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Data sheet

Densit® Anchoring mesh


- auxiliary products for use in Densit® wear protection
Steel mesh is used for anchoring of Densit® wear-resistant
linings for a range of process temperatures.

The Densit® Anchoring mesh must be used. Depending on


400°C is mainly used when installation situation the mesh
installing a Densit® WearFlex or must be placed in an
Densit® WearSpray lining, but is appropriate distance from the
also suitable for installing steel casing.
Densit® WearFlex HT in cases
where maximum operating Further details for choosing the
temperature is limited to 500°C. right method of installation at
given lining thickness are
At higher operating temperature outlined in the Densit® WearFlex
Densit® Anchoring mesh 800°C Installation Manual.

Technical data PROPERTY


Anchoring mesh Anchoring mesh
400°C 800°C
For further information please refer to AISI 304 L
Material type Mild steel
stainless steel
the PRODUCTS sections of
the catalogue, and the Weight kg/m2 (lb/ft2) 4.4 (0.9) 2.0 (0.4)
DENSIT® INSTALLATION MANUAL.
E-modulus GPa (Mpsi) 205 (30) 205 (30)
Please contact Densit a/s or the nearest Maximum °C (°F) 500 (930) 800 (1470)
distributor for further information. service temp.

Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com

WP.03.11.GB/09.2002
Data sheet
Densit® Bonding Compound
- a polymer to be used as a part of the DensiBond system

Densit® Bonding Compound is a special polymer


compound capable of sticking to most surfaces on solid
materials providing the surface is free of dust and crease.

CONSUMPTION
DENSIT® BONDING COMPOUND
Densit®
Bonding Compound 250-300 ml/m2

Densit® Bonding Compound can carrying 20-50 mm of Densit®


be sprayed onto the surface by WearTix 2000. Eventually, the
using air driven Spray Gun (Densit Densit® Bonding Compound
Item no. 30207). The Densit® surface structure can be improved
Bonding Compound surface will by rolling a paint roller over the
obtain a structure capable of surface.

Technical data PROPERTY Densit® Bonding Compound


Appearance Grey paste
Odour None
Organic solvents None
For further information please refer to
Density g/cm3 (lb/in3) 1.62 (0.058)
the PRODUCTS sections of the catalogue
and the DENSIT® INSTALLATION MANUAL. Storage temperature °C (°F) 5-25 (41-77)
Maximum storage time months 12
Please contact Densit a/s or the nearest
Curing time at 20°C hours 4
distributor for further information.

Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com

WP.03.12.GB/09.2002
Data sheet
DensiBond Anchors
- auxiliary product for use with the DensiBond concept

Low cost and effective anchors to be used for anchoring


Densit® WearTix 2000 or Densit® WearSpray 2000 linings
when applied within the DensiBond concept.

CONSUMPTION
DENSIBOND ANCHORS
DensiBond Anchors 3-5 pcs/m2

The DensiBond Anchors is installed The distance between anchors


directly on the steel casing using (nearest neighbours) should
any suitable welding methods. typical be 0.45 – 0.60 m
corresponding to 3 – 6 anchors per
DensiBond Anchors are made square meter when installed to form
from reinforcement mesh (50 mm x a hexagonal pattern. More anchors
50 mm x Ø 5 mm) cutted to form could be used in areas affected by
"double-cross" covering mechanical impact.
approximately 100 mm x 100 mm.

Technical data MATERIAL Mild steel


Yield stress MPa 500
For further information please refer to
the PRODUCTS sections of the catalogue Maximum service temp °C (°F) 500 (930)
and the DENSIT® INSTALLATION MANUAL. Rod diameter mm (in) 4 (0.16)
Rod spacing mm (in) 50 (2)
Please contact Densit a/s or the nearest
Weight kg/pcs (lb/pcs) 0.04 (0.09)
distributor for further information.

Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com

WP.03.13.GB/09.2002
Data sheet
DensiBond
- quick installation without expanded mesh

DensiBond is a concept optimized with respect to wear


protection and installation costs simultaneously. The DensiBond
concept consists of three parts DensiBond Anchors, Densit®
Bonding Compound and Densit® WearTix 2000. Densit®
WearTix 2000 is an alternative to Densit® WearFlex 2000.

Features • No preparation of mesh. • Inherent strength assured by


• Only 3-6 DensiBond Anchors per steel fibre micro reinforcement.
square meters. • Wear protection performance is
• Densit® bonding Compound can unchanged compared to Densit®
be installed on all hard grease WearFlex 2000.
and dust free surfaces very • Reduce installation time with up
quickly. to 50% compared to traditionally
• Densit® WearTix 2000 is installed installation on expanded mesh.
directly upon the Densit®
Bonding Compound.

WP.03.09.GB/09.2002
CONCEPT DESCRIPTION
DENSIBOND
The DensiBond concept can be a very quick method but require
• Attach DensiBond Anchor. used on any firm surfaces. The special equipment.
• Spray Densit® Bonding surface must to free of grease and
Compound on steel casing and dust. If very rusty or greasy the The Densit® Bonding Compound
DensiBond Anchors. surface could eventually be is sprayed with air-driven spray
• Let the Densit® Bonding cleaned by sand blasting. Densit a/s gun for Densit® Bonding Compound
Compound curve for 4 hours recommends 3-5 DensiBond (item no. 30207) onto the firm
• Mix dry compound with water
Anchors per square meters welded surface. When harden in approxi-
and steel fibres.
onto the steel casing. mately 4 hours Densit® WearTix
• Trowel mix onto Densit®
2000 is installed by trowelling.
Bonding Compound and anchor.
Alternatively, if time is important
• Apply Densit® Curing Compound.
and the necessary equipment is The Densit® wear protection
• Use the strength development
available 4-6 mushrooms-like compound must be covered with
curves in the Densit® Installation
anchors can be welded on steel Densit® Curing Compound to
Manual to estimate the time to
casings using bolt welding. This is prevent water evaporation.
start up operating.

Densit a/s · Denmark · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
Data sheet
Densulate
- internally insulated wear linings
Densulate insulated wear-resistant linings are designed to
protect components against erosive wear, while at the
same time reducing heat loss by radiation. They consist of
Densit® wear protection lining installed over an underlying
insulation layer.

Features • Longer component life. temperature and acceptable heat


• Reduction of heat loss by loss. Thermal conductivity at 600°C =
radiation. 0.10 W/m K.
• Operating temperatures typically
up to 1200°C (2190°F). WEAR PROTECTION
• Combined internal insulation and COMPONENT
wear protection, eliminates the The type and thickness of Densit®
need for external insulation.
wear protection depends upon
• Lower construction costs than
process parameters including
alternative insulation methods.
temperature and media type, and
• Reduction in component weight
component geometry and size.
and size.
• Easy installation and low
maintenance.

Recommended INSULATION COMPONENT


materials The Densulate Super Isol material is
hard enough to tolerate application
of the Denst® lining. To assure
waterpellent Densit® Bonding
For further information please refer to the Compound is applied to the surface
PRODUCTS and the TECHNICAL INFORMATION after fixing. Densulate Super Isol
sections of the catalogue and to the
DENSIT® INSTALLATION MANUAL. Mortar is used to fill up gaps. The
Please contact Densit a/s or the nearest thickness of insulation material used
distributor for further information. depends upon the operating

WP.03.14.GB/11.2002
DENSULATE Structure of Densulate
PINS AND
SELF-FASTENING CLIPS
For operating temperatures up to
400°C (750°F), mild steel or stainless
steel components may be used.
For operating temperatures over Densulate spacers

400°C (750°F), only stainless steel Densit®


components type 1.4301 may be
used.
Densulate pins: Ø3 x 85 mm
Densulate clips:
ID 3 mm
OD 38 mm Densultate Densulate
Pin clip

SPECIFICATION
• Weld pins to inner surface of
component.
200 mm

• Install and fix insulation placing


alpins Densulate clips over
mesh.
• Install mesh placing self-fastening
Densulate
clips and spacer at pins under Super Isol
mesh.
• Fix mesh by bending excess 25- 20-
100 mm 30 mm 200 mm
length of pin neatly
Casing
into insulation.
Mesh
• Apply Densit® Bonding 5-8 mm

Compound.
• Apply Densit® wear protection.
• Apply Densit® Curing Compound.
• For drying materials, please
follow the Densit® Drying Curve
in the Densit® Installation
Manual. The diagram shows the installation of insulation,
pins, clips, mesh and Densit® wear-resistant lining.

Densit a/s · Denmark · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
Data sheet
WearFlex- & WearCast 2000 HT
- superior ambient temperature wear protection
WearFlex 2000 HT and WearCast 2000 HT wear-resistant linings give
superior protection against moderate to severe wear, at process
temperatures of up to typically 1200°C (2190°F). Combined with
insulation, these linings minimise loss of process heat by radiation.

WEARFLEX 2000 HT WEARCAST 2000 HT


CONSUMPTION
WEARFLEX 2000 HT at 25 mm thickness • Install mesh or anchors. • Install mesh.
WearFlex 2000 HT 75 kg/m2 • Mix dry compound with water • Install mould.
800°C or 1200°C steel fibres 3.4 kg/m2 and steel fibres. • Mix dry compound with water
Densit® Curing
Compound 0.2-0.3 l/m2 • Trowel mix onto mesh or anchors. and steel fibres.
• Apply Densit® Curing Compound. • Pour mix into mould under
CONSUMPTION
WEARCAST 2000 HT at 25 mm thickness • For drying materials, please follow vibration.
WearCast 2000 HT 75 kg/m2 the Densit® Drying Curve in • Remove mould after adequate
the Densit® Installation Manual. curing time.
800°C or 1200°C steel fibres 3.4 kg/m2
• For drying materials, please follow
the Densit® Drying Curve in
the Densit® Installation Manual.
Technical data PROPERTIES Standard WearFlex 2000 HT WearCast 2000 HT

Density kg/m3 (lb/ft3) EN 1015-6 2970 (185.4) 3000 (187.3)


Compressive strength MPa EN 12190 135 170
Flexural strength MPa EN 196-1 15 16
Casting shrinkage vol. % 0.2 0.2
Thermal conductivity w/m°C 1.5 1.5
Coefficient of thermal 1/°C (1/°F)
1.0x10-5 1.0x10-5
expansion EN 1770 (5.6x10-6) (5.6x10-6)
The technical data depend upon
Typical maximum
curing temperature. The figures given °C (°F) 1200 (2190) 1200 (2190)
service temperature
are typical for 28 days’ curing at 20°C. Shrinkage after firing at 500°C % 0.1 0.1
Shrinkage after firing at 800°C % 0.3 0.3
For further information please refer to
the PRODUCTS and
Shrinkage after firing at 1200°C % 0.3 0.3
the TECHNICAL INFORMATION Abrasion resistance cm3/50 cm2 DIN 52108 0.5-1.0 0.5-1.0
sections of the catalogue and to the Erosion resistance min/cm3 140 175
DENSIT® INSTALLATION MANUAL. % CaO 6 6
Chemical composition % SiO2 7 7
% Al2O3 + TiO2 84 84
Please contact Densit a/s or the nearest
distributor for further information. Typical thickness mm (in) 20-50 (8-20) 20-50 (8-20)

Densit a/s · Telefon 9816 7011 · Telefax 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
Data sheet
Densit® WearFlex 2000 Rapid
- rapid setting for wear-resistant lining repair
Densit® WearFlex 2000 Rapid, a rapid setting repair
product, gives superior protection against moderate to
severe wear at process temperatures up to 400°C (750°F).
Densit® WearFlex 2000 Rapid is suited to installation at
ambient temperatures between 10°C (50°F) and 30°C (85°F).

• Install mesh or anchors. • Use the strength development


CONSUMPTION at 25 mm thickness
• Mix dry compound with water curves in the Densit® Installation
Densit® WearFlex 2000 Rapid 73 kg/m2
400°C steel fibres 3.3 kg/m2 and steel fibres. Manual to estimate the time to
• Trowel mix onto mesh. start up operating.

• Apply Densit® Curing Compound.

Technical data PROPERTIES Standard Densit® WearFlex 2000 Rapid


Density kg/m3 (lb/ft3) EN 1015-6 2900 (181.0)
Compressive strength MPa EN 12190 160
Flexural strength MPa EN 196-1 20
Casting shrinkage vol. % 0.2
Thermal conductivity w/m°C 1.8

The technical data depend upon


Coefficient of thermal EN 1770
1.0x10-3
1/°C (1/°F)
expansion (5.6x10-4)
curing temperature. The figures given
are typical for 28 days’ curing at 20°C. Maximum service temperature °C (°F) 400 (750)
Abrasion resistance cm3/50 cm2 DIN 52108 0.5-1.0
For further information please refer to Erosion resistance min/cm3 150
the PRODUCTS and
the TECHNICAL INFORMATION Maximum setting time hour 1.5
sections of the catalogue, and to the Compressive strength
MPa 40
DENSIT® INSTALLATION MANUAL. after 8 hours
Installation temperature °C (°F) 10-30 (50-85)
Please contact Densit a/s or the nearest Typical thickness mm (in) 20-50 (0.8-2.0)
distributor for further information.

Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com

WP.03.05.GB/09.2002
Densit® WearFlex 1000
Data sheet

Densit® WearCast 1000


- superior ambient temperature wear protection
Densit® WearFlex 1000 and Densit® WearCast 1000 wear-resistant
linings provide excellent protection against moderate wear and a
superior strength at process temperatures of up to 400°C (750°F).

DENSIT® WEARFLEX 1000 DENSIT® WEARCAST 1000


CONSUMPTION at 25 mm
DENSIT® WEARFLEX 1000 thickness • Install mesh. • Install mesh.
Densit® WearFlex 1000 70 kg/m2 • Mix dry compound with water • Install mould.
400°C steel fibres 3.2 kg/m2 and steel fibres. • Mix dry compound with water
CONSUMPTION at 25 mm • Trowel mix onto mesh. and steel fibres.
DENSIT® WEARCAST 1000 thickness
• Apply Densit® Curing Compound. • Pour mix into mould under
Densit® WearCast 1000 70 kg/m2
400°C steel fibres 3.2 kg/m2 • Use the strength development vibration.
curves in the Densit® Installation • Remove mould after adequate
Manual to estimate the time to curing time.
start up operating. • Use the strength development
curves in the Densit® Installation
Manual to estimate the time to
start up operating.
Technical data PROPERTIES Standard
Densit®
WearFlex 1000
Densit®
WearCast 1000
Density kg/m3 (lb/ft3) En 1015-6 2800 (175) 2800 (175)
Compressive strength MPa En 12190 200 215
Flexural strength MPa En 196-1 25 28
Casting shrinkage vol. % 0.2 0.2
The technical data depend upon Thermal conductivity w/m°C 1.5 1.5
curing temperature. The figures given
are typical for 28 days’ curing at 20°C. Coefficient of thermal 1/°C (1/°F) EN 1770 1.0x10-5 1.0x10-5
expansion (5.6x10-6) (5.6x10-6)
For further information please refer to Maximum service temperature °C (°F) 400 (750) 400 (750)
the PRODUCTS and Abrasion resistance cm3/50 cm2 DIN 52108 1.5-2.0 1.5-2.0
the TECHNICAL INFORMATION
Erosion resistance min/cm3 75 85
sections of the catalogue and to the
DENSIT® INSTALLATION MANUAL. % CaO 21 21
Chemical composition % SiO2 16 16
% Al2O3 + TiO 58 58
Please contact Densit a/s or the nearest
distributor for further information. Typical thickness mm (in) 20-50 (0.8-2.0) 20-50 (0.8-2.0)

Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com

WP.03.00.GB/11.2002
Data sheet
Densit® Super-Isol Insulation slab
- For DENSULATE installations – up to 1100°C ( 2012°F )

The Densit® Super - Isol / 1100 slabs cover a range of


extremely lightweight insulation with excellent insulating
value, high mechanical strength and good heat resistance.
The slap is designed for maximum service temperature of
1000°C (1832°F) or 1100°C ( 2012°F) are light grey and
have smooth, rigid and non-dusting surface. 2 grades is
available:
• Densit® Super – Isol
• Densit® Super 1100

Due to exceptional heat resistance all 2 grades of


Densit® Super-Isol slabs will withstand continuous heat up
their full temperature use limits. The low thermal
conductivity provides top insulation throughout the
temperature range.

APPLICATION kilns, furnaces, ovens, stoves,


Standard sizes
Metric Densit® Super - Isol / 1100 is Power plants, cement plants, steel
Length x width: Thickness
1000 x 100 25 mm* designed for the application as plants, soaking pits, mains and
US/British back-up of all refractory other combustion or high-
Length x width: Thickness
39,4“ x 4“ 1“* construction and specially for the temperature process equipment.
Dimensional tolerances
Length and width ± 2,5 mm (0,10“)
Densit® DENSULATE Concept. Due to their high resistance to
Thickness ............± 1,5 mm (0,06“) carbon monoxide and hydrocarbons
The combination of high Densit® Super - Isol / 1100 slabs can
*Other sizes and thickness
25 through 100 mm are available on requist. performance features make the be used in furnace with reducing
range of Densit® Super - Isol / 1100 atmospheres. No disintegration of
slabs in combination with Densit® carbon deposition is found after 200
Wear/heat Protection lining the ideal hours exposure to CO at 450°C
choice for efficient insulation of (842°F).

WP.03.15.GB/11.2002
Technical data GRADE
Densit®
Super - Isol
Densit®
Super - 1100
Maximum service Temperature °C 1000 1100
°F 1832 2012
Bulk density, dry Kg/m3 225 245
Lbs/cu.ft 14,0 15,3
Compressive strength MPa 2,6 2,7
( EN 1094-5:1995) Lbs/cu.ft 337 391,5
Total Porosity % 91 90
Creep in compression % 0,5 0,4
50h at 9000C (1652°F)
Load 0,1 MPa ( 14,5 lbs /sq.ft.)
Specific Heat KJ/(KgxK) 0,84 0,84
BTU(lbx°F) 0,20 0,20
Coefficient of reversible thermal K-1 5,5x 10-6 5,5x 10-6
expansion 0F-1 3,1x 10-6 3,1x 10-6
(BS 1902:section 5,3:1990)
@200C-750°C ( 68°F-1382°F)
Linear reheat shrinkage % 1 1
(EN 1094-6:1999)
12h at 50°C (122°F) below max.
Service temperature
Pyrometric cone equivalent °C 1345 1345
(ASTM C24-89 ORTON cones) °F 2453 2453
Thermal Conductivity
(ASTM C-182)
Mean temp. @ 200°C W/(mxk) 0,06 0,07
@ 400°C 0,08 0,09
@ 600°C 0,10 0,10

@ 392°F BTU/ 0,42 0,49


@ 752°F (sq.ftxhx°F/in) 0,55 0,62
@ 1112°F 0,69 0,69
Chemical analysis, typical (%)
Silica SiO2 45 47
Alumina AL2O3 0,2 0,3
Ferric oxide Fe2O3 02, 0,3
Magnesium oxide MgO 0,7 0,6
Calcium oxide CaO 45 45
Sodium oxide Na2O 0,1 0,1
Potassium oxide K2O 0,2 0,1
Loss on ignition 1025°C (1877°F) LOI 8 6
Please contact Densit a/s or the nearest
distributor for further information. Colour Grey Grey

Densit a/s · Denmark · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
Data sheet

Densit® WearFlex 500


Densit® WearCast 500
- ambient temperature wear protection
Densit® WearFlex 500 and Densit® WearCast 500 wear-
resistant linings provide excellent protection against low to
moderate wear, at process temperatures up to 400°C (750°F).

DENSIT® WEARFLEX 500 DENSIT® WEARCAST 500


CONSUMPTION at 25 mm
DENSIT® WEARFLEX 500 thickness • Install mesh. • Install mesh.
Densit® WearFlex 500 60 kg/m2 • Mix dry compound with water • Install mould.
400°C steel fibres 2.7 kg/m2 and steel fibres. • Mix dry compound with water
CONSUMPTION at 25 mm • Trowel mix onto mesh. and steel fibres.
DENSIT® WEARCAST 500 thickness
• Apply Densit® Curing Compound. • Pour mix into mould under
Densit® WearCast 500 60 kg/m2
400°C steel fibres 2.7 kg/m2
• Use the strength development vibration.
curves in the Densit® Installation • Remove mould after adequate
Manual to estimate the time to curing time.
start up operating. • Use the strength development
curves in the Densit® Installation
Manual to estimate the time to
start up operating.

Technical data PROPERTIES Standard


Densit®
WearFlex 500
Densit®
WearCast 500
Density kg/m3 (lb/ft3) EN 1015-6 2400 (149.8) 2400 (149.8)
Compressive strength MPa EN 12190 100 130
Flexural strength MPa EN 196-1 16 16
The technical data depend upon Casting shrinkage vol. % 0.2 0.2
curing temperature. The figures given Thermal conductivity w/m°C 1.5 1.5
are typical for 28 days’ curing at 20°C.
Coefficient of thermal 1/°C (1/°F) EN 1770 1.0x10-5 1.0x10-5
expansion (5.6x10-6) (5.6x10-6)
For further information please refer to
the PRODUCTS and
Maximum service temperature °C (°F) 400 (750) 400 (750)
the TECHNICAL INFORMATION Abrasion resistance cm3/50 cm2 DIN 52108 2.5-3.5 2.5-3.5
sections of the catalogue and to the Erosion resistance min/cm3 55 60
DENSIT® INSTALLATION MANUAL.
% CaO 16 16
Chemical composition % SiO2 82 82
Please contact Densit a/s or the nearest
distributor for further information.
Typical thickness mm (in) 20-50 ( 0.8-2.0) 20-50 (0.8-2.0)

Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com

WP.03.02.GB/09.2002
Data sheet

Densit® WearFlex 2000


Densit® WearCast 2000
- superior ambient temperature wear protection
Densit® WearFlex 2000 and Densit® WearCast 2000 wear-
resistant linings provide superior protection against moderate
to severe wear, at process temperatures of up to 400°C (750°F).

DENSIT® WEARFLEX 2000 DENSIT® WEARCAST 2000


CONSUMPTION at 25 mm
DENSIT® WEARFLEX 2000 thickness • Install mesh. • Install mesh.
Densit® WearFlex 2000 71 kg/m2 • Mix dry compound with water • Install mould.
400°C steel fibres 3.2 kg/m2 and steel fibres. • Mix dry compound with water
CONSUMPTION at 25 mm • Trowel mix onto mesh. and steel fibres.
DENSIT® WEARCAST 2000 thickness
• Apply Densit® Curing Compound. • Pour mix into mould under
Densit® WearCast 2000 71 kg/m2
400°C steel fibres 3.2 kg/m2 • Use the strength development vibration.
curves in the Densit® Installation • Remove mould after adequate
Manual to estimate the time to curing time.
start up operating. • Use the strength development
curves in the Densit® Installation
Manual to estimate the time to
start up operating.
Technical data PROPERTIES Standard
Densit®
WearFlex 2000
Densit®
WearCast 2000
Density kg/m3 (lb/ft3) En 1015-6 2850 (177.9) 2850 (177.9)
Compressive strength MPa En 12190 160 170
Flexural strength MPa En 196-1 20 23
Casting shrinkage vol. % 0.2 0.2
The technical data depend upon Thermal conductivity w/m°C 1.5 1.5
curing temperature. The figures given
are typical for 28 days’ curing at 20°C. Coefficient of thermal 1/°C (1/°F) EN 1770 1.0x10-5 1.0x10-5
expansion (5.6x10-6) (5.6x10-6)
For further information please refer to Maximum service temperature °C (°F) 400 (750) 400 (750)
the PRODUCTS and Abrasion resistance cm3/50 cm2 DIN 52108 0.5-1.0 0.5-1.0
the TECHNICAL INFORMATION
Erosion resistance min/cm3 130 140
sections of the catalogue and to the
DENSIT® INSTALLATION MANUAL. % CaO 14 14
Chemical composition % SiO2 30 30
% Al2O3 + TiO 53 53
Please contact Densit a/s or the nearest
distributor for further information. Typical thickness mm (in) 20-50 (0.8-2.0) 20-50 (0.8-2.0)

Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com

WP.03.04.GB/09.2002
Data sheet

Densit® WearFlex 3000


Densit® WearCast 3000
- outstanding ambient temperature wear protection
Densit® WearFlex 3000 and Densit® WearCast 3000 wear-
resistant linings provide outstanding protection against severe
wear, at process temperatures of up to 400°C (750°F).

DENSIT® WEARFLEX 3000 DENSIT® WEARCAST 3000


CONSUMPTION at 25 mm
DENSIT® WEARFLEX 3000 thickness • Install mesh. • Install mesh.
Densit® WearFlex 3000 65 kg/m2 • Mix dry compound with water • Install mould.
400°C steel fibres 3.2 kg/m2 and steel fibres. • Mix dry compound with water
CONSUMPTION at 25 mm • Trowel mix onto mesh. and steel fibres.
DENSIT® WEARCAST 3000 thickness
• Apply Densit® Curing Compound. • Pour mix into mould under
Densit® WearCast 3000 65 kg/m2
400°C steel fibres 3.2 kg/m2 • Use the strength development vibration.
curves in the Densit® Installation • Remove mould after adequate
Manual to estimate the time to curing time.
start up operating. • Use the strength development
curves in the Densit® Installation
Manual to estimate the time to
start up operating.
Technical data PROPERTIES Standard
Densit®
WearFlex 3000
Densit®
WearCast 3000
Density kg/m3 (lb/ft3) En 1015-6 2600 (162.3) 2600 (162.3)
Compressive strength MPa En 12190 130 150
Flexural strength MPa En 196-1 20 20
Casting shrinkage vol. % 0.2 0.2
The technical data depend upon Thermal conductivity w/m°C 5.0 5.0
curing temperature. The figures given
are typical for 28 days’ curing at 20°C. Coefficient of thermal 1/°C (1/°F) EN 1770 1.0x10-5 1.0x10-5
expansion (5.6x10-6) (5.6x10-6)
For further information please refer to Maximum service temperature °C (°F) 400 (750) 400 (750)
the PRODUCTS and Abrasion resistance cm3/50 cm2 DIN 52108 0.5-1.0 0.5-1.0
the TECHNICAL INFORMATION
Erosion resistance min/cm3 280 300
sections of the catalogue and to the
DENSIT® INSTALLATION MANUAL. % CaO 15.7 15.7
Chemical composition % SiO2 22.4 22.4
SiC 60.2 60.2
Please contact Densit a/s or the nearest
distributor for further information. Typical thickness mm (in) 20-50 (0.8-2.0) 20-50 (0.8-2.0)

Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com

WP.03.08.GB/09.2002
Data sheet
Densit® WearSpray 2000
- sprayable ambient temperature wear protection
Densit® WearSpray 2000 is a sprayable wear protection product,
suited for the protection of larger surfaces, components with
complex geometries, or overhead installation. Densit® WearSpray
2000 provides excellent protection against low to moderate
wear, at process temperatures up to 400°C (750°F).

• Install mesh. • Use the strength development


CONSUMPTION at 25 mm thickness
Densit® WearSpray 2000 60 kg/m2
• Mix dry compound with water curves in the Densit® Installation
Densit® WearSpray fibres 50 g/m2 and Densit® WearSpray fibres. Manual to estimate the time to
• Convey material through start up operating.
recommended pump.
• Spray mixed material onto mesh. Densit® WearSpray 2000 provides
• Smooth the surface if required. a fast and economical way of
• Apply Densit® Curing Compound. installing wear protection,
requiring knowledge of slurry
pumping and use of specialized
equipment.

Technical data PROPERTIES Standard Densit® WearSpray 2000


Density kg/m3 (lb/ft3) EN 1015-6 2400 (149.8)
Compressive strength MPa EN 12190 110
Flexural strength MPa EN 196-1 12
Casting shrinkage vol. % 0.2
The technical data depend upon Thermal conductivity w/m°C 1.5
curing temperature. The figures given
Coefficient of thermal 1/°C (1/°F) EN 1770 1.0x10-5
are typical for 28 days’ curing at 20°C. expansion (5.6x10-6)

For further information please refer to Maximum service temperature °C (°F) 400 (750)
the PRODUCTS and Abrasion resistance cm3/50 cm2 DIN 52108 1.5-2.0
the TECHNICAL INFORMATION Erosion resistance min/cm3 100
sections of the catalogue, and to the
% CaO 17
DENSIT® INSTALLATION MANUAL. Chemical composition % SiO2 50
% Al2O3 + TiO 30
Please contact Densit a/s or the nearest
Typical thickness mm (in) 20-50 (0.8-2.0)
distributor for further information.

Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com

WP.03.03.GB/09.2002
Data sheet
Densit® WearTix 2000
- superior ambient temperature wear protection
Densit® WearTix 2000 wear-resistant linings provide superior
protection against moderate to severe wear, at process
temperatures of up to 400°C (750°F).

CONSUMPTION at 25 mm
DENSIT® WEARTIX 2000 • Trowel mix onto Densit®
DENSIT® WEARTIX 2000 thickness • Install anchor and Bonding Compound and anchor.
Densit® WearTix 2000 71 kg/m2 Densit® Bonding Compound. • Apply Densit® Curing Compound.
400°C steel fibres 3.2 kg/m2
• Mix dry compound with water • Use the strength development
and steel fibres. curves in the Densit® Installation
Manual to estimate the time to
start up operating.

Technical data PROPERTIES Standard Densit® WearTix 2000


Density kg/m3 (lb/ft3) En 1015-6 2850 (177.9)
Compressive strength MPa En 12190 140
Flexural strength MPa En 196-1 20
Casting shrinkage vol. % 0.2
The technical data depend upon Thermal conductivity w/m°C 1.5
curing temperature. The figures given
are typical for 28 days’ curing at 20°C. Coefficient of thermal 1/°C (1/°F) EN 1770 1.0x10-5
expansion (5.6x10-6)
For further information please refer to Maximum service temperature °C (°F) 400 (750)
the PRODUCTS and Abrasion resistance cm3/50 cm2 DIN 52108 0.5-1.0
the TECHNICAL INFORMATION
Erosion resistance min/cm3 130
sections of the catalogue and to the
DENSIT® INSTALLATION MANUAL. % CaO 14
Chemical composition % SiO2 30
% Al2O3 + TiO 53
Please contact Densit a/s or the nearest
distributor for further information. Typical thickness mm (in) 20-30 (0.8-1.2)

Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com

WP.03.07.GB/09.2002

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