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Test Plan: 9320A210

Applic: VISTA T2166
Issue No: 5
Date: 00/00/00
9320A210G 9320A210H 9320A211G 9320A211H 9320A214H
Pumps
9320A212G 9320A212H 9320A213G 9320A213H 9320A215G
covered:
9320A214G 9320A215H
PUMP SPECIFICATION
Rotation: Clockwise.
Governor type: Mechanical all-speed.
Gov. Link Length: 41.5 ± 0.5 mm.
Gov. Link Length: 10.1 ± 0.5 mm.
(DP210 Workshop Manual Section 4.6.4)
Plunger Diameter: 7.0 mm (4 off).
Drive Type: Supported shaft.
Transfer pressure: adjustable plus slope adjustment
Viscosity compensating device in end plate.
Cambox pressurising valve.
Servo Advance with:
- Speed advance, LLA & CA
Torque trimmer.
Boost control.
Solenoid voltage: See Service Instruction Note DT294.
OEM Code: 2644H013 Setting Code: XR/2/2350
OEM Code: 2644H605 Setting Code: XR/2/2350
ISO TEST CONDITIONS.
This data is only valid for the test conditions specified and
the
following test benches: HA3000/HA2500/HA700/AVM/PGM
Test Fluid: ISO 4113 at 40 ± 2°C.
Inlet feed pressure: 5.0 psi
Backleak pressure: 0.0 psi
Nozzles: YDB286 (BDL0S6844)
Nozzle Opening Pressure: 172 + 3 - 0 bar.
Nozzle Holder: ISO 7440 + YDB288 Edge filter assy.
H.P. pipes: 6 x 1.8 x 450 mm
PRE-TEST NOTES
Screw transfer pressure (outer) adjuster fully out and
then 4.5 turns in before commencing test (see S.I. Note DT340).
Transfer pressure (inner) adjuster to be screwed fully up, but
not locked.
CA solenoid to be de-energised unless otherwise stated.
Torque trimmer plug to be wound out until thread appears.

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 Sayfa 2 / 7

Boost control initial shimming: 1.4 mm.

Boost stroke : 1.7 to 1.9 mm.
Latch valve adjuster, if fitted, screw fully in then
8 turns out
Turn light load adjuster valve fully in ,then 2 turns out.
ISO TEST PROCEDURE
Test Operation S/C RPM Requirements
Obtain delivery from all
1. Priming (C) 200
injectors
and backleak.
Close throttle.
Stabilise. Cycle speed between 100 to 400
rpm 5 times.
Set boost pressure to 15.0 psi.
Open throttle.
Transfer
2. (S) 1100 90 to 92psi
Press
(outer)
3. Delivery (S) 1100 87.5 ± 0.5 mm3/st.
4. Governor (S) 1210 12.0 to 16.0 mm3/st.
Stabilise. Cycle speed between 100 to 1230
rpm 5 times.
Stabilise and run at 1100 rpm until backleak
temperature
is 38°C min.
Flow rate 500 to 1000
5. Back leakage. (C) 1100
cm3/min.
Cambox
6. (C) 600 5 to 10 psi
Press.
Transfer
7. (S) 600 As test (6 ) + 59.5 to 60.5psi
Press
(outer)
Cambox
8. (C) 1100 6 to 10 psi
Press.
Transfer (Press at test(8 ) + 82.5to
9. (S) 1100
Press 83.5psi)
(inner)
Transfer
10. (C) 600 As test (7 ) ± 1.0 psi
Press
Run test machine down to 0 rpm.
Transfer
11. (C) 100 Minimum 12 psi.
Press.
Transfer
12. (C) 1100 Press at test(9 ) ± 1.0psi
Press
(inner)
If incorrect repeat from test (7 ).
Stop test machine.

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 Sayfa 3 / 7

Remove pressure gauges and fit stop solenoid

or plug.
13. Advance (S) 500 0° (Datum advance gauge)
14. Advance (C) 750 0.3° Max.
15. Advance (C) 1050 0.8 to 1.2°.
16. Advance (C) 1100 0.8 to 1.2°.
Stop test machine.
Energise CA solenoid.
17. Advance (C) 700 3.8 to 5.5°.
De-energise CA solenoid.
2.8to 3.2° 37.0to
18. Advance - (S) 1100
41.0mm3/st
Light load Adjust throttle/torque screw
& LLA valve.
Run test machine down to 0 rpm.
19. Advance - (C) 1100 2.8to 3.2° 39.0 ± 2.0mm/3st.
Light load Use throttle/Torque screw.
20. Advance - (C) 1100 7.8to 8.2° 23.0 ± 8.0mm/3st.
Light load Use throttle/Torque screw.
21. Advance - (C) 700 1.8to 2.2° 48.0 ± 7.0mm/3st.
Light load Use throttle/Torque screw.
If correct continue with test (22), if not,
adjust shimming
and then repeat test(s) (from test 18).
Open throttle.
Stop test machine.
Fit CPS tool
Set boost pressure to 15.0 psi.
Torque Datum CPS reading to
22. (S) 1100
Trimmer 0.0mm.
Torque
23. (S) 600 Adj CPS to -0.3 to -0.45mm
Trimmer
CPS
Torque
24. (S) 700 Adj CPS to 0.07 to 0.11mm
Trimmer
CPS
Run test machine down to 0 rpm.
Torque
25. (C) 1100 As test (22) ± 0.05 mm
Trimmer
CPS
Torque
26. (C) 725 Check CPS is 0.4 to 0.9mm
Trimmer
CPS
Torque
27. (C) 625 Check CPS is 0.0 to -0.9mm
Trimmer
CPS

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Torque
28. (C) 1100 As test (25) ± 0.1 mm
Trimmer
CPS
Set boost pressure to zero.
Torque As test (28) - 1.35 ± 0.30
29. (C) 1100
Trimmer mm
CPS
Set boost pressure to 9.0 psi.
Torque
30. (C) 1100 As test (28) ± 0.2 mm
Trimmer
CPS
If correct continue with test (31), if not,
adjust shimming
and then repeat test(s) (22 to 30 ).
Set boost pressure to 3.5 psi.
Torque
31. (C) 1100 As test (29) ± 0.2 mm
Trimmer
CPS
If correct continue with test (32), if not,
adjust shimming
and then repeat test(s) (22 to 31 ).
Set boost pressure to zero.
Screw latch valve adjuster fully in.
Latch Valve
32. /C) 250 CPS = -1.5 to -6.0 mm
(S
If incorrect, adjust LV pre-
load
& repeat test
Run test machine down to 0 rpm.
Torque
33. (C) 210 Check CPS is -0.5 to 1.5mm
Trimmer
CPS
Torque Check CPS is -1.5 to -
34. (C) 280
Trimmer 6.0mm
CPS
If incorrect or adjusted, stop machine and
repeat from test (32).
35. Delivery (C) 100 Minimum 70.0 mm3/st.
De-energise solenoid, wait 5
36. Shut-off - (C) 500
seconds.
Solenoid Max. 2.0 mm3/st.
Stop test machine.
Close throttle.
12.0 to 16.0 mm3/st.
37. Idle delivery (S) 405
Throttle closed.
38. Delivery (C) 510 Maximum 3.0 mm3/st.
Stop test machine.

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Fit Max Fuel adjuster tool

Open throttle.
Set boost pressure to 15.0 psi.
Max.
39. (S) 1100 87.5 ± 0.3 mm3/st.
Delivery
Max. spread 5.0 mm3/st.
As test (39) + 11.0 ± 3.0
40. Delivery (C) 750
mm3/st.
41. Delivery (C) 1100 Record delivery mm3/st.
42. Governor (S) 1190 12.0 to 16.0 mm3/st.
43. Gov. cut-off (C) 1250 Maximum 3.0 mm3/st.
44. Delivery (C) 1100 Throttle as test (42).
Minimum as test (41) - 1.0
mm3/st.
Dynamic
45. Refer to SIN DT339
timing
Piezo sensor, outlet U
Off-set angle 184.7°
speed (S) 1100 Trigger level 25 %
.
ISO OVERCHECK PROCEDURE
.
The Overcheck section of this plan has been
developed in
conjunction with the Original Equipment
Manufacturer.
Providing all values are achieved, the pump
settings will
maintain the original homologated engine
performance. Failure to
attain any one of the values will indicate a
pump setting or
function failure and require further
investigation.
.
PRE-OVERCHECK NOTES
Dynamic timing - record zero angle - (refer to
DT339)
Drive shaft lock bolt to remain locked until
zero angle
recorded.
CA advance motor to be de-energised unless
otherwise stated.
No adjustments to be made unless otherwise
stated.
Close throttle.

Stabilise. Cycle speed between 100 to 400

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rpm 5 times.
Set boost pressure to 15.0 psi.
Open throttle.
Stabilise. Cycle speed between 100 to 1240
rpm 5 times.
Stabilise and run at 1100 rpm until backleak
temperature
is 38°C min.
46. Advance (S) 500 0° (Datum advance gauge)
47. Advance (C) 1100 0.7 to 1.3°.
48. Advance (C) 750 0.3° Max.
49. Advance - (C) 1100 2.8to 3.2° 39.0 ± 4.0mm/3st.
Light load Use throttle/Torque screw.
7.8to 8.2° 23.0 ±
50. Advance - (C) 1100
10.0mm/3st.
Light load Use throttle/Torque screw.
51. Advance - (C) 700 1.8to 2.2° 48.0 ± 8.0mm/3st.
Light load Use throttle/Torque screw.
Stop test machine.
Energise CA solenoid.
52. Advance (C) 700 3.8 to 5.5°.
De-energise CA solenoid.
Open throttle.
Fit CPS tool
Set boost pressure to 15.0 psi.
Torque Datum CPS reading to
53. (S) 1100
Trimmer 0.0mm.
Torque
54. (C) 735 Check CPS is 0.4 to 0.9mm
Trimmer
CPS
Torque
55. (C) 615 Check CPS is 0.0 to -0.9mm
Trimmer
CPS
Set boost pressure to zero.
Move throttle lever to closed position for
tests (56 ).
56. Delivery (C) 520 Maximum 3.0 mm3/st.
Open throttle.
57. Delivery (C) 100 Minimum 70.0 mm3/st.
De-energise solenoid, wait 5
58. Shut-off - (C) 500
seconds.
Solenoid Max. 3.0 mm3/st.
Run test machine down to 0 rpm.
Set boost pressure to 15.0 psi.
59. Gov. cut-off (C) 1250 Maximum 3.0 mm3/st.
Run test machine down to 1000 rpm.

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60. Delivery (C) 1100 85.5 to 89.5 mm3/st.

As test (60) + 11.0 ± 4.0
61. Delivery (C) 750
mm3/st.
Set boost pressure to zero.
As test (60) - 11.0 ± 3.0
62. Delivery (C) 1100
mm3/st.
Set boost pressure to 15.0 psi.
Dynamic
63. Refer to SIN DT339
timing
Piezo sensor, outlet U
Off-set angle 184.7°
speed (S) 1100 Trigger level 25 %

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