Chapter 3: Steady Heat

Conduction
Dr Ali Jawarneh
Department of Mechanical Engineering
Hashemite University
 Objectives
When you finish studying this chapter, you should be able to:
• Understand the concept of thermal resistance and its
limitations, and develop thermal resistance networks for
practical heat conduction problems,
• Solve steady conduction problems that involve multilayer
rectangular, cylindrical, or spherical geometries,
• Develop an intuitive understanding of thermal contact
resistance, and circumstances under which it may be
significant,
• Identify applications in which insulation may actually increase
heat transfer,
• Analyze finned surfaces, and assess how efficiently and
effectively fins enhance heat transfer, and
• Solve multidimensional practical heat conduction problems
using conduction shape factors.
 Steady Heat Conduction in Plane
Walls
1) Considerable temperature difference
between the inner and the outer
surfaces of the wall (significant
temperature gradient in the x
direction).
2) The wall surface is nearly isothermal.

Steady one-dimensional modeling approach is

justified.
• Assuming heat transfer is the only energy interaction
and there is no heat generation, the energy balance
can be expressed as Zero for steady
operation

Rate of Rate of Rate of change

heat transfer - heat transfer = of the energy
into the wall out of the wall of the wall

or P =0

dEwall
Q in − Q out = =0 (3-1)
dt
The rate of heat transfer through the
wall must be constant ( Q cond ,wall = constant ).
• Then Fourier’s law of heat conduction for the wall
can be expressed as
 dT
Qcond , wall = −kA (W) (3-2)
dx
• Remembering that the rate of conduction heat transfer
and the wall area A are constant it follows
dT/dx=constant

the temperature through the wall varies linearly with x.

• Integrating the above equation and rearranging yields
 T1 − T2
Qcond , wall = kA (W) (3-3)
L
 Thermal Resistance Concept-
Conduction Resistance
• Equation 3–3 for heat conduction through a
plane wall can be rearranged as
 T1 − T2
Qcond , wall = (W) (3-4)
Rwall
• Where Rwall is the conduction resistance
expressed as
L
Rwall = D
( C/W) (3-5)
kA
Analogy to Electrical Current Flow
• Eq. 3-5 is analogous to the relation for electric current
flow I, expressed as V −V
I= 1 2 (3-6)
Re

Heat Transfer Electrical current flow

Rate of heat transfer ÅÆ Electric current
Thermal resistance ÅÆ Electrical resistance
Temperature difference ÅÆ Voltage difference
 Thermal Resistance Concept-
Convection Resistance
• Thermal resistance can also be applied to convection
processes.
• Newton’s law of cooling for convection heat transfer
rate (Q conv = hAs (Ts − T∞ )) can be rearranged as
 Ts − T∞
Qconv = (W) (3-7)
Rconv
• Rconv is the convection resistance

1
Rconv = D
( C/W) (3-8)
hAs
 Thermal Resistance Concept-
Radiation Resistance
• The rate of radiation heat transfer between a surface and
the surrounding
Ts − Tsurr
 4
( 4
)
Qrad = εσ As Ts − Tsurr = hrad As (Ts − Tsurr ) =
Rrad
(W)

(3-9)
1
Rrad = (K/W) (3-10)
hrad As
Q rad
hrad =
As (Ts − Tsurr )
( )
= εσ Ts2 + Tsurr
2
( s surr )
T + T (W/m 2
⋅ K)
(3-11)
 Thermal Resistance Concept-
Radiation and Convection Resistance
• A surface exposed to the surrounding might involves
convection and radiation simultaneously.
• The convection and radiation resistances are parallel
to each other.
• When Tsurr≈T∞, the radiation
effect can properly be
accounted for by replacing h
in the convection resistance
relation by
hcombined = hconv+hrad (W/m2K)
(3-12)
 Thermal Resistance Network
• consider steady one-dimensional heat transfer
through a plane wall that is exposed to convection on
both sides.
• Under steady conditions we have
Rate of Rate of Rate of
heat convection = heat conduction = heat convection
into the wall through the wall from the wall

or
Q = h1 A (T∞ ,1 − T1 ) =
T1 − T2
kA = h2 A (T2 − T∞ ,2 )
L
(3-13)
Rearranging and adding
⎧T∞ ,1 − T1 = Q ⋅ Rconv ,1
⎪
+ ⎨T1 − T2 = Q ⋅ Rwall
⎪  ⋅R
T − T
⎩ 2 ∞ ,2 = Q conv ,2

T∞ ,1 − T∞ ,2 = Q( Rconv ,1 + Rwall + Rconv ,2 ) = Q ⋅ Rtotal

T∞ ,1 − T∞ ,2
Q = (W) (3-15)
Rtotal
where
1 L 1 D
Rtotal = Rconv ,1 + Rwall + Rconv ,2 = + + ( C/W)
h1 A kA h2 A
(3-16)
• It is sometimes convenient to express heat transfer
through a medium in an analogous manner to
Newton’s law of cooling as

Q = UAΔT (W) (3-18)

• where U is the overall heat transfer coefficient.

• Note that
1
UA = D
( C/K) (3-19)
Rtotal
 Multilayer Plane Walls
• In practice we often encounter plane walls that consist
of several layers of different materials.
• The rate of steady heat transfer through this two-layer
composite wall can be expressed through Eq. 3-15
where the total thermal
resistance is
Rtotal = Rconv ,1 + Rwall ,1 + Rwall ,2 + Rconv ,2
1 L1 L2 1
= + + +
h1 A k1 A k2 A h2 A
(3-22)
Consider a 1.2-m-high and 2-m-wide double-pane window
consisting of two 3-mm-thick layers of glass (k = 0.78 W/m·°C)
separated by a 12-mm-wide stagnant air space (k = 0.026
W/m·°C). Determine the steady rate of heat transfer through this
double-pane window and the temperature of its inner surface for
a day during which the room is maintained at 24°C while the
temperature of the outdoors is -5°C. Take the convection heat
transfer coefficients on the inner and outer surfaces of the
window to be h1 = 10 W/m2.°C and h2 = 25 W/m2 ·°C, and
disregard any heat transfer by radiation.
Assumptions
1 Heat transfer through the window is steady since the indoor and outdoor
temperatures remain constant at the specified values.
2 Heat transfer is one-dimensional since any significant temperature
gradients will exist in the direction from the indoors to the outdoors.
3 Thermal conductivities of the glass and air are constant.
4 Heat transfer by radiation is negligible.
Air
2
Analysis A = (1.2 m) × (2 m) = 2.4 m
1 1
Ri = Rconv,1 = = = 0.0417 °C/W
h1 A (10 W/m .°C)(2.4 m 2 )
2

L 0.003 m
R1 = R3 = Rglass = 1 = = 0.0016 °C/W
k1 A (0.78 W/m.°C)(2.4 m 2 )
L 0.012 m
R2 = Rair = 2 = = 0.1923 °C/W
k2 A (0.026 W/m.°C)(2.4 m 2 ) Ri R1 R2 R3 Ro
T∞1 T∞2
1 1
Ro = Rconv,2 = = 2 o 2
= 0.0167 o C/W
h2 A (25 W/m . C)(2.4 m )
Rtotal = Rconv,1 + 2 R1 + R2 + Rconv,2 = 0.0417 + 2(0.0016) + 0.1923 + 0.0167
= 0.2539 °C/W
 The steady rate of heat transfer through window glass then becomes

 T∞1 − T∞ 2 [24 − (−5)]°C

Q= = = 114 W
Rtotal 0.2539°C/W

The inner surface temperature:

T −T
Q = ∞1 1 ⎯ ⎯→ T1 = T∞1 − Q Rconv,1 = 24 o C − (114 W)(0.0417°C/W) = 19.2°C
Rconv,1
EX.: The wall of a refrigerator is constructed of fiberglass
insulation (k = 0.035 W/m ·°C) sandwiched between two layers of
1-mm-thick sheet metal (k = 15.1 W/m ·°C). The refrigerated
space is maintained at 3°C, and the average heat transfer
coefficients at the inner and outer surfaces of the wall are 4
W/m2 · °C and 9 W/m2 ·°C, respectively. The kitchen temperature
on the outer surfaces of the refrigerator when the temperature
of the outer surface drops to 20°C. Determine the minimum
thickness of fiberglass insulation that needs to be used in the
wall in order to avoid condensation on the outer surfaces.
 insulation
Q = ho A(Troom − Ts,out ) = (9 W / m 2 . ° C)(1 m 2 )(25 − 20)° C = 45 W

Troom − Trefrig
Q = 1 mm L 1 mm
Rtotal
Troom − Trefrig
Q / A =
1 ⎛L⎞ ⎛L⎞ 1
+ 2⎜ ⎟ +⎜ ⎟ +
ho ⎝ k ⎠ metal ⎝ k ⎠ insulation hi
Ri R1 Rins R3 Ro
Troom Trefrig

(25 − 3)° C
45 W / m 2 =
1 2 × 0.001 m L 1
+ + +
9 W / m 2 . ° C 15.1 W / m 2 . ° C 0.035 W / m 2 . ° C 4 W / m 2 . ° C

L = 0.0045 m = 0.45 cm
 Thermal Contact Resistance
• In reality surfaces have some roughness.
• When two surfaces are pressed against each other, the
peaks form good material contact but the valleys form
voids filled with air.
• As a result, an interface contains
numerous air gaps of varying sizes
that act as insulation because of the
low thermal conductivity of air.
• Thus, an interface offers some
resistance to heat transfer, which
is termed the thermal contact
resistance, Rc.
• The value of thermal contact resistance
depends on the
– surface roughness,
– material properties,
– temperature and pressure at the interface,
– type of fluid trapped at the interface.
• Thermal contact resistance is observed to
decrease with decreasing surface roughness
and increasing interface pressure.
• The thermal contact resistance can be
minimized by applying a thermally conducting
liquid called a thermal grease.
 •
Q = h c A ΔTint erface
hc: thermal contact conductance (W/m2.K), similar to convection heat
transfer coefficient. See Table 3-1 & 3-2
•
Q/A
hc = (W / m 2 . D C) (3 − 27)
ΔTint erface

1 ΔTint erface
Rc = = • (m 2 . D C / W) (3 − 28)
hc Q/A
Rc: thermal contact resistance per unit area
• ΔTint erface
OR: Q=
R int erface

1 Rc
Where: R int erface = = Rinterface: thermal contact resistance
hcA A
EXAMPLE:Two 5-cm-diameter, 15–cm-long aluminum bars (k
=176 W/m · °C) with ground surfaces are pressed against each
other with a pressure of 20 atm. The bars are enclosed in an
insulation sleeve and, thus, heat transfer from the lateral
surfaces is negligible. If the top and bottom surfaces of the two-
bar system are maintained at temperatures of 150°C and 20°C,
respectively, determine (a) the rate of heat transfer along the
cylinders under steady conditions and (b) the temperature drop
at the interface.

Interface

Bar Bar

Ri Rinterf Ro
T1 T2
The contact conductance at the interface of aluminum-aluminum plates
for the case of ground surfaces and of 20 atm ≈ 2 MPa pressure is:

hc = 11,400 W/m2⋅°C (Table 3-2).

Analysis
1 1
(a) R interface = = 2 2
= 0.0447 °C/W
h c A c (11, 400 W/m .°C)[π(0.05 m) /4]

L 015
. m
Rplate = = = 0.4341 ° C / W
kA (176 W / m. ° C)[π (0.05 m) 2 / 4]

 = ΔT =
Q
ΔT
=
(150 − 20)°C
= 142.4 W
R total R interface + 2R bar (0.0447 + 2 × 0.4341) °C/W

(b) 
ΔTinterface = QR interface = (142.4 W)(0.0447 °C/W) = 6.4°C
 Generalized Thermal Resistance
Network
• The thermal resistance concept can be used to solve
steady heat transfer problems that involve parallel
layers or combined series-parallel arrangements.
• The total heat transfer of two parallel layers
T1 − T2 T1 − T2 ⎛ 1 1 ⎞
  
Q = Q1 + Q2 = + = (T1 − T2 ) ⎜ + ⎟
R1 R2 ⎝ R1 R2 ⎠
1
Rtotal (3-29)
1 ⎛ 1 1 ⎞ R1 R2
= ⎜ + ⎟ → Rtotal = (3-31)
Rtotal ⎝ R1 R2 ⎠ R1 + R2
Combined Series-Parallel Arrangement
The total rate of heat transfer through
the composite system

 T1 − T∞
Q= (3-32)
Rtotal

where
R1 R2
Rtotal = R12 + R3 + Rconv = + R3 + Rconv (3-33)
R1 + R2
L1 L2 L3 1
R1 = ; R2 = ; R3 = ; Rconv = (3-34)
k1 A1 k2 A2 k3 A3 hA3
EX.: Consider a 5-m-high, 8-m-long, and 0.22-m-thick wall whose
representative cross section is as given in the figure. The thermal
conductivities of various materials used, in W/m · °C, are kA = kF = 2,
kB = 8, kC =20, kD = 15, and kE = 35. The left and right surfaces of the
wall are maintained at uniform temperatures of 300°C and 100°C,
respectively. Assuming heat transfer through the wall to be one-
dimensional, determine (a) the rate of heat transfer through the wall;
(b) the temperature at the point where the sections B, D, and E meet;
and (c) the temperature drop across the section F. Disregard any
contact resistances at the interfaces.
Analysis
(a) The representative surface area is: A = 012 . m2
. × 1 = 012

R1 R2
R5 R7
T1 R3 T2
R4 R6

⎛ L ⎞ 0.01 m
R1 = R A = ⎜ ⎟ = 2
= 0.04 °C/W
⎝ ⎠ A (2 W/m.°C)(0.12 m )
kA
⎛ L ⎞ 0.05 m
R 2 = R 4 = RC = ⎜ ⎟ = 2
= 0.06 °C/W
kA
⎝ ⎠C ( 20 W/m.°C) ( 0. 04 m )
⎛ L ⎞ 0.05 m
R3 = R B = ⎜ ⎟ = 2
= 0.16 °C/W
⎝ kA ⎠ B (8 W/m.°C)(0.04 m )

⎛ L ⎞ 0.1 m
R5 = R D = ⎜ ⎟ = = 0.11 °C/W
⎝ kA ⎠ D (15 W/m.o C)(0.06 m 2 )
⎛ L ⎞ 0.1 m o
R6 = R E = ⎜ ⎟ = 2
= 0 .05 C/W
⎝ kA ⎠ E (35 W/m.°C)(0.06 m )
⎛ L ⎞ 0.06 m
R7 = R F = ⎜ ⎟ = 2
= 0.25 °C/W
⎝ ⎠ F (2 W/m.°C)(0.12 m )
kA
 1 1 1 1 1 1 1
= + + = + + ⎯
⎯→ Rmid ,1 = 0.025 °C/W
Rmid ,1 R2 R3 R4 0.06 0.16 0.06
1 1 1 1 1
= + = + ⎯
⎯→ Rmid , 2 = 0.034 °C/W
Rmid , 2 R5 R6 0.11 0.05
Rtotal = R1 + Rmid ,1 + Rmid , 2 + R7 = 0.04 + 0.025 + 0.034 + 0.25 = 0.349 °C/W

 T∞1 − T∞ 2 (300 − 100)°C

Q= = = 572 W (for a 0.12 m × 1 m section)
Rtotal 0.349 °C/W
Then steady rate of heat transfer through entire wall becomes

(5 m)(8 m)
Q total = (572 W) 2
= 1.91 × 10 5
W
0.12 m

(b) The total thermal resistance between left surface and the point where
the sections B, D, and E meet is

Rtotal = R1 + Rmid ,1 = 0.04 + 0.025 = 0.065 °C/W

T −T
Q = 1 ⎯→ T = T1 − Q Rtotal = 300°C − (572 W)(0.065 °C/W) = 263°C
⎯
Rtotal
 (c) The temperature drop across the section F can be
determined from

 ΔT
Q= → ΔT = Q R F = (572 W)(0.25 °C/W) = 143°C
RF
 Heat Conduction in Cylinders
Consider the long cylindrical layer
Assumptions:
– the two surfaces of the cylindrical
layer are maintained at constant
temperatures T1 and T2,
– no heat generation,
– constant thermal conductivity,
– one-dimensional heat conduction.
Fourier’s law of heat conduction

 dT
Qcond ,cyl = − kA (W) (3-35)
dr
  dT
Qcond ,cyl = − kA (W) (3-35)
dr
Separating the variables and integrating from r=r1,
where T(r1)=T1, to r=r2, where T(r2)=T2
r2
Q cond ,cyl T2

∫
r = r1
A
dr = −
T =T1
∫ kdT (3-36)

Substituting A =2πrL and performing the integrations

give
 T1 − T2
Qcond ,cyl = 2π Lk (3-37)
ln ( r2 / r1 )

Since the heat transfer rate is constant

 T1 − T2
Qcond ,cyl = (3-38)
Rcyl
Sphere:

(3-40)

(3-41)
 Thermal Resistance with Convection
Steady one-dimensional heat transfer through a
cylindrical or spherical layer that is exposed to
convection on both sides

 T∞ ,1 − T∞ ,2
Q= (3-32)
Rtotal
Rtotal = Rconv ,1 + Rcyl + Rconv ,2 =
1 ln ( r2 / r1 ) 1
= + +
( 2π r1L ) h1 2π Lk ( 2π r2 L ) h2 (3-43)
(3-44) Sphere
 Multilayered
Cylinders
• Steady heat transfer through
multilayered cylindrical or
spherical shells can be handled just like multilayered plane.
• The steady heat transfer rate through a three-layered
composite cylinder of length L with convection on both
sides is expressed by Eq. 3-32 where:
R total = R conv ,1 + R cyl ,1 + R cyl ,3 + R cyl ,3 + R conv ,2 = (3-46)
1 ln ( r2 / r1 ) ln ( r3 / r2 ) ln ( r4 / r3 ) 1
= + + + +
( 2π r1L ) h1 2π Lk 1 2π Lk 2 2π Lk 3 ( 2π r4 L ) h2
EX.: Steam at 320°C flows in a stainless steel pipe
(k=15 W/m·°C) whose inner and outer diameters
are 5 cm and 5.5 cm, respectively. The pipe is
covered with 3-cm-thick glass wool insulation (k=
0.038 W/m·°C). Heat is lost to the surroundings at
5°C by natural convection and radiation, with a
combined natural convection and radiation heat
transfer coefficient of 15 W/m2 · °C. Taking the
heat transfer coefficient inside the pipe to be 80
W/m2 · °C, determine the rate of heat loss from the
steam per unit length of the pipe. Also determine
the temperature drops across the pipe shell and
the insulation.
 Ri R1 R2 Ro
T∞1 T∞2

Ai = πDi L = π (0.05 m)(1 m) = 0157

. m2
Ao = πDo L = π (0.055 + 0.06 m)(1 m) = 0.361 m2
1 1
Ri = = = 0.08 °C/W
hi Ai (80 W/m 2 .°C)(0.157 m 2 )
ln(r2 / r1 ) ln(2.75 / 2.5)
R1 = R pipe = = = 0.00101 °C/W
2πk1 L 2π (15 W/m.°C)(1 m)
ln(r3 / r2 ) ln(5.75 / 2.75)
R 2 = Rinsulation = = = 3.089 °C/W
2πk 2 L 2π (0.038 W/m.°C)(1 m)
1 1
Ro = = = 0.1847 °C/W
ho Ao (15 W/m 2 .°C)(0.361 m 2 )
Rtotal = Ri + R1 + R 2 + Ro = 0.08 + 0.00101 + 3.089 + 0.1847 = 3.355 °C/W
 T −T (320 − 5)° C
Q = ∞1 ∞ 2 = = 93.9 W
Rtotal 3.355 ° C / W

The temperature drops across the pipe and the insulation are


ΔTpipe = QR pipe = ( 93.9 W)(0.00101 ° C / W) = 0.095° C

ΔTinsulation = QRinsulation = ( 93.9 W)(3.089 ° C / W) = 290° C
 Critical Radius of Insulation
• Adding more insulation to a wall or to the attic
always decreases heat transfer.
• Adding insulation to a cylindrical pipe or a spherical
shell, however, is a different matter.
• Adding insulation increases the conduction resistance
of the insulation layer but decreases the convection
resistance of the surface because of the increase in the
outer surface area for convection.
• The heat transfer from the pipe may increase or
decrease, depending on which effect dominates.
• A cylindrical pipe of outer radius r1
whose outer surface temperature T1 is
maintained constant.
• The pipe is covered with an insulator
(k and r2).
• Convection heat transfer at T∞ and h.
• The rate of heat transfer from the insulated pipe to the
surrounding air can be expressed as
 T1 − T∞ T1 − T∞
Q= =
Rins + Rconv ln ( r2 / r1 ) 1 (3-37)
+
2π Lk h ( 2π r2 L )
• The variation of the heat transfer rate with the outer
radius of the insulation r2 is shown
in the figure.
• The value of r2 at which Q
reaches a maximum is
determined by  dQ
=0
dr2
• Performing the differentiation
and solving for r2 yields
k
rcr ,cylinder = (m) (3-50)
h
• Thus, insulating the pipe may actually increase the
rate of heat transfer instead of decreasing it.
 Sphere:

EX.: A 2-mm-diameter and 10-m-long electric wire is

tightly wrapped with a 1-mm-thick plastic cover whose
thermal conductivity is k =0.15 W/m · °C. Electrical
measurements indicate that a current of 10 A passes
through the wire and there is a voltage drop of 8 V along
the wire. If the insulated wire is exposed to a medium at
Th = 30°C with a heat transfer coefficient of h = 24 W/m2 ·
°C, determine the temp. at the interface of the wire and the
plastic cover in steady operation. Also determine if
doubling the thickness of the plastic cover will increase or
decrease this interface temperature.
 Q = W e = VI = (8 V)(10 A) = 80 W Rplastic Rconv
T1 T∞2
1 1
Rconv = = 2
= 0.3316 °C/W
ho Ao (24 W/m .°C)[π(0.004 m)(10 m)]
ln(r2 / r1 ln(2 / 1)
Rplastic = = = 0.0735 °C/W
2πkL 2π(0.15 W/m.°C)(10 m)
Rtotal = Rconv + Rplastic = 0.3316 + 0.0735 = 0.4051 °C/W

Then the interface temperature becomes

T −T
Q = 1 ∞ 2 ⎯ ⎯→ T1 = T∞ + Q R total = 30°C + (80 W )(0.4051 °C/W ) = 62.4°C
R total
The critical radius of plastic insulation is
k 0.15 W/m.°C
rcr = = 2
= 0.00625 m = 6.25 mm
h 24 W/m .°C
Doubling the thickness of the plastic cover will increase the outer
radius of the wire to 2 mm, which is less than the critical radius of
insulation. Therefore, doubling the thickness of plastic cover will
increase the rate of heat loss and decrease the interface temperature.
 Heat Transfer from Finned Surfaces

• Newton’s law of cooling

Q conv = hAs (Ts − T∞ )

• Two ways to increase the rate of heat transfer:
– increasing the heat transfer coefficient,
– increase the surface area Æfins
• Fins are the topic of this section.
• Finned Surfaces: extended surfaces attached to the
surface area by exposing a larger surface area to
convection & radiation to enhance heat transfer
 Fin Equation
Under steady conditions, the energy balance on this
volume element can be expressed as
Rate of heat Rate of heat Rate of heat
conduction into conduction from the convection from
the element at x
= element at x+Δx
+ the element

or Q cond , x = Q cond , x +Δx + Q conv

where Q conv = h ( pΔx )(T − T∞ )
Substituting and dividing by Δx, we obtain
Q cond , x +Δx − Q cond , x
+ hp (T − T∞ ) = 0 (3-52)
Δx
Taking the limit as Δx → 0 gives
dQ cond
+ hp (T − T∞ ) = 0 (3-53)
dx
From Fourier’s law of heat conduction we have
 dT
Qcond = −kAc (3-54)
dx
Substitution of Eq. 3-54 into Eq. 3–53 gives
d ⎛ dT ⎞
⎜ kAc ⎟ − hp (T − T∞ ) = 0 (3-55)
dx ⎝ dx ⎠
For constant cross section and constant thermal conductivity
d 2θ
2
− m 2
θ =0 (3-56)
dx hp
Where θ = T −T ∞ ; m = 2
Temp. Excess kAc
• Equation 3–56 is a linear, homogeneous, second-order
differential equation with constant coefficients.
• The general solution of Eq. 3–56 is

θ ( x) = C1e mx + C2 e − mx (3-58)

• C1 and C2 are constants whose values are to be determined

from the boundary conditions at the base and at the tip of
the fin.
 Boundary Conditions
Several boundary conditions are typically employed:
• At the fin base
– Specified temperature boundary condition, expressed
– as: θ(0)= θb= Tb-T∞ θb :Temp. Excess at Fin Base
• At the fin tip
1. Specified temperature
2. Infinitely Long Fin
3. Adiabatic tip
4. Convection (and
combined convection
and radiation).
A fin = 2 w L + w t
≅2 wL
Ac = w t

Ab = w t
p = 2 t +2w
≅2 w

π 2
A fin = D + πDL
4
≅ πDL

π 2
Ac = A b = D
4

p = πD
 Infinitely Long Fin (Tfin tip=Th)
• For a sufficiently long fin the temperature at the fin
tip approaches the ambient temperature
Boundary condition: θ(L→∞)=T(L)-T∞=0
• When x→∞ so does emx→∞ T∞
C1=0
• @ x=0: emx=1 C2= θb
• The temperature distribution:
T ( x) − T∞ − x hp / kAc
= e − mx = e (3-60)
Tb − T∞
• heat transfer from the entire fin
dT

Q = − kAc = hpkAc (Tb − T∞ ) (3-61)
dx x =0
 Adiabatic Tip
• Boundary condition at fin tip:
dθ
=0 (3-63)
dx x=L

• After some manipulations, the temperature

distribution:
T ( x) − T∞ cosh m ( L − x )
= (3-64)
Tb − T∞ cosh mL
• heat transfer from the entire fin
dT

Q = − kAc = hpkAc (Tb − T∞ ) tanh mL (3-65)
dx x =0
Convection (or Combined Convection
and Radiation) from Fin Tip
• A practical way of accounting for the heat loss from
the fin tip is to replace the fin length L in the relation
for the insulated tip case by a corrected length
defined as
Lc=L+Ac/p (3-66)
• For rectangular and cylindrical
fins Lc is
• Lc,rectangular=L+t/2
• Lc,cylindrical =L+D/4
 Fin Efficiency
• To maximize the heat transfer from a fin the
temperature of the fin should be uniform (maximized)
at the base value of Tb
• In reality, the temperature drops along the fin, and thus
the heat transfer from the fin is less
• To account for the effect we define
a fin efficiency
Q fin Actual heat transfer rate from the fin
η fin =  =
Q
fin ,max Ideal heat transfer rate from the fin
if the entire fin were at base temperature

or
Q fin = η finQ fin ,max = η fin hAfin (Tb − T∞ )
(3-69)
 Fin Efficiency
• For constant cross section of very long fins:

Q fin hpkAc (Tb − T∞ ) 1 kAc 1 (3-70)

ηlong , fin = = = =
Q fin ,max hAfin (Tb − T∞ ) L hp mL

• For constant cross section with adiabatic tip:

Q fin hpkAc (Tb − T∞ ) tanh aL
ηadiabatic , fin = =
Q fin ,max hAfin (Tb − T∞ )
(3-71)
tanh mL
=
mL
 Fin Effectiveness
• The performance of the fins is judged on the basis of the
enhancement in heat transfer relative to the no-fin case.
• The performance of fins is expressed
in terms of the fin effectiveness εfin
defined as Heat transfer rate
from the fin of base
Q fin Q fin area Ab
ε fin =  = =
Qno fin hAb (Tb − T∞ ) Heat transfer rate
from the surface
of area Ab
ε fin = 1 Does not affect (3-72)
ε fin < 1 Insulation
ε fin > 1 Enhancing
 Remarks regarding fin effectiveness
• The thermal conductivity k of the fin material should
be as high as possible. It is no coincidence that fins
are made from metals.
• The ratio of the perimeter to the cross-sectional area
of the fin p/Ac should be as high as possible.
• The use of fins is most effective in applications
involving a low convection heat transfer coefficient.

The use of fins is more easily justified when the

medium is a gas instead of a liquid and the heat
transfer is by natural convection instead of by forced
convection.
 Overall Effectiveness
• An overall effectiveness for a
finned surface is defined as the
ratio of the total heat transfer
from the finned surface to the
heat transfer from the same
surface if there were no fins.
Q fin
ε fin ,overall = 
Q no fin (3-76)
h ( Aunfin + η fin Afin )
=
hAno fin
 Proper Length of a Fin
• An important step in the design of a fin is the
determination of the appropriate length of the fin once
the fin material and the fin cross section are specified.
• The temperature drops along
the fin exponentially and
asymptotically approaches the
ambient temperature at some
length.
EX.: Steam in a heating system flows through tubes whose
outer diameter is 5 cm and whose walls are maintained at a
temperature of 180 oC. Circular aluminum alloy 2024-T6
fins (k = 186 W/m · C) of outer diameter 6 cm and constant
thickness 1 mm are attached to the tube. The space
between the fins is 3 mm, and thus there are 250 fins per
meter length of the tube. Heat is transferred to the
surrounding air at Th = 25 oC, with a heat transfer
coefficient of 40 W/m2 · oC. Determine the increase in heat
transfer from the tube per meter of its length as a result of
adding fins.
Heat Transfer in Common Configurations
• Many problems encountered in practice are two- or
three-dimensional and involve rather complicated
geometries for which no simple solutions are
available.
• An important class of heat transfer problems for
which simple solutions are obtained encompasses
those involving two surfaces maintained at constant
temperatures T1 and T2.
• The steady rate of heat transfer between these two
surfaces is expressed as
Q=Sk(T1- T2) (3-79)
• S is the conduction shape factor, which has the
dimension of length.
Table 3-7