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DOI 10.1007/s10470-011-9717-3
Abstract This paper presents the design and implemen- boost regulator Inductive boost regulator On-chip
tation of a low voltage DC–DC asynchronous boost regu- current limit protection On-chip thermal protection
lator that works in PFM (pulse frequency modulation)
mode. The booster is designed to supply low load condition
of up to 20 mA with high efficiency. The total bias current 1 Introduction
of the chip is only 5 lA when operating with 1 mA load
and the number goes to maximum of 18 lA with maximum With the proliferation of mobile handheld devices comes
load condition of 20 mA. The ultra low bias current enables the increasing demand of higher efficiency voltage regu-
the chip to maximize its efficiency in the entire load range. lator to maximize the operating/standby time for equip-
The chip features on-chip over current protection scheme ments. The power managements ICs (PMIC) used in these
and thermal protection scheme. The boost regulator is devices are thus required to be of higher efficiency. For
implemented in 0.5 lm BiCMOS process technology. The most of the battery operated devices the required voltage
maximum measured efficiency of the fabricated chip is for the analog circuits are higher than the battery terminal
86%. voltage, which is why the presence of boost regulators are
so common in almost all portable devices. PWM (pulse
Keywords DC–DC boost regulator PFM mode boost width modulation) and PFM (pulse frequency modulation)
regulator Low current boost regulator High efficiency are two most common topologies used in boost conversion.
PWM mode Boost Regulators operate in fixed frequency
operation and are capable to supply higher load with higher
efficiency. But at lower load condition, due to the constant
K. Z. Ahmed (&)
switching loss, the efficiency degrades significantly [1–7].
Department of Electrical and Electronic Engineering,
East West University, Dhaka, Bangladesh PFM mode Boost Regulators, on the other hand operate in
e-mail: zakir.ak@gmail.com discontinuous conduction mode (DCM) and hence skip
pulses at light load condition [1, 8]. Pulse skipping helps to
S. M. K. Bari
minimize switching loss and thus increase efficiency
Department of Electrical and Electronic Engineering, American
International University—Bangladesh, Dhaka, Bangladesh especially at lower loads. To take the advantage of both
e-mail: mustafa.ryadh@gmail.com modes of operations, many commercially available chips
are implemented in a combination of dual modes (PWM
D. Islam
and PFM) [9–12]. Although many high power high effi-
Power IC Ltd., Dhaka, Bangladesh
e-mail: didar@picsemi.com ciency boost converters are implemented [13, 14], the
design complexity and additional cost hinder to adopt these
A. B. M. H. Rashid topologies for very low power and low cost systems. For
Department of Electrical and Electronic Engineering,
design simplicity and low transistor count the PFM topol-
Bangladesh University of Engineering and Technology,
Dhaka, Bangladesh ogy is a convenient choice. Some recent works are reported
e-mail: abmhrashid@eee.buet.ac.bd on this topology [1, 2, 15]. Specially as reported in [1], a
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Analog Integr Circ Sig Process
converter is designed with adaptive ON-time (variable as a regarding output voltage ripple and conduction losses due
function on input voltage). In the adaptive ON-time to higher current peaks and need of current limit circuitry
topology, the major intention is to keep the inductor peak when compared to fixed ON-time, the simplicity of design
current fixed. Since the rate of change of inductor current topology makes fixed ON-time topology a better choice in
varies linearly with input voltage, to keep the peak current terms of reliability and easiness of implementation.
same with increasing input voltage the ON-time has to be This proposed IC is implemented with a fixed ON-time
inversely proportional to the value of input voltage. The topology where the time generated is independent of input
basis of designing an adaptable on time is simply to gen- voltage which is implemented by simply a current on
erate a current that is proportional to input voltage and then capacitor circuitry. Since the ON-time is fixed, the current
design a current on capacitor delay element that will ulti- steering circuit has no such issue of matching wide range of
mately be used as the ON-time output. However, the var- current, hence is more reliable compared to adaptive ON-
iation of current with input has a problem with degree of time generator circuit. The price of increased peak current
variation. With wide input variation the time generating is however paid off by designing the power transistor
current will also be varying widely producing problem with channel on resistance to as low as possible with the mini-
the multiplication of the current steering circuit. Also if the mized die area. This IC also employs the outcome of the
current become comparable to the leakage of the transistors mathematical analysis of efficiency optimization for PFM
this might produce significant errors in ON-time. Although mode boost regulators performed in [15] where it is shown
these problems can be overcome using high current oper- that single pulse operation has higher efficiency than multi
ation and larger transistor sizing, the cost paid is the reli- pulse operation, this paper describes a newly designed and
ability of the additional circuit element and extra current implemented high efficiency PFM mode boost regulator.
budget. For high current operation, current budget may be The implemented Boost Regulator consumes only 5 lA of
relaxed in the order of tens of lA, however for low current bias current in low load condition. The chip is designed and
operation this is not a very wise choice where the overall fabricated in 0.5 lm BiCMOS process. Test results from
ground current budget is limited to few lA only. The fabricated chip are presented.
adjustable ON-Time through inductor peak current control
offers another advantage of eliminating the need of current
limiting circuit. However, in fixed ON-time topology the 2 Topology and circuit description
burden of adding another block can be minimized by
designing low current fast response comparator. In brief, The block diagram for the implemented boost regulator is
although adjustable ON-time has some advantages shown in Fig. 1. The operation of the regulator is mainly
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Analog Integr Circ Sig Process
divided into two broad modes, startup operation and reg- amplifiers (EAs) and fixed TON generator and disables the
ular operation. The startup mode operation is controlled by fixed frequency start up oscillator and other start up circuit
a startup oscillator, startup bias current generator and an blocks.
under voltage lockout (UVLO) block and in the regular During the start up mode, the current limit protection is
operation mode control logic block, precise bias/reference critical, since if the peak current is not controlled and
generator, internal power MOSFET with driver, over limited the bond wire and internal metal interconnect might
temperature protection (OTP) circuit, fixed frequency TON burn. Although the internal current limit threshold is crude
generator and low battery detection (LBI/LBO) circuit during start up due to the crude start up bias current, the
perform the major roles. Separate modes of operation are circuit is so designed as to keep the maximum peak current
described below. level below the allowed threshold. When the UVLO signal
is released, the start up current limit circuit operation is
2.1 Start up operation switched over to the regular mode current limit circuit
whose response time is much faster and the threshold level
When the chip gets connected to the input with EN pin is more accurately and tightly controlled.
turned OFF (voltage level LOW), which is the case of
standby mode output voltage is charged to input level 2.2 Regular operation
through external inductor and Schottky diode. This situa-
tion is denoted as shut down condition. During shut down During normal operating condition, a portion of the output
condition all internal nodes are properly managed to voltage is sensed via resistor network at feedback (FB)
ground state to ensure zero leakage. When EN pin is made node. This sensed voltage is then compared with the pre-
HIGH, it releases UVLO, start up oscillator, start up bias defined REF level by the error amplifier (EA) and the
current generator and start up current limit circuit blocks to resulting decision is used to generate the fixed ON time
operate on their own and the chip is now turned ON. The pulse from the fixed TON oscillator. If the FB is below the
UVLO block ensures that all other blocks still remain in REF voltage the fixed TON oscillator continues to generate
shut down mode except these four start up blocks. the start pulses and output voltage continues to charge up pulse by
up oscillator which is a ring type oscillator with a fre- pulse via the input inductor. When the FB goes above the
quency of 100 kHz and a fixed duty cycle of 66%, is predefined REF level, the pulse generation stops and the
designed with digital counter. The counter counts first 16 controller enters into standby mode. Because of the load
pulses of the oscillator and makes sure during these 16 connected at output, the output voltage discharges and
pulses, the output remains zero. This is to make sure that when the FB node goes below REF level, the system
the start up bias generator block gets enough time to pro- generates another pulse. Thus, the controller generates
duce bias current for all start up blocks. After the 16 pulses pulses whose frequency is set by the load demand. Thus the
are elapsed, the oscillator output is available and is fed to chip produces fewer pulse at a certain time interval if the
power transistor driver stage which ultimately start turning load demand is lower, and produces more pulse if the load
ON and OFF the power transistor. Every time the power demand is higher which is the basic topology of PFM
transistor is ON, a current builds up through the inductor scheme. Below are brief description of major circuit blocks
and after the ON time is finished, during OFF time, that those are remain active during regular mode of operation.
current is boosted in the output capacitor, thus building up
the output voltage at every pulse. During this mode the 2.2.1 REF block
output voltage is monitored and only limited by the peak
current that is controlled by the start up current limit circuit The bias/REF generator block is a bandgap REF circuit.
and the duty cycle of the start up oscillator. The output The schematic of bandgap REF generation circuit is shown
voltage continues to build up until the voltage reaches the in Fig. 2. It supplies bias current to all other blocks and
predefined threshold of 2.0 V and the internal reference generates necessary REF voltage for the EA, current limit
(REF) has reached the desired level. The REF is designed protection circuit and LBI/LBO signal driving comparator
to reach its desired level at 1.8 V which is guaranteed by circuit. The bias current generator block generates both
designed in all corners and temperature ranges. The extra proportional to absolute temperature (PTAT) current and
head room is kept for random variation that might occur ‘VBE on Resistor’ type current for different purposes. The
due to mismatch or other uncontrolled shifts in process. As REF voltage is tightly controlled and varies only by 0.5%
soon as the voltage at output crosses 2.0 V level, the UVLO for entire temperature range from -40 to 125°C. To min-
signal is released that marks the mode transition of the chip imize the process variation and random variation the core
from start up to regular mode. The release of UVLO of the bandgap circuit as well as the current mirrors are
enables the regular mode circuit blocks such as error well designed and laid out with common centroid matching
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Analog Integr Circ Sig Process
VDD
PCAS PCAS
B4 B4
UVLO
B3
B3
REF
B2
VDD
OTP
PT
STUP
Fig. 2 Schematic of bandgap REF circuit featuring the bandgap generation core, OTP and UVLO logic generation sections. The start-up and
PTAT current generation circuitries are omitted for simplicity
topology. In addition to this, there is offset trimming option At the moment of charge cycle, the drain voltage V3 is
which can be achieved through the four trim fuse pads. high since the NMOS M1 is OFF and this HIGH signal
SET’s the flip flop. When the ramping voltage V1 reaches
2.2.2 TON generator block M1 threshold, this immediately bring the V3 to zero which
in turns finishes the ON time of the oscillator. at the end of
The TON generator block is actually an oscillator. Each ON time, OFF time begins and is similarly controlled by
pulse of the oscillator is requested by EA. Figure 3 shows SW2, M2 and RESET pin of the flip flop shown in Fig. 3.
the simplified schematic view of the TGEN circuit. In Although the scheme of the boost regulator is PFM in
regular mode, whenever the FB voltage goes below the which the OFF time is not actually controlled, yet, the
internal REF, EA signal goes high and sends a request to TGEN circuit produces a fixed TOFF which ensures a
TGEN circuit. On getting the request, SW1 as shown in minimum OFF (boost) time in case of heavy load condition
Fig. 3, opens and SW2 closes, enabling the ION to charge when the regulator is expected to produces multiple con-
C1 at the same time bypassing IOFF to ground. Initially the secutive pulses. In this particular boost regulator the
value of V1 is zero and starts ramping up whose value is designed TGEN circuit produces a free running frequency
fixed by the charging current and the value of the capacitor. of 100 KHz and a maximum of 75% duty cycle. The circuit
too, employs current mirror matching and specially gen-
erated bias current to track the variation of the on-chip
capacitor and thus minimize the variation of the ON time
over temperature and process variation.
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Analog Integr Circ Sig Process
VDD
VDD
VDD
FB EA
N-CLAMP
REF
IBIAS
VDD VDD
P-CLAMP
VCAS
VSS
Fig. 4 EA schematic. N-clamp and P-clamp networks are for clamping the first stage’s output movement in lower and upper direction,
respectively, to produce faster response time
The EA compares the FB node voltage and internal REF use it with LED or other indicator systems. LBO comes
voltage. If at any time the FB voltage goes below REF with open drain or floating drain feature.
voltage, the output EA goes high. This going HIGH at EA
initiates a TGEN pulse which is elapses after fixed TON 2.3 Different protection schemes (current limit
of 7.5 ls. After TON is elapsed the inductor current is and OTP)
boosted to output capacitor and EA continues to monitor
the output voltage through FB. If the FB voltage is still Two important protection schemes are embedded in this
below REF after the first pulse, the EA which is still chip. One is the over current protection scheme (ILIM) and
remaining at HIGH state allows the TGEN to generate other is the thermal protection scheme (thermal shut).
consecutive pulses of TON allowing a minimum boost Figure 5 shows the current limit circuitry. The inductor
time set by TOFF. In this multi pulse case, the TGEN is current is monitored during each ON time when the current
acting as a free running oscillator. However, if within flows through the power N-MOSFET via the resistor con-
boost phase, the FB goes above REF, EA goes LOW and nected at the source of the device (not shown in the
disabling the TGEN and the regulator goes to standby schematic). If, at any moment, the sensed voltage (CS) is
mode. This mode prevail until the FB again comes below more than the predefined internal current limit REF
REF and the phenomenon repeats itself. For very light (PROGV), the ON time is terminated and the inductor
load, two consecutive pulse may be quite wide apart, as current is forcedly discharged to the output capacitor. Thus
high as milliseconds and with heavier load the time delay the peak current is monitored and controlled below the
between pulses decreases. designed over current threshold level. Current limit circuit
The EA circuit takes only 0.5 lA bias current and the also play significant role during start up when the output
response time is 250 nS with ±100 mV overdrive. The voltage builds up and hence current demand is very high.
differential pair is laid out in symmetric geometry to Low threshold PMOS are used to ensure current limiting
minimize common mode noise and offset. operation even at low voltage starup condition.
Thermal protection scheme provides safety in the event
2.2.4 LBI/ LBO of over temperature in which case the chip might mal-
function. Thermal overload protection limits the total
This chip also comes with the feature of low battery indi- power dissipation in the IC. When the junction temperature
cation. LBI and LBO pins serve that purpose. The LBI pin exceeds TJ = 145°C, the thermal sensor circuit produces
is connected to the input voltage with a resistance divider the shutdown logic and turns off most of the internal cir-
and if the input voltage falls below the preset value, LBO cuitry. The thermal sensor turns the internal circuitry on
signal goes low, providing a flag for system designers to again after the ICs junction temperature drops by 15°C.
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Analog Integr Circ Sig Process
VDD
AOB
GATE
NCAS
EAB
AOC
ILIM
PCAS
IBIAS
PROGV
Cap
NCAS
PGND CS
VSS
Fig. 5 Current limit protection circuit. Note that PGND node is zero potential node yet separated from VSS to match with differential input for
current sensing (CS). Operation during low voltage startup is achieved by using low-VTH PMOS
The over temperature trigger level is set higher that the block is optimized by trading off the maximum allowable
maximum operating temperature range (up to 125°C) so as delay and the maximum allowable quotient current. The
not to affect the normal mode of operation. OTP logic proposed converter comes with a current limit circuit that
generation circuitry is embedded with bandgap REF block has a maximum of 10% overshoot of current limit thresh-
as shown in Fig. 2. old due to delay.
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Analog Integr Circ Sig Process
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Analog Integr Circ Sig Process
Fig. 10 Chip ground current (bias current) variation with output load
current
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Analog Integr Circ Sig Process
Output Voltage vs Load Current topology and test results from the fabricated chip are pre-
3.4
sented in this paper. The chip is found to operate with a
maximum of 86% efficiency at 10 mA load. The ground
Output Voltage (V)
80%
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verters for battery operated systems with energy management.
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Boulder, CO: Dept. of Electrical and Computer Engineering,
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12. Xiao, J., Peterchev, A., Zhang, J., & Sanders, S. (2004). A 4 lA regulator and microprocessor supervisor IC. He has joined the
quiescent-current dual-mode digitally controlled buck converter Department of Electrical and Electronic Engineering, American
IC for cellular phone applications. IEEE Journal of Solid-State International University—Bangladesh (AIUB), Dhaka, Bangladesh in
Circuits, 39(12), 2342–2348. January 2011 and currently serving as Assistant Professor. His
13. Keskar, N. A., & Rincon-Mora, G. A. (2008). A fast, SigmaDelta research interests include power management IC, microprocessor
ðRDÞ boost DCDC converter tolerant to wide LC filter variations. supervisor IC and power electronics embedded system.
IEEE Transactions on Circuits and Systems II: Express Briefs,
55(2), 198–202. Didar Islam has completed his
14. Dwari, S., & Parsa, L. (2011). An efficient high-step-up inter- B.Sc. in Electrical and Electronic
leaved DC–DC converter with a common active clamp. IEEE Engineering from Bangladesh
Transactions on Power Electronics, 26(1), 66–78. University of Engineering and
15. Ahmed, K. Z., Islam, M., Bari, S. M. K., Islam, D., Hafiz, M., & Technology (BUET) in 1992 and
Khosru, Q. D. M. (2008). Analysis of efficiency optimization for M.S. in Electrical Engineering
PFM mode switching DC–DC boost regulator. Proc. of Interna- from University of Florida,
tional Conf. on Electrical and Computer Engineering, ICECE Gainesville, USA in 1996. He
(Vol. 1, pp. 195–198). was the founding partner of AIT,
a Florida based Analog IC
designed company (1997–2000),
Khondker Zakir Ahmed has served as Design Manager in
completed his B.Sc. in Electri- Maxim Integrated Products Inc.,
cal and Electronic Engineering USA, (2001–2003) and founder
from Bangladesh University of of Power IC Ltd. (2004). He has
Engineering and Technology several US patents including QIWKRADIO (single chip CMOS radio).
(BUET) in 2004. He is serving He is currently residing at Dhaka, Bangladesh and serving as CEO of
as Senior Lecturer in the Power IC Ltd., developing integrated circuits and embedded systems
Department of Electrical and for various applications including photo-voltaic cell power conversion
Electronic Engineering, East systems.
West University, Dhaka, Ban-
gladesh since January 2010. A. B. M. Harun-ur Rashid has
Before joining East West Uni- received his B.Sc. in Electrical
versity has served Power IC and Electronic Engineering
Ltd., a fab-less IC design com- from Bangladesh University of
pany where he worked as Senior Engineering and Technology
IC Design Engineer and IC Testing and Characterization Supervisor (BUET) Dhaka, Bangladesh in
from 2005 to 2010. He has designed and supervised several switching 1984, M.Sc. in Electronic
boost regulator IC projects including WLED driver, low voltage Engineering from Oita Univer-
booster and ultra low current boost regulators. His research interests sity, Japan in 1988 and Ph.D. in
include integrated switching regulator, analog circuits, nano-scale Electronic Engineering from
ultra low power circuits and single electron transistor. University of Tokyo, Japan in
1996. He has been serving as
Syed Mustafa Khelat Bari has faculty member in the Depart-
completed his B.Sc. and M.Sc. ment of Electrical and Elec-
in Electrical and Electronic tronic Engineering at BUET
Engineering both from Bangla- where he is now a Professor. He also served as Design Engineer at
desh University of Engineering Texas Instruments Japan Ltd. (1988–1993) where he worked on the
and Technology (BUET), in research and development of 1.2 lm Bi-CMOS process for mixed
2004 and 2008 respectively. He signal VLSI circuits. He was also a Research Fellow at Research
has started his career as Analog Center for Nanodevices and Systems, Hiroshima University, Japan
IC Designer in Power IC Ltd.— (2001–2003) where he demonstrated for the first time very small size
a fab-less Semiconductor Com- integrated antenna with very high transmission gain achieved by
pany in Dhaka, Bangladesh. He proton implantation on a Si-substrate. His current research projects
has worked as Designer and include High frequency (25 GHz) Transceiver circuit design for on-
Design Team Leader in Power chip wireless interconnect using integrated antenna, novel circuit
IC Ltd. from March 2004 to design using carbon nanotube, fault detection and localization in
December 2010 and designed analog and mixed-signal integrated circuit and Si on-chip wireless
several power management IC including low voltage low noise LDO channel modeling.
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