Vista 1992

SERVICE
Vista Blending
and Non-blending
Suction Pumps and
Remote Dispensers
WARNING
BEFORE YOU BEGIN
Dispensers have both electricity and a hazardous, flammable and potentially explosive
liquid. BE CAREFUL!
WARNING
More than one disconnect switch may be required to de-energize the dispenser for mainte-
nance and servicing. Do not take chances—use a voltmeter to make sure ALL circuits in
the dispenser are de-energized.
CAUTION
To prevent damage to moving parts located in the hydraulic cabinet, dispenser doors
should be in place during rainy and/or icy weather conditions. If ice has formed on compo-
nents such as the nozzle boot tilt-switch shaft and flipper assembly, the flipper may bind in
the OFF position. If this occurs the flipper should be gently actuated by hand until full
movement is achieved. Check all other moving parts e.g., totalizer/flex drive cable and
meter gear train for freedom of movement.
Part No. 917543 Rev. A November 1992

Vista Blending Dispensers
and Non-blending
Suction Pumps and
Remote Dispensers
Service Manual
November 1992 Part No. 917543 Rev. A

TABLE OF CONTENTS
Title Page
1. INTRODUCTION .................................................................................................................... 1
1.1. The Blending Process Proportional Blenders ............................................................ 3
1.2. The Blending Process Fixed Ratio Blenders ............................................................. 3
2. GENERAL OPERATION ........................................................................................................ 5
2.1. Sequence of the Dispensing Cycle ............................................................................ 5
2.2. Unit Prices/Authorization .......................................................................................... 5
2.2.1. Manually Setting Unit Prices ...................................................................... 7
2.2.2. Authorize Switch ........................................................................................ 7
2.2.3. Setting A Fueling Point............................................................................. 10
3. ELECTRONIC PARTS .......................................................................................................... 11
3.1. Display Boards ........................................................................................................ 11
3.2. Lighted Cash/Credit Interface Board ....................................................................... 11
3.3. Solenoid Drive Board .............................................................................................. 12
3.4. Computer Assembly ................................................................................................ 12
3.4.1. Fault Codes ............................................................................................... 14
3.5. Intrinsic Safe Barrier Printed Circuit Board ............................................................ 15
3.6. Pulser Assembly ...................................................................................................... 15
3.6.1. Photocoupler ............................................................................................. 15
3.6.2. Pulser Disc ................................................................................................ 18
3.7. Suction Pump Motor ................................................................................................ 18
3.8. Blend Motor ............................................................................................................. 18
4. MECHANICAL PARTS ........................................................................................................ 21
4.1. Nozzle Boot (with Micro Switch) .......................................................................... 21
4.2. Nozzle Boot (with Tilt Switch) ............................................................................... 21
5. HYDRAULIC PARTS ........................................................................................................... 25
5.1. Strainer and Filter .................................................................................................... 25
5.1.1. Strainer...................................................................................................... 25
5.1.2. Filter.......................................................................................................... 25
5.2. Flow Control Valve .................................................................................................. 26
5.2.1. Flow Control Valve “Off” No Flow.......................................................... 30
5.2.2. Flow Control Valve “On” Slow Flow ....................................................... 30
5.2.3. Flow Control Valve “On” Full Flow ......................................................... 33
5.2.4. Flow Control Valve Holding Back Pressure ............................................. 33
5.2.5. Flow Control Valve Relieving Back Pressure .......................................... 38
5.3. Meter ........................................................................................................................ 38
5.3.1 Meter Adjustment ..................................................................................... 38
5.4. Blend Valve .............................................................................................................. 43
5.5. Compact Pumping Unit ........................................................................................... 43
5.5.1. Priming the Compact Pumping Unit ........................................................ 43
5.6. Wayne Sump Assembly ........................................................................................... 45
iii
TABLE OF CONTENTS, continued
Title Page
6. TROUBLESHOOTING GUIDE ............................................................................................. 47

Sale display and unit price displays are blank ........................................................................ 48
Sale display on. Unit will not respond to individual function switch..................................... 48
Sale display on. Unit will not respond to any function switches ............................................ 48
Unit price displaying 0.000 .................................................................................................... 49
Computer will not reset .......................................................................................................... 49
One or more digits or segments fail to operate ....................................................................... 49
Unit price not correctly displayed .......................................................................................... 50
Computer resets but valves do not open ................................................................................. 50
Computer resets but submersible pump does not come on .................................................... 50
Fault Code 01.......................................................................................................................... 51
Fault Code 02.......................................................................................................................... 51
Fault Code 03.......................................................................................................................... 51
Fault Code 04.......................................................................................................................... 52
Fault Code 05.......................................................................................................................... 52
Fault Code 06.......................................................................................................................... 52
Fault Code 08.......................................................................................................................... 53
Fault Code 10.......................................................................................................................... 53
Fault Code 11 .......................................................................................................................... 53
Fault Code 12.......................................................................................................................... 53
Fault Code 13.......................................................................................................................... 53
Fault Code 14, 15, 16.............................................................................................................. 53
Fault Code 20.......................................................................................................................... 52
Fault Code 21.......................................................................................................................... 53
Fault Code 51.......................................................................................................................... 54
7. COMPONENT REPLACEMENT .......................................................................................... 55
7.1. Electronic Component Replacement ....................................................................... 55
7.1.1. Removing the Bezel From Vista Dispensers ............................................ 55
7.1.2. Computer Assembly Replacement............................................................ 56
7.1.3. Intrinsic Safe Barrier PCB Replacement .................................................. 58
7.1.4. Display Board Replacement ..................................................................... 58
7.1.5. Cash/Credit Interface Board Replacement ............................................... 61
7.1.6. Solenoid Drive Board Replacement ......................................................... 61
7.1.7. Photocoupler/Pulser Disc Replacement.................................................... 64
7.1.8. Nozzle Boot Switch Replacement ............................................................ 64
7.1.9. Actuator Module Replacement (Modules with Incandesent Lamps) ....... 65
7.1.10. Actuator Module Replacement (Modules with High Intensity LEDs) ..... 66
7.1.11. Lighted Button Lamp Replacement .......................................................... 66
7.1.12. Back Lit Display Lamp Replacement ....................................................... 66
iv
Title Page
7. COMPONENT REPLACEMENT, continued

7.2. Hydraulic Component Replacement ........................................................................ 67
7.2.1. Installation of Diaphragm ......................................................................... 67
7.2.2. Diaphragm Valve ...................................................................................... 68
7.2.3. Actuator .................................................................................................... 68
7.2.4. Meter ......................................................................................................... 69
7.2.5. Blend Valve ............................................................................................... 69
APPENDIX A TROUBLESHOOTING FLOWCHARTS ........................................................ 71
APPENDIX B ELECTRONIC/ELECTRICAL COMPONENT TROUBLESHOOTING ....... 93
APPENDIX C DISPENSER INTERNAL WIRING DIAGRAMS ......................................... 133
APPENDIX D GILBARCO PULSER INTERFACE PCB TROUBLESHOOTING .............. 147
USER’S RESPONSE SHEET .................................................................................................... 151
WARRANTY AND LIMITATION OF REMEDY AND LIABILITY .............. Inside Back Cover
FCC WARNING ............................................................................................................ Back Cover
LIST OF FIGURES
Figure 1-1. Proportional Blending Block Diagram ................................................................... 2

Figure 1-2. Fixed Ratio Blending Block Diagram .................................................................... 4
Figure 2-1. Bezel and Function Switch Location ...................................................................... 6
Figure 2-2. Unit Price Display .................................................................................................. 9
Figure 3-1. Duplex II Computer Connector Locations ........................................................... 13
Figure 3-2A Duplex II Fault Code Displey Format and Definitions ........................................ 16
Figure 3-2B. Duplex II Fault Code Displey Example ............................................................... 16
Figure 3-3. Non-blending Photocoupler Internal Wiring ........................................................ 19
Figure 3-4. Blending Photocoupler Internal Wiring ................................................................ 20
Figure 4-1. Nozzle Boot Assembly with Mirco Switch .......................................................... 22
Figure 4-2. Nozzle Boot Assembly with Tilt Switch............................................................... 23
Figure 5-1A. Blending Flow Control Valve “Off” No Flow ...................................................... 27
Figure 5-1B. Non-blending Flow Control Valve “Off” No Flow .............................................. 28
Figure 5-2. Flow Control Valve With Cover and Center Chamber Removed ......................... 29
v
Title Page
LIST OF FIGURES, continued
Figure 5-3A. Blending Flow Control Valve “On” Slow Flow ................................................... 31
Figure 5-3B. Non-blending Flow Control Valve “On” Slow Flow ............................................ 32
Figure 5-4A. Blending Flow Control Valve “On” Full Flow ..................................................... 34
Figure 5-4B. Non-blending Flow Control Valve “On” Full Flow ............................................. 35
Figure 5-5A. Blending Flow Control Valve Holding Back Pressure ......................................... 36
Figure 5-5B. Non-blending Flow Control Valve Holding Back Pressure .................................. 37
Figure 5-6A. Blending Flow Control Valve Relieving Back Pressure ....................................... 39
Figure 5-6B. Non-blending Flow Control Valve Relieving Back Pressure ............................... 40
Figure 5-7. Meter Cutaway ..................................................................................................... 41
Figure 5-8. Meter Adjustment ................................................................................................. 42
Figure 5-9. Blend Valve ........................................................................................................... 44
Figure 7-1. Replacing the Duplex II Computer ....................................................................... 57
Figure 7-2. Replacing the Intrinsic Safe Barrier Board........................................................... 59
Figure 7-3. Replacing the Integrated Display Board ............................................................... 60
Figure 7-4. Replacing the Lighted Cash Credit Interface Board ............................................. 62
Figure 7-5. Replacing the Solenoid Drive Board .................................................................... 63
LIST OF TABLES
Table 2-1. Unit Price Switch Closure Definitions Proportional Blenders .................................. 8
Table 2-2. Unit Price Switch Closure Definitions Fixed Ratio Blenders ................................... 8
Table 2-3. Unit Price Switch Closure Definitions Non-blenders................................................ 9
Table 3-1. Definition of Duplex II Computer Fault Codes ....................................................... 17
APPENDICES
APPENDIX A TROUBLESHOOTING FLOWCHARTS .......................................................... 71

Flowchart A-1. 01 Fault Code ....................................................................................... 73
Flowchart A-4. 04 Fault code ........................................................................................ 76
Flowchart A-5. 05 or 20 Fault Code .............................................................................. 77
Flowchart A-8. 10 or 21 Fault Code .............................................................................. 80
vi
Title Page
APPENDICES
APPENDIX A TROUBLESHOOTING FLOWCHARTS, continued

Flowchart A-12. 14, 15 or 16 Fault Code ........................................................................ 84
Flowchart A-14. Displays Are Blank .............................................................................. 86
Flowchart A-15. Displays Scrambled .............................................................................. 87
Flowchart A-16. Unit Will Not Respond To Individual Function Switch ....................... 88
Flowchart A-17. Unit Will Not Respond To Any Function Switches ............................. 89
Flowchart A-18. Unit Will Not Reset .............................................................................. 90
Flowchart A-19. Unit Resets But Will Not Dispense ...................................................... 91
Flowchart A-20. Unit Prices Show 0.000 ........................................................................ 92
APPENDIX B ELECTRONIC/ELECTRICAL COMPONENT TROUBLESHOOTING .......... 93

B.1. Introduction ............................................................................................................. 95
B.2. Removing the Bezel from the Dispenser ................................................................. 95
B.3. The Dispenser Electronic Module (DEM)............................................................... 97
B.4. Testing the Duplex II Computer .............................................................................. 99
B.4.1. The AC Input to the Solenoid Drive Board ............................................ 105
B.4.2. Output to the Pulsers and Handle Switches ............................................ 106
B.4.3. Power Output to the Displays ................................................................. 107
B.4.4. Testing the Output to the Annunciators .................................................. 108
B.4.5. Testing the Power Output to the Preset Control Board .......................... 109
B.4.6. Testing the Input Power to the Computer ............................................... 110
B.4.7. Testing the Fuses on the Duplex II Computer ........................................ 111
B.5. Testing the Solenoid Drive Board ......................................................................... 112
B.5.1. Testing the AC Output from the Solenoid Drive Board ......................... 118
B.5.2. Testing the Pulser Select Circuits ........................................................... 119
B.6. Testing the Output from the Photocoupler ............................................................ 120
B.7. Intrinsic Safe Barrier Board ................................................................................... 122
B.7.1. Testing the Intrinsic Safe Barrier ............................................................ 125
B.8. Lighted Cash Credit Interface Board ..................................................................... 126
B.9. Testing the Blend Motor ........................................................................................ 131
Figure B-1. Typical Vista Dispenser ............................................................................ 95
Figure B-2. Removing the Bezel from Vista Dispensers ............................................. 96
Figure B-3. DEM Removal .......................................................................................... 97
Figure B-4. The DEM in the Service Position ............................................................. 98
vii
Title Page
APPENDICES, continued
APPENDIX B, continued
Figure B-5. Duplex II Computer .................................................................................. 99
Figure B-6. Duplex II Computers J3 Connector Pinout............................................. 100
Figure B-7. Duplex II Computers J9 and J10 Connector Pinout ............................... 101
Figure B-8. Duplex II Computers J11 Connector Pinout ........................................... 102
Figure B-9. Duplex II Computers J6 Connector Pinout............................................. 103
Figure B-10. Duplex II Comuters J1 Connector Pinout............................................... 104
Figure B-11. Testing the AC Output to the Solenoid Drive Board .............................. 105
Figure B-12. Testing the Output to the Pulsers and Handle Switches ......................... 106
Figure B-13. Testing the Output to the Displays ......................................................... 107
Figure B-14. Testing the Output to the Annunciator .................................................... 108
Figure B-15. Testing the Power Output to the Preset Control Board .......................... 109
Figure B-16. Testing the AC Input to the Computer .................................................... 110
Figure B-17. Testing the Pico Fuses on the Duplex II Computer ................................ 111
Figure B-18A. 3 Product Solenoid Drive Board ............................................................. 112
Figure B-18B. 4 Product Solenoid Drive Board ............................................................. 113
Figure B-18C. Blender Solenoid Drive Board ............................................................... 114
Figure B-19. Solenoid Drive Board Connector J1 and J2 Pin Definitions .................. 115
Figure B-20A. 4 product Solenoid Drive Board J3 and J4 Connector Pin Definitions .. 116
Figure B-20B. Blender Solenoid Drive Board J7 and J8 Connector Pin Definitions..... 117
Figure B-21. Testing the AC Output From the Solenoid Drive Board ........................ 118
Figure B-22. Testing the Pulser Select Circuit ............................................................. 119
Figure B-23. Testing the Output from the Photocoupler ............................................. 120
Figure B-24. Manually Turning the Photocoupler ....................................................... 121
Figure B-25. Intrinsic Safe Barrier J1 and J4 Connector Pinout ................................. 122
Figure B-26. Intrinsic Safe Barrier J2 and J5 Connector Pinouts ................................ 123
Figure B-27. Intrinsic Safe Barrier J3 and J6 Connector Pinout ................................. 124
Figure B-28. Testing the Intrinsic Safe Barrier Board ................................................. 125
Figure B-29. Lighted Cash Credit Interface Board ...................................................... 127
Figure B-30. Lighted Cash Credit Interface Board J3 Connector................................ 128
Figure B-33. Testing the Blend Motor ......................................................................... 131
viii
Title Page
APPENDICES, continued
APPENDIX C DISPENSER INTERNAL WIRING DIAGRAMS ........................................... 133

Figure C-1. Duplex II Connector Pinouts for Non-Blenders ..................................... 135
Figure C-2. Duplex II Connector Pinouts for Fixed Ratio Blenders ......................... 136
Figure C-3. Duplex II Connector Pinouts for Proportional Blenders ........................ 137
1-6560-D Internal Wiring Diagram - /V390D ........................................................ 138
11-6560-D Internal Wiring Diagram - /V390P ......................................................... 143
19-6560-D Internal Wiring Diagram - /V390D/U Single Hose MGD ...................... 146
APPENDIX D GILBARCO PULSER INTERFACE PCB TROUBLESHOOTING ............... 147

PCB, Pulser and I.S. Barrier Troubleshooting ................................................................ 149
Figure D-1. Pulser Interface PCB Wiring Diagram ................................................ 149
Flowchart D-1. Pulser Failure: Error Code XX-05.2 .................................................... 150
ix
x
1. INTRODUCTION
This manual describes the service of Wayne Vista series blending dispensers and non-blending
suction pumps and dispensers. These dispensers can be identified by their model which begins
with “V”. The basic troubleshooting methods and service theory will remain the same for all
models of dispensers which satisfy the above definition. Any information which is specific to a
particular model of dispenser will be shown as specific in the text.
Any service problems which cannot be solved should be referred to Wayne Technical Services or
to the appropriate regional service manager.
Wayne Technical Services 1-800-926-3737

Austin, TX 24 hours/7 days
Eastern Regional 410-546-6750

Service Office 8:30AM-5:00 PM E.S.T.
Salisbury, MD
Southeastern Regional 404-955-7982

Service Office 8:30AM-5:00PM E.S.T.
Atlanta, GA
Central Regional 312-693-7400

Service Office 8:30AM-5:00PM C.S.T.
Chicago, IL
Southcentral Regional 713-270-9996

Service Office 8:30AM-5:00PM C.S.T.
Houston, TX
Western Regional 714-952-1137

Service Office 8:30AM-5:00PM P.S.T.
Cypress, CA
INTERNATIONAL OFFICES
Carribean and Latin-America (Voice) 410-546-6757

Service Office (FAX) 410-546-6882
Salisbury, MD (TELEX) 684-9127
Mid-East and Europe (Voice) 734-866676

Service Office (FAX) 734-312492
United Kingdom
Far-East Service Office (Voice) 734-4431

Singapore (FAX) 737-0219
1
JDB-FH-188-A
Blend Product Nozzle
Hose Outlet
Where Mixing Actually
Takes Place
Blend Valve and

Blend Motor
Computer and
Solenoid Drive
Board
HI Product Meter Pulsers Lo Product Meter
Hi Product Flow Lo Product Flow

Control Valves Control Valves
HI Product Inlet LO Product Inlet
LINE STYLE DEFINITIONS

Electrical Connections
Mechanical Drive
Hydraulic Tubing
FIGURE 1-1. PROPORTIONAL BLENDING BLOCK DIAGRAM
2
1.1. THE BLENDING PROCESS PROPORTIONAL BLENDERS (see Figure 1-1)
Proportional blenders have two grades of fuel input to the dispenser. The dispenser can
then use these grades to “produce” as many as five different grades output to the nozzle.
Two of these are the input grades, the other three are a mix of the two input grades.
These intermediate grades are produced by mixing the two input grades at some propor-
tion. The proportion which is used will determine the octane rating of the intermediate
grade.
There are two separate sets of hydraulics inside the proportional blender. One of these
sets is used to control flow of the low octane input (also called the LO feedstock), and the
other is used to control the high octane input (also called the HI feedstock). The heart of
the hydraulics in proportional blending dispensers is the blend valve. The HI and LO
feedstocks are each input to separate chambers in the blend valve; the blend valve is
designed in such a way that the outputs from these chambers can be controlled. By
manipulating the valve the flow from one chamber can be restricted while the flow from
the other is increased, changing the ratio of one product to the other. The hydraulics
continue to be separate until the two products are mixed at the hose outlet.
The computer continually senses the flow rate of each end grade and adjusts the blend
valve in order to maintain the correct blend ratio. If for some reason the correct blend
ratio cannot be obtained the computer will shut the sale down and generate an fault code.
1.2. THE BLENDING PROCESS FIXED RATIO BLENDERS
Fixed ratio blenders differ from proportional blenders in that only one blended product is
available. This blended product is dispensed from the blended product hose (see Figure
1-2). The feedstocks are dispensed from separate hoses.
Because the blend ratio output from the blend hose cannot be changed from one sale to
the next, the mixing of the end grades can take place immediately after the blend valve.
3
JDB-FH-114-A
HI Product Outlet Blend Product Outlet LO Product Outlet
Blend Valve
Computer
Pulsers
HI Product LO Product
Diaphragm Valves Diaphragm Valves
HI Product Meter Lo Product Meter
HI Product Inlet LO Product Inlet
LINE STYLE DEFINITIONS

Electrical Connections
Mechanical Drive
Hydraulic Tubing
FIGURE 1-2. FIXED RATIO BLENDING BLOCK DIAGRAM
4
2. GENERAL OPERATION
The general operation is very similar for all dispensers with model numbers beginning with V.
2.1. SEQUENCE OF THE DISPENSING CYCLE
• When the nozzle is removed from the nozzle boot, the constant +5 VDC which the
computer sends to the handle switch goes to ground. At this point one of the lighted
buttons (grade select, cash/credit, or push-to-start depending on the model) will flash
indicating that one of the buttons must be pressed.
• When one of the lighted buttons is pressed the constant +5 VDC which is supplied to
the switch goes to ground; signalling the computer to begin its reset cycle.
• If the dispenser has received an Authorization signal either from a control system or
from the Authorize switch in the dispenser, the correct submersible pump relay will
be energized at this time.
• The computer performs a self test and flashes eights, blanks, then resets to zeros, on
the main sale display.
• The slow valve coil is energized two to six seconds, depending on option program-
ming settings, after the submersible pump relay is energized.
• After a small amount of fuel has been dispensed, the fast valve coil is switched on.
Both coils are now energized together.
• In preset sales the fast coil is de-energized just prior to the final shut-off amount. The
slow valve coil is then de-energized when the final amount is reached.
• When the nozzle is replaced in the nozzle boot the handle switch signal goes back to
+5 VDC, and the sale is complete.
2.2. UNIT PRICES/AUTHORIZATION
Before any Wayne dispenser will reset two things must happen. First, the dispenser must
have unit prices set in it. Second, an authorization must be received from some source.
Both the unit prices and the authorization can be manually set at the dispenser, or set
from a control system. The function switches must be accessed in order to manually set
unit prices, set the authorize switch, or set the fueling point (see Figure 2-1). In order to
access the function switches complete the following steps:
• Lower the ad panel holder frame by pulling the holder frame out and down from the
top.
5
JDB-FH-209SM1 Display
WAYNE STOP PUSH TO START
SUPER REGULAR UNLEADED

Authorize Stop Switch To lower
Keyswitch (Optional) Ad-Panel
(Optional) pull down
from top
Typical Vista Bezel With Ad-Panel In Place
Display
WAYNE STOP PUSH TO START
Wing Head Fastener Function Switch Fastener Wing Head

Thumbscrew Clip Access Door Lock Clip Thumbscrew
or Bezel Lock (Closed) or Bezel Lock
Typical Vista Bezel With Ad-Panel Hinged Down
Authorize Totals Position Select Price Jog DCPT Power

Switch Pushbutton Pushbutton Pushbutton (Optional)
Attend
ON
Self-Serve OFF
Function Switches, With Access Door Open
FIGURE 2-1. BEZEL AND FUNCTION SWITCH LOCATION
6
2.2. UNIT PRICES/AUTHORIZATION, continued
• This exposes the function switch access door; unlock this door and slide it to the left.
• The function switches which are located behind the door opened in the previous step
are: the Authorize (Self-Serve/Attend) switch, the Totals pushbutton, the Position
Select pushbutton, and the DCPT power switch (if the dispenser is equipped with
DCPT’s).
2.2.1. Manually Setting Unit Prices
The following procedures need not be used if the dispenser is connected to a

control system. Refer to the operating procedures provided with the control
system for a complete description of unit price setting.
The operating levers must be OFF to set unit prices.
The Position Select pushbutton selects the position for which the unit price is to be
changed. The Price Jog pushbutton changes the price of the position selected.
See also, Tables 2-1, 2-2 and 2-3 for blenders and non-blenders.
The first closure of the Position Select pushbutton selects position “X” unit
price (credit price of Cash/Credit type dispenser) and will blank the Unit Price
displays for the position “Y”, “Z”, and “AA”. The unit price for position “X”
is set as follows:
The first closure of the Price Jog pushbutton causes the least significant digit or
tenths of cents position of the unit price to cycle (see Figure 2-2). The digit will
cycle 0 through 9 until the switch is released. Each successive closure of the Price
Jog pushbutton will select and increment the next most significant digit.
Subsequent Position Select switch closures are defined in Table 2-1, 2-2 and
2-3. The unit price for each position may then be set as described above.
2.2.2. Authorize Switch
The Authorize switch permits dispenser operation with or without console

control. In the self service position (toggle the switch down), the dispenser
must be authorized by the control system before each use. In the full service
position (toggle the switch up as shown in Figure 2-1), the dispenser may be
operated repeatedly without authorization from a control system.
• There is an Authorize switch for each fueling point.
7
TABLE 2-1. UNIT PRICE SWITCH CLOSURE DEFINITIONS PROPORTIONAL BLENDERS
POSITION SELECT POSITION SELECTED SINGLE POSITION SELECTED CASH/CREDIT
SWITCH CLOSURE PRICE POSTING DISPENSERS TYPE DISPENSERS
FirstClosure Unit price LO feedstock or Credit unit price LO feedstock or
lowest ratio blend lowest ratio blend.
Second Closure Unit price LO-MID blend Cash unit price LO feedstock or
position. lowest ratio blend.
ThirdClosure Unit price MID blend position. Credit unit price LO-MID
blend position.
Fourth Closure Unit price HI-MID blend Cash unit price LO-MID
position. blend position.
FifthClosure Unit price HI feedstock or highest Credit unit price MID blend
ratio blend or single product. position.
SixthClosure Original sale display returns. Cash unit price MID blend
position.
Seventh Closure Credit unit price HI-MID
blend position.
Eighth Closure Cash unit price HI-MID
blend position.
NinthClosure Credit unit price HI feedstock or
highest ratio blend orsingle product.
TenthClosure Cash unit price HI feedstock or
highest ratio blend orsingle product.
Eleventh Closure Original sale display returns.
TABLE 2-2. UNIT PRICE SWITCH CLOSURE DEFINITIONS FIXED RATIO BLENDERS
First Closure Unit price LO feedstock. Credit unit price LO feedstock.
Second Closure Unit price blend position. Cash unit price LO feedstock.
Third Closure Unit price high feedstock. Credit unit price blend position.
Fourth Closure Original sale display returns. Cash unit price blend position.
Fifth Closure Credit unit price HI feedstock.
Sixth Closure Cash unit price HI feedstock.
Seventh Closure Original sale display returns.
8
FIGURE 2-2. UNIT PRICE DISPLAY
TABLE 2-3. UNIT PRICE SWITCH CLOSURE DEFINITIONS NON-BLENDERS

First Closure Unit price position “X” Credit unit price position “X”
Second Closure Unit price position “Y” Cash unit price position “X”
Third Closure Unit price position “Z” Credit unit price position “Y”
Fourth Closure Unit price position “AA” Cash unit price position “Y”
(490 Series dispensers only)
Fifth Closure Original sale display returns. Credit unit price position “Z”
Sixth Closure Cash unit price position “Z”
Seventh Closure Credit unit price position “AA”
Eighth Closure Cash unit price position “AA”
Ninth Closure Original sale display returns.
9
2.2.2. Authorize Switch, continued
• An optional Local Authorize keyswitch may be installed on the outside of

the dispenser; this switch may be used as a one time authorize by moving
it to the full service position and back to the self service position (operat-
ing levers must be OFF; turn the keyswitch clockwise then back counter-
clockwise). The dispenser will operate one time following this sequence.
• Programming in the control system will determine the use of the Authorize
switch when the dispenser is under console control.
2.2.3. Setting A Fueling Point (Pump Number)
In order to set unit prices, or to authorize a dispenser, from a control system

each fueling point must be assigned an individual I.D. number. A fueling
point is defined as any location at which a customer can stop and dispense
fuel. In general, each Duplex II Computer in a dispenser represents two
fueling points.
The fueling point number is set as follows:
• The Position Select pushbutton is used to enter the fueling point setting
mode. The Totals pushbutton sets the fueling point number; see Figure 2-
1 for switch location.
• Press the Position Select pushbutton.
• To read the fueling point number, press and release the Totals switch.
• To set the fueling point number, press and hold the Totals pushbutton. The
least significant digit of the unit price display will cycle 0 through 9.
Release the Totals pushbutton when the correct number is displayed.
Press and hold the Totals pushbutton again and the next significant digit
will cycle 0 through 9. Release the Totals pushbutton when the correct
number is reached. Currently only the numbers 01 through 24 are valid
fueling points. If any other number is entered the control system will not
communicate with the dispenser computer.
• Press the Position Select pushbutton until the original sale display returns.
Note: In order for the dispenser to operate each fueling point must be set to a unique
number other than zero.
10
3. ELECTRONIC PARTS
There are five types of electronic components which may be in the head of a Wayne dispenser.
• Display Board
• Lighted Cash/Credit Interface Board
• Solenoid Drive Board
• Computer Assembly
• Intrinsic Safe Barrier
The hydraulics cabinet contains one or more of the following electronic or electrical components.
• Pulser assembly
• Suction Pump Motor (in suction pumps only)
• Blend Motor (Blenders only)
3.1. DISPLAY BOARDS
The display boards are self-contained units which provide a visual display of sales infor-
mation (i.e., dollar amount, volume amount, unit prices). The actual display elements are
seven segment Liquid Crystal Displays (LCD’S). These elements are back lit with two
7W, field replaceable, fluorescent lamps to improve their visibility in low lighting condi-
tions. The LCD’s are soldered to their printed circuit boards; therefore, they are not
replaceable in the field.
The display board receives its data from the computer assembly. The decoding circuits,
and the drivers for the LCD’s, are located on the display board.
3.2. LIGHTED CASH/CREDIT INTERFACE BOARD
The lighted cash/credit interface board performs two functions. First, is the switch
interface; that is all of the function and operational switch closures are sensed by this
board and then transmitted to the computer. Second, it supplies power to the lighted
buttons on the dispenser (push to start, cash/credit select). The transformer on the board
converts 110 VAC input to approximately 18 VRMS in order to power the switch lamps.
Located on this board is a fuse which fuses the AC input to the select board. If this fuse
should open, the push to start or cash/credit select switches will go blank; and the push to
start (or cash/credit select) and function switches will not work. Because the dispenser
requires that the push to start or a cash/credit select switch be pressed before it will reset,
the dispenser will not reset.
Once the select switch has been pressed the push-to-start signal must be received at the
push-to-start input connector J5 At nozzle on, if Pin 1 and Pin 2 are both open either
must be grounded and opened again for the dispenser to operate.
11
3.2. LIGHTED CASH/CREDIT INTERFACE BOARD (LIGHTED SELECT BUTTONS), continued
This board contains a four position DIP switch which must be set correctly in order for
the display to operate; the settings are as follows:
Position 1 Open or off

Position 2 Closed or on
Position 3 Open or off
Position 4 Closed or off
3.3. SOLENOID DRIVE BOARD
The solenoid drive board primarily serves as an AC switching board. By utilizing solid
state relays it can control AC power to the pump motor relays and two stage actuator
valves. Also, the solenoid drive board enables the correct pulser assembly by switching
the pulser select (0 volt) lines. In addition, blender solenoid drive boards provide DC
power to side 1 and side 2 blend motors.
Located on the solenoid drive board is a fuse labeled F1; this fuse controls all AC voltage
supplied to the solenoid drive board. If the F1 fuse opens the dispenser will reset, but no
valves or relays will be energized.
3.4. COMPUTER ASSEMBLY (see Figure 3-1)
The computer is a complete self-contained unit with a built in power supply and memory
retention device. It is responsible for performing the following functions:
• Provides 5 VDC to, and monitors the return from, the handle switches.
• Monitors the two output lines from each pulser.
• Converts the data received from the pulsers into a volume amount.
• Calculates the sale dollar amount based on the selected unit price.
• Controls the solenoid drive board to switch on the correct submersible pump relays
and solenoid valves. It also switches the pulser select lines to enable the correct
pulser(s) by controlling the solenoid drive board.
• Maintains electronic hose totals.
• Sends sale and hose totals data to the control system via a two wire data loop.
• Monitors all dispenser functions and, when a problem is found, generates and stores
error codes.
12
JDB-FH-152-B F1 F2 COMPUTER F3
JP1 SOLENOID DRIVE BOARD
J13 J3
J14
CAP
J2
J11 J1
J4
J5
J10
J7
JP2
and J1
JP3
J9
J6
J8
CONNECTOR DESCRIPTIONS SOLENOID DRIVE BOARD
J1 --Solenoid Drive Side-1

There is also a J1 Located on the computer;
it is the data connector for both sides.
J2 --Solenoid Drive Side-2
J7 --Blend Motor Connection Side-1
J8 --Blend Motor Connection Side-2
CONNECTOR DESCRIPTIONS COMPUTER
J1 -- Data Loop Both Sides

J3 -- AC Input
J4 -- Displays Side-1
J5 -- Displays Side-2
J6 -- Future Diagnostic Use
J9 -- Pulser Control Side-1
J10--Pulser Control Side-2
J11-- Nozzle Switches Both Sides
J13 -- Annunciator Connection
J14 -- Annunciator Connection
FUSES
F1--Fuses the input to the 5 VDC regulator

F2--Fuses the input to the 12 VDC regulator
F3--Fuses the AC input to the computer
FIGURE 3-1. DUPLEX II COMPUTER CONNECTOR LOCATIONS
13
3.4. COMPUTER ASSEMBLY, continued
The Duplex Computers are fused to protect them from overvoltages and shorts. There are
three fuses on the computer:
• F1 fuses the input to the 5 VDC regulator on the computer board. If this fuse opens
the dispenser will look like it has been powered down.
• F2 fuses the input to the +12 VDC regulator. This 12 VDC is used only in blending
dispensers to operate the blend motor.
• F3 fuses the main AC input to the computer; all power to the computer, solenoid drive
board, and the displays passes through the F3 fuse. If this fuse opens the dispenser
will look as if it has been powered down.
Note: These are all pico fuses. They physically look very similar to a resistor, are
socketed, and may be replaced in the field.
On the Duplex II Computer there are two option jumpers which must be configured for
proper operation. These are labeled JP2 and JP3; they must be left in their factory in-
stalled positions. (They should be jumpering the two pins which are closest to the edge
of the board for blending applications.) In addition to the jumper settings, there are
programming options which must be set in order for the Duplex II Computer to operate
correctly. (see Programming for the Duplex II Computer—Service, part number 917479,
for specific information.)
3.4.1. Fault Codes
The fault codes generated by the Duplex II Computer are of four types: Error
codes, Hydraulic codes, Service codes and Disable codes. The definitions of
each of these types are as follows:
• Error codes shut down the entire side of the dispenser until the error is
reset by cycling power to the computer or entering Option 99. (See
Programming for the Duplex II Computer—Service, part number 917479,
for specific programming functions.)
• Hydraulic codes shut down the nozzle position which was affected by the
error until the error is reset by cycling power to the computer or entering
Option 99.
• Service codes are recorded and displayed in Option 01, but do not affect
the operation of the dispenser.
• Disable codes are similar to service codes in that they do not affect the
operation of the dispenser; however, they are not recorded or displayed in
Option 01.
14
3.4.1. Fault Codes, continued
Note: All fault codes will continue to be displayed until the problem which caused
them is remedied.
Error and Hydraulic codes are displayed every time the affected portion of the
dispenser is started by removing the nozzle from the nozzle boot and pressing
a start switch.
The format of the displayed fault codes is shown in Figure 3-2 and the defini-
tion of each code is shown in Table 3-1.
3.5. INTRINSIC SAFE BARRIER PRINTED CIRCUIT BOARD
The Intrinsic Safe Barrier is located in the electronic head of the dispenser. Its function is
to ensure that the amount of electrical energy introduced into the hydraulics cabinet is
within acceptable limits. This barrier uses resistors and zener diodes to limit energy out
of the barrier. In the dispensing cycle, when the operating lever is lifted, the nozzle
switch moves to the closed position. This causes the nozzle signal on the computer base
to go from a +5 VDC potential to zero or ground potential, which cues the microproces-
sor to begin a new sale if the dispenser has been authorized and the push-to-start or cash/
credit select switch has been pressed.
The Intrinsic Safe Barrier Printed Circuit Board contains current limiting resistors and
voltage limiting redundant (2 in parallel) zener diodes which will limit voltage potential
to approximately 6.2 VDC. This energy limiting circuit eliminates the possibility of arcs
in the hydraulic area of the dispenser.
3.6. PULSER ASSEMBLY (see Figures 3-3 and 3-4)
The pulser assembly consists of two parts:
• Photocoupler
• Pulser Disc
3.6.1. Photocoupler
The photocoupler consists of two infrared LED’s and two phototransistors,

one for each LED. These four parts work together to provide two separate
pulse returns to the computer. These pulse return lines are labeled “Pulse A”
and “Pulse B”. The computer must receive the pulses in an alternating se-
quence (i.e., pulse A, pulse B, A, B, A, B...). In this way the computer can
determine correct operation. If the computer sees too many A or B pulses in a
row it will assume that the photocoupler is defective, shut down the sale and
generate a fault code (see Table 3-1). If the computer sees that the meter is
turning in the wrong direction, it will shut down the sale and generate a fault
code (see Table 3-1).
15
SGM-FH-101
MAIN SALE DISPLAY

NNN = Sequence Number in the range of 000 - 999
NNN-S S = Side 1 or 2. This is the side on which the code was
PF-CC.T
detected.
T = Fault Code Status: 1 = Error 3 = Service
2 = Hydraulic 4 = Disable
CC = Fault Code number in the range of 00 - 99

F = Fault Source. This value identifies the fault source if the fault can be
linked to a particular hydraulic condition. The range is 0 - 7, "H" or "L".
The numeric values indicate positions (0 = none) while the letters
indicate blending feedstocks.
P = Product Source. This is the position that was selected at the time the
fault occurred. The range is 0 - 7, with 0 = no position selected.
FIGURE 3-2A. DUPLEX II FAULT CODE DISPLAY FORMAT AND DEFINITIONS

SGM-FH-102
MAIN SALE DISPLAY
FIGURE 3-2B. DUPLEX II FAULT CODE DISPLAY EXAMPLE
16
TABLE 3-1. DEFINITION OF DUPLEX II COMPUTER FAULT CODES
CODE STATUS DESCRIPTION
01 1 Push to start open, or cash or credit switch(es) shorted.
02 1/3* Push button start; option disabled but switch detected.
03 1/2* Unit has overrun prepay/preset amount.
04 1 ROM error.
05 1/2* Pulser error. (Set if jitter count exceeds limit)
06 1/3* Illegal current sensed in valve or relay output circuit.
08 1/2/3* Time out limit has been exceeded.
10 1/2*/3 Reverse pulse limit has been exceeded.
11 1 Corrupted option data. The pump will not restart until
Option 99 is set to 03. Cycling power will not reset this error.
12 3 Corrupted totals data; the totals were reset to zero.
13 3 Corrupted unit price data; the unit prices were reset to zero.
14 1/2* Forward pulses from illegal pulser.**
15 1/2* Jitter pulses from illegal pulser.**
16 1/2* Reverse pulses from illegal pulser.**
20 3/4* Jitter count exceeds limit (blenders only).*** †
21 3/4* Reverse count exceeds limit (blenders only).*** ††
51 1 Blend ratio has exceeded error limits in Option 52.***
Note: An asterisk (*) next to a number in the Status column indicates the default
status for that Fault Code. More than one number in the status column indi-
cates that the status of that Fault Code is alterable. The fault status of an
alterable code must be selected in accordance with the code allocation pro-
gramming sequence in Option 98. See Programming for the Duplex II Com-
puter—Service (part number 917479) for specific information.
** An illegal pulser is defined as follows:
1) Blending dispensers - a pulser for a feedstock product not selected.
2) Unihose MGDs - a pulser for a product not selected.
*** Because these are blend errors they should not appear on non-blending dispensers;
however, if the computer is programmed incorrectly, for instance if it is set up as a
blender, these errors could appear in a non-blending dispenser.
† Jitter pulse count exceeds logging limit fault is displayed in the following special format:
Sale Amount: NNN-SS
Sale Volume: PF.20.BB
where, NNN = Sequence Number
S = Side 1 or Side 2
P = Product Source (0-7)
F = Fault Source (0-7) or (H or L)
20 = Fault Code 20 (Jitter count exceeds limit)
BB = Maximum jitter count allowed
†† Fault Code 21 is displayed in the same special format as Fault Code 20 except that
21 appears in the Sale Volume. Example: PF.21.BB
17
3.6.1. Photocoupler, continued
In blending dispensers the LED’s in each photocoupler are wired in series, as

shown in Figure 3-4. Because of this a problem in one of the photocouplers
can cause symptoms to be shown on the other end grade. For instance if one
of the LED’s in the Lo product photocoupler was to become an open circuit
the five volts would not be supplied to that LED in the Hi product
photocoupler. This would cause symptoms to appear on any Hi product sales.
3.6.2. Pulser Disc
The pulser disc is a plastic disc with square holes cut around its outer edge. It
is connected to a shaft which is turned by the meter. The holes in the edge of
the disc pass between the LED’s and the phototransistors. This alternately
blocks and reveals the infrared beam to the phototransistors creating the
pulses.
3.7. SUCTION PUMP MOTOR
The pump motor used in Wayne suction pumps can be either a 1/3 or 3/4 horsepower
motor. Either of these two motors can be operated on either 110 VAC or 220 VAC,
depending on a switch setting. The voltage selection switch is located on the side of the
motor, and is secured by a sheet metal screw. To change the operation of the motor:
• Remove the sheet metal screw which holds the switch in position.
• Move the selector switch to the desired location.
• Replace the screw to lock the switch in its new setting.
The pump motors are switched on by a relay located in the dispenser junction box. This
relay is pre-wired to the relay select line from the solenoid drive board. The load side of
the relay contacts are factory wired, therefore, the only on-site connections which need be
made are the two input wires to the relay contactors.
3.8. BLEND MOTOR
(Blenders only) The blend motor is an electrical stepper motor which is used to adjust
the blend valve as product is being dispensed. The stepper motor receives voltage pulses
from the solenoid drive board; each of these pulses causes the motor to move a known
amount. A linkage interconnects the motor and the blend valve; therefore as the motor
moves the blend valve moves with it. The blend motor, one for each side of the dis-
penser, is located in the dispenser junction box.
18
JDB-FH-115-A
PULSER
SELECT
0 VDC PUL A LED B PUL B LED A
Pulser Disc
Photocoupler
FIGURE 3-3. NON-BLENDING PHOTOCOUPLER INTERNAL WIRING
19
JDB-FH-220-A LED A
PUL A HI Blend Pulser Select Pul B LO 5 VDC PUL A LO
BU V-BK V-R OR Y
LO Product
Photocoupler
HI Product
Photocoupler
WIRE COLORS
Pul B HI V --Violet
LED B Y --Yellow
5 VDC BU-BK
BU--Blue
OR-BK BK--Black
OR--Orange
R --Red
FIGURE 3-4. BLENDING PHOTOCOUPLER INTERNAL WIRING
20
4. MECHANICAL PARTS
4.1. NOZZLE BOOT (WITH MICRO SWITCH)
The nozzle boot contains a “flipper” which closes the handle switch when the nozzle is
removed from the boot. This flipper is spring actuated so that when the nozzle is re-
moved it springs to the ON position. When the nozzle is replaced in the nozzle boot it
pushes the flipper to the OFF position. As the flipper turns it rotates a shaft. This shaft
has a flat spot on it which actually operates the nozzle switch. See Figure 4-1.
To adjust the switch in the nozzle boot perform the following steps:
• Remove the nozzle from the nozzle boot. Ensure that the flipper contacts the inside
bottom wall of the nozzle boot.
• Loosen the two screws which secure the nozzle switch and bracket to the nozzle boot.
Position the switch so that its contacts are closed and the lever on the switch does not
contact the body of the switch. Tighten the screws which were previously loosened. (In
order to determine if the switch contacts are closed disconnect the handle switch wiring
harness at the two wire connector and use a VOM; you should read continuity.)
• Slowly push the flipper toward the OFF position. The switch contacts should open
when the flipper has traveled approximately 1/2 inch.
• Place the nozzle in the nozzle boot. The switch contacts should still be open. If they
are not loosen the screws which secure the switch and bracket and reposition the
switch slightly. If it is necessary to adjust the switch at this time make sure that the
switch still comes on when the nozzle is removed.
4.2. NOZZLE BOOT (WITH TILT SWITCH)
The nozzle boot switch assembly consists of a mercury tilt-switch permanantly attached
to a shaft and wire harness. The shaft is inserted into a spring-loaded flipper. When the
nozzle is removed the flipper rotates the shaft and tilt-switch assembly turning the switch
ON. There is no adjustment for the tilt-switch.
Check the operation of the nozzle switch as follows:
• Authorize the dispenser; make sure the switch turns ON when the nozzle is removed
(the dispenser will reset and be ready to dispense product).
• Insert the nozzle slowly into the nozzle boot, making sure that the tilt-switch turns
OFF before the point where it is possible for the nozzle handle to rest on the nozzle
hook.
• Make sure that when the nozzle is replaced on the nozzle hook, the dispenser does not
come on again.
21
FIGURE 4-1. NOZZLE BOOT ASSEMBLY WITH MICRO SWITCH
22
FIGURE 4-2. NOZZLE BOOT ASSEMBLY WITH TILT SWITCH
23
24
5. HYDRAULIC PARTS
The following section describes the operation of those hydraulic parts in Wayne dispensers
which perform some “act”. Simple flow tubes will not be discussed.
There are three basic hydraulic parts (four in blending dispensers) in Wayne dispensers as fol-
lows:
• Strainer and Filter

• Flow Control Valve
• Meter
• Blend Valve (Blenders only)
5.1. STRAINER AND FILTER
The strainer and filter are mentioned in this document only because they may cause the
dispenser to deliver slowly. In some cases this may appear to be a service problem. In
reality the filter should be changed and the strainer cleaned on a regular basis.
Before removing the strainer or filter assembly, trip the impact valve and turn OFF the
circuit breaker for the associated submersible pump.
5.1.1. Strainer
If the underground installation is a new one, it may be necessary to clean the

strainer screen two or three times the first few days of operation to remove
debris and pipe dope. After this, occasional cleaning of the strainer is all that
should be required. The fuel filter should be changed whenever the strainer is
cleaned.
The strainer is removed for cleaning by unfastening the cap. Place a container
under the cap to catch the product and sediment. Wash the screen in gasoline
and dislodge lint and other foreign particles with compressed air. Check for
leakage after reinstalling.
5.1.2. Filter
Like the strainer in new installations it may be necessary to change the filter
frequently in the first few days of operation in order to ensure proper opera-
tion.
The fuel filter is removed by unscrewing it (the same way an oil filter is
removed from a car engine). Place a container under the filter to catch the
fuel. To install the new filter, first apply a film of oil to the gasket and hand
turn until gasket contacts base. Then tighten one half turn. Open the emer-
gency shear valve, turn the submersible circuit breaker ON and check for
leaks.
25
5.2. FLOW CONTROL VALVE
This section describes the operation of the Wayne 2-stage solenoid operated diaphragm
valve.
The 2-stage solenoid operated diaphragm valve has three basic functions. It controls all
flow through the dispenser. It acts as a check valve to hold the dispenser full of product
between sales. And it acts as a pressure relief valve to relieve built up pressure in the
dispenser.
The valve itself consists of three main parts:
• The diaphragm valve

• The actuator
• The actuator coils
The diaphragm valve is the main flow valve. It controls the full flow through the dis-
penser. In addition, it acts as a pressure relief valve in the event that pressure builds up
downstream from the valve.
The actuator is an electrically operated solenoid valve. It controls the diaphragm valve
by switching the diaphragm into and out of full flow.
The actuator coils control the actuator itself. When the coils are energized “poppets”
inside the actuator are moved to expose flow paths through the actuator.
Together these three parts will be referred to as the “flow control valve” throughout this
section.
The flow control valve performs three separate functions. It provides for slow product
flow, to be used in the slowdown at the end of preset sales. It allows for full product
flow. It also acts as a check and pressure relief valve to hold the dispenser full of product
at all times and to relieve any excess pressure built up in the dispenser.
In all Wayne dispensers using the 2-stage solenoid operated diaphragm valve the general
order of operation is the same. At the outset of a sale the slow flow coil only is energized
causing slow product flow to start. After a small amount of product is delivered both
coils are energized. This initiates full flow. For preset sales the dispenser will switch
back to slow flow at a pre-determined point.
26
JDB-FH-191-B
11
14
5 6
4
OUTLET
3
2
12 13
B
A C
15
Indicates High Pressure

8 9
7 10
INLET
LEGEND
1. Actuator
2. Passageway from inlet chamber to outer chamber
3. Orifice through valve plate to center chamber
4. Passageway to the actuator inlet from the center chamber
5. Actuator outlet
6. Relief valve
7. Center section A. Inlet chamber
8. Diaphragm material B. Outer chamber
9. Valve plate C. Center chamber
10. Cover
11. Body
12. Slow flow poppet
13. Full flow poppet
14. Diaphragm return spring
15. Port from outlet chamber to center chamber
FIGURE 5-1A. BLENDING FLOW CONTROL VALVE “OFF” NO FLOW
27
JDB-FH-109-B
11
14
5 6
4
OUTLET
3
2
12 13
B
A C

8 9
7 10
INLET
LEGEND
1. Actuator
5. Actuator outlet
6. Relief valve
10. Cover
11. Body
FIGURE 5-1B. NON-BLENDING FLOW CONTROL VALVE “OFF” NO FLOW
28
JDB-FH-126-B
OUTLET
A OUTLET A
4 PORT
INLET
Indicates Part of Casting
LEGEND
A. Inlet chamber
Note: Item numbers 2, 4 and letter A are discussed in the text.
FIGURE 5-2. FLOW CONTROL VALVE WITH COVER AND CENTER CHAMBER REMOVED
29
5.2.1. Flow Control Valve “Off” No Flow (see Figures 5-1 and 5-2)
Flow control valve “off” or no flow occurs when the inlet to the valve is
charged, but there is no flow required from the particular valve, as in the
instance, where the submersible pump motor is running because another
fueling point is being used. The inlet and the “inlet chamber” (A) are charged
with the pump pressure. This pressure passes through a port (2) from the inlet
chamber to the “outer chamber” (B). From there the product passes through
the orifice (3) into the “center chamber” (C), then through a passageway (4),
and into the 2-stage actuator (1).
The pressure in the inlet chamber and the center chamber are equal at this
point. Because the area of the diaphragm material (8) exposed to the inlet
chamber is approximately half that exposed to the center chamber, the force
holding the diaphragm closed is twice that which is trying to open it. There-
fore, the diaphragm material (8) remains in the closed position covering the
outlet port.
5.2.2. Flow Control Valve “On” Slow Flow (see Figure 5-3)
Flow control valve “on” slow flow occurs at the beginning of all sales, and
again at the end of preset sales. The pressures remain the same as described in
Section 5.2.1.1. The difference is that the slow flow actuator coil (omitted for
clarity) has been energized. This causes the slow flow poppet (12) to be
pulled off of its seat exposing a path (5) to the outlet. The flow through this
path is so slow that the pressure in the center chamber (C) is not reduced.
Therefore, the diaphragm remains in the closed position.
30
JDB-FH-193-B
11 14
5 6
4
OUTLET
3
2
12 13
B
A C
15
8 9
7 10
INLET
LEGEND
1. Actuator
5. Actuator outlet
6. Relief valve
10. Cover
11. Body
FIGURE 5-3A. BLENDING FLOW CONTROL VALVE “ON” SLOW FLOW
31
JDB-FH-111-B
11
14
5 6
4
OUTLET
3
2
12 13
B
A C
8 9
7 10
INLET
LEGEND
1. Actuator
5. Actuator outlet
6. Relief valve
10. Cover
11. Body
FIGURE 5-3B. NON-BLENDING FLOW CONTROL VALVE “ON” SLOW FLOW
32
5.2.3. Flow Control Valve “On” Full Flow (see Figure 5-4)
Flow control valve “on” full flow occurs during the main portion of all sales.
At this time, both the slow and fast actuator coils (omitted for clarity) are
energized. This pulls both the slow (12) and fast (13) poppets rearward
exposing a path to the outlet. This path is larger then the one described in
Section 5.2.1.2. Pressure is relieved from the center chamber (C) faster than it
can be replenished. This creates a pressure imbalance between the inlet
chamber (A) and the center chamber (C); the pressure in the center chamber
being lower. Because the pressure in the inlet chamber is higher than that in
the center chamber, the diaphragm material is pushed towards the center
chamber. This opens a path directly from the inlet to the outlet, initiating full
flow.
When the delivery is complete both actuator coils are de-energized, allowing
the poppets to return to their rest position. This closes both ports in the
actuator and removes the pressure drain from the center chamber. The pres-
sure now builds in the center chamber until it equals that of the inlet chamber,
at which point the spring (14) pushes the diaphragm closed stopping flow.
5.2.4. Flow Control Valve Holding Back Pressure (see Figure 5-5)
Once a delivery is complete there is some amount of product which is trapped

on the outlet side of the flow control valve. This is necessary in order to hold
the meter, hose, and nozzle full. This product is held at some pressure, gener-
ally near the pressure of the last delivery. If the pressure should build up, for
instance a car running over the hose, the flow control valve would act as a
relief valve.
33
JDB-FH-192-B
11
14
5 6
4
OUTLET
3
2
12 13
B
A C
15
Indicates High Pressure 8 9
7 10
INLET
LEGEND
1. Actuator
5. Actuator outlet
6. Relief valve
10. Cover
11. Body
FIGURE 5-4A. BLENDING FLOW CONTROL VALVE “ON” FULL FLOW
34
JDB-FH-110-B
11
14
5 6
4
OUTLET
3
2
12 13
B
A C
Indicates High Pressure 8 9
7 10
INLET
LEGEND
1. Actuator
5. Actuator outlet
6. Relief valve
10. Cover
11. Body
FIGURE 5-4B. NON-BLENDING FLOW CONTROL VALVE “ON” FULL FLOW
35
JDB-FH-190-B
11 14
5 6
4
OUTLET
3
2
12 13
B
A C
15

8 9
7 10
INLET
LEGEND
1. Actuator
5. Actuator outlet
6. Relief valve
10. Cover
11. Body
FIGURE 5-5A. BLENDING FLOW CONTROL VALVE HOLDING BACK PRESSURE
36
JDB-FH-108-B
11
14
5 6
4
OUTLET
3
2
12 13
B
A C

8 9
7 10
INLET
LEGEND
1. Actuator
5. Actuator outlet
6. Relief valve
10. Cover
11. Body
FIGURE 5-5B. NON-BLENDING FLOW CONTROL VALVE HOLDING BACK PRESSURE
37
5.2.5. Flow Control Valve Relieving Back Pressure (see Figure 5-6)
In this instance as the pressure builds, it lifts the slow flow poppet off of its
seat and passes through the port (4) into the center chamber. Once the pres-
sure reached approximately 35 psi the relief valve (6) would open allowing
product into the outer chamber, where it would flow through the port (2) into
the inlet chamber, and from there back into the underground tank.
5.3. METER (see Figure 5-7)
The meter is, in effect, a three-cylinder motor, using cylinders ‘B’ and ‘C’ and chamber
‘D’ as the three cylinders. Because the filling and discharging ports in the valve are
located 120° apart, and the port openings in the valve seat are at 120°, there is no dead-
center position in the meter. The operation of filling is continuous, in that before one
chamber is fully filled, the next one is in the process of starting to fill. The same proce-
dure applies to the discharging operation. The filling and discharging operations each
occupy 180° of rotation. Measurement of flow is determined by the fact that the dis-
placement of each cylinder, together with the displacement from chamber ‘D’, represents
a known quantity, and the flow has a direct and substantially constant relationship to the
rotation of the output shaft.
By connecting the output shaft to the pulser assembly, the rotary movement of the meter
can be converted into pulses, which can in turn be counted by the computer. Calibration
is made possible by the incorporation of an adjusting knob on the top of the unit. Move-
ment of this knob causes the throw of the crank arm on the output shaft to be varied, so
that the speed at which the shaft rotates can be accurately adjusted to the known output of
the meter.
5.3.1. Meter Adjustment (see Figure 5-8)
While the dispensers leave the factory properly adjusted, rough handling in
transit or special installation conditions can change this. Therefore, before
placing the dispenser in operation, these items must be checked and adjusted,
if required.
If meter adjustment is required, the adjustment knob is located on the top of

the meter; see Figure 5-8. If the test can reads low, break the seal, lift the
adjustment knob and turn in a clockwise direction, viewing the knob from the
top of the meter. The lower portion of the knob is hexagonal and, in a normal
position, the portion of the knob is inserted in the output shaft assembly.
There are 18 vertical notches within the shaft, therefore, as the adjustment is
made, the knob can be felt to click over the leading edge of the notches. Each
notch is equivalent to a correction of approximately one cubic inch in five
gallons. After the meter has been adjusted and brought within tolerance,
replace the seal wire and seal by pinching the lead lock on the wire.
38
JDB-FH-205-B
11 14
5 6
4
OUTLET
3
2
12 13
B
A C
15

8 9
7 10
INLET
LEGEND
1. Actuator
5. Actuator outlet
6. Relief valve
10. Cover
11. Body
FIGURE 5-6A. BLENDING FLOW CONTROL VALVE RELIEVING BACK PRESSURE
39
JDB-FH-112-B
11
14
5 6
4
OUTLET
3
2
12 13
B
A C
8 9
7 10
INLET
LEGEND
1. Actuator
5. Actuator outlet
6. Relief valve
10. Cover
11. Body
FIGURE 5-6B. NON-BLENDING FLOW CONTROL VALVE RELIEVING BACK PRESSURE
40
FIGURE 5-7. METER CUTAWAY
41
FIGURE 5-8. METER ADJUSTMENT
42
5.4. BLEND VALVE
The blend valve is used in blending dispensers to mix two different grades of product in
order to produce intermediate grades which have an octane rating somewhere between
the first two. The blend valve is designed in such a way that as it restricts the flow of one
product it permits increased flow of the other.
In order to accomplish this the valve has two separate chambers. Each of these chambers
has its own inlet and outlet. The outlets come together at some point after the blend valve
and this point is where the mixing actually takes place. Each of the outlets is covered, in
some part, by a “shoe”. These “shoes” are attached to a drive shaft in such a way that as
one port is being uncovered the other is being covered, thus adjusting the flow of each
product. (see Figure 5-9.)
5.5. COMPACT PUMPING UNIT
The Wayne compact pumping unit is a rotary-type gear pump. These pumps are called
“self-priming” because they will remove all air and vapor from the suction line without
assistance from an outside source. Rotary pumps operate with extremely close clearances
between the rotating member and the pump casing. This feature enables them to be good
“self-primers” and ideal pumps for gasoline dispensing systems.
The bypass valve in the compact pumping unit should be set at one of two pressures. If
the pumping unit is driven by a 1/3 horsepower motor the pressure should be 21-22 psi.
If the motor is 3/4 horsepower the bypass pressure should be 28-30 psi. To adjust the
bypass pressure remove the acorn nut on the bypass assembly, then loosen the locking nut
on the adjusting screw. Tightening the adjusting screw will raise the pressure; loosening
the screw will lower the pressure.
Also part of the compact pumping unit is the air eliminator. This is a fairly large holding
chamber with an outlet at the top. This outlet is attached to the sump assembly. As
product is delivered to the air eliminator the vapor, in the form of foam, rises to the top
and passes through the outlet to the sump assembly.
5.5.1. Priming the Compact Pumping Unit
It is not advisable to run any type of pumping unit dry during the priming
process, therefore, it is recommended that a small quantity (1/2 pint or 1/4
liter) of motor oil be inserted through the priming port of the pumping unit
before commencing operation.
If difficulty is encountered using the priming port, the pumping unit should be
primed by removing the pressure relief valve seal cap complete with adjusting
screw, the valve spring and the valve poppet (for more detailed information on
the service and troubleshooting of the compact pumping unit see The Wayne
Compact Pumping Unit—Service; part number 917466)
43
JDB-FH-134-A Low Product High Product
Outlet Shoe
Low Product High Product
Shoe Outlet
Low
Product
Inlet
Low Product Chamber High Product Chamber
High Product
Inlet
Adjusting Lever
LO HI
OFF OFF
FIGURE 5-9. BLEND VALVE
44
5.6. WAYNE SUMP ASSEMBLY
When air enters a suction type pump, it is eliminated by the air separator inside the
compact pumping unit and the sump assembly. In the pumping unit, gasoline vapors rise
to the top and escape to the sump assembly. At the top of the sump assembly is an orifice
connected to the nozzle boot via a copper tube. This tube provides an outlet for the
vapors. Along with this vapor is a small amount of product. This fluid remains in the
bottom of the sump. A needle valve at the bottom of the sump provides for recirculation
of the product. As the level of product rises in the sump, a float rises, opening the needle
valve and allowing the gasoline to pass through copper tubing back to the suction side of
pump.
45
46
6. TROUBLESHOOTING GUIDE
Many problems that appear to be the result of a defective computer are really caused by contami-
nation of the computer memory. Prior to replacing the computer for a first occurrence of a
particular problem, a RAM clear should be initiated and the computer retested. If the computer
functions, it should not be replaced unless a second occurrence of the same problem results.
To clear the RAM on the Duplex II computer use the following procedure:
• Record all totals and all option programming.
• Remove power from the computer by disconnecting the J3 connector.
• Short pins 3 and 5 on the J6 connector while replacing the J3 connector on the computer.
(Pin 1, on the J6 connector, is closest to the center of the printed circuit board.)
• Remove the short from the J6 connector.
• Enter option 97, the money display will show XXXAB. (XXXAB represents a number up to
5 digits.)
• Enter AB as BA. For instance, if 91 is shown in the two least significant digits of the money
display enter 19. (AB represents the two least significant digits in the money display.)
• Press and hold the price jog switch until zeros appear in the money and unit price displays;
this indicates that the RAM has been cleared.
• Reset the fueling point if applicable, all option programming, and unit prices. J6 pins 3 and 5
must be jumpered and the power cycled before options 2, 4, or 97 may be changed.
• Record all totals a second time and give them to the dealer/manager for his/her records.
Warning: The above and following actions require that the electrical power to the equip-
ment be on. Remember that electrical power is dangerous and proper precau-
tions to protect oneself from contact with the electrical power are necessary.
47
Failure Indication Probable Cause Corrective Action
Sale display and unit 1. No power to Check control power circuit

price displays are blank. computer. breaker.
Check for AC between pins 1 and
2 of J3 connector. If not present
check in J-box. If not present in
J-box problem is in site wiring;
if 110 VAC is present in the J-box
the problem is in the dispenser
internal wiring. Check F1 and F3
on computer and replace as
necessary.
2. Defective display. Replace the display board.
3. Defective computer. Replace.
Sale Display ON. Unit 1. Defective Switch. Check for +5VDC off; zero
will not respond to volts on, replace switch if voltage
individual function switch is constant at either 5 or 0.
(i.e. the totals switch or
the price jog switch). 2. Defective wiring Check all wiring to defective
to switch. function switch.
Sale display ON. Unit 1. Defective switches. Check for +5VDC off; zero volts
will not respond to any on. Replace switch if voltage
function switches. is constant at either 5 or 0.
2. Blown fuse on the Check F1 on the interface board
lighted Cash/Credit replace the board if the fuse is
Interface board. blown.
3. Defective wiring to Check all wiring to the function
switches. switches.
4. Defective switch Replace the Cash/Credit Interface
interface circuitry on board.
Cash/Credit interface
board.
5. Defective computer Replace.
assembly.
48
Unit price displaying . 1. Control system unit Set correct unit price. Refer to the
0.000 price set at 0.000. control system operation manual.
2. Unit price not set at Set correct price using price jog
dispenser. If a control switch.
system is connected
skip to step 4.
3. Data was corrupted Reset prices and or option
then cleared by the programming; if problem
computer. Check reoccurs replace computer.
option 01 to verify.
(see Programming
for the Duplex II
Computer—Service
part number 917479
for details)
4. Fueling point not set. Set fueling point.
If a control system is
not connected skip to
step 5.
Computer will not reset. 1. Unit prices 0.00. See above.
2. No authorize to Refer to control system operation
dispenser computer. manual if one is installed.Check
Self Serve/Attend switch if
standalone dispenser.
3. Nozzle switch defective Adjust or replace switch.
or misadjusted.
4. Defective push to start Check push to start switch.
switch or switch Troubleshoot switch interface
interface circuitry. circuitry as in failure above.
One or more digits or 1. Defective display Replace the faulty display
segments fail to operate assembly. assembly.
during reset cycle.
2. Defective data cable. Replace data cable.
3. Defective computer. Replace computer.
49
Unit price not correctly 1. Loose or defective Re-seat or replace data cable.
displayed. data cable.
2. Defective unit pice Replace unit price display board.
display board.
Computer resets but 1. Check fuse F1 on Replace as necessary.
valves do not open. Solenoid drive board.
2. Solenoid drive board Replace solenoid drive board.
defective. Check for
110 VAC output from
solenoid drive board.
3. Defective actuator coil. Check coils for continuity; if open
circuit replace defective coil.
4. Defective/stuck Check both valves. Replace or
actuator or diaphragm. rebuild as necessary.
5. Defective computer Replace.
assembly.
Computer resets but 1. Solenoid drive board Replace if necessary.
submersible pump not turning on relay.
does not come on. Check F1 fuse on
drive board.
2. Defective solenoid Replace if no output.
drive board. Check
for 110 VAC output
from board.
3. Defective relay. Replace relay.
4. Faulty station wiring. Correct wiring.
If 110 VAC is present
at drive board and in
dispenser junction box,
but not at relay panel,
problem is in station
wiring.
5. Defective computer Replace computer.
assembly.
50
Fault code 01*. Push to start switch open or cash/credit switch shorted.
1. Defective push to start Check the switch(es) and replace
or cash/credit switch. the as necessary.
2. Defective switch Check all wiring from the suspect
wiring. switch to the lighted cash/credit
interface board; repair or replace
the wiring as necessary.
3. Defective lighted Replace the cash/credit
cash/credit interface interface board.
board.
4. Defective computer. Replace the computer.
Fault code 02*. Pushbutton start option disabled but switch detected.
1. Defective wiring. Check the two wires in the DEM
which are connected to the two
wire connector at the lower left
corner of the DEM (where the
push to start switch normally is
connected). Repair or replace the
wiring as necessary.
2. Defective lighted cash/ Replace the cash/credit interface
credit interface board. board.
3. Defective computer. Replace the computer.
Fault code 03*. Unit has run over preset/prepay amount.
1. Solid state relay on . Check for 110VAC output to
solenoid drive board valve(s) with handle off. If
shorted. 110VAC is present, replace
solenoid drive board.
2. Debris in diaphragm Check/clean all valves.
valve or actuator.
3. Defective diaphragm Install diaphragm service kit.
valve.
4. Defective actuator. Replace actuator.
* To clear the error message it is necessary to either cycle the power to the Duplex Computer or enter option
99, change the data to 3 and exit option programming. Even if the problem is corrected the fault code will
continue to be displayed until one of the procedures mentioned above is executed.
51
Fault code 04*. ROM error.

1. Computer found Clear error. If problem reoccurs
defective ROM chip replace computer.
during self test.
Fault codes 05 or 20. * Pulser jitter.
1. Cracked or broken disc. Replace pulser disc.
2. Dirt blocking opening . Clean pulser disc.
on pulser disc
3. Dust in housing. Clean dust from housing and
photocoupler. Adjust disc to keep
it from rubbing on photocoupler.
Note: Dust blocking one phase of the photocoupler can cause the same symptoms as a defec-
tive photocoupler. If dust is found in the housing do not replace the photocoupler unless the
error reoccurs.
4. Disc tension is not Adjust or shim wave washers on
correct. pulser shaft assembly.
5. Misalignment Drive shaft must be aligned in
between pulser drive center of coupling gear on meter.
shaft and coupling To align, loosen mounting bolts
gear on meter. on pulser housing and reposition
housing.
6. Defective photocoupler. Replace.
7. Air in system causing Repair or replace faulty piping;
severe hydraulic shock. purge all air from system.
8. Loose plug or wire Correct wiring.
connection.
9. Defective solenoid Replace solenoid drive board.
drive board.
Fault code 06*. Illegal current sensed in valve or relay circuit.
1. Solenoid drive board Replace solenoid drive board.
has defective solid
state relay.
2. Computer is holding Replace computer.
solid state relay on.
52
Fault code 08*. Time out limit exceeded. The dispenser was turned on but no
product was dispensed for more than the programmed time limit
(see Programming for the Duplex II Computer—Service, part
number 917479, Option 12). Operational error no corrective action.
Fault codes 10 or 21. * Reverse pulse.
1. Disc tension is not Adjust or shim the wave washer
correct. on pulser shaft.
2. Debris holding Repair as necessary.
diaphragm or actuator
open.
3. Defective diaphragm Install diaphragm repair kit.
valve.
4. Defective actuator. Replace the actuator.
Fault code 11. Corrupted option programming.
1. Computer found Check all option programming
scrambled data in and set option 99 to 03 to clear
option programming. error.
Note: If error reoccurs replace computer.
Fault code 12*. Totals data was found corrupted and reset to zero.
1. If error reoccurs- Replace computer.
defective computer.
Fault code 13*. Unit price data was found corrupted and reset to zero.
1. If error reoccurs- Replace computer.
defective computer.
Fault codes 14, 15 or 16. * Illegal pulse-a pulse was received from a”grade not selected”.
1. Debris holding Check/clean all valves.
diaphragm or actuator
open.
2. Defective diaphragm. Install diaphragm repair kit.
3. Defective actuator. Replace actuator.
4. If dispenser is V390/U Check restrictor plates on meter
model supports of unselected product.
(Single Hose MGD) Clean/replace as needed.
5. Shorted relay on If AC is present (the same voltage
solenoid drive board. as AC input) replace solenoid
Check for AC output drive board.
with dispenser off.
53
Fault code 51*. Blend ratio error exceeded programmed limits.

1. Flow restricted on Observe the blend valve while
one end grade. dispensing to determine which
grade is restricted. As product is
dispensed the valve will move
towards either “HI OFF” or “LO
OFF”. The opposite grade has the
restriction. Check all valves and
flow tubes for obstructions.
Clean strainer and change filter.
2. Binding of linkage Check linkage for free movement
from blend motor to and interference from other parts.
blend valve. Correct as necessary.
3. Leak between Replace “O”-ring between
chambers in blend chambers.Replace blend valve.
valve.
4. Defective solenoid Replace the solenoid drive board.
drive board.
5. Defective F2 on Replace F2.
computer.
7. Defective blend Replace blend motor.
motor. †
† To check for a defective Blend Motor disconnect the linkage between the blend motor and
blend valve. Initiate a dispenser reset by removing the nozzle and making a grade selection.
Observe the blend motor shaft for movement after making a grade selection. If the motor fails
to turn and probable causes 1 through 6 above have been eliminated, the blend motor and/or
the wiring between the blend motor and the solenoid drive board is likely to be defective.
54
7. COMPONENT REPLACEMENT
This section describes the procedures necessary to replace the major components in Wayne
dispensers.
7.1. ELECTRONIC COMPONENT REPLACEMENT
Caution: Before replacing any components, power should be removed from the system.
Additionally, totals should be read and recorded in case of memory alteration.
When removing or installing one of the electronic components within the computer
housing, take care not to contact one component with another. Contact between compo-
nents might cause damage to the circuit board coating, circuit board tracks, or circuit
components.
Before replacing any components, servicing personnel must wear a static guard wrist
strap (Dresser part number 916962 or equivalent) securely attached to an earth grounding
point in order to prevent damage to electronic components due to static electricity.
Always keep replacement components in their anti-static shipping bags until they are
installed. Put replaced suspect components in the anti-static bags for return to the factory
in original packaging and fill out a return parts tag.
After having replaced a component, make a thorough visual inspection of your work to
ensure that:
1. All connections are secure.

2. All mounting hardware is secure.
3. There are no loose washers, screws, tools, etc., lying around which might cause a
failure.
7.1.1. Removing the Bezel From Vista Dispensers
In order to access any of the electronic components the bezel must be re-
moved; to remove the bezel perform the following steps:
1. Lower the ad panel holder frame by pulling the holder frame out and down
from the top (see Figure 2-1).
2. Lowering the ad panel down toward you, exposes the function switch
access door and the thumbscrews or bezel locks which secure the bezel to
the dispenser.
3. Unscrew the thumbscrews, or unlock the bezel locks.
55
7.1.1. Removing the Bezel From Vista Dispensers, continued
4. Pull the bottom portion of the bezel out toward you, then pull the bezel
down clear of the drip edge.
5. Use the reverse procedure to install the bezel.
7.1.2. Computer Assembly Replacement (see Figure 7-1)
Note: The computer assembly and displays contain circuitry which is sensitive to static
discharge. Keep the replacement computer assembly in the anti-static shipping
bag until ready for use. Always place the suspect computer base in the anti-static
shipping bag after replacement and return to the original packaging.
Important: When installing a Duplex II computer in a non-blending dispenser JP2 and

JP3 must have jumpers installed on the two pins closest to the center of the
computer board.
1. Record the totalizer readings if the totalizer is functional.
2. Turn OFF the control power.
3. Put the appropriate switch in the data distribution box to bypass.
4. The computer is located behind and below the consolidated display on the
junction box side of the dispenser. To access the computer, or solenoid
drive board, disengage the two quarter turn screws located above the left
and right corners of the display. The Dispenser Electronic Module (DEM)
will then tilt out toward you to provide access to the internal electronic
components of the dispenser.
5. Disconnect all cables before removing the computer assembly. (The

connectors have two latches which must be squeezed to disengage them
from the board.)
6. Remove the screws securing the computer base assembly to the housing.
7. Lift the computer assembly out of the chassis.
8. Remove the solenoid drive board and install on the new computer assembly.
9. Install the new computer assembly and secure with the hardware removed
in Step 6.
10. Connect all cables to the computer assembly.
11. Set the switches in the data distribution box back to auto.
56
FIGURE 7-1. REPLACING THE DUPLEX II COMPUTER
57
7.1.2. Computer Assembly Replacement, continued
12. Replace the DEM in its original position and turn the control power ON.
13. Program the dispenser as follows:
a. Set the macro and all option programming.

b. Set the unit prices (if stand-alone); or
c. Set the fueling point number.
14. Reinstall the bezel.
15. Record totals a second time and give both sets of totals to the dealer/
manager for his or her records.
7.1.3. Intrinsic Safe Barrier PCB Replacement (see Figure 7-2)
The Intrinsic Safe Barrier PCB is mounted to the bottom of the electronics
enclosure under a black metal cover.
1. Remove the bezel opposite the junction box side.
2. Remove black metal protective shroud.
3. Remove connectors
4. Remove mounting screws from PCB assembly.
5. Replace with new board using the reverse procedure.
7.1.4. Display Board Replacement (see Figure 7-3)
1. Remove the bezel from the dispenser.
2. Remove the dial face from the display by loosening the four screws in the
corners of the dial face and then slipping it up and off of the display.
3. Disconnect the data cable(s) from the sale display.
4. Remove the screws securing the display assembly. Remove the sale display.
5. Install the new display and secure it with hardware removed in Step 4.
6. Reconnect the data cable(s) from the sale display.
7. Reinstall the dial face and bezel.
58
FIGURE 7-2. REPLACING THE INTRINSIC SAFE BARRIER BOARD
59
FIGURE 7-3. REPLACING THE INTEGRATED DISPLAY BOARD
60
7.1.5. Cash/Credit Interface Board Replacement (see Figure 7-4)
1. In order to access the cash/credit interface board remove the bezel from
the dispenser and disengage the two quarter turn screws located above the
display. This will allow the DEM to tilt out toward you allowing access to
all internal electronic components in the dispenser.
2. Disconnect all wiring harnesses from the interface board.
3. Remove the screws which secure the board to the frame of the DEM.
4. Remove the cash/credit interface board.
5. Install the new board using the hardware removed in step 3.
6. Reattach all wiring harnesses to the new board.
7. Replace the DEM in its original position and reinstall the bezel.
7.1.6. Solenoid Drive Board Replacement (see Figure 7-5)
Note: Even though the dispenser control power is turned off voltage may still be
present at the solenoid drive board, this condition will continue until both 15
pin connectors are removed from the solenoid drive board.
In order to replace the solenoid drive board perform the following steps:
1. Turn the power to the dispenser OFF, and lock and/or tag the circuit
breaker in the OFF position.
3. Place the DEM in the service position.
4. Disconnect all of the wiring harnesses from the solenoid drive board.
5. Remove the one (1) screw shich secures the solenoid drive board to the
Duplex II computer.
6. Pull the solenoid drive board straight off of the computer.
7. Install the new board using the reverse of the procedure described above.
8. Test the dispenser for proper operation.
61
FIGURE 7-4. REPLACING THE LIGHTED CASH CREDIT INTERFACE BOARD
62
FIGURE 7-5. REPLACING THE SOLENOID DRIVE BOARD
63
7.1.7. Photocoupler/Pulser Disc Replacement
Note: Pulser discs are fragile. Care should be taken when removing the pulser
components.
1. Remove the hex head 1/4-20 screws and cover from the pulser assembly.
2. Disconnect the cable to the photocoupler.
3. Remove the screw holding the photocoupler to the housing and loosen the
set screws holding the pulser disc on the shaft. Pull pulser parts up and
out of the housing.
4. Slip the new pulser parts into the housing. Tighten the screw holding the
photocoupler. Adjust the disc so it is centered in the slot and tighten the
set screws. Centering the disc is very important to avoid damage to the
photocoupler and disc. On newer dispensers the pulser shaft will have a
“step” on it; in these dispensers simply push the pulser disc down until it
contacts the step and tighten the screws the disc will automatically be
centered.
5. Reconnect the cable to the photocoupler.
6. Rotate the disk through two or three revolutions to insure that it does not
contact the photocoupler.
7. Replace the cover with the hex head screws removed in step 1.
7.1.8. Nozzle Boot Switch Replacement
A. MICRO SWITCH STYLE
Note: It may be necessary on certain model dispensers to remove the nozzle boot in order
to access the handle switch. If so, remove the nozzle boot taking care to disconnect
the wiring harness from the handle switch as the boot is being removed.
1. Remove the two (2) 6-32 screws which secure the handle switch to its
mounting bracket.
2. Install the new switch using the previously removed screws.
3. Reinstall the nozzle boot if it was previously removed.
4. Connect the wiring harness to the head of the dispenser.
5. Test the handle switch for proper operation, and adjust as necessary (see
section 4.1 in this document).
64
7.1.8. Nozzle Boot Switch Replacement, continued
B. TILT SWITCH STYLE
1. Disconnect the 2-pin connector.
2. Remove the return spring from the switch assembly.
3. Push the end of shaft that protrudes through the nozzle boot until shaft is
free and remove the switch assembly from the flipper and nozzle boot.
4. Align the holes in flipper with holes in nozzle boot casting by holding the
flipper up to the inside top of the nozzle boot.
5. Insert the shaft of the replacement tilt switch assembly through the aligned
flipper and nozzle boot holes until the shaft snaps into place. Be certain
that the shaft snaps into place since this will lock the shaft and flipper
assemblies together.
6. Reattach the return spring.
7. Reconnect the 2-pin connector.
8. Test the switch for proper operation by verifying that the dispenser resets
when the flipper is released. If the dispenser fails to reset use a VOM or
ohmmeter to check for continuity across the switch assembly leadwires at
the 2-pin connector.
7.1.9. Actuator Module Replacement (Modules with Incandesent Lamps)
The actuator module is the “bar” located just below the display board; it
houses the push to start switches and the lights for the lighted buttons.
1. Remove the bezel and disengage the two quarter turn screws located
above the display; this will allow the DEM to be tilted out toward you.
2. Disconnect all wiring harnesses which connect the actuator module to the
lighted cash credit interface board (note the position of each of the har-
nesses so that they can be replaced in their original positions).
3. Tilt the DEM back into its original position.
4. Remove the four phillips head screws (one in each corner) from the
actuator module (you will have to hold the studs that the screws are at-
tached to with a pair of pliers to keep them from turning). There are
springs behind the actuator module, be careful not to lose them in the
disassembly.
65
7.1.9. Actuator Module Replacement (Modules with Incandesent Lamps),
continued
5. Install the new actuator module using the reverse procedure; reconnect the
previously removed wiring harnesses making sure to place them in their
original positions.
6. Test for proper operation.
7.1.10. Actuator Module Replacement (Modules with High Intensity LEDs)
2. Disconnect the two wiring harnesses from the LED board.
2. Remove the nine Phillips head screws which secure the printed circuit
board and switches to their housing.
3. Remove the printed circuit board and switches.
4. Install the new printed circuit board and switches using the previously
removed screws.
4. Reconnect all wiring harnesses and test for proper operation.
7.1.11. Lighted Button Lamp Replacement
2. Unscrew the light, with its plastic cover, from the socket (these small
lamps are removed like a light bulb).
3. Install the new lamp and replace the bezel.
4. Test for proper operation.
7.1.12. Back Lit Display Lamp Replacement
2. Tilt the DEM down to its service position by disengaging the two quarter
turn screws located above the left and right corners of the display.
3. Disengage the finger lock screw that is now facing upward from behind
the display on either side of the DEM chassis.
66
7.1.12. Back Lit Display Lamp Replacement, continued
4. Remove the bracket containing the lamp holder and lamp.
5. Install the new fluorescent lamp and reinstall the bracket.
6. Secure the DEM back in its original position.
7. Reinstall the bezel.
7.2. HYDRAULIC COMPONENT REPLACEMENT
7.2.1. Installation of Diaphragm
Note: Before removing any parts from the diaphragm valve, trip the impact valve,
and shut OFF the submersible pump for the product in question.
1. Remove the four (4) bolts and the diaphragm cover.
2. Remove all existing parts and discard them. With the exception of the center
section and cover, which must be reused. Take note of the position of the parts
as they are removed so the new parts can be installed the same way.
3. The perforated back up plate must be installed first, with the dished center
hole located around the valve seat and the higher outside diameter level
with the valve body. Care must be taken during assembly to be sure the
plate has not slipped and become pinched between the diaphragm and the
body. Be sure to install the red tinted back up plate in diaphragm castings
with three tabs around the outer perimeter of the diaphragm bore; install
the plain plate in castings with four tabs (see the installation instructions
included with the diaphragm kit for further information).
4. The spring must be seated squarely in the spring cup so that it will stay in
place when the valve plate is installed. The relief valve must enter the end
of the spring without dislodging the spring from the spring cup.
5. The notched gasket must be between the center section and cover, and the
gasket with the hole between the center section and the body.
6. Hand tighten the four (4) bolts, using a criss-cross pattern until the bolt heads
just contact the valve cover. Continue this pattern increasing torque until all
bolts are fastened to a torque of 9-11 ft.-lbs. This torque must not be exceeded
in order to keep the gaskets from deforming and covering the ports.
7. Check operation and inspect for leaks.
67
7.2.2. Diaphragm Valve
1. Remove the three (3) bolts which secure the diaphragm valve to the
strainer casting.
2. Remove the three (3) bolts which secure the diaphragm valve to the meter
support.
3. Remove the two (2) bolts which secure the diaphragm valve to the rear of
the junction box, and pull the diaphragm valve free.
4. Remove the two screws which secure the actuator to the diaphragm cast-
ing and remove the actuator.
5. Install the actuator onto the new diaphragm casting and reinstall the
diaphragm, using the reverse procedure. Be sure to use a new gasket
between the diaphragm and the strainer casting.
7.2.3. Actuator
1. Remove the diaphragm as in Section 7.2.2.
2. Remove the actuator from the diaphragm valve casting by first removing
the two screws which secure it.
3. Install the new actuator, and reinstall the diaphragm.
68
7.2.4. Meter
Note: Before removing the meter, trip the impact valve and shut OFF the submers-
ible pump for the product in question.
1. Remove the four (4) bolts which secure the meter to the meter support.
2. Remove the meter. Note the position of the two (2) “O” rings so that they
may be replaced in the proper location.
3. Reinstall the meter using the previously removed bolts. Take care that the
“O” rings remain in their proper positions.
7.2.5. Blend Valve
Note: Before removing the blend valve, trip the impact valve and shut off the sub-
mersible pump for the products in question.
On some dispenser models, one of the blend valves will be located inside the
side column of the dispenser. Verify the location of the valve by visually
following the linkage from the blend motor to the valve.
1. Disconnect the blend motor to blend valve linkage at the blend valve.
2. Remove the four bolts which secure the valve to the hose outlets.
3. Remove the six bolts which secure the valve to the inlet tubes.
4. Remove the blend valve. Be sure to provide some means of catching the
product which is spilled from the dispenser.
5. Install the new blend valve using the reverse procedure. Be sure to use
new gaskets on the inlet to the valve.
6. Purge all air from the dispenser and check for proper operation.
69
70
APPENDIX A
TROUBLESHOOTING FLOWCHARTS
When troubleshooting problems related to fault codes generated by the duplex computer, it
is necessary to correct the problem and cycle the control power to the computer or enter a
3 in option 99 in order to clear the message. Even if the problem is corrected the error
message will continue to be displayed until the power is cycled, or option 99 is entered and
changed to a 3.
71
72
JDB-FH-218-A
01 fault code.
Push to start switch
open or cash/credit
switch shorted.
Defective switch.
Check with VOM
for continuity when
switch is on.
Does the Replace the

switch check NO defective switch.
good?
YES
Check the wiring to

the switch. Repair
or replace the
defective wiring.
Replace the
lighted cash
credit interface
board.
Is the
problem YES
corrected?
NO
Replace the
computer.
END
FLOWCHART A-1. 01 FAULT CODE
73
JDB-FH-219-A
02 fault code.
Pust to start
option disabled
but switch
detected.
Ensure that the

two wires normally
connected to the
PTS switch are
shorted.
Replace the wiring

which would attach
to the PTS switch.
Is the
problem YES
corrected?
NO
Replace the lighted

cash credit interface
board.
Is the
problem YES
corrected?
NO
Replace the
computer.
END
74
JDB-FH-139-B
03 fault code
unit has run over
preset amount.
Check for 110VAC

from solenoid drive
board holding
valve(s) open.
Is 110VAC Replace the

present when it YES solenoid drive
should not be? board.
NO
Check diaphragm for

leaks or debris holding
it open. Replace or
clean as necessary.
Is the
problem YES
corrected?
NO
Replace the two

stage actuator.
Is the
problem YES
corrected?
NO
Replace the
computer.
END
FLOWCHART A-3. 03 FAULT CODE 75

SGM-FH-103
04 fault code.
ROM error.
Computer found
defective ROM chip
during self test.
Clear erroo.
Does the
error NO
reoccur?
YES
Replace computer.
END
76
JDB FH-138-SM1
2
05 or 20
fault code.
Pulse jitter error.
Replace the solenoid
drive board.
Check pulser disc for

cracks or blocked
openings.
Repair/replace
as necessary.
Is the problem
corrected? YES
Clean dust from

photocoupler. NO
Is there dust on If problem
the photocoupler? YES
reoccurs replace
photocoupler.
Replace the
NO computer.
Is there tension Shim pulser

on the pulser disc? NO
shaft.
3
YES
Check all connections Are the

from the photocoupler pulser shaft and
to the computer and YES the meter drive
the solenoid drive gear aligned?
board.
NO
Align pulser shaft

Is the wiring OK? YES and meter drive
gear.
NO
Repair/replace Replace photocoupler.

the wiring.
Is the problem Is the problem

corrected? YES 3 NO
corrected?
NO YES
2
END
FLOWCHART A-5. 05 OR 20 FAULT CODE

77
JDB-FH-140-A
06 fault code.
Computer sensed
a valve or relay on
when it should not
be.
Check the solenoid

drive board for 110VAC
output to a valve or
relay.
Is 110VAC NO Replace computer.

present?
YES
Replace solenoid
drive board.
Is the
problem YES
corrected?
NO
Replace computer.
END
78
SGM-FH-104
08 fault code.
Time out
limit exceeded.
Dispenser was turned

on but no product was
despensed for more
than the programmed
time limit.
See Option 12
in the Duplex II
programming
manual.
Operational error
no corrective
action.
END
79
JDB-FH-142-SM1
10 or 21
fault code.
Reverse pulse error.
Error Ensure that both

occurs while submersible pumps Is the
dispensing blend YES are operating at equal problem YES
at proportional bypass pressures. corrected?
blender? Correct as necessary.
NO NO
1
While Check for leaking

dispensing flow control valves
on the opposite Is the
feedstock at YES problem YES
proportional feedstock from
that being dispensed. corrected?
blender?
Correct as necessary.
NO NO
1 1
Is there
enough tension Shim the pulser
on the pulser NO shaft.
disc?
YES
Is the Align the pulser shaft

pulser shaft with the meter drive
aligned with the NO
gear.
drive gear?
YES
Ensure that all air Is the

is purged from the problem NO 2
underground corrected?
system.
2 YES
Replace the Is the

computer. NO problem
corrected?
YES
END
FLOWCHART A-8. 10 OR 21 FAULT CODE
80
SGM-FH-105
11 fault code.
Corrupted option
programming.
Computer found
scrambled data in
option programming.
Check all option

programming and
clear error by setting
Option 99 to data 03.
Does the
error NO
reoccur?
YES
Replace computer.
END
81
SGM-FH-106
12 fault code.
Corrupted totals
data.
Computer found
the totals data
to be corrupted
and reset the
data to zero.
Check that sales

are now being
totaled correctll.
Does the
error NO
reoccur?
YES
Replace computer.
END
82
SGM-FH-107
13 fault code.
Corrupted unit
price data.
Computer found
the unit price data
to be corrupted
and reset the
data to zero.
Re-enter
unit
pricess
Does the
error NO
reoccur?
YES
Replace computer.
END
83
SGM-FH-100
14, 15, or 16
fault code.
Illegal pulse; a pulse
was recieved
from a grade
not selected.
Check diaphragm valve

of unselected product Is the
for leaks or debris problem YES
holding it open. Clean corrected?
or repair as necessarr.
NO
Is dispenser a Check restricter valve

NO V390/U Single YES (on meter support of
Hose MGD ? unselected product) for
leaks or debris holding
it open. Clean or
repair as necessary.
Check solenoid
drive board for Is the
110VAC output problem
to valves when NO YES
corrected?
there should
be none.
Is there Replace the

110VAC YES solenoid drive
present? board.
NO
Replace the two

stage actuator.
Is the
problem YES
corrected?
NO
Replace the
computer.
END
FLOWCHART A-12. 14, 15, OR 16 FAULT CODE
84
JDB-FH-143-A
2
51 fault code.
Blend ratio error
exceeded
programmed Is the
limits. problem
corrected? YES
NO
Option 52
should be set at
5%. Option 53 Check blend valve for
should be set at leaks between
2 gallons. Reset chambers cracked
as necessary. shoes. Repair/
replace as necessary.
Does the Check the linkage to Is the

blend motor NO the blend valve for problem YES
move during binding. Correct as corrected?
reset? necessary.
YES NO
Check all valves and

tubes for flow Check F2 on the
restriction. computer. Replace
as necessary.
Is there any Is the

restriction in the YES Correct flow
restriction. problem YES
flow? corrected?
NO NO
3
Replace the
3 solenoid
drive board.
Is the
problem YES
corrected?
NO
Replace the
computer.
END

85
JDB-FH-215-A
Sale display and unit
price displays are
blank.
Make sure control

power circuit
breaker is ON and
power is present.
Check F1 and F3
fuses on the
computer. Replace
if defective.
Is there Is 110VAC
110VAC between present in
pins 1 and 2 on the NO NO Correct station wiring.
junction box
J5 connector? terminal 1?
YES YES
Repair/replace
Replace the display. defective internal
dispenser wiring.
Is the
problem YES
corrected?
NO
Replace the
computer.
END
FLOWCHART A-14. DISPLAYS ARE BLANK
86
JDB-FH-216-A
Display(s) scrambled
or missing segments.
Replace data cable.
Is the
problem YES
corrected?
NO
Replace display
board.
Is the
problem YES
corrected?
NO
Replace the
computer.
END
FLOWCHART A-15. DISPLAYS SCRAMBLED
87
JDB-FH-217-A
Sale display is on;
unit will not respond
to an individual
function switch,
i.e., the totals switch
works but the price
jog does not.
Defective switch.
Check with VOM
for continuity when
switch is on.
YES
Does the Replace the

switch check NO defective switch.
good?
Check the wiring to

the switch. Repair
or replace the
defective wiring.
Replace the
lighted cash
credit interface
board.
Is the
problem YES
corrected?
NO
Replace the
computer.
END
FLOWCHART A-16. UNIT WILL NOT RESPOND TO INDIVIDUAL FUNCTION SWITCH
88
JDB-FH-211-B
Sale display on unit
will not respond to
any function switches.
Defective switches
check with VOM
for continuity
when switch is
on.
Do switches Replace the switches.

check good? NO
YES
Blown fuse on
Is the cash/credit
YES problem interface board.
corrected? Replace as
necessary.
NO
Is the Defective wiring to

problem switches; check all
YES wires; repair or
corrected?
replace as needed.
NO
Defective cash/credit
interface board.
Replace as
necessary.
Is the
problem YES
corrected?
NO
Replace the
computer.
END
FLOWCHART A-17. UNIT WILL NOT RESPOND TO ANY FUNCTION SWITCHES
89
JDB-FH-210-B
Displays are on but
the unit will not
reset.
Defective
Push-to-Start Is the
switch or wiring. problem YES
Correct as corrected?
necessary.
NO
Blown fuse on,

or defective,
cash/credit Is the
interface board. problem YES
Correct as corrected?
necessary.
NO
Defective handle
switch or wiring to
switch. Refer to the
proper wiring diagram
check for continuity at
plug on computer with
handle on.
Is there Check for Is there

continuity at continuity at the continuity at NO Replace the
NO handle switch.
computer? switch. the switch?
YES YES
Is there a Is the Authorize dispenser

NO from the control Replace defective
control system YES dispenser wiring harness.
installed? authorized? system.
NO YES
Check self-serve/ Is the

dispenser Check fueling point
attend switch. at dispenser. Reset
Replace if communicating? NO
if necessary.
defective.
YES
Is the
Replace the problem
computer. NO
corrected?
YES
END
FLOWCHART A-18. UNIT WILL NOT RESET
90
JDB-FH-151-B Dispenser resets but
will not dispense
product.
Check the F1 fuse Is the

on the solenoid drive problem
board. Replace if it is YES
corrected?
open.
NO
Check for 110VAC
output from the
solenoid drive
board to the relay(s)
and the solenoid
valve(s).
Replace solenoid Is the

Is 110VAC problem
present? NO drive board. YES
corrected?
YES NO
Check for 110VAC

on valve and relay Replace defective
select wires in the computer.
junction box.
Repair or replace the

Is 110VAC defective internal
present? NO
dispenser wiring.
YES
Check actuator, or
relay coil for
continuity.
Is the
coil reading Replace the actuator
an open circuit? YES
coil or the relay.
NO
Replace defective
actuator or relay.
END
FLOWCHART A-19. UNIT RESETS BUT WILL NOT DISPENSE

91
JDB-FH-148-A
Unit price showing
0.000.
Is this Ensure that the

Is there the only dispensers in
a control system fueling point with NO question are not
YES set to the same
installed? 0.000 for unit
prices? fueling point
number.
NO YES
Manually set prices Check the fueling Are all

in dispenser. If the point in this dispenser. affected dispensers
problem reoccurs YES
Reset if necessary. on the same
replace the computer. data loop?
NO
Is the Refer to the service

problem manual for the control
YES system which is
corrected?
installed.
NO
Replace the
computer(s).
END
FLOWCHART A-20. UNIT PRICES SHOW 0.000
92
APPENDIX B.
ELECTRONIC/ELECTRICAL COMPONENT TROUBLESHOOTING
93
94
B.1. INTRODUCTION
This Appendix describes in detail the troubleshooting of the various electronic and
electrical components used in Vista series blending and non-blending dispensers (see
Figure B-1 for a typical Vista dispenser). All electronic components discussed in this
section are located in the dispenser electronic head. The blend motor, one electrical
component discussed here, is located in the dispenser junction box.
Main Sale Display
Unit Price Display

$ Total
Bezel Gallons
"Push-to-Start" Bar
REGULAR PLUS SUPER
Ad Panel
Nozzle Boot
FIGURE B-1. TYPICAL VISTA DISPENSER
B.2. REMOVING THE BEZEL FROM THE DISPENSER
In order to test the electronic components you must first remove the bezel from the dispenser.
To remove the bezel from the dispenser perform the steps shown in Figure B-2.
Warning: The following actions require that the electrical power to the equipment be on.
Remember that electrical power is dangerous and proper precautions to pro-
tect oneself from contact with the electrical power are necessary.
95
Note: On new style Vista bezels (without phillips head screws shown below)
the ad panel is lowered by simply pulling the ad panel out and down from
the top of the ad panel holder. See also, Figure 2-1 in Section 2.
FIGURE B-2. REMOVING THE BEZEL FROM VISTA DISPENSERS
96
B.3. THE DISPENSER ELECTRONIC MODULE (DEM)
To move the DEM into the service position perform the steps shown in Figure B-3
and B-4.
Once the DEM is tilted into the service position you will have access to all of the elec-
tronic components in the dispenser. It may or may not be necessary to remove the bezel
from the rear of the dispenser to access the electronics on that side.
FIGURE B-3. DEM REMOVAL
97
FIGURE B-4. THE DEM IN THE SERVICE POSITION
98
B.4. TESTING THE DUPLEX II COMPUTER
There are four functions of the Duplex II computer which can be readily field tested;
these four functions are as follows:
• AC output to the solenoid drive board
• Output to the pulsers and handle switches
• Power output to the displays
• Output to the annunciators
• Power output to the preset control board
In addition to these four functions the input power to the computer and the pico fuses
on the computer can be tested. The Duplex II computer is shown in Figure B-5 and
the pinouts of the various connectors on the computer are shown in Figures B-6
through B-10.
FIGURE B-5. DUPLEX II COMPUTER

99
FIGURE B-6. DUPLEX II COMPUTERS J3 CONNECTOR PINOUT
100
FIGURE B-7. DUPLEX II COMPUTERS J9 AND J10 CONNECTOR PINOUT
101
102
103
FIGURE B-10. DUPLEX II COMUTERS J1 CONNECTOR PINOUT
104
B.4.1. The AC Input to the Solenoid Drive Board
To test the AC input to the solenoid drive board perform the following steps:
• Set your meter on AC at a voltage corresponding to the control power of

the dispenser.
• Place the common lead of your meter on pin 1 of the Duplex II’s J8 con-
nector (see Figure B-11).
• Place the positive lead of your meter on pin 2 of the J8 connector. The
reading should be the same as the dispenser control power.
FIGURE B-11. TESTING THE AC OUTPUT TO THE SOLENOID DRIVE BOARD
105
B.4.2. Output to the Pulsers and Handle Switches
The computer outputs +4.8 to 5.2 VDC to operate the pulsers and handle
switches. To test this output perform the following steps:
• Set your meter on the 20 VDC scale.
• Place the common lead of your meter in pin 2 of either the J9 or J10
connector, place the positive lead in the pin controlling the function being
tested (see Figure B-12).
• Your meter should read +4.8 to 5.2 VDC, if not the computer is defective.
FIGURE B-12. TESTING THE OUTPUT TO THE PULSERS AND HANDLE SWITCHES
106
B.4.3. Power Output to the Displays
The data output from the computer to the displays cannot be readily field tested.
The +4.8 to 5.2 VDC supplied to the displays from the computer, on the other
hand, can be tested. To test the 5 volts to the displays perform the following steps:
• Connect the common lead of your meter to pin 2 of either the J4 or J5

connector (depending on whether the side 1 or side 2 display circuitry is
being tested) on the computer (see Figure B-13).
• Connect the positive lead of your meter to pin 1 of the J4 or J5 connector

on the computer.
• Your meter should read +4.8 to 5.2 VDC if not the computer is defective.
FIGURE B-13. TESTING THE OUTPUT TO THE DISPLAYS

107
B.4.4. Testing the Output to the Annunciators (see Figure B-14)
The annunciators in Vista dispenser are driven by a +4.8 to 5.2 VDC signal
originating on the Duplex II computer. To test the output to the annunciators
perform the following steps:
• Place the common lead of your meter on pin 2 of either the J13 or J14 connec-
tor (depending on the side of the dispenser which is being serviced).
• Place the positive lead of your meter on pin 1.
• Once the annunciator should be sounding (depending on option program-

ming the annunciator may sound at different times) your meter should
fluctuate from 0 to +4.8 to 5.2 VDC.
FIGURE B-14. TESTING THE OUTPUT TO THE ANNUNCIATOR

108
B.4.5. Testing the Power Output to the Preset Control Board
The computer provides the +4.8 to 5.2 VDC which is used to power the preset
control board and the preset display. In order to test this output, perform the
following steps:
• Insert the common lead of your meter into pin 6 of the Duplex II comput-
ers J6 connector (see Figure B-15). Insert the positive lead of your meter
into pin 1 of the J6 connector.
• Your meter should read +4.8 to 5.2 VDC, if not the computer is defective.
FIGURE B-15. TESTING THE POWER OUTPUT TO THE PRESET CONTROL BOARD
109
B.4.6. Testing the Input Power to the Computer
In order to test the input power to the Duplex II computer perorm the follow-
ing steps:
• Set your meter on AC at a voltage which corresponds to the control power

of the dispenser.
• Push the common lead of your meter into pin 2 of the Duplex II
computer’s J3 connector (see Figure B-16).
• Push the positive lead of your meter into pin 1 of the J3 connector.
• You should read the control power voltage; if not there is some problem
before the wiring reaches the dispenser computer.
FIGURE B-16. TESTING THE AC INPUT TO THE COMPUTER
110
B.4.7. Testing the Fuses on the Duplex II Computer
There are three pico fuses on the Duplex II computer; these look physically
similar to a resistor, but are beige in color. The pico fuses are socketed and
are field replacable. The functions of the fuses are as follows:
• F1 fuses the input to the 5 VDC regulator on the computer.

• F2 fuses the input to the 12 VDC regulator and is present on blending
computers only.
• F3 fuses the AC input to the computer.
To test one of the pico fuses perform the following steps (see Figure B-17):
• Set your meter on AC at a voltage which corresponds to the dispenser

control power.
• Touch one meter lead to each lead of the fuse being tested. You should
read 0.0 VAC; if you read the control power the fuse is bad.
FIGURE B-17. TESTING THE PICO FUSES ON THE DUPLEX II COMPUTER

111
B.5. TESTING THE SOLENOID DRIVE BOARD
The solenoid drive board controls all of the AC switching in the

dispenser; in addition the solenoid drive board switches the correct
pulser ON at the proper time. Note: The following figures are shown for connector
information only. Figures B-18A, B-18B and B-18C identifies each of the connectors on
the various solenoid drive boards. Figures B-19, B-20A and B-20B identify each pin in
those connectors.
FIGURE B-18A. 3 PRODUCT SOLENOID DRIVE BOARD
112
FIGURE B-18B. 4 PRODUCT SOLENOID DRIVE BOARD
113
FIGURE B-18C. BLENDER SOLENOID DRIVE BOARD
114
FIGURE B-19. SOLENOID DRIVE BOARD CONNECTOR J1 AND J2 PIN DEFINITIONS
115
FIGURE B-20A. 4 PRODUCT SOLENOID DRIVE BOARD J3 AND J4 CONNECTOR PIN DEFINITIONS
116
FIGURE B-20B. BLENDER SOLENOID DRIVE BOARD J7 AND J8 CONNECTOR PIN DEFINITIONS
117
B.5.1. Testing the AC Output from the Solenoid Drive Board
To test the AC output from the solenoid drive board perform the following
steps (see Figure B-21):
• Connect the negative lead of your meter to a neutral or an earth ground

(pin 2 in the computers J3 connector will work).
• Push the positive lead of your meter into the pin representing the function
to be tested (do not disconnect the wiring harness from the solenoid drive
board).
• Set your meter on AC at a voltage corresponding to the control power of

the dispenser being serviced.
• Remove the nozzle from the position being serviced and press the push to
start button. You should read the control power voltage (when testing the
fast valve output a small amount of product must be dispensed before any
voltage will be read).
FIGURE B-21. TESTING THE AC OUTPUT FROM THE SOLENOID DRIVE BOARD
118
B.5.2. Testing the Pulser Select Circuits
In order to test the pulser select circuitry on the solenoid drive board perform
the following steps:
• Place the positive lead of your meter in either pin 4 or 7 of connector J9 or 10.
Place the common lead of your meter on an earth ground (the frame of the
dispenser). You should read +1.1 to 1.3 VDC, if not move the positive lead of
your meter to the other pins mentioned above until you read 5 volts.
• Move the common lead of your meter to the pin corresponding to the
function being tested (see Figure B-22) (do not remove the wiring har-
ness). Figures B-19, B-20A and B-20B detail the functions of each of the
pins in the connectors on the solenoid drive board.
• Remove the nozzle from the position being serviced and press the push to
start button.
• Once the reset cycle is complete you should read +1.1 to 1.3 VDC, if not
the solenoid drive board is bad.
FIGURE B-22. TESTING THE PULSER SELECT CIRCUIT

119
B.6. TESTING THE OUTPUT FROM THE PHOTOCOUPLER
The photocoupler is located in an explosion proof housing in the hydraulic cabinet. In

order to test the output from the photocoupler perform the following steps:
• Place the common lead of your meter in the “pulser select pin” for the nozzle position
being serviced (see Figure B-23). Figures B-19 and B-20A and B detail the functions of
the connectors on the solenoid drive board. Place the positive lead of your meter in pin 3
of either the J9 or J10 connector (depending on the side of the dispenser being serviced).
• Manually rotate the pulser drive gear on top of the meter (see Figure B-24); if the photo-
coupler is operating properly your meter should fluctuate from 0 to +4.8 to 5.2 VDC.
• If the reading in pin 3 is found to be correct move the positive lead of your meter to
pin 6 and perform the test again.
• If either Pin 3 or pin 6 reads a constant 0 or +4.8 to 5.2 VDC the photocoupler is
defective and should be replaced.
FIGURE B-23. TESTING THE OUTPUT FROM THE PHOTOCOUPLER

120
FIGURE B-24. MANUALLY TURNING THE PHOTOCOUPLER
121
B.7. INTRINSIC SAFE BARRIER BOARD
The intrinsic safe barrier is in the wiring with the handle switches; it uses zener diodes in
order to eliminate the possibility of introducing over 5 VDC into the hydraulics cabinet.
Figures B-25 through B-27 show the connectors on the intrinsic safe barrier, and their
pinouts.
FIGURE B-25. INTRINSIC SAFE BARRIER J1 AND J4 CONNECTOR PINOUT
122
FIGURE B-26. INTRINSIC SAFE BARRIER J2 AND J5 CONNECTOR PINOUTS
123
FIGURE B-27. INTRINSIC SAFE BARRIER J3 AND J6 CONNECTOR PINOUT
124
B.7.1. Testing the Intrinsic Safe Barrier
In order to test the intrinsic safe barrier perform the following steps (see
Figure B-28):
• Remove the black cover which conceals the intrinsic safe barrier in the
head of the dispenser.
• Set your meter on DC voltage on the 20 volt scale.
• Push your common meter lead into any of the pins which are identified as
common (see Figures B-25 through B-27) and the positive lead into the
position to be tested.
• You should read +4.8 to 5.2 VDC, if you read less than this the intrinsic
safe barrier is defective and should be replaced.
FIGURE B-28. TESTING THE INTRINSIC SAFE BARRIER BOARD

125
B.8. LIGHTED CASH CREDIT INTERFACE BOARD
The Lighted cash credit interface board senses all of the inputs from the dispenser func-
tion switches, and the cash/credit and push to start switches. In addition it regulates the
power to the lighted cash/credit and push to start buttons. Any problems with this board,
therefore can cause any or all dispenser switches (with the exception of the handle
switches) to be inoperable. In addition, because the lighted cash credit interface board is
connected in the display circuitry any problems with it can cause problems with the
consolidated display (scrambled display, blenk display, etc.).
The lighted cash credit interface board also contains a four position DIP switch which
must be set correctly in order for the board to operate properly. This DIP switch must be
set as follows:
Switch 1 OPEN or OFF

Switch 2 CLOSED or ON
Switch 3 OPEN or OFF
Switch 4 CLOSED or ON
Figure B-29 shows the lighted cash credit interface board and Figures B-30 through B-32
show the pinouts of its connectors.
126
FIGURE B-29. LIGHTED CASH CREDIT INTERFACE BOARD
127
FIGURE B-30. LIGHTED CASH CREDIT INTERFACE BOARD J3 CONNECTOR
128
129
130
B.9. TESTING THE BLEND MOTOR
The blend motor, one for each side of the dispenser, is located in the dispenser junction
box. Before testing or replacing the blend motor, all probable causes and corrective
actions listed under Fault Code 51 in Section 6 Troubleshooting Guide should be consid-
ered. A final test of the blend motor can be performed by measuring the coil resistance as
shown in Figure B-33 below. The blend motor consist of two coils, each having a resis-
tance of 130 ohms. To measure the coil resistance, disconnect the blend motor connector
plug and use an ohmmeter to measure the resistance across pins 1 & 4 and pins 2 & 3.
The readings should be in the range of 127 to 133 ohms. See related blend motor wiring
in Appendix C Internal Wiring Diagrams.
Caution: Disconnect dispenser AC power before opening the junction box.

SGM-FH-108
130.0 WIRE
PLUG
BLEND
MOTOR
Y
1
Y
2 REAR COIL
W
3
W FRONT COIL
4
O
hm
s
V Ω Common
JUNCTION BOX
FIGURE B-33. TESTING THE BLEND MOTOR
131
132
APPENDIX C
DISPENSER INTERNAL WIRING DIAGRAMS
133
134
JDB-FH-223-A
SOLENOID DRIVE BOARD
Connections
Pin 1-Fast Valve Nozzle AA
J3-Side 1
Pin 2-Slow Valve Nozzle AA
Pin 3-Relay Select Nozzle AA
Pin 4-Pulser Select Nozzle AA
Pin 1-Relay Select Nozzle X
Pin 2-Fast Valve Nozzle X
J1-Side 1 Connections
Pin 3-Slow Valve Nozzle X

Pin 4-Relay Select Nozzle Y
Pin 6-Fast Valve Nozzle Y
Pin 7-Pulser Select Nozzle X
Pin 9-Slow Valve Nozzle Y
Pin 10-Pulser Select Nozzle Y
Pin 12-Fast Valve Nozzle Z
Pin 13-Pulser Select Nozzle Z
Pin 14-Relay Select Nozzle Z
Connections
Pin 15-Slow Valve Nozzle Z Pin 1-Fast Valve Nozzle AA
J4-Side 2
Pin 2-Slow Valve Nozzle AA
Pin 3-Relay Select Nozzle AA
Pin 4-Pulser Select Nozzle AA
Pin 1-Relay Select Nozzle X
Pin 2-Fast Valve Nozzle X
Pin 3-Slow Valve Nozzle X

Pin 4-Relay Select Nozzle Y
Pin 6-Fast Valve Nozzle Y
Pin 7-Pulser Select Nozzle X
Pin 9-Slow Valve Nozzle Y
Pin 10-Pulser Select Nozzle Y
Pin 12-Fast Valve Nozzle Z
Pin 13-Pulser Select Nozzle Z
Pin 14-Relay Select Nozzle Z
Pin 15-Slow Valve Nozzle Z
Pin 1-Nozzle Switch Nozzle X

Pin 2-Nozzle Common
Connections
J9-Side 1
Pin 3-Pulse "B"

Pin 4-LED "B"
Pin 6-Pulse "A"
Pin 7-LED "A" COMPUTER
Pin 8-Nozzle Switch Nozzle Y
Pin 9-Nozzle Switch Nozzle Z
Pin 1-Nozzle Switch Nozzle X

Connections
Pin 2-Nozzle Common

J10-Side 2
Pin 3-Pulse "B"

Pin 4-LED "B"
Pin 6-Pulse "A" Pin 1-Side 1 Nozzle Switch Nozzle AA
J11
Pin 7-LED "A" Pin 3-Side 2 Nozzle Switch Nozzle AA

Pin 8-Nozzle Switch Nozzle Y Pin 6-Nozzle Common
Pin 9-Nozzle Switch Nozzle Z
NOTE: Pin connections which are not needed in a particular model of dispenser (for instance, the nozzle
Z switch in a V387 dispenser) will have no wire in that location.
FIGURE C-1. DUPLEX II CONNECTOR PINOUTS FOR NON-BLENDERS

135
JDB-FH-214-A
Pin 1-Relay Select Low Product

J1-Side 1 Connections Pin 2-Fast Valve Low Product
Pin 3-Slow Valve Low Product
Pin 4-Relay Select High Product
Pin 6-Fast Valve High Product
Pin 7-Pulser Select
Pin 9-Slow Valve High Product
Pin 12-Fast Valve Blended Product
Pin 15-Slow Valve Blended Product

Pin 2-Fast Valve Low Product

Pin 7-Pulser Select
Pin 12-Fast Valve Blended Product
Pin 15-Slow Valve Blended Product
Pin 8-Low Product Handle Switch

Connections
Pin 3-Pulse "B" High Product

J9-Side 1
Pin 6-Pulse "A" High Product

Pin 5-Pulse "B" Low Product
Pin 9-Pulse "A" Low Product
Pin 7-LED "A" COMPUTER
Pin 4-LED "B"
Pin 8-Low Product Handle Switch

Connections

J10-Side 2

Pin 5-Pulse "B" Low Product Pin 1-Side 1 High Product Handle Switch
Pin 9-Pulse "A" Low Product Pin 2-Side 1 Blend Product Handle Switch
J11
Pin 7-LED "A" Pin 3-Side 2 High Product Handle Switch

Pin 4-LED "B" Pin 4-Side 2 Blend Product Handle Switch
FIGURE C-2. DUPLEX II CONNECTOR PINOUTS FOR FIXED RATIO BLENDERS

136
JDB-FH-224-A

J1-Side 1 Connections Pin 2-Fast Valve Low Product
Pin 7-Blend Pulser Select
Pin 12-Fast Valve Single Product
Pin 13-Single Product Pulser Select
Pin 14-Relay Select Single Product
Pin 15-Slow Valve Single Product

Pin 2-Fast Valve Low Product

Pin 7-Blend Pulser Select
Pin 12-Fast Valve Single Product
Pin 13-Single Product Pulser Select
Pin 14-Relay Select Single Product
Pin 15-Slow Valve Single Product
Pin 1-Single Product Handle Switch

Pin 8-Blend Handle Switch
Connections
J9-Side 1

Pin 9-Pulse "A" Low Product COMPUTER
Pin 7-LED "A"
Pin 4-LED "B"
Pin 1-Single Product Handle Switch

Pin 8-Blend Handle Switch
Connections
J10-Side 2

Pin 9-Pulse "A" Low Product
Pin 7-LED "A"
Pin 4-LED "B"
FIGURE C-3. DUPLEX II CONNECTOR PINOUTS FOR PROPORTIONAL BLENDERS

137
138
Part No. 917543 Rev. A
1-6560-D INTERNAL WIRING DIAGRAM - /V390D
November 1992
November 1992
139
140
November 1992
November 1992
141
142
November 1992
November 1992
11-6560-D INTERNAL WIRING DIAGRAM - /V390P
143
144
November 1992
November 1992
145
146
19-6560-D INTERNAL WIRING DIAGRAM - /V390D/J SINGLE HOSE MGD
November 1992
APPENDIX D
GILBARCO PULSER INTERFACE PCB TROUBLESHOOTING
147
148
The Pulser Interface PCB board allows our Duplex computer base to recognize Gilbarco nozzle
switches, pulsers, solenoids, and submersible pump relays. The connector/jack assignments on
the board are as follows:
J5 Supplies 170 VDC to Gilbarco I.S. Barrier to operate pulsers.
Supplies 5 VDC to one side of nozzle switches.
J3 Provides return path from opposite side of nozzle switches to Duplex computer base.
Carries converted pulser signals to Duplex computer base.
J4 Carries solenoid current to side one solenoids via J7.

Carries submersible pump current to product relays via J8.
J1 Carries solenoid current to side two solenoids via J7.
The Pulser Interface PCB is located on side one (junction box side) of the dispenser in the DEM.
Except for the PCB, the pulser and I.S. Barrier, all electronic troubleshooting procedures will be
the same as for a Wayne Vista dispenser.
Pulser Troubleshooting (Error Code XX-052): First measure the Pulser Power (see Figure D-
1) between Orange (+) and Gray (-) at point “B” should read approximately +12 VDC (This
measurement must be made with the pulser plugged in). If 12V is not present, check for
170VDC between the Orange (+) and Gray (-) wires at point "A". If 170V is not present, replace
Pulser Interface PCB. If 12V is present in the first step above, the next step is to determine if the
pulser is functioning properly. Turn the pulser slowly by hand and measure at point “B” from
Gray (-) to Yellow. This measurement should alternate from +12 VDC to 0 VDC as the pulser is
slowly turned. Repeat this measurement from Gray (-) to Brown and it should alternate from 0
VDC to +12 VDC. If you do not obtain these readings, replace the pulser.
Pulser substitution with another pulser circuit in the same MPD is an acceptable alternative to the
above test procedure.
I.S. Barrier Troubleshooting: The I.S. Barrier is tested by substitution or disconnecting and
measuring with an ohm meter. Measure from Gray to Gray, Yellow to Yellow, Orange to Orange
and Brown to Brown. You should read 10,000 OHMs + or - 20% in each case. You should read
high resistance to the Green wire or to the case from all other wires.
FIGURE D-1. PULSER INTERFACE PCB WIRING DIAGRAM

149
FLOWCHART D1. PULSER FAILURE: ERROR CODE XX-05.2
150
USER'S RESPONSE SHEET
Manual Title: Service: Vista Blending and Non-blending Suction Pumps and Remote Dispensers
Manual Revision: 917543 Rev A Date of This Letter:
User's Name: Telephone:
Company: Your Position:
Street Address:
City/State/Zip Code:
How would you rate the quality of this manual:
Excellent Good Fair Poor
Accuracy
Organization
Clarity
Completeness
Overall Design
Length
Illustrations
Examples
Index
Binding Method
Please list any discrepancy found in this manual by page, paragraph, figure, or table number in the following
space. If there are any other suggestions that you wish to make, feel free to include them. Thank you.
Location in Manual Comment/Suggestion/Discrepancy
No postage necessary. Detach this form from manual, fold, seal with tape or staple and mail. 151
Form No. W-2166

TAPE OR STAPLE TO SEAL
FOLD
WAYNE DIVISION
DRESSER INDUSTRIES
ATTN: TECHNICAL DOCUMENTATION
124 WEST COLLEGE AVENUE • P. O. BOX 1859
SALISBURY, MD 21802-1859
FOLD
152
WARRANTY AND LIMITATION OF REMEDY AND LIABILITY
Seller warrants that new products and parts of its own design and manufacture when shipped,
will be of good quality and will be free from defects in material and workmanship and will
conform to applicable specifications. Work, when performed by Seller, will meet applicable
work requirements. No warranty is made with respect to used or rebuilt equipment and with
respect to products not manufactured by Seller, Seller’s only obligation shall be to assign to
Buyer, at the time of sale, whatever warranty Seller has received from the manufacturer. Items
such as but not limited to lamps, electric motors, hoses, nozzles, hose swivels and safety impact
valves are included in the category referred to in the previous sentence. Seller’s recommenda-
tions with respect to the operation of Seller’s equipment are advisory only and are not warranted.
All claims under this warranty must be made in writing immediately upon discovery and, in any
event, within twenty-four (24) months from date of start-up, if a product is involved, or from
completion of the applicable work, if work is involved, or thirty (30) months from date of in-
voice (whichever shall occur first). (Provided however, that with respect to the Wayne Plus
system, 2400 system, DL series dispensers, and card readers, all claims must be made in writing
within twelve (12) months from date of start-up. With respect to receipts/totals printers, and any
other printers or printing mechanisms, all claims must be made in writing within ninety (90) days
from date of start-up. Wayne Vista dispenser external metal panels will be free from defects due
to rust and/or corrosion for a period of forty-eight (48) months from date of dispenser start-up.)
Defective and nonconforming items must be held for Seller’s inspection and returned to the
original f.o.b. point upon request. Seller’s warranty on service parts, whether new or recondi-
tioned, is ninety (90) days from the date of installation, or twelve (12) months from date of
invoice, whichever first occurs. THE FOREGOING IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES WHATSOEVER, EXPRESSED, IMPLIED AND STATUTORY,
INCLUDING WITHOUT LIMITATIONS, THE IMPLIED WARRANTIES OF MERCHANT-
ABILITY AND FITNESS.
Upon Buyer’s submission of a claim as provided above and its substantiation, Seller shall, at its
option either (I) repair or replace its product or work at the original f.o.b. point or location of
purchase products and/or parts or (II) refund an equitable portion of the purchase price.
THE FOREGOING IS SELLER’S ONLY OBLIGATION AND BUYER’S EXCLUSIVE

REMEDY FOR BREACH OF WARRANTY AND, EXCEPT FOR GROSS NEGLIGENCE OR
WILLFUL MISCONDUCT, THE FOREGOING IS BUYER’S EXCLUSIVE REMEDY
AGAINST SELLER FOR ALL CLAIMS ARISING HEREUNDER OR RELATING HERETO
WHETHER SUCH CLAIMS ARE BASED ON BREACH OF CONTRACT, TORT (INCLUD-
ING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES. BUYER’S FAIL-
URE TO SUBMIT A CLAIM AS PROVIDED ABOVE SHALL SPECIFICALLY WAIVE
ALL CLAIMS FOR DAMAGES OR OTHER RELIEF, INCLUDING BUT NOT LIMITED TO
CLAIMS BASED ON LATENT DEFECTS. IN NO EVENT SHALL BUYER BE ENTITLED
TO INCIDENTAL OR CONSEQUENTIAL DAMAGES. ANY ACTION BY BUYER ARIS-
ING HEREUNDER OR RELATING HERETO, WHETHER BASED ON BREACH OF CON-
TRACT, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER
THEORIES, MUST BE COMMENCED WITHIN ONE (1) YEAR AFTER THE CAUSE OF
ACTION ACCRUES OR IT SHALL BE BARRED.
"NOTE: This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communi-
cations. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to
correct the interference at his own expense."
Wayne Division, Dresser Industries Inc., P.O. Box 1859, Salisbury, MD 21802-1859,(410) 546-6600
Part No. 917543 Rev. A 11/92 ©1992 Dresser Industries, Inc. 600/11/92

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SERVICE

Part No. 917543 Rev. A November 1992

November 1992 Part No. 917543 Rev. A

6. TROUBLESHOOTING GUIDE ............................................................................................. 47

7. COMPONENT REPLACEMENT, continued

APPENDIX A TROUBLESHOOTING FLOWCHARTS ........................................................ 71

APPENDIX B ELECTRONIC/ELECTRICAL COMPONENT TROUBLESHOOTING ....... 93

APPENDIX C DISPENSER INTERNAL WIRING DIAGRAMS ......................................... 133

APPENDIX D GILBARCO PULSER INTERFACE PCB TROUBLESHOOTING .............. 147

USER’S RESPONSE SHEET .................................................................................................... 151

FCC WARNING ............................................................................................................ Back Cover

Figure 1-1. Proportional Blending Block Diagram ................................................................... 2

LIST OF FIGURES, continued

APPENDIX A TROUBLESHOOTING FLOWCHARTS .......................................................... 71

APPENDIX A TROUBLESHOOTING FLOWCHARTS, continued

APPENDIX B ELECTRONIC/ELECTRICAL COMPONENT TROUBLESHOOTING .......... 93

APPENDIX C DISPENSER INTERNAL WIRING DIAGRAMS ........................................... 133

APPENDIX D GILBARCO PULSER INTERFACE PCB TROUBLESHOOTING ............... 147

Wayne Technical Services 1-800-926-3737

Eastern Regional 410-546-6750

Southeastern Regional 404-955-7982

Central Regional 312-693-7400

Southcentral Regional 713-270-9996

Western Regional 714-952-1137

Carribean and Latin-America (Voice) 410-546-6757

Mid-East and Europe (Voice) 734-866676

Far-East Service Office (Voice) 734-4431

Blend Valve and

HI Product Meter Pulsers Lo Product Meter

Hi Product Flow Lo Product Flow

HI Product Inlet LO Product Inlet

LINE STYLE DEFINITIONS

FIGURE 1-1. PROPORTIONAL BLENDING BLOCK DIAGRAM

1.2. THE BLENDING PROCESS FIXED RATIO BLENDERS

HI Product Meter Lo Product Meter

HI Product Inlet LO Product Inlet

LINE STYLE DEFINITIONS

FIGURE 1-2. FIXED RATIO BLENDING BLOCK DIAGRAM

2.1. SEQUENCE OF THE DISPENSING CYCLE

2.2. UNIT PRICES/AUTHORIZATION

WAYNE STOP PUSH TO START

SUPER REGULAR UNLEADED

WAYNE STOP PUSH TO START

Wing Head Fastener Function Switch Fastener Wing Head

Typical Vista Bezel With Ad-Panel Hinged Down

Authorize Totals Position Select Price Jog DCPT Power

Function Switches, With Access Door Open

FIGURE 2-1. BEZEL AND FUNCTION SWITCH LOCATION

2.2.1. Manually Setting Unit Prices

The following procedures need not be used if the dispenser is connected to a

The operating levers must be OFF to set unit prices.

2.2.2. Authorize Switch

The Authorize switch permits dispenser operation with or without console

• There is an Authorize switch for each fueling point.

TABLE 2-3. UNIT PRICE SWITCH CLOSURE DEFINITIONS NON-BLENDERS

• An optional Local Authorize keyswitch may be installed on the outside of

2.2.3. Setting A Fueling Point (Pump Number)

In order to set unit prices, or to authorize a dispenser, from a control system

The fueling point number is set as follows:

• Press the Position Select pushbutton.

3.1. DISPLAY BOARDS

3.2. LIGHTED CASH/CREDIT INTERFACE BOARD

Position 1 Open or off

3.3. SOLENOID DRIVE BOARD