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CHAPTER 11 — PLANT OPERATION

Chapter
Plant Operation 11
last condition is reached, reactor
Basic BWR Operation power is increased by increasing the
re-circulation flow rate exclusively.
Control of the BWR during normal operation is
simple, largely because the direct cycle creates a strong During full power operation, the
interrelationship between the three primary operating turbine accepts the steam generated in
conditions: reactor thermal power, pressure, and water the reactor and operates in a “turbine-
level. Because they are strongly interrelated, these follow-reactor” mode.
conditions can be automatically controlled. Thermal
power, and hence steam flow rate, is changed in a For a plant shutdown, the reverse
BWR by changing either the re-circulation flow rate sequence occurs. After the control rods
or control rod position. Steam dome pressure in the are fully inserted, reactor cooldown
reactor pressure vessel (RPV) is automatically and decay heat removal are
maintained at a constant value by controlling the accomplished by bypassing steam to
opening of the main turbine control valves or, if the the main condenser and by operation
pressure increases significantly, by opening the turbine of the Residual Heat Removal (RHR)
bypass valves to allow some of the steam to bypass System.
the turbine and go directly to the main condenser.
Reactor water level is automatically maintained at a
constant level by controlling the speed of the reactor
water feed pumps and, hence, the feedwater flow rate.
Operating Map
By coordinating the control of pressure, water level,
and reactor power, the ABWR can be operated in a The ABWR operating map is a steady-
load-following mode for automatic load-following state representation of reactor power
operations. Above 65% power, automatic load vs. re-circulation flow (Figure 11-1).
following is achieved by only changing re-circulation The nearly horizontal lines are control
flow. Below this level, power is controlled by using rod lines representing prescribed
control rods. control rod patterns. The nearly
vertical lines are lines of constant re-
Plant startup and shutdown operations are also simple circulation pump speeds. Any
in the ABWR. During plant startup, control rods are operational path that changes the
withdrawn to bring the reactor to criticality. RPV power and flow from one condition to
heatup, pressurization and initial power ascension are another condition through control rod
achieved by continuing to withdraw the control rods. maneuver and/or re-circulation flow
Reactor power is increased in this way until, in order change can be traced on this figure.
of events, the main turbine is synchronized, the first
load is applied to the generator and the automatic Operation in certain areas of the
re-circulation flow control range is reached. When this power-flow map is prohibited in order
to (1) maintain core thermal limits, (2)

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CHAPTER 11 — PLANT OPERATION

130
avoid operation above the licensed TEN OF TEN INTERNAL PUMPS OPERATING
120
power level, (3) avoid conditions 110
PERCENT PUMP SPEED
0 0 NATURAL CIRCULATION
113% NOMINAL

1 30 M 105% NOMINAL
RA
where core instability may occur, (4) 100
2 40
3 50 100% POWER = 3926 MWt
P OW
E RS
C
B LO
CK
4 60 6 AL AL
M AW
avoid regions not analyzed, or (5) 90
5 70
6 80
7 90
100% FLOW = 52.2 X10 kg/h
100% SPEED = 157 rad/s
TH
ER

RO
D WIT
HD
R

7
8
OL

PERCENT POWER
8 99
prevent operation where excess 80 C ON
TR
5
6

PERCENT ROD LINE


moisture in the steam may be carried 70 A
B
102
100
B
3
4

C 80 2
to the main turbine. Although the 60 D
E
60
40
A
1
C
REGION IV
F 20
50
power-flow map indicates possible 0
40 REGION III
operating states, normal plant 30
D

operation is along the 100% control 20


E REGION II
REGION I
rod line (i.e., Curve B in Figure 11-1). 10 TYPICAL F
STEAM SEPARATOR LIMIT
STARTUP PATH
In this figure, normal plant startup and 0
0 10 20 30 40 50 60 70 80 90 100 110 120
shutdown trajectory is indicated. PERCENT CORE FLOW
Automatic protective interlocks
prevent operation outside prescribed Figure 11-1 ABWR Power-Flow Map
limits or initiate automatic reactor
shutdown if required.
associated with the initiation or shutdown of safety-
related equipment. Manual operation of any equipment
from the main control console is always available on
Plant Startup and demand.

Shutdown The ABWR can reach 100% power from a cold


shutdown condition in less than 25 hours, and in less
To ensure consistent and error-free than 5 hours from a hot condition (all control rods
operation, plant startup and shutdown fully inserted). Figure 11-2 shows the key steps in the
operations are automated. The startup plant startup sequence, and Figure 11-3 shows the key
and shutdown sequences are divided steps in the plant shutdown sequence. Normally, during
into a number of small, automated shutdown, the reactor internal pumps (RIPs) continue
sequences. For example, during to run at minimum speed until the reactor vessel is
startup, establishment of condenser flooded in preparation for refueling. However, if the
vauum, critiality, heatup, pres-
surization, turbine synchronization, REACTOR WATER LEVEL

power ascension by control rods, and REACTOR PRESSURE

power ascension by re-circulation flow REACTOR COOLANT TEMPERATURE

are all automated sequences. The GENERATOR POWER

operator, however, initiates automatic TURBINE SPEED

sequences after checking that all


prerequisites of a given sequence are
satisfied. In cases where a mode
change involves safety-related Heat & Drywell Turbine Power Ascension
Pressurization Inspection Startup (12.5 hrs)
equipment (e.g., repositioning of the (6 hrs) (1.5 hrs) (NMS Calibration,
Additional Feed Pumps,
Reactor
reactor mode switch during a startup Critical
Heat Balance Calculation)
(1-2 hrs)
or shutdown), the computer system
will prompt the operator to take a
manual action. There is no automation
Figure 11-2 ABWR Startup Sequence

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CHAPTER 11 — PLANT OPERATION

REACTOR WATER LEVEL


service, full power operation can be
restored in a short time.
REACTOR COOLANT TEMPERATURE

For plants electing to have a full


REACTOR VESS
EL PRESSURE generator load rejection without
reactor scram capability, a 110%
GENERATOR
OFF LINE turbine bypass system is provided. The
automatic response to a full load
REACTOR POWER
rejection consists of (1) rapid opening
of the turbine bypass valves when the
turbine control valves trip, (2)
Reactor shutdown by
coreflow reduction &
Reactor
depressurization
RHR shutdown
cooling reduction of reactor core flow and
control rod insertions via turbine
bypass valves power, and (3) insertion of a pre-
selected number of control rods. The
reactor power is reduced to
Figure 11-3 ABWR Shutdown Sequence
approximately 60% by these automatic
water level within the vessel is raised above the actions. The operator can achieve
separator spillover, natural circulation alone is further power reduction through
sufficient to transfer the core decay heat to the additional control rod insertions. If the
downcomer region of the RPV, where it is removed generator can be re-loaded, full power
by the RHR System. operation can be rapidly restored.

Automatic Response to Automatic Load-


Transients Following
For certain transient events, such as the trip of one
Capability
reactor feedpump, condensate pump, control rod drive Grid requirements for frequency
(CRD) hydraulic pump, or reactor internal pump, the control, load regulation, and load
ABWR is designed to remain on-line with no change following can be met by the ABWR.
in power. This is facilitated by automating the The automatic process control systems
responses to such transients. in the ABWR enable the reactor to
respond to changes in turbine/load
Other transients will require a power reduction. This
demand so that the generated steam
latter class of transients includes the loss of feedwater
flow matches that required by the
heating, tripping of two or three reactor internal
turbine to maintain proper load and
pumps, partial generator load rejection, full load
frequency operation. In the 65% to
rejection (for plants electing to have a large turbine
100% power range, the power change
bypass system), tripping of one main condenser
rate capability is approximately 1% per
circulating water pump, or high main condenser
second using only re-circulation flow
pressure. Response to this type of transient is also
changes. Below 65%, the power
automated and involves reducing reactor power to
change rate is approximately 2.5% per
within the capability of the remaining operable
minute using control rod motion. All
equipment. When the failed equipment is returned to

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CHAPTER 11 — PLANT OPERATION

of these operations are significantly degree of flexibility in designing the fuel management
faster than required to respond to load plan. This is due primarily to the strong negative void
and frequency changes. coefficient associated with the direct cycle (two-phase)
flow in the core. At the end of a planned fuel cycle,
ABWR load-following operation is when all control rods have been fully withdrawn, the
fully automated. In this manner, the ABWR can maintain full power operation for an
ABWR operates in the “turbine- extensive length of time by increasing the core flow
follow-reactor” mode. rate (up to 110%) due to the built-in capacity margin
of the ABWR internal re-circulation pumps. The
increased core flow will reduce the average core void
Automated content and thus increase reactivity and maintain
balanced reactor power.
Response to At the end of this increased core flow operation, the
Design Basis reactor can still continue its operation at a gradually
reduced power level, or a “coastdown operation”,
Accidents during which the reactor power will gradually decrease
at a slow rate. This is again due to the negative void
In the event of a design basis accident, feedback mechanism where lower power level is
operator action is not required for an automatically regulated (or balanced) due to slightly
indefinite period. This capability is decreasing voids and thus slightly increasing core
achieved by automatic initiation of (1) reactivity. BWR coastdown operation can maintain a
reactor protection systems for reactor coastdown final power level of about 85% rated power.
shutdown, containment isolation, and Finally, an operation with reduced feedwater
emergency core cooling, (2) suppres- temperature can also increase core reactivity, thus
sion pool cooling and reactor scram maintaining a higher power level for a longer period
on high pool temperature (to mitigate of time at the end of the cycle. The ABWR incorporates
an inadvertent safety-relief valve design features to gradually reduce feedwater
opening event) and (3) boron injection, temperature.
feedwater flow runback, and insertion
of control rods by electric-mechanical All of these operations can extend the plant fuel cycle
means should there be an anticipated up to the order of a couple of months, thus providing
transient without scram (ATWS) significant flexibility for plant operation and outage
event. These features enhance overall planning.
plant safety and allow operators, if
necessary or appropriate, to take
control of the accident response.
Technical Specifications
Plant operation (and maintenance) is governed by a
Flexibility in Fuel set of technical specifications (Tech Specs). The
Cycle Length purpose of these Tech Specs is to ensure that (1)
required systems will be available in the event of an
accident and (2) the plant will always remain within
One of the advantages of ABWR and analyzed conditions.
BWR operation in general is the

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CHAPTER 11 — PLANT OPERATION

Technical specifications also govern maintenance, and of these strategies provides for the
the ABWR Tech Specs, in particular, allow for online proper operations to control specified
maintenance, a key element in achieving very short parameters. In extreme degraded
outage lengths. By taking full advantage of design conditions, contingencies are also
features such as the three ECCS divisions, four specified to bring the plant to a safe
divisions of safety instrumentation and control, and condition.
low core damage frequency, the ABWR Tech Specs
provide a sufficient time to perform maintenance of
inoperable equipment during plant operation. For
example, one full ECCS division may be taken out of Summary
service for inspection and maintenance for fourteen
days before it must be returned to service. Thirty days Due to inherently safe BWR design
are allowed for a division of safety instrumentation principles and improved design
out of service because the remaining three divisions features, the ABWR provides for
of instrumentation still provide a single-failure-proof substantial operation simplicity and
capability. The comparable time for one emergency flexibility. Simple plant automatic
diesel generator is fourteen days. processes, for example, control reactor
water level, pressure, and power.
Power changes are easily made by
changing reactor re-circulation flow
Emergency Plant rate or control rod position. Automatic
Operation load-following capability provides for
system frequency control, load
regulation, and periodic load cycling.
Symptom-based emergency procedure guidelines for Full load rejection capability allows for
the ABWR enable a very simple approach for the fast power recovery after grid
operators to deal with accidents, without having to disturbances. Highly automated
identify the cause of the accident. For the ABWR, only normal plant operation provides simple
a few key plant parameters need be monitored. These startup, shutdown, and transient
parameters provide simple and clear entry conditions response capability. For design basis
into emergency operating procedures (EOPs). Only a accidents, the ABWR is designed to
few parameters will need to be controlled in an ABWR not require operator action for 72 hours
during an emergency: reactor pressure, reactor power, through automation of selected system
reactor water level, and containment conditions such automation. Through safety system
as pressure and temperature. The objective of the EOPs redundancy in the design, the technical
is to provide the necessary steps for the operator to specifications provide for extended
bring the reactor to a safe, cold shutdown condition. periods for maintenance of equipment
The ABWR EOP is thus very much simplified. during operation. Simple symptom-
based emergency operating strategies
There are primarily four simple control strategies, one
and procedures enable the operators to
each for control of the RPV, primary containment,
place the plant in a safe condition
secondary containment, and site radioactivity. Each
should an accident occur.

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