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Air Cycle A  ir Conditioning

The Next-Generation Technology for Rail Vehicles


Air Cycle Technology
An Advanced Concept

Features

• Open loop, subpressure concept
• Motorized, speed-controlled turbomachine
• Regenerative use of condensate water
• Regenerative use of saloon exhaust air
• Flexible integration with vehicle: e.g. roof top, underfloor
• Optimized accessibility
• Comparatively lower dimensions and weight
• New design with increased performance and efficiency
• Based on latest developments in the aerospace industry

Exhaust Process Air Supply Air

Heater
Fan Return Air
Motorized Turbo
Compressor

Filter
Fresh Air
Fresh Air
Filter

Fresh Process Air

Fan
Return Air Heater Heat Exchanger

Supply Air

Air Cycle Architecture


The Liebherr-Systems
Advantages
“Green” A high level Reduced
technology:
of comfort parts count No storage,
Environmentally friendly, assured by continuously and simplified accessibility handling and management
no future risk of refrigerant speed-controlled air cycle and replacement of refrigerant on site
leakage machine

Absolute and Operation at high The only alternative to Low maintenance


unlimited compliance ambient temperatures chemical refrigerants and life cycle costs
with any future legislation and under exceptionally with real and proven
regarding the use, storage severe conditions (no high in-service experience
or disposal of refrigerants pressure load switch off)

Low Total Cost of Ownership


Cumulative Life Cycle Costs per Unit Air Cycle System (left bars) vs. Vapour Cycle System (right bars)

2,500,000

2,000,000
Cumulative €

1,500,000

1,000,000

500,000

0
0 1 2 4 10 15 20 25 30
Years

Acquisition Electrical consumption Other cost:


(measured in Germany, - Train downtime cost due to system failures,
climatic zone II) refrigerant leakage, etc.
- Spare management and administration cost
- Additional operating cost due to refrigerant
(leak testing, refrigerant refill/evacuation time)

Weight Life cycle costs Refrigerant


Liebherr-Transportation Systems
Overview
System Supplier for the Railway Industry Aftersales Service
Liebherr is a leading manufacturer of equipment for rail As a reliable partner Liebherr supports its customers during
vehicles. Liebherr-Transportation Systems develop, test, the whole life cycle of a train. Liebherr’s comprehensive ser-
manufacture, supply and service heating, ventilation and vices cover prototyping, initial tests, on-site installation of
air-conditioning (HVAC) systems as well as hydraulic sys- equipment, commissioning, maintenance and repair as well
tems for railway vehicles. The product range also includes as overhaul. To complete the portfolio, individual customer
system components such as power supply, pressure protec- training concepts are offered. All service areas and the entire
tion, air ducts, diagnosis and control equipment. Liebherr’s service organization around the globe are being constantly
purpose-designed systems are operating successfully in optimised and enhanced.
high-speed, mainline and suburban trains, streetcars, loco-
motives and other rail vehicles. The currently designed prod- Member of Liebherr-Aerospace
ucts already meet known future standards and regulations. and Transportation Systems Division
Environment protection plays a substantial role in design and Liebherr-Transportation Systems, headquartered in Korneu-
manufacturing practices of Liebherr-Transportation Systems. burg (Austria), is a member of Liebherr’s Aerospace and
Transportation Systems Division which is based in Toulouse
Stations Worldwide (France). Within the Liebherr Group, Liebherr-Aerospace &
The production facilities of Liebherr-Transportation Systems Transportation SAS is responsible for the coordination of all
are located in Korneuburg, near Vienna (Austria) and in Rad- activities in the fields of aviation equipment and transporta-
inovo (Bulgaria). In addition to its own sales and service out- tion systems, employing more than 4,900 people worldwide.
stations in Korneuburg, Mannheim (Germany), Sunderland Thanks to the deep integration within the division,
and London (United Kingdom), Paris (France), Saline, Michi- Liebherr-Transportation Systems is able to transfer the latest
gan (USA) and Laval (Canada). The company has a joint ven- aerospace technologies to custom-made complete solutions
ture in Zhejiang province (PR China). Liebherr-Transportation for the rail vehicle industry.
Systems also benefits from the worldwide locations of Lieb- Synergies from other product lines of the Liebherr Group are
herr’s aerospace companies. also integrated and utilised where practical in order to offer
the most optimised and up to date products and services at
all times.

LVF-10.038-0.5-09.15_enGB
Printed in Germany by Typodruck BK
Subject to technical modifications.

Liebherr-Transportation Systems GmbH & Co KG


Liebherrstraße 1, 2100 Korneuburg, Austria
 +43 (0)2262 6020, Fax: +43 (0)2262 602501
www.liebherr.com, E-Mail: info.lvf@liebherr.com

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