Procedure to Install an Improved Electric Ladder Pump on Certain D10T2 and D11T Track-Type Tractors {5057, 5713, 7254}

2020/04/13
(M0110997)

SMCS - 5057,5713,7254 i08097582

Track-Type Tractor
D10T2 (S/N: RAB1-819; JJW1-418)
D11T (S/N: AMA692-UP; MDG183-UP; JEL429-UP; JNS135-UP)

Introduction
Revision History 
Revision  Summary of Changes 
01  Illustration 11 has been updated. 

Table 1

This Special Instruction provides the required parts and the procedure to install an improved electric ladder pump on certain D10T2 and D11T
Track-Type Tractors.

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Reference Section
Reference: Torque Specifications, SENR3130.

Reference: D11T Track-Type Tractor Machine SystemsTesting and Adjusting , KENR5621, "Ladder System Pressure - Test and Adjust - If
equipped".

Reference: D10T2 Track-Type Tractor SystemsTesting and Adjusting , KENR5631, "Ladder System Pressure - Test and Adjust - If equipped".

Reference: D11T Track-Type TractorOperation and Maintenance Manual, SEBU8499 and Disassembly and Assembly (Machine Systems),
KENR5625.

Reference: D10T2 Track-Type Tractors Operation and Maintenance Manual, SEBU8708 and Disassembly and Assembly (Machine Systems),
KENR5638.

Safety Section

Do not operate or work on this product unless you have read

and understood the instruction and warnings in the relevant
Operation and Maintenance Manuals and relevant service
literature. Failure to follow the instructions or heed the warnings
could result in injury or death. Proper care is your responsibility.

Failure to follow all safety guidelines prescribed in this

document and by governing authorities and regulatory agencies
may result in severe injury or death of personnel or machine
damage.

When removing a major component or attachment, ensure that it

is properly blocked or secured before removing mounting
hardware. An assembly that is disconnected without proper
blocking may shift or fall, resulting in serious injury or death of
personnel or machine damage.
Personal injury or death can result from improper maintenance
procedures. To avoid injury or death, follow the procedures
exactly as stated below.

Personal injury can result from improper handling of chemicals.

Make sure you use all the necessary protective equipment

required to do the job.

Make sure that you read and understand all directions and
hazards described on the labels and material safety data sheet
of any chemical that is used.

Observe all safety precautions recommended by the chemical

manufacturer for handling, storage, and disposal of chemicals.

Access to this service point may require climbing on the

equipment. Slipping or falling while climbing on the equipment
could result in personal injury or death. Refer to the Operation
and Maintenance Manual, Mounting and Dismounting topic for
safety information.

Personal injury or death can result from sudden movement.

Prevent possible injury by performing the following procedures

before work begins:

Move the product or equipment to a smooth, level surface.

When applicable, lower equipment/work tools to the ground.

Engage the parking brake, system brakes and/or hydraulic

lockout control. When applicable, stop the engine and remove
the ignition key.

Release system pressure from pressurized systems.

If applicable, block the wheels/tracks.

Turn the battery disconnect switch to the OFF position and if

applicable, remove the battery disconnect key. If not equipped
with a battery disconnect switch, disconnect the battery cables
from the battery and tape the battery clamps. 

Attach a “Do Not Operate” or similar warning tag at the battery

disconnect switch location and as defined by site rules and/or
local regulations.
Illustration 1 g06276183

Do not operate the machine if any guards or covers are missing

or inadequately secured. Personnel could be seriously injured
or machine damage may occur.

Observe the safe working load limits of all lifting and blocking
devices and keep a safe distance from suspended/blocked
loads. Personnel may be seriously injured or killed by falling
loads.

Required Parts
Required Parts for D11T Ladder Pump Installation 
Qty  Part Number  Part Name 
1  577-8941  Electric Drive Pump Gp 
1  580-2690  Hose As 
1  580-2691  Hose As 
3  067-2551  Clip 
2  6V-1889  Clip - Loop 
1  6V-8625  Adapter - Elbow 
1  6V-8722  Adapter - Elbow 
1  8T-6876  Adapter - Elbow 
1  3J-1907  O-Ring Seal 
2  3K-0360  O-Ring Seal 
2  6V-8398  O-Ring Seal 
1  7J-9108  O-Ring Seal 
1  133-6934  Spacer 
1  234-9525  Stud 
2  344-5675  Nut 
6  8T-4121  Hard Washer 
2  8T-4136  Bolt 
1  8T-4195  Bolt 

Table 2

Required Parts for D10T2 Ladder Pump Installation 

Qty  Part Number  Part Name 
1  577-8941  Electric Drive Pump Gp 
1  580-0231  Hose As 
1  580-0233  Hose As 
1  134-6954  Tee 
1  8T-6876  Adapter - Elbow 
1  3D-2824  O-Ring Seal 
1  3J-1907  O-Ring Seal 
1  5K-9090  O-Ring Seal 
1  6V-8398  O-Ring Seal 
1  7J-9108  O-Ring Seal 
2  8T-4121  Hard Washer 
2  8T-4136  Bolt 
Table 3

Required Tools 
Item  Qty  Part Number  Part Name 
T1  1  FT-1114  Vacuum Cap 

Table 4

Rework Procedure
D11T Rework Procedure
Required Parts for D11T Ladder Pump Installation 
Item  Qty  Part Number  Part Name 
1  1  577-8941  Electric Drive Pump Gp 
2  1  580-2690  Hose As 
3  1  580-2691  Hose As 
4  3  067-2551  Clip 
5  2  6V-1889  Clip - Loop 
6  1  6V-8625  Adapter - Elbow 
7  1  6V-8722  Adapter - Elbow 
8  1  8T-6876  Adapter - Elbow 
9  1  3J-1907  O-Ring Seal 
10  2  3K-0360  O-Ring Seal 
11  2  6V-8398  O-Ring Seal 
12  1  7J-9108  O-Ring Seal 
13  1  133-6934  Spacer 
14  1  234-9525  Stud 
15  2  344-5675  Nut 
16  6  8T-4121  Hard Washer 
17  2  8T-4136  Bolt 
18  1  8T-4195  Bolt 

Table 5

Required Tools 
Item  Qty  Part Number  Part Name 
T1  1  FT-1114  Vacuum Cap 

Table 6

1. Park the machine on level ground, lower all implements to the ground, shut off the machine, and relieve all hydraulic system pressure. Refer
to D11T Track-Type TractorOperation and Maintenance Manual, SEBU8499 and Disassembly and Assembly (Machine Systems), KENR5625
for more information.

2. Remove the seat, the floor mat, and the floor plates.

3. Remove the cap from the hydraulic tank. Install vacuum cap tooling (T1) onto the hydraulic tank. Attach an air supply hose to vacuum cap
(T1). Apply 276 kPa (40 psi) to 414 kPa (60 psi) of air. This procedure will pull vacuum on the hydraulic system, and prevent any draining and
refilling of hydraulic oil.
 Illustration 2 g06475567
(A) 512-4531 Hose As

(B) 512-4532 Hose As

(C) 493-9572 Hose As

(D) 379-6545 Electric Drive Pump Gp

4. Disconnect existing hose assembly (A) hose assembly (B) and 45 degree adapters from ladder pump (D). Hose assembly (A) and hose
assembly (B) run through the fender pass-thru, and will be reused, so the hose assemblies can be temporarily plugged. Disconnect existing
hose assembly (C) from both ends. Hose assembly (C) is the supply hose running between the fan pump and ladder pump (D). Hose
assembly (C) can be discarded, as this hose assembly not be reused. Retain the clipping and hardware to be reused.

5. Disconnect the electrical connections from ladder pump (D). Retain all hardware and cables, as the hardware and cables will be reused.

6. Remove existing ladder pump (D) from the mounting bracket. Retain the mounting hardware for later reuse. The mounting hardware is also
included in the required parts list.

Illustration 3 g06475600
(A) 512-4531 Hose As

(B) 512-4532 Hose As

(1) 577-8941 Electric Drive Pump Gp

(16) 8T-4121 Hard Washer

(17) 8T-4136 Bolt

 7. Install new ladder pump (1) to existing mounting bracket, using two bolts (17) and two hard washers (16).

8. Reattach existing hose assemblies which run through fender pass-thru, reusing existing 45 degree adapters. Hose assembly (A) which runs
through machine-rear hole in the grommet/pass-thru, attaches to C2 port in ladder pump (1). Hose assembly (B) which runs through
machine-forward hole in grommet/pass-thru, attaches to C1 port in ladder pump (1).

Illustration 4 g06475647
(1) 577-8941 Electric Drive Pump Gp

(7) 6V-8722 Elbow

(8) 8T-6876 Elbow

(9) 3J-1907 O-Ring Seal

(10) 3K-0360 O-Ring Seal

(11) 6V-8398 O-Ring Seal

(12) 7J-9108 O-Ring Seal

9. Install elbow (8), O-ring (9), and O-ring (11) into return/tank port on ladder pump (1). Orient elbow (8) towards machine-forward, at
approximately 10 o’clock. Install elbow (7), O-ring (10), and O-ring (12) into supply/inlet port on ladder pump (1). Orient elbow (7) upward, at
approximately 1 o’clock.

Illustration 5 g06475653
(1) 577-8941 Electric Drive Pump Gp

(2) 580-2690 Hose As

(E) Fan Pump

10. Install hose assembly (2) between the supply/inlet port on ladder pump (1) and the same port/45 degree adapter on fan pump (E) that
connected previous hose assembly (C). The 90 degree coupling attaches to the supply/inlet port on ladder pump (1), and the straight
coupling end attaches to the 45 degree adapter on fan pump (E).
 Illustration 6 g06475660
(F) 250-9239 Manifold

(6) 6V-8625 Elbow

(10) 3K-0360 O-Ring Seal

(11) 6V-8398 O-Ring Seal

11. Install elbow (6), O-ring (10), and O-ring (11) into the top port of existing case drain manifold (F), which is on the right-hand fender wall. This
port is plugged. The plug can be removed, and discarded. The 90 degree elbow should be oriented towards the front of the machine.

Illustration 7 g06475679
(1) 577-8941 Electric Drive Pump Gp

(3) 580-2691 Hose As

 Illustration 8 g06475684
(F) 250-9239 Manifold

(3) 580-2691 Hose As

(6) 6V-8625 Elbow

12. Install hose assembly (3) between the return/tank port on ladder pump (1) and elbow (6) that was previously installed in the top port of case
drain manifold (F). The straight coupling attaches to the return/tank port on ladder pump (1) and the 45 degree coupling attaches to elbow (6)
on case drain manifold (F). Refer to Illustration 7 and Illustration 8.

Illustration 9 g06475693
(G) Existing 6V-1889 Clip

(2) 580-2690 Hose As

(3) 580-2691 Hose As

(4) 067-2551 Clip

(5) 6V-1889 Clip-Loop

(15) 344-5675 Nut

(16) 8T-4121 Hard Washer

(18) 8T-4195 Bolt

13. Clip hose assembly (2) and hose assembly (3) between ladder pump (1), the fan pump, and the connections for case drain manifold (F).
Starting at ladder pump (1) end , clip hose assembly (2) to the PTO filter hose clip, reusing existing clip (G) and the hardware . Clip hose
assembly (2) and hose assembly (3) together, using clip (4), clip-loop (5), nut (15), two hard washers (16), and bolt (18).
 Illustration 10 g06475701
(H) Existing 4S-1962 Clip

(4) 067-2551 Clip

(5) 6V-1889 Clip-Loop

(13) 133-6934 Spacer

(14) 234-9525 Stud

(15) 344-5675 Nut

(16) 8T-4121 Hard Washer

(18) 8T-4195 Bolt

14. Clip hose assembly (2) and hose assembly (3) off the existing bracket for the fuel lines clips which mounts off the left-hand cab mount
structure. Remove the existing bolt from the lowest fuel lines clip on the bracket on the left-hand cab mount and discard the bolt. In the open
weldnut where this bolt was removed.

a. Clip the lines in the following stack-up of hardware:

(H) Existing fuel lines clip

(5) Clip-loop

(16) Hard washer

(14) Stud

(13) Spacer

(4) Clip

(16) Hard washer

(15) Nut
 Illustration 11 g06475772
(J) Block

(K) Existing Bracket

(L) Transmission Kidney Loop Hose Clips

(M) Existing Bolt and Washer

(3) 580-2690 Hose As

(4) 067-2551 Clip

15. Clip hose assembly (3) off existing bracket (K) for transmission kidney loop hose clips (L), which mounts off block (J) on the center of the
fender beam. Remove existing bolt and washer (M), add clip (4) onto the clip stack, and secure with the existing hardware. Refer to
Illustration 11.

16. Reinstall all electrical connections which were removed in Step 5 to new ladder pump (1).

17. Refer to D11T Track-Type Tractor Machine SystemsTesting and Adjusting , KENR5621, "Ladder System Pressure - Test and Adjust - If
equipped".

D10T2 Rework Procedure

Required Parts for D10T2 Ladder Pump Installation 
Item  Qty  Part Number  Part Name 
1  1  577-8941  Electric Drive Pump Gp 
2  1  580-0231  Hose As 
3  1  580-0233  Hose As 
4  1  134-6954  Tee 
5  1  8T-6876  Adapter - Elbow 
6  1  3D-2824  O-Ring Seal 
7  1  3J-1907  O-Ring Seal 
8  1  5K-9090  O-Ring Seal 
9  1  6V-8398  O-Ring Seal 
10  1  7J-9108  O-Ring Seal 
11  2  8T-4121  Hard Washer 
12  2  8T-4136  Bolt 

Table 7

Required Tools 
Item  Qty  Part Number  Part Name 
T1  1  FT-1114  Vacuum Cap 

Table 8

1. Park the machine on level ground, lower all implements to the ground, shut machine off, and relieve all hydraulic system pressure. Refer to
D10T2 Track-Type Tractors Operation and Maintenance Manual, SEBU8708 and Disassembly and Assembly(Machine Systems), KENR5638
for more information.

2. Lower the rear-most bottom guard section, behind the equalizer bar, to provide adequate access to location of ladder pump. Refer to D10T2
Track-Type Tractor Disassembly and Assembly (Tractor Engine Supplement), KENR5629, "Bottom Guard - Lower""Bottom Guard - Raise" for
more information.

3. Remove the seat, the floor mat, and the floor plates.

4. Remove the cap from the hydraulic tank. Install vacuum cap tooling (T1) onto the hydraulic tank. Attach an air supply hose to vacuum cap
(T1). Apply 276 kPa (40 psi) to 414 kPa (60 psi) of air. This procedure will pull vacuum on the hydraulic system, and prevent any draining and
refilling of hydraulic oil.

Illustration 12 g06475787
(A) 512-5850 Hose As

(B) 379-6545 Electric Drive Pump Gp

(C) 515-4717 Hose As

5. Disconnect two existing hose assemblies (A) and the straight adapters from ladder pump (D). Hoses assemblies (A) run through the fender
pass-thru, and will be reused. Temporarily plug hose assemblies (A). Disconnect existing hose assembly (C) and the 90 degree adapter from
ladder pump (B). Hose assembly (C) is running between the fan pump and ladder pump (B). Hose assembly (C) will be reused. Temporarily
plug hose assembly (C). Refer to Illustration 12.

6. Disconnect the electrical connections from ladder pump (B). Retain all hardware and cables, as the hardware and cables will be reused.
 Illustration 13 g06475791
(D) 374-9953 Hose As

(E) 45 Degree Adapter

(F) Left-Hand Implement Pump

7. Disconnect existing hose assembly (D) and 45 deg adapter (E) from left-hand implement pump (F), which runs between (L1) case drain port
and the hydraulic tank. Hose assembly (D) and 45 degree adapter (E) can be discarded, as hose assembly (D) and 45 degree adapter (E)
will not be reused. Refer to Illustration 13.

8. Remove existing ladder pump (B) from the mounting bracket. Retain the mounting hardware for later reuse. The mounting hardware is also
included in the required parts list.
 Illustration 14 g06477904
(1) 577-8941 Electric Drive Pump Gp

(11) 8T-4121 Hard Washer

(12) 8T-4136 Bolt

9. Install new ladder pump (1) to the existing mounting bracket, using two bolts (12) and two hard washers (11). Refer to Illustration 14.
 Illustration 15 g06475811
(A) 512-5850 Hose As

(C) 515-4717 Hose As

(C1) Port

(C2) Port

(1) 577-8941 Electric Drive Pump Gp

10. Reattach existing hose assemblies (A) which run through fender pass-thru, reusing the existing straight adapters. Hose assembly (A) which
runs through the machine-rear hole in the grommet/pass-thru, attaches to port (C2). Hose assembly (A) which runs through the machine-
forward hole in grommet/pass-thru, attaches to port (C1).

11. Reattach existing hose assembly (C) reusing the 90 degree adapter. The 90 degree adapter is to be oriented at approximately 7 o’clock, just
as it was on previous pump (B) and the previous hose routing.
 Illustration 16 g06476080
(1) 577-8941 Electric Drive Pump Gp

(5) 8T-6876 Adapter-Elbow

(7) 3J-1907 O-Ring Seal

(9) 6V-8398 O-Ring Seal

12. Install adapter-elbow (5), O-ring seal (7), and O-ring seal (9) into Return/Tank port on ladder pump (1). Orient adapter-elbow (5) upwards, at
12 o’clock. Refer to Illustration 16.

Illustration 17 g06476077
 (4) 134-6954 Tee

(6) 3D-2824 O-Ring Seal

(8) 5K-9090 O-Ring Seal

(10) 7J-9108 O-Ring Seal

13. Install tee (4), O-ring seal (6), O-ring seal (8), and O-ring seal (10) in case drain port (L1). Tee (4) is to be installed in orientation with the
smaller ORFS port to machine-left, and the larger ORFS port to machine-right. Refer to Illustration 17.

Illustration 18 g06476078
(3) 580-0233 Hose As

(4) 134-6954 Tee

14. Install hose assembly (3) between tee (4) at implement pump case drain and the hydraulic tank. The 67 degree coupling is to be connected to
tee (4) and the 90 degree coupling is to be connected at the tank end. The 67 degree coupling is to be oriented machine-rearward slightly.
The 90 degree coupling is to be oriented down, with hose assembly (3) taking a path between the right-hand implement pump case drain
hose and the right-hand implement pump suction hose. Refer to Illustration 18.
 Illustration 19 g06476081
(1) 577-8941 Electric Drive Pump Gp

(2) 580-0231 Hose As

(4) 134-6954 Tee

15. Install hose assembly (2) between the Return/Tank port on ladder pump (1) and tee (4) at the implement pump case drain. The straight
coupling is to be connected to ladder pump (1) end and the 90 degree coupling is to be connected to tee (4) at the implement pump end. The
straight coupling is to be oriented up, and the 90 degree coupling is to be oriented machine-rearward. Refer to Illustration 19.

16. Reinstall all electrical connections which were removed in Step 6 to new ladder pump (1).

17. Refer to D10T2 Track-Type Tractor SystemsTesting and Adjusting , KENR5631, "Ladder System Pressure - Test and Adjust - If equipped".

PSP-0004B9C7
2021/06/13
13:53:31-03:00
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