
7.4.14 Replacing support for cup holder........................................................... 66
7.4.15 Reassembly and wiring instructions - Maestria ..................................... 66
7.5 Repair instructions - Gran Maestria ................................................................. 73
7.5.1 General disassembly - Gran Maestria ................................................... 73
7.5.2 Replacing milk frother connector ........................................................... 80
7.5.3 Replacing cup heater............................................................................. 81
7.5.4 Replacing electronic mainboard (Gran Maestria) .................................. 82
7.5.5 Replacing milk regulator assembly ........................................................ 83
7.5.6 Reassembly and wiring instructions - Gran Maestria ............................ 83
10 Exploded Drawings........................................................................................137
10.1 Exploded drawings for Maestria EF 285 ........................................................ 137
10.2 Exploded drawings for Gran Maestria EF 287 ............................................... 147
12 Notes .................................................................................................................161
This manual should be used by the technicians as a valuable aid to guarantee the
permanent readiness for use of the machines. In order to take full advantage of all the
functions, it is absolutely necessary to follow the instructions in this manual.
Spare parts lists and exploded drawings are subject to change. To obtain the last
version, please contact your official spare parts supplier.
Visit the Nespresso technical website periodically to check for upgrades, technical Access is restricted
and can be obtained
modifications, counter measures etc. for these coffee machines:
by asking your
https://business.nespresso.com Nespresso technical con-
tact person.
Version 1.0
• First released service manual version, in English only.
As an additional safety measure, the use of a residual current device (RCD), also called
the ground fault circuit interrupter (GFCI), in the repair centre is highly recommended.
Example illustrations 2
of typical devices.
TEST
RESET
4 TEST
Danger of burns!
Hot parts and water under pressure inside the coffee machine
(particularly in the two thermoblocks).
• Let coffee machine cool down before cleaning or disassembly.
2 MODEL RANGE
2.1 Maestria
Front view, right and
left side.
Simultaneous heat-up
of both thermoblocks
is only possible with
220 - 240 V versions.
This basic model is equipped with a steam pipe. The two functions - coffee preparation
and steam generation - cannot be used simultaneously.
Simultaneous heat-up
of both thermoblocks
is only possible with
220 - 240 V versions.
This high-end model is equipped with a cup heater and a detachable milk frother. Out of Coffee preparation is
on hold until cup
three possible functions - coffee preparation, cup heating and milk frothing - two func-
heating operation is
tions can be carried out simultaneously. finished.
3 MAIN COMPONENTS
3.1 Main components - Maestria
3.1.1 Overview - Maestria
1 2 3 4
11 10 9 8 7 6 5
1 2 3
6 5 4
The On/Off button (1) automatically switches off the coffee machine after a preset time
of non-use (factory setting 9 min). For setting the auto shut time see “Special settings”
on page 28.
The lever (2) opens and closes the brewing unit and gives access to the feed opening
for the coffee capsule.
For all possible settings of the steam handle (6) and push/turn controls (4, 5) see
“Machine settings” on page 27.
7 6 5 4
1) Micro switches (2x) 5) Thermoblock types 2010 (coffee) and
2) Steam valve 2011 (steam) arranged behind one
3) Brewing unit (TCBU) another
4) Relief tank for steam 6) NTC temperature sensor
7) Outlet valve of thermoblock
The micro switches (2) detect the position of the manual steam valve (3).
After using the steam pipe and turning the steam handle back from steam position to
ready mode position, the remaining steam is led into the relief tank (7). From there the
condensed water drips into the drip tray.
1 2 3 4
1 2 3
1 2 3 4 5 6
13 12 11 10 9 8 7
4
5
6
7
1) Lid 5) Spout
2) Seal 6) Power socket
3) Indication of max. milk and foam level 7) Whisk
4) Jug
The milk frother is controlled by the coffee machine solely and has no control or display
elements itself.
The whisk (7) contains two magnets and is driven by a magnetic coupling.
1 2 3 4 5 6 7 8
The On/Off button (1) automatically switches off the coffee machine after a preset time
of non-use. For the auto shut off setting see “Special settings” on page 28.
The lever (2) opens and closes the brewing unit and gives access to the feed opening
for the coffee capsule.
For possible settings of the push/turn controls (4, 5, 6) see “Machine settings” on
page 27.
The cup heater is
designed for the size
The cup heater is activated by pressing down its three rips (4) with the rim of a cup. of Nespresso’s
espresso cups.
3 4
1) Thermoblock types 2010 (coffee) and 3) Pivoting mechanism for cup support
2011 (cup heating) arranged behind 4) Snap lock for capsule container
one another
2) NTC temperature sensor
1 2 3
1 2 3
TB 2010
4
5
6
7
9 TB 2011
10
TCBU
11 12 13 14 15
1 2 3
TB 2010
4
5
6
7
9 TB 2011
10
TCBU
11
12 13
4 TE C H N I C A L D A T A
4.1 Rating plates
The rating plate can
4.1.1 Nespresso specific rating plates be found at the bot-
tom of each coffee
Maestria, EU-version Gran Maestria, EU-version machine.
1 8
2
9
3
10
4
11
5 12
6 13
Hz
A
MAX
.6
0°
C
DE N
IN SIGN BY AD D
SWITZ RLAN
E
Risk of damage!
The milk frother can be destroyed if connected to a wrong mains
voltage.
Check the mains voltage range on the rating plate whenever replacing a
defect milk frother.
Power rating
for 220-240 V ................................................................................................. < 2’300 W
for 120-127 V ................................................................................................. < 1’900 W
for 100-110 V.................................................................................................. < 1’500 W
Energy efficiency
Energy efficiency class level (Maestria & Gran Maestria)..................................A - 40%
Daily energy consumption (Maestria)................................................................... 81 Wh
Daily energy consumption (Gran Maestria).......................................................... 79 Wh
Annual energy consumption (Maestria & Gran Maestria) .................................. 29 kWh
Capacities
Water tank ...................................................................................................approx. 1.4 l Advised water tank
capacities to avoid
Drip tray ...............................................................................................................250 ml spilling.
Capsule container ................................................................................ 10 - 14 capsules
Milk frother (Gran Maestria) .............................................240 ml hot milk / 120 ml foam
Temperatures
Operating temperature ................................................................... + 5 °C up to + 45 °C
Storage temperature ..................................................................... - 25 °C up to + 60 °C
Safety temperature (thermal cut-off) ....................................................................167 °C
Coffee temperature at outlet .......................................................................86 °C ± 3 °C
Various data
Preheating time ....................................................................................... approx. 25 sec
Pump pressure.............................................................................................max. 19 bar
Power consumption
Version 92948 ............................................................................................ 410 - 490 W
Version 92947 / 120 V .......................................................................................... 450 W
Version 92947 / 127 V .......................................................................................... 505 W
Capacity
Hot milk ...................................................................................................... max. 240 ml
Hot/cold milk for milk froth ...........................................................................max. 120 ml
Performance data
Preparation times
(with full, semi-skimmed or skimmed milk at 6 °- 8 °C fridge temperature)
Cold milk froth (120 ml) .................................................................................60 - 90 sec
Hot velvety or dense milk froth (120 ml)........................................................60 - 90 sec
Hot milk (240 ml) .......................................................................................120 - 180 sec
Temperature
Hot milk, hot milk foam ............................................................................ + 64 °C ± 4 °C
A
C
ON
STEAM
OFF
Procedure:
1. Switch off coffee machine.
2. Press the espresso button while turning the machine on.
3. Set dials to the required settings (see table).
4. Press Lungo button to confirm setting or start procedure.
5. Press Espresso button for 5 seconds to exit menu mode any time.
1 hard
2 Water hardness 2 medium
3 soft
Descaling procedure
4 Descaling 1 depending on coffee
machine.
LED off
Middle LED
Heating up - steam / cup
blinking white with 1 Hz
heater
(0.5 s on, 0.5 s off)
Middle LED
Steam preparation / cup
blinking white with 1 Hz
heating
(0.5 s on, 0.5 s off)
All LEDs
Emptying (evaporating)
blinking with 2 Hz
water circuit for coffee
(0.25 s on, 0.25 s off)
Middle LED
Water circuit for coffee emp- blinking with 2 Hz
tied (0.25 s on, 0.25 s off)
Left / right LEDs on
All LEDs
Rinsing water and steam
blinking with 1 Hz
circuit
(0.5 s on, 0.5 s off)
Middle LED
Descaling cup heater blinking orange with 1 Hz
(0.5 s on, 0.5 s off)
Ready:
• Milk frother connected to socket.
Red
• One out of three possible warm milk preparations
selected with push/turn control (pos. 2, 3 or 4).
Ready:
• Milk frother connected to socket.
Blue
• Cold milk froth preparation selected with push/turn
control (pos. 1).
Operating:
Red,
• Milk frother running.
blinking with 1 Hz
• One out of three possible warm milk preparations (0.5 s on, 0.5 s off)
selected with push/turn control (pos. 2, 3 or 4).
Operating: Blue,
• Milk frother running.
blinking with 1 Hz
• Cold milk froth preparation selected with push/turn
(0.5 s on, 0.5 s off)
control (pos. 1).
Failure / malfunction: To reset a fast red
Red, blinking LED:
• No liquid in jug fast blinking with 2 Hz
• Overheating because of too less or no milk • Remove milk frother
(0.25 s on, 0.25 s off) from socket.
• Burned milk on heating plate
• Remove cause of failure
Failure: Red, if possible.
• Mains voltage fluctuations fast blinking with 2 Hz
• Milk frother has wrong mains voltage range (0.25 s on, 0.25 s off)
6 TR O U B L E S H O O T I N G
6.1 Check list for Maestria coffee machine
After an initial inspec- Measure / Further measures /
tion in accordance Check Error symptoms
repair work repair work
with this check list,
1.1 Housing parts YES - replace housing parts
errors are quickly found and
incomplete? NO - continue
corrected with the appropri-
ate measure. YES - replace housing parts if
1 Check the coffee 1.2 Housing parts bro-
necessary
Therefore, adhere to the machine for visi- ken or damaged?
NO - continue
sequence of the check list. ble damage
Repair every occurring error YES - replace power cord
1.3 Power cord dam-
and work the check list NO - connect coffee machine
aged?
through until it is completed. to the mains and continue
2.1 Capsule container YES - check capsule container Replace damaged parts
cannot be locked in and seat
place? NO - continue
YES - check drip tray with Replace damaged parts
2.2 Drip tray cannot be
metal cover
locked in place?
NO - continue
2.3 Cup support cannot YES - check cup support and Replace damaged parts
be tilted up, does mounting
not engage or rat- NO - continue
tles?
2 Check mechani- 2.4 Steam handle YES - check steam handle Replace damaged parts
cal components rotates unengaged mounting (screw, clip etc.)
or jams? NO - continue
YES Replace damaged or missing
- check brewing unit parts
- check lever brake
2.5 Lever cannot be
(on brewing unit)
operated correctly?
- check if rubber buffer is
missing
NO - continue
2.6 Lever makes unu- YES - check brewing unit Replace damaged parts
sual noises NO - continue
YES - replace water tank
3 Fill water tank 3.1 Water tank leaks
NO - continue
YES Replace damaged parts
- check power cord and
4.1 Coffee machine
terminal block
does not work (no
- check ON/OFF button
function at all)?
- check electronics
NO - continue
YES Replace damaged parts
4.2 White LEDs do not
- check electronics
light capsule con-
- check light guides
tainer?
NO - continue
4 Switch on coffee Thermoblock (for coffee) stays YES
machine with ON/ cold? - check electronics
OFF button - check thermo fuses
- check thermoblock
- check temperature sensor
4.3 Coffee machine
- check wiring
does not get ready
NO - continue
but stays in error
Thermoblock (for coffee) gets YES
mode
hot? - check electronics
- check thermoblock heating
element (ohmic resistance)
- check temperature sensor
Continue
7 REPAIRS
These repair instructions
- are based on exploded drawings with position numbers combined with repair and
mounting tips,
- presuppose basic knowledge in repairing Nespresso coffee machines.
As a rule, similar components (e.g. pumps, thermoblocks etc.) of the two
coffee machine models are presented in detail only once in the Maestria
repair instructions.
Additional information
For components not mentioned in this repair chapter, refer to the chapters "Exploded
Drawings" on page 137 and "Spare parts Lists" on page 155.
Snap connections
Some covers and components of the coffee machine are connected screwless with
latches.
When loosening these latches, proceed with care and patience to avoid
causing any damage.
Screw connections
• Do not overtighten screws. Plastic threads and inserts are delicate.
• Metal housing parts are fastened with self-tapping screws. Replacement housing
parts are unthreaded.
Risk of damage!
Replacement housing parts are unthreaded.
Take particular care when cutting new threads.
Preferably use a metric M4 thread cutter or one of the self-tapping
screws instead.
Cut all new threads before assembly.
Observe max. torque for the screw connections according to the following table:
Wiring arrangement
Random changes in the wiring arrangement during a repair can cause
- squeezed and damaged wires,
- electromagnetic interferences.
Protective measures:
• Do not change the course of internal wiring during repair.
• Use all existing cable ducts and clips.
Residual water
• If it is necessary to pull off hoses from components, hold ready a small beaker and
a towel to collect and wipe away leaking water.
• The coffee machine must be emptied of residual water for repair or shipment (refer
to "Special settings" on page 28).
171
183
168
167
160
Only if necessary:
• Turn cable holder (168) to the side.
• Remove power cord from strain relief and cable-storage fixation.
• Loosen 6 screws (TX 20) and remove base cover (167) from base (160).
824
161
160
A small permanent • Position a small permanent magnet as mounting aid at the base (160) to fix its coun-
magnet (161), loosely terpart (161).
inserted in the base
acts as magnetic mounting
for the drip tray.
Coffee machine is
160
shown upside down
for better visibility of
fixing screws.
170
169
• Loosen 4 fixing screws (TX 20) of side panels (169, 170) at base (160).
• Loosen 4 upper fixing screws (TX 20) of side panels.
• Pull base a little bit away from machine to release the side panels. Take care not to
• Lift up and incline the side panels to remove them. stress wiring and
hoses between base
and upper part.
132
803
802
130
808 b
166
165
164
• Loosen 2 screws (TX 10) and remove strain relief clamp (165).
• Unscrew power cord connections (166) from terminal block (164).
Assembly checkpoints
• The strain relief clamp (165) is designed for different cable diameters. Check that
the strain relief clamp is correctly mounted (correct side up or down, see detail in
illustration and following table) by pulling on the cable. It must not be possible to pull
out the cable.
X26
X25
X3
X27
X16 X22 X14
X11
X10
X12
X20
X18
X13
X19
X15
X17
X1
X6
X9
X7
X8
Connectors
1) no wiring 4) Flow meter connector (white) The connectors are
coloured to match the
2) NTC 1 temperature sensor connector 5) Lungo push/turn control (red) cable colours.
(red), coffee thermoblock 6) Steam valve connector
3) NTC 2 temperature sensor connector (3 colours)
(white), steam thermoblock 7) Espresso push/turn control (white)
Flat receptacles
X11 Heat 2, steam thermoblock (gray) X20 no wiring
X10 Heat 1, coffee thermoblock (white) X13 no wiring
X9 N, On/Off button (light blue) X15 Ph Pump 1+2, both pumps (brown)
X1 no wiring X17 no wiring
X19 Pump 2, steam pump (gray) X7 Ph Heat 1, coffee thermoblock (brown)
X18 Pump 1, coffee pump (white) X8 Ph Heat 2, steam thermoblock (brown)
X12 shut down, On/Off button (black) X6 L(F), On/Off button (brown)
125
806
Assembly checkpoints
• Insert all wires with flat receptacles in cable guides.
• Check correct position of connectors and flat receptacles on electronic mainboard
(see page 49).
61
58
• Pull both clips (58) from fluid connections and remove outlet valve (61).
Assembly checkpoint
62
61
820
203
Also note the arrows • Observe correct mounting position of outlet valve (61) according to illustration.
on top of the outlet
valve case (61):
arrow in - from thermoblock
arrow out - towards relieve
tank (820).
821
82
• Pull clips from fluid connections and remove both pressure hoses.
• Loosen screw (TX 10) and remove steam valve clip (82).
• Loosen 2 screws (TX 10) and remove steam valve (821).
Assembly tip
• To prevent cabling errors:
Lay defect steam valve beside new one.
Carefully unplug flat receptacles from micro switches and immediately connect them
to new steam valve.
810 (steam)
47
29
61
Replacing thermoblocks
• Remove steam valve (821) for better access to top latch of thermoblock cover.
• Pull fluid connection clip and remove outlet valve (61, only for Maestria) from steam
thermoblock (810).
• Remove all wires from cable guides on top cover (810).
• Loosen 2 fixing screws (TX 10) on top cover.
• Release 2 latches with screwdriver and remove cover with steam thermoblock (810).
• Remove electrical connections and hoses from defect steam thermoblock or replace
NTC temperature sensor (47).
To replace coffee thermoblock (809):
• Remove electrical connections and hoses from defect coffee thermoblock.
• Loosen 2 screws (TX 10) and remove coffee thermoblock with bottom cover (809).
• Now the NTC temperature sensor (29) can be replaced.
Assembly checkpoint
• Tighten the new NTC temperature sensor and spring ring with a torque wrench (for
max. torque see “Repair and mounting tips” on page 40).
Thermo fuses (1) on thermoblocks and the coffee pump are of the same component
type. As soon as the maximum temperature is exceeded they interrupt the electric
circuit permanently. Like a blown fuse they need to be replaced (together with the
pump).
The "Limitor" (2) is a reversible temperature switch. When a fixed cut-off temperature is
reached, a bimetal disk will snap over, breaking a contact system and thereby inter-
rupting the electric circuit of the pump.
After cooling down and reaching the closing temperature, the bimetal disk will automat-
ically return into its original position and thus closes the electric circuit again.
A tripped Limitor resets after about 30 min automatically.
805
(811)
• Pull fluid connection clip (58) and remove pressure hose from outlet of pump (805 /
811).
14
• Remove flow meter hose from water tank connector (see “Replacing water tank
connector” on page 47).
15
(197)
22
1
14
(196)
• Unlatch lower pump holder (14 / 196): Insert screwdriver blade into gap between
pump holder and holder (1). Then swivel screwdriver and move out pump assembly
with flow meter (22) partly.
• Remove upper pump holder (15 / 197): Press in both wedges one after another with
a screwdriver and pull out upper pump holder from the machine.
• Disconnect the cable from flow meter (22) and remove the pump assembly
completely.
805
(811)
21
(201)
15
(197)
22
14
(196)
Assembly checkpoints
• Check condition of pump holder (15 / 197): Replace a damaged pump holder.
• Check that pump holder (15 / 197) fits correctly on pump (805 / 811).
• Press in and turn new flow meter until it is locked on lower pump holder (14 / 196).
• If the pump of a different manufacturer is used for replacement, additional parts of
the pump support etc. must be exchanged too (refer to annex of exploded drawings).
• When inserting back the complete pump assembly with flow meter, check that the
latches of the lower pump holder (14 / 196) are in place correctly (clicking sound).
7
9
6
5
10
• For better access remove lower pump holder (14) with coffee pump and flow meter
first (see “Replacing coffee pump and flow meter” on page 55).
• Remove hose (10) from pump inlet (6).
• Pull fluid connection clip and remove fluid nipple (8) from steam thermoblock (810).
• Remove flat receptacle with gray wire (coming from electronic mainboard) from
pump.
• For better handling pull pump inlet out of pump holder (5).
• Press laterally at the front side of the pump holder to remove it from inner guiding The pump holder has
stoppers in the mid-
groove. Then pull it out of outer guiding groove laterally.
dle and at the rear
• Remove spring clip (9) and reinforced hose (7) from pump outlet. side and cannot be pulled
out.
• Remove pump from pump holder (5).
Assembly checkpoints
• For tightness reason, replace the following parts together with the steam pump: Always use new
spring clips and a
• Reinforced hose (7) reinforced hose for
• 2 spring clips (9) assembly.
• Make sure that pump holder is inserted in guiding grooves completely:
• Pre-assemble new pump in pump holder (5) with reinforced hose (7) and spring
clip (9). Do not insert pump inlet in pump holder yet.
• Insert pump holder in outer guiding groove at first.
• With the help of a screwdriver press pump holder into inner guiding groove.
803 802
139
813
1
812
802
803
152
• To remove the push/turn control module (Espresso 802, Lungo 803), press down
latch (A) of holder (152) with a screwdriver.
• Then insert thumb or finger tip in front opening and press push/turn control module
backwards with caution until it is released from latch (A).
• Remove screwdriver and use it to open both latches (B) of holder (152) one after the
other.
• Carefully remove push/turn control module out of holder (152). Risk to break the
light guide when
removing the push/
turn control module.
Assembly checkpoints
• Position knob in position 1 before reassembly.
• Do not exchange Espresso and Lungo push/turn buttons (Espresso 812, Lungo
813) by accident.
• Verify that the light guide (153) is correctly placed and is visible from the outside.
804
• Remove all wires of On/Off button (804) from electronic mainboard (see “Replacing
electronic mainboard (Maestria)” on page 49).
• Loosen 2 screws (TX 10) with screwdriver and remove On/Off button assembly
(804).
• For access to wiring open 4 latches and remove top cover with switch.
Assembly checkpoint
• After reassembly
- make sure that On/Off button can be operated smoothly,
- check auto shut off functionality (see “Auto shut off test” in table on page 29).
96
130
823
95
Assembly checkpoint
• Respect the torque forces indicated in table of chapter "Repair and mounting tips"
on page 40.
96
95
94
93
89
95
822
Assembly checkpoint
92
807
70 820
• Loosen screw (TX 10) and remove relieve tank (820, Maestria only).
• Loosen 2 screws (TX 10) and remove support (807) for cup holder together with
spring (70).
1 2
5
6
Wiring instructions:
Wiring instructions:
185
179 + 180 +
181 + 184 + 814 176
191
• Place the coffee machine on a dismantling surface that will not damage or scratch
the metallic housing of the machine.
173
175
174
Only if necessary:
• Turn cable holder (175) to the side.
• Remove power cord from strain relief and cable-storage fixation.
142 141
A small permanent • Position a small permanent magnet as mounting aid at the base (141) to fix its coun-
magnet (142), loosely terpart (142).
inserted in the base
acts as magnetic mounting
for the drip tray.
Coffee machine is
shown upside down
for better visibility of
141 fixing screws.
148
149
• Loosen 4 fixing screws (TX 20) of side panels (148, 149) at base (141).
• Loosen 4 upper fixing screws (TX 20) of side panels.
• Pull base (141) a little bit away from machine to release the side panels. Take care not to
• Lift up and incline the side panels to remove them. stress wiring and
hoses between base
and upper part.
64
117 821
For easy removal lift • Pull off spring clip (64) and remove the turning knob (117) from milk regulator (821).
spring clip with pliers
away from housing.
114
803
802
115
112
108
141
• Unclip and remove electronic cover (108) from electronic mainboard (806).
• Unplug from electronic mainboard
- milk frother connector
- all milk frother wires with flat receptacles.
• Loosen screw (TX 20) of earthing point at base (141) and remove PE conductor
connection to milk frother connector.
• Loosen 3 screws (TX 10) and remove complete milk frother connector assembly
(167, 168, 172).
Assembly checkpoints
• The blue and brown wires (N and L) have to be twisted together.
• Check wiring (see “Wiring diagrams - Gran Maestria EF 287” on page 104 and
following).
820
164
Assembly checkpoint
820
• Check cup heater wiring (see “Wiring diagrams - Gran Maestria EF 287” on
page 104 and following).
X26
X25
X3
X27
X16 X22 X14
X11
X10
X12
X20
X18
X13
X19
X15
X17
X1
X6
X9
X7
X8
The bottom cover has
2 cable guides (8).
Other guides are
present on the print cover.
Cables must be correctly
guided to avoid squeezing. 8
Connectors
The connectors are 1) Milk frother connector (4 colours) 4) Flow meter connector (white)
coloured to match the 2) NTC 1 temperature sensor connector 5) Lungo push/turn control (red)
cable colours. (red), coffee thermoblock 6) Milk regulator connector (black)
3) NTC 2 temperature sensor connector 7) Espresso push/turn control (blue)
(white), cup heater thermoblock
Flat receptacles
X11 Heat 2, cup heater thermoblock X13 Pump 2, switch A, cup heater pump
(gray) (gray)
X10 Heat 1, coffee thermoblock (white) X15 Ph Pump 1+2, both pumps (brown)
X9 N, On/Off button (light blue) X17 Aeroccino, milk frother connector
X1 Aeroccino, milk frother connector (brown)
X19 Pump 2, cup heater (red) X7 Ph Heat 1, coffee thermoblock (brown)
X18 Pump 1, coffee pump (white) X8 Ph Heat 2, cup heater thermoblock
X12 shut down, On/Off button (black) (brown)
X20 Cup heater (yellow) X6 L(F), On/Off button (brown)
For disassembly refer to instructions for Maestria coffee machine (see “Replacing elec-
tronic mainboard (Maestria)” on page 49 and following).
821
77
111
• Unplug connector for milk regulator (821) from electronic mainboard (806).
• Remove 3 cable clips (111) from holder (1) by pressing the retention latches Do not lose cable
clips!
inwards.
• Loosen 3 screws (TX 10) and remove milk regulator (821).
Assembly checkpoint
• Use cable guides on holder for milk regulator (77) and cable clips (111) to secure
wires.
2
1
4 5
Wiring instructions:
3
7
Wiring instructions:
8 WIRING DIAGRAMS
8.1 Wiring diagram versions
Each coffee machine has its own set of wiring diagrams.
Wiring diagrams which contain "ULKA" as reference in the headline show the
wiring for the coffee pump made by ULKA/CEME while the other wiring diagrams
show the wiring for the SYSKO coffee pump.
Depending on series and manufacturer, the coffee pump is equipped with a different
thermal protection device (see “Replacing coffee pump and flow meter” on page 55):
- either a thermo fuse (STB)
- or a reversible temperature switch (Limitor)
The type of thermal protection device used for the coffee pump is shown in the corre-
sponding wiring diagram version.
Fuse 0.5AT
XH-Connector GND +5V
X6
X22 L(F)
1
1 +5V 6.3*0.8
Valve 2 SW3/Pot3 X8
Steam 3 SW4
Ph_Heat2
4 LED5 1
5 LED6 6.3*0.8
6 GND X7
FLOWMETER X25
1
4.8*0.8
1 1 Flowmeter Signal
2 2 GND
X20
Track Fuse
3 3 +5V
JST 3-pol
1
MOL 3pol
XH-Connector
X26
Coffee NTC1 1 NTC1
2 NTC1 Common
X12
shut down
JST 2-pol 1
XH-Connector 4.8*0.8
Microprocessor
X18
X27 Pump 1
Logic 1
Steam NTC2 1 NTC2
4.8*0.8
2 NTC2 Common
X19
JST 2-pol Pump 2
XH-Connector 1
8.2.1 Wiring diagram Maestria 220 - 240 V, 50 - 60 Hz (IEC)
4.8*0.8
Terminal block X3 X1
Aerocino
1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
4 N(F)
X11 X10 1
JST 4-pol 6.3*0.8 6.3*0.8
XH-Connector
1 1 6.3*0.8
Baseplate Frame Heat1
TB2010 Heat2
TB2011
Legend:
PLUG AC MALE 220-240V Safe-to-touch (electrically isolated
SELV
or protective impedance)
Fuse 0.5AT
XH-Connector GND +5V
X6 shut down
X22 L(F)
2 GND
X20
Track Fuse
3 +5V
JST 3-pol
1
XH-Connector 4.8*0.8 PUMP 2 Steam
4.8*0.8 4.8*0.8
X26
1 1
AC
1 NTC1
X12
Wiring diagram Maestria 220 - 240 V, 50 - 60 Hz (IEC) - part 2
2 NTC1 Common
shut down
JST 2-pol 1
XH-Connector 4.8*0.8
Microprocessor
X18
X27 Pump 1
Logic 1
1 NTC2
4.8*0.8
X19
JST 2-pol Pump 2
XH-Connector 1
4.8*0.8
X3 X1
Aerocino
1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
4 N(F)
X11 X10 1
JST 4-pol 6.3*0.8 6.3*0.8
XH-Connector
1 1 6.3*0.8
Heat2 Heat1
93
94
EF285 / EF287 Mainboard
X14
1 +5V
Espresso (Left)
2 Poti1
3 SW1 Switching L
4 LED1 power supply
5 LED3
6 GND
N
JST 6-pol
Fuse 0.5AT
XH-Connector GND +5V
X6
X22 L(F)
1
1 +5V 6.3*0.8
Valve 2 SW3/Pot3 X8
Steam 3 SW4
Ph_Heat2
4 LED5 1
5 LED6 6.3*0.8
6 GND X7
FLOWMETER X25
1
4.8*0.8
1 1 Flowmeter Signal
2 2 GND
X20
Track Fuse
3 3 +5V
JST 3-pol
1
MOL 3pol
XH-Connector
X26
Coffee NTC1 1 NTC1
2 NTC1 Common
X12
shut down
JST 2-pol 1
XH-Connector 4.8*0.8
Microprocessor
X18
X27 Pump 1
Logic 1
Steam NTC2 1 NTC2
4.8*0.8
2 NTC2 Common
X19
JST 2-pol Pump 2
XH-Connector 1
4.8*0.8
Terminal block X3 X1
Aerocino
1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
4 N(F)
8.2.2 Wiring diagram Maestria 220 - 240 V, 50 - 60 Hz (IEC) ULKA
X11 X10 1
JST 4-pol 6.3*0.8 6.3*0.8
XH-Connector
1 1 6.3*0.8
Baseplate Frame Heat2 Heat1
TB2010
TB2011
220-240V Legend:
PLUG AC MALE Safe-to-touch (electrically isolated
SELV
or protective impedance)
1 +5V
1 Phase
PE 6.3*0.8
2 Poti1
Switching L Neutral
3 SW1
L
4 LED1 power supply
Earth, PE
5 LED3 C1 V1
N
6 GND
N Mains without Phase and Neutral
JST 6-pol
Fuse 0.5AT
XH-Connector GND +5V
X6 shut down
X22 L(F)
1
2 GND
X20
Track Fuse
3 +5V THERMAL FUSE
JST 3-pol
1
XH-Connector 4.8*0.8 PUMP 2 Steam
4.8*0.8 4.8*0.8
X26
1 1
AC
1 NTC1
2 NTC1 Common
X12
shut down
JST 2-pol 1
XH-Connector 4.8*0.8
Microprocessor
X18
X27 Pump 1
Logic 1
1 NTC2
4.8*0.8
Wiring diagram Maestria 220 - 240 V, 50 - 60 Hz (IEC) ULKA - part 2
2 NTC2 Common
X19
Pump 2
XH-Connector 1
4.8*0.8
X3 X1
Aerocino
1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
4 N(F)
X11 X10 1
JST 4-pol 6.3*0.8 6.3*0.8
XH-Connector
1 1 6.3*0.8
Heat2 Heat1
95
96
EF285 / EF287 Mainboard
X14
1 +5V
Espresso (Left)
2 Poti1
3 SW1 Switching L
4 LED1 power supply
5 LED3
6 GND
N
JST 6-pol
Fuse 0.5AT
XH-Connector GND +5V
X6
X22 L(F)
1
1 +5V 6.3*0.8
Valve 2 SW3/Pot3 X8
Steam 3 SW4
Ph_Heat2
4 LED5 1
5 LED6 6.3*0.8
6 GND X7
FLOWMETER X25
1
4.8*0.8
1 1 Flowmeter Signal
2 2 GND
X20
Track Fuse
3 3 +5V
JST 3-pol
1
MOL 3pol
XH-Connector 4.8*0.8
Microprocessor
X18
8.2.3 Wiring diagram Maestria 120 V, 50 - 60 Hz (UL)
X27 Pump 1
Logic 1
Steam NTC2 1 NTC2
4.8*0.8
2 NTC2 Common
X19
JST 2-pol Pump 2
XH-Connector 1
4.8*0.8
Terminal block X3 X1
Aerocino
1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
4 N(F)
X11 X10 1
JST 4-pol 6.3*0.8 6.3*0.8
Frame XH-Connector
1 1 6.3*0.8
Baseplate TB2010 Heat2 Heat1
TB2011
PLUG AC MALE Legend:
Safe-to-touch (electrically isolated
120V SELV
or protective impedance)
L MMI-OOS-Board
< 15W
PE L (Line)
1 <= 0.2A
EF285 / EF287 Mainboard 6.3*0.8
X14 N N (Neutral) > 0.2A
1 +5V
1
Poti1 PE 6.3*0.8 Phase
2
3 SW1 Switching L L Neutral
4 LED1 power supply
5 LED3 C1 V1
N Earth, PE
6 GND N
JST 6-pol Mains without Phase and Neutral
Fuse 0.5AT
XH-Connector GND +5V
X6 shut down
X22 L(F)
1
1 +5V
2 GND
X20
Track Fuse
3 +5V
JST 3-pol
1
XH-Connector
Wiring diagram Maestria 120 V, 50 - 60 Hz (UL) - part 2
1 NTC1
2 NTC1 Common
X12
shut down
JST 2-pol 1
XH-Connector 4.8*0.8
Microprocessor
X18
X27 Pump 1
Logic 1
1 NTC2
4.8*0.8
2 NTC2 Common
X19
Pump 2
XH-Connector 1
4.8*0.8
X3 X1
Aerocino
1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
4 N(F)
X11 X10 1
JST 4-pol 6.3*0.8 6.3*0.8
XH-Connector
1 1 6.3*0.8
Heat2 Heat1
97
98
EF285 / EF287 Mainboard
X14
1 +5V
Espresso (Left)
2 Poti1
3 SW1 Switching L
4 LED1 power supply
5 LED3
6 GND
N
JST 6-pol
Fuse 0.5AT
XH-Connector GND +5V
X6
X22 L(F)
1
1 +5V 6.3*0.8
Valve 2 SW3/Pot3 X8
Steam 3 SW4
Ph_Heat2
4 LED5 1
5 LED6 6.3*0.8
6 GND X7
FLOWMETER X25
1
4.8*0.8
1 1 Flowmeter Signal
2 2 GND
X20
Track Fuse
3 3 +5V
JST 3-pol
1
MOL 3pol
XH-Connector 4.8*0.8
Microprocessor
X18
X27 Pump 1
Logic 1
Steam NTC2 1 NTC2
4.8*0.8
2 NTC2 Common
X19
JST 2-pol Pump 2
XH-Connector 1
4.8*0.8
8.2.4 Wiring diagram Maestria 120 V, 50 - 60 Hz (UL) ULKA
Terminal block X3 X1
Aerocino
1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
4 N(F)
X11 X10 1
JST 4-pol 6.3*0.8 6.3*0.8
XH-Connector
1 1 6.3*0.8
Baseplate Frame Heat1
TB2010 Heat2
TB2011
PLUG AC MALE Legend:
Safe-to-touch (electrically isolated
SELV
120V or protective impedance)
L MMI-OOS-Board < 15W
PE L (Line)
1 <= 0.2A
EF285 / EF287 Mainboard 6.3*0.8
X14 N N (Neutral) > 0.2A
1 +5V
1
Phase
2 Poti1 PE 6.3*0.8
3 SW1 Switching L L Neutral
4 LED1 power supply
5 LED3 C1 V1 Earth, PE
N
6 GND
N
JST 6-pol Mains without Phase and Neutral
Fuse 0.5AT
XH-Connector GND +5V
X6 shut down
X22 L(F)
1
1 +5V 6.3*0.8
2 GND
X20
Track Fuse
3 +5V THERMAL FUSE
JST 3-pol
1
XH-Connector 4.8*0.8 PUMP 2 Steam
4.8*0.8 4.8*0.8
X26
1 1
AC
1 NTC1
2 NTC1 Common
X12
shut down
1
Wiring diagram Maestria 120 V, 50 - 60 Hz (UL) ULKA - part 2
JST 2-pol
XH-Connector 4.8*0.8
Microprocessor
X18
X27 Pump 1
Logic 1
1 NTC2
4.8*0.8
2 NTC2 Common
X19
Pump 2
XH-Connector 1
4.8*0.8
X3 X1
Aerocino
1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
4 N(F)
X11 X10 1
JST 4-pol 6.3*0.8 6.3*0.8
XH-Connector
1 1 6.3*0.8
Heat2 Heat1
99
100
EF285 / EF287 Mainboard
X14
1 +5V
Espresso (Left)
2 Poti1
3 SW1 Switching L
4 LED1 power supply
5 LED3
6 GND N
JST 6-pol
Fuse 0.5AT
XH-Connector GND +5V
X6
X22 L(F)
1
1 +5V 6.3*0.8
Valve 2 SW3/Pot3 X8
Steam 3 SW4
Ph_Heat2
4 LED5 1
5 LED6 6.3*0.8
6 GND X7
FLOWMETER X25
1
4.8*0.8
1 1 Flowmeter Signal
2 2 GND
X20
Track Fuse
3 3 +5V
JST 3-pol
1
MOL 3pol
XH-Connector
X26
Coffee NTC1 1 NTC1
2 NTC1 Common
X12
shut down
JST 2-pol 1
XH-Connector 4.8*0.8
Microprocessor
X18
X27 Pump 1
Logic 1
Steam NTC2 1 NTC2
4.8*0.8
2 NTC2 Common
X19
JST 2-pol Pump 2
XH-Connector 1
8.2.5 Wiring diagram Maestria 100 - 127 V, 50 - 60 Hz (IEC)
4.8*0.8
Terminal block X3 X1
Aerocino
1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
4 N(F)
X11 X10 1
JST 4-pol 6.3*0.8 6.3*0.8
Frame XH-Connector
1 1 6.3*0.8
Baseplate TB2010 Heat2 Heat1
TB2011
Legend:
PLUG AC MALE 100-127V Safe-to-touch (electrically isolated
SELV
or protective impedance)
1 +5V
1 Phase
2 Poti1 PE 6.3*0.8
3 SW1 Switching L Neutral
L
4 LED1 power supply
5 LED3 C1 V1 Earth, PE
N
6 GND N
Mains without Phase and Neutral
JST 6-pol
Fuse 0.5AT
XH-Connector GND +5V
X6 shut down
X22 L(F)
1
2 GND
X20
Track Fuse
3 +5V
JST 3-pol
1
XH-Connector 4.8*0.8 PUMP 2 Steam
4.8*0.8 4.8*0.8
X26
1 1
AC
1 NTC1
2 NTC1 Common
X12
shut down
Wiring diagram Maestria 100 - 127 V, 50 - 60 Hz (IEC) - part 2
JST 2-pol 1
XH-Connector 4.8*0.8
Microprocessor
X18
X27 Pump 1
Logic 1
1 NTC2
4.8*0.8
2 NTC2 Common
101
102
EF285 / EF287 Mainboard
X14
1 +5V
Espresso (Left)
2 Poti1
3 SW1 Switching L
4 LED1 power supply
5 LED3
6 GND N
JST 6-pol
Fuse 0.5AT
XH-Connector GND +5V
X6
X22 L(F)
1
1 +5V 6.3*0.8
Valve 2 SW3/Pot3 X8
Steam 3 SW4
Ph_Heat2
4 LED5 1
5 LED6 6.3*0.8
6 GND X7
FLOWMETER X25
1
4.8*0.8
1 1 Flowmeter Signal
2 2 GND
X20
Track Fuse
3 3 +5V
JST 3-pol
1
MOL 3pol
XH-Connector 4.8*0.8
Microprocessor
X18
X27 Pump 1
Logic 1
Steam NTC2 1 NTC2
4.8*0.8
2 NTC2 Common
X19
JST 2-pol Pump 2
XH-Connector 1
4.8*0.8
Terminal block X3 X1
Aerocino
1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
4 N(F)
X11 X10
8.2.6 Wiring diagram Maestria 100 - 127 V, 50 - 60 Hz (IEC) ULKA
TB2011
PLUG AC MALE 100-127V Legend:
Safe-to-touch (electrically isolated
SELV
or protective impedance)
L MMI-OOS-Board < 15W
PE L (Line)
1 <= 0.2A
1 +5V
1 Phase
2 Poti1 PE 6.3*0.8
3 SW1 Switching L Neutral
L
4 LED1 power supply
5 LED3 C1 V1 Earth, PE
N
6 GND N
Mains without Phase and Neutral
JST 6-pol
Fuse 0.5AT
XH-Connector GND +5V
X6 shut down
X22 L(F)
2 GND
X20
Track Fuse
3 +5V THERMAL FUSE
JST 3-pol
1
XH-Connector 4.8*0.8 PUMP 2 Steam
4.8*0.8 4.8*0.8
X26
1 1
AC
1 NTC1
2 NTC1 Common
X12
shut down
JST 2-pol 1
XH-Connector 4.8*0.8
Microprocessor
X18
X27 Pump 1
Logic 1
Wiring diagram Maestria 100 - 127 V, 50 - 60 Hz (IEC) ULKA - part 2
1 NTC2
4.8*0.8
X19
JST 2-pol Pump 2
XH-Connector 1
4.8*0.8
X3 X1
Aerocino
1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
4 N(F)
X11 X10 1
JST 4-pol 6.3*0.8 6.3*0.8
XH-Connector
1 1 6.3*0.8
Heat2 Heat1
103
104
X14
EF285 / EF287 Mainboard 8.3
1 +5V
Espresso (Left) 2 Poti1
3 SW1 Switching L
4 LED1 power supply
5 LED3
6 GND N
Fuse 0.5AT
JST 6-pol
XH-Connector GND +5V
X6
X22 L(F)
6.3*0.8
1
1 +5V
Aerocino 2 SW3/Pot3 X8
3 SW4
Ph_Heat2
4 LED5 1
5 LED6 6.3*0.8
6 GND X7
JST 6-pol
XH-Connector X13
Pump2_SwitchA
WIRING DIAGRAMS
FLOWMETER X25
1
4.8*0.8
1 1 Flowmeter Signal
2 GND
X20
2
3 3 +5V 1
4.8*0.8
JST 3-pol
MOL 3pol
XH-Connector
Track Fuse
Microprocessor
X18
X27 Pump 1
Logic 1
Cup Heat NTC2 1 NTC2 4.8*0.8
2 NTC2 Common
X19
JST 2-pol Pump 2
Terminal block XH-Connector 1
4.8*0.8
X3 X1
Aerocino
TB2010 1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
Baseplate Frame 4 N(F)
8.3.1 Wiring diagram Gran Maestria 220 - 240 V / 50 - 60 Hz (IEC)
X11 X10 1
JST 4-pol 1 6.3*0.8 6.3*0.8
XH-Connector
1 6.3*0.8
Heat2 Heat1
TB2011
Otter Connector
Legend:
PLUG AC MALE 220-240VAC Safe-to-touch (electrically isolated
SELV
or protective impedance)
Fuse 0.5AT
JST 6-pol
XH-Connector GND +5V
X6 shut down
X22 L(F)
1
JST 6-pol
XH-Connector X13
Pump2_SwitchA PUMP 1 Coffee
1 6.3*0.8 6.3*0.8 THERMAL FUSE
X25 4.8*0.8 1 1
AC
1 Flowmeter Signal
2 GND
X20
3 +5V 1
4.8*0.8 PUMP 2 Cup Heat
JST 3-pol
4.8*0.8 4.8*0.8
XH-Connector
Track Fuse
1 1
AC
X26
1 NTC1 X12
2 shut down
NTC1 Common 1
JST 2-pol
4.8*0.8
XH-Connector
Microprocessor
X18
X27 Pump 1
Logic 1
1 NTC2 4.8*0.8
Wiring diagram Gran Maestria 220 - 240 V / 50 - 60 Hz (IEC) - part 2
2 NTC2 Common
X19 Cup Warmer
X3 X1
Aerocino L
1 +5V 1 Otter Connector
2 TxD 4.8*0.8 N
3 RxD
GND
X9
4 N(F)
X11 X10 1 PE
JST 4-pol 1 6.3*0.8 6.3*0.8
XH-Connector
1 6.3*0.8
Heat2 Heat1
105
106
EF285 / EF287 Mainboard
X14
1 +5V
Espresso (Left) 2 Poti1
3 SW1 Switching L
4 LED1 power supply
5 LED3
6 GND N
Fuse 0.5AT
JST 6-pol
XH-Connector GND +5V
X6
X22 L(F)
6.3*0.8
1
1 +5V
Aerocino 2 SW3/Pot3 X8
3 SW4
Ph_Heat2
4 LED5 1
5 LED6 6.3*0.8
6 GND X7
JST 6-pol
XH-Connector X13
Pump2_SwitchA
WIRING DIAGRAMS
FLOWMETER X25
1
4.8*0.8
1 1 Flowmeter Signal
2 GND
X20
2
3 3 +5V 1
4.8*0.8
JST 3-pol
MOL 3pol
XH-Connector
Track Fuse
Microprocessor
X18
X27 Pump 1
Logic 1
Cup Heat NTC2 1 NTC2 4.8*0.8
2 NTC2 Common
X19
JST 2-pol Pump 2
Terminal block XH-Connector 1
4.8*0.8
X3 X1
Aerocino
TB2010 1 +5V 1
2 TxD 4.8*0.8
3 RxD
Baseplate GND
X9
Frame 4 N(F)
X11 X10 1
JST 4-pol 1 6.3*0.8 6.3*0.8
XH-Connector
1 6.3*0.8
Heat2 Heat1
8.3.2 Wiring diagram Gran Maestria 220 - 240 V / 50 - 60 Hz (IEC) ULKA
TB2011
Otter Connector
Legend:
PLUG AC MALE 220-240VAC Safe-to-touch (electrically isolated
SELV
or protective impedance)
2 Poti1 PE 6.3*0.8
Switching L Neutral
3 SW1
L
4 LED1 power supply Earth, PE
5 LED3 C1 V1
N
6 GND N Mains without Phase and Neutral
Fuse 0.5AT
JST 6-pol
XH-Connector GND +5V
X6 shut down
X22 L(F)
1
JST 6-pol
XH-Connector X13 PUMP 1 Coffee
Pump2_SwitchA
1 4.8*0.8 4.8*0.8
X25 4.8*0.8 1 1
AC
1 Flowmeter Signal
2 GND
X20 THERMAL FUSE
3 +5V 1 PUMP 2 Cup Heat
4.8*0.8
JST 3-pol
4.8*0.8 4.8*0.8
XH-Connector
Track Fuse
1 1
AC
X26
1 NTC1 X12
2 shut down
NTC1 Common 1
JST 2-pol
4.8*0.8
XH-Connector
Microprocessor
X18
X27 Pump 1
Logic 1
1 NTC2 4.8*0.8
2 NTC2 Common
X19 Cup Warmer
X3 X1
L
Wiring diagram Gran Maestria 220 - 240 V / 50 - 60 Hz (IEC) ULKA - part 2
Aerocino
1 +5V 1 Otter Connector
2 TxD 4.8*0.8 N
3 RxD
GND
X9
4 N(F)
X11 X10 1 PE
JST 4-pol 1 6.3*0.8 6.3*0.8
XH-Connector
1 6.3*0.8
Heat2 Heat1
107
108
EF285 / EF287 Mainboard
X14
1 +5V
Espresso (Left) 2 Poti1
3 SW1 Switching L
4 LED1 power supply
5 LED3
6 GND N
Fuse 0.5AT
JST 6-pol
XH-Connector GND +5V
X6
X22 L(F)
6.3*0.8
1
1 +5V
Aerocino 2 SW3/Pot3 X8
3 SW4
Ph_Heat2
4 LED5 1
5 LED6 6.3*0.8
6 GND X7
JST 6-pol
XH-Connector X13
Pump2_SwitchA
WIRING DIAGRAMS
FLOWMETER X25
1
4.8*0.8
1 1 Flowmeter Signal
2 GND
X20
2
3 3 +5V 1
4.8*0.8
JST 3-pol
MOL 3pol
XH-Connector
Track Fuse
Microprocessor
X18
X27 Pump 1
Logic 1
Cup Heat NTC2 1 NTC2 4.8*0.8
2 NTC2 Common
X19
JST 2-pol Pump 2
Terminal block XH-Connector 1
4.8*0.8
8.3.3 Wiring diagram Gran Maestria 120 V / 50 - 60 Hz (UL)
X3 X1
Aerocino
1 +5V 1
TB2010 4.8*0.8
2 TxD
3 RxD
GND
X9
Baseplate Frame 4 N(F)
X11 X10 1
JST 4-pol 1 6.3*0.8 6.3*0.8
XH-Connector
1 6.3*0.8
Heat2 Heat1
TB2011
Otter Connector
Legend:
PLUG AC MALE 120VAC Safe-to-touch (electrically isolated
SELV
or protective impedance)
Fuse 0.5AT
JST 6-pol
XH-Connector GND +5V
X6 shut down
X22 L(F)
1
JST 6-pol
XH-Connector X13
Pump2_SwitchA PUMP 1 Coffee
1 6.3*0.8 6.3*0.8 THERMAL FUSE
X25 4.8*0.8 1 1
AC
1 Flowmeter Signal
2 GND
X20
3 +5V 1
4.8*0.8 PUMP 2 Cup Heat
JST 3-pol
4.8*0.8 4.8*0.8
XH-Connector
Track Fuse
1 1
AC
X26
1 NTC1 X12
2 shut down
NTC1 Common 1
Wiring diagram Gran Maestria 120 V / 50 - 60 Hz (UL) - part 2
JST 2-pol
4.8*0.8
XH-Connector
Microprocessor
X18
X27 Pump 1
Logic 1
1 NTC2 4.8*0.8
2 NTC2 Common
X19 Cup Warmer
X3 X1
Aerocino L
1 +5V 1 Otter Connector
2 TxD 4.8*0.8 N
3 RxD
GND
X9
4 N(F)
X11 X10 1 PE
JST 4-pol 1 6.3*0.8 6.3*0.8
XH-Connector
1 6.3*0.8
Heat2 Heat1
109
110
EF285 / EF287 Mainboard
X14
1 +5V
Espresso (Left) 2 Poti1
3 SW1 Switching L
4 LED1 power supply
5 LED3
6 GND
N
Fuse 0.5AT
JST 6-pol
XH-Connector GND +5V
X6
X22 L(F)
6.3*0.8
1
1 +5V
Aerocino 2 SW3/Pot3 X8
3 SW4
Ph_Heat2
4 LED5 1
5 LED6 6.3*0.8
6 GND X7
JST 6-pol
XH-Connector X13
Pump2_SwitchA
WIRING DIAGRAMS
FLOWMETER X25
1
4.8*0.8
1 1 Flowmeter Signal
2 GND
X20
2
3 3 +5V 1
4.8*0.8
JST 3-pol
MOL 3pol
XH-Connector
Track Fuse
Microprocessor
X18
X27 Pump 1
Logic 1
Cup Heat NTC2 1 NTC2 4.8*0.8
2 NTC2 Common
X19
JST 2-pol Pump 2
Terminal block XH-Connector 1
4.8*0.8
X3 X1
Aerocino
TB2010 1 +5V 1
2 TxD 4.8*0.8
3 RxD
GND
X9
Baseplate Frame 4 N(F)
X11 X10
8.3.4 Wiring diagram Gran Maestria 120 V / 50 - 60 Hz (UL) ULKA
TB2011
Otter Connector
Legend:
PLUG AC MALE 120VAC Safe-to-touch (electrically isolated
SELV
or protective impedance)
Fuse 0.5AT
JST 6-pol
XH-Connector GND +5V
X6 shut down
X22 L(F)
1
JST 6-pol
XH-Connector X13 PUMP 1 Coffee
Pump2_SwitchA
1 4.8*0.8 4.8*0.8
X25 4.8*0.8 1 1
AC
1 Flowmeter Signal
2 GND
X20 THERMAL FUSE
3 +5V 1 PUMP 2 Cup Heat
4.8*0.8
JST 3-pol
4.8*0.8 4.8*0.8
XH-Connector
Track Fuse
1 1
AC
X26
1 NTC1 X12
2 shut down
NTC1 Common 1
JST 2-pol
4.8*0.8
XH-Connector
Microprocessor
X18
X27 Pump 1
Logic 1
1 NTC2 4.8*0.8
Wiring diagram Gran Maestria 120 V / 50 - 60 Hz (UL) ULKA - part 2
2 NTC2 Common
X19 Cup Warmer
X3 X1
Aerocino L
1 +5V 1 Otter Connector
2 TxD 4.8*0.8 N
3 RxD
GND
X9
4 N(F)
X11 X10 1 PE
JST 4-pol 1 6.3*0.8 6.3*0.8
XH-Connector
1 6.3*0.8
Heat2 Heat1
111
112
EF285 / EF287 Mainboard
X14
1 +5V
Espresso (Left) 2 Poti1
3 SW1 Switching L
4 LED1 power supply
5 LED3
6 GND
N
Fuse 0.5AT
JST 6-pol
XH-Connector GND +5V
X6
X22 L(F)
6.3*0.8
1
1 +5V
Aerocino 2 SW3/Pot3 X8
3 SW4
Ph_Heat2
4 LED5 1
5 LED6 6.3*0.8
6 GND X7
JST 6-pol
XH-Connector X13
Pump2_SwitchA
WIRING DIAGRAMS
FLOWMETER X25
1
4.8*0.8
1 1 Flowmeter Signal
2 GND
X20
2
3 3 +5V 1
4.8*0.8
JST 3-pol
MOL 3pol
XH-Connector
Track Fuse
Microprocessor
X18
X27 Pump 1
Logic 1
Cup Heat NTC2 1 NTC2 4.8*0.8
2 NTC2 Common
X19
JST 2-pol Pump 2
Terminal block XH-Connector 1
4.8*0.8
X3 X1
Aerocino
TB2010 1 +5V 1
2 TxD 4.8*0.8
3 RxD
X9
8.3.5 Wiring diagram Gran Maestria 100 - 127 V, 50 - 60 Hz (IEC)
TB2011
Otter Connector
Legend:
PLUG AC MALE 100-127VAC Safe-to-touch (electrically isolated
SELV
or protective impedance)
PE L (Line)
1 <= 0.2A
Fuse 0.5AT
JST 6-pol
XH-Connector GND +5V
X6 shut down
X22 L(F)
1
JST 6-pol
XH-Connector X13
Pump2_SwitchA PUMP 1 Coffee
1 6.3*0.8 6.3*0.8 THERMAL FUSE
X25 4.8*0.8 1 1
AC
1 Flowmeter Signal
2 GND
X20
3 +5V 1
4.8*0.8 PUMP 2 Cup Heat
JST 3-pol
4.8*0.8 4.8*0.8
XH-Connector
Track Fuse
1 1
AC
X26
Wiring Gran Maestria 100 - 127 V, 50 - 60 Hz (IEC) - part 2
1 NTC1 X12
2 shut down
NTC1 Common 1
JST 2-pol
4.8*0.8
XH-Connector
Microprocessor
X18
X27 Pump 1
Logic 1
1 NTC2 4.8*0.8
2 NTC2 Common
X19 Cup Warmer
X3 X1
Aerocino L
1 +5V 1 Otter Connector
2 TxD 4.8*0.8 N
3 RxD
GND
X9
4 N(F)
X11 X10 1 PE
JST 4-pol 1 6.3*0.8 6.3*0.8
XH-Connector
1 6.3*0.8
Heat2 Heat1
113
114
EF285 / EF287 Mainboard
X14
1 +5V
Espresso (Left) 2 Poti1
3 SW1 Switching L
4 LED1 power supply
5 LED3
6 GND
N
Fuse 0.5AT
JST 6-pol
XH-Connector GND +5V
X6
X22 L(F)
6.3*0.8
1
1 +5V
Aerocino 2 SW3/Pot3 X8
3 SW4
Ph_Heat2
4 LED5 1
5 LED6 6.3*0.8
6 GND X7
JST 6-pol
XH-Connector X13
Pump2_SwitchA
WIRING DIAGRAMS
FLOWMETER X25
1
4.8*0.8
1 1 Flowmeter Signal
2 GND
X20
2
3 3 +5V 1
4.8*0.8
JST 3-pol
MOL 3pol
XH-Connector
Track Fuse
Microprocessor
X18
X27 Pump 1
Logic 1
Cup Heat NTC2 1 NTC2 4.8*0.8
2 NTC2 Common
X19
JST 2-pol Pump 2
Terminal block XH-Connector 1
4.8*0.8
X3 X1
Aerocino
1 +5V 1
TB2010 4.8*0.8
2 TxD
3 RxD
GND
X9
Baseplate 4 N(F)
Frame X11 X10
JST 4-pol 6.3*0.8 6.3*0.8
1
XH-Connector
1 1
Heat2 Heat1 6.3*0.8
8.3.6 Wiring diagram Gran Maestria 100 - 127 V, 50 - 60 Hz (IEC) ULKA
TB2011
Otter Connector
Legend:
PLUG AC MALE 100-127VAC Safe-to-touch (electrically isolated
SELV
or protective impedance)
PE L (Line)
1 <= 0.2A
Fuse 0.5AT
JST 6-pol
XH-Connector GND +5V
X6 shut down
X22 L(F)
1
JST 6-pol
XH-Connector X13 PUMP 1 Coffee
Pump2_SwitchA
1 4.8*0.8 4.8*0.8
X25 4.8*0.8 1 1
AC
1 Flowmeter Signal
2 GND
X20 THERMAL FUSE
3 +5V 1
4.8*0.8 PUMP 2 Cup Heat
JST 3-pol
4.8*0.8 4.8*0.8
XH-Connector
Track Fuse
1 1
AC
X26
1 NTC1 X12
2 shut down
NTC1 Common 1
JST 2-pol
4.8*0.8
XH-Connector
Microprocessor
X18
X27 Pump 1
Logic 1
1 NTC2 4.8*0.8
2 NTC2 Common
X19 Cup Warmer
XH-Connector 1
4.8*0.8
X3 X1
Wiring diagram Gran Maestria 100 - 127 V, 50 - 60 Hz (IEC) ULKA - part 2
Aerocino L
1 +5V 1 Otter Connector
2 TxD 4.8*0.8 N
3 RxD
GND
X9
4 N(F)
X11 X10 1 PE
JST 4-pol 1 6.3*0.8 6.3*0.8
XH-Connector
1 6.3*0.8
Heat2 Heat1
115
FUNCTION TESTS
9 FUNCTION TESTS
All basic function
tests are shown with 9.1 Safety instructions
the Gran Maestria
EF 287 coffee machine only. Some function tests are performed with an energized, partly opened coffee machine.
Danger of electrocution!
Mains voltage inside the coffee machine.
Do not touch any live part while performing tests.
Danger of burns!
Hot parts and water under pressure inside the coffee machine.
Do not touch any hot parts while checking for leakages!
Always wear protective goggles.
5
T2
T1
1
6 7 8 SUR
E
RE
L MEA
P
HO
LD
COM
DJ
MA
X MI 0Ω A
N
T1 HT
T1←TT2 LIG
OP
K/ST
2
°C/°F
LOC
RA
NG
E
-200
-328 °C -
°F 13
- 24 70°C
98°F
This pressure gauge adaptor is designed for the coffee machines EF 285 and EF 287.
1.
2.
3.
3
5.
6.
9.
Notices:
• Should less than 60 ml leak out, then • Large deviations in indicated pressure
the pump for coffee is defective or while measuring (± 4 bar) means that
there is a leak in the water system for the pump for coffee is defective.
coffee.
9.4.1 Preparations
4.
3.
1) Remove milk frother.
2) Remove cup support and maintenance
unit.
3) Remove both side panels (refer to
"General disassembly - Gran Maes-
tria" on page 73.
4) Fill and insert water tank.
1.
2.
5.
7. 8.
7) Connect mains cable.
8) Switch on coffee machine.
10 sec
9.
For better visibility
use a flashlight. max.
50 sec
12.
13.
14.
1.
3.
4.
5.
3
5 - 10 mm
RE
L
HO
LD
MAX
MIN
T1
T1← T2
T2
°C/°F
RA
NG
8.
E
-20
0°C
-32
8°F - 1370
- 24 °C
98°F
RE
L
HO
LD
MAX
MIN
T1
T1← T2
T2
°C/°
F
RA
NG
E
-200
-328 °C -
°F 13
- 24 70°C
98°F
• Prepare 240 ml hot milk in milk frother (dial setting: pos. 4 - warm milk preparation
only).
• Measure temperature immediately after preparation in jug.
The milk temperature should be between + 64 °C ± 4 °C (147 °F ± 7 °F).
The cup heater is equipped with 3 rips resp. push buttons (see detail) to control the
correct placement of a cup on the cup heater.
Only if all push buttons are activated together the cup heating process starts.
2.
1.
3.
4.
5.
6.
1.
1) Fill 100 ml (100 gr) tap water in a
measuring cup.
100 ml
2.
30 sec
7.
5) Turn steam lever to steam position. 5.
6) Heat up water in measuring cup for
OFF
30 sec.
7) Turn steam lever back to position 6.
"OFF".
T2
T1
9.
cantly increased.
HO
LD
MAX
MIN
T1
T1← T2
T2
°C/°
F
RA
NG
E
-200
-328 °C -
°F 13
- 24 70°C
98°F
Therefore all Maestria models with a protective earth connection have to be tested after
general disassembly (refer to "Wiring diagrams" on page 91 and following).
9.9.2 General
Legal regulation
In case of a repair/modification of the coffee machine, the repair centre is bound by law
to protect the user/consumer by
- restoring the regular condition of the appliance and
- performing the respective tests according to EN/IEC 60335-1 “Safety of household
and similar electrical appliances” and national regulations (e.g. DIN VDE 0701).
Description
Protective earth continuity measurements are made between the protective earth
terminal of the power plug and all conductive, touchable parts of the coffee machine
where dangerous voltage could occur if the basic insulation was to fail.
Danger of electrocution!
Do not plug in the coffee machine during the protective earth continuity
test.
Read and observe safety instructions in user manual of test equipment.
Symbolic illustration
of test equipment.
E
SUR
2) Switch on test equipment and select MEA
COM
P
DJ
protective earth continuity test. T
0Ω A
OP LIGH
K/ST
LOC
173 174
4.
SUR
E hm d
MEA 15 O sse
0.2 st pa P
Te COM
DJ
0Ω A
T
TOP LIGH
LOCK/S
9.10.2 General
Legal regulation
In case of a repair/modification of the coffee machine, the repair centre is bound by law
to protect the user/consumer by
- restoring the regular condition of the appliance and
- performing the respective tests according to EN/IEC 60335-1 “Safety of household
and similar electrical appliances” and national regulations (e.g. DIN VDE 0701).
Description
The insulation test
- assures that wiring and insulation of the coffee machine fullfill the normative require-
ments after a repair,
- rates the insulation capability of the coffee machine,
- is a very dangerous test because of a high test voltage (500 V DC).
For the insulation test, phase and neutral wire are shunted at the power plug. Then a
test voltage is applied between phase/neutral and selected parts of the coffee machine.
Test equipment
Ask Nespresso for Special test equipment is needed that complies with the regulations to perform insulation
recommendations and withstanding voltage tests. Detailed requirements and tolerances must be verified
about test equipment. with your local authorities or measurement supplier in any case.
Ideally the test equipment has a national power socket for testing, so that the coffee
machine can plugged in directly. Otherwise a special shunt is necessary to connect the
phase and neutral pin of the coffee machine’s power plug.
Test report
For legal reasons a repair or test report should be prepared and filed with following infor-
mation
- customer (name, address)
- type and serial number of coffee machine
- date of repair/test(s)
- performed test(s)/measuring value(s), test points
- used test equipment
- signature
E
SUR
4) Switch on test equipment and select MEA
COM
P
DJ
an insulation test voltage of 500 V DC. LIGH
T
0Ω A
OP
K/ST
LOC
5.
Risk of damage!
A sparkover can damage the electronic control board and sensors etc.
• Assume that the coffee machine is defect after a failed insulation test.
• Check wiring and locate fault. After fault clearance proceed with troubleshooting
check list (see see “Troubleshooting” on page 34).
• In case of doubt an insulation test on the milk frother alone can be carried out on the
coffee machine Gran Maestria EF 287: touch phase and neutral contacts at the
bottom with one test probe successively and the outside of the metallic jug with the
other test probe.
If insulation test fails, replace milk frother.
10 EXPLODED DRAWINGS
10.1 Exploded drawings for Maestria EF 285
11 SPA R E PA R TS L I S TS
11.1 Spare part selection criteria
Only position numbers are shown in the spare parts lists. Visit the webshop for component numbers and spare
parts orders.
Please note that some spare parts have several position numbers resp. component numbers depending on their
colour and / or brand related features (e.g. logo):
Maestria EF 285
Pos. 130 / 132 / 160 / 169 and 170 = colour-dependent
Pos. 182 = colour and brand-dependent
12 NOTES