Information Classification: Company Information Possible Scope of Release: For Use Within Mazda Mazda Engineering Standard MES Chssifcaton: automobile Parts Standard MES Deseaption Electronic Components ae MES PW 67600B Distribution General Limited prewar tena mazDa 3 Shin Fa ho, A an Hiroshima, Japan Dass ABIES, 1995 Dae vised: March 26, 2007 Si] “Duet March 28, 2007 1. The MES Number is stated on this cover sheet. ‘The Number on the top right-hand side of each page of the text does not include any revision code (alphabetical suffix). 2. The effective date on this cover sheet shows the desired date of implementation. Implement these standards after coordinating any changes with related departments. 3. If there is any discrepancy between a standard and a drawing, follow the drawing. Issued by S, wo bona a Seiichi Ichimura Standardization & Engineering Information Administration Group R&D Administration Innovation Dept.MES PW 67600 Notices 1. Background of Establishment This MES has been established based on “Operational Procedures of Automobile Parts Standard”. 2. Purpose of Revision This MES has been revised to assure proper quality. 3. Main Revised Points (Q) Separation of the MES 2) Change of the description about EMC to be align with Ford EMC spec. “ES-XWTT-1A278-AC” 3. Explanation of SI Indications Mark | Transition Phase Description Third Phase [Only ST units are used in this standard without use of any previous unit Example:_10N 4, Pagination Revised} 1] 2] 3 617]8) 9] 10 Page [1] 1] 1 ryuayay a bi bib bi bib} b}] b Former | 1 | 2] 3 6/7/8 108 Page [i] | i ryihafeda alala ajalal LaMES PW 67600 Contents 1. Purpose. 2. Scope 3. Report on Evaluation Results 4, Definitions of Terms. 2 2 2 2 5. Specifications Indicated on Specification Drawing sevens 6 fs 1 8 8 6. Criteria.. 7. Evaluation Methods. 8. Revision of Standard 9. Indication Methods on Specification Drawing.. 10. Application Standards . 1-bMES PW 67600 1. Purpose ‘This MES aims at assuring proper quality by standardizing specifications. Remarks 1. This MES, together with the engineering standards shown in Table 1, conveys the required specifications as part of the Specification Drawing. 2. This MES (MES PW 67600) shall be used as the representative of the standards of “Electronic Components” including the standards shown in Table 1 3. Ifthe suffix of any of the standards in Table 1 has been changed, the suffix of this MES shall be changed accordingly. Table 1_Related MES MES PW 67601 = _| Electronic Components | (7.2 Meteorological environment) | (7.3 Mechanical environment) | 7-4 Chemical environment) (7.5 Durability) MES PW 67602 |__— __| Electronic Components (7.6 Radiated immunity) (7.7 Conducted immunity) (78 Radiated emissions) (7.9 Conducted emissions) 2. Scope This MES specifies electronic components used for automobiles. Remark Electronic components shall conform to this MES and part of or overall standards shown in Table 1. 3. Report on Evaluation Results Report on evaluation results shall conform to section 3 (Report on Evaluation Results) of each standard shown in Table 1. 4, Definitions of Terms ‘The following show the definitions of terms used in MES PW 67600B, or MES PW 67601 & MES PW 67602: (A) Circuit The whole path of electric currents, including an electrical energy source. 2) Function —_The qualitative representation of a required capacity to satisfy the intended use of a system (an intend action or property). (3) Test sample Electronic components to be tested (@ Operation —_—_An action defined by “Function” (Performance The quantitative representation of a required capacity to satisfy the intended use of a system (an intended action or property). 2-bMES PW 67600 (© Electronic component ‘A component having a semiconductor through which a current flows. Anend item delivered to a plant, or a physical part of a vehicle which is considered a single replaceable or repairable part in field service. (such as a unit, sensor, motor, filter, etc.) (Criteria ‘The performance, function, or inspection items which shall be satisfied by an electronic component under general environment in non-EMC testing. Or performance or functional level which an electronic component shall satisfy before being exposed by electromagnetic interference in an immunity test. by an electronic component in an emission test. (8) Quality rank Rank of quality characteristics ‘The definition of each rank is shown below: (a) Rank A Rank A is given to the individual quality characteristics that could be a direct cause of the following concern when it fails. foreseeable symptom are excluded, Or emission noise level needs to be reduced However, concerns accompanying with a - Concerns which have the possibility of causing personal injuries directly or indirectly (*) - Concerns which have the possibility of causing accidents such as collision and fire directly or indirectly () Note (') The term “indirectly” means injuring third parties such as pedestrians and drivers of other cars. (b) Rank AR Rank AR is given to the individual quality characteristics which could be a direct cause of concern conflicting with the regulation for safety or environmental pollution when it fails. (QRankB Rank Bis given to the individual quality characteristics which could be a direct cause of concern resulting in a considerable drop in marketability and a great harm to ‘the Mazda’s image (*) when it falls. However, concerns accompanying with a foreseeable symptom are excluded. Note) The term “concer resulting in a considerable drop in marketability and a great harm to the Mazda’s image” does not mean safety related one as rank A but: ~ High degree of discomfort given to customer - Difficult to repair at dealers - Disappearance of product feature intended by design and planning @RankC —_ Rank C refers to all quality characteristics not included in the above mentioned quality characteristics of A, AR and B. ions of terms shown in MES PW 67601 only ©) Noise Noise objectionable or unexpected to passengers. (10) Malfunction The condition of the component or system whose output has failed in meeting the performance and function indicated on Specification Drawing with the component or system operated under the operating conditions indicated on Specification Drawing. (11) Electrolytic corrosion _A generic name for electrochemical corrosion. (including migration) DeMES PW 67600 (12) Symbols (£2 °C for each temperature tolerance and 40.2 V for each voltage tolerance) (a) Tl: Minimum dependable operating temperature (Minimum atmospheric temperature assuring the operation) (b) T2: Maximum dependable operating temperature (Maximum atmospheric temperature assuring the operation) (©) T3: Minimum dependable performance temperature (Minimum atmospheric temperature assuring the performance) (a) TN: Nominal temperature; 20+ 15 °C (Typical atmospheric temperature assuring the performance) (© T4: Maximum dependable performance temperature (Maximum atmospheric temperature assuring the performance) (® T5: Minimum dependable storage temperature (Minimum atmospheric temperature assuring storage) (g) T6: Maximum dependable storage temperature (Maximum atmospheric temperature assuring storage) (h) V1: Minimum dependable operating voltage (Minimum voltage assuring the operation) ( V2: Maximum dependable operating voltage (Maximum voltage assuring the operation) @ V3: Minimum dependable performance voltage (Minimum voltage assuring the performance) (k) VN: Rated voltage (Typical voltage assuring the performance) ( V4: Maximum dependable performance voltage (Maximum voltage assuring the performance) (mm) V5: Functional test voltage; VN + 1.5 V (Voltage for functional test between environmental tests) (n) V6: Operational test voltage; VN + 0.5 V (Voltage for operational test in environmental tests) Definitions of terms shown in MES PW 67602 only (13) Immunity The capability of the component or system to perform satisfactorily without functional degradation even in the presence of electromagnetic interference. (14) Emissions The capability of a component or system to suppress an undesired electromagnetic energy emissions causing electromagnetic interference. (45) Artificial Network A network which is inserted in the supply line of the electronic ‘component to be tested, includes, in a given frequency band, the specified load impedance for the measurement of disturbing voltage, and which isolates the component from the power supply for EMC. (16) Functional importance classific: system owns. ns__—_Definition of the importance of the functions theMES PW 67600 (17) Ground plane A metal plate used as a reference point for a circuit or signal potential. (18) Cross coupling ‘The coupling formed by stray inductance/capacitance from one channel/circuiv/conductor to another channeV/circuit/conductor, which is undesirable, (19) Test supporting device A special device used to operate or monitor a test sample, (20) System A functionally related group of components required to satisfy an intended use (an intended action or property). (21) Traveling-wave electric power _Electric power provided by output from an amplifier (22) Control circuit 1/0 circuit connected to a vehicle battery with a switch, relay, or resistance/inductive load (from the battery provided directly or via a switch.) (23) Substitution method Technology to map the electric power required to generate targeted electric field, magnetic field, or electric current in the specified place without a test sample. ‘When the sample is tested in the same test room, the test conditions (electric field, magnetic field, and electric current) shall be based on this reference electric power. (24) Conducted immuni Immunity to electromagnetic energy traveling through a conductor. 25) Conducted emissions _ Emission to electromagnetic energy traveling through a conductor. (26) Dwell time The applying time of electric field/current/power necessary to ensure complete monitoring of electromagnetic interference in immunity tests. 27) Tri-Plate Line Test equipment used for the radiated immunity tests, which consists of three parallel conductive plates capable of developing uniform electromagnetic fields and is capable of generating a wide range of high field strength with relatively low electric power. The TPL is similar to a TEM cell with the except that it has no side walls. ‘This is primarily used to expose both test sample and a wiring harness to the electric field because a test area is relatively large. (28) Active electronic component An electronic component which functions through a digital or analog electric circuit with a microprocessor, operational amplifier, and memory unit. (29) Bulk current injection (BCT) An immunity test method for inducing current into wiring harness via a converter. (30) Discharge resistance The Resistance to control the electricity removed from a charged part G1) Interference Transient electric phenomenon or electromagnetic phenomenon which can affect normal operation of an electric or electronic device. 32) Radiated immunity Immunity to radiated electromagnetic energy. (33) Radiated emissions Emissions to electrostatic, induced and radiation fields in a space. (34) Inductive parts __Electromechanical parts that build up energy in a magnetic field. Inductive parts are not limited to solenoid, relay, buzzer and electromechanical horn, (35) AEMCLRP Automotive EMC Laboratory Recognition Program 86 ALSE —_Absorber-lined shielded enclosure (37) GBpT (4B picotesla) _—_(160 dBpT or 10* tesla = 1 Gauss) (38) ECENO. 116 —_ Regulations regarding Protection Against Unauthorized Use (39) EM Electronically Controlled Motor 5-bMES PW 67600 (40) EMC (Electromagnetic Compatibility) _A state which enables an equipment or system to operate satisfactorily without being affected by electromagnetics or giving electromagnetic interference to anything in that environment. (41) EMC performance classifications Definition of the operation of the component during and after exposure to disturbances in EMC testing. (By classifying the performance of the component in this manner, the acceptability is determined.) (42) EMI —_ Electromagnetic Interference (43) ESD —_ Electrostatic discharge (including the following 2 types) - Aerial discharge: Discharge by an arc with the electrode of the electrostatic generator placed close to the test sample ~ Contact discharge: Discharge by a discharging switch with the electrode of the electrostatic generator contacting the contact point of the test sample (44) PRR Pulse Repetition Rate (45) PWM Pulse Width Modulated or Modulation 5. Specifications Indicated on Specification Drawing Related MES and section table No. (1) Dependable range MES PW 67601 7.1.5.1, 7.1.5.2, ete. (a) Performance range Temperature Min.T3 Max. T4 Voltage Min, V3 Max. V4 (b) Operating range Temperature Min.T1 Max. T2 Voltage Min. VI Max. V2 (© Storage range Temperature Min, TS Max. T6 (2) Voltage MES PW 67601 7.1.3, 7.1.5.1, ete. (a) Rated voltage VN (b) Operational test voltage V6 (3) Operating conditions (load, operating mode, etc.) MES PW67601 7.1.3 (4) Test circuit (external connection diagram) MES PW 67601 7.1.3 (©) Performance MES PW 67601 Table 1; Note ('), and 7.1.5.1 © Function MES PW 67601 Table 1; Note (‘), and 7.1.5.2 (7) Criteria and test method for visual inspection items © MES PW 67601 Table 1; Note ('), and 7.1.5.3 (8) Criteria and test method for Internal inspection items MES PW 67601 Table 1; Note ('), and 7.1.5.4 (9) Criteria and test method for functional inspection items MES PW 67601 Table 1; Note ('), and 7.1.5.5 (10) Applicability/inapplicability to each evaluation itemMES PW 67600 (11) Water resistance test items, watering points, and designation of operation/non-operation. MES PW 67601 7.2.9 (Watering points are designated only for 7.2.9.2, High pressure car wash and 7.2.9.5, Dripping.) (12) Dust test types and designation of operation/non-operation MES PW 67601 7.2.10 (13) Vibration test class, mounting method of test samples and designation of operation/non-operation MES PW 67601 7.3.1 (14) Mounting method of test samples for noise test MES PW 67601 7.3.2 (45) Impact test items MES PW 67601 7.3.3 (16) Salt spray test period and designation of operation/non-operation MES PW 67601 7.4.1 (17) Chemical types and applying points MES PW 67601 7.4.2 (18) Operating conditions and test period for operating section durability MES PW 67601 7.5.2 (19) Operating conditions and test period for mechanical durability MES PW 67601 7.5.3 (20) Functional importance classifications MES PW 67602 Table 1; Note @) 21) Ry and Z1 values of a load dump simulator MES PW 67602 7.7.2.2 (22) Quality rank MES PW 67601 Table 1 and MES PW 67602 Table 1 6. Criteria Criteria shall conform to the criteria specified in the standards shown in Tables 1. 7. Evaluation Methods 7.1 Common items 7.1.1 Omission of test _If the component is considered to have met the criteria, a test may be ‘omitted, provided that its evidence is submitted to the responsible Mazda Engineering Dept. for previous approval. 7.1.2 Sequence of tests __The test sample shall pass all tests, regardless of the test sequence. In actuality, however, the number of test samples and test period are restricted and multiple tests are required to be performed concurrently. In that case, the test sequence shall be arranged in consideration of recommended test sequence, requirements and other constraints such as the number of available test samples, restrictions on test time, labor costs, and restrictions on instruments. This test sequence shall be approved by the responsible Mazda Engineering Dept. 7.2 Meteorological environment Conform to the evaluation method specified in MES PW 67601 section 7.2. 7.3 Mechanical environment Conform to the evaluation method specified in MES PW 67601 section 7.3.7.4 Chemical environment Conform to the evaluation method specified in MES PW 67601 section 7.4. 7.5 Durability Conform to the evaluation method specified in MES PW 67601 section 7.5. 7.6 Radiated immunity Conform to the evaluation method specified in MES PW 67602 section 7.6. 7.7 Conducted immunity Conform to the evaluation method specified in MES PW 67602 section 7.7. 7.8 Radiated emissions Conform to the evaluation method specified in MES PW 67602 section 7.8. 7.9 Conducted emissions Conform to the evaluation method specified in MES PW 67602 section 7.9. 8. Revision of Standard ‘The MES revision shall be made in accordance with MES Suggestion Sheet. 9. Indication Methods on Specification Drawing MES PW 67600 "Electronic component specifications other than those on the drawing shall conform to MES PW 676008" shall be stated in the specification block on Specification Drawing. Remark The alphabetical suffix which indicates the revision shall also be included in the MES No. on the drawing.MES PW 67600 10. Application Standards Refer to the latest edition for the following applicable standard: ISO 11452 ISO 17025 JIS D 0207 JIS C 0023 JIS Z 8703 TEC 61000-4-21 ECE No. 116 Road Vehicles ~ Electrical Disturbance by Narrow-band Radiated Electromagnetic Energy — Component Test Methods — Part 1: General and Definitions Part 2: Absorber Lined Chamber Part 4: Bulk Current Injection (BCI) General requirements for the competence of testing and calibration laboratories General Rules of Dust Test for Automobile Parts Basic Environmental Testing Procedures Part 2: Tests — Test Ka: Salt Mist Standard Atmospheric Conditions for Testing Electromagnetic compatibility (EMC) ~ Part 4-21: Testing and ‘measurement techniques ~ Reverberation chamber test methods Protection Against Unauthorized Use Remark References to test methods other than above standards are shown below. ISO 7637 ISO 10605 JIS D 0203 SAE J1211 Road Vehicles — Electrical Interference by Conduction and Coupling Part 0: General and Definitions Part 1: Vehicle with Normal 12 V Supply Voltage — Electrical Transient Conduction along Supply Lines Only Part 2: Vehicle with Normal 24 V Supply Voltage — Electrical Transient Conduction along Supply Lines Only Road vehicles — Test methods for electrical disturbances from electrostatic discharge Method of Moisture, Rain and Spray Test for Automobile Parts, Recommended Environmental Practices for Electronic Equipment Design MIL-STD 461E, Requirements for the Control of Electromagnetic Interference CISPR25 Characteristics of Subsystems and Equipment Limits and Methods of Measurement of Radio Disturbance Characteristics for the Protection of Receivers Used On-board VehiclesMES PW 67600 *Questions concerning Japanese Industrial Standards (JIS) may be addressed at any of the following: AUSTRALIA (SAA) Standards Australia PO Box 5420 Sydney NSW 2001 AUSTRIA (ON) Osterreichisches Normungsinstitut Heinestrasse 38 1020 Vienna CANADA (SCC) Standards Council of Canada 270 Albert Street, Suite 200 Ottawa ON, KIP 6N7 FRANCE (AFNOR) Association frangaise de normalisation 1, avenue Francis de Pressensé FR-93571 Saint-Denis La Plaine Cedex GERMANY (DIN) DIN Deutsches Institut fir Normung Burggrafenstrasse 6 DE-10787 Berlin ITALY (UND Ente Nazionale Italiano di Unificazione Via Battistotti Sassi 11/b 1-20133 Milano KOREA, Rep. of (KSA) Korean Standards Association 13-31, Yoido-dong, Youngdungpo-gu Seoul 150-010 NEW ZEALAND (SANZ) Standards Association of New Zealand 155 The Terrace Private Bag 2439 Wellington SWITZERLAND (SNV) Swiss Association for Standardization Burglistr. 29 8400 Winterthur UNITED KINGDOM (BSD) British Standards Institution 389 Chiswick High Road GB-London W4 4A USA (ANSI) American National Standards Institute 25 West 43nd Steet, Fourth Floor US-New York N.Y. 10036 ‘Questions concerning Japanese Automobile Standards (ASO) may be addressed atthe following: Society of Automotive Engineers of Japan, Inc. 10-2, Goban-cho, Chiyoda-ku Tokyo 102-0076 Japan 10-b