T15/T25 Genpac: Parts Manual

Parts Manual
T15/T25 GenPac
after serial number GGG-19214
First Edition
Rev A
Part No. 134875
August 2008
August 2008
Introduction REV A
Important Serial Number Information

Read, understand and obey the safety rules and TEREX Corporation offers the following manuals for
operating instructions in the appropriate Operator's these models:
Manual on your machine before attempting any
maintenance procedure. Title Part No.
Basic mechanical, hydraulic and electrical TEREX T15/25G Operator's Manual, ................. 133282
skills are required to perform most procedures. First Edition
However, several procedures require specialized TEREX T15/25G Service Manual, ...................... 134876
skills, tools, lifting equipment and a suitable First Edition
workshop. In these instances, we strongly
recommend that maintenance and repair be TEREX T15/25G Parts Manual, .......................... 134875
performed at an authorized TEREX dealer First Edition
service center. Newage Generator Manual ................................ 836430
Isuzu Engine Manual .......................................... 116133
Technical Publications Kubota Engine Manual ....................................... 893020
Dexter Axle Manual ............................................ 833014

TEREX Corporation has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a
TEREX policy. Therefore, product specifications
are subject to change without notice.
Readers are encouraged to notify TEREX of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us: Copyright © 2006 by TEREX Corporation
www.TEREX.com 134875 Rev A August 2008

First Edition, First Printing
"TEREX" is a registered trademark of TEREX

Corporation in the USA and many other countries.
"Super Quiet" is a trademark of TEREX
Corporation.
Printed on recycled paper
Printed in U.S.A.
ii T15G & T25G Gen-Pac Generator Part No. 134875

August 2008
REV A
How to Read Your Serial Number
Serial Number Legend

The serial number plate on your T15G or T25G
Gen-Pac Generator is located on the twist lock area
of the lower control panel.
Part No. 134875 T15G & T25G Gen-Pac Generator iii

August 2008
This page intentionally left blank.
iv T15G & T25G Gen-Pac Generator Part No. 134875

August 2008 Section 1 • Safety Rules
Safety Rules
Danger
Failure to obey the instructions and safety rules
in this manual and the appropriate Operator's
Manual on your machine will result in death or
serious injury.
Many of the hazards identified in the

operator’s manual are also safety hazards
when maintenance and repair procedures
are performed.
Do Not Perform Maintenance

Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
Part No. 134875 T15G & T25G Gen-Pac Generator v

Section 1 • Safety Rules August 2008
SAFETY RULES REV A
Personal Safety Be sure to wear protective eye wear and

other protective clothing if the situation
Any person working on or around a machine must warrants it.
be aware of all known safety hazards. Personal
safety and the continued safe operation of the Be aware of potential crushing hazards
machine should be your top priority. such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol—used to alert Workplace Safety

personnel to potential personal Be sure to keep sparks, flames and
injury hazards. Obey all safety lighted tobacco away from flammable and
messages that follow this symbol combustible materials like battery gases
to avoid possible injury or death. and engine fuels. Always have an approved fire
Red—used to indicate the extinguisher within easy reach.
presence of an imminently
hazardous situation which, if not
avoided, will result in death or Be sure that all tools and working areas
serious injury. are properly maintained and ready for
Orange—used to indicate the use. Keep work surfaces clean and free of
presence of a potentially debris that could get into machine components and
hazardous situation which, if not cause damage.
avoided, could result in death or
serious injury.
Be sure that your workshop or work area
Yellow with safety alert symbol— is properly ventilated and well lit.
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
Be sure any forklift, overhead crane or
minor or moderate injury.
other lifting or supporting device is fully
Yellow without safety alert capable of supporting and stabilizing the
symbol—used to indicate the weight to be lifted. Use only chains or straps that
presence of a potentially are in good condition and of ample capacity.
hazardous situation which, if not
avoided, may result in property
damage. Be sure that fasteners intended for one
Green—used to indicate operation time use (i.e., cotter pins and self-locking
or maintenance information. nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or

other fluids. Use an approved container.
Please be environmentally safe .
vi T15G & T25G Gen-Pac Generator Part No. 134875

August 2008
REV A
Table of Contents
Introduction
Important Information - Introduction .................................................................... ii
How to Read Your Serial Number ...................................................................... iii
Parts Stocking List ............................................................................................ ix
How to Order Parts ............................................................................................ xi
Service Parts Fax Order Form ......................................................................... xii
Section 100 Rev Decals

A Figure 101.1 Decals .............................................................................. 100 - 2
Section 200 Rev Base Components

A Figure 201.1 Chassis Components ........................................................ 200 - 2
A Figure 202.1 Axle Assembly ................................................................. 200 - 4
A Figure 203.1 Fuel Tank Assembly ......................................................... 200 - 6
Section 300 Rev Cabinet Components

A Figure 301.1 Cabinet Components - Panels ........................................... 300 - 2
Section 400 Rev Control Box Components

A Figure 401.1 Electrical Enclosure .......................................................... 400 - 2
A Figure 402.1 Control Panel .................................................................... 400 - 4
Section 500 Rev Distribution Panel

A Figure 501.1 Distribution Panel .............................................................. 500 - 2
A Figure 502.1 Generator & Generator Parts ............................................. 500 - 4
Section 600 Rev Engine Components

A Figure 601.1 Engine Assembly - T25G Isuzu ........................................ 600 - 2
A Figure 602.1 Engine Assembly - T15G Kubota ...................................... 600 - 4
Part No. 134875 T15G & T25G Gen-Pac Generator vii

August 2008
TABLE OF CONTENTS REV A
Section 700 Rev Trailer HItches

A Figure 701.1 Trailer Hitches ................................................................... 700 - 2
Section 800 Rev Options

A Figure 801.1 Stop, Tail and Tag Light .................................................... 800 - 2
viii T15G & T25G Gen-Pac Generator Part No. 134875

August 2008
REV A
Parts Stocking List
Required Parts
The following parts are required to perform
maintenance procedures as outlined in the
TEREX T15G & T25G Parts Manual.
Description Part No.
Kubota Models
Oil Filter .............................................................. 866050

Air Filter .............................................................. 866127
Fuel Filter ........................................................... 839200
V-Belt ................................................................. 839209
Isuzu Models
Oil Filter .............................................................. 868075

Air Filter .............................................................. 834460
Fuel Filter ........................................................... 868137
V-Belt ................................................................. 868067
Part No. 134875 T15G & T25G Gen-Pac Generator ix

August 2008
x T15G & T25G Gen-Pac Generator Part No. 134875

August 2008
How To Order Parts

Please be prepared with the following information Genie Industries
when ordering replacement parts for your TEREX 18340 NE 76th Street
product:
P.O. Box 97030
Machine model number Redmond, WA 98073-9730
Machine serial number Telephone (877) 367-5606
Terex part number Fax (888) 274-6102
Part description and quantity genieindustries.com
Purchase order number
"Ship to" address
Desired method of shipment
Name and telephone number of the
authorized TEREX Distributor in your area
Use the Service Parts Fax Order Form on the

next page and fax your order to our Parts
Department.
If you don't know the name of your authorized
distributor, or if your area is not currently serviced
by an authorized distributor, please call TEREX
Corporation.
Machine Information
Model
Serial Number
Date of Purchase
Authorized TEREX Distributor
Phone Number
Part No. 134875 T15G & T25G Gen-Pac Generator xi

August 2008
Service Parts fax Order Form

REV A
FAX TO: (800) 633-5534 OR TOLL FREE: 800-433-3026
Please fill out completely
Date _________________________________ Account Number _______________________________
Your Name ______________________________ Your Fax Number _____________________________
_________________________________ Your Phone Number ____________________________
Bill To _________________________________ Ship To ___________________________________
remove this page and make copies

_________________________________ ___________________________________
_________________________________ ___________________________________
_________________________________ ___________________________________
Purchase Order Number ____________________ Ship Via ___________________________________
Model(s) ______________________________________________________ Serial No.(s) _________________

Optional Equipment __________________________________________________________________________
Part Number Description Quantity Price
remove this page and make copies
All backordered parts will be shipped when available via the same ship method as the original order
unless noted below:
o Ship complete order only - no backorders
o Ship all available parts and contact customer on disposition of backordered parts
o Other (please specify)
FOR TEREX USE ONLY

Order Number ______________ Origin Code ________________ Comments _________________________
T15G & T25G Gen-Pac Generator Part No. 134875
Date Scheduled ____________ Ship Condition ______________ __________________________________
Order Total ________________ Terms Code ________________ __________________________________
August 2008 Section 100 • Decals
Section 100
Decals
Part No. 134875 T15G & T25G Gen-Pac Generator 100 - 1

Section 100 • Decals August 2008
Figure 101.1 REV A

Decals
WARNING
Improper operation or
maintenance can result in
Read and understand
operator's manual and all
WARNING
serious injury or death. safety signs before using Electrocution
or maintaining machine.
hazard.
If you do not understand
the information in the Improper grounding
manuals, consult your
supervisor, the owner or may result in death
97666 B the manufacturer. or serious injury
Ground unit properly.

Always comply with
DANGER local electrical codes.

Read the manual.
Electrocution
hazard. 133010 proto
Hazardous voltage
will result in death
or serious injury.
Lockout/tagout
before servicing
the machine.
133009 proto
DANGER
WARNING Burn Hazard No smoking. No

Fuel and fumes flame. Stop
can explode engine.
and burn.
114258 A
Crushing hazard.
Lowering the leveling jack onto
a person's foot can result in
serious injury.
Keep clear of the leveling jack

before lowering. 133007 proto
WARNING
D o notuse etheror
Explosion Hazard otherhigh energy
Death or serious injury can starting aids on
result from the use of ether or m achines equipped
other high energy starting w ith glow plugs or
aids. 133059 A grid heater.
DANGER Burn / Carbon

monoxide hazard.
Hot exhaust can contain
carbon monoxide that
will result in death or
serious injury.
D o nottouch hotsurfaces
orbreathe exhaust.
W earprotective gloves
w hen handling hotparts.
R ead the operator's m anual.
133012 A
100 - 2 T15G & T25G Gen-Pac Generator Part No. 134881

August 2008 Section 100 • Decals
REV A FIGURE 101.1
82487 C
133054 A
133053 A
114251 A
82475 D
130059 A
133055 A

Section 100 • Decals August 2008

August 2008 Section 200 • Chassis Components
Section 200
Chassis
Components

Section 200 • Chassis Components August 2008
Figure 201.1 REV A

Chassis Components

REV A FIGURE 201.1
ITEM # PART # DESCRIPTION QTY.

1 124410 TRAILER FRAME 41X70 W/O AXLE 1
2 GPU121001 BATTERY TRAY 1
3 721051 CAPLUG, TUBE PLUG, 2 1/2 X 2 1/2-16GA TUBE 6
4 851820 DECAL: SYMBOL FORGROUND 1
5 124470 TONGUE, B-O-H W/JACK BRACKET 1
6 851310 DECAL: WARNING ALL JACKS MUST BE SWIVELED 1
7 840120 COUPLER, 2", #980P-2, ZP, BOLT-ON 1
8 841430 JACK, SIDEWIND, LONG, 3KLB 1
9 840222 JACK SNAP RING 1
10 Z52475 DECAL, LABEL TRANSPORT, TIEDOWN 4
11 188630 FUEL TANK PAN FOR 30 GALLON TANK 1
12 742220 TANK, FUEL, 30GAL, RMPE, 26.5W X 33L X 9H 1
13 742240-1 TANK CAP, NO-GAUGE 1
14 111936 CHAIN, SAFETY, 3000LB, 3/8 X 30 W/ S HOOK 2
15 C33700800 HOOK, BATTERY, HOLD DOWN, (PAIR) 1
16 CU22A252 ANGLE, BATTERY HOLD-DOWN 1
17 261252 BATTERY, WET, 12V, GRP34/78, AMERISTART, 750 CCA 1
18 160276 BATTERY CABLE SET, 24" 1
19 994200 SCREW 1
20 995310 SCREW 1
21 991650 WASHER, LOCK 4
22 990200 NUT 2
23 993860 WASHER, FLAT 2
24 993240 WING NUT 1
25 991690 WASHER 1

Figure 202.1 REV A

Axle Assembly

REV A FIGURE 202.1

1 841050 AXLE 3500LB 38.5 SPRING CENTER 1
2 834267 U-BOLT KIT - 3500# 2
3 834225 SEAL, HYDRAULIC 2
4 834226 INNER BEARING 2
5 834220 HUB ASSY HT1000 3500LB 2
6 834227 OUTER BEARING 2
7 834255 COTTER PIN 2
8 834250 SPINDLE NUT 2
9 834228 GREASE CAP 2
10 834211 SPRING FOR AXLE 4-LEAF 2
11 841061 TIRE & WHEEL MOUNTED P205/75-15 LOAD C 2
12 840376 AXLE WHEEL NUT 10
13 841855 AXLE HUB,HYD. & PARK BRAKE,L/H 1
14 841860 AXLE HUB,HYD. & PARK BRAKE,R/H 1
15 841870 AXLE HUB,ELECTRIC&PARK BRAKE,LH 1
16 841875 AXLE HUB,ELECTRIC&PARK BRAKE,RH 1
17 841220 COUPLER,SURGE 3"RING 1
18 841500 COUPLER,SURGE,2"BALL 1
19 840395 NUT 6
20 835246 SPRING EYE BUSHING 4
21 841473 SHACKLE 4
22 840394 BOLT 6

Figure 203.1 REV A

Fuel Tank Assembly

REV A FIGURE 203.1

1 990200 NUT LOCK NYLON INSERT 1/2-13NC GR 2 4
2 990210 WASHER FLAT 1/2 4
3 742240-1 TANK CAP NO-GAUGE 1
4 792750 CLAMP 7/16 TO 25/32 2
5 890795 HOSE,FUEL 5/16 ID AR
6 898590 HOSE FITTING,PIPE/BARB 1
7 891560 HOSE FITTING,PIPE/BARB 1
8 890785 HOSE,FUEL 1/8 ID AR
9 742220 TANK FUEL 30GAL 1
10 22109505 KIT: FUEL TANK DRAIN PLUG REPLACEMENT 1
11 188630 FUEL TANK PAN 1
12 990210 WASHER FLAT 1/2 4
13 994650 SCREW,1/2-13NCX10 HHC GRADE2 4


August 2008 Section 300 • Cabinet Components
Section 300
Cabinet
Components

Section 400 • Cabinet Components August 2008
Figure 401.1 REV A

Cabinet Components - Panels

August 2008 Section 400 • Cabinet Components
REV A FIGURE 401.1

1 124430 USE 124436 & 796390 1
124436 CABINET, REAR PANEL 1
796390 PLUG, PLASTIC, 3/8 1
2 188550 CABINET, TOP PANEL 1
3 188560 CABINET, DOOR PANEL 2
4 188570 CABINET, SIDE PANEL, ROADSIDE 1
5 188580 CABINET, SIDE PANEL, CURBSIDE 1
6 796610 HINGE PIANO 1.5X51.75 2
7 791840 BUMPER, RUBBER 4
8 790940 HANDLE, 5.75", CHROME PLATED 2
9 189796 HASP, CABINET DOOR 2
10 176380 COVER PLATE, CABINET TAILLIGHT HOLES 2
11 794990 PLUG, PLASTIC, 5/16, NOT SHOWN 2
12 796385 PLUG, PLASTIC, 3 /16, NOT SHOWN 2
13 796390 PLUG, PLASTIC, 3/8, NOT SHOWN 1
14 841710 REFLECTOR RED, NOT SHOWN 2
15 794940 PLUG PLASTIC 4 1
16 124420 GROUND ROD STORAGE TUBE 1
17 113399 GROUND ROD 1
18 790540 PIN QUICK 1/4 X 1.75 ZP 1
19 133225 DECAL: TEREX COSMETIC - ROADSIDE 1
19 114448 DECAL: TEREX COSMETIC - CURBSIDE 1
20 C52100100 DECAL: CALIF.PROP 65 1
21 CR51A101 DECAL: WARNING-IMPROPER GROUNDING 1
22 CU51A102 DECAL: NOTICE-NO ETHER 1
23 CU51A112 DECAL: DANGER HOT EXHAUST 1
24 CU51A113 DECAL: NOTICE: RADIATOR FILL 1
25 133145 DECAL: GEN-PAC 2
26 CU51A304 DECAL: GROUND U.P.C.L. CODE 1
27 123256 LIFTING EYE, REAR 1
28 123255 LIFTING EYE, FRONT 1
29 123490 FENDER W/SKIRT 2
30 CGPU450000 CABINET, FRONT PANEL 1
31 176370 LITERATURE RACK FOR CABINET 1
32 CU51A121 DECAL: LIFT HERE 1
33 850150 DECAL: DIESEL FUELONLY 1
34 133025 DECAL: T25G 2
35 ?????? DECAL: T15G 2
36 796436 GAS SPRING,16, 60 LB. 4
37 796432 GAS SPRING, SHORT BRACKET W/BALL 8
38 992040 RIVET, POP, 3/16 X .602, 63-66, MULTI BLIND 16
39 990670 RIVET, POP, 3/16 X 1/2, S/S, BLIND RIVET AR
39 990670 RIVET, POP, 3/16 X 1/2, S/S, BLIND RIVET AR

Section 300 • Cabinet Components August 2008

August 2008 Section 400 • Control Box Components
Section 400
Control Box
Components

Section 400 • Control Box Components August 2008
Figure 401.1 REV A

Electrical Enclosure

REV A FIGURE 401.1

1 GPU300000 ELECTRICAL ENCLOSURE, GENPAC 1
2 GPU430001 DOOR, ELECTRICAL ENCLOSURE 1
3 113734 DISTRIBUTION PANEL, 3PH, GENPAC, T25 1
133735 DISTRIBUTION PANEL, 1PH, GENPAC, T15 1
4 CB42G000 CONTROL PANEL 1
5 170250 SPLASH GUARD, RUBBER 1
6 170255 STRIP, SPLASH GUARD, HOLD DOWN 1
7 CU51A221 DECAL: DANGER HIGH VOLTAGE (RED-WHITE) 1
8 CU51A122 DECAL: HIGH VOLTAGE 1
9 853070 DECAL: CAUTION READ MANUAL 1
10 794890 HINGE, LIFT-OFF, STEEL 1
11 794890 HINGE, LIFT-OFF, STEEL 1
12 C51200000 LATCH, BLACK, KEY LOCK, ADJ T-HANDLE, T25 1
C51101000 LATCH, BLACK, T15 1
13 66812 E-STOP, PUSH BUTTON, MUSHROOM HEAD ASSEMBLY 1
14 66817 EMERGENCY STOP, BASE WITH 1 N.C. CONTACT 1
15 686662 EMERGENCY STOP, FACE PLATE 1

Figure 402.1 REV A

Control Panel

REV A FIGURE 402.1

1 GPU302001 CONTROL PANEL, GENPAC 1
2 NPN ENGINE DECAL, PART OF KIT 853813 1
3 NPN GENERATOR DECAL, PART OF KIT 853813 1
4 Z80562 CONTROLLER, ENGINE SHUTDOWN 1
5 CU51A122 DECAL: HIGH VOLTAGE 1
6 853839 DECAL: CONTROL PANEL, GENPAC, TML CONTROLLER 1
7 C43100800 GAUGE, DC VOLT 1
8 260360 HOURMETER, 12V, DC 1
9 CDWV40151 RELAY BASE, 50A 3
10 CDWV40150 RELAY, 50A 3
11 C43100400 METER, FREQUENCY, 55-65HZ 1
12 C43100600 METER, VOLT, DUAL, 0-300/600 1
13 C43100500 METER, AMP, 0-100 1
14 C42200500 POTENTIOMETER, VOLTAGE ADJUST, 1K, 10 TURN 1
15 684380 SWITCH, IGNITION, LEVER OPERATED 1
16 C42401700 RELAY, OVER CURRENT, CROMPTON 1


August 2008 Section 500 • Distribution Panel
Section 500
Distribution
Panel

Section 500 • Distribution Panel August 2008
Figure 501.1 REV A

Distribution Panel

REV A FIGURE 501.1

1 GPU301001 DISTRIBUTION PANEL 1
2 C51200201 HINGE, PIANO, 9" 3
3 CU43A030 BOARD, DISTRIBUTION 1
4 170265 BRACKET, LUG COVERMOUNT 1
5 170260 BRACKET, CUTOFF SWITCH 1
6 170270 LUG COVER, POLY CLEAR 1
7 CU41S030 TEMP POWER SLOPE 1
8 685885 CLIPS, MOUNTING, FACE, QC BREAKER 4
9 685880 BREAKER, 2POLE, 1PH 1
10 C42103400 BREAKER, 20A, 120/240V 2
11 C42103600 BREAKER, 50A, 120/240V, 2POLE 2
12 684640 RECEPTACLE, 20A, 120V, DUPLEX W/GFI 2
13 C47100300 RECEPTACLE, TWISTLOCK, 50A 2
14 C42104500 BREAKER, 70A, SHUNTTRIP, 240VAC, 12VDC 1
685275 BREAKER, 2P, 70A, SHUNTTRIP, T15G 4
15 C74954 SCREW, HEX, 1/2"-13 X 2.5" 1
16 NPN DECAL INCLUDED IN DECAL KIT 853813 1
17 853751 DECAL: SINGLE PHASE MAIN BREAKER 1
18 683480 BUSHING, 9/16 OD X 3/8 ID 1
19 C42205401 PLUNGER, MICROSWITCH 1
20 C42205400 SWITCH, SNAP ACTION 1
21 796671 LATCH, MAGNETIC 1
22 C74972 FLAT WASHER, 1/2" 4
23 C75240 LOCK WASHER, 1/2" 8
24 C74967 HEX NUT, 1/2-13 8
25 796671 LATCH, MAGNETIC 1
26 853840 DECAL: DISTRUBUTION, GPLAYOUT, 3P, 240 1
27 CU51A310 DECAL: DO NOT OPEN 3PHASE DOOR 1
28 NPN ITEMS 28 - 37 INCLUDED IN DECAL KIT 853813 1
34 CU51A400 INCLUDES ITEMS 34-37 1
35 NPN INCLUDED IN ITEM 34 1

Figure 502.1 REV A

Generator & Generator Parts

REV A FIGURE 502.1

1 630940 GENERATOR, NEWAGE, 12KW, 1P, BCI164D1J195A, T15G 1
630975 GENERATOR, NEWAGE, 20KW, C107, BCI184E1L203A, T25G 1
2 836420 SX-460, AUTOMATIC VOLTAGE REGULATOR 1
3 836427 RECTIFIER SERVICE KIT 1
4 CL-008 DECAL: DO NOT CHANGE POSITION OF SELECTOR SWITCH 1
5 C42201102 SWITCH, 3POSITION, ZZ, 20-30 KW 1
6 990210 WASHER FLAT 1/2 8
7 189335 GENERATOR MOUNT BAR 1
8 740920 VIBRATION MOUNT, 390LB 4
9 830001 OPERATION MANUAL, BCI MODELS 1


August 2008 Section 600 • Engine & Genset Components
Section 600
Engine &
Components

Section 600 • Engine & Genset Components August 2008
Figure 601.1 REV A

Engine Assembly - T25G Isuzu

REV A FIGURE 601.1

1 116394 GENSET, ISUZU 4LE, NEWAGE GENERATOR, 20KW, 3PH 1
2 732111PP ENGINE, ISUZU, 20KW, 4LE1PV02-502, POWER PAK 1
3 CB45A116 HARNESS, ENGINE, T25G 1
4 742060 RADIATOR 1
5 868113 UPPER RADIATOR HOSE 1
6 868112 LOWER RADIATOR HOSE 1
7 868089 RADIATOR BRACKET 1
8 868012 FAN 1
9 868067 FAN BELT 1
10 868013 GUARD 1
11 868099 CONTROL MODULE (FAN) 1
12 741976 OIL DRAIN VALVE 1
13 868075 OIL FILTER 1
14 834458 AIR FILTER ASSEMBLY 1
15 834460 AIR ELEMENT ONLY 1
16 742372 MUFFLER 1
17 190180 BRACKET, MUFFLER SUPPORT 1
18 190181 STRAP, MUFFLER SUPPORT 1
19 188396 MUFFLER SPACER 1
20 791610 CLAMP MUFFLER 1
21 868137 FUEL FILTER 1
22 890790 HOSE, FUEL, 1/4 X 1/2, 200#, PUSH-LOK 1
23 C90200600 BARB, 3/8" X 1/4" NPT 1
24 C90203100 HOSE FITTING, PIPE/BARB,1/4M X 1/4HB 1
25 C91100700 HOSE, FUEL, 3/8" 1
26 868069 NOZZLE ASSEMBLY 1
27 868070 FUEL PUMP ASSEMBLY 1
28 868068 FUEL INJECTION PUMP 1
29 C42300100 SWITCH, OIL PRESSURE SENDER 1
30 868086 STOP SOLENOID 1
31 868077 ALTERNATOR 1
32 868076 STARTER ASSEMBLY 1

Figure 602.1 REV A

Engine Assembly - T15G Kubota

REV A FIGURE 602.1

1 116388 GENSET, KUBOTA 1505 WITH NEWAGE GENERATOR, T15G 1
2 732175 ENGINE,KUBOTA V1505EBG2E, 18.2HP 1
3 116775 WIRE HARNESS, KUBOTA TO CONTROL BOX 1
4 866120 RADIATOR CAP 1
5 741140 TEMPERATURE SENDER 1
6 866015 ELEMENT ONLY, AIR CLEANER 1
7 839170 VALVE, AIR CLEANER 1
8 866044 2 WIRE STOP SOLENOID 1
9 866070 FUEL PUMP, MECHANICAL 1
10 866050 OIL FILTER 1
11 839209 V-BELT 1
12 839107 FUEL FILTER ASSEMBLY 1
13 866110 RADIATOR KIT 1
14 740620 FUEL FILTER, IN-LINE 1
15 839109 UPPER RADIATOR HOSE 1
16 866090 ALTERNATOR 1
17 839190 LOW OIL PRESSURE SWITCH 1
18 865276 MUFFLER 1
19 832128 MUFFLER GASKET 1
20 839110 LOWER RADIATOR HOSE 1
21 866394 WATER PIPE 1
22 865054 WATER HOSE 1
23 866101 STARTER 1


August 2008 Section 700 • Trailer Hitches
Section 700
Trailer
Hitches

Section 700 • Trailer Hitches August 2008
Figure 701.1 REV A

Trailer Components

August 2008 Section 700 • Trailer HItches
REV A FIGURE 701.1

1 940000 KIT: COMBO HITCH, includes items 2-6 1
2 840120 COUPLER, 2", BOLT ON 1
3 176336 COMBO HITCH SIDE SPACER 2
4 176335 COMBO HITCH SIDE PLATE 2
5 840470 BALL, 2" 1
6 121572 COMBO HITCH RING, 16" LONG 1
7 213770 RING HITCH BOLT-ON, 2-1/2 ID 1
8 124450 ADJUSTABLE HEIGHT HITCH, 24" 1
9 221580 ADJUSTABLE HEIGHT HITCH, 18" TO 36" 1
10 211410 RING HITCH FOR ADJ. HEIGHT HITCH, 2 1/2" ID 1
11 841200 RING HITCH FOR ADJ. HEIGHT HITCH, 3" ID 1

Section 700 • Trailer Hitches August 2008

August 2008 Section 800 • Options
Section 800
Options

Section 800 • Options August 2008
Figure 801.1 REV A

Stop, Tail and Tag Light

1 663525 LIGHT, SIDE MARKER, AMBER 2
2 663520 LIGHT, LICENSE TAG W/BRACKET 1
3 663840 LIGHT, TRAILER, RECESSED ,STOP, TURN, TAIL 2

California Proposition 65
Warning
The exhaust from this product
contains chemicals known to
the State of California to
cause cancer, birth defects
or other reproductive harm.
Towing Checklist
(Use at each stop)
Before Towing · Towing hitch is properly secured to tow vehicle
· Safety chains (if required) are properly attached
and secure (chains are crossed below hitch)
· All lights are connected and working
· Tires are properly inflated
Before Driving · Fasten safety restraints

· Properly adjust mirrors
On The Road · Do not exceed 60 mph / 97 km/h. Obey all local

and national towing speed laws
· Check connections and tire pressure at each stop
· Slow down for hazardous conditions
· Allow extra distance for following and passing other
vehicles
Genie North America

Phone 425.881.1800
Toll Free USA and Canada
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.

Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie China Genie Scandinavia

Phone +86 21 53852570 Phone +46 31 575100
Fax +86 21 53852569 Fax +46 31 579020
Distributed By:
Genie Malaysia Genie France

Phone +65 98 480 775 Phone +33 (0)2 37 26 09 99
Fax +65 67 533 544 Fax +33 (0)2 37 26 09 98
Genie Japan Genie Iberica

Phone +81 3 3453 6082 Phone +34 93 579 5042
Fax +81 3 3453 6083 Fax +34 93 579 5059
Genie Korea Genie Germany

Phone +82 25 587 267 Phone +49 (0)4202 88520
Fax +82 25 583 910 Fax +49 (0)4202 8852-20
Genie Brasil Genie U.K.

Phone +55 11 41 665 755 Phone +44 (0)1476 584333
Fax +55 11 41 665 754 Fax +44 (0)1476 584334
Genie Holland Genie Mexico City

Phone +31 183 581 102 Phone +52 55 5666 5242
Fax +31 183 581 566 Fax +52 55 5666 3241

T15/T25 Genpac: Parts Manual

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Copyright:

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T15/T25 Genpac: Parts Manual

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Parts Manual

Important Serial Number Information

Isuzu Engine Manual .......................................... 116133

Technical Publications Kubota Engine Manual ....................................... 893020

Dexter Axle Manual ............................................ 833014

Contact Us: Copyright © 2006 by TEREX Corporation

www.TEREX.com 134875 Rev A August 2008

"TEREX" is a registered trademark of TEREX

Printed on recycled paper

ii T15G & T25G Gen-Pac Generator Part No. 134875

Serial Number Legend

Part No. 134875 T15G & T25G Gen-Pac Generator iii

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iv T15G & T25G Gen-Pac Generator Part No. 134875

Many of the hazards identified in the

Do Not Perform Maintenance

Part No. 134875 T15G & T25G Gen-Pac Generator v

SAFETY RULES REV A

Personal Safety Be sure to wear protective eye wear and

Safety alert symbol—used to alert Workplace Safety

Be sure to properly dispose of old oil or

vi T15G & T25G Gen-Pac Generator Part No. 134875

Section 100 Rev Decals

Section 200 Rev Base Components

Section 300 Rev Cabinet Components

Section 400 Rev Control Box Components

Section 500 Rev Distribution Panel

Section 600 Rev Engine Components

Part No. 134875 T15G & T25G Gen-Pac Generator vii

TABLE OF CONTENTS REV A

Section 700 Rev Trailer HItches

Section 800 Rev Options

viii T15G & T25G Gen-Pac Generator Part No. 134875

Oil Filter .............................................................. 866050

Oil Filter .............................................................. 868075

Part No. 134875 T15G & T25G Gen-Pac Generator ix

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x T15G & T25G Gen-Pac Generator Part No. 134875

How To Order Parts

Use the Service Parts Fax Order Form on the

Authorized TEREX Distributor

Part No. 134875 T15G & T25G Gen-Pac Generator xi

Service Parts fax Order Form

remove this page and make copies

Model(s) ______________________________________________________ Serial No.(s) _________________

Part Number Description Quantity Price

remove this page and make copies

FOR TEREX USE ONLY

Part No. 134875 T15G & T25G Gen-Pac Generator 100 - 1

Figure 101.1 REV A

Ground unit properly.

DANGER local electrical codes.

WARNING Burn Hazard No smoking. No

Keep clear of the leveling jack

DANGER Burn / Carbon

100 - 2 T15G & T25G Gen-Pac Generator Part No. 134881

REV A FIGURE 101.1

Part No. 134881 T15G & T25G Gen-Pac Generator 100 - 3

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100 - 4 T15G & T25G Gen-Pac Generator Part No. 134875

Part No. 134875 T15G & T25G Gen-Pac Generator 200 - 1

Figure 201.1 REV A

200 - 2 T15G & T25G Gen-Pac Generator Part No. 134875

Model(s) ______________________________________ Serial No.(s) _