Tnformation Classification: ‘Company Information Possible Scope of Release: For Use Within Mazda, Mazda Engin ring Standard MESCHNHON Automobile Parts Standard Mesbecrre= Decoration films (For interior) ESN MES PA 552198 Disrbuion Geneal> Dae Ea December 25, 1988 eee ime October 23, 2007 1. The MES Number is stated on this cover sheet. ‘The Number on the top righthand side of each ‘page ofthe text does not include any revision code (alphabetical sux), 2, The effective date on this cover sheet shows the desired date of implementation, Implement ‘these standard ater coordinating any changes with retated departments, 5 there is any discrepancy between a standard and a drawing, fllow the drawing Published by ‘Teruhisa Morishige Standardization & Engineering Information Administration Group Program Control Administration Dept.MES PA 55219 Notices 1. Background of Establishment ‘This MES has been established based on "Management Criteria for Automobile Parts Standard” 2. Purpose of Revision This MES has been revised to ensure proper quality ‘3. Main Revised Points (No revisions in technical features) (1) Change inthe reporting of evaluation results (Sample siz). (@) Change inthe standard format 4. Explanation of Lindications SS g mares st Powe FIV IVI PIP IPP pe|-fe}-}- [> rose PIV I VIP IPTPTPIP IPT TPEP PEP yyy == aap ellContents 1. Pupos.. 2. Scope 3. Reporting of Evaluation Resul 4. Definitions 5. Specifications Indicated on Specification Drawing 6.Crteria 7. Bvalation Methods. 8. Revision of Specification. 9. Indication Method on Specification Drawing 10, Applicable Standards. MES PA55219MES PA 55219 1. Purpose ‘This MES aims at ensuring proper quality by standarizire specifications. Remark This MES conveys the required specifications along with Specification Drawing, 2, Scope ‘This MES specifies decoration films for automobiles (hereinafter, refered 10 as “flm()") ‘3. Reporting of Evaluation Results ‘Quality evaluation results inthe development stage shal be submitted to the responsible Mazda engincering department based onthe development sumpl size specified in Table 1 Cites) 4. Definitions For the purpose ofthis standard, the following definitions of principal terms shall apply: (1) Film A film resin with adhesive omits back surface and witha protective liner sheet attached tits back surface orto an adherend. Among he film resins, thee ae ones ‘printed ona transparent material, settled by stock dyeing, vacuum-deposited with metals, ‘rain-processed, and the ike. (@) Lack of color hiding A change in color tone of the colored portion ofa film bythe influence of adherend coor. (2) Lengthwise and crosswise directions of film ‘The machine direction of film in rmanufactre i refered to as lengthwise direction, and its transverse direction as crosswise direction, (4) Adherend _Asheet onto which film is stuck. (Eg. Coated stel sheet, resin sheet) (©) Application film A material stuck onto the surface ofa film forthe purpose of ‘protecting the outer surface (the side that is tobe the outer surface after being stuck onto ‘an adherend) of the fl or substituting fora jig while the film is stuck onto the adherend. ‘The application film is often made of Japanese pape or polyester. (6 Plaste squeegee Aresin spatula used when a filmis stuck onto an adherend, ‘5, Specifications Indicated on Specification Drawing (Shape, material, plate thickness and surface properties (8. coating specifications of an adherend for the following evaluation items: (@) 723 Strength () 74.2 Shock resistance (©) 744 Rate of change in dimensions (2) Film thicknessMES PASS219 6. Criteria ‘The criteria ofthe films shall conform to Table 1. Remarks 1. The evaluation items and methods in Tale 1 shall be understood as shown inthe following example: Evaloation Evaluation | Dev Item Method | Sample Sue Darabin F— Primary evaluation TST 33_| Primary ‘evaluation vethod }-— secondary evaluation Secondary (Evaluation tem tested ater evaluation ider___|___ evaluating vibration resistance) | method ‘Noise 1 — Terry evaluation ‘Tertiary (Evaluation tem tested ater ‘evaluation ‘evaluating operating effort) method 2. The following isan explanation ofthe development sample size in Table I: ‘The supplir and the responsible Mazda Engineering Dept. shall discuss and decide on prototypes) ‘Teslsample size £373 }—~ Sample ize to be reported ‘3. Quality rank shall be represented by A, AR, B, or C. The definitions shall conform to MES KO1-002 Table 1_Criteria (13) Dev Quality] Evaluation valuation tem criteria ok | sos” [SE “Appearance ‘Color, color shading, and’) Shall satisfy the evra for © [view | 22 lack of cor hiding minimum acceptable sample, check ‘Wrinkles and spotting Shall sais the ertria for © | Vieuat | 22 ‘minimum acceptable sample, check ‘Separation, adks, and [No separation, cracks, or blistez | ©] Visual | 22 Distr of coating film (print) check ‘Adhesive extrusion No adhesive exision, © [Visual [2 : check. Peeling of edge portion | No pesing © | Visual ~22 check Film thickness ‘Shall meet ihe value spectied on | C | 72 wm Specification Drawing,MES PAS5219 Table1_ Criteria a) Quality | Evaluation] Pe Evaluation Item Criteria ant | teat [2 Saeagth Initial adhesiveness [ 78 N23 mam or over B a ‘Aahesiveness in original | 13:7 N/2S mm or over Heat aging adbesiveness Wet aging adhesiveness Heat aging resistance [No wrinkles, separation, spoting, |B [741 3 ‘racks, loatin, adhesive extrusion, Wetaging resistance | gherend stain, or dscolorationcolor ae Repeated thermal shock | fading a resistance ‘Or the test results shall satisfy the criteria for minimum acceptable sample Light resistance Sameas above. The test esulsfor |B [7.4.1 3 Aiscoloration/coor fading shall satisfy the following extria specified in JIS T0804; (Class 4 or higher (Exposure time: 300) (Class 3 orhigher (Exposure time: 400) ‘Shock resistanse TNo eracks oF separation. B | 7az 3| s ‘Comosion resistance | No discoloration, rusting or B 74s separation inthe metal vacuum-deposited portion. Raioof — Yangih- | Within £05 % B [tad a change in | wise dimensions [ CrosswiseMES PAS5219 Table 1_ Criteria /3) Dev valuation Item Criteria hae Sample Rank Size Fricionlabrasion resinance Frictional color | - No spoting, wiiakles or lines B [7st oo fasiness resistance | Or, the test result shal satis the criterion for minimam acceptable sample - Discoloration/olor fading shall be of class 4 or higher specified in JIS. 0804. ‘Stain in the rubbing cloth shal be of lass 4 orhigher specified in JIS L 0808. Abrasion ‘The base material ofthe film shalinorbe |B [752 a resistance exposed, ‘Or, the test result shall satisfy the criterion for minimum acceptable sample. 7. Evaluation Methods 7.1 Common evaluation conditions 7.4 Standard atmospheric conditions for testing Unless otherwise specified, the standard temperature shall be 20°C, clas 2 (20:4 2 °C) andthe standard humidity shall be 65 5, clas 5 (65 £5 %), as specified in JIS Z 8708. 7.12 Preparation of test piece (Take atest piece, as rule, from a product excepting he portions 50 mm from its both nds (@) Use an adherend, asa rule, withthe same coating and baking finish, forming, and surface conditions as those in an actual vehicle. () Leave atest sample untouched at room temperature for atleast 1, and then take atest, piece from it (4) Unless otherwise specified, sick the test piece onto the adherend, and eave it untouched atroom temperature for 24h. Then, us the test pow for atest. 72 Measurement method for thickness Prepare fora test piece measuring $00 mm in length and $0 mm in widdh. (inthe case ofa test camp emaller than this, ce the txt sample as itis) Remove the liner sheet and application film from the test pice carefully, and fold the test piece once with is adhesive-coated surice facing inside. Measure ‘thicknesses atthe points equally spaced i the longitudinal direction, using aclas-1 dial ‘gauge (specified in JIS B 7503, Then obtain the average ofthe throe measurements, and divide the average value obtained by two to determine the thickness of the film. Note () The standard contact surface of the dial gauge shall be S mm in diameter, and the standard contact pressure shall be 0.78 N,MES PAS5219) 73 Strength 7A Test plece Cut atest piece measuring 25 mm in width and 250 mm in length out of the test sample, Remove the liner sheet from the tet piece carefully so as not to eause any wrinkles or interlayer peeling, Then, sick the test piece lightly onto the width center ofan adherend measuring 50 mm 125 mm, with the test piece exd and the adherend end aligned. Apply tale powder or stick a sheet of paper onto the remaining adhesive-coated surface ‘measuring approx. 125 mm. Next, apply crimping force onto the test piece by rolling & roller of 19.6 Nin mass back and forth once ata speed of arprox. 300 mnvmin, The ‘material, plate thickness and surface properties ofthe adherend shall be indicated on Specification Drawing, [Remark Incase thatthe film is stuck onto the adherend under heating condition, the film shall be stuck ont the adherend under the same conditions as those fora product 73.2 Test apparatus (0) Constant crosshead separation speed type tension tester @) Aiccirculation type thermostatic chamber @) Thermo-hygrosiat 733 Test method Expose the test piece tothe test conitions specified in section 734, Fold back the non-stuck portion ofthe test pice tothe angle of 180 degrees, and peel the test piece about 25 mm from the adherend end as illustrated in Fig. 1. Then, hold the end ofthe test piece between the upper clamps ofthe tester and hold the adherend between the lower ‘clamps. Pee the test piece off the adherend continually aa speed of 300 mm/min, and record the load applied on achart, Next, obtain the average values of the maximum and ‘minimum adhesive strengths respectively, excepting the potions of 10 mm at the beginning and atthe end, Calla the average of three tet pisces to determine the adhesive strength of the film,MES PASS219 ‘734 Test conditions (1 Initia adhesiveness Stick the test piece onto the adherend, and leave it untouched for 30 min, Then measur the adhesive strength (@) Adhesiveness in original state Stick the test piece onto the adherend, and leave it ‘untouched a room temperature for 72h. ‘Then measure the adhesive strength, @) Heat aging adhesiveness Stick the test piece ont the adherend, and leave it ‘untouched for 24. Putt int the ai-cieculation type thermostatic chamber conditioned a 8042 °C, and eave it untouched for 168, Ther measure the adhesive strength (8) Wet aging adhesiveness Stick the test piece onto the adherend, nd leave it untouched for 24h, Put it int the thermo-hygrostat conditioned st SO+2 TC and 95 % RH or over, and leave it untouched for 168 h. Then measure the adhesive strength, 174 Environmental resistance 74.1 Heat aging resistance, wet aging resistance, repeated thermal shock resistance, and Tight resistance () Test piece Prepare fora test piece, asa rule, by sticking the test sample onto an adherend of te same shape, materia and plate thickness as those for an actual vehicle in ‘the same way as that in an actual vehicle. Wfthe adherend ofthe same shape as that in an actual vehicle isnot available, determine the shape of adherend through consultations between the supplier and responsible Mazda enginesting department. Alter preparing forthe est piece, leave it untouched it room temperature for 24h Expose the tes pice tothe test conditions specified in section 7.4.14) and leave it luntouched a room temperature for Ih. Then check for changes in appearance. (@) Test apparatus (@) Airciteulation type thermostatic chamber (0) Thermo hygrostat (6) Low-temperature thermostatic chamber (@) UV carbon fade meter specified in JIS D 0208 (€) Gray scale for assessing discolorationcolor fading specified in JIS 1.0804 @) Test method Visually check discoloration and calor fading ofthe tex piece using a sray sale, or compare them with those of a standard sample. Atte same ime, check for abnormality in appearance such as wrinkles, separation, spotting, cracks, floating, adhesive extrusion and adherend stain, (4) Test conditions (@) Heat aging resistance Put the test piece into he aic-crculation type thermostatic ‘chamber conditioned at 802 ‘C, and leave it unteuched for 168 () Wet aging resistance Putthe test piece into the thermo-hygrostt conitioned at 502 © and 95 % RH or over and eave it untouched for 168h (© Repeated thermal shock resistance Taking te conditions and operations specified in Fig, 2 a one eyele, repeat this fr 3 cycles.MES PA $5219 fo #2 Cee 50 2, SOMME wom rh sondet oshermee Eton -w #2 bee Fig.2 (@) Light resistance Pu the test pce into the UV carbon fade meter, and eave it untouched for 400, Evaluate dscoloration/olor fang when 300 h have passed from the start ofthe ts, too. The temperature of the black panel shall be 63+ 3. 72 Shock resistance (4) Test piece Prepare for atest piece by sticking ates sample measuring ‘50 mm> 120 mm onto an adherend measuring 70 mmX 150 mm in he same way a8 that inan actual vehicle. Before the test, leave the est pioce untouched at room temperature for 24h, Ifthe test sample is smaller than 5O mm in width, use the test sample a itis. ‘The material, shape and surface properties ofthe aueread shall be indicated on Specification Drawing (@) Test apparatus (a) Impact deformation tester of Method B specified in ection 6.13 of JIS K S400 () Low temperatre thermostatic chamber (@) Test method Use the low-temperature thermostatic chamber conditioned at 30:42 © forthe test. Leave tho test piece and the impact deformation tester in the low-temperature thermostatic chamber fora east 30 mis until is temperature reaches =3042 °C, Install a 635 = 0.03 mm diameter up anda cradle onthe impact deformation tester, and insert he test piece between the up and cradle with its font side facing upward. Then drop weight of 250-1 gin mass onto the tup from a height of| 20 em, and take the test piece out ofthe low-temperature thermostatic chamber carefully 80 48 not give any additional damage to the test piece. Check. for cracks and separation ofthe files, ‘7A Corrosion resistance (1) Test piece Prepare for atest piece in accordance with section 7.4.1), (@) Test apparatus Salt spray testing apparatus specified in JIS 7.2371.MES PA5219) @) Test method Expose the tes piece tothe conditions specified in Table 2 for 24h ‘Check for discoloration, rusting, and separation in the metal vacuum-deposited porion ‘Table “Temperature (C) 3542 Salinity concentration (we) [522 ‘Supply air pressure (kPa) (68.610 1765, pH 651072 ‘7c Rate of change in dimensions (€) Test piece Inthe case ofa shoot type test sample, cu @250-mm-square test piece out ‘ofthe test sample, Stick the test piece onto a 300-mm-square adherend using aplastic ‘squeegee or the lke carefully so not to cause any Wiser, wrinkles or stretch, Then draw marked lines on the test piece at 25 mm inward from each of its ends inthe lengthwise and crosswise ditetions respectively Inthe case of atest sample smaller than 250 mm in width such asa stripe film, cuit toa length of 250 mm and stick itonto the adherend. Then draw marked lines on the test piece at 25 mm inward from each of its ends in the leagthwise direction, ‘The material of the adherend shall be specified onthe drawing, ‘After preparing fr the test piece, leave it untouched st room temperature for 24h [Expose the test piece to the test conditions specified i section 7.4.44), and leave it ‘untouched at room temperature for 1h. Then measie a rate of change in dimensions. Incase that the film is stuck onto the adherend under veating condition, the film shall be stuck onto the adherend under the same conditions as thot for a product. Remark If itis dificult to stick the ts piece onto he adherend, the test piece may be lipped in| % mild detergent solution before being stuck ont the adherend, (@) Test apparatus (a) Airciulation type thermostatic chamber (@) Scale (Shall be measurable upto 0.1 mm) (@) Measurement Measure the distance berween the marked lies before and after the test, Caloulate the rate of change in dimensions bythe formula provided below. Report the rates of change in dimensions forthe lengthwise and erosswise directions respectively. Lice Rate of change in dimensions (5) = hangs L Where Le: Distance between marked lines before tes (mm) 1; Distance between marked lines after test mm)MES PA'5219| (Test conditions Put the est piece into the aecirculation type thermostatic chamber conditioned at 80+ 2 Cand leave it untouched for 180. 15 Frition/abrasion resistance 715.1 Frictional color fatness resistance (Test pice Cuta est piece measuring 30-mm in width and 250 mmm in length out of the test sample witha incr sect tached. Inthe case fates sample sale than 30 ‘mm in width, apply the with of the est sample a iti In this cas, write the width of the test piece clearly in the testing repr. (2) Test apparatus (@ Friction tester Type ll specified in JIS 1.0823 (©) Gray eae for assessing discoloration/olor fading spzifed in JIS L 0804 (© Gray scale for assessing stain specified in JIS 1, 0805 @) Test method Cover the tp ofthe rubbing piece wih a rubbing white cotton cloth © ‘wt with he testing guid specie in Table 3. Rub he test piece secured on the test stand back and frth 20 times at a sped of 30 reciprocatons per minute with a load of 1.96 N applied. After the test, check for changes in appearance and dscoloration/color fading of the test piece inthe area excepting the portions 10 mm from the foing pints of| the rubbing piece at both ends. Then evaluat stan inthe rubbing cloth sing a gay scale for assessing tai, in accordance withthe criteria specified in Table 3. Note @) Use a cotton cloth of No, 3 specified in JIS 1.0803, Use the coton cloth singly no dbl Tables Tesing gid Dessipion Sears Mav's ein eat leer ©) rial pespzaon iq [ Anti perpiraon igo pein JIS. ons Favoeum tezine elev barn pil in JIS KD [Dsogse igi Commercial defogger liquid [Notes @) Write the par number ofthe seat cleaner used in the testing report. ©) Prepare for 1 Lof artificial perspiration liquid by dissolving the following reagents in distilled water: 8 gof [Disodium hydrogenphosphate 12 - water] of Class 1 or higher specified in HSK 9019 8 go [Sodium chloride] of Class 1 or higher specified in JIS K 8150 5 gof [Acetic acid] of Class I or higher specified in JIS K 8388 (6) Write the trade name of the defogger liquid used inthe testing report.MES PASS219 Grade Criteria 1 Tevel equivalent to or higher than No, Lon grayscale for ansessing tain 2__| Stain level equivalent vo No. 2 on grayscale for assessing stain '3_| stain level equivalent to No.3 on gray scale for assessing stain 4 5 ‘Slain level equivalent o No. 4on gray scale for assessing sain ‘Stain level equivalent o No. 5 on gray scale for assessing sain 1752 Abrasion resistance (1 Test piece Cut atest piece measuring 50 mm in width and 100 mn in length out of the test sample. Stick the test piace onto a coated ste sheet, and remove the aplication film. Inthe case ofa test sample smaller than 50 mun in width, apply the width ofthe test, sample as it i, In this ease, write the with of the test pice clearly inthe testing report. @) Test apparatus Abrasion tester specified in Table § and illustrated in Fig. 3. Tables Tem "Test condition ‘Siroke of rubbing piece 2021 ma Reciprocation frequency for rubbing piece_| 1007 5 eciprocationsinia ‘Mass of rubbing piece 5002 10) Rubbing cloth ‘Bling cloth for abrasive finishing manufactured by Inohara & Co. Lid Alvin Se SS 5 Fig.3 @) Test method Rub the test piece secured onthe test stand back and forth forthe ‘number of reciprocatons specified in Table 6. Check for base material exposure, or ‘compare it with that ofa standard sample as necessary.MES PA'5219 Table “Test ming ‘Reciprocation frequency Initial period 1,000) ‘Aer 30h of est using UV 300 carbon fade meter 8, Revision of Specification ‘The MES revision shal be made in accordance with MES Suggestion Sheet. 9. Indication Method on Specification Drawing “Specifications of film other than those ona drawing shall conform to MES PA 552198.” shal be included in the specification block on Specification Drawing. [Remark Alphabetical suffix that indicates the revision shall also be included in the MES No. on a drawing. 10, Applicable Standards Refer othe latest editions forthe following applicable sandards JHSB7503 Dial Gauges JHSD 0205 Test Method of Weatherability for Automotive Pats {HIS K 5600-5-3 Testing Methods for Pants Part S: Mechanical Properties of Film— Section 3: Falling- Weight Test HSK 8150 Sodium Chloride WSK A355 Acetic Acid HSK 8594 Petroleum Benzine HSK 9019 Disodium Hyérogenphosphate 12 - Water HHS10803 Standard Adjacent Fabres for taining of Color Fastness Test HSL0804 Gray Scale for Assessing Change in Color JISL0805 Gray Scale for Assessing Staining JHSL0849 Test Methods for Color Fastnes to Rubbing JHSL0848 ‘Test Method for Color Fasness to Penpiation| JHSZ2371 Methods of Salt Spray Testing ‘JISZ.8703/__Standard Atmospheric Conditions for Testing [MES K01-002 Determination and Procedure of Qualiy RankingMES PA 5219, "Questions concerning Japanese Industrial Standards (HIS) may be adessed at any ofthe following AUSTRALIA AA) Standards Australia. PO Box $420 Sydney NSW 2001 AUSTRIA (ON) (Ostereichisches Normungsinstitut Heinestrase 38, 1020 Vienna CANADA (SCO) ‘Standards Council of Canada 20 Albert Street, Suite 200 (Otawa ON, KIP ONT FRANCE (AFNOR) ‘Association frangaise de normalisation 11 avenue Francis de Pressensé FR93571 Saint-Denis La Plaine Cedex GERMANY (IN) DIN Deutsches Tasttut fir Normung Burggrafensrasse 6 DE-10787 Berlin ITALY (UND. Ente Nazionale Raliano di Unifcazione ‘Via Batisont Sassi 17 1-20133 Milano KOREA, Rep. of (KSA) Korean Siandards Association 13-31, Yido-dong, Youngdungpo-gu Seou! 15-010 [NEW ZEALAND (SANZ) ‘Standards Assocation of New Zealand 135 The Terace Private Bag 2839) Wellington ‘SWITZERLAND ($NV) ‘Swiss Assocation for Standardization Barglist. 29 ‘8400 Winerthur UNITEDKINGDOM (Bs) British Sundards Institution [389 Chiswiek High Road GB-London WA 4AL, USA.(ANSD, ‘American National Standards Institute 25 West rd Stet, Fourth Floor US-Now York N.Y. 10036 ‘Questions concerning Japanese Automobile Standards (ASO) may be addressed at the following: Society of Automotive Engineers of Japan, Ine 10-2, Goban-cno, Chiyoda-ku ‘Tokyo 102-0076 Japan