28/06/2019 Media Search - M0107477 - New Leveling Jack Valves are Now Used on Certain MD6250 and MD6310

and MD6310 Rotary Drills {5051, 7000}

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Service Magazine
New Leveling Jack Valves are Now Used on Certain MD6250 and MD6310 Rotary Drills {5051, 7000}
Media Number -M0107477-00 Publication Date -20/06/2019 Date Updated -20/06/2019

i07777309

New Leveling Jack Valves are Now Used on Certain MD6250 and
MD6310 Rotary Drills {5051, 7000}
SMCS - 5051; 7000

Rotary Drill
MD6250 (S/N: DN7101-122,129-130; DN8102,104-105)
MD6310 (S/N: DLK131)

Reference: Operation and Maintenance Manual, M0074452, "Prepare the Machine for Maintenance for machine
preparation instructions"

Description Of Change: New leveling jack valves are now used on the machines listed above. New leveling jack
valves are capable to withstand the high flow rate to match with cycle time.

Adaptable To:

Do not operate or work on this product unless you have read and
understood the instruction and warnings in the relevant Operation and
Maintenance Manuals and relevant service literature. Failure to follow
the instructions or heed the warnings could result in injury or death.
Proper care is your responsibility.

At operating temperature, the hydraulic oil tank is hot and under

pressure.

Hot oil and components can cause personal injury. Do not allow hot oil
or components to contact skin.

Before installation or removal of any hydraulic test equipment, relieve

the pressure in the hydraulic tank by slowly loosening the filler cap.

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Hydraulic circuits must be adequately bled of any residual pressure

before proceeding with hydraulic repairs. Make sure adequate personal
protective equipment (safety glasses, face shield, gloves) is being worn
when initially disconnecting hydraulic fittings. Insure that there is no
load resting on the circuit to prevent serious injury or death due to
falling loads. Pressurized hydraulic fluid can penetrate the skin,
resulting in serious illness or death.

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.

Never disconnect any charging unit circuit or battery circuit cable from
the battery when the charging unit is operated. A spark can cause an
explosion from the flammable vapor mixture of hydrogen and oxygen
that is released from the electrolyte through the battery outlets. Injury
to personnel can be the result.

New leveling jack valves are adaptable to the products within the listed serial numbers and are effective with all
products after the listed serial numbers.

Refer to Operation and Maintenance Manual, M0074452, "Prepare the Machine for Maintenance for machine
preparation instructions"

Rework Instruction for MD6250 Rotary Drill Machines

Table 1
Required Part

Item Qty Part Number Part Name

1 1 562-5762 Bank Valve Gp

2 11 2M-9780 O-Ring Seal

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3 5 6V-9746 O-Ring Seal

4 8 7J-9108 O-Ring Seal

5 1 214-7568 O-Ring Seal

6 3 3J-1907 O-Ring Seal

7 3 6V-8397 O-Ring Seal

8 2 3D-2824 O-Ring Seal

9 3 5K-9090 O-Ring Seal

10 3 6V-8398 O-Ring Seal

Illustration 1 g06435455
Rework location

Removal Procedure

Removal Procedure of Electrical Connection

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Illustration 2 g06442663
Bottom view of machine
(A) 549-7674 Valve Harness As

1. Remove and retain valve harness assembly (A).

Note: Mark the connectors locations for reinstalling harness (A) in the same location.

Removal Procedure of Hydraulic Connection

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Illustration 3 g06435979
Control valve group
(A) 530-3168 Hose As
(B) 513-1952 Hose As
(C) 530-3157 Hose As
(D) 530-3169 Hose As
(E) 513-2038 Hose As
(F) 513-2037 Hose As
(G) 513-1623 Hose As
(H) 513-1622 Hose As
(J) 514-2137 Control Valve Gp
(K) 513-2052 Hose As
(L) 513-2053 Hose As
(M) 513-1624 Hose As
(N) 513-1625 Hose As
(P) 513-1630 Hose As
(R) 513-1629 Hose As
(S) 513-1730 Hose As
(T) 513-1729 Hose As
(U) 513-1710 Hose As
(V) 513-2094 Hose As

1. Disconnect and save all hydraulic hoses from control valve group (J).

Note: Ensure all the hydraulic hoses are assembled in the same location on the new 562-5762 Bank Valve
Gp.

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Illustration 4 g06442275
(J) 514-2137 Control Valve Gp
(W) 360-3694 Plug
(X) 2M-9780 O-Ring Seal
(Y) 6V-8629 Elbow
(Z) 6V-9746 O-Ring Seal
(AA) 6V-8642 Connector
(AB) 7J-9108 O-Ring Seal
(AC) 6V-3965 Fitting
(AD) 214-7568 O-Ring Seal
(AE) 6V-0852 Dust Cap
(AF) 6V-8781 Tee
(AG) 3J-1907 O-Ring Seal
(AH) 6V-8397 O-Ring Seal
(AJ) 6V-8637 Connector
(AK) 3D-2824 O-Ring Seal
(AL) 8T-7520 Tee
(AM) 5K-9090 O-Ring Seal
(AN) 8T-4195 Bolt
(AP) 7X-7729 Washer
(AR) 6V-8724 Elbow
(AS) 6V-8398 O-Ring Seal
(AT) 6V-9873 Connector
(AU) 6V-9837 Swivel Tee

2. Remove and save all adapters from control valve group (J) and discard O-Ring seal.

Note: Ensure all the adapters are assembled in the same location on the new 562-5762 Bank Valve Gp.

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3. Remove and save three bolts (AN) and three washers (AP) from the frame.

Illustration 5 g06434992
(J) 514-2137 Control Valve Gp
(AV) 513-1735 Plate
(AW) 5K-0906 Bolt
(AX) 8T-4224 Washer

4. Remove control valve group (J) from bracket (AV) by removing three bolts (AW) and three washers (AX).
Discard control valve group (J) and retain bracket (AV), three washers (AX), and three bolts (AW).

Installation Procedure

Installation Procedure of Hydraulic Connection

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Illustration 6 g06434995
(1) 562-5762 Bank Valve Gp
(AV) 513-1735 Plate
(AW) 5K-0906 Bolt
(AX) 8T-4224 Washer

1. Install bank valve group (1) to bracket (AV) using three bolts (AW) and three washers (AX), which were
retained in Step 4 of Section "Removal Procedure of Hydraulic Connection".

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Illustration 7 g06442554
(1) 562-5762 Bank Valve Gp
(2) 2M-9780 O-Ring Seal
(3) 6V-9746 O-Ring Seal
(4) 7J-9108 O-Ring Seal
(5) 214-7568 O-Ring Seal
(6) 3J-1907 O-Ring Seal
(7) 6V-8397 O-Ring Seal
(8) 3D-2824 O-Ring Seal
(9) 5K-9090 O-Ring Seal
(10) 6V-8398 O-Ring Seal
(W) 360-3694 Plug
(Y) 6V-8629 Elbow
(AA) 6V-8642 Connector
(AC) 6V-3965 Fitting
(AE) 6V-0852 Dust Cap
(AF) 6V-8781 Tee
(AJ) 6V-8637 Connector
(AL) 8T-7520 Tee
(AN) 8T-4195 Bolt
(AP) 7X-7729 Washer
(AR) 6V-8724 Elbow
(AT) 6V-9873 Connector
(AU) 6V-9837 Swivel Tee

2. Install bank valve group (1) to the frame using three washers (AP) and three bolts (AN) which were retained
in Step 3 of Section "Removal Procedure of Hydraulic Connection".

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3. Install all adapters to the bank valve group (1), which were retained in Step 2 of Section "Removal
Procedure of Hydraulic Connection" with new O-Ring Seals.

Illustration 8 g06436011
(1) 562-5762 Bank Valve Gp
(A) 530-3168 Hose As
(B) 513-1952 Hose As
(C) 530-3157 Hose As
(D) 530-3169 Hose As
(E) 513-2038 Hose As
(F) 513-2037 Hose As
(G) 513-1623 Hose As
(H) 513-1622 Hose As
(K) 513-2052 Hose As
(L) 513-2053 Hose As
(M) 513-1624 Hose As
(N) 513-1625 Hose As
(P) 513-1630 Hose As
(R) 513-1629 Hose As
(S) 513-1730 Hose As
(T) 513-1729 Hose As
(U) 513-1710 Hose As
(V) 513-2094 Hose As

4. Reconnect all hydraulic hoses to bank valve group (1), which were retained in Step 1 of Section "Removal
Procedure of Hydraulic Connection".

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Installation Procedure of Electrical Connection

Illustration 9 g06442663
Bottom view of machine
(A) 549-7674 Valve Harness As

1. Install valve harness assembly (A) which was retained in Step 1 of Section "Removal Procedure of Electrical
Connection".

Rework Instruction for MD6310 Rotary Drill Machines

Table 2
Required Part

Item Qty Part Number Part Name

1 1 562-5762 Bank Valve Gp

2 11 2M-9780 O-Ring Seal

3 8 7J-9108 O-Ring Seal

4 5 6V-9746 O-Ring Seal

5 2 3D-2824 O-Ring Seal

6 5 6V-9746 O-Ring Seal

7 1 214-7568 O-Ring Seal

8 3 3J-1907 O-Ring Seal

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9 3 6V-8397 O-Ring Seal

10 3 5K-9090 O-Ring Seal

11 3 6V-8398 O-Ring Seal

Illustration 10 g06435455
Rework location

Removal Procedure

Removal of Electrical Connection

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Illustration 11 g06442663
Bottom view of machine
(A) 549-7674 Valve Harness As

1. Remove and retain valve harness assembly (A).

Note: Mark the connectors locations for reinstalling harness (A) in the same location.

Removal Procedure of Hydraulic Connections

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Illustration 12 g06435906
View of control valve group
(A) 527-0592 Hose As
(B) 529-6776 Hose As
(C) 526-7350 Hose As
(D) 530-2314 Hose As
(E) 530-2313 Hose As
(F) 561-6124 Hose As
(G) 561-6129 Hose As
(H) 423-9949 Hose As
(J) 514-2137 Control Valve Gp
(K) 538-8139 Hose As
(L) 522-6600 Hose As
(M) 561-6130 Hose As
(N) 539-6146 Hose As
(P) 527-0592 Hose As
(R) 527-0588 Hose As
(S) 522-6601 Hose As
(T) 529-6777 Hose As
(U) 538-8138 Hose As
(V) 529-6778 Hose As

1. Disconnect and save all hydraulic hoses from control valve group (J).

Note: Ensure all the hydraulic hoses are assembled in the same location on the new 562-5762 Bank Valve
Gp.

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Illustration 13 g06434980
View of control valve group
(J) 514-2137 Control Valve Gp
(W) 360-3694 Plug
(X) 2M-9780 O-Ring Seal
(Y) 6V-8642 Connector
(Z) 7J-9108 O-Ring Seal
(AA) 6V-8629 Elbow
(AB) 6V-9746 O-Ring Seal
(AC) 6V-8637 Connector
(AD) 3D-2824 O-Ring Seal
(AE) 6V-9746 O-Ring Seal
(AF) 6V-3965 Fitting
(AG) 214-7568
(AH) 6V-0852 Dust Cap
(AJ) 6V-8781 Tee
(AK) 3J-1907 O-Ring Seal
(AL) 6V-8397 O-Ring Seal
(AM) 5K-9090 O-Ring Seal
(AN) 6V-9840 Swivel Tee
(AP) 8T-4195 Bolt
(AR) 7X-7729 Washer
(AS) 6V-8398 O-Ring Seal
(AT) 6V-9873 Connector
(AU) 6V-9737 Gasket Kit
(AV) 8T-7520 Tee
(AW) 6V-8724 Elbow
(AX) 6V-8397 O-Ring Seal

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2. Remove and save all adapters from control valve group (J), and discard O-Ring seals.

Note: Ensure all the adapters are assembled in the same location on the new 562-5762 Bank Valve Gp.

3. Remove and save three bolts (AP) and three washers (AR) from the frame.

Illustration 14 g06442587
(J) 514-2137 Control Valve Gp
(AY) 513-1735 Plate
(AZ) 5K-0906 Bolt
(BA) 8T-4224 Washer

4. Remove control valve group (J) from bracket (AY) by removing three bolts (AZ) and three washers (BA).
Discard control valve group (J) and retain bracket (AY), three washers (BA) and three bolts (AY).

Installation Procedure

Installation Procedure of Hydraulic Connection

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Illustration 15 g06442588
(1) 562-5762 Bank Valve Gp
(AY) 513-1735 Plate
(AZ) 5K-0906 Bolt
(BA) 8T-4224 Washer

1. Install bank valve group (1) to bracket (AY) using three washers (BA) and three bolts (AZ), which were
retained in Step 4 of Section "Removal Procedure of Hydraulic Connections".

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Illustration 16 g06435009
(1) 562-5762 Bank Valve Gp
(2) 2M-9780 O-Ring Seal
(3) 7J-9108 O-Ring Seal
(4) 6V-9746 O-Ring Seal
(5) 3D-2824 O-Ring Seal
(6) 6V-9746 O-Ring Seal
(7) 214-7568 O-Ring Seal
(8) 3J-1907 O-Ring Seal
(9) 6V-8397 O-Ring Seal
(10) 5K-9090 O-Ring Seal
(11) 6V-8398 O-Ring Seal
(W) 360-3694 Plug
(Y) 6V-8642 Connector
(AA) 6V-8629 Elbow
(AC) 6V-8637 Connector
(AF) 6V-3965 Fitting
(AH) 6V-0852 Dust Cap
(AJ) 6V-8781 Tee
(AN) 6V-9840 Swivel Tee
(AP) 8T-4195 Bolt
(AR) 7X-7729 Washer
(AT) 6V-9873 Connector
(AU) 6V-9737 Gasket Kit
(AV) 8T-7520 Tee
(AW) 6V-8724 Elbow
(AX) 6V-8397 O-Ring Seal

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2. Install bank valve group (1) to the frame using three washers (AR) and three bolts (AP) which were retained
in Step 3 of Section "Removal Procedure of Hydraulic Connections".

3. Install all adapters to the bank valve group (1), which were retained in Step 2 of Section "Removal
Procedure of Hydraulic Connections" with new O-Ring seals.

Illustration 17 g06435919
(1) 562-5762 Bank Valve Gp
(A) 527-0592 Hose As
(B) 529-6776 Hose As
(C) 526-7350 Hose As
(D) 530-2314 Hose As
(E) 530-2313 Hose As
(F) 561-6124 Hose As
(G) 561-6129 Hose As
(H) 423-9949 Hose As
(K) 538-8139 Hose As
(L) 522-6600 Hose As
(M) 561-6130 Hose As
(N) 539-6146 Hose As
(P) 527-0592 Hose As
(R) 527-0588 Hose As
(S) 522-6601 Hose As
(T) 529-6777 Hose As
(U) 538-8138 Hose As
(V) 529-6778 Hose As

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4. Reconnect all hydraulic hose to bank valve group (1), which were retained in Step 1 of Section "Removal
Procedure of Hydraulic Connections".

Installation Procedure of Electrical Connection

Illustration 18 g06442663
Bottom view of machine
(A) 549-7674 Valve Harness As

1. Install valve harness assembly (A) which was retained in Step1 of Section "Removal Procedure of Electrical
Connection".

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All Rights Reserved.
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