MAHARASHTRA STATE BOARD OF

TECHNICAL EDUCATION

GOVERNMENT POLYTECHNIC
NANDURBAR

REPORT ON
Report on Hydraulic Systems and Hydraulic Lift
OF SUBJECT:- IHP (22655)
FOR ACADEMIC YEAR :- 2023-24

SUBMITTED TO
MECHANICAL ENGINEERING DEPARTMENT

UNDER THE GUIDANCE OF

Prof. J. D. Patil sir lecturer in

Mechanical Engineering Department,
Government Polytechnic Nandurbar

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 CERTIFICATE

This is certify that Mr./Ms. ………………………………

Roll No. …………..………….. of Sixth semester of Diploma in
Mechanical Engineering of institute Government Polytechnic,
Nandurbar (1432) has completed the project of Hydraulic Lift
and report on Hydraulic Systems for subject IHP (22655).
For academic Year 2023-2024 as prescribed in curriculum.

PLACE:- ENROLLMENT NO:-

DATE:- EXAM SEAT NO:-

Subject teacher Head of Department Principal

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 MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
MUMBAI

Academic Year:- 2023-2024 Semester:- Sixth

Course:- Industrial Hydraulic and Pneumatic Course code:- 22655
Branch:- Mechanical Engineering

Title of Project :- Model of Hydraulic lift and report of

Hydraulic Systems

Name of Group Members :-

1) Ankit R. Marathe (2114320104)
2) Dinesh B. Shelke(2114320110)
3) Vivek P. Sonawane(2114320113)
4) Rakesh S. Ahire(2214320322)

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 Index

Sr.No. Topic Page No.

1) Acknowledgments 5

2) Introduction 6

3) Components used 7
In Hydraulic System

4) Applications of 9
Hydraulic System

5) Advantages & Disadvantage 10

Hydroulic System

6) Hydraulic Lift 12
Applications, Advantage
7) & Disadvantage 14

8) Conclusion 15

9) References 16

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 Acknowledgement

I would like to express my sincere gratitude to all those who have

contributed to the completion of this comprehensive study on hydraulic
systems and hydraulic lifts. Special thanks to Prof. J. D. Patil sir for their
invaluable guidance, support, and expertise throughout this research
endeavour. Their insights and encouragement have been instrumental in
shaping the understanding and analysis presented in this work.
Furthermore, I extend my appreciation to my colleagues, friends, and
family for their patience, understanding, and encouragement during the
course of this undertaking.
Lastly, I acknowledge the support of the broader academic and
professional community whose research and advancements have paved the
way for the understanding and development of hydraulic systems and
hydraulic lifts.
Thank you all for your unwavering support and invaluable contributions.

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 Introduction

Hydraulic systems lie at the core of modern engineering, intricately

weaving together the principles of fluid dynamics, mechanical engineering,
and control systems. They operate on the fundamental concept of Pascal’s
Law, which states that pressure exerted on a confined fluid is transmitted
undiminished in all directions. This principle forms the backbone of
hydraulic systems, allowing them to transfer immense forces over great
distances with remarkable precision.
Within these systems, various components work harmoniously to achieve
their intended functions. Hydraulic pumps generate the necessary pressure
by converting mechanical energy into hydraulic energy, while valves control
the flow and direction of the fluid. Actuators, such as cylinders or motors,
utilize this pressurized fluid to perform mechanical work, whether it’s lifting
heavy objects, steering vehicles, or powering industrial machinery.
The applications of hydraulic systems span across diverse sectors, ranging
from aviation and automotive industries to construction and manufacturing.
They enable aircraft landing gear to smoothly retract, heavy machinery to
exert immense force with ease, and precision control in robotic arms for
delicate operations.

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 Components in Hydraulic System

1.Hydraulic Fluid: This is the medium used to transmit power in the

system. Common fluids include mineral oil, synthetic oil, water-glycol, and
vegetable oil.

2.Hydraulic Pump: The pump pressurizes the hydraulic fluid,

generating flow to drive the system. There are various types of pumps,
such as gear pumps, vane pumps, and piston pumps.

3.Hydraulic Reservoir: This is a storage tank for hydraulic fluid. It

helps to dissipate heat and allows air bubbles to separate from the fluid.

4.Hydraulic Actuators: These are devices that convert hydraulic

pressure into mechanical force or motion. Common actuators include
hydraulic cylinders and hydraulic motor.

5.Control Valves: Valves regulate the flow and direction of hydraulic

fluid within the system. They include directional control valves, pressure
control valves, flow control valves, and check valves.

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 6.Hydraulic Hoses and Tubing: These components transport hydraulic
fluid between different parts of the system. They must be properly sized
and rated for the system’s pressure and temperature requirements.

7.Filters: Filters remove contaminants from the hydraulic fluid to

maintain system cleanliness and prevent damage to components.

8.Hydraulic Accumulators: These are devices used to store hydraulic

energy, absorb shocks, and supplement pump flow when needed.

9.Pressure Gauges: Gauges monitor the pressure within the hydraulic

system, providing feedback for system operation and troubleshooting.

These components work together to create a fluid power system capable of

transmitting force and motion efficiently.

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 Block Diagram of Hydraulic System

 Applications:-
1)Construction Machinery 2)Aerospace

3)Automotive Industry 4)Manufacturing Equipment

5)Marine Applications 6)Mining Equipment
7)Agricultural Machinery 8)Material Handling
9)Civil Engineering 10)Oil and Gas Industry

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Advantage and disadvantage of Hydraulic System :-
Advantages:-
1. High Power Density: Hydraulic systems can generate high forces and
torques relative to their size and weight, making them ideal for
applications requiring significant power in compact spaces.
2. Precise Control: Hydraulic systems offer precise control over speed,
force, and position, making them suitable for applications requiring
accurate movement, such as industrial robots and aircraft control
surfaces.
3. Versatility: Hydraulic systems can operate in a wide range of
temperatures and environments, including underwater and in
hazardous conditions, making them versatile for various applications.
4. Overload Protection: Hydraulic systems can withstand overloads
without damage, as excess pressure simply bypasses the system,
providing inherent overload protection.
5. Constant Force and Torque: Hydraulic systems maintain constant
force or torque throughout the stroke or rotation, ensuring consistent
performance even under varying loads.

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Disadvantage:-
1. Complexity: Hydraulic systems can be complex, requiring precise
engineering and maintenance to ensure proper operation. The
system’s components, including pumps, valves, and actuators, must
be carefully selected and integrated.
2. Fluid Leakage: Hydraulic systems are prone to fluid leakage, which
can lead to environmental contamination and require regular
maintenance to address. Seals and connections must be monitored and
replaced as needed to prevent leaks.
3. Temperature Sensitivity: Hydraulic fluid viscosity changes with
temperature, affecting system performance. Extreme temperatures can
cause fluid thinning or thickening, impacting system efficiency and
reliability.
4. Potential for Fluid Contamination: Hydraulic systems are susceptible
to contamination from particles, water, and air, which can degrade
system performance and lead to component wear or failure. Proper
filtration and fluid maintenance are essential to prevent
contamination.
5. Maintenance Requirements: Hydraulic systems require regular
maintenance, including fluid checks, filter replacements, and seal
inspections, to ensure optimal performance and longevity. Failure to
maintain the system can lead to costly repairs and downtime.

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 What is hydraulic lift

A hydraulic lift is a type of lifting device that uses a hydraulic

mechanism to raise or lower objects or platforms. It typically consists of a
platform, or carriage, which is raised and lowered by a hydraulic cylinder,
usually powered by an electric pump. Hydraulic lifts are commonly used in
automotive repair shops, warehouses, factories, and even in residential
settings for accessibility purposes. They offer smooth and efficient lifting
operations and can handle heavy loads with ease.
Hydraulic lifts work based on Pascal’s principle, which states that
pressure applied to a confined fluid is transmitted undiminished in all
directions. In a hydraulic lift, when force is applied to a small piston
connected to a lever or pedal, it creates pressure in the hydraulic fluid. This
pressure is transmitted through the fluid to a larger piston, which then
moves a platform or lift carriage upwards. The force applied to the small
piston is multiplied as it is transmitted to the larger piston, allowing the lift
to raise heavy loads with relatively little effort. Conversely, when the
pressure is released, the lift carriage lowers smoothly due to the controlled
release of hydraulic fluid. This mechanism enables precise and efficient
lifting operations in various applications.

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 MODEL OF HYDRAULIC LIFT

 Components used in model :-

1)Two injections – 30₹
2)Cardboards
3)Water as Hydraulic Fluid

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  Applications:-
1. Automotive industry
2. Warehouses and logistics
3. Construction
4. Aircraft maintenance
5. Loading docks
6. Theatrical and stage productions
7.Accessibility
8.Elevators

 Advantages:-
1. High lifting capacity
2. Smooth operation
3. Compact design
4. Versatility
5. Cost-effectiveness
6. Reliability
7.Safety Features

 Disadvantage:-
1. Potential for fluid leakage
2. Limited vertical travel compared to some other lift types
3. Require periodic maintenance of hydraulic components
4. Initial installation costs can be higher than some alternatives
5. Hydraulic fluid may require careful handling and disposal
6. Slower operation compared to certain lift mechanisms
7. Temperature sensitivity of hydraulic fluid

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 Conclusion

 We are studied the hydraulic system and there components in system.

 We are study the how Pascale law works practically.
 We studied the working of Hydraulic lift as theoretically and
practically.
 We studied Application of Hydraulic System and Hydraulic lift.
 Also we studied the Advantages and Disadvantage in System.

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 References

 Book of industrial hydraulic and pneumatic

 IHP book
 https://www.researchgate.net/publication/
362910782_Industrial_Hydraulics_and_Pneumatics
 https://engineeringlibrary.org/reference/hydraulics-basic-diagrams-
and-systems-navy

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