You are on page 1of 23

Comments Response Sheet (CRS) Project No / Title Gallaf Batch 3

Document Number: WHP03-TFM2-ASYYY-12-392012-0001 Revision 00 Rev. Date 6/3


0/0
2
02
Document Title: Batch 3 Insulation Specifications Return Code 2 - Accepted with comments
Review Details
S/No Section/Para/Dwg. Reviewer CPY Comments CTR Proposed Change CPY Response Closed Closed by

Incorporated as is
1 Page 4 FMA F scope reference to be included.
Noted & updated accordingly with latest template.

Please clarify if Architectural insulation is considered in this Incorporated with minor modification
2 Page 5 HVA document. Architectural insulation is not under the scope of this
In section scope a paragraph for exclusion shall be added. document. A exclusion paragraph is added for more clear.
Incorporated with minor modification
Please clarify if HVAC insulation is considered in this document.
3 Page 5 HVA HVAC insulation is not under the scope of this document. A
In section scope a paragraph for exclusion shall be added.
exclusion paragraph is added for more clear.

Incorporated as is
as SD-NOC-COR-772 is referenced, clarify if this document also
4 Page 5 HVA Noted. Cold insulation is applied for potable water system on
amends and supplements this standard.
GE platform. So, amendment for SD-NOC-COR-772 is added.

Please add WHP03-TFM2-ASYYY-11-262008-0001 GE, JA and KA


Incorporated as is
5 Page 5 LFR100 Platforms HVAC Design Basis which is related to thermal insulation
Noted & updated accordingly.
for technical building

Please add both architectural document that refer to thermal


insulation for Technical Building
- WHP03-TFM2-ASYYY-16-260001-0001 GE JA and KA Platforms Incorporated as is
6 Page 5 LFR100
Architectural Design Basis Noted & updated accordingly.
- WHP03-TFM2-ASYYY-16-392002-0001 GE, JA and KA Platforms
Architectural Specification
Incorporated with minor modification
Noted. Line lists for brownfield modification is added.
7 Page 6 YSU Please add FA & FB Platforms Line List and Equipment List Insulation is not applied for new equipment on brownfield
scope (GD/GA/FA/FB). So, brownfield equipment lists are not
added.

Incorporated with minor modification


8 Page 6 FMA There is also a pump to be installed on GD.
Please see 7th response.

Incorporated with minor modification


LFR100: for HVAC the following standard are applicable
HVAC insulation is not under the scope of this document. A
SD-NOC-HVA-832 HVAC duct insulation details
9 Page 6 LFR100 exclusion paragraph is added in section "Scope" as responed in
SD-NOC-HVA-833 HVAC Pipe Insulation Details
3th comment.
HVA: refer to my response comment above
So, these 2 standards are be excluded in section 4.2.

Incorporated as is
10 Page 6 YSU SD-NOC-COR-772
Noted & updated accordingly.

Incorporated as is
11 Page 6 HVA Typo replace by Cold
Noted & updated accordingly.

Incorporated as is
12 Page 6 YSU Please add SD-NOC-COR-350
Noted & updated accordingly.

because this document it is an amendment of the SD-NOC-COR-


Incorporated as is
13 Page 6 HVA 771, only the standards not referenced in this standard shall be
Noted & updated accordingly.
listed with the mention "add"

Page 1 of 2 Major Projects Template MAJOR‐ASY‐MPQA‐MPQA‐FOR‐000005_Rev02Dated   14/11/2019
Comments Response Sheet (CRS) Project No / Title Gallaf Batch 3

Document Number: WHP03-TFM2-ASYYY-12-392012-0001 Revision 00 Rev. Date 6/3


0/0
2
02
Document Title: Batch 3 Insulation Specifications Return Code 2 - Accepted with comments
Review Details
S/No Section/Para/Dwg. Reviewer CPY Comments CTR Proposed Change CPY Response Closed Closed by
Please as per Contract Order of precedence is as follow:
Incorporated with minor modification
Order of precedence shall be as follow:
The applicable documents shall be considered in the following
1. Laws, Codes, Regulations, Standards of State of Qatar
order:
2. CALL OFF PLANT DESIGN BASIS
14 Page 10 HVA 1. Applicable laws and regulations of Qatar;
3. COMPANY Standards
2. PROJECT specifications and documentation;
4. International codes, rules
3. COMPANY Standards;
4. International codes and standards.
please clarify
Incorporated with minor modification
no lower temperature than -10 degree C are expected? please
15 Page 11 HVA No line / equipment with operating temperature < -10degC, as
Clarify
well as the personnel protection requirement.
Appendix 3 shall be updated adding some sketches regarding
Incorporated with minor modification
methodology to remove condensate water, how to avoid thermal
16 Page 11 HVA Added in Appendix 3. Expansion joint already given in SD-NOC-
bridges, inspection hatch design, expansion joint design, valves
COR-771, Appendix 3, Principle Sketch N°207.
insulation design, etc.

Incorporated as is
Due to it is one of the main job of FEED to provide Thickness As modification of clause 5.6 "Insulation thickness shall be
insulation Please explain from where are these minimum calculated in accordance with ISO 12241. Insulation
17 Page 11 HVA
Thicknesses. thicknesses are given in Appendix 4 and shall be verified
and minimum thickness by layer shall be provided. based on final selected products and adjusted up to closest
standard thickness given by the manufacturer."

Why make 2 columns if the thickness at both columns are the Incorporated as is
18 Page 12 YSU
same? Noted & updated accordingly.
Why make 2 columns if the thickness at both columns are the
same? Incorporated as is
19 Page 13 YSU
What is the system and thickness for operating temp more then 250 Noted & updated accordingly.
deg C

The status of the comment shall be:


a. Incorporated as is
b. Incorporated with minor modification
c. Not incorporated
For status b and c, Contractor shall justify the reasons of the modification or of the rejection and provide the associated benefits and/or impacts (Including Preparation of Change Order Request)

Page 2 of 2 Major Projects Template MAJOR‐ASY‐MPQA‐MPQA‐FOR‐000005_Rev02Dated   14/11/2019
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

GLF - WHP03 - FEED

Batch 3 Insulation Specifications

Is the document generated from an existing As-Built? YES NO x

Originator Document Number Last ASB Rev. :

Remarks: ENGINEER DOC Number: 078753C-008-JSD-2200-0001

Duong Dinh Anh TsoHan Ho Subrata Guha


2020.07.09 2020.07.09 2020.07.09
12:32:20 +07'00' 15:04:06 +08'00'
15:07:54 +08'00'

Ramachenderam
01 09-Jul-2020 AFD Accepted for Design Anh Duong Dinh Ho Tso Han
Karuppan

Ramachenderam
00 21-May-2020 IFR Issued for Review Anh Duong Dinh Ho Tso Han
Published in iPDF on 09/07/2020

Karuppan

Rev. Rev.date Status Description Issued by Reviewed by Approved by

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 1 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

REVISION HISTORY

Rev. Rev. Date Status History Issuer Reviewer Approver

00 21-May-2020 IFR Issued for Review ADD HTH RK


01 09-Jul-2020 AFD Accepted for Design ADD HTH RK

Published in iPDF on 09/07/2020

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 2 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

TABLE OF CONTENTS

1. INTRODUCTION ................................................................................................................................... 4

2. PURPOSE .............................................................................................................................................. 6

3. SCOPE ................................................................................................................................................... 6

4. REFERENCES ........................................................................................................................................ 6

4.1. PROJECT SPECIFICATIONS .......................................................................................................................... 6


4.2. COMPANY STANDARDS ............................................................................................................................... 7
4.3. INTERNATIONAL CODES AND STANDARDS ..................................................................................................... 7

5. DEFINITIONS A ND ABBREVIATIONS ................................................................................................. 8

5.1. DEFINITIONS............................................................................................................................................ 8
5.2. ABBREVIATIONS........................................................................................................................................ 9

6. ORDER OF PRECEDENCE ...................................................................................................................... 9

APPENDIX I: AMENDMENTS A ND SUPPLEMENTS TO SD- NOC- COR-771 ................................................ 10

APPENDIX II: AMENDMENTS A ND SUPPLEMENTS TO SD- NOC- COR-772............................................... 18

Published in iPDF on 09/07/2020

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 3 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

1. INTRODUCTION

North Oil Company (NOC) (referred as COMPANY in this document) is a crude oil and natural gas company based in Qatar.
The operations along with production, sale and export of crude oil have started since 14th July 2017.

The Al Shaheen field is Qatar’s largest oil field. It is a conventional oil field (60m W D) situated offshore in Qatar
approximately 70km NNE of Ras Laffan. The field overlays the giant pre -Khuff gas field known as North Field.

In order to sustain and further increase current production rate with a strategy to achieve a plateau of 300 kbopd,
COMPANY has initiated Gallaf project (Phase 2) to install seven new WHPs, in three batches as detailed below:
➢ Batch - 1: New bridge-linked Wellhead platform (24 Slots) including jackets (DC / FC / EG), shall be installed and
the new WHP’s shall be integrat ed with their respective existing host platforms (DA / FA / ED) facilities.
➢ Batch - 2: New bridge-linked Wellhead platform (24 Slots) including jackets (CE / EH) shall be installed and the
new WHP’s shall be integrated with their respective host platforms (CD / EG) facilities.
➢ Batch - 3: New WHP’s (JA / KA) shall be remote connected to a new Process Platform (GE), bridge -linked to
existing facilities GD and corresponding brownfield integration on F and G locations.

A schematic showing the locations for the three batches is presented below:

Published in iPDF on 09/07/2020

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 4 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

Published in iPDF on 09/07/2020

The present documentation is for Batch 3 FEED, and the main objective is to develop the design of the facilities to a point
where EPCIC CONTRACTORS can start Detailed Engineering for Procurement, Construction, Installation and Commissioning
of the new greenfield facilities and brownfield works.

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 5 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

2. PURPOSE

The purpose of this document is to define insulation specification for Al Shaheen Phase 2 – Batch 3 project.

To minimize the risk of Corrosion Under Insulation (CUI), the use of insulation shall b e minimized to the extent possible.
If unavoidable, insulation system shall be adequately designed to minimize these risks.

3. SCOPE

This specification defines the additional technical requirements for thermal insulation applied for piping systems &
equipment on platforms for Al Shaheen Phase 2 – Batch 3 project. This document amends and supplements t he following
COMPANY standards:

• SD-NOC-COR-771: Thermal Insulation (Hot and Dual Services), Rev 00


• SD-NOC-COR-772: Thermal Insulation (Cold Service), Rev 00

Modification to the above listed COMPANY standards are identified as Add, Modify, Replace or Delete. Clauses of the above
standards that are not addressed within this document shall remain fully applicable as written.

This specification excludes HVAC & Architectural insulation which are addressed separately in HVAC/Architectural particular
specification.

4. REFERENCES

4.1. PROJECT SPECIFICATIONS

Ref. № Document Number Description

WHP03-TFM2-ASYYY-12-262006-
[1] Batch 3 Material Selection & Corrosion Control Philosophy
0001
WHP03-TFM2-ASYYY-12-262007-
[2] Batch 3 Corrosion Management Philosophy
0001
WHP03-TFM2-ASYYY-12-392011-
[3] Batch 3 Painting Specifications
0001
WHP03-TFM2-ASGEA-12-340001- GE Process Platform Material Selection and Corrosion Control
[4]
0001 Report
WHP03-TFM2-ASYYY-12-342006- JA & KA Wellhead Platform Material Selection & Corrosion
[5]
0001 Control Report
WHP03-TFM2-ASGDA-12-342001-
[6] GD Platform Material Selection Report
0001
WHP03-TFM2-ASFAA-12-342002-
[7] FA Platform Material Selection Report
0001
WHP03-TFM2-ASYYY-06-342022-
Published in iPDF on 09/07/2020

[8] Batch 3 Piping Material Classes


0001
WHP03-TFM2-ASJAA-83-200001-
[9] JA Wellhead Platform Line list
0001
WHP03-TFM2-ASKAA-83-200001-
[10] KA Wellhead Platform Line list
0001
The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 6 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

Ref. № Document Number Description

WHP03-TFM2-ASGEA-83-200001-
[11] GE Process Platform Line list
0001
WHP03-TFM2-ASGAA-83-202001-
[12] GA Platform Batch 3 Line list
0001
WHP03-TFM2-ASGDA-83-202001-
[13] GD Platform Batch 3 Line List
0001
WHP03-TFM2-ASFAA-83-202001-
[14] FA Platform Process Line List
0001
WHP03-TFM2-ASJAA-00-200001-
[15] JA Wellhead Platform Master Equipment List
0001
WHP03-TFM2-ASKAA-00-200001-
[16] KA Wellhead Platform Master Equipment List
0001
WHP03-TFM2-ASGEA-00-200001-
[17] GE Process Platform Master Equipment List
0001
WHP03-TFM2-ASYYY-11-262008-
[18] GE, JA and KA Platforms HVAC Design Basis
0001
WHP03-TFM2-ASYYY-16-260001-
[19] GE, JA and KA Platforms Architectural Design Basis
0001
WHP03-TFM2-ASYYY-16-392002-
[20] GE, JA and KA Platforms Architectural Specification
0001

4.2. COMPANY STANDARDS

Ref. № Document Number Description

Corrosion Control on Production Facilities: Design and


[21] SD-NOC-COR-001
construction
[22] SD-NOC-COR-005 Materials Selection for Oil and Gas Production Systems
Materials for Upstream Sour Service Application Standard for
[23] SD-NOC-COR-170
Selection and Design
External Protection of Offshore and Coastal Structures and
[24] SD-NOC-COR-350
Equipment by Painting
[25] SD-NOC-CIV-406 Thermal and Acoustic Insulation
[26] SD-NOC-COR-771 Thermal Insulation (Hot and Dual Services)
[27] SD-NOC-COR-772 Thermal Insulation (Cold Service)
[28] SD-NOC-PVV-111 Piping Design Standard
Design and Fabrication of Metallic Piping Supports - Standard for
[29] SD-NOC-PVV-119
Piping Supports
[30] SD-NOC-PVV-202 Standard Drawings for Accessories and Equipment of Vessels

4.3. INTERNATIONAL CODES AND STANDARDS

Ref. № Document Number Description


Published in iPDF on 09/07/2020

Standard Test Method for Steady-State Heat Transfer Properties


[31] ASTM C335
of Pipe Insulation
Standard Specification for Preformed Flexible Elastomeric
[32] ASTM C534
Cellular Thermal Insulation in Sheet and Tubular Form

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 7 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

Ref. № Document Number Description

[33] ASTM C547 Standard Specification for Mineral Fiber Pipe Insulation
Standard Specification for Unfaced Preformed Rigid Cellular
[34] ASTM C591
Polyisocyanurate Thermal Insulation
Standard Specification for Mineral Fiber Blanket Insulation and
[35] ASTM C592 Blanket-Type Pipe Insulation (Metal-Mesh Covered) (Industrial
Type)
Standard Specification for High-Temperature Fiber Blanket
[36] ASTM C892
Thermal Insulation
Standard Practice for Handling, Transporting, Shipping, Storage,
[37] ASTM C929 Receiving, and Application of Thermal Insulation Materials for
Use in Contact with Austenitic Stainless Steel
Standard Test Methods for Density and Specific Gravity (Relative
[38] ASTM D792
Density) of Plastics by Displacement
Standard Test Method for Compressive Properties of Rigid
[39] ASTM D1621
Cellular Plastics
Standard Test Method for Apparent Density of Rigid Cellular
[40] ASTM D1622
Plastics
Standard Test Method for Tensile and Tensile Adhesion
[41] ASTM D1623
Properties of Rigid Cellular Plastics
Standard Test Method for Water Absorption of Rigid Cellular
[42] ASTM D2842
Plastics
Standard Test Method for Open Cell Content of Rigid Cellular
[43] ASTM D6226
Plastics
Thermal insulation for Building Equipment and Industrial
[44] ISO 12241
Installation - Calculation Rules

5. DEFINITIONS AND ABBREVIATIONS

5.1. DEFINITIONS

For the purpose of this document, the words and expressions listed below shall have the meaning assigned to them as
follows:

Definitions Description

COMPANY NORTH OIL COMPANY


CONTRACT The Provision of Engineering (Front End Engineering Design and Detailed
Engineering), Procurement Services and Construction Management Services on Call
Off Basis.
CONTRACT No. 4600000364
CALL OFF WORK ordered by COMPANY to be performed by the ENGINEER
PROJECT Gallaf Batch 3 FEED
ENGINEER Middle East Projects International (Technip MEPI)
CONTRACTOR A company or person, other than ENGINEER or his SUBCONTRACTORS, involved in
Published in iPDF on 09/07/2020

realisation of the PLANT under another contract with COMPANY, together with his
subcontractors/vendors at any level
shall Indicate that requirements strictly to be followed in order to conform to the document

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 8 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

Definitions Description

should Indicate that among several possibilities, one is recommended as particularly suitable,
without mentioning or excluding others, or that a certain course of action is preferred
but not necessarily required

5.2. ABBREVIATIONS

For the purpose of this document, the abbreviations listed below shall have the meaning assigned to them as follows:

Abbreviations Description

ASTM American Society for Testing and Materials


BS British Standard
CG Cellular Glass
DIN Deutsches Institut für Normung
EN European Standard
EPCIC Engineering, Procurement, Construction, Installation and Commissioning
FEED Front End Engineering Design
GRP Glass Reinforced Polyester
IMO International Maritime Organization
ISO International Organization for Standardization
NF French Standard
NOC North Oil Company
OD Outside Diameter
WHP Wellhead Platform

6. ORDER OF PRECEDENCE

The applicable documents shall be considered in the following order:

1. Applicable laws and regulations of Qatar;


2. PROJECT specifications and documentation;
3. COMPANY Standards;
4. International codes and standards.
Published in iPDF on 09/07/2020

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 9 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

APPENDIX I: AMENDMENTS AND SUPPLEMENTS TO SD-NOC-COR-771

Clause 3 Insulation Classes

Modify section “Class P: Personnel Protection”

Note: For operating temperature range from 70 oC to 150 oC, thermal insulation materials shall not be used for personnel
protection, only metallic guards or ceramic blend insulating composite coating shall be used. For surface temperature
higher than 150°C, insulation shall be used for personnel protection.

Clause 5.6 Insulation Type and Thickness

Modify section

Piping and equipment shall be insulated according to the insulation class, operating temperature and insulation thickness
defined in P&ID, line lists, and datasheets or construction drawings.

Insulation thickness shall be calculated in accordance with ISO 12241. Insulation thicknesses are given in Appendix 4 and
shall be verified based on final selected products and adjusted up to closest standard thickness given by the manufacturer.

Appendices

Modify Appendix 3

Published in iPDF on 09/07/2020

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 10 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

No213: Hot insulation - Removable Valve Box

Published in iPDF on 09/07/2020

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 11 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

No214: Hot insulation - Vessel Inspection Plug

Published in iPDF on 09/07/2020

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 12 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

No215: Personnel Protection

Published in iPDF on 09/07/2020

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 13 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

Add Appendix 4

APPENDIX 4 - INSULATION THICKNESS SUMMARY

Insulation thicknesses included in this section are based on type of insulation specified in P&ID and will be updated if new
insulation code is included.

4.1 Thickness for Hot Conservation (Class H)

Insulation System:
- System 1 (Cellular Glass – single layer + GRP): up to 120 0C
- System 2 (Cellular Glass – single or multi-layer + GRP): above 120 oC up to 430 oC

Design Conditions:

Ambient Temperature : 13 – 41.2 oC


Wind Velocity : 17.2 – 31.9 m/s
Relative Humidity : Max. 95%
Limited Heat Loss : 150 W/m2

Insulation Thickness (mm)

Pipe Diameter Operating Temperature (oC)

Nominal 51 oC to 101oC to 121 oC to 151 oC to 201 oC to


OD (mm) 0 to 50 oC
(NPS) 100 oC 120 oC 150 oC 200 oC 250 oC

1/4 13.7 25 25 25 30 40 50

1/2 21.3 25 25 25 30 50 60

3/4 26.7 25 25 25 40 50 60

1 33.4 25 25 30 40 50 60

3/2 48.3 25 25 30 40 50 70

2 60.3 25 25 30 40 60 70

3 88.9 25 30 40 40 60 80

4 114.3 25 30 40 50 60 80

6 168.3 25 30 40 50 70 90

8 219.1 25 30 40 50 70 90

10 273 25 30 40 50 70 90
Published in iPDF on 09/07/2020

12 323.9 25 30 40 50 70 90

14 355.6 25 30 40 50 70 100

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 14 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

Insulation Thickness (mm)

Pipe Diameter Operating Temperature (oC)

Nominal 51 oC to 101oC to 121 oC to 151 oC to 201 oC to


OD (mm) 0 to 50 oC
(NPS) 100 oC 120 oC 150 oC 200 oC 250 oC

16 406.4 25 30 40 50 70 100

18 457 25 30 40 50 80 100

20 508 25 30 40 50 80 100

24 610 25 30 40 50 80 100

32 813 25 30 40 60 80 100

34 864 25 40 40 60 80 110

System 1 System 2

Table 4-1: Thickness for Hot Conservation

4.2 Thickness for Personnel Protection (Class P)

Insulation System:
- System 4 (Ceramic Blend Insulating Composite Coating) / System 5 (Stainless Steel Welded Mesh): from 70 oC up to
150 0C
- System 2 (Cellular Glass – single or multi-layer + GRP): above 150 oC up to 430 oC

Design Conditions:

Ambient Temperature : 13 – 41.2 oC


Wind Velocity : 1 – 31.9 m/s
Relative Humidity : Max. 95%
Protection Surface Temperature : 70 oC

Insulation Thickness (mm)

Pipe Diameter Operating Temperature (oC)


401 oC
151 oC 201oC 251 oC 301 oC 351 oC
Nominal 70 oC to to
OD (mm) to to to to to
(NPS) 150 oC 430 oC
200oC 250 oC 300 oC 350 oC 400 oC

1/4 13.7 30 25 25 25 30 40 40
Published in iPDF on 09/07/2020

1/2 21.3 30 25 25 25 30 40 40
3/4 26.7 30 25 25 25 30 40 50

1 33.4 30 25 25 25 40 40 50
The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 15 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

Insulation Thickness (mm)


Pipe Diameter Operating Temperature (oC)

401 oC
151 oC 201oC 251 oC 301 oC 351 oC
Nominal 70 oC to to
OD (mm) to to to to to
(NPS) 150 oC 430 oC
200oC 250 oC 300 oC 350 oC 400 oC

3/2 48.3 30 25 25 30 40 50 50

2 60.3 30 25 25 30 40 50 60
3 88.9 50 25 25 30 40 50 60
4 114.3 50 25 25 40 50 60 60

6 168.3 50 25 25 40 50 60 70
8 219.1 50 25 30 40 50 60 70
10 273 50 25 30 40 50 60 70

12 323.9 50 25 30 40 50 70 80
14 355.6 50 25 30 40 50 70 80

16 406.4 50 25 30 40 50 70 80
18 457 50 25 30 40 60 70 80
20 508 50 25 30 40 60 70 80

24 610 50 25 30 40 60 70 80
System 5
(1) (2) System 2

Table 4-2: Thickness for Personnel Protection


Notes:
1. Values shown are the distance between the mesh guard and the bare surface.
2. In case System 4 is selected, insulating coating with thickness of 1.5mm is acceptable up to 150°C, subjected to
confirmation by Coating manufacturer.

The layering of insulation thickness shall be as in table below:

Cellular Glass Layering (mm)


Total Insulation Thickness (mm)
(from inner to outer layer)

25 25

30 30

40 40
Published in iPDF on 09/07/2020

50 50

60 60

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 16 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

Cellular Glass Layering (mm)


Total Insulation Thickness (mm)
(from inner to outer layer)

70 70

80 40/40

90 40/50

100 50/50

110 50/60

120 60/60

Note:
1. Care shall be taken to not exceed the maximum weight allowed to be carried by each worker.

Published in iPDF on 09/07/2020

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 17 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

APPENDIX II: AMENDMENTS AND SUPPLEMENTS TO SD-NOC-COR-772

Clause 5.6 Insulation Type and Thickness

Modify section

Piping and equipment shall be insulated according to the insulation class, operating temperature and insulation thickness
defined in P&ID, line lists, and datasheets or construction drawings.

Insulation thickness shall be calculated in accordance with ISO 12241. Insulation thicknesses are given in Appendix 4 and
shall be verified based on final selected products and adjusted up to closest standard thickness given by the manufacturer.

Appendices

Modify Appendix 3

Published in iPDF on 09/07/2020

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 18 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

No312: Cold insulation - Removable Valve Box

Published in iPDF on 09/07/2020

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 19 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

Add Appendix 4

APPENDIX 4 - INSULATION THICKNESS SUMMARY

Insulation thicknesses included in this section are based on type of insulation specified in P&ID and will be updated if new
insulation code is included.

4.1 Thickness for Cold Conservation (Class C)

Insulation System:
- System 20: operating temperature -50 oC to ambient: Cellular Glass (single or double layer) + GRP

Design Conditions:

Ambient Temperature : 13 – 41.2 oC


Wind Velocity : 17.2 – 31.9 m/s
Relative Humidity : Max. 95%
Limited Heat Loss : 25 W/m2

Insulation Thickness (mm)

Pipe Diameter Operating Temperature (oC)

Nominal (NPS) OD (mm) 42 - 20 20 - 0

1/4 13.7 25 40

1/2 21.3 25 40

3/4 26.7 30 50

1 33.4 30 50

3/2 48.3 30 50

2 60.3 40 50

3 88.9 40 60

4 114.3 40 60

6 168.3 40 70

8 219.1 40 70

10 273 40 70

12 323.9 40 70
Published in iPDF on 09/07/2020

14 355.6 40 70

16 406.4 40 70

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 20 of 21
Block 5 - AL SHAHEEN FIELD Development

Document Title: Batch 3 Insulation Specifications

Project: WHP03-TFM2 Document Number: ASYYY-12-392012-0001 Date: 09 Jul 2020 Rev.: 01

Doc Type: SPE System: GENE Phase FE Status: AFD Class: 2

Insulation Thickness (mm)

Pipe Diameter Operating Temperature (oC)

Nominal (NPS) OD (mm) 42 - 20 20 - 0

18 457 40 70

20 508 40 70

24 610 40 80

System 20

Table 4-1: Thickness for Cold Conservation

The layering of insulation thickness shall be as in table below:

Cellular Glass Layering (mm)


Total Insulation Thickness (mm)
(from inner to outer layer)

25 25

30 30

40 40

50 50

60 60

70 70

80 40/40

Note:
1. Care shall be taken to not exceed the maximum weight allowed to be carried by each worker. Published in iPDF on 09/07/2020

The information contained in this document is the proprietary to North Oil Company. It must not be reproduced, stored, disclosed to any third party or used for any purpose not authorized by North
Oil Company. Printed documents are uncontrolled and considered as "for information only". Reference should always be made to the on-line EDMS for the updated version

Page 21 of 21

You might also like