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ABSTRACT – Transmission line Projects are usually maximize the heights up to 51 meters as per Figure 1
prohibited to encroach Airport facilities with strict of Appendix I.
compliance to Aviation Rules and Regulations
specifically with regards to height requirements and
A study was made with several proposals of
horizontal angle from the runways. With the differing family of towers and configurations with
installation of a new Substation within the periphery limiting height conditions according to the
of King Khalid International Airport leaves no option requirements of GACA. Out of three (3) proposals,
to cope with the challenges that General Authority of utilization of 380kV D/C Delta Type Lattice Tower
Civil Aviation set for tower height requirements. was opted and managed taking into account the
minimum height of 37.0 meters with a Right-Of-Way
Engineering and Design Department of the Company
(ROW) requirement of 409 meters for the six (6)
opted to design new 380kV Family of Low Height parallel proposed and future 380kV OHTL. These
Towers – Delta configuration as it enters the airport latticed steel structures are designed with geometric
area around 3km from Substation 9039 (New Airport configurations based on electrical, economic, and
Sub-Station). This paper presents the upgraded safety requirements (ASCE 10-97).
Family of Lattice Towers specially designed to fit the
requirements as to High Extreme Wind (tornado) The following revised Saudi Electricity Company
(SEC) Standards were added and utilized in the design
conditions and rare Height clearance limitations.
and fabrication of the new family of 380kV towers:
Using PLS-Tower, analysis of each of these towers TES-P-122.01 “Basic Design Requirements”
has been carried out. A few interesting results TES-P-122.05 “Transmission Structures Part I:
relevant to the design of a typical 380kV Double Lattice Steel Towers” with specific inclusion of
Circuit transmission line tower under multiple High Intensity Wind (Tornado) Loading on Tower
loading conditions are also presented. Then, the corresponding to wind speed of 250 km/hour
structural behavior of the family of towers were (Fujita Scale F2).
looked upon by conducting several tests for reliability TES-P-122.03 “Conductors and Overhead
Ground Wires”. The limiting condition (final
prior to utilization. Finally, the knowledge gaps,
tension) shown on Section 2.2.2.b and 2.2.7 of this
associated challenges and utilization in the on-going standard were revised as 1370 N/m2 instead of
project is highlighted. It also ends with a brief outline 1064 N/m2.
of conclusions from the study. 20-TMSS-1 “Transmission Line and Substation
Lattice Steel Structures”
Keywords:
Low Height Towers – Delta Configuration, Geometry Maximum results obtained from the sag and
of tower, Configuration of tower, method of joints tension values of the following tabulated Conductors
(nodes), resultant, deflection, rigging. and OPGW/OGW are the design values utilized to
develop the 380kV Tower Loadings design (Table I).
I. INTRODUCTION
II. METHODOLOGY AND DISCUSSION
herever substations are located, transmission
nd
*Granada Glass Tower A6, 2 Floor, Gornatah Area, Riyadh 11411, Saudi Arabia, Email: 96039@se.com.sa
2
= 9.5 γw = 1.00
Zh = Height of the wire attachment from GL Kzt = Topographical factor = 1.00
γw = Load Factor For Suspension Tower
γw = 1.15 WIND LOAD DISTRIBUTION
High/Extreme Longitudinal Wind Distribution (Newton)
Kzt = Topographical factor = 1.00 PANEL Wind Wind Wind Total Wind
Levels Load Dist. wind Load
Gust Response Factor Gw for Conductor & Ground Load per
Node
Wire 61393 61393 15348
1 Peak 122786
61393
( √ ) (Eq. 01-2) Cross 105215 166608 41652
2 Arm
210430
105215
in which: 60372 165587 41397
Waist
√ ( ) (Eq. 01-3) 3 Level
120743
60372
( ) (Eq. 01-4) Basic 57988 118360 29590
4 Body
86982
28994
Where: 85819 114813 28703
5 Level A 128728
42909
S = Design wind span = 210 m
Kv = 1.43 Ratio of 3 sec Gust Wind speed to 6
Leg 42909 10727
Extension
10-minutes Average Wind Speed
For Exposure Category C
Ls = Wind Parameter = 220 ft. = 67 m For tornado wind, a separate spreadsheet for wind
Turbulence scale pressure calculations is shown in Table Vb of
αFM = Power Law Coefficient Sustained Wind. Appendix II. Then, a concluded Wind Load
αFM = 7.0 Distribution tables are shown below:
κ = Surface Drag Coefficient = 0.005
Cf = Force Coefficient for Conductor and WIND LOAD DISTRIBUTION
Earthwires = 1.00 Tornado Transverse Wind Distribution (Newton)
Wind
Total
Final Wind Pressure for High/Extreme Wind, Wind Wind Wind Load
PANEL wind
Levels Load Dist. per
Conductor, Ground Wire, Insulators & Accessories Load
Node
43437 43437 10859
1 Peak 86874
(Eq. 01-5) 43437
Pd = Design Wind Pressure 81751 125188 31297
2 Cross Arm 163502
Q = 0.613 81751
Waist 72678 154429 38607
3 Level 145356
72678
The above formula are then annotated in the software 73169 145847 36462
Basic
and accordingly resultant values tabulated in a 4 Body 109753
36584
spreadsheet for wind pressure calculations at 108285 144870 36217
5 Level A 162428
High/Extreme Wind Cases as shown in Table Va of 54143
Leg 54143 13536
Appendix II. A concluded Wind Load Distribution 6 Extension
tables are shown below:
Loads, Longitudinal and Torsional Loads and 1. Mild Steel: ASTM A36M
Construction and Maintenance Loads. 2. High Tensile Steel: ASTM A572M or Grade 50
3. Grade of Bolts: ASTM A325 (Type I) or Grade 8.8
Towers shall be designed to withstand factored with 16mmɸ used for all connections. All
loads, including their simultaneous application, arising redundant members below the bottom cross arm are
out of above loading conditions, per details given to be connected with two bolts on either side.
below for each category. Anchor and Dead-end towers
shall be designed to withstand the loads under all 20 mmɸ Step bolts of 180mm length are provided on
loading conditions of conductors and ground wires two diagonally opposite lengths at 380mm spacing.
attached on one side of the towers only.
Design loads on transmission towers include wire
Transverse, vertical and longitudinal loads for loads, dead loads from the tower and permanently
various loading conditions specified in SEC standards attached components, wind loads on towers itself and
are determined in accordance with the procedures and possibly ice loads on tower members. The design loads
tabulated or loading trees prepared before proceeding are specified in standard load files with the vector load
with stress calculations and design. Sample loading format (“lca”), the wire loads format (“lic”), or the EIA
calculations for a tangent and heavy angle tower of loads format (“eia”). In both vector loads files & wire
differing conditions are shown in Table VI of loads files transverse wind pressures on the structures
Appendix II. & transverse concentrated loads applied to the
structure are positive if in the direction of the structure
2.5 Design of the structural members of the tower: local transverse axis as shown in Figure 9 of Appendix
I.
A 3-dimensional Analysis and Design programme
used in Low Height Tower Designs. PLS-TOWER Run the analysis with Model/Run command. The
uses classical concepts of finite element analysis over-all result in the model are being checked for
(matrix method) to determine the axial forces & integrity and common modelling errors. If no errors are
stresses in each tower component under various load found an analysis is performed. Depending on the size
combinations. These forces are then compared with of model and the type of analysis, the analysis may
allowable values of a particular design specification. take from a fraction of a seconds to several minutes to
complete. The status bar & the hourglass on the screen
The mathematical model created by TOWER is a indicates that the analysis is being performed. Once the
collection of joints (Nodes) interconnected by straight analysis is complete, the deformed geometry window
or curved members (elements). The basic tower is opened (Figure 10).
geometric dimensions are established by describing the
locations of the joints. Each joint is given unique
identification label and is located in space with
coordinates that are associated with a global 3
dimensional coordinate system. The tower geometry is
completed by connecting the joints with members.
The Grade of Structural Members and Bolts used in the 2.6 Stresses in the members of the tower under
Towers are utilizing ASTM Standards with the various conditions:
following:
6
The low height transmission line towers are highly Longitudinal Loads will be applied by means of
indeterminate. The stresses in the various members are electrical winches through steel wire ropes connected
automatically computed in the PLS-Tower program. to the load points as shown below in Figure 11.
The stresses are determined for the following
conditions:
Axial Stresses in the Tension. The design tensile
stress on the net cross-sectional area An of
concentrically loaded tension member, shall not
exceed minimum guaranteed yield stress Fy of the
material. Plain angle sections bolted in both legs at
both ends shall be considered concentrically
loaded. Leg members of latticed steel towers fall
in this category.
Axial Stresses in the Compression. This is where
slenderness ratios for bending of members are
verified according to their affected/effective
lengths.
Stresses in Bolts that includes shear and bearing
stresses
Case L037 : -
1°C Nil Wind
The loads that are applied in steps of 50%, 75%, 2 25/12/16 (Initial) : Heavy 30 4 PASS
90%, 95% & 100% wherein are held for a period of 3 Vertical Load :
TCL Pick Up
minute at each step from 50 to 95% and for a period of Case L039 : -
5 minute at 100%. 1°C Nil Wind
(Initial) : Heavy
3 25/12/16 29 0 PASS
Vertical Load :
BCL(Inner)
Pick Up
Case L042 : -
1°C Nil Wind
(Initial) : Heavy
4 26/12/16 22 6 PASS
Vertical Load :
BCR(Outer)
Pick Up
Case L085 : -
1°C Nil Wind
(Initial) : Const.
5 26/12/16 & Maint. : GWR 24 7 PASS
Stringing :
Right Side
Strung
Case L028 : -
1°C Nil Wind
6 26/12/16 (Initial) : Const. 27 7 PASS
& Maint. : TCL
Stringing
Case L087 : -
1°C Nil Wind
Fig. 12. Actual test set-up of an LDH-TT Tower (Initial) : Const.
& Maint. :
inside the Al-Shariff KEC Testing Station, 7 26/12/16
BCR(Outer)
28 7 PASS
India. Stringing :
Right Side
Strung
A general view of the complete tower and testing Case L034 : -
arrangement (Rigging Arrangements) are shown in 1°C Nil Wind
(Initial) : Const.
above Figure 12 during the first testing of LHD-TT & Maint. :
8 26/12/16 28 6 PASS
Tower. The load were applied by lowering the BCR(Inner)
Stringing :
moveable cross-head of the testing machine which Right Side
necessarily, was anchored to the concrete floor. The Strung
amount of load was measured by reading the deflection Case L054 : -
1°C BWC :
of the previously calibrated spring. For measuring the 9 27/12/16 GWL Broken : 26 9 PASS
deflection, scales are fixed at top of tower and reading Left Side
Strung : Vmax
will be taken by Digital Theodolite. The scale readings Case L021 : -
are recorded during waiting period of each load step. 1°C BWC :
6 PASS
10 27/12/16 27
The deflection reading will be submitted to Purchaser TCR Broken :
Vmax
along with the Test Report for record. Case L016 : -
1°C BWC :
11 27/12/16 27 6 PASS
BCL (Outer)
Broken : Vmin
IV. RESULTS OF TEST Case L095 :
25°C : High
12 27/12/16 26 6 PASS
Wind Tornado
The calibration of load cells (34 units) were (Longitudinal)
carried out and were found to be within the acceptable Case L096 :
25°C : High
limit. Loading of the tower from the tabulated load 13 28/12/16
Wind Tornado
18 0 PASS
cases and description in Table VIII were applied in (Oblique)
steps of 50%, 75%, 90%, 95% and 100%. Case L007 :
25°C : Normal
14 28/12/16 Condition : 20 4 PASS
The tower deflections were measured using a High Wind
Oblique : Vmax
Theodolite in both Transverse and Longitudinal Case L003 :
directions at the three points on the cross-arm of the 25°C : Normal
tower are presented in Table X. Condition :
15 28/12/16 24 4 PASS
High Wind
Transverse :
Table X. Test Data Sheet Result Vmax
Case L001 : -
Test Date Description Temp Wind Result
1°C : Normal
No. °C Speed 16 28/12/16 Condition : 26 6 PASS
Case L036 : - Standard Wind
1°C Nil Wind : Vmax
1 25/12/16 (Initial) : Heavy 30 6 PASS
Vertical Load :
GWL Pick Up
8
Destruction Test was carried after test #16 (Case 2. ASTM A 36/A 36M Standard Structural
L001 : -1°C : Normal Condition : Standard Wind : Specification for Carbon Structural Steel, ASTM
Vmax). The loads were increased beyond 100% in International Standard, 2004 (pages 1 – 3)
steps of 5%. The tower succesfully withstood 115%
loads with a waiting period of 3 minutes at each step. 3. ASTM A 572/A 572M Standard Specification for
The loading were then stopped with all loads released High Strength Low Alloy Columbium –
accordingly. Vanadium Structural Steel, ASTM International
Standard, 2007 (pages 1 – 4)
ACKNOWLEDGMENT
REFERENCES
APPENDIX I
Fig. 1. Route Plan of the proposed OHTL Inside KKIA with Tower Height Annotations
2
APPENDIX I
APPENDIX I
APPENDIX I
APPENDIX I
APPENDIX I
APPENDIX I
APPENDIX I
APPENDIX I
APPENDIX – II
APPENDIX – II
APPENDIX –II
APPENDIX –II
H3 SAE H 130*130*10 25.16 42.8 5.00 453.569 1.500 2.481 868.02 14.76 0.525 0.169 0.694 SAFE
H4 SAE H 100*100*7 13.62 17.7 5.00 196.23 1.500 2.203 469.89 6.10 0.421 0.362 0.783 SAFE
H5 SAE H 100*100*8 15.39 20 5.00 352.964 1.500 2.246 530.95 6.90 0.668 0.326 0.994 SAFE
H6 SAE H 90*90*6 10.55 12.3 5.00 69.621 1.500 2.129 363.97 4.24 0.196 0.503 0.699 SAFE
H7 SAE H 100*100*7 13.62 17.7 3.95 231.221 1.500 1.687 469.89 6.10 0.496 0.277 0.773 SAFE
H8 SAE H 90*90*6 10.55 12.3 3.95 52.34 1.500 1.641 363.97 4.24 0.148 0.388 0.536 SAFE
H9 SAE H 90*90*6 10.55 12.3 3.60 196.599 1.500 1.482 363.97 4.24 0.545 0.350 0.895 SAFE
H10 SAE H 80*80*6 9.327 9.7 3.60 43.098 1.500 1.467 321.78 3.34 0.139 0.440 0.579 SAFE
*** Self Weight and Point Load has been considered in Bending Moment Calculation. ***
APPENDIX – II
APPENDIX II