COLLEGE OF FOOD SCIENCE & TECHNOLOGY

ACHARYA N.G. RANGA AGRICULTURAL UNIVERSITY

PULIVENDULA – 516390 (A.P)

Product Manufacturing : ALOO BHUJIA

Plant Capacity :30000kg (per annum)

Submitted to:
Mrs.Nazma Hafeeza
Assistant professor
FDPO-454 Submitted by:
G.SIRISHA
IV YEAR
PF/17-027
DETAILED PROJECT REPORT
ON
ALOO BHUJIA
 CONTENTS
S NO. Particulars Page No.

1. AIM AND OBJECTIVES OF PROJECT

2. INTODUCTION

3. PROCESSING DETAILS

4. FINANCIAL ASPECTS
1. Fixed costs
2. Working capital / Variable cost
3. Total capital investment
4. Cost of production per annum
5. Turnover per annum
6. Profit
7. Break Even Point
 EXECUTIVE SUMMARY

The DPR presented in this paper has been worked out to facilitate the
information regarding the ‘Processing unit Of Aloo bhujia’, particularly for
calculating fixed cost, working capital and cashflow tables for financial planning
and evaluation. The estimated cost of installation of the plant is 1,94,16,500.
The overall production capacity of plant is 30,000 kg/year. The plant works for
300 days in a year.
Total investment = Rs.1,94,16,500/-

Net profit = Rs. 25,93,300

Breakeven point = 35079 kg
 DPR on Processing unit of Aloo bhujia

1. AIM and OBJECTIVES:

1. To produce a quality product with better standards.
2. To impart professional skills in processing technology of Aloo
bhujia
3. To experience the running of an enterprise at a commercial level
4. Too sell the product and apply the marketing strategies.

2. Introduction:
Aloo bhujia is simply often called as bhujia ,it is a popular crispy snack
prepared using besan potatoes and spices.
In India, festival is incomplete, without spicy food along with
sweets . It is originating from bikeneri,a city in the western state of Rajasthan
India .Each variety prepared by large scale manufacturers also go through a
rigorous testing procedure. There many types of bhujia are present in the market.
Aloo bhujia is one of them.
Aloo bhujia is a vegetable-based product which is highly
nutritious. The major ingredients used in the preparation of aloo bhujia include
boiled potatoes’ and besan, which are rich in B-complex vitamins, and
potassium, phosphorous , magnesium minerals and contain folate , pantothenic
acid.

3. Processing Details
Processing technology of aloo bhujia :

The manufacturing and processing of aloo bhujia are given in flow chart :
Clean potatoes

Peel potatoes

Mash potatoes

Mix the gram flour.

 Add salt ,chili powder and Blend.
(10 min)

Extrude the mixture.

Deep fry in oil

Sprinkle masala

Packing and storage

Composition for 1kg:

S.NO Ingredient Weight in

%
1. Potatoes 50%
2. Salt 5%
3. Chili powder 5%
4. Oil 15%
5. Chat masala 5%
6. Gram flour 20%

4. Financial aspects:

(a) Fixed capital

1. Land and building
Description Amount
Land – 1000 sq.mt. @ Rs. 1000/- per sq. mt. Rs. 10,00,000/-
 Built up area – 800 sq. mt. @ Rs. 2500/- per sq. mt. Rs. 20,00,000/-
Total cost of land & building Rs. 30,00,000/-

2. Machinery and equipment:

s.no Description Quantity Value
(Rs.)
1. Aloo grading machine 2 Rs. 8,000/-
2. Weighing balance 1 Rs. 6,500/-
3. Blender 1 Rs.
20,000/-
4. Peeling machine 2 Rs.
15,000/-
5. Masher 2 Rs. 3,000/-
6. Extruder 1 Rs.75,000/
-
7. Flour sieve 1 Rs.
10,000/-
8. Deep fryer 1 Rs.
40,000/-
Total cost of machinery & equipment
1,77,500/-

3. Others:

1. Electrification & installation Rs. 1,50,000/-

2. Office - furniture, equipment Rs. 20,000/-
3. Preoperative Expenses Rs. 20,000/-
Total Rs. 1,90,000/-

Total fixed capital (1+2+3): Rs. 33,67,500

(b) Working capital (per month)
1. Salary and wages
S.n Designation Personne Salary per Total salary
o l month per month
(a) Administrative and supervisory

1. Manager cum food 1 35,000 Rs. 40,000/-

technologist
2. Production supervisor 1 25,000 Rs. 20,000/-

3. Accountant 1 25,000 Rs. 15,000/-

4. Sales man & supervisor 2 20,000 Rs. 40,000/-

 5. Watchman 1 12,000 Rs.12,000/-

6. Sweeper 1 5,000 Rs.5,000/-

(b) Technical skilled & unskilled

7. Skilled worker 2 15,000 Rs. 30,000/-

8. Semi-skilled worker 2 10,000 Rs.20,000/-

9. Helper 2 7,000 Rs. 14,000/-

Total Rs.196,000/-

Prerequisites Rs.5,000/-

total Rs. 2,01,000/-

Staff and Labouré per annum Rs.24,12,000/-

2.Raw materials (per day)

S. Description Qty Rate/kg Value
N
O
Potatoes 50 kg Rs.50/- Rs.2500/-
1.
Gram flour 25 kg Rs. 20/- Rs.500/-
2.
Chili powder 5kg Rs.45/- Rs.225/-
3.
Chat masala 5kg Rs.40/- Rs.200/-
4.
Salt 6 kg Rs.10/- Rs.60/-
5.
Oil 5litres Rs.5,00 Rs.25,000/-
6. 0/-
Rs.28,485/-
Total
Rs.8,54,550/-
Total (per month)
Rs.1,02,54,60
Total (per annum) 0/-

3. Utilities (per day)

1. Power – 400 units @ 7/- per Rs.2,800/-
unit
2. Water Rs.800/-
Total Rs.3,600/-
Total/month Rs.1,08,000
Total/annum Rs.12,96,000
4.other expenditure(per month)

1. Postage & stationary Rs.4,000/-

2. Advertisement Rs.40,000/-
3. Telephone & computer services Rs.10,000/-
4. Repair & maintenance Rs.10,000/-
5. Transportation Rs.20,000/-
6. Sales expenses Rs.5,000/-
7. Consumables Rs.5,000/-
7. Insurance Rs.1,00,000/-
8. Miscellaneous Rs.5,000/-
expenses
Total: Rs.1,99,000/-
Total per Rs.23,88,000/-
annum:

Working capital per annum (1+2+3+4): Rs. 1,63,50,600

Total capital investment (fixed capital+ working capital): Rs.1,97,18,100

(6) Break Event Point

s.no particulars Amount
1. Depreciation on building @ 3% Rs.90,000/-
2. Depreciation on machinery @ 10% Rs.16,450/-
3. Depreciation on furniture & preoperative Rs.8,000/-
expenses @ 20%
4. Interest on total investment @ 10% Rs.19,41,650/-
Total Rs.20,56,100/-
Fixed cost per annum

Total cost of production = cost of production + working capital

=2056100+16350600
=Rs.1,84,06,700
Turn over (per annum)
s.no Name of the product Qty Cost per kg Total revenue

1. Aloo bhujia 30,000kg Rs.700 Rs.2,10,00,000

Net profit per annum

=Turn over – cost of production
= 2,10,00,000-1,84,06,700 =Rs. 25,93,300

Break Even Point (B.E.P)

BEP = [fixed cost/ (unit cost – cost of production per unit)]
= 3354/700-604
= 35,079 kg Aloo bhujia