Replacements

Replacements

Replacement matrix...................................... 2
Changeactions ..................................................... 4
FM Flow Diagram ............................................... 5

AK 95 / AK 95 S HCEN12078 Rev.10.2005 10:1

Replacements

Replacement matrix
The actions to carry out after a component
replacement are brought together in a replace-
ment matrix.

The numbers in the matrix show which actions

and in which order they will be done. It is impor-
tant that the actions are done and in the correct
order.

In the matrix, BM stands for Blood Monitor and

FM stands for Fluid Monitor.

The replacementmatrix is only a guideline for

service technicians which actions to perform
when a component has been replaced.

10:2 AK 95 / AK 95 S HCEN12078 Rev.10.2005

 Checklist for component replacements on AK 95 / AK 95 S
Replaced FM components Replaced BM components Electronics

AK 95 / AK 95 S HCEN12078 Rev.10.2005
Bloodleak
BPM
Conductivity Cell A
Conductivity Cell B
Conductivity C ell P
Degassing Pressure Transducer
Degassing pump
External pressure regulator
Feeding pump A
Feeding pump B
Flow restrictor
FM I/O board
Heater
Variable flow unit (or parts)
HPG Transducer
Internal pressure regulator
INPS
PD Transducer
pH cell
Relay board
SAGS
Suction pump
UF-cell B
Blood pump motor unit
Blood pump rotor
BM I/O board
Clamp unit complete
Heparin pump
Level detector (Air detector)
Operator's panel
Pressure Transducer (V & A)
Priming detector
Control CPU board
Protective CPU board
Control driver board
P r ot ect iv e driv e r board

Clean the machine from calcium

1 1 1
and then from proteins and fats
I2C scan 1 2 2 2 1 1 1 1
Total default 1 1
Load preset file 2 2
Calibrate Conductivity Cell A A 3A
Calibrate Conductivity Cell B A 3A
Calibrate Conductivity Cell P A 3A
Calibrate pH 1
Calibrate Pressure Transducer A 2A 2A 2A
Calibrate Bloodleak 2
Calibrate Internal pressure regulator 2 1
Fch 3 2 4 4 4 3 1 3 1 1 1 1 1 3 2 1 3 2 1 1 1 1 1 2 1 2 1 1 1 3 2 7 5 1 2
Heat Disinfection 4 6 6 6 4 2 2 2 3 2 2 4 3 4 3 2 2 2 3
Check conductivity value 5 5 5
Simulated treatment 2 2

Actions to be done
Calibrate External pressure regulator 1
Check BPM 1
Calibrate Priming detector 1 1 4
Calibrate Pressure transducer A 2A
Occlusion 1
Calibrate A/D conv. 3 3
Calibrate clock 4 1
Check fluid flow 2 2 6
Calibrate variable flow 1 5

Remarks:
A
Not necassary to calibrate if new spare part is installed (factory calibrated)
B
Important to follow the order of the calibrations/actions for machine performance
Replacements

10:3
Replacements
Change actions
A list of all actions and explanations how to
execute them is found below.
Clean the machine from calcium and then from
proteins and fats
Perform actions according to Operators manual.
I2C scan
Perform actions according to Service Manual,
Service Technicians Guide, Diagnostic Flow
diagram.
Total default
Perform actions according to instructions in
Service Manual, Service Technicians Guide.
Load preset file
Perform actions according to clinic demands.
Calibrate Conductivity Cell A
Perform actions according to calibration instruc-
tions in the Calibration Manual.
Calibrate Conductivity Cell B
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Calibrate Conductivity Cell P
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Calibrate pH
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Calibrate Pressure Transducer
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Calibrate Bloodleak
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Calibrate Internal Pressure Regulator
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Fch
Start the machine and let it perform a Function
Check.
Heat disinfection
Perform a heating according to the Operators
Manual.
10:4
Check conductivity value
Check conductivity value according to hospital
laboratory.
Simulated Treatment
Simulate a treatment according to check/calibra-
tion instructions in the Maintenance Manual.
Calibrate pressure according to Technical Data
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual, Techni-
cal Data and Specifications Manual.
Check BPM
Check according to BPM test instructions in the
Service Manual in the chapter Calibration
Manual.
Calibrate Priming Detector
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Calibrate Pressure transducer
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Occlusion
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Calibrate A/D conv.
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Calibrate clock
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
Check fluid flow
Start the machine and let it go to green path.
Press twice on the select button and check the
fluid flow.
Calibrate variable flow
Calibrate according to calibration instructions in
the Service Manual, Calibration Manual.
AK 95 / AK 95 S HCEN12078 Rev.10.2005
 Rel. pump speed, BiC:SRI(26),
Rel. pump speed, Ac: SRI(27)
B, Ac SRL(36) B MM 95 Bi-
Cart
Mixing Chamber Mixing Chamber
Feeding
A Pumps Cond. Cond.
SRL(35)
Cell "A" Cell "B"
A

AK 95 / AK 95 S HCEN12078 Rev.10.2005
FM Flow Diagram

SRL(7) = TRUE (Both connectors in the safety by-pass unit)

SRI(20) FLVA SRI(24) SRI(15) SRL(19)
SRL(8) = TRUE (Both connectors NOT in the safety by-pass unit) Rel. pump speed: SRI(22) T T (TRUE = Open)
SRL(18)
Fluid connector SRI(14)
detection pH-SENSOR
(Optional)
RIVA SRL(21)
Safety by-pass SAGS SRI(31) SRI (59)* Degassing
P SRL(9) pressure
Unit DRVA Expansion
SAGS activated = TRUE M chamber transducer
SRL(33) REVA Treg SRI(13) *only active for machines
SRL(16) with variable flow P SRI(34)
INPS P (Pressure within Heater T Degassing
limits) Chamber
SRL(4)
Water Energized = TRUE
Inlet Pressure PR 2 INVA Flow Draining Flow
SRL(17) Heater duty cycle: SRI(11) Restrictor Pump Duty cycle: SRI(33)
regulator Flow Restrictor
(Inlet open) Current: SRI(32)
PR 1 °C switch SRL(3)
AIVA Flow = TRUE
SRL(34) Cond.
Suction Cell ”P” SRP(3)
Heat
Pump SRL(32)
exchanger ZEVA T SRP(2)
Drain SRI(53)
HPG SRI (17), Pressure
Blood Leak
Outlet P SRL(23), Alarm
Current: SRI(54) SRL(31) Detector
Restrictor
Duty cycle: SRI(55) EVVA UF-measuring
Draining
Restrictor Cell Taration timer:
UF-rate 2 1 SRI(39)
Level SRI(18) SRR(0) SRR(2) SRR(1)
Detector Deairating 0 = High
Chamber 1 = Mid
Pressure P 2 = Low
Dialysis
TMP (PD) SRL(24)
TAVA BYVA
SRP(1) SRP(4) SRL(27) DIVA
SRL(30)

Particle
Filter
Flow diagram
AK 95 S Dialyzer
Replacements

10:5
Replacements

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10:6 AK 95 / AK 95 S HCEN12078 Rev.10.2005