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WIND (PVT) LIMITED
ACT2 50MW WIND POWER PROJECT
Method Statement Of
Control, Measurement, Protection System
THIS DOCUMENT IS INTENDED FOR USE BY ACT2 WIND PVT Ltd. AN
D ITS NOMINATED
CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.
ORIGINATOR:
HYDROCHINA INTERNATIONAL CO. LTD.
METHOD STATEMENT OF CONTROL, MEASUREMENT PROTECT
ION Page 1 of 7
SYSTEM
DOC. No. PKAC-Q- PROJECT: P REV.01DATE: 05-July-2021
MS-027 KAC
REVISION RECORD
REV. APPRO
DESCRIP
DA ORI REV
VEDTION
TE GIN IEW
AT ED
OR
ISSUED FO
MUHAMMA
10-Apr- R REVIEW &
00
21 D NABEEL LIN HU
BO APPROVAL
/
CONSTRU
CTION
ISSUED FO
MUHAMMA
05-July- R REVIEW &
01
21 D NABEEL LIN HU
BO APPROVAL
/
CONSTRU
CTION
DOCUMENT TITLE:
HYDROCHINA
METHOD STATEMENT OFINTERNATION
CONTROL, MEASUREMENAL
T PROTECTION CO. LTD.
SYSTEM AND DC DEVICE
P
S IN SUBSTATION
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REV. 01 DA
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AC-Q-
2021
MS-
027
Table of Contents
1
2.
In
st
all
ati
on
Pr
oc
es
s
4
3.
In
st
all
ati
on
M
ea
su
re
s
5
3.1 Preparati
on for the In
stallation
3.2 Installation of Channe
l Steel Foundation 5
3.3 Check the Equip
ment in the Packag 5
e
3.4 Unloading the Equipmen
t to the desired location 5
3.5 Cabinet Inst
allation 5
3.6 The installation of batteries for 6
AC and DC controlling system
3.7 Cables a
nd fiber cabl
e Layout
3.8 Secondary Cables Distribution
6
4. Site Test
6
5. Resource Distribution
7
5.1 Human Resource Distribution
5.2 Tools Requirement
6. Construction Safety
7
DOCUMENT TITLE:
HYDROCHINA I
METHOD STATEMENT OF NTERNATIONAL
NTROL, MEASUREMENT PRO
TECTION CO. LTD.
SYSTEM AND DC DEVICES
P
SUBSTATION
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DOC. No P REV. 01 DAT
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Q-MS- O 2021
027 JE
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1. INSTRUCTION
There are protection cabinet,
metering cabinet, DC battery,
communication cabinet and c
ontrol
cabinet in 132kV substation.
2. INSTALLATION PRO
CESS
The process of control、protec
tion、measurement devices in
stallation process is shown in
the following chart 1.
Installation Preparation
Foundation
Cabinet Installation
Cable Layout
Cable Sorting
Secondary Wiring
Unit Debugging
System debugging
Inspection
Chart 1
DOCUMENT TITLE:
METHOD STATEMHYDROCH
ENT OF CONTROLINA INTER
, MEASUREMENTNATIONAL
PROTECTION
SYSTEM AND DC CO. LTD.
DEVICES IN SUBS
TATION P
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3. INSTALLATION MEASURES
3.1 Preparation for the Installation
(1) Familiar with the installation drawings.
(2) Check the position of the facilities dependin
g on the diagram.
(3) Check the foundation and embedding work.
(4) Organize the workers to learn the installati
on process, relevant standards and the technic
al
instructions.
(5) Clean the installation site and keep the inst
allation passage clear.
(6) Temporary power, lighting facility and the fir
e extinguisher should be available at site.
3.2 Installation of Channel Steel Foun
dation
Channel steel foundation needs to be installed a
s per the approved drawing.
3.3 Open Case Inspection
Once the equipment reaches site, the superviso
r shall verify the packing list and ensure that
all the equipment have reached the site an
d are in proper condition. Moreover, the
equipment should be handled with proper care
while taking them to the desired locations.
Also do check whether the equipment is meeti
ng the requirements of the drawings or not.
The equipment shall be kept properly.
3.4 Unloading of the Equipment to the
desired Location
When the equipment arrives at site, the unload
ing to the desired location should
be done using appropriate crane which can be
ar the weight of the equipment. It
should be placed and fixed on the channel steel
foundation .
3.5 Cabinet Installation
Cabinets for the protection devices should b
e placed and fixed on the channel steel
foundations and to be properly numbered. Also t
he cabinets should be properly grounded.
The cabinet shall be installed with levelling instr
ument so that the levelness and verticality
will satisfy the relevant standards.
DOCUMENT TITLE:
HYDROCHINA I
METHOD STATEMENT OF NTERNATIONA
ONTROL, MEASUREMENT L
ROTECTION CO. LTD.
SYSTEM AND DC DEVICES
P
N SUBSTATION
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DOC. N
REV. 01 DAT
o. PKA
E: 05-July-
C-Q-
2021
MS-027
3.6 The installation of Batteries for AC and DC Controlling System:
(1) Batteries should be placed on special frame and aligned at appropriate distance and looks
aesthetically good.
(2) The cables for batteries should be laid in GI pipe or duct on the floor in battery room.
(3) Batteries should be numbered properly.
(4) All the batteries should be connected in series.
(5) Check the voltage of the battery and make sure that batteries are not being over charged
and protected through a charge controller.
(6) Battery racks should be earthed as per IFC drawing and prudent practices.
3.7 Cables and Fiber Cable Layout:
(1) The cable trench shall be checked in light of the drawings.
(2) The start points and end points, the specifications and models, quantities shall conform
to
design requirements.
(3) The fibre cable should be protected by the pipe as per the drawing.
(4) The cable, strapped and laid on the shelf in the cabinet, are protected properly free from t
he
stress.
(5) The manufacture of cable terminal should be in line with the drawings and the prod
uct
instruction.
(6) The shielding of protection and control cable should be grounded reliability.
3.8 Secondary Cables Wiring
(1) Secondary cables should be distributed according to the drawings and connected w
ith
devices reliability.
(2) The shielding of secondary cable should be grounded reliability as per IFC draw
ing
requirement
(3) The T joints of secondary cables are not allowed in the cabinet and the enough len
gth
redundancy of the backup cores need to be kept.
(4) The cables laid in the cabinet should be kept in order and numbered clearly. They should
be
fixed reliably and without the mechanical stress.
(5) The power cables and control cables should be strapped separately.
(6) There shall be no more than 2 wires on one side of each binding post.
4. TOLERANCE
The deviation in overall dimensions, positions, allignments, plumpness
and elevations shall not exceed the limits specified in the specification or
as per OEM recommendations.
DOCUMENT TITLE:
METHOD STATEMENT OF C
ONTROL, MEASUREMENT P
ROTECTION HYDROCHINA INTERNATION
SYSTEM AND DC DEVICES IN SUBSTATION AL
CO. LTD.
Page 6
of 8
DOC. No. PKAC-Q-MS- PROJECT: PKA REV. 01 DATE: 05-July-
027 C 2021
5. SITE TEST
The test shall be conduct
ed as per relevant standa
rds and contract requirem
ents.
6. RESOURCE DIST
RIBUTION:
5.1 Huma
n Resource Distribu
tion:
Installation Labour: 12
Crane man: 01
Welder: 01
System Debugging: 01
Assistive Labour: 15
5.2 Tools Requireme
nt:
The tools of installing
Control, Measurement,
Protection, Communicati
on and
DC System are shown:
I N
Weldi 1
ng Pl
ant (4
00A)
W 1
i
r
e
C
r
i
m
p
e
r
s
Ele 8
crtr
icia
n T
ool
s
Electrical T 1
esting Equi
pment
2
7. CONSTRUCTION
SAFETY
Safety Hazard Analy
sis
Hoisting operations: pe
rsonnel injury due to cr
ush.
Fire Work: slag cause a
fire, scalding; oxygen, a
cetylene cylinders may
cause explode.
Grinding job: grinder mil
l slag sparks of fire, grin
der mill slag caused ag
ainst objects, grinder l
ead
to electric shock, dust res
ults in occupational hazar
d.
Welding work: too muc
h arc light will harm eye
s.
Safety Assurance M
anual
In the preparation stage
, all the operation worke
rs shall be arranged to s
tudy safety regulation a
nd
take a test to make sure t
hat site workers have goo
d knowledge of constructi
on safety.
During construction, pre
-shift meeting will be arr
anged and safety assur
ance measures will be
stressed. Attention shall b
e paid to the following ite
ms during installation:
DOCUMENT TITLE:
HYDROC
METHOD STATHINA INT
EMENT OF COERNATI
NTROL, MEASONAL
UREMENT PR CO. LTD.
OTECTION
P
SYSTEM AND
DC DEVICES
a
N SUBSTATIOg
N e
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July-
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Either operate or not, worker shall wear safety helmet when entering the working site.
Installation area shall be fenced. Sign board shall be set at necessary location. Worker shall wear
identity card.
No smoking at site.
Sufficient fire-fighting appliances such as fomite extinguisher.
Hoisting and installation shall be carried out in strict according with site supervisor’s instruction.
DOCUMENT TITLE:
HYDROCHINA INTERNATIONAL
METHOD STATEMENT OF CONTROL, MEASUREMENT PROTECTION CO. LTD.
SYSTEM AND DC DEVICES IN SUBSTATION Page 8 of 8
DOC. No. PKAC-Q-MS-027 PROJECT: PKAC REV. 01 DATE: 05-July-2021