Professional Documents
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Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
WP.03.11.GB/09.2002
Data sheet
Densit® Bonding Compound
- a polymer to be used as a part of the DensiBond system
CONSUMPTION
DENSIT® BONDING COMPOUND
Densit®
Bonding Compound 250-300 ml/m2
Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
WP.03.12.GB/09.2002
Data sheet
DensiBond Anchors
- auxiliary product for use with the DensiBond concept
CONSUMPTION
DENSIBOND ANCHORS
DensiBond Anchors 3-5 pcs/m2
Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
WP.03.13.GB/09.2002
Data sheet
DensiBond
- quick installation without expanded mesh
WP.03.09.GB/09.2002
CONCEPT DESCRIPTION
DENSIBOND
The DensiBond concept can be a very quick method but require
• Attach DensiBond Anchor. used on any firm surfaces. The special equipment.
• Spray Densit® Bonding surface must to free of grease and
Compound on steel casing and dust. If very rusty or greasy the The Densit® Bonding Compound
DensiBond Anchors. surface could eventually be is sprayed with air-driven spray
• Let the Densit® Bonding cleaned by sand blasting. Densit a/s gun for Densit® Bonding Compound
Compound curve for 4 hours recommends 3-5 DensiBond (item no. 30207) onto the firm
• Mix dry compound with water
Anchors per square meters welded surface. When harden in approxi-
and steel fibres.
onto the steel casing. mately 4 hours Densit® WearTix
• Trowel mix onto Densit®
2000 is installed by trowelling.
Bonding Compound and anchor.
Alternatively, if time is important
• Apply Densit® Curing Compound.
and the necessary equipment is The Densit® wear protection
• Use the strength development
available 4-6 mushrooms-like compound must be covered with
curves in the Densit® Installation
anchors can be welded on steel Densit® Curing Compound to
Manual to estimate the time to
casings using bolt welding. This is prevent water evaporation.
start up operating.
Densit a/s · Denmark · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
Data sheet
Densulate
- internally insulated wear linings
Densulate insulated wear-resistant linings are designed to
protect components against erosive wear, while at the
same time reducing heat loss by radiation. They consist of
Densit® wear protection lining installed over an underlying
insulation layer.
WP.03.14.GB/11.2002
DENSULATE Structure of Densulate
PINS AND
SELF-FASTENING CLIPS
For operating temperatures up to
400°C (750°F), mild steel or stainless
steel components may be used.
For operating temperatures over Densulate spacers
SPECIFICATION
• Weld pins to inner surface of
component.
200 mm
Compound.
• Apply Densit® wear protection.
• Apply Densit® Curing Compound.
• For drying materials, please
follow the Densit® Drying Curve
in the Densit® Installation
Manual. The diagram shows the installation of insulation,
pins, clips, mesh and Densit® wear-resistant lining.
Densit a/s · Denmark · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
Data sheet
WearFlex- & WearCast 2000 HT
- superior ambient temperature wear protection
WearFlex 2000 HT and WearCast 2000 HT wear-resistant linings give
superior protection against moderate to severe wear, at process
temperatures of up to typically 1200°C (2190°F). Combined with
insulation, these linings minimise loss of process heat by radiation.
Densit a/s · Telefon 9816 7011 · Telefax 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
Data sheet
Densit® WearFlex 2000 Rapid
- rapid setting for wear-resistant lining repair
Densit® WearFlex 2000 Rapid, a rapid setting repair
product, gives superior protection against moderate to
severe wear at process temperatures up to 400°C (750°F).
Densit® WearFlex 2000 Rapid is suited to installation at
ambient temperatures between 10°C (50°F) and 30°C (85°F).
Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
WP.03.05.GB/09.2002
Densit® WearFlex 1000
Data sheet
Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
WP.03.00.GB/11.2002
Data sheet
Densit® Super-Isol Insulation slab
- For DENSULATE installations – up to 1100°C ( 2012°F )
WP.03.15.GB/11.2002
Technical data GRADE
Densit®
Super - Isol
Densit®
Super - 1100
Maximum service Temperature °C 1000 1100
°F 1832 2012
Bulk density, dry Kg/m3 225 245
Lbs/cu.ft 14,0 15,3
Compressive strength MPa 2,6 2,7
( EN 1094-5:1995) Lbs/cu.ft 337 391,5
Total Porosity % 91 90
Creep in compression % 0,5 0,4
50h at 9000C (1652°F)
Load 0,1 MPa ( 14,5 lbs /sq.ft.)
Specific Heat KJ/(KgxK) 0,84 0,84
BTU(lbx°F) 0,20 0,20
Coefficient of reversible thermal K-1 5,5x 10-6 5,5x 10-6
expansion 0F-1 3,1x 10-6 3,1x 10-6
(BS 1902:section 5,3:1990)
@200C-750°C ( 68°F-1382°F)
Linear reheat shrinkage % 1 1
(EN 1094-6:1999)
12h at 50°C (122°F) below max.
Service temperature
Pyrometric cone equivalent °C 1345 1345
(ASTM C24-89 ORTON cones) °F 2453 2453
Thermal Conductivity
(ASTM C-182)
Mean temp. @ 200°C W/(mxk) 0,06 0,07
@ 400°C 0,08 0,09
@ 600°C 0,10 0,10
Densit a/s · Denmark · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
Data sheet
Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
WP.03.02.GB/09.2002
Data sheet
Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
WP.03.04.GB/09.2002
Data sheet
Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
WP.03.08.GB/09.2002
Data sheet
Densit® WearSpray 2000
- sprayable ambient temperature wear protection
Densit® WearSpray 2000 is a sprayable wear protection product,
suited for the protection of larger surfaces, components with
complex geometries, or overhead installation. Densit® WearSpray
2000 provides excellent protection against low to moderate
wear, at process temperatures up to 400°C (750°F).
For further information please refer to Maximum service temperature °C (°F) 400 (750)
the PRODUCTS and Abrasion resistance cm3/50 cm2 DIN 52108 1.5-2.0
the TECHNICAL INFORMATION Erosion resistance min/cm3 100
sections of the catalogue, and to the
% CaO 17
DENSIT® INSTALLATION MANUAL. Chemical composition % SiO2 50
% Al2O3 + TiO 30
Please contact Densit a/s or the nearest
Typical thickness mm (in) 20-50 (0.8-2.0)
distributor for further information.
Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
WP.03.03.GB/09.2002
Data sheet
Densit® WearTix 2000
- superior ambient temperature wear protection
Densit® WearTix 2000 wear-resistant linings provide superior
protection against moderate to severe wear, at process
temperatures of up to 400°C (750°F).
CONSUMPTION at 25 mm
DENSIT® WEARTIX 2000 • Trowel mix onto Densit®
DENSIT® WEARTIX 2000 thickness • Install anchor and Bonding Compound and anchor.
Densit® WearTix 2000 71 kg/m2 Densit® Bonding Compound. • Apply Densit® Curing Compound.
400°C steel fibres 3.2 kg/m2
• Mix dry compound with water • Use the strength development
and steel fibres. curves in the Densit® Installation
Manual to estimate the time to
start up operating.
Densit a/s · Tel. +45 9816 7011 · Fax +45 9933 7788 · E-mail: mail@densit.com · Internet: www.densit.com
WP.03.07.GB/09.2002