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Catalogue

800-904 /21 Air installation cleaner assy ……………………………………………………………………………………………………………………………..1


800-904 /24 Muffler assy ……………………………………………………………………………………………………………………………………………..3
800-904 /46 Intercooler installation assy ……………………………………………………………………………………………………………………………..5
800-904 /54 Radiator installation assy …………………………………………………………………………………………………………………………………..7
800-904 /20 Throttle control mechanism……………………………………………………………………………………………………………………………...9
800-904 /21 Clutch mechanism(dual clutch) …………………………………………..............................................................................................................11
800-904 /21 Clutch and operate assyguishing device………………………………….........................................................................................................13
800-904 /30 Front ballast………………………………………………………………………………………………………………………………………………16
800-904 /31 Front axle assy-front axle case(short front axle)…………………………………………………………………………………………………………18
800-904 /31 Front axle assy-steering knuckle(short front axle)……………………………………………………………………………………………………….20
800-904 /31 Front axle assy- hub ,steering tie rod (short front axle)………………………………………………………………………………………………….22
800-904 /31 Front axle assy- bevel gear support (short front axle)……………………………………………………………………………………………………24
800-904 /31 Front axle assy- bevel gear pair,mechanical differential (short front axle)………………………………………………………………………………26
800-904 /31 Front axle assy- universal propeller shaft and planet gear reducer (short front axle)……………………………………………………………………28
800-904 /31 Front axle steering cylinder………………………………………………………………………………………………………………………………30
800-904 /31 Front driving wheel assy………………………………………………………………………………………………………………………………… 32
800-904 /34 Rear driving wheel assy…………………………………………………………………………………………………………………………………..34
800-904 /35 Hitch device assy…………………………………………………………………………………………………………………………………………36
800-904 /38 Hitch device assy(Optional)……………………………………………………………………………………………………………………………..38
800-904 /37 Tractor body ……………………………………………………………………………………………………………………………………………40
800-904 /37 Main Gearbox ………………………………………………………………………………………………………………………………………44
800-904 /37 Main gearshift mechanicsm………………………………………………………………………………………………………………......................48
800-904 /37 Main gearshift control…………………………………………………………………………………………………………………………………..50
800-904 /37 Auxiliary gearbox and central transmitsion………………………………………….................................................................................................52
800-904 /37 Auxiliary gearbox central control device………………………………………………………………………………………………………………56
800-904 /37 Creeper gear (optional)…………………………………………………………………………………………………………………………………59
800-904 /38 Differential bearing seat ……………………………………………………………………………………………………………………….......63
800-904 /38 Differential gear transmitsion device…………………………………………………………………………………………………………………...65
800-904 /38 Differential lock…………………………………………………………………………………………………………………………………………67
800-904 /38 Differential lock control device(hydraulic release mechanism)………………………………………………………………………………...............70
800-904 /39 Final transmission case and brake case ………………………………………………………………………………………………………………....71
800-904 /39 Final transmitsion gear……………………………………………………………………………………………………………………......................73
800-904 /40 Steering wheel assy ………………………………………………………………………………………………………………………………………76
800-904 /40 Steering oil pipe assy I……………………………………………………………………………………………………………………………………78
800-904 /41 Dual-speed 540/1000r/min PTO assy…………………………………………………………………………………………………………………….80
800-904 /41 PTO control mechanicsm ……………………………………………………………………………………………………………………………84
800-904 /42 Transfer case assy………………………………………………………………………………………………………………………………………...86
800-904 /42 Transfer case gear device…………………………………………………………………………………………………………………………………88
800-904 /42 Transfer box control mechanism…………………………………………………………………………………………………………………………90
800-904 /43 Travel brake………………………………………………………………………………………………………………………………………………92
800-904 /93 Parking brake control mechanism ………………………………………………………………………………………………………………………94
800-904 /43 Brake pump with pedal assy …………………………………………………………………………………………………………………………...96
800-904 /43 Brake pump of travel brake …………………………………………………………………………………………………………………………...98
800-904 /43 Oil tank of travel brake control mechanism ………………………………………………………………………………………………………….100
800-904 /43 Travel brake assy …………………………………………………………………………………………………………………………………….102
800-904 /44 Driver’s seat (with A/C and warm fan) ……………………………………………………………………………………………………………….104
800-904 /45 Driver’s cab weldment and door, window mounting assy……………………………………………………………………………………………...106
800-904 /45 Instrument panel………………………………………………………………………………………………………………………………………...108
800-904 /45 Mud guard assy………………………………………………………………………………………………………………………………………….110
800-904 /45 Exterior roof assy………………………………………………………………………………………………………………………………………..112
800-904 /45 Interior decoration ……………………………………………………………………………………………………………………………………..114
800-904 /47 Hood assy …………………………………………………………………………………………………………………………………………..116
800-904 /47 Suspension and ladder assy……………………………………………………………………………………………………………………………..118
800-904 /47 Front mud guard(optional)…………………………………………………………………………………………………………………………..120
800-904 /47 Floor、Mud guard、Post-wall plate assy(optional)…………………………………………………………………………………………………122
800-904 /48 Electrical equipment and instrument……………………………………………………………………………………………………………………124
800-904 /48 Electrical equipment and instrument(3)……………………………………………………………………………………………………………..126
800-904 /48 Electrical equipment and instrument(4)……………………………………………………………………………………………………………..128
800-904 /48 Electrical equipment and instrument(5)……………………………………………………………………………………………………………..130
800-904 /48 Electrical equipment and instrument(6)…………………………………………………………………………………………………………..…132
800-904 /50 Fuel system(For Euro Ⅲ engine mechanical pump)…………………………………………………………………………………………………....134
800-904 /55 Hydraulic lifter housing and assy……………………………………………………………………………………………………………………….136
800-904 /55 Lifter cylinder piston…………………………………………………………………………………………………………………………………....138
800-904 /55 Lifter shaft and power transferring mechanism…………………………………………………………………………………………………………140
800-904 /55 Lifter control mechanism …………………………………………………………………………………………………………………………..142
800-904 /55 Distributor control mechanism ……………………………………………………………………………………………………………………..147
800-904 /56 Suspension mechanism………………………………………………………………………………………………………………………………….152
800-904 /56 Limiting strut……………………………………………………………………………………………………………………………………………155
800-904 /57 Distributor assy………………………………………………………………………………………………………………………………………….157
800-904 /57 Distributor control mechanism …………………………………………………………………………………………………………………….160
800-904 /58 Hydraulic lifter pipelines ……………………………………………………………………………………………………………………………….165
800-904 /61 Three-plate multi-way valve control assy………………………………………………………………………………………………………………169
800-904 /74 Front ballast,front ballast rack assy ……………………………………………………………………………………………………………………..171
800-904 /74 Rear ballast (rear 6) ……………………………………………………………………………………………………………………………………..173
800-904 /80 Air brake system………………………………………………………………………………………………………………………………………...175
800-904 /81 Heater system…………………………………………………………………………………………………………………………………………...177
21 Air cleaner installation assy

.. 1 ..
21 Air cleaner installation assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bolt M8×30-Zn.D GB/T5783-2000 5


2 Washer 8 GB/T93-1987 7
3 Washer 8-Zn.D GB/T97.1-2002 7
4 Nut M8-Zn.D GB/T6170-2000 5
5 Bolt M8×16-Zn.D GB/T5783-2000 2
6 Air filter inlet pipe 4R2U1-T.210300 1
bracket weldment
7 Air filter inlet pipe 4R2U-T24.210001 1
8 Air inlet connecting hose 4R2U1-T.210002 1
9 Air cleaner assy G082526 1
10 Installation hoop P777732 1
11 Hose clamp JK 5X 3
12 Air cleaner hose 4R2U1-T.210400 1
13 Hose clamp JK 3X 1
14 Plug 4R2U-T24.210005 1
15 Air filter bracket 4R2U-T24.210500 1
weldment
16 Bolt M10×45-Zn.D GB/T5782-2000 2
17 Washer 10-Zn.D GB/T97.1-1985 4

.. 2 ..
24 Muffler assy

.. 3 ..
24 Muffler assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Muffler 804C-2.22.010 1
2 Bolt M12×40-Zn.D GB/T5782-2000 5
3 Washer 12-Zn.D GB/T96-2002 12
4 Washer 12-Zn.D GB/T93-1987 6
5 Nut M12-Zn.D GB/T6170-2000 6

.. 4 ..
46 Intercooler installation assy

.. 5 ..
46 Intercooler installation assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Intercooler assy 4R2U-T24.560100-1 1


2 T spring clamp 70-78 4
3 Hose 3 4R2U-T56.560007 2
4 Air outlet hose 4R2U-T24.560002 1
5 Air inlet hose 4R2U-T24.560001-1 1
6 Hose 2 4R2U1-T.560004 1
7 Washer 8 GB/T93-1987 7
8 Nut M8 GB/T6170-2000 7
9 T sring clamp 56-64 2
10 Hose 1 4R2U1-T.560003 1
11 T spring clamp 73-81 2
12 Bolt M8×16-Zn.D GB/T573-2000 6

.. 6 ..
54 Radiator installation assy

.. 7 ..
54 Radiator installation assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Radiator assy 4R2U-T24.540100-1 1


2 Pin 2.5×16 GB/T91-2000 1
3 Water inlet hose,radiator 4RTF.540007AZ 1
4 Hose clamp 44-64 JK2X 4
5 Washer 8-Zn.D GB/T97.1-2002 2
6 Washer 8-Zn.D GB/T7244-1987 2
7 Nut M8-Zn.D GB/T6170-2000 2
8 Pull rod 6RT12.540011AZ 1
9 Water outlet hose,radiator 4R2U-T24.540006 1
10 Nut M12-Zn.D GB/T6170-2000 2
11 Radiator vibration 4R2U-T24.540008 2
absorber
12 Bolt M12×75-Zn.D GB/T5782-2000 2
13 Washer 12-Zn.D GB/T93-1987 2
14 Radiator cushion 4R2U-T24.540005 4

.. 8 ..
20 Throttle control mechanism

.. 9 ..
20 Throttle control mechanism

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bolt M5×10-Zn.D GB/T5783-2000 1 20 Pin 4×30 GB/T879.1-2000 1


2 Pin 2×12 GB/T91-2000 1 21 Bolt M5×45-Zn.D GB/T5783-2000 1
3 Washer 6-Zn.D GB/T97.1-2000 1 22 Nut M5 GB/T6170-2000 1
4 Flexible wire fixation block 804C.20.125-1 1 23 Bolt M10×25-Zn.D GB/T5783-2000 2
5 Throttle pull rod weldment 804C.20.016 1 24 Throttle pedal shaft weldment 804C.20.014-2 1
6 Foot throttle flexible wire assy LX804C.20A.013 1 25 Throttle pedal return spring 804C.20.121-1 1
7 Hand throttle flexible wire assy LX804C.20A.015 1 26 Throttle pedal 804C.20.120 1
9 Washer 10-Zn.D GB/T93-2000 2 27 Handle 804C.20.128-1 1
11 Retaining ring 9 GB/T896-1986 2 28 Hand throttle control lever assy 804C.20.020-1 1
12 Washer 804C.20.134 3 29 Friction disk 75.20.105 2
12-1 Washer 804C.20.135 1 30 Hand throttle control bracket assy 804C.20.021-1 1
13 Foot throttle rocker arm 804C.20.012-1 1 31 Washer 8-Zn.D GB/T93-2000 3
weldment 32 Bolt M8×20-Zn.D GB/T5783-2000 3
14 Throttle rocker arm weldment 804C.20.010-1 1 33 Clamp 75.20.106 1
15 Washer 5-Zn.D GB/T97.1-2000 2 34 Hand throttle control link 5129632/1.10.053 1
16 Pin 1.2×18 GB/T91-2000 2 35 Pin 5h8×20 GB/T119.1-2000 1
17 Throttle pedal shaft 804C.20.011-1 1 36 Hand throttle control spring 5105248/1.10.056 2
bracket assy 37 Hand throttle control spring sleeve 5133911/1.10.055B 1
18 Pin 2.5×30 GB/T879.1-2000 1 38 Hand throttle control washer 5133910/1.10.055A 1
19 Throttle pedal shaft 804C.20.117-1 1 39 Nut M14×1.5-6 GB/T889-1986 1
return spring

.. 10 ..
21 Clutch mechanism(dual clutch)

.. 11 ..
21 Clutch mechanism(dual clutch)

No. Parts name Drawing No. Qty No. Parts name Drawing No. Qty.

1 1lin/1lin(Weifang) WL8808025011 1 Driven disk assy,main 8811V2540-2 1


1lin/1lin(Shanghai) 118-00 1 clutch(YTO)
1lin/1lin(YTO) 5133399/1.25.000A 1 Driven disk assy,PTO 8811V2508 1
2 Main clutch shaft assy 5125360/1.25.013A 1 clutch(YTO)
Main clutch shaft with reducer 5125579/1.32.308A①

Main clutch shaft with high speed SZ804.37A.012 Driven disk assy,main clutch WL8808025013 1
3 Bearing 45×85×19(209) GB 276-82 1 (Shanghai Clutch Co.)
4 Main clutch shaft oil seal 25×31×7 4985295/1.28.174 1 Driven disk assy,PTO clutch WL8808025014 1
5 Retaining ring 85 11062176/12246 2 (Shanghai Clutch Co.)
6 Retaining ring 45 11069076/12246 2
7 Oil seal 45×85×10 5144379/1.25.030 1 Driven disk assy,main 79-00 1
8 Retaining ring 80 GB 893.1-86 1 clutch(Shanghai)
9 Bearing retaining ring 63×79.5×3 5148156/1.25.087 1 Driven disk assy,PTO 80-00 1
10 Bearing 40×68×15 GB 279-82 1 clutch(Shanghai)
(180108)
11 Bolt M8×95-Zn.D GB 5782-86 12
For fix Shanghai clutch GB 5782-86 9
12 Washer 8-Zn.D GB 7244-87 12
For fix Shanghai clutch GB 7244-87 9
13 Clutch shaft,PTO 5137585/1.25.351 1

①for mount reverse device, crawl shift.②for assembly high speed tractors.

.. 12 ..
21 Clutch and operate assy

.. 13 ..
21 Clutch and operate assy

No. Parts name Drawing No. Qty No. Parts name Drawing No. Qty.

1 Pin B6×20 GB/T882-1986 1 22 Bolt M14×1.5×25 GB/T5786-2000 2


2 Washer 6-Zn.D GB/T97.1-2002 2 23 Release thrust bearing,PTO clutch 5119875/1.26.215B 1
3 Split pin 2×12-Zn.D GB/T91-2000 2 24 Release thrust disk,PTO clutch 4993817/1.26.530 1
4 Clutch pedal weldment 804C.21.012 1 25 Bearing 70×110×20 GB/T278-1982 1
5 Pedal seat sleeve 5110544/1.26.035A 2 26 Release bearing seat,PTO clutch 4993816/1.26.514 1
6 Clutch pedal shaft assy 804C.21.011 1 27 Release sleeve,main clutch 5147787/1.26.214 1
7 Washer 6-Zn.D GB/T93-1987 1 28 Spring,release fork 44011615/1.26.224 4
8 Bolt M6×10-Zn.D GB/T5780-2000 1 29 Release fork,main clutch 4993814/1.26.213 2
9 Main clutch flexible shaft assy 804C.21.113 1 30 Release fork screw,main clutch 4968813/1.26.225 2
10 Main clutch flexible shaft support rack 804C.21.114 1 31 Control handle protection cover,PTO clutch 804C.21.117 1
11 Washer 10-Zn.D GB/T93-1987 2 32 Control handle assy,PTO clutch MG600.21.022 1
12 Bolt M10×1.25×25 GB/T5786-2000 2 32.01 Control handle button assy,PTO clutch 5128770/1.26.506 1
13 Main clutch flexible shaft return spring 804C.21.115 1 32.02 Handle 885128431/1.67.220 1
14 Adjusting bolt 804C.21.108 1 32.03 Control handle assy,PTO clutch 8A5128449/1.26.502 1
15 Release fork shaft assy 885119155/1.26.224A 1 32.04 Spring,handle button 5105729/1.67.253 1
16 Flexible shaft support rack,PTO clutch 804C.21.014 1 32.05 Control lever,check pawl 5128713SZ/1.26.508 1
17 Nut M12-Zn.D GB/T6170-2000 2 32.06 Retaining ring 6 GB894.1-86 1
18 Release flexible shaft assy,PTO clutch 804C.21.016 1 32.07 Parking check pawl 5110155/1.67.223 1
19 Release fork shaft assy,PTO clutch 804C.21.013 1 32.08 Pin,check pawl 5131437/1.67.260 1
20 Return spring ,PTO clutch flexible shaft 804C.21.116 1 32.09 Rivet,check pawl 4985127/1.67.227 1
21 Washer 14-Zn.D GB/T93-1987 2 32.10 Sector plate,PTO clutch handle SZ804.21.161 1

.. 14 ..
21 Clutch and operate assy

No. Parts name Drawing No. Qty. Parts name Drawing No. Qty.
No.
32.11 Control lever pin,parking brake 4988275/1.67.208 1 Driven disk assy,main clutch 8811V2540-2 1
32.12 Retaining ring 14 GB894.1-86 2 (YTO)
32.13 Bracket,PTO clutch MG600.21.023 1 Driven disk assy,PTO clutch 8811V2508 1
33 Bolt M8×25-Zn.D GB/T5783-2000 4 (YTO)
34 Washer 8-Zn.D GB/T7244-1987 17
35 Handle bracket weldment,PTO clutch 804C.21.017 1 Driven disk assy,main clutch WL8808025013 1
36 Nut M8-Zn.D GB/T6170-2000 4 (Shanghai Clutch Co.)
37 Ring nut,flexible shaft 5126325/1.26.518 1 Driven disk assy,PTO clutch WL8808025014 1
38 Flexible shaft pin,PTO clutch 4998004/1.26.504 1 (Shanghai Clutch Co.)
39 Nut M8-Zn.D GB/T6170-2000 4
40 Washer 8-Zn.D GB/T7244-1987 17 Driven disk assy,main clutch 79-00 1
41 Sliding support,release sleeve 5148155/1.26.243B 1 (Shanghai)
42 Stud M8×12 GB899-88 3 Driven disk assy,PTO clutch 80-00 1
43 1lin/1lin(Weifang) WL8808025011 1 (Shanghai)
1lin/1lin(Shanghai) 118-00 1
1lin/1lin(YTO) 5133399/1.25.000A 1

.. 15 ..
30 Front support

.. 16 ..
30 Front support

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bolt M18×1.5×65 14272034/10357/04 4


2 Front bracket assy,front 5140452/1.21.138A 1
axle switching pin
2.1 Oil loop Z 1/8 in YTQ016-87 2
2.2 Butter safety valve 0.5~1 13411117/14649 1
2.3 Front bracket ,front axle switching pin 5140451/1.21.138 1
2.4 Dowel pin 10 10837710/12506 4
2.5 Front bushing,front axle switching pin 5101112/1.21.194 1
3.1 Stud,front support 885151253/1.21.126 4
3.2 Stud,front support 5151252/1.21.126 2
4 Washer 16×34×4.4 11200274/10187 6
5 Nut M16×1.5 10790524/10112 6
6 Hollow dowel pin 5130081/1.21.193 2

7 Front support SZ904.30.501 1
804C-2.30.101② 1
8 Rear bracket assy,front 5140454/1.21.139A 1
axle switching pin
8.1 Rear bushing,front axle switching pin 5129385/1.21.195 1
8.2 Rear bracket ,front axle switching pin 5140453/1.21.139 1
9 Oil seal 99×115×7.5 5140455/1.21.142 2
10 O-seal ring 53×5.3 GB/T3452.1-2000 1

①For the engine with two stage balance shaft;②For the EurIIIA engine.

.. 17 ..
31 Front axle assy-front axle case(short front axle)

.. 18 ..
31 Front axle assy-front axle case(short front axle)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

Front axle assy 5142228/10 1 4 Screw M22×1.5 10305171/14530 2


1 Front axle case assy 5144522/11 1 5 Bearing seat,half axle 4996755/1.40.038 2
1.1 Front axle case 5144521/11 1 6 O-seal ring 80×2.62 4966231/1.40.023 1
1.2 Dowel pin 10×20 4988170/1.40.021 2 7 Nut M12×1.25 14048814/10128 2
1.3 Dowel pin 5×15 4966244/1.41.016 1 8 Dowel screw 5100194/1.40.045 2
1.4 Swing pin,front axle 5140017/11 1 M12×1.25×55
2 Front anti-friction ring 5140456/1.40.032 1
3 Rectangular section seal ring JB982-77 2
22×28×1.5

.. 19 ..
31 Front axle assy-steering knuckle (short front axle)

.. 20 ..
31 Front axle assy-steering knuckle (short front axle)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty

1 Right steering knuckle assy 5142231/12 1 6 Check Bolt 5126628/1.40.211 2


1.1 Bushing,steering knuckle 5104199/1.04.228 2 M10×1.25×30
1.2 Right steering knuckle 5142232/12 1 7 Ball articulation 5119699/1.40.240 4
2 Bolt M12×1.25×30 14274534/10352/04 12 8 Seal ring 5121471/1.40.232 4
3 Grease nipple M10×1 GB 1152-79 4 9 Left steering knuckle assy 5142229/12 1
4 Knuckle pin 5137239/12 4 9.1 Left steering knuckle 5142230/12 1
5 Adjusting shim 0.10mm 5137456/12 Asrequired 10 Seal ring 165×190×17 8A5137109/12 2
Adjusting shim 0.15mm 5137457/12 Asrequired 11 Nut 5142020/12 2
Adjusting shim 0.20mm 5137458/12 Asrequired 12 Bearing,front hub 5136951/12 4
Adjusting shim 0.25mm 5137459/12 Asrequired 95×35×20
Adjusting shim 0.30mm 5137460/12 Asrequired

.. 21 ..
31 Front axle assy- hub ,steering tie rod (short front axle)

.. 22 ..
31 Front axle assy- hub, steering tie rod (short front axle)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Front hub with dowel pin 8A5142014/13 2


1.1 Front driving hub 8A5142013/13 2
1.2 Dowel pin 12×20 4985063/1.21.067 2
2 Bolt M16×1.25×45-10.9 14257834/10357/04 16
3 Washer 17×32 5100516/1.49.340 16

Steering tie rod assy 5142233/14 1

4 Check Nut M18×1.5 12576014/10125 2


5 Ball joint assy 117314/1.40.516B 1
6 Thin check nut M24×1.5 10726914/10114 1
7 Steering tie rod assy 5142234/14 1

.. 23 ..
31 Front axle assy- bevel gear support (short front axle)

.. 24 ..
31 Front axle assy- bevel gear support (short front axle)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Lock bolt 14274634/10357/04 10 2.5 Lock bolt 14275334/10357/04 4


M12×1.25×35 M12×1.25×70
2 Support assy,bevel gear 144526/15 1 2.6 Shell,bevel gear driving 4996748/1.41.005 1
driving support
2.1 Dowel pin 5×15 4966244/1.41.016 4 3 Adjustig nut M100×2 4996750/1.41.008 2
2.2 Bush,bevel gear driving 5136120/15 1 4 Bolt M10×1.25×20 GB 5786-86 2
2.3 Rear anti-friction ring 5136119/15 1 5 Retaining plate,adjusting nut 4996751/1.41.015 2
2.4 Support,bevel gear driving 5144525/15 1 6 Lock washer,adjusting nut 562659/1.41.032 2

.. 25 ..
31 Front axle assy- bevel gear pair,mechanical differential (short front axle)

.. 26 ..
31 Front axle assy- bevel gear pair,mechanical differential (short front axle)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Small bevel gear lock nut 5143242/16 1 10 Bevel gear pair 5142023/16 1
2 Oil seal retaining ring 4997451/1.41.14 1 10.1 Samll bevel gear shaft 5142024/16 1
3 Oil seal 45×75×10-12,small 3 1 10.2 Big bevel gear 5111094/16 1
bevel gear shaft 5135294/16 11 Lock nut M12×1.25×25 14274434/10357/4 8
4 O-seal ring 31.5×1.8 1
5 Steel ball 6.3500G10B GB 3452.1-82 1 Mechanical differential
6 Oil seal ring,small bevel gear shaft GB 308-84 1
7 Rear bearing,small bevel gear shaft 5142026/16 1
8 Front bearing,small bevel gear shaft 5133776/16 1 12 Differential assy 5117219/1.41.402 1
9 Adjusting washer,small bevel gear 5143109/16 As required 12.1 Pin,planet pinion shaft 4987976/1.32.428 1
shaft 5142027/16 2.5mm 12.2 Case,differential 4996747/1.41.402 1
5142028/16 2.6mm 12.3 Thrust washer, planet pinion 4987975/1.32.425 2
5142029/16 2.7mm 12.4 Planet pinion,differential 5103870/1.32.415B 2
5142030/16 2.8mm 12.5 Thrust washer,half-axle gear 5148936/1.32.424 1.6mm 2
5142031/16 2.9mm 5148937.1.32.424 1.8mm
5142032/16 3.0mm 5148937.1.32.424 1.7mm
5142033/16 3.1mm 5148939.1.32.424 1.5mm
5142034/163.2 mm 5148940.1.32.424 1.4 mm
5142035/16 3.3mm 12.6 Right half-axle gear 5110716/1.41.502 2
5142036/16 3.4mm 12.7 Planet pinion shaft,differential 5148935/1.32.416 1
5142037/16 3.5mm 12.8 Left half-axle gear 5103868/1.32.413 1
5142038/16 3.6mm 13 Bevel bearing 2007112E GB 297–84 2
5142039/16 3.7mm (60×95×23)

.. 27 ..
31 Front axle assy- universal propeller shaft and planet gear reducer (short front axle)

.. 28 ..
31 Front axle assy- universal propeller shaft and planet gear reducer (short front axle)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Retaining ring 35 GB 894.1-86 2 9 Sun gear 5137107/20 2


2 Retaining ring 62 GB 893.1-86 4 10 Snap ring,ring gear 4997571/1.41.549 2
3 Bearing 107 GB 276-82 2 11 Support,ring gear 5142047/20 2
(35×62×14) 12 Ring gear 5108747/1.41.543 2
4 Half axle oil seal 5136002/1.41.538 2 13 Planet carrier assy 5137724/20 2
40×62×10 13.1 Retaining ring 20×45× 4997510/1.41.552 12
5 Retaining ring,half axle oil seal 4996762/1.41.537 2 0.8,planet gear bearing
6 Left universal driving shaft assy 5142043/20 1 13.2 Planet gear 5108747/1.41.545 6
Right universal driving shaft assy 5142040/20 1 13.3 Needle bearing 5101693/1.41.546 6
6.1 Left long fork shaft 8A5142043-1/20 1 25.6×35.6×29.8
Right long fork shaft 8A5142040-1/20 1 13.4 Planet carrier 5137689/20 2
6.2 Retaining ring 885142040-6/20 16 13.5 Planet gear shaft 4997509/1.41.547 6
6.3 Needle bearing assy 885142040-5/20 16 14 Rectangular section seal 10263460/14607 2
6.4 Cross shaft 885142040-4/20 4 ring 22×28×1.5 2
6.5 Dual fork 885142040-2/20 2 15 Hexagon head screw 10305114/14530 2
6.6 Short fork shaft 88514204-3/20 2 M22×1.5
7 Oil seal,propeller fork 885133799/1.41.539 2 16 Lock bolt 14233634/10357/04 24
Shaft 42×62×17 M10×1.25×30
8 Retaining ring for shaft 5140018/20 4

.. 29 ..
31 Front axle steering cylinder

.. 30 ..
31 Front axle steering cylinder

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Grease nipple M10×1 GB 1152-79 2 9 Pin,hydraulic cylinder 5111572/1.63.584 1


2 Washer,cylinder pin 5111576/1.63.591 1 10 Hoop(Φ64~Φ76mm) JK-3X 1
3 Hydraulic cylinder pin assy 5142236/22 1 11 Rectangular section seal 10280060/14607 4
4 Washer 8 GB 7244-87 1 ring 14×20×1.5
5 Bolt M8×16 GB 5783-86 1 12 Oil feed pipe assy,right 5142238/22 1
6 Steering cylinder① 5134221/22 1 steering
7 Retaining ring 25 GB 894.1-86 1 Oil feed pipe assy,right 5142238-JCC① 1
8 Washer,cylinder pin 5111573/1.63.589 2 steering (long)
13 Hollow bolt M10 10184314/14256 2
14 Oil feed pipe assy,left 5145031/22 1
steering
Oil feed pipe assy,left 5142238-JCD① 1
steering (short)

①for the EurIIIA engine

.. 31 ..
32 Front driving wheel assy

.. 32 ..
32 Front driving wheel assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

11.2-28 front wheel 13.6-24 front wheel


assy assy
1 Tire11.2-28(with inner tube GB 2979-91 2 1 Tire13.6-24(with inner tube GB 2979-91 2
and cover tire),front and cover tire),front
driving wheel driving wheel
2 Rim and spoke assy 5132075/1.49.401 2 2 Rim and spoke assy 5133266SZ/1.49.40 2
(W10-28) (W12-24) 5B
2.1 Rim weldment(W10-28) 5132072/1.49.405 2 2.1 Rim weldment(W12-24) 5133266/1.49.405B 2
2.2 Bolt, rim and spoke 5112385/1.49.541 12 2.2 Bolt, rim and spoke 5112385/1.49.541 12
M16×1.5×78.5 M16×1.5×78.5
2.3 Spoke washer 4986961/1.49.440 12 2.3 Spoke washer 4986961/1.49.440 12
16.6×33×3.5 16.6×33×3.5
2.4 Nut M16×1.5 GB 6171-86 12 2.4 Nut M16×1.5 GB 6171-86 12
2.5 Front wheel spoke 5125865/1.49.407 2 2.5 Front wheel spoke 5143973/1.49.407A 2
3 Bolt M16×1.5×45 14258034/10357/04 16 3 Bolt M16×1.5×45 14258034/10357/04 16
4 Washer 4986961/1.49.440 16 4 Washer 4986961/1.49.440 16

Note:The 11.2-28 front wheel assy is the basic type of the X804 tractor. The 13.6-24 front wheel assy is the basic
type of the X904 tractor.

.. 33 ..
34 Rear driving wheel assy

.. 34 ..
34 Rear driving wheel assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

13.6-38 rear driving 16.9-34 rear driving


wheel assy wheel assy
1 Tire13.6-38(with inner tube GB 2979-91 2 1 Tire16.9-34(with inner tube GB 2979-91 2
and cover tire),rear driving and cover tire),rear
wheel driving wheel
2 Rim and spoke assy 885132573/1.49.502A 2 2 Rim and spoke assy 880804902/1.49 2
(W12-38) (W15-34)
2.1 Rim weldment(W12-38) 885132572/1.49.505A 2 2.1 Rim weldment(W15-34) 880804903/1.49 2
2.2 Bolt,rim and spoke 5112385/1.49.541 12 2.2 Bolt,rim and spoke 5131725/1.49.541A 12
2.3 Spoke washer 4986961/1.49.440 12 2.3 Spoke washer 4986961/1.49.440 12
16.6×33×3.5 16.6×33×3.5
2.4 Nut M16×1.5 GB 6171-86 12 2.4 Nut M16×1.5 GB 6171-86 12
2.5 Rear wheel spoke 885125704/1.49.507C 2 2.5 Rear wheel spoke 880804906/1.49 2
3 Nut M18×1.5 GB 6171-86 16 3 Nut M18×1.5 GB 6171-86 16
4 Washer 44011091/1.49.540 16 4 Washer 44011091/1.49.540 16

Note:The 13.6-38 rear wheel assy is the basic type of the X804 tractor. The 16.9-34 rear wheel assy is the basic
type of the X904 tractor.

.. 35 ..
35 Hitch device assy

.. 36 ..
35 Hitch device assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Lock pin assy 1.82.941A/4967704 2


2 Hitch bracket weldment SZ804.35.010 1
3 Lock pin 1.89.961/88578668 3
4 Connection pin,hitch SZ804.35.105 2
fork
5 Hitch support weldment SZ804.35.011 1
6 Traction hook SZ804.35.104 1

.. 37 ..
35 Hitch device assy (Optional)

.. 38 ..
35 Hitch device assy (Optional)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Hitch support assy 5124430/1.89.008 1


2 Bolt M16×1.5×90 GB 5785-86 6
3 Lock pin 44007661/1.82.945 3
4 Lock pin 4996920/1.89.051 1
5 Retaining pin,hitch pin 5101047/1.89.031 1
6 Hitch bracket assy 5124426/1.89.006 1
7 Transverse hitch pin 5117437/1.89.026 2
8 Bolt M18×1.5×80 15984834/10312 2
9 Split pin 567406/1.82.945 1
10 Hitch rod pin 596060/1.89.012 1
11 Hitch rod rear 598607/1.89.003 1
12 Nut M18×1.5 GB 6171-86 2
13 Washer 18 GB 93-87 2
14 Hitch rod 5128655/1.89.002 1
15 Front connecting pin, 5116252/1.89.023 1
Hitch rod

Note:This hitch device only can be selected to be mounted when adopt the force adjusting device.

.. 39 ..
37 Tractor body

.. 40 ..
37 Tractor body

.. 41 ..
37 Tractor body

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Washer 14 GB/T7244-1987 4 15.2 Dowel pin 10×20 5110094/1.48.050 2


2 Bolt M14×100 GB/T5782-2000 2 16 Pin 6.3×32-Zn GB/T91-2000 2
3 Bolt M12×1.25×60 14331724/10356 4 17 Nut M14×1.5-Zn GB/T6171-86 2
4 Bolt M14×70-Zn GB/T5782-2000 2 18 Stud,connecting case 5142512/1.21.043 2
5 Bolt M12×1.25×40-Zn 14331324/10356 4 19 Stud,connecting case 5142511/1.21.042 2
6 Nut M12×1.25×40-Zn GB/T6171-86 5 20 Screw Z 1/2in YTQ 021.1-86 1
7 Stud M12×1.25×60 10530724/10214 3 21 M22×25 Magnetic oil 885118991/1.21.030A 2
8 Bolt M14×70-Zn GB/T70-85 4 drain plug assy
9 Washer 14 GB/T7244-1987 4 22 Dowel pin 15 10839910/12507 2
10 Reductor casing 5125267SZ/1.21.002 1 23 Lower protecting 5147242/1.21.014 1

Reductor casing SZ804.37B.505 1 plate,top cover
11 Bolt M12×1.25×40 15540624/10312 5 24 Washer 6×12×1.2 GB/T93-1987 8
12 Rectangle section seal 10263460/14607 3 25 Bolt M6×12-Zn GB/T70-85 8
22×28×1.5 26 Plug 25 10159004/14520 4
13 Plug M22×1.5 10305171/14530 1 27 Top cover, transmitsion box 5132478SZ/1.21.008 1

14 Release fork shaft 5133142/1.21.031 2 Top cover, transmitsion box SZ804.37B.506 1
bushing,main clutch 29 Clamp(Φ8~Φ19mm) JK-000 2
15 Connecting case with 5143189/1.21.001 1 30 Air vent hose 5139650/1.21.074 1
dowel pin assy 31 Bolt M10×1.25×70 GB/T5785-2000 2
15.1 Connecting case,enginee 8A5143188SZ/1.21.00 1 32 Bolt M10×1.25×35 GB/T5785-2000 6
and reducetor 1 33 Air vent plug assy 5141476/1.21.076A 2

Note:①Optional, when adjust force ②Optional, when creeper gear, adjust force

.. 42 ..
37 Tractor body

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

34 Dowel pin 15×22 5119529/1.21.071 2

35 Case,transmitsion box 5124905SZ/1.21.003 1


Case,transmitsion box 804C-1.37.112 1

36 Dowel pin 5110200/1.21.065 4


37 Dowel pin B12×18 GB/T119-86 4
38 Screw M12×1.25× SZ804.37.512 12
40,connect reducer and
transmission box
39 Bend joint weldment,air SZ804.37.040 1
vent plug
40 Bend joint,air vent plug SZ804.37.403 1

Note:①Optional, when adjust force ②Optional, when creeper gear, adjust force

.. 43 ..
37 Main Gearbox

.. 44 ..
37 Main Gearbox

.. 45 ..
37 Main Gearbox

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Connecting sleeve 5123466SZ/1.28.134 1 12 1st driving gear 5118912SZ/1.28.110 1



SZ904.37.101 1

2 Locking bolt M8×25-10.9 GB5783-86 6 804C-1.37.104 1
3 Retaining ring 40 11059976/12246 1 13 Roller bearing 40×90×23 5138660/1.28.130 2

Retaining ring 42 GB/T893.1-1986 1 14 5109669/1.28.157 1
11
Spacer ring,driving shaft bearing 3
4 Front bearing cover,driving 5117502SZ/1.28.121 2 Spacer ring,driving shaft bearing 5118937/1.28.157
shaft 3.25
5 Driving shaft 5125349SZ/1.28.101 1 Spacer ring,driving shaft bearing 3.5 5118938/1.28.157
Spacer ring,driving shaft bearing 3.7 5118939/1.28.157
6 Retaining ring 45 11069076/12245 1 Spacer ring,driving shaft bearing 4.0 5118940/1.28.157
7 Ball bearing with retaining 28996330/16260 1 15 Self-aligning bearing 40×80×18 5147070/1.28.142 1
ring 4 5 × 8 5 × 1 9 16 Retaining ring 40 11068876/12245 1
8 4th driving gear 5123982SZ/1.28.113 1 17 Adjusting washer,driven gear 880802801~ 1
SZ904.37.107

1 880802802/1.28 1
804C-1.37.101

1 18 Nut,driven shaft M32×1.5 5122985/1.28.149 1
9 Driving gear sleeve 5111983/1.28.143 2 19 Ball bearing with retaining ring 28995880/16261 1
10 3rd driving gear 5118914SZ/1.28.112 1 35×80×21
SZ904.37.105

1 20 Retaining ring,4th driven gear 5122797/1.28.150 1
804C-1.37.102

1 21 Spacer,synchronizer 5101537/1.28.132 4
11 2nd driving gear 5118913SZ/1.28.111 1

SZ904.37.103 1

804C-1.37.103 1
Note: ①For X904 ②For stage III engine or high speed gear optional.

.. 46 ..
37 Main Gearbox

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

22 4th driven gear 5123983SZ/1.28.118 1



804C-1.37A.103 1

SZ904.37A.104 1
27 1st driven gear 5118916SZ/1.28.11 1
② ③
804C-1.37A.013 1 5


SZ904.37A.101 1


804C-1.37A.011 1
25 3rd driven gear 5118918SZ/1.28.117 1 28 Spacer ring, 1st driven gear 5109656/1.28.177 1
29 Driven shaft 5127958SZ/1.28.10 1

SZ904.37A.103 1 5
30 Roller bearing 2 7 . 5 × 5 2 × 2 1 5126458/1.28.159 1

804C-1.37A.012 1 31 Ring,synchronizer 5138206/1.28.170 4
32 Engaging sleeve,shift 1,2,3,4 5142525/1.28.107 2

26 2nd driven gear 5118917SZ/1.28.116 1 Engaging sleeve,shift 1,2 804C-1.37A.102 1
33 Fixed gear seat,synchronizer 5138221/1.28.108 2

SZ904.37A.102 1 34 Spring plate 5111457/1.28.144 6
35 Spring plate seat 5150557/1.28.145 6

Note: ①For X904 ②For stage III engine or high speed gear optional.

.. 47 ..
37 Main gearshift mechanicsm

.. 48 ..
37 Main gearshift mechanicsm

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Shift fork,3rd and 4th gear 5127388/1.29.011 1 6 Spring 884994342/1.29.031 2


2 Gear shift dog 8A5129522/1.29.004 1 7 Steel ball 11/32 GB/T308-84 2
3 Helical elastic pin 5×32 13907770/12215 3 8 Interlocking pin 5110264/1.29.041 1
4 Slotted screw plug M12×1.25 10152314/14548 1 9 Shift fork,1st and 2nd gear 5127387/1.29.010 1
5 Sliding rod,main gearshift 5117500/1.29.017 2

Sliding rod,main gearshift 804C-1.37.201 2

Note: ①For stage III engine or high speed gear optional.

.. 49 ..
37 Main gearshift control

.. 50 ..
37 Main gearshift control

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Spring cylinder pin 8×40 GB/T879.1-2000 2 13 Self-tapping screw ST6.3×22- GB/T845-1985 6


2 Spring cylinder pin 5×40 GB/T879.1-2000 2 C-H-Zn.D
3 Spring helical pin 5×30 13907670/12215 1 14 Main gearshift lever SZ804.37.109A 1
4 Driving rod,main gearshift 5132479/1.29.147 1 15 Nut M10-Zn.D GB/T6175-86 1
5 Outer driving shift dog,main 5127964/1.29.167 1 16 Main gearshift lever weldment 804C-1.37.011-1 1
gearshift 17 Lower control lever,main 804C.37.109 1
6 Bracket assy 5127961/1.29.014 1 gearshift 1
6.1 Suppport,main gearshift lever 5127960/1.29.104 1 18 Return spring,control lever 5127962/1.29.106 1
6.2 Check pin 5125535/1.21.067 2 19 Spacer ring,driving rod spring 5132334/1.32.293 1
7 Bolt M8×22-Zn GB/T5783-2000 3 20 Dog,main gearshift lever 5127965/1.29.168 1
21 Bolt M8×16- Zn.D GB/T5783-2000 1
8 Seal,main control lever 884984223/1.29.195 1 22 Washer 8 GB/T93-1987 4
9 Retaining ring 40 11059976/12246 1 23 Washer 8 GB/T96-85 1
24 Cover,main gearshift lever 5129575/1.29.119A 1

12 Shield,main gearshift 804C.37.101-2 1


lever

.. 51 ..
37 Auxiliary gearbox and central transmitsion

.. 52 ..
37 Auxiliary gearbox and central transmitsion

.. 53 ..
37 Auxiliary gearbox and central transmitsion

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Driving shaft assy 5125361SZ/1.32.110 1 15.1 Slotted screw plug 880803204/1.32 1


16 High and low gear engageing 5125010SZ/1.32.188 1
2 Sliding gear,intermediate 885145164SZ/1.32.106 1 sleeve
and reverse gear 17 Gear seat,engageing sleeve 5125009SZ/1.32.169 1
3 Thrust ring,driving shaft 5109683/1.32.135 1 18 Driven gear,low shift 5125007/1.32.117514 1
4 Intermediate speed driving 885125013SZ/1.32.105 1 19 Driven gear,reverse 5165SZ/1.32.118 1

gear SZ904.37.109 1 20 Rear bearing,small bevel gear 5138664/1.32.139 1
5 Needle bearing 42×47×27 5109747/1.32.150 2 shaft 45×100×38.25

Needle bearing K42×50×20 GBT5846-86 2 21 Bevel gear pair 5138663SZ/1.32.130 1
6 Bearing 60×110×22(212) GB/T276-1994 1 21.1 Small bevel gear shaft 5138661SZ/1.32.103 1

Bearing NJ212 GB/T283-94 1
7 Thrust ring 5117076/1.32.134 1 21.2 Big bevel gear shaft 5138662SZ/1.32.108 1

8 Retaining ring 50 GB/T895.1-86 1
Retaining ring 110 GB/T893.1-86 1 22 Retaining ring 42 1068976/12245 1
9 Bearing 25×52×15(205) GB/T276-1994 2 23 Half-circular ring,reverse 5127762/1.32.173 1

10 Reverse gear shift washer 880803205/1.32.112 1 driven gear
11 Washer 10 GB/T93-1987 1 24 Lock nut M45×1.5,small 885117744/1.32.148 1
12 Retaining ring 52 GB/T893.1-86 1 bevel gear shaft
13 Idle gear,reverse gear 5145166SZ/1.32.113 1 25 Washer,bevel gear shaft nut 5119261/1.32.146 1
14 Reverse gear shaft 8A5153087/1.32.112 1 26 Driven gear,intermediate 5125005SZ/1.32.111 1

15 Lock pin 885152965/1.32.124 1 speed gear SZ904.37.110 1

Note:①For X904、Stage III engine, high speed gear optional.

.. 54 ..
37 Auxiliary gearbox and central transmitsion

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

27 Front bearing 45×100×20.75 5130990/1.32.138B 1 29 Bolt M12×1.25×30 14274534/10357/04 12


,small bevel gear shaft 30 Screw M10×1.25×16 14359920/10356 1

28 Adjusting washer 1.90nnm,bevel gear 5111859/1.28.139 1 31 Thrust ring,auxiliary SZ904.37.111 1
Adjusting washer 1.95nnm,bevel gear 5111860/1.28.139 gearshift driving shaft
Adjusting washer 2.00nnm,bevel gear 5111861/1.28.139 34 Reverse gear shaft assy SZ804.37.052 1
Adjusting washer2.05nnm,bevel gear 5111862/1.28.139
Adjusting washer 2.10nnm,bevel gear 5111863/1.28.139
Adjusting washer 2.15nnm,bevel gear 5111864/1.28.139
Adjusting washer 2.20nnm,bevel gear 5111865/1.28.139
Adjusting washer 2.25nnm,bevel gear 5111866/1.28.139
Adjusting washer 2.30nnm,bevel gear 5111867/1.28.139
Adjusting washer 2.35nnm,bevel gear 5111868/1.28.139
Adjusting washer 2.40nnm,bevel gear 5111869/1.28.139
Adjusting washer 2.45nnm,bevel gear 5111870/1.28.139
Adjusting washer 2.50nnm,bevel gear 5111871/1.28.139
Adjusting washer 1.85nnm,bevel gear 5125098/1.28.139
Adjusting washer 2.55nnm,bevel gear 5125099/1.28.139
Adjusting washer 2.60nnm,bevel gear 5125100/1.28.139
Adjusting washer 2.65nnm,bevel gear 5125101/1.28.139
Adjusting washer 2.70nnm,bevel gear 5125102/1.28.139

Note:①For X904、Stage III engine, high speed gear optional.

.. 55 ..
37 Auxiliary gearshift control device

.. 56 ..
37 Auxiliary gearshift control device

.. 57 ..
37 Auxiliary gearshift control device

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Spring cylinder pin 8×40 GB/T879.1-2000 2 14 Return spring,control lever 5127962/1.29.106 1


2 Spring cylinder pin 5×40 GB/T879.1-2000 2 15 Spacer ring,spring 5132334/1.32.293 1
3 Control driving rod 5127969/1.32.220 1 16 Helical spring pin 5×30 13907670/12215 1
4 Support assy,control lever 5127968/1.32.217 17 Control shift dog 5127970/1.32.222 1
4.1 Support,control lever 5127967/1.32.217 1 18 Gearshift dog 8A5129522/1.29.004 2
4.2 Check pin 5125535/1.21.067 2 19 Helical spring pin 5×32 13907770/12215 4
5 Sealing,main control lever 884984223/1.29.195 1 20 Spring 884994342/1.29.031 2
6 Retaining ring 40 11059976/12245 1 21 Steel ball 11/32in GB/T308-84 2
7 Sleeve, main control lever 5129575/1.29.119A 1 22 Sliding rod,intermediate and 5127897/1.32.211 1
8 Bolt M8×22-Zn GB/T5783-2000 3 reverse gear
9 Auxiliary gearshift lever SZ804.37.112B 1 23 Interlock pin 5110264/1.29.041 1
SZ804.37.112C(English) 1 24 Shift fork,intermediate and 5125822/1.32.216 1
reverse speed gear
10 Nut M10-Zn.D GB/T6175-86 1 25 Shift fork,high and low 5125823/1.32.215 1
11 Auxiliary gearshift lever 804C.37.012-1 1 speed gear
weldment 26 Slotted screw plug M12×1.25 10152314/14548 1
12 Lower control lever,auxiliary 804C.37.108 1 27 Sliding rod, high and low speed 5127898/1.32.212 1
gearshift gear
13 Shift dog,outer control 5127971/1.32.229 1 28 Bolt M8×16-Zn.D GB/T5783-2000 1
29 Washer 8-Zn.D GB/T93-1987 1
30 Flat Washer 8 SZ804.37.513 1

.. 58 ..
37 Creeper gear (optional)

.. 59 ..
37 Creeper gear (optional)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Main clutch assy with 5125579/1.32.308A 1 11 Shaft,driven gear 885117557/1.32.322 1


auxiliary reductor 12 Front spacer ring,driven gear 5117563/1.32.339 1
2 Retaining ring 65 GB/T894.1-1986 2 13 O ring 2.62×26.64 14618/14457980 1
14 Thrust washer,driven 5117561/1.32.338 1
gear shaft
4 Sliding gear 885121041/1.32.321 1 15 Bolt M12×1.25×25 GB/T/T5786-2000 1
5 Driving shaft,auxiliary 885121039/1.28.101B 4 16 Lock washer 5117562/1.32.338A 1
reducetor 17 Washer 12 GB/T 854-1988 1
6 Bearing cover,driven gear 5117552/1.28.127 4
7 Rear spacer,driven gear 5117560/1.32.336 4
8 Needle bearing K323826 JB/T7918-97 2

9 Driven gear 885139361/1.32.320 1


10 Retaining ring,needle bearing 5137228/1.32.379 2

.. 60 ..
37 Creeper gear (optional)

.. 61 ..
37 Creeper gear (optional)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Inner hexagon head screw SZ804.37B.509 1 16 Right pedal shaft 5110545/1.68.011A 2


M10×1.25×15 bushing,brake
2 Spring 884994342/1.29.031 1 17 Joint bracket assy 5126304/1.32.372 1

3 Steel ball 8.7312 G100b GB/T 308-2002 1 18 Lower linking rod,gear 5139366/1.32.374A 1

4 Sliding rod,auxiliary 5121674/1.32.342 1 shift lever SZ804.37B.050 1
reducetor 19 Bolt M8×40-Zn.D GB/T5783-2000 1
5 Sliding fork,auxiliary 885121675/1.32.343 1 20 Washer 8 GB/T93-1987 9
reducetor 21 Nut M8-Zn.D GB/T6175-2000 1
6 Spring cylinder pin D=5×35 GB/T 879.1-2000 1 22 Self-tapping screw GB/T845-1985 4
7 Spring cylinder pin D=8×35 GB/T 879.1-2000 2 ST6.3×22-C-H
8 Slider 5139275/1.32.345 1 23 Washer,dust cover fix plate 804C.37A.103 1
9 O seal ring 2.62×15.54 14457280/14618 1 24 Dust cover fix plate 804C.37A.102 1
10 Control swing shaft assy 5139196 /1.32.362A 1 25 Dust cover,reverser control 804C.37A.101 1
11 Clamper 15 10125674-13130/03 2 lever
12 Connect cover,dog head 15 10124610-13130/01 2 26 Weldment,reverser control 804C.37A.011 1
13 Nut M10×1.25 GB/T6173-86 2 lever
14 Link rod assy 5129408/1.32.385A 1 27 Side bracket,control 5129404/1.32.370 1
15 Minor shaft weldment 5139367/1.32.386A 1 mechanicsm
28 Bolt M8×20 GB/T5783-2000 8
29 Handle,creeper gear SZ804.37F.501A 1

.. 62 ..
38 Differential bearing seat

.. 63 ..
38 Differential bearing seat

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Shim 0.5mm 4991682/1.32.022 As needed 2 Differential bearing seat 4991470SZ/1.32.003 2


Shim 0.2mm 4991683/1.32.022 As needed 3 Screw M10×1.25×30 14233624/10357 12
Shim 0.15mm 4991684/1.32.022 As needed

.. 64 ..
38 Differential gear transmitsion device

.. 65 ..
38 Differential gear transmitsion device

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

Differential assy SZ804.38.010 1 4 Planet gear 8A4991652SZ-2/1.32.416 1


1 Thrust washer 497235/1.32.424 2 shaft,differential
1.5mm,half-axle gear 5 Right half-axle 885149551SZ/1.32.413 1
Thrust washer 497236/1.32.424 gear,differential
1.6mm,half-axle gear 6 Left half-axle 884997230SZ/1.32.414 1
Thrust washer 5138267/1.32.424 gear,differential
1.7mm,half-axle gear 7 Conical roler bearing GB 297-84 1
Thrust washer 5144801/1.32.424 2007113E(right) 65×100×23
1.4mm,half-axle gear 8 Pin,planet gear shaft 4991719/1.32.428 1
Thrust washer 5144802/1.32.424 9 Differential case 884997231/1.32.404 1
1.8mm,half-axle gear 10 Conical roler bearing 7211E GB 297-84 1
2 Thrust washer,epicycleic gear 4991658/1.32.425 2 (left) 55×100×22.75
3 Planet gear,differential SZ804.38.415 2 11 Bushing,planet gear COB010(32×28×25× 2
30)

.. 66 ..
38 Differential lock

.. 67 ..
38 Differential lock

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 O seal ring 15.54×2.62 14457280/14618 1 4 Differential lock assembly 5117245/1.32.608A 1


2 Shift fork shaft,differential 5123685/1.32.628 1 5 Shift fork,differential lock 5113659/1.32.625 1
lock 6 Coil spring pin 6×40 13910670/12215 1
3 Shift fork 5114581/1.32.629 1
spring,differential lock

.. 68 ..
38 Differential lock control device(hydraulic release mechanism)

.. 69 ..
38 Differential lock control device(hydraulic release mechanism)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Retaining ring 16 GB 894.1-86 2 8 Bayonet lock 5128094/1.32.748 1


2 Control rocker arm, 88512123/1.32.722 1 9 Needle roller 2×11.8Ⅰ GB 309-77 1
differential lock 10 Oil cylinder case,releasee mechanism 5127340/1.32.752 1
3 Return spring,differential lock 5125755/1.32.753 1 11 Washer 8-Zn.D GB 93-87 2
rocker arm 12 Bolt M8×20-Zn.D GB 70-85 2
4 Bushing,release mechanism 5123694/1.32.747 1 13 Intermediate piston 5115124/1.32.852 1
5 Hydraulic release mechanism 5123689SZ/1.32.735 1 14 O ring 12.37×2.62 14457081/14618 2
support,differential lock 15 O ring 4.47×1.78 14452581/14618 2
6 Control pin shaft,differential 5123690/1.32.737 1 16 Oil cylinder piston 5115125/1.32.853 1
lock 17 Spring, oil cylinder piston 5118126/1.32.854 1
7 Bushing,differential lock release 5123693/1.32.746 1 18 Square section seal washer 10263460/14607 1
mechanism 22×28×1.5
19 Oil cylinder screw plug 885115127/1.32.855 1

.. 70 ..
39 Final transmission case and brake case

.. 71 ..
39 Final transmission case and brake case
Parts name Parts name
No. Drawing No. Qty. No. Drawing No. Qty.
Part Part
1 Final transmitsion case 5125857SZ/1.48.004 2 4 Brake case assy 5153477SZ/1.48.015 2
2 Nut M14×1.5- Zn.D GB 6171-86 20 4.1 Brake case 5153476SZ/1.48.015 2
3 螺柱 M14×28×155 SZ804.39.101 20 4.2 Dowel pin 10×19.5 5110094/1.48.050 4

.. 72 ..
39 Final transmitsion gear

.. 73 ..
39 Final transmitsion gear

.. 74 ..
39 Final transmitsion gear
Parts name Parts name
No. Drawing No. Qty. No. Drawing No. Qty.
Part Part
1 Retaining ring,planet gear 4998883/1.48.173 2 11 Bolt,disk spoke 44011089/1.49.512 16
shaft 12 Grease nipple M10×1 GB 1152-79 2
2 Planet gear carrier 4998879/1.48.170 2 13 Seal ring,driving wheel shaft 5123054/1.48.151 2
904.1.48.170 2 14 Oil seal,driving wheel shaft SZ804.39.501 2
3 Ring gear 885125064/1.48.105 2 15 Bearing 215 GB 276-1994 2
904.1.48.105① 2 16 Bearing 212 GB 276-1994 2
4 Sun gear shaft,right hand 5125062SZ/1.48.102 1 Bearing 214 GB 276-1994① 2
904.148.102① 1 17 Adjusting washer 4.5mm-5.8mm 4997186/1.48.138~ As needed
Sun gear shaft,left hand 5125063SZ/1.48.103 1 4997199/1.48.138
904.1.48.103① 1 18 Screw M16×1.5×45 14258034/10357/04 2
5 Snap ring,planet gear bearing 4997200/1.48.152 12 19 Lock shim,driving wheel shaft 4997202/1.48.163 2
6 Planet gear 5125065SZ/1.48.106 6 20 Shim,driving wheel shaft 4997201/1.48.162 2
904.1.48.106① 6 904.1.48.162①
7 Needle bearing(35.7×49.7×21 5101688/1.48.172 6
)planet gear
8 Spacer ring,needle bearing 4997217/1.48.175 6
904.1.48.175① 6
9 Shaft,planet gear 4997203SZ/1.48.171 6
904.1.48.171① 6
10 Driving wheel shaft assy SZ804.39.010 2
904.1.48.010① 2
Note:①ForX904

.. 75 ..
40 Steering wheel assy

.. 76 ..
40 Steering wheel assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Outlet joint seal,brake pipe line 804C.40.137 2 22 Pin 8m6×35 GB/T119.1-2000 1


2 Washer 10 GB/T93-1987 10 23 Sleeve 804C.40.130 2
3 Bolt M10×30-Zn.D GB/T5783-2000 8 24 Bolt M8×16-Zn.D GB/T5783-2000 2
4 Nut M10-Zn.D GB/T6170-2000 2 25 Handle bracket 804C.40.117 1
26 Pin 3×32 GB/T879.1-20001 1
5 Bracket weldment,steering column 804C.40.018 1
27 Screw M6×12-Zn.D GB/T820-2000 7
6 Washer 10 GB/T97.1-2002 10
28 Adjusting handle,air spring 804C.40.116 1
7 Bolt M10×20-Zn.D GB/T5783-2000 4 29 Protecting cover 804C.40.127 1
8 Cover,right half LA2004.58.139 1 30 Bearing,steering shaft SZ804.40.102 1
9 Upper bracket assy,pneumatic spring 804C.40.019 1 31 Inner sleeve assy 804C.40.014 1
10 Joint pin assy 804C.40.021 2 32 Locking block 804C.40.131 1
11 Nut M8-Zn.D GB/T6184-2000 1 33 Key 804C.40.138 1
12 Bolt M8×35-Zn.D GB/T5782-2000 1 34 Retaining ring 37 GB/T893.1-1986 1
35 Bearing 61805-2RZ GB/T276-1994 1
13 Universal joint 804C.40.017 1
36 Spacer sleeve 804C.40.129 1
14 Washer 10 GB/T97.1-2002 10
37 Retaining ring 25 GB/T894.1-1986 1
15 Cushion block assy 5119125/1.87.038 4
38 Locking shaft 804C.40.108 1
16 Sleeve,hydraulic steering device 5124936/1.62.0 4 39 Steering shaft 804C.40.107 1
17 Plate,hydraulic steering device 5124937/1.62.0 1 40 Steering wheel assy 804C.40.016 1
18 Check block,air spring 804C.40.115 1 41 Nut M16×1.5-Zn.D GB/T6173-2000 1
19 Valve return spring,air spring 804C.40.118 1 42 Knob,steering wheel 804C.40.111 1
20 Nut M10×1-Zn.D GB/T6173--2000 1 43 Nut M8×1 GB/T6171-2000 1
21 Air spring 804C.40.015 1 44 Cover,knob 804C.40.112 1
45 Sleeve 804C.40.130 2

.. 77 ..
40 Steering oil pipe assy I

.. 78 ..
40 Steering oil pipe assy I

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Steering wheel assy 804C.40.011 1 20 Oil outlet pipe assy,steering 804C-2.40.011 1


2 Hydraulic steering 885140382/1.63.101 1 pump
(SZ804.40.060)E-Mark 1 21 Oil outlet pipe assyⅠ,steering 804C-2.40.013 1
Certification pump
3 Pipe jointer 1204-1.40.113 3 22 Oil outlet pipe assyⅡ,steering 804C-2.40.014 1
4 Rectangular section seal 21.2×26×2 44019496/1.63.898 3 pump
5 Hydraulic oil return pipe joint 885126687/1.63 1 23 Oil pipe to steering oil tank 804C-2.40.016 2
assy,steering device 24 Bracket plateⅠ,oil pipe 804C-2.40.108 1
6 Double steel wire hoop 24 JB/T36161-1984 4 25 Bracket plate Ⅱ,oil pipe 804C-2.40.109 1
7 Hydraulic steering hose 5126673/1.63.884 3 26 Clip,oil pipe 804C-2.40.110 2
8 Hydraulic oil return hose,steering device 804C-2.40.112 1
9 Hydraulic oil outlet hose,steering oil pipe 804C-2.40.111 1
10 Oil tank assy,steering device 5126670SZ/1.63.804A 1
11 Washer 10 GB/T93-1987 2
12 Bolt M10×20 GB/T5782-2000 2
13 Oil inlet asy,steering oil pump 804C-2.40.012 1
14 Bolt M8×28 GB/T5782-2000 2
15 Washer 8 GB/T93-197 2
16 Steering pump HLCB-D16/12 1
17 O seal ring 26×2.4 GB/T1235-1976 1
18 Washer 18 JB/T982-1977 2
19 Hollow bolt 885105699/1.63 1

.. 79 ..
41 Dual-speed 540/1000r/min PTO assy

.. 80 ..
41 Dual-speed 540/1000r/min PTO assy

.. 81 ..
41 Dual-speed 540/1000r/min PTO assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Retaining ring 90 11062476/12246 1 11 Control lever with handle 8A5128718/1.80.157A 1


2 Bearing 6308 GB 276-89 2 12 Pin 4×24 GB 879-86 1
3 Housing assy,PTO SZ904.41.011A 1 13 Control lever pin 885117036/1.80.153 1
3.1 Front bearing support,PTO 8A0808052/1.80 1 14 Bolt M16×1.5×45-8.8-Zn·D GB 5786-86 4
3.2 Dowel pin φ10 10839710/12507 2 15 Gear shift 8A5109744/1.80.155 1
3.3 Housing,PTO SZ904.41.101A 1 16 O ring12.5×2.65 GB 3452.1-82 1
4 Retaining ring 35 GB 894.1-86 1 17 Coil spring pin 5×32 13907770/12215 1
5 Bushing,PTO shaft 880808057/1.80 1 18 Sliding lever,gear shift fork 8B0808053/1.80 1
6 1000/540 r/min PTO drive shaft 880808060SZ/1.80 1 19 Steel ball 11/32G106 GB 308-84 1
7 Dual speed handle 802.53.109 1 20 Spring 884994342/1.29.031 1
8 Rectangular section seal 10263460/14607 1 21 Washer 12-Zn·D GB 93-87 4
22×28×1.5 22 Bolt M12×1.5×40-8.8 GB 5786-86 4
9 Dipstick assy 5134687/1.80.185A 1 23 Bearing 6307 GB 276-89 1
10 Bolt M16×1.5×90 GB 5785-86 6 24 Nut,driven gear shaft 5122985/1.28.149 1
-8.8-Zn·D 25 1000r/min gear retaining ring 880808056/1.80 1
26 Inner bushing,driven gear 5101537/1.28.132 2
27 1000r/min,driven gear 880808061A/1.80 1

.. 82 ..
41 Dual-speed 540/1000r/min PTO assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

28 Engagement sleeve seat,PTO 885129512SZ/1.80.116 1 37 Protecting sleeve,PTO shaft 5102349/1.80.126 1


29 Engagement sleeve,PTO 8A5129513SZ/1.80.117 1
30 540r/min,driven gear 880808062A/1.80 1 38 Bolt M8×20-8.8-Zn·D GB 5783-86 4
31 540r/min gear retaining ring SZ904.41.104 1 39 Washer 8-Zn·D GB 7244-87 4
32 Oil seal 68×90×11.5 SZ904.41.106 1 40 Protecting shield assy,PTO 5104469/1.80.150 1
33 Driven shaft,PTO SZ904.41.105 1 shaft
34 Nut M12×1.25-Zn·D GB 889-86 3 41 Oil seal protecting plate ,PTO 4994659/1.80.151A 1
35 540r/min PTO head(6 4983660/1.80.107A 1 42 Dual speed nameplate 885122570/1.98.031 1
keys)
36 1000r/min PTO head(8 5140119/1.80.107B 1
keys) 43 Bearing 6309 Bearing 6309 1
44 Retaining ring 100 11062975/12246 1
45 Bolt,PTO shaft 44012300/1.80.133 3

.. 83 ..
41 PTO control mechanicsm

.. 84 ..
41 PTO control mechanicsm

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Washer 10-Zn.D GB/T97.1-2002 1 10 Handle assy 5136799/1.80.266 1


2 Pin 2×20 GB/T91-2000 1 11 Spring 580548/1.39.227 1
3 Outer lever and bushing assy 5129486/1.80.257 2 12 Helical elastic pin 6×36 13910570/12215 1
3.1 Bushing,outer lever 5129442/1.80.268 1 13 Screw M6×14-Zn.D GB/T818-2000 1
3.2 Control outer lever,PTO 5128426/1.80.257 1 14 Seat,ball bushing 4998311/1.80.255 1
4 Dowel pin 5150839/1.80.260 1 15 Ball bushing 5109058/1.80.254 1
5 Spring 5128251/1.32.230 1 16 Washer 6-Zn.D GB/T7244-87 2
6 O seal ring 2.42×1.78 14453180/14618 1 17 Nut M6-6-Zn.D GB/T6170-2000 2
7 Control inner lever assy,PTO 5129848/1.80.236A 1 18 Control lever,PTO 804C.41.011 1
8 Shift dog 884984096/1.80.237 1 19 Pin shaft,PTO control lever 885134243/1.80.271 1
9 Self tapping screw ST4.2 GB/T845-2000 1 20 Washer 10-Zn.D GB/T93-1987 1
×2.5-F-H 21 Nut M10×1.25-Zn.D GB/T6173-2000 1

.. 85 ..
42 Transfer case assy

.. 86 ..
42 Transfer case assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bolt M12×1.25×110 GB 5786-86 1


2 Transfer unint case 5129778SZ/1.33.002 1
3 Rectangular section ring 10298460/14607 3
12×18×1.5
4 Pin B12×18 GB 119-86 2
5 Bolt M12×1.25×55 GB 5786-86 1
6 Integral sealing washer 22 GB 982-77 1
7 Hexagon head screw plug 10305174/14530 1
M22×1.5
8 Bolt M12×1.25×35 GB 5786-86 4

.. 87 ..
42 Transfer case gear device

.. 88 ..
42 Transfer case gear device

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Retaining ring 29 GB 894.1-86 1 10 Driven gear,transferr unit 5125012SZ/1.33.132 1



2 Retaining disk,oil seal 5109919/1.33.136 1 SZ904.42.102
3 Oil seal 30×72×10 5119206/1.33.135 1 11 Idle gear,transferr unit 5125011SZ/1.33.110 1

4 Retaining ring 72 GB 893.1-86 1 SZ904.42.101
5 Bearing 30×72×19 GB 276-82 2 12 Spacer,idle gear bearing 5123389/1.33.123 1
6 Oil retaining disk 584132/1.80.348 1 13 Needle bearing φ7×41 5116735/1.48.172 15
7 Driven shaft,transferr unit 5123391SZ/1.33.133 1 14 Idle gear shaft,transferr unit 5123387SZ/1.33.112 1
8 Sliding engageing sleeve 5123388SZ/1.33.116 1 15 Thrust washer,idle gear 5115930/1.33.122 2
9 Retaining ring,driven gear 5124122/1.33.115 1 16 Helical elastic pin 6×50 13943070/12216 1

Note: ①For X904

.. 89 ..
42 Transfer box control mechanism

.. 90 ..
42 Transfer box control mechanism

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Check screw 5129031/1.33.244 1 13 Handle assy 5136799/1.80.266 1


2 Outer driving rod 5129024/1.33.229 1 14 Self-tapping screw ST4.2 GB 845-85 1
washer,transferr unit ×25-F-H
3 Check fork,transfer unit 885129032/1.33.245 1 15 Screw M6×14-Zn GB 818-85 2
4 Tab screw,driving rod 5129023/1.33.228 1 16 Seat,ball sleeve 4998311/1.80.255 2
5 Rectangular section seal ring 10280060/14607 1 17 Ball sleeve 5109058/1.80.254 1
14×20×1.5 18 Washer 6-Cd GB 7244-87 2
6 Inner driving rod 5129021/1.33.222A 1 19 Nut M6-Zn GB 6170-86 2
assembly,transfer unit 20 Outer lever assembly with 5129875/1.33.234A 1
7 Control sliding shift 885118105/1.33.237 1 bushing
dog,transfer unit 20.1 Bushing,driving rod shaft 5129030/1.33.238 1
8 Control lever,transferr unit 804C.42.011 1 20.2 Bushing,control lever 5129442/1.80.268 2
20.3 Outer lever weldment,transferr 5129874/1.33.234 1
9 O-seal ring 2.62×15.88 559983/1.80.232 1 unit
10 Helical elastic pin 5×28 13940470/12216 1 21 Return spring,transferr unit 5129033/1.33.246 1
11 Washer 10-140HV-Zn GB 97.1-85 2 control lever
12 Pin 2×18-Zn GB 91-86 2 22 Retaining ring 14 GB 894.1-86 1
23 O ring 1.78×12.42 14453180/14618 1

.. 91 ..
43 Travel brake

.. 92 ..
43 Travel brake

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Oil drain plug,travel brake 5117615/1.65.344 2 6 Outer seal ring,piston 5105536/1.65.331 2


2 Air-bleed bolt M12×1.25×24 5106843/1.65.332 2 7 Disk,travel brake 5110138/1.65.370 2
3 Inner seal ring,piston 5105534/1.65.330 2 8 Spring 5120761/1.82.431 6
4 Piston,travel brake 5110135SZ/1.65.325 2 9 Dowel pin 5110094/1.48.050 6
5 Driven disk assy,travel brake 8A4997208/1.65.327A 2

.. 93 ..
43 Parking brake control mechanism

.. 94 ..
43 Parking brake control mechanism

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Control lever assy,hand brake 5128767/1.67.206 1 10 O-seal 23.47×2.62 14457780/14618 1


1.01 Retaining ring 14 GB 894.1-86 2 11 Special hexagon head bolt 5118107/1.67.220 1
1.02 Pin,parking brake control lever 4988275/1.67.208 1 M12×1.25×14
1.03 Sector rack 5110153/1.67.225 1 12 Rectangular section seal ring 10298460/14607 1
1.04 Rivet,check pawl 4985127/1.67.227 1 12×18×1.5
1.05 Pin,check pawl SZ804.43.401 1 13 Lever spring,hand brake 5127295/1.67.273 1
1.06 Check pawl ,parking 5110155/1.67.223 1 14 Helical spring pin 10×60 13917170/12215 1
1.07 Retaining ring 6 GB 894.1-86 1 15 Outer coupling yoke,hand brake 5125740/1.67.209② 1
1.08 Control lever,check pawl 5128712/1.67.222 1 16 Pin B8×40 GB 882-86 1
1.09 Spring,handle button 5105729/1.67.253 1 17 Washer 8-140HV GB 848-85 1
1.10 Handle button assy,hand brake 5131438/1.67.221 1 18 Fixed plate,flexible shaft 5125735/1.67.271 1
1.11 Handle 885128431/1.67.220 1 19 Bolt M12×1.25×25 GB 5786-87 2
2 Control lever bracket,handle brake 5128389/1.67.249 1 20 Washer 12-Zn GB 93-87 2
4 Fixed plate assy 804C.43.021 1 21 Brake shoes,parking brake 5122153/1.65.508 1
5 Cover,auxiliary clutch control lever 804C.21.117 1 22 Disk,hand brake 5118101/1.65.505 3
6 Pin,parking brake control lever 8A5105280/1.67.242 1 23 Sector plate,hand brake 5118095/1.65.503A 2
7 Pin 3.2×18 GB 91-86 1 24 Inner sector plate,hand brake 5118100/1.65.504 3
8 Flexible shaft,hand brake control 804C.43.201 1 25 Sector plate bolt 5123396/1.65.550 2
9 Inner rocker arm shaft,hand brake 5123852/1.67.224 1 M12×1.25×116,hand brake
control

.. 95 ..
43 Brake pump with pedal assy

.. 96 ..
43 Brake pump with pedal assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Retaining ring 17 GB/T894.1-1986 2 18 Connecting bolt,brake main 885111684/1.68.523 1


2 Right pedal shaft washer,brake 4998760/1.68.035 2 cylinder right hose
3 Pin 3.2×14 GB/T91-2000 1 19 Right park signal 885103908/1.68.522 1
4 Washer 10 GB/T97.1-2002 2 joiner,brake main cylinder
5 Left brake pedal weldment 804C.43.013 1 20 Housing,brake hydraulic 804C.43.014 1
6 Sleeve,brake pedal shaft 804C.43.104 1 pump
7 Small sleeve 1604-1.43.120A 2
8 Brake pedal shaft 804C.43.102 1
9 Big sleeve 804C.43.103 1
10 Retaining ring 8 GB/T896-1986 1
11 Right brake pedal weldment 804C.43.012 1
12 Nut M10×1.25 GB/T6173-2000 3
13 Adjusting bolt 4998727/1.68.031 3
M10×1.25×38.5,foot pedal
14 Interlock pin,pedal 1604-1.43.019A 1
15 Connecting bolt,brake main 5103908/1.68.522 1
cylinder left hose
16 Rectangular section seal 10298360/14607 6
10×16×1
17 Left park signal joiner,brake 5111683/1.68.521 1
main cylinder

.. 97 ..
43 Brake pump of travel brake

.. 98 ..
43 Brake pump of travel brake
No Qty
Parts name Drawing No. Qty. No. Parts name Drawing No.
. .
Main hydraulic cylinder assy,brake 8A4998964SZ/1.68.102 1 12.1 Case,brake hydraulic pump 4999491SZ/1.68.104 1
1 O-seal ring 26.64×2.62 14457980/14618 2 12.2 Bushing,right brake pedal shaft 5110546/1.68.020A 1
2 Screw plug M30×1.5,throttle valve 885103904/1.68.121 2 12.3 Bushing,left brake pedal shaft 5110545/1.68.011A 1
3 Spring,throttle 4999311/1.68.118 2 13 Seal ring 884997684/1.68.125 2
4 Ball 6.35 GB 308-2004 2 14 O-seal ring 24.99×3.53 14463280/14168 2
5 Ball seat,throttle valve 4997676/1.68.117 2 15 Rectangular section seal ring 10298360/14607 1
6 Return spring,piston and pedal 5101715/1.68.110 2 10×16×1
7 Piston,main hydraulic cylinder 4999443/1.68.108 1 16 Plug,brake pump oil way 881006801 1
8 O-seal ring 2.62×18.72 14457480/14618 2 17 Ball 12.7 GB 308-84 2
9 Spring,check valve 4999488/1.68.113 2 18 Spring,compensating valve 4997678/1.68.119 2
10 Check valve 884997674/1.68.112 2 19 O-seal ring 17.12×2.62 14457380/14618 2
11 Screw plug,check valveM22×1.5 5129893/1.68.123 2 20 Screw plug,compensating 4997680/1.68.119 2
12 Brake pump case with bush and 804C.43.101 1 valve
ball 21 Bolt M16×1.5×90 GB 5785-86 2
22 Washer 16 GB 97.1-85 2

.. 99 ..
43 Oil tank of travel brake control mechanism

.. 100 ..
43 Oil tank of travel brake control mechanism

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Hoop(Φ8~Φ12mm) JK-000 4 4 Hydraulic tank assy,brake 5141671/1.68.201 1


2 Inlet pipe,main oil cylinder 5101336/1.68.205 2 5 Spring hoop 5141690/1.68.227 2
3 Cap assy,hydraulic tank 5105873/1.68.206A 1

.. 101 ..
43 Travel brake assy

.. 102 ..
43 Travel brake assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Brake pipe assy,right 5129305/1.68.506 1 16 Control hose,brake 1204-1.43.101 2


2 Brake pipe assy,left 5129303/1.68.507 1 17 Oil inlet pipe,main cylinder 1604-1.43.118 2
3 Rear left oil pipe assy,front bridge brake 804C-1.43.011 1 18 Hoop16 JB/T8870-1999 4
4 Rear right oil pipe assy,front bridge brake 804C-1.43.012 1 19 Brake oil tank assy with oil level indicator 5105871/1.68.201 1
5 Oil pipe coupler 804C-1.43.101 2 20 Front brake hose bracket 804C-1.43.110 1
6 Main oil cylinder joint,brake 5103907/1.68.521 2 21 Hose,front bridge brake 804C-1.31.107 1
7 Rectangular section sea 10×16×1 10298360/14607 4 22 Bolt M6×20-Zn.D GB/T5783-2000 1
8 Oil distribute valve assy 804C-1.43.013 1 23 Nut M6 GB/T6170-2000 1
9 Oil pipe assy,front bridge brake 804C-1.43.014 1 24 Washer 6 GB/T93-1987 1
10 Front right oil pipe assy,front bridge brake 804C-1.43.015 1 25 Washer 6 GB/T97.1-1987 1
11 Front left oil pipe assy,front bridge brake 804C-1.43.016 1 26 Oil pipe clamp weldment 804C-1.43.017 2
12 Bolt M12×1.25×16 GB/T5786-2000 1 27 Bolt M14×1.5×20 GB/T5786-2000 1
13 Washer 12 GB/T93-1987 1 28 Washer 14 GB/T93-1987 1
14 Spring clamp 5141690/1.68.227 3 29 Washer 14 GB/T97.1-1987 1
15 Hose bracket,brake 5129307/1.68.558 1

.. 103 ..
44 Driver’s seat (with A/C and warm fan)

.. 104 ..
44 Driver’s seat (with A/C and warm fan)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bolt M8×25-Zn.D GB/T5783-2000 12


2 Transit installationplate,seat 804C.44.101 1
3 Washer 8-Zn.D GB/T7244-1987 12
4 Washer 8-Zn.D GB/T96.2-2002 12
5 Nut M8-Zn.D GB/T6170-2000 6
6 Driver’s seat 1.85/880808503-E 1

.. 105 ..
45 Driver’s cab weldment and door, window mounting assy

.. 106 ..
45 Driver’s cab weldment and door, window mounting assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Lower windshield,left 804C.45.114 1 Rear left observemirrorbracketassy 804C.45.069 1


Lower windshield,right 804C.45.186 1 20 Driver’s cab weldment 804C.45.011 1
2 Glass,front window 804C.45.123 1 21 Left door assy 804C.45.051 1
3 Bolt M6×30-Zn.D GB/T5783-2000 3 Right door assy 804C.45.052 1
4 Washer 6-Zn.D GB/T93-1987 19 22 Left window assy 804C.45.061 1
5 Washer 6-Zn.D GB/T97.1-2002 19 Right window assy 804C.45.062 1
6 Bolt M16×1.5×50 GB/T5785-2000 4 23 Vent pipe cover 804C.45.139 1
7 Washer 16-Zn.D GB/T95-2002 8 24 Observe glass 804C.45.220 1
8 Washer 16-Zn.D GB/T93-1987 4 25 License plate weldment 804C.45.033 1
9 Nut M16×1.5-Zn.D GB/T6176-2000 4 26 Seal strip,observe glass 804C.45.221 1
10 Floor cover assy 804C.45.045 1 27 Seal inlay strip 804C.45.222 1
11 Bolt M8×20-Zn.D GB/T5783-2000 16 28 Cable garness 804C.45.199 1
12 Washer 8-Zn.D GB/T93-1987 8 29 Bolt M14×12-Zn.D GB/T5783-2000 10
13 Washer 8-Zn.D GB/T97.1-2002 16 30 Washer 4-Zn.D GB/T93-1987 10
14 Inner plate weldment 804C.45.013 1 31 Washer 4-Zn.D GB/T97.1-2002 10
15 Bolt M6×20-Zn.D GB/T5783-2000 16 32 Rear window assy 804C.45.065 1
16 Guardassy,frontrightturninglight 804C.45.049 1
17 Fuel tank inlet cover 804C.45.205 1
18 Rubber plate,left 804C.45.226 1
Rubber plate,right 804C.45.227 1
19 Rearrightobserve mirrorbracketassy 804C.45.070 1

.. 107 ..
45 Instrument panel

.. 108 ..
45 Instrument panel

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Cover,integral instrument 804C.45.341 1


2 Rear cover plate,integral instrument 804C.45.342 1
3 Main ventilation chanel 804C.45.085 1

.. 109 ..
45 Mud guard assy

.. 110 ..
45 Mud guard assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Mud guard,left 804C.45.083 1


Mud guard,right 804C.45.084 1
2 Rear light bracket,left 804C.45.357 1
Rear light bracket,right 804C.45.358 1
3 Support plate,left mudguard 804C.45.355 1
Support plate,right mudguard 804C.45.356 1

.. 111 ..
45 Exterior roof assy

.. 112 ..
45 Exterior roof assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Front panel,front windshield motor 804C.45.103 1


2 Rear panel,front windshield motor 804C.45.404 1
3 Washer 4-Zn.D GB/T95-1985 2
4 Screw M4×10-Zn.D GB/T818-2000 2
5 Front bend board,front windshield motor 804C.45.405 1
6 Bracket assy,front windshield motor 804C.45.077 1
7 Cover swivel alert light 804C.45.402 1
8 Exterior roof assy 804C.45.076 1
9 Clerestory 804C.45.409 10
10 Screw M4×14-Zn.D GB/T818-2000 10
11 Washer 4-Zn.D GB/T93-1987 10
12 Washer 4-Zn.D GB/T96-1985 10
13 Washer 8-Zn.D GB/T96-1985 11
14 Washer 8-Zn.D GB/T93-1987 15
15 Bolt M8×20-Zn.D GB/T5783-2000 15
16 Washer 8-Zn.D GB/T95-1985 4
17 Air inlet cover,air conditioner 804C.45.410 2
18 Air inlet filter,air conditioner 804C.45.078 2
19 Skylight assy 5703100-XT003 1

.. 113 ..
45 Interior decoration

.. 114 ..
45 Interior decoration

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Interior guard,front left pillar 804C.45.502 1 20 Interior guard,left mid pillar 804C.45.505 1
Rear left floor covering layer 804C.45.515 1 21 Cup holder,left 804C.45.518 1
2 Rear right floor covering layer 804C.45.516 1
3 Front floor covering layer 804C.45.514 1
4 Interior cover,front window lower 804C.45.504 2
transverse beam
5 Ashtray 804C.45.521 1
6 Interior guard,right mid pillar 804C.45.503 1
7 Right lower cover,control desk 804C.45.513 1
8 Right upper cover,control desk 804C.45.511A 1
9 Interior guard,left mid pillar 804C.45.506 1
10 CD player YT-C505CM/12 1
11 Toggle switch JK932-804C 1
12 Integral switch FT800.45.084 1
13 Interior guard,right mid pillar 804C.45.508 1
14 Inner ceiling 804C.45.501 1
15 Ceiling lamp D160×70A/12 2
16 Interior guard,rear left pillar 804C.45.507 2
17 Interior cover,rear window lower 804C.45.509 1
transverse beam
18 Left inner cover,control desk 804C.45.510 1
19 Sundries box 804C.45.517 1

.. 115 ..
47 Hood assy

.. 116 ..
47 Hood assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Front seal strip,hood SZ804.47.121 1 21 Left upper sealing sponge 804C-2.47.165 1


2 Bolt M8×25-Zn.D GB/T5783-2000 6 Right upper sealing sponge 804C-2.47.166 1
3 Washer 8-Zn.D GB/T7244-1987 6 22 Bolt M6×15-Zn.D GB/T5783-2000 4
4 Lock pillar 1204-1.47.164-1 1 23 Nut M6-Zn.D GB/T6177-2000 4
5 Lock assy,hood 1204-1.47.025 1 24 Washer 6- Zn.D GB/T96.1-2000 4
6 Washer 8-Zn.D GB/T96.1-2000 4 25 Wind isolation board 804C-2.47.163B 1
7 Nut M8-Zn.D GB/T6170-2000 2 26 Rear sealing strip,hood SZ804.47.119 1
8 Lower grid assy 700.47.015 1 27 Bolt M12×35- Zn.D GB/T5783-2000 2
9 Nut M5-Zn.D GB/T6170-2000 4 28 Washer 12- Zn.D GB/T93-1987 2
10 Self tapping ST4.8×16-C-H GB/T845-1985 8 29 Washer 12- Zn.D GB/T96.1-2002 2
11 Upper grid assy 700.47.016 1 30 Right side rail 804C-2.47.156B 1
12 Front hood assy 804C-2.47.045 1 31 Left side rail 804C-2.47.155B 1
13 Air spring 804C-2.47.042 2 32 Support,air spring 804C-2.47.154 1
14 Washer 10-Zn.D GB/T93-1987 11 33 Low support assembly,hood 804C-2.47.041A 1
15 Nut M10-Zn.D GB/T6170-2000 11 34 Bolt M10×30-Zn.D GB/T5783-2000 7
16 Bolt M12×1.25×20 GB/T5786-2000 4 35 Bolt M10×55-Zn.D GB/T5783-2000 2
17 Washer 12-Zn.D GB/T861.2-1987 4 36 Washer 10-Zn.D GB/T96.1-2000 7
18 Sealing plate,front support SZ804C.47.173 1
19 Nut M10×1-Zn.D GB/T6171-2000 2
20 Fixed plate,lock pillar SZ804C.47.016 1

.. 117 ..
47 Suspension and ladder assy

.. 118 ..
47 Suspension and ladder assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bolt M16×1.5×80-Zn.D GB/T 5785-2000 4 18 Nut M16×1.5-Zn.D GB/T6171-2000 4


2 Washer 16-Zn.D GB/T 93-1987 19 Front left bracket weldment,cab 804C.47.035 1
3 Bolt M16×1.5×60 GB/T 5785-2000 14 20 Front right bracket weldment,cab 804C.47.030 1

4 Bolt 804C.47.308 4 804C-2.47.030 1
5 Washer 12-Zn.D GB/T97.1-1992 2 21 Right ladder assy 804C.47.031 1
6 Washer 12-Zn.D GB/T93-1987 6 22 Ladder bracket seat 804C.47.033 1

7 Bolt M12×45-Zn.D GB/T 5783-2000 9 804C-2.47.033 1

8 Connecting bracket 804C.47.309 8 23 Right ladder bracket assy 804C.47.032 1

9 Ladder weldment 804C.47.039 1 24 Bolt M12×100-Zn.D GB/T5780-2000 1

Right ladder weldment 804C-2.47.039 1 25 Bolt M10×30-Zn.D GB/T5783-2000 1

Left ladder weldment Bolt 804C.47.039 26 Washer 10-Zn.D GB/T 93-1987 1

10 M8×20-Zn.D GB/T 5789-2000 27 Washer 10-Zn.D GB/T5287-198 5 1
11 The 3rd ladder stage assy 804C.47.036 4 28 Rear bracket weldment 804C.47.042 1

12 Spring bracket,floor front suspension 5132016/1.87.0 1 904C.47.042 1
13 Nut M12-Zn.D GB/T6170-2000 2 29 Left bracket weldment 804C.47.041 1

14 Bolt M16×1.5×120-Zn.D GB/T 5785-2000 4 904C.47.041 1
15 Inner spacer sleeve,front suspension 5132014/1.87.0 2 30 Lower washer 4997422/1.87.039 8
16 Lower washer,front suspension 5132012/1.87.0 31 Buffer washer upper cover 4997421/1.87.043 4
17 Upper washer,front suspension 5132013/1.87.0 2 32 Buffer washer 4997423/1.87.038 8
2 33 Inner spacer sleeve,rear suspension 5132015/1.87.0 4
2 34 Bolt M16×1.5×140 GB/T 5785-2000 4

Note:① For 904.② Fir for YTO-Euro IIengine. ③ Not use when equip with YTO-Euro III engine.

.. 119 ..
47 Front mud guard(optional)

.. 120 ..
47 Front mud guard(optional)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bolt GB 5786-86 10 9 Left spring plate 5149441/1.87.4 3


M10×1.25×30-Zn.D Right spring plate 5148600/1.87.4 3
2 Connecting plate 5148599/1.87.4 4 10 Left support arm 885148594/1.87.4 1
3 Nut M10×1.25-Zn.D GB 998.2-86 8 Right support arm 885148595/1.87.4 1
4 Washer 10-Zn.D GB 93-87 4 11 Bolt M14×1.5×65-Zn.D GB 5785-86 4
5 Washer 10 GB 5287-85 4 12 Bolt M12×1.25×45-Zn.D GB 5786-86 6
6 Bolt GB 5786-85 2 13 Washer 12-Zn.D GB 93-87 6
M10×1.25×25-Zn.D 14 Bracket assy 5148602/1.87.4 2
7 Front mud guard 5122261/1.87.407 2 15 Nut M14×1.5-Zn.D GB 6171-86 4
8 Left supporting plate 5148596/1.87.4 1 16 Washer 14 GB 97.1-85 2
Right supporting plate 5148597/1.87.4 1 17 Bolt M12×1.25×40 GB 5786-86 4
18 Nut plate 5148598/1.87.4 2

.. 121 ..
47 Floor、Mud guard、Post-wall plate assy(optional)

.. 122 ..
47 Floor、Mud guard、Post-wall plate assy(optional)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bolt M12×1.25×30 GB 5786-86 4 14 Elastic support,floor front suspension 5132016/1.87.0 2


2 Washer 12 GB 97.1-85 4 15 Lower washer,front suspension Nut 5132012/1.87.0 2
3 Washer 12 GB 93-87 4 16 M10×1.25-Zn.D GB 6171-86 4
4 Nut M12×1.25 Zn.D GB 6171-86 4 17 Washer 10-Zn.D GB 7244-87 4
5 Right support assembly 885147444/1.87.0 1 18 Bolt M10×1.25×40 GB 5785-86 4
6 Bolt M14×1.5×35 GB 5786-86 8 19 Nut M16×1.5-Zn.D GB 6171-86 4
7 Washer 14 GB 93-87 8 20 Upper cover,buffer washer 4997421/1.87.043 4
8 Left support assembly Washer 8A5145508SZ/1.87.0 1 21 Buffer washer 4997423/1.87.038 8
9 12-Zn·D GB 93-87 6 22 Inner spacer sleeve,rear suspension 5132015/1.87.0 4
10 Bolt M12×1.25×130 GB 5785-86 2 23 Bolt M16×1.25×110 GB 5785-86 4
11 Inner spacer sleeve,front suspension 5132014/1.87.0 2 24 Lower washer 4997422/1.87.039 8
12 Upper washer,front suspension 5132013/1.87.0 2 25 Assembly assy,floor and mud NX700.47.002① 1

13 Fixed plate,front suspension 5130167/1.87.0 1 guard NX804.47.002

NX904.47.002

Note:① for X704/X754 without cab. ② for X804/X854 without cab. ③for X904 without cab.

.. 123 ..
48. Electrical equipment and instrument

.. 124 ..
48 Electrical equipment and instrument

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Cable,from positivepole of battery 1604.48.060 1 11 Nut M8-Zn.D GB/T6170-2000 2


to power switch 12 Washer 8-Zn.D GB/T7244-2000 4
1.1 Bolt M6×30 GB 35-88 2 13 Long bolt 1204-1.63.102 2
1.2 Washer 6 GB/T848-2002 2 14 Wire sleeve 665-3708111A 2
1.3 Washer 6 GB 859-87 2 15 Closed big clip 75D.48.601 1
1.4 Nut M6 GB/T6170-2000 2 16 Battery 6-QW-150 1

2 Cable,from starter to power switch 804C.48.012 1 6-QW-120T
3 Battery case weldment SZ804.63A.010 17 Rubber pad SZ804.48.305 1
4 Washer 16-Zn.D GB/T93-87 1 18 Bolt M8×20-Zn.D GB/T5783-2000 2
5 Bolt M16×1.5×30-Zn.D GB/T5786-2000 4 19 Washer 8-Zn.D GB/T97.1-2000 2
6 Protective shield,starter SZ804.48.106 4
7 Cable, negative pole of battery LX804C.48.013 1
8 Main power switch(100A) LMZKG/12 3
9 Connection sleeve SZ804.48.107 1
10 Pressure plate and bracket SZ804.63A.011 1
weldment (for 120 battery) 2
SZ804.63A.013 1
(for 150 battery)

Note:① for 120 battery.

.. 125 ..
48. Electrical equipment and instrument(3)

.. 126 ..
48. Electrical equipment and instrument(3)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Left front wire harness 804C.48.019 1


2 Horn 50F 1
3 Nut M8-Zn.D GB/T6170-2000 1
4 Washer 6-Zn.D GB/T93-1987 1
5 Bolt M8×25-Zn.D GB/T5783-2000 1
6 Right front combined lamp 700.48.031-1 1

700.48.031R
7 Left front combined lamp 700.48.030-1 1

700.48.030R
8 Nut M6-Zn.D GB/T6177.1-2000 6

Note:① for mount lamp with E.

.. 127 ..
48. Electrical equipment and instrument(4)

.. 128 ..
48. Electrical equipment and instrument(4)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Screw M6×14-Zn.D GB/T818-2000 2


2 Washer 6-Zn.D GB/T93-1987 2
3 Rotating warning light LTD153A/12 1
4 Rectangular lamp WFD2020 6
5 Front window screen sweeper ZD1500A 1
6 Sleeve,motor 1204-1.48.031 3
7 Cab’s harness 804C.48.018-1 1
8 Ceiling lamp D160×70A/12 2
9 Rear window screen sweeper ZD1800 1
10 binding belt ZD159×8.3 9
11 Screw M5×16-Zn.D GB/T822-2000 9
12 Switch,door lamp JK208 2
13 Washer 6-Zn.D GB/T96-2000 4
14 Washer 5-Zn.D GB/T93-1987 2
15 Screw M5×20-Zn.D GB/T822-2000 2

.. 129 ..
48. Electrical equipment and instrument(5)

.. 130 ..
48. Electrical equipment and instrument(5)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Washer 5-Zn.D GB/T93-1987 3 20 Nut M4-Zn.D GB/T6170-2000 4


2 Screw M5×16-Zn.D GB/T822-2000 3 21 Combination instrument ZB115 1
3 Central control box PD24-804C 1 22 Screw M6×30-Zn.D GB/T823-2000 3
4 Clip,harness 10021202.48A.035 1 23 Combination switch JK365C 1
5 Six in one toggle switch JK932-804C 1 24 Front left signal lamp Z-QX110×70(L)-E/12 1
6 Cigarette lighter DYQ-1 1 25 Nut M5-Zn.D GB/T6170-2000 5
7 Transmission sleeve 804C.48.204 1 Washer 5-Zn.D GB/T93-1987 5
8 Insulating shield 4998891/1.75.480 1 26 Sensor,fuel level LTYW-370N 1
Screw M5×16-Zn.D GB/T822-2000 2 27 Closed clip 75D.48.601 1
Washer 5-Zn.D GB/T93-1987 2 28 Starting switch,safety JK238A-804C 1
9 Air pressure sensor LT-YG203E 1 29 Washer 14-Zn.D GB/T93-1987 1
10 Front right signal light Z-QX110×70(R)-E/12 1 30 Nut M14×1.5-Zn.D GB/T6173-2000 1
11 Woring lamp,mud guard WD100×90/12 2 31 Insulated washer 1204-1.48.103 1
12 Fusible wire, emergency warning 804C.48.024 1 32 Transmission sleeve 804C.48.203 1
13 Sensor,water temperature WG1371K 1 Screw M5×16-Zn.D GB/T822-2000 2
14 Connection rubber sleeve SZ804.48.107 3 Washer 5-Zn.D GB/T93-1987 2
15 Main harness 804C.48.015-1 1 33 Sensor,fuel pressure 3846N-010-B2 1
16 Fusible wire 1204-1.48.023 1 34 Switch,hydraulic braking lamp JK613B/1.75.072 1
17 Screw M4×25-Zn.D GB/T68-2000 4 35 Pressureannunciator,steering(optional) YLKG021 1
18 Washer 4-Zn.D GB/T93-1987 4 36 Parking brake indicator JK232A-804C 1
19 Washer 4-Zn.D GB/T97.1-2000 4 switch

.. 131 ..
48. Electrical equipment and instrument(6)

.. 132 ..
48. Electrical equipment and instrument(6)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Reflector LHF-SQ-011 2 19 Washer 6-Zn.D GB/T93-1987 2


2 Bracket,lower reflector 804C.48.102 2 20 Washer 6-Zn.D GB/T97.1-2000 2
3 Nut M6-Zn.D GB/T6177.1-2000 4 21 Sleeve 804C.48.202 1
4 Rear combination lamp 804C.48.051 1 22 Rear left combinated lamp 804C.48.050 1
5 Multiple plug pin 25.032.200.01 1 23 Licence lamp T41-3210/12 1
6 Multiple socket 25.044.100.01 1 Screw M5×16-Zn.D GB/T822-2000 2
7 Screw M5×35-Zn.D GB/T65-2000 3 24 Cabel assy,from cab to 804C.48.022 1
8 Washer 5-Zn.D GB/T93-1987 3 frame ground
9 Washer 5-Zn.D GB/T97.1-2000 3 connection
10 Harness,multiple socket 804C.48.021 1
11 Sleeve LG1504.80A.110 2
12 Three hole power plug 25. 033.200.01 1
13 Three hole power socket 25. 034.100.01 1
14 Screw M5×16-Zn.D GB/T822-2000 2
Washer 5-Zn.D GB/T93-1987 2
Washer 5-Zn.D GB/T97.1-2000 2
15 Accessory,three hole power plug 30.20.0466201 1
16 Harness,power socket 804C.48.023 1
17 Scrubber assy XD105 1
18 Screw M6×16-Zn.D GB/T818-2000 2

.. 133 ..
50 Fuel system(For Euro Ⅲ engine mechanical pump)

.. 134 ..
50 Fuel system(For Euro Ⅲ engine mechanical pump)

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Fasten belt pad 1204-1.50.116-1 2 20 Washer 10-Zn.D GB/T97.1-2000 2


2 Fasten belt assy 804C.50.011 2 21 Pin shaft B10×90-Zn.D GB/T882-1986 2
3 Fuel tank assy 804C.50.010 1 22 Fuel return pipe 804C-2.50.011-1 1
4 Front bracket assy 804C.50.012 1 23 Hinge Bolt M18×1.5-Zn.D JB/T6013-2000 1
5 Rear bracket weldment 804C.50.015 1 24 Washer 18 JB/T6013-2000 2
6 Washer 12-Zn.D GB/T96-2000 1 25 Fuel pipe,fuel tank to LTYG-870 1
7 Washer 12-Zn.D GB/T93-1987 4 fuel/water sepatator
8 Bolt M12×45-Zn.D GB/T5783-2000 1 26 Hoop d16~25(stainless steel) JB/T8870-1999 2
9 Bolt M12×1.25×35-Zn.D GB/T5786-2000 2 27 Short fuel return pipe SZ804C-2.50A.011 1
10 Bolt M12×1.25×50-Zn.D GB/T5786-2000 1 Hinge bolt M18×1.5-Zn.D JB/T6013-2000 1
11 Nut M8-Zn.D GB/T6170-2000 2 Washer 18 JB/T6013-2000 2
12 Washer 10-Zn.D GB/T93-1987 1 28 Bracketweldment,waterradiator 804C-2.50.012 1
13 Washer 10-Zn.D GB/T5287-1985 2 29 Washer 12-Zn.D GB/T 97.1-2002 2
14 Bolt M10×30-Zn.D GB/T5783-2000 1 30 Bolt GB/T 5786-2000 2
15 Guard plate assy 804C.50.013 1 M12×1.25×25-Zn.D
16 Washer 8-Zn.D 10172/12646204 5 31 Washer 8-Zn.D GB/T 97.1-2002 4
17 Washer 8-Zn.D GB/T93-1987 5 32 Water radiator assy 804C-1.50.011-1 1
18 Bolt M8×30-Zn.D GB/T5783-2000 3
19 Pin 2×18 GB/T91-2000 2

Note:①For YTO Euro Ⅲ engine

.. 135 ..
55 Hydraulic lifter housing and assy

.. 136 ..
55 Hydraulic lifter housing and assy

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

Hydraulic lifter assy LX804C.55.002 1 5 Lifter housing assembly 5131999/1.82.010A 1


1 Bolt M12×1.25×35-Zn.D GB 5786-86 1 5.1 Right bushing,lift shaft 5108108/1.82.016 2
2 Bolt M12×1.25×90-Zn.D GB 5785-86 3 5.2 Housing,lifter 5131997/1.82.010 1
3 Bolt M12×1.25×45-Zn.D GB 5785-86 6 5.3 Left bushing,lift shaft 5117165/1.82.017 2
4 Bolt M12×1.25×50-Zn.D GB 5785-86 1 6 Combined sealing ring 22 JB/T982-1977 1
7 Screw plug M22X1.5 14530/10305171 1
8 Bevel screw plug M12x1.5 14551/14324111 1
9 Dowel pin 5119529/1.21.071 2
B15X22,transmission
case and lifter
10 Screw rod SZ804.55.502 1
11 Washer 22 JB/T982-1977 1

.. 137 ..
55 Lifter cylinder piston

.. 138 ..
55 Lifter cylinder piston

No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

.. 139 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bolt M14×1.5×65 11227034/10312 1 6 O-seal ring,piston 885125941/1.82.611 2


2 O-seal ring 17.12×2.62 14457381/14618 1 7 Piston assy,lifter 5132001/1.82.612A 1
3 Hydraulic cylinder,lifter 5131998/1.82.608 1 7.1 Piston,lifter 885132000/1.82.612 1
4 Bolt M16×1.5×75 GB 5785-86 2 7.2 Seat,piston rod 573148/1.82.615 1
5 O-seal ring98.02×3.53 14465980/14618 2

55 Lifter shaft and power transferring mechanism


.. 140 ..
55 Lifter shaft and power transferring mechanism
.. 141 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bush,auxiliary cylinder 1204.55.116 2 11 Bolt M10×1.25×16 GB 5786-86 2


2 Nut M8 GB6185.1-2000 2 12 Fastening gasket 4402815/1.32.032 2
3 Bolt M8×50 GB5782-2000 2 13 Locking plate D=10 14198810/10182 2
4 Left lifting arm assy 1.82/8B08082053 1 14 Bolt M16×1.5×45 GB/T5786-2000 4
5 Auxiliary cylinder SZ804.58A.010 2 15 Washer 16 GB/T93-1987 4
6 Auxiliary cylinder pin SZ804.55A.702 2 16 Right support assy, auxiliary SZ904.55.020-1 1
7 Nut M14×1.5 GB 6176-86 6 cylinder hinge
8 Washer 587259/1.27.750 6 17 Right lifting arm assy SZ804.55A.010-1 1
9 Stud AM14X1.5X180-180 GB/T900-1988 6 18 Lifting arm gasket 44018747/1.82.195 2
10 Left support assy, auxiliary SZ904.55.010-1 1
cylinder hinge

55 Lifter control mechanism


.. 142 ..
55 Lifter control mechanism

.. 143 ..
55 Lifter control mechanism

.. 144 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Knob,automatic position SZ900.55.102 1 15 Control pull rod,lifter 804C.55.105 2


control lever
2 Lever weldment ,automatic 804C.55.011-2 1 17 Bolt M6×1×16 GB/T5783-2000 2
position control 18 Seat,ball bush 4998311/1.80.255 2
3 Retaining ring 21 11066976/12245 4 19 Ball bush 5109058/1.80.254 1
4 Spacer,pin shaft 5127167/1.82.255B 2 20 Washer 6 GB/T7244-1987 3
5 Bush,lever 5126032/1.82.262 2 21 Nut M6 GB/T6170-2000 4
6 Gasket,lever shaft 5126195/1.82.255A 2 22 Knob,adjusting valve 5144119/1.82.276 1
8 Lever pin 5126024/1.82.254 1 23 Pin 4×32 14164470/12213 1
9 Bolt M8×22 GB/T5783-2000 4 24 Adjusting pull rod,lowering valve 804C.55.110-1 1
10 Washer 8 GB/T7244-1987 4 25 Spring pin 889960079/1.82.283 1
11 Nut M8 GB/T6170-2000 4 26 Universal coupling assy 885134039/1.82.283 1
12 Clip 13 10125574/13130/03 4 27 Knob,automatic force control SZ900.55.101 1
13 Spherical connecting cover 10124514/13130/01 4 lever
14 Nut M8 GB 6172-86 4 28 Lever weldment ,automatic 804C.55.012-2 1
force control
29 Screw M4X10 5113531/1.82.797C 4

55 Lifter control mechanism

.. 145 ..
55 Lifter control mechanism

.. 146 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bolt M4×10 5113531/1.82.797C 2


2 Bolt M8×30 GB/T5783-2000 2
3 Washer 8 GB/T93-1987 2
4 Nut M8 GB 6170-20000 2
5 Retaining ring 21 11066976/12245 2
6 Gasket,lever shaft 5126195/1.82.255A 1
7 Bush,lever 5126032/1.82.262 1
8 Knob, sensitivity 5126312/1.82.278A 1
9 Control lever assy 804C.55.013 1
10 Washer 21×35×2,lever pin 5126031/1.82.255 2
11 Cover,ball joint 10124411/13130/01 2
12 Nut M6 GB 6170-86 2
13 Adjusting pull rod 804C.55.106 1
14 Clip 10 10124874/13130/03 2
15 Adjusting lever pin 15126193/1.82.279 1
16 Bolt M6×12 GB/T5783-2000 1
17 Washer 6 GB /T7244-87 1
18 Pin shaft,adjusting lever 804C.55.107 1
19 Gasket,short pin shaft cover 5134732/1.82.280D 1
20 Cover,short pin shaft 5134731/1.82.280C 1

55 Distributor control mechanism

.. 147 ..
55 Distributor control mechanism

.. 148 ..
55 Distributor control mechanism

.. 149 ..
55 Distributor control mechanism

.. 150 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Washer 8 GB/T7244-1987 8 19 Self-locking nut M10×1.25 12575614/10125 1


2 Nut M8 GB/T6170-2000 3 20 O-seal ring 21.89×2.62 14457681/14618 1
3 Stud 13544324/10219 3 21 Control shaft,automatic 5129388/1.82.550 1
4 Spacer,sector 5117204/1.85.515 3 force control
5 Spring cover,sector 5129672/1.82.519 1 22 Key 4×14 GB 1096-76 1
6 Spring 4973370/1.82.513 1 23 Retaining ring 8 GB/T894.1-1986 2
7 Spring 4952761/1.82.511 1 24 Roller 5111028/1.82.562 2
8 Friction disc 5153008/1.82.508A 2 25 Pin 5011775/1.82.532 1
9 Friction disc 5153007/1.82.508 1 26 Spring,lever arm 5148884/1.82.588 1
10 Bolt M8×25 GB/T5783-2000 3 27 Pull rod control lever 5120281/1.82.586 1
11 Support,control lever 5129377SZ/1.82.517 1 28 Ball Bolt 5120282/1.82.587 1
17 Hub assembly,automatic 5129376/1.82.502 1 29 Nut M10×1.25 GB/T6173-2000 1
force control lever 30 Spring clip 8 11064076/12252 3
18 Hub assembly,automatic 5129374/1.82.518A 1 31 Pin 5117161/1.82.557 1
position control lever 32 Pin 5117136/1.82.561 1
33 Lever arm assy 5117135/1.82.541 1
34 Control lever 5120291/1.82.541 1
35 Needle bearing 14×20×12 5109160/1.82.536 4
36 Bushing, automatic force 5116251/1.82.543 1
control lever
37 Key 5×10 GB 1096-79 1

55 Distributor control mechanism

.. 151 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

38 Crank shaft 5129386/1.82.506 1 52 O-seal ring15.54×2.62 14457281/14618 1


39 Support,lever 5129400/1.82.531 1 53 Inner lever shaft 5135221/1.82.533 1
40 Spring 4959139/1.63.807 1 54 Bushing,automatic draft control lever 5135219/1.82.546 1
41 Check adjusting bolt 5121522/1.82.540 1 55 Inner lever assy 5117151/1.82.535 1
M8×1.25×55 56 Rear control lever,automatic force control 885136355/1.82.548A 1
42 Check adjusting screw tub 5121523/1.82.540A 1 57 Pull rod fork,automatic draft control 885136356/1.82.548 1
M8×1.25×20 58 Spring clip 11064176/12252 1
43 Front check block 885120284/1.82.539A 1 59 Cam,automatic position control 5117143/1.82.522 1
44 Retaining ring 12 13397576/12248 1 60 Check rod 5120285/1.82.538 1
45 Pin 5117156/1.82.530 1 62 Spring cylindrical pin 4×20 14163970/12213 1
47 Cam,automatic draft control 5122497/1.82.524 1 63 Spring cylindrical pin 3×22 14162070/12213 1
48 Screw M8×12 GB 71-85 1 64 Needle bearing 12×16×10 5117138/1.82.537 2
49 Bolt M10×1.25×18 GB/T5786-2000 1 65 Lever assy,main control valve 5126220/1.82.512 1
50 Gasket 10 14198800/10182 1 66 Bolt M8×20 GB 30-76 2
51 Clip,automatic force 5135220/1.82.515A 1
control inner lever

56 Suspension mechanism

.. 152 ..
56 Suspension mechanism
.. 153 ..
56 Suspension mechanism
.. 154 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

6 Front coupling pin 5120672/1.89.669 1 11.1 Left lower link assy SZ804.56.030 1
assy,upper link 12 Support assy,lower link SZ804.56.020-1 1
7 Cotter pin 44007661/1.82.945 5 13 Bolt M16×1.5×45 GB 5785-86 3
8 Upper link,assy SZ804.56.011 1 14 Bolt M10×1.5×55 GB 5785-86 2
8.1 Front screw rod assy,upper link 5143009/1.89.661A 1
8.2 Nut M30-Zn.D GB 6170-86 1 15 Nut M10×1.25-Zn·D GB889.2-86 2
8.3 Adjusting screw assy,upper link SZ804.56.018A 1 16 Retaining ring,lower link SZ804.56.113 2
8.4 Rear screw assy,upper link 5143010/1.89.662A 1 17 Upper joint pin left and right lift link 5130456/1.89.657 2
9 Rear pin,upper link 822483/1.82.967 1 18 Lift link assy SZ804.56.013-2 2
10 Lock pin assy 4967704/1.82.941A 1 18.1 Upper coupling fork,lift link SZ804.56.114A 2
11 Right lower link assy SZ804.56.031 1 18.2 Upper pin,left and right lift link 5130643/1.89.657 2
18.3 Mid coupling fork,lift link SZ804.56.104 2
18.4 Nut M30-Zn.D GB 6170-86 2
18.5 Adjusting thread pipe,lift link SZ804.56.016 2
18.6 Lower coupling fork,lift link SZ804.56.105-1 2
19 Dowel pin B15×22 5119529/1.21.071 2
20 Bolt M16×1.5×65 GB 5785-86 4

56 Limiting strut
.. 155 ..
56 Limiting strut
.. 156 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Support,limiting strut SZ804.56.118 2 5.3 Sleeve assy,limiting strut SZ804.56.015 2


2 Bolt M18×1.5×50-Zn·D GB 5786-86 6 5.4 Rear pin,limiting strut 5103861/1.89.956 2
3 Front pin,limiting strut 5125861/1.89.955 2 5.5 Rear section,limiting strut 5103856/1.89.951 2
4 Pin 6.3×40 GB91-86 4 5.6 Rear section assembly,limiting strut 5123274/1.89.958A 2
5 Limiting strut assy SZ804.56.014 2 6 Split locking pin 567406/1.82.945 2
5.1 Front section assy,limiting strut 5103858/1.89.950A 2 7 Washer,lift link lower pin 562106/1.89.962 2
5.2 Lock pin assy,limiting strut 5103862/1.89.959A 2 28.5×45×4

57 Distributor assy
.. 157 ..
57 Distributor assy
.. 158 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

Distributor assy SZ804.57B.001 1 20 Adjusting knob,lowering 5120798/1.82.476 1


1 Handle knob,sensibility 5120762/1.82.433 speed control valve
adjusting lever 1 21 Nut M10×1.25 6173-86 1
2 Locating spring 5120761/1.82.431 1 22 Retaining ring GB 5117726/1.82.454 2
3 Steel ball 7.938 GB 308-84 1 23 Main control valve assy 5117723/1.82.446A 1
4 Adjusting handle,sensibility 5117736/1.82.438 1 24 Bolt M12×1.25×20 14360524/10356 1
5 Adjusting screw plug,sensibility 5120760/1.82.437 1 25 Seal washer 12 JB 1002-77 1
6 Seal washer 22×28×1 JB 1002-77 1 26 Adjusting pin,sensibility 5117735/1.82.436 1
7 Sector,adjusting handle 5120763/1.82.435 1 27 Cylindrical pin 3×16 14161770/12213 1
8 O-ring 26.5×1.8 GB 3452.1-82 1 28 O-ring 8.75×1.8 GB 3452.1-82 1
9 Control valve,sensibility 5117731/1.82.471A 1 29 Screw plug M6 10269150/14545 3
10 Retaining ring 12 13420376/12248 1 30 Screw plug M10 10269350/14545 2
11 Spring washer 5122030/1.2.494 1 31 Distributor case assembly 5117743/1.82.401A 1
12 Spring,pilot valve 5115469/1.82.497 1 with oil return valve
13 O-ring 30×2.65 GB 3452.1-82 1 32 Spring,oil return valve 5117729/1.82.448 1
14 Screw plug,sensibility adjusting valve 5122029/1.82.493 1 33 Screw plug,oil return valve 5117734/1.82.455 1
15 Spring,main control valve 4973361/1.82.444 1 34 Adjusting screw rod,lowering 5117741/1.82.474 1
16 Seat,main control valve 5117725/1.82.490 1 speed control valve
17 O-ring 25×1.8 GB 3452.1-82 1 35 O- seal ring 6.9×1.8 GB 3452.1-82 1
18 Pilot valve 5117732/1.82.492 1 36 Retaining ring 5120771/1.82.479 1
19 O-ring 17×2.65 GB 3452.1-82 5

57 Distributor assy

.. 159 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

37 Steel ball 3/16in GB 308-84 1 45 Upper support,single-way valve 5148907/1.82.432 1


38 Cylindrical pin 4×14 14163670/12213 1 46 Seat,single-way valve 4951476/1.82.464 1
39 Control valve,lowering speed 5120770/1.82.472 1 47 Spring 44018852/1.80.766 1
40 Spring 596854/1.29.641 1 48 Lower support,single-way valve 5148905/1.82.432A 1
41 Safety valve assy 5117739/1.82.451 1 49 Steel ball 17/32in GB 308-84 1
42 Bolt M8×1.25×30-Zn GB 5783-86 4 50 O-seal ring 20×2.65 GB 3452.1-82 1
43 Washer 8 GB 7244-87 4 51 Retaining ring 4958830/1.82.429 1
44 O-seal ring 20×2.65 GB 3452.1-82 2 52 Joint,single-way valve 5131278/1.82.430 1

57 Distributor control mechanism


.. 160 ..
57 Distributor control mechanism
.. 161 ..
57 Distributor control mechanism
.. 162 ..
57 Distributor control mechanism
.. 163 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Washer 8 GB 7244-87 8 19 Self-lock nut M10×1.25 12575614/10125 1


2 Nut M8 GB 6170-86 3 20 O-seal ring21.89×2.62 14457681/14618 1
3 Stud 13544324/10219 3 21 Control shaft,automatic 5129388/1.82.550
4 Spacer,sector 5117204/1.85.515 3 force control 1
5 Spring cover,sector 5129672/1.82.519 1 22 Key 4×14 GB 1096-76 1
6 Spring 4973370/1.82.513 1 23 Retaining ring 8 GB 894.1-86 3
7 Spring 4952761/1.82.511 1 24 Roller 5111028/1.82.562 3
8 Friction disc 5153008/1.82.508A 2 25 Pin 5011775/1.82.532 1
9 Friction disc 5153007/1.82.508 1 26 Spring,lever arm 5148884/1.82.588 1
10 Bolt M8×25 GB 5783-86 3 27 Pull rod control lever 5120281/1.82.586 1
11 Support,control lever 5129377SZ/1.82.517 1 28 Ball bolt 5120282/1.82.587 1
12 Helical elastic pin 4×24 13938070/12216 1 29 Nut M10×1.25 GB 6173-86 1
13 O-seal ring10.82×1.78 14453081/14618 2 30 Spring clip 8 11064076/12252 3
14 Plug 5129399/1.82.544 31 Pin 5117161/1.82.557 1
15 Square section seal 10263460/14607 1 32 Pin 5117136/1.82.561 1
ring22×28×1.5 1 33 Lever arm assy 5117135/1.82.541 1
16 Lifting-neutral-lowering 5129393/1.82.542 34 Control lever 5120291/1.82.541 1
control lever 1 35 Needle bearing 14×20×12 5109160/1.82.536 4
17 Hub assembly,automatic 5129376/1.82.502 1 36 Bushing,automatic force 5116251/1.82.543 1
force control lever control lever
18 Hub assembly,automatic 5129374/1.82.518A 1 37 Key 5×10 GB 1096-79 1
position control lever

57 Distributor control mechanism

.. 164 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

38 Crank shaft 5129386/1.82.506 1 52 O-seal ring15.54×2.62 14457281/14618 1


39 Support,lever 5129400/1.82.531 1 53 Inner lever shaft 5135221/1.82.533
40 Spring 4959139/1.63.807 1 54 Bushing,automaticforcecontrollever 5135219/1.82.546 1
41 Dowel adjusting bolt 5121522/1.82.540 1 55 Inner lever assy 5117151/1.82.535 1
M8×1.25×55 56 Rear control lever,automatic 885136355/1.82.54 1
42 Dowel adjusting screw 5121523/1.82.540A 1 force control 8A 1
tub M8×1.25×20 57 Pull rod fork,automatic force 885136356/1.82.54 1
43 Front check block 885120284/1.82.539A 1 control 8 1
44 Retaining ring 12 13397576/12248 1 58 Spring clip 11064176/12252 1
45 Pin 5117156/1.82.530 1 59 Cam,automatic position control 5117143/1.82.522 1
46 Lifting-neutral-lowering cam 5129396/1.82.527 1 60 Check rod 5120285/1.82.538 1
47 Cam,automatic force control 5122497/1.82.524 1 61 Spring 4973650/1.82.563 1
48 Screw M8×12 GB 71-85 1 62 Cylindrical pin 4×20 14163970/12213 1
49 Bolt M10×1.25×18 GB 5786-86 1 63 Cylindrical pin 3×22 14162070/12213 2
50 Gasket 10 14198800/10182 1 64 Needle bearing 12×16×10 5117138/1.82.537 1
51 Clip,automatic force 5135220/1.82.515A 1 65 Lever assy,main control valve 5126220/1.82.512 2
control inner lever 66 Bolt M8×20 GB 30-76

58 Hydraulic lifter pipelines


.. 165 ..
58 Hydraulic lifter pipelines

.. 166 ..
58 Hydraulic lifter pipelines
.. 167 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bolt M8×35 GB/T5783-2000 2 18 Bolt M12×1.25×25 GB/T5786-2000 2


2 Washer 8 GB/T7244-1987 6 20 Washer 10 GB/T93-1987 2
3 Retaining ring 44015841/1.82.181 2 21 Bolt M10×25 GB/T5783-2000 2
4 O-seal ring 2.62×17.12 14457381/14618 2 22 Bolt M10×1.25×25 GB/T70.1-2000 1
5 Gear oil pump CBN-G320 23 Bolt M10×1.25×65 GB/T70.1-2000 1
6 O-seal ring 2.62×20.29 14457581/14618 1 24 Washer 10 GB/T93-1987 2
7 Bolt M8×55 GB/T5783-2000 1 25 Connecting cap,hydraulic lifter 1204.58.016B 1
8 Bolt M8×45 GB/T70.1-2000 1 26 Dowel pipe,lifter oil level 1.82.190/5122987 1
9 Front outlet oil pipe assy SZ804.58E.011 2 27 Oil pan,with seal strip 1.82.185/5122968 1
11 O-seal ring31.34×3.53 14463681/14618 4 27.1 Oil pan,lifter 1.82.185/5121806 1
13 Hoop Φ35-51 JK-2A 1 27.2 Seal strip,lifter oil pan 1.82.186/5122962 1
14 Connecting sleeve,filter 8A5109879/1.82.184 2 28 Oil return pipe assy 1.82.187/5121804 1
oil suction pipe 29 Bolt M8X14-Zn.D GB/T 5783-2000 1
16 Washer 12 GB/T93-1987 2 30 Washer 8-140HV-Zn.D GB/T 97.1-2002 1
17 Bolt M12×1.25×45 GB/T5785-2000 1 35 Cleaner assy SZ804.58.023 1
3 36 Support,cleaner SZ804.58.010-1 1
1 37 Front oil suction pipe assy Sz804.58E.010-1 1
38 Rear oil suction pipe assy 8A5149038-SZ-1/1.82.148 1
39 Oil hose,to auxiliary cylinder 5126672/1.63.566 2
40 Connecting pipe SZ804.58E.012 1
assy,pump oil outlet

58 Hydraulic lifter pipelines


.. 168 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

28 Rectangular sealing ring 10263460/14607 1 33 Washer 10 GB 93-87 2


22×28×1.5 34 Connecting cover,hydraulic lifter 5129166/1.82.159A 1
29 Rectangular sealing ring 10257060/14607 2 35 Cleaner assy 8A5113297-SZ-2/1.82.175 1
30 Spherical joint Plug 12 10184414SZ/14256 1 36 Cleaner support SZ804.58.010-1 1
31 Bolt M10×1.25×25 GB 70-85 1 37 Front oil suction pipe assy 8B5149060-SZ-1/1.82.150 1
32 Bolt M10×1.25×65 GB 70-85 1 38 Rear oil suction pipe assy 8A5149038-SZ-1/1.82.148 1

61 Three-plate multi-way valve control assy


.. 169 ..
61 Three-plate multi-way valve control assy

.. 170 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Control lever dog,multi-way 804C.61.129 1 19 Washer 8 GB/T93-1987 4


valve 20 Triple valve assy with 2 pieces 1.82.880008260 1
2 Pivot shaft 804C.61.103 1 single/double action valve and a
3 Bolt M6×16 GB/T5783-2000 4 float action
4 Washer 6 GB/T93-1987 4 21 Retaining plate 885116898-1 3
5 Washer 12 GB/T955-1987 2 22 Retaining plate 885116898-2 3
6 Pin shaft 6×20 GB/T882-1986 3 Retaining plate assy 885116898 3
7 Control lever assy 804C.61.013 3 23 Pin shaft 6×22 GB/T882-1986 3
8 Pin 2×12 GB/T91-2000 6 24 Connecting fork assy 804C.61.018 3
9 Bracket weldment 804C.61.014 1 25 Pull-push flexible shaft assy 804C.61.015 3
10 Control lever dog,multi-way 804C.61.128 1 26 Flexible shaft joint 804C.61.104 3
valve 27 Bolt M10×1.25×25 GB/T5785-2000 4
11 Screw M5×12 GB/T78-1985 2 28 Washer 10 GB/T93-1987 4
12 Retaining plate 804C.61.102 6 29 Multi-way valve weldment 804C.61.017 1
13 Retaining ring 12 GB/T894.2-1986 2
14 Control lever dog,multi-way 804C.61.117 1
valve
15 Bracket weldment 1 804C.61.012 1
16 Pivot shaft 1 804C.61.101 1
17 Control bracket weldment 804C.61.011 1
18 Bolt M8×16 GB/T5783-2000 4

.. 171 ..
74 Front ballast,front ballast rack assy

74 Front ballast, front ballast rack assy


.. 172 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Ballast support SZ904.74.021 1


2 Washer 16 GB93-1997 8
3 Washer 16 GB97.1-2000 8
4 Bolt GB5786-2000 8
M16×1.5×45-10.9-Zn.D
5 Front support 804C-2.30.101 1
6 Front ballast,tab screw assy SZ804.30.022 1
(optional front 10 big)
7 Front ballast(optional) SZ804.74A.501 10
8 Nut M16×1.5 10112/10790524 1
9 Washer 44018768/1.21.595 4
10 Split pin 44007661/1.82.945 1
11 Draw pin assy 5118742/1.21.573 1

74 Rear ballast (rear 6)

.. 173 ..
74 Rear ballast (rear 6)

.. 174 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Bolt,ballast disk 44018047/1.49.726 12 6 Spoke washer 4986961/1.49.440 6


(rear 6,optional) 7 Bolt M16×1.5×30-Zn.D GB/T5785-2000 6
2 Bolt,ballast disk 44018046/1.49.723 6
3 Washer 16-Zn·D GB 97.1-87 6
4 Nut M16×1.5 GB/T6171-2000 6
5 Driving wheel disk(rear SZ804.74A.502 6
6,optional)

80 Air brake system

.. 175 ..
80 Air brake system
.. 176 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Joint(M22×1.5/NPT3/8) SZ804.80A.101 1 21 Bolt M10×100 GB/T5782-2000 2


2 Air outlet pipe assy I SZ904.80.012 1 22 Combination joint,O-sealing 1604-1.80A.012 2
3 Joint(dual sleeves) SZ1204.80.304 1 ring(M22×1.5 M22×1.5)
4 Lower connecting pipe assy,air 804C.80.036 1 23 Bolt M8×75-Zn.D GB/T5783-2000 2
compressor-equalizing valve 24 Washer 8 GGB/T93-1987 2
5 Connecting pipe assy, 804C.80.012 1 25 Nut M8-Zn.D GB/T6170-2000 2
equalizing valve-air container 26 Support weldment,brake valve SZ804.80.013 1
6 Equalizing valve MQPca-3511001D 1 27 Air brake valve assy 1604-1.80.012 1
7 Joint,elbow(M22×1.5 SZ804.80A.108 2 28 Brake oil pressure control unit 8A1007301/1.73 1
NPT1/2) 29 Bolt M8×25-Zn.D GB/T5783-2000 4
8 Air container weldment assy 804C.80.019 1 30 Bolt M10×40 GB/T5783-2000 2
9 Air intake pipe,brakevalve SZ804.80.024 1 31 Nut M10-Zn.D GB/T6170-2000 2
10 Bolt 12×25 GB/T5783-2000 3 32 Air outlet assy II,brake valve SZ804.80.022 2
11 Washer 12 GB/T93-1987 3 33 Three-way combination 2
12 Air container upportweldment 804C.80.029 1 joint(M22×1.5 M22×1.5)
13 Blow-off valve MQPs-3533001 1 34 Joint,elbow(M22×1.5 804C.80.102 2
14 Washer 22 JB/T982-1977 1 M22×1.5)
15 Cushion,hoop 804C.80.101 2 35 Nut M22X1.5 GB/T6173-2000 2
16 Hoop 804C.80.130 2 36 Transition joint 804C.80.103 2
17 Spacer 804C.80.107 2 37 Washer 16 JB/T982-1977 2
18 Connecting nut 804C.80.129 2 38 Quick joint(Red) VIE952 200 221 O-A 1

81 Heater system

.. 177 ..
81 Heater system
.. 178 ..
No. Parts name Drawing No. Qty. No. Parts name Drawing No. Qty.

1 Seal gasketⅠ,vent pipe 804C.81.117 2


2 Air feed pipe,rear left 804C.81.115 1
3 Seal gasketⅡ,vent pipe 804C.81.118 1
4 Cover assy,blower 804C.81.012 1
5 Screw M6×12 GB/T67-2000 12
6 Vapour assy,air conditioner 804C.81.011 1
7 Air pipe,left hand 804C.81.127 1
8 Air pipe,right hand 804C.81.128 1
9 Bend joint seal gasket,right air 804C.81.129 1
pipe
10 Bend joint,right air pipe 804C.81.119 1
11 Bend joint seal gasket,left air 804C.81.116 1
pipe
12 Bend joint,left air pipe 804C.81.120 1
13 Water return pipe,heater 804C.81.125 1
14 Water inlet pipe,heater 804C.81.124 1
15 Hoop D16~25 JB/T8870-1999 4
16 Heater switch JK982-2.8-140 1

.. 179 ..

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