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2017 г.
MANUAL
OMEGA ET
GUNK.407260.013RE
DIAPHRAGM VOLUME GAS METERS WITH CORRECTION
П
ерв
.
АКЦИОНЕРНОЕ ОБЩЕСТВО «ГАЗДЕВАЙС»
пр
им
VOLUME DIAPHRAGM GAS METERS
ен.
WITH CORRECTION
OMEGA ET
С
пр
ав.
№
MANUAL
GUNK.407260.013RE
П
од
пи
сь
и
да
та
И
нв.
№
ду
бл.
В
за
м.
_________________________________________________________________________
ин
АО «Газдевайс», Восточная промзона, владение 3, строение 1,
в.
П пос. совхоза им. Ленина, Ленинский район, Московская область, 142715
№
од
пи
сь
и
да Изм. Лист № докум. Подпись Дата ГЮНК.407260.013РЭ
та Разраб. Денисов Лит. Лист Листов
И Счетчики газа объемные
Провер. Долгов 2 25
нв. диафрагменные с коррекцией
№ ОМЕГА ЭТ ЗАО
Н.контр. Денисов Руководство по эксплуатации
по ЗАО «Газдевайс»
Утверд. Бородин «Газдевайс
дл.
»
+7 (498) 657 81 42, факс: +7 (498) 657 81 52, www.gazdevice.ru; secretar@gazdevice.ru
This operation manual contains a description of the principle of operation and design,
technical characteristics, display modes and other information necessary for the correct operation
of OMEGA ET gas meters.
The Operation Manual (OM) is intended for technical personnel trained in the technical
use and maintenance of meters.
The operating manual applies to product modifications: OMEGA ET, OMEGA ETK,
OMEGA ET GSM, OMEGA ETK GSM.
When released from production, meters are subject to initial verification.
The intertesting interval of the meters is 10 years.
ГЮНК.407260.013 РЭ 3
1. DESCRIPTION AND OPERATION
Volumetric diaphragm gas meters with OMEGA ET correction, hereinafter meters, are
designed to measure the consumed volume of gas (natural gas in accordance with GOST 5542-87,
liquefied gas in accordance with GOST 20448-90 and other non-aggressive gases) in a low-
pressure gas pipeline with bringing the measured gas volume to standard temperature conditions
(+ 20ºС) according to GOST 2939-63.
The scope of the meters is the metering of gas consumption in gas supply systems for
commercial settlements.
Meters, depending on the direction of gas flow through them, are produced in left-hand
and right-hand versions.
Meters, depending on the ranges of flow rates, are produced in standard sizes G1.6; G2.5;
G4.
1.2. Specifications
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Reading device capacity, m3 99999,999
Division value of the reading device, m3 0.001 (1 dm3)
Ambient temperature range, ° С from minus 40 to +60
Working environment temperature range, ° С from minus 40 to +60
Power supply voltage, V 3.0 to 3.6
Service life of the power supply, years, not less 10
GSM data channel parameters:
working frequency band, MHz 880 - 1880
output power, W 2
Parameters of the information radio channel 433 MHz:
working frequency band, MHz 433,05 - 434,79
output power, dBm (mW) 5 (3,16)
Counter overall dimensions, mm:
height 218
width 188
length 162
Center-to-center distance between fittings, mm 110±0,2
Inlet and outlet thread sizes: G11/4 - B
Weight, kg, no more 1,95
Service life, years, not less 20
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In terms of resistance and durability to ambient temperature and humidity, the meters
correspond to the C4 execution group in accordance with GOST 12997-84, but for operation at
ambient temperatures from minus 40 to + 60 ° C.
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The temperature range of the working medium is from minus 40 to + 60 ° C.
The degree of protection of the enclosure of the electronic reading device of the meters
from external influences corresponds to IP54. Gas meters are manufactured in accordance with
technical specifications TU 4213-014-45737844-13 and comply with the requirements of
paragraphs. 4, 5, 6, 7, 8 GOST R 50818-95, pp. 6.2.7, 6.2.8 EN 1359: 2012.
1.3. Product composition
The measuring unit is placed in a stamped metal sealed case. An electronic reading device
is installed on the body.
The measuring unit consists of chambers with built-in gas-tight membranes, which move
due to the difference in gas pressure at the inlet and outlet of the meter. The reciprocating
movement of the membranes, with the help of a valve device and a crank mechanism, rotates the
shaft on which the magnets are installed. The signal is picked up by a magnetically controlled
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sensor, which generates electrical pulses at the output, the number of which is directly
proportional to the volume of gas passed through the meter. The measurement of the gas
temperature under operating conditions is carried out by a semiconductor temperature transducer
located on the housing or in the housing of the meter. The electronic reading device automatically
calculates the measured gas volume, bringing it to standard conditions for a temperature of + 20 °
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C in accordance with GOST 2939-63, taking into account the pressure correction factor Kp.
The electronic reading device includes: a microcontroller, a magnetic field sensor, a
temperature sensor, a liquid crystal display (LCD), a 433 MHz radio module, an autonomous
(replaceable) lithium battery. OMEGA ET GSM and OMEGA ETK GSM meters, in addition,
have a GSM module.
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Radio modules 433 MHz and GSM counter are designed for remote transmission of
information about the measured volume of consumed gas to the gas supply organization and
automatic data delivery in the calibration and verification mode, as well as for remote shutdown
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of gas supply to the consumer in case of emergency on command from the gas metering dispatch
center.
1.3.4 The meter maintains an archive database with the following parameters:
- daily values of gas volume (at least 180 records for the last 6 months) - measured gas
volume reduced to standard conditions;
- meter status parameters (at least 64 records of operations performed, data reception and
transmission, changes in tuning parameters, emergencies, valve status, etc.).
Viewing the archived database is carried out using the software of the data acquisition
system.
1.3.5 The reading device in an impact-resistant plastic case is sealed with a seal with an
imprint of the verifier's mark. The reading device has a plate with the meter marking in
accordance with the requirements of GOST 26828-86. The plate and the place of sealing of the
reading device body is shown in Figure 1.
1.3.6 The lithium battery of the meters and the SIM card of the GSM module are placed in
a separate battery compartment and are closed with a plastic shock-resistant cover, which is sealed
with a self-adhesive tamper evident label or a hinged seal by the manufacturer (Figure 1), and
during operation - by the organization for the operation of gas facilities authorized by the plant -
by the manufacturer.
1.4. Design and operation, technique (method) of measurements
Under the action of excess pressure, the gas through the inlet fitting fills the sealed body of
the meter and through the distribution mechanism and the system of channels enters the working
cavities of the measuring unit (primary volume transducer). The central body of the measuring
unit is divided into two parts. Each part is divided into two semi-chambers by an elastic
membrane. The gas flow distribution mechanism includes a valve device connected to the volume
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indication system. The gas flow is generated by the differential pressure at the inlet and outlet of
the meter.
The principle of operation of the meter is based on the simultaneous measurement of two
parameters of the gas flow - volume and temperature under operating conditions. Gas volume
measurement is carried out by a chamber-type primary volume transducer with a number-pulse
output, the principle of operation of which is based on the movement of movable partitions
(diaphragms) of the chambers when gas enters the meter body. The inlet and outlet of the gas, the
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volume of which is to be measured, causes a variable movement of the diaphragms and, through a
system of levers and a reducer, actuates a mechanism on the shaft of which magnets are installed.
The signal is picked up by a magnetically controlled sensor, which generates electrical pulses at
the output, the number of which is directly proportional to the volume of gas passed through the
meter. Gas temperature measurement under operating conditions is carried out by a built-in
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semiconductor temperature transducer located in the meter body and in thermal contact with the
measured gas.
The method of measuring a gas meter is based on the separation of the gas passing through
the meter by movable converting elements (diaphragms) into a fraction of the volume and their
subsequent cyclical summation.
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Signals from the primary transducer of volume and temperature transducer are fed to an
electronic reading device with an LCD. The electronic reading device automatically calculates the
measured gas volume, bringing its volume to a temperature of + 20 ° C, taking into account the
pressure correction factor Kp, and displays it on the LCD.
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The pressure correction factor Kp is calculated by the formula:
, (1)
where:
Pср.бар –average barometric pressure in the region, mm. rt. Art.
Pизб –overpressure in the gas pipeline, mm. rt. Art.
At release from production, Кр = 1 is set.
At the request of the consumer, a different coefficient Kp is set taking into account the average
barometric pressure in the region and the excess pressure in the gas pipeline with a mark in the
passport.
When each pulse arrives from the primary volume transducer, the electronic reading device,
according to the data obtained, calculates the volume increment for one pulse, reduced to standard
conditions according to the formula
273,15 20
V 0,6 , (2)
273,15 Tp
where
ΔV –volume increment for one impulse reduced to standard conditions, m3;;
Tр –gas temperature under operating conditions, ° С
The total volume Vсч, l, is calculated by the formula
Vсч= Vсч+ΔV.
The structural diagram of the electronic reading device OMEGA ETC GSM is shown in
Figure 2.
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Figure 2
The meter is powered by a built-in 3.6 V lithium battery.
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The magnetic field sensor is used to form a sequence of pulses during the rotation of a
magnet installed on the axis of the mechanism, which transmits the translational movement of the
counter chambers into the rotational movement of the axis. The signal from the sensor goes to the
counting input of the microcontroller.
The temperature sensor is used to measure the temperature of the gas inside the meter. The
output signal of the temperature sensor, which is a digital code of the temperature value, is read
by the microcontroller. In the event of a malfunction of the temperature sensor, a substitute
temperature value of + 20 ° C is used in the calculation.
The microcontroller counts the number of pulses of the magnetic field sensor, proportional
to the volume of gas passed through the meter, and calculates the amount of gas taking into
account the gas temperature, bringing the measured volume value to the standard value at + 20 °
C.
The indication of the measured volume and other information is provided by a liquid
crystal indicator (LCD). The meter is switched to different indication modes when the magnet is
brought to the reed switch located on the front panel of the meter under the protective plastic case.
The meter transmits information to the gas metering system about the measured volume,
gas temperature, meter operating time, etc. via radio channel 433 MHz and via GSM channel.
The meter contains a built-in shut-off valve that serves to remotely shut off the gas supply
to the consumer upon receipt of a command from the centralized gas metering network. The valve
is controlled by a microcontroller.
1.5.1 Marking.
The meter marking is applied to the front panel of the electronic counter and contains:
- trademark and name of the manufacturer;
- designation of the standard size of the meter;
- sign of approval of the type of measuring instrument;
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There is an arrow on the meter body indicating the direction of gas flow.
The labeling of transport and individual containers contains basic, additional and
informational labels for the packaged device, as well as handling signs.
1.5.2 Filling.
The housing of the electronic reading device is sealed with a seal with the stamp of the
verifier.
The battery compartment cover is sealed with a self-adhesive tamper-evident label or a
hinged seal by the manufacturer, and during operation - by a gas facility operating organization
authorized by the manufacturer.
ATTENTION! The OMEGA ET GSM, OMEGA ETK GSM meters have a warranty seal
with which the gas supplying organization specialists must seal the reading device after installing
the SIM card and checking the operation of the meter in the automated data collection system.
The place of the warranty seal sticker is shown in Fig. one.
The seal is glued only once! Pasting the seal will lead to its destruction!
1.6. Packaging
The meters are in individual consumer packaging and placed in the manufacturer's
shipping container. The design of the shipping container protects the meters during transportation
from mechanical damage, moisture and dust.
Counters are packed fully assembled. Before packing, the openings of the connecting
pipes of the meter are closed with protective caps. The serial number of the meter must
correspond to the number indicated in the passport.
The meter and the Passport are packed in a cardboard box in accordance with GOST 9142-
90 (individual packaging), and the Operation Manual and the Verification Procedure (with an
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additional order) - in the shipping container. After packing the meter, the box must be pasted over
with tape with an adhesive layer in accordance with GOST 20477-86 or any adhesive tape in
accordance with the current technical regulations.
Cardboard boxes with counters are placed in a shipping container (corrugated cardboard
box for 12 counters). Cardboard boxes with counters can be stacked on pallets. No more than 6
rows of counters are placed on each pallet, which are then wrapped with foil.
The shipping container must include a packing list containing the following information:
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2. INTENDED USE
Check for the presence of seals and an imprint of the auditor's stamp on the meter. A meter
without an imprint of the verification stamp is not allowed to be installed.
2.2.3 Rules and procedure for installing the counter.
The meter should be installed in accordance with the requirements set out in the passport
GUNK.407260.013 PS.
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2.2.4 The installation and commissioning organization installs a SIM card and configures
data transmission channels.
During installation and operation, the main requirement for ensuring safety is tightness at
the joints of the meter and the pipeline.
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- the balance of funds on the subscriber's personal account (the function is activated at the
initiative of the gas supplying organization in the case of the meter working in the automated data
collection system);
- valve condition;
2) in service mode:
- air temperature, ° С;
- voltage of the built-in power supply, V;
- counter operating time, h;
- time of operation of the counter in sabotage, h;
- serial number;
- firmware version and checksum numbers;
- measured gas volume, m3, in the calibration mode with an increased number of digits
after the decimal point, the last digit is used as a part of the control element.
The transition from the operating mode of indication to the service mode is carried out
using the technological panel (magnet). To change the display mode, bring and hold the process
control panel (magnet) for 1 to 2 seconds close to the meter front panel in the “G” meter size
designation area. Each time the magnet is brought up, the indication modes are switched
sequentially. After the calibration mode, the main display mode will turn on.
Automatic transition to the operating mode (except for the calibration mode) is carried out
after 60 seconds.
Notes -
1. It is not necessary to leave the meter in the calibration mode unnecessarily, because this
significantly reduces the service life of the built-in lithium battery.
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2. Do not hold the magnet near the front panel of the meter in the area of the inscription
"G" for more than 10 seconds, because this can lead to a sabotage situation..
"Valve closed" - the presence of the symbol means gas supply shut off;
"Low battery" - the presence of the symbol means a discharge of the built-in battery
(battery replacement is required);
"Sabotage" - symbol appears when an attempt is made to tamper with the operation
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"Radio transmission" - the presence of the symbol means data transmission via GSM
or 433 MHz radio channel.
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2.3.1.2 Indication mode of the measured gas volume and the balance of funds on the
subscriber's account
The indication mode of the measured gas volume is the main indication mode. In this
mode, the indicator board displays the total measured gas volume in m3, reduced to the standard
value at a temperature of + 20 ° С (Figure 4). The resolution is 0.001 m3. The position of the
fractions of a cubic meter is separated by a dot on the indicator. When the power is turned off, the
counter remembers the last readings.
If the meter is registered in the data collection system, then in this mode the balance of
funds on the subscriber's account is also displayed with a period of once every 25 seconds for 5
seconds (Figure 5). The data on the account state on the counter indicator is updated during the
next communication session with the system server. The user can press the button on the meter
body for an extraordinary communication session with the server and check the status of his
account.
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In the service mode of gas temperature indication, the indicator panel displays the symbol
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and the value of the gas temperature in ° C (Figure 6). The temperature value is used to correct
the calculated volume. The resolution is 0.5 ° C. In the service mode, the gas temperature is
measured every 4 seconds. But, if the meter is in operating mode, then gas temperature
measurements occur once every 32 seconds. In the case when the temperature does not change,
the temperature measurement period is automatically increased to 10 minutes..
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Figure 6 - Indication of gas temperature
In the event of a malfunction of the built-in thermometer, the indicator displays error codes
in the leftmost place (Figure 7):
"E0" - short circuit of the communication line with the temperature sensor or its
malfunction;
"EC" - the sensor gives incorrect data (with a supply voltage less than 2.5 V);
"Ed" - the temperature value is outside the operating limits.
If the supply voltage drops below 2.5 V, the indication "-------" is displayed every 4
seconds (Figure 9).
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In the service mode of indication of the operating time of the counter, the symbols "H" are
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displayed on the indicator board, and the value of the operating time of the counter in hours as
a total (Figure 10). The resolution is 1 hour. When the power supply is turned off, the last
readings are saved.
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Figure 10 - Indication of operating time
Sabotage" is a counter state that occurs when the contacts of two magnetic field sensors
are closed for 10 seconds or more. Such a situation can arise when a magnet is brought to the
counter in order to sabotage its operation.
In the service mode of indication of the operating time in sabotage, the indicator board
displays the symbols "C", and the value of the operating time of the counter during sabotage in
hours as a total (Figure 11). The resolution is 1 hour. When the power is turned off, the counter
memorizes the last readings.
In the service display mode, the indicator board displays the symbol "No.", the serial
number of the meter (Figure 12). This number is used to identify the meter in the 433 MHz radio
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Figure 13 - Indication of the checksum and version number of the counter software
2.3.1.7 Display mode of measured gas volume during calibration
In the service display mode during calibration, the indicator board displays symbols ,
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and the total measured gas volume in m3, reduced to the standard value at a temperature of + 20 °
С, with an increased number of digits after the decimal place (Figure 14). The resolution is
0.00001 m3. The position of fractions of a cubic meter is separated by a dot on the indicator.
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In the calibration mode, information is transmitted over the 433 MHz radio channel every
20 seconds.
Automatic transition to the operating mode from the calibration mode is carried out after
one hour. To quickly exit this mode, attach a magnet.
2.3.1.8 GSM data transmission
Data transmission to the data collection system occurs via the GSM radio channel
automatically with a specified period, for example, once every seven days. To initiate an
extraordinary data transmission via the GSM radio channel, the user must press the button located
on the front wall of the reading device.
During data transfer, the display shows the inscription "TRANSFER", the symbol and
the level of the received GSM signal in relative units "BEFORE. 12 "(Figure 15).
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Figure 16 - Indication of connection with the server of the data collection system
If there is no connection to the system server, an error code is displayed, for example,
“BEFORE. o2 "(Figure 17):
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o1 - "Error in the initial configuration of the modem." The modem is faulty.
o2 - "No connection to the cellular network." There is a problem with the SIM card or not
connecting to the antenna or there is no radio coverage.
o3 - "Unsupported operator". Only Beeline, Megafon, MTS are supported.
o4 - "No connection to GPRS". The network does not support GPRS, the network is
overloaded or there is no GPRS service in the tariff.
o5 - "No connection to the server". Server malfunction or insufficient connection quality
to establish a connection.
o6 - "Transparent TCP connection is not established." Insufficient quality of connection to
establish a connection.
o7 - "Error while communicating with the server". Insufficient quality of communication
for conducting a communication session.
o8 - "Error setting GPRS parameters". The modem is faulty.
If a connection error occurs, try to establish the connection again by pressing the button on
the counter.
2.3.1.9 Shut-off valve control
The meter contains a built-in shut-off valve located inside the housing at the inlet. The
valve serves to shut off the gas supply to the consumer. The valve can only be opened remotely by
a dispatcher.
The valve automatically closes and the gas supply stops in the following cases:
- removing the cover of the power compartment;
- discharge of the built-in battery;
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- after eliminating the reasons for the gas shutdown, inform the gas supplying organization
and obtain permission to open the valve;
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- be sure to shut off your gas-consuming appliances (gas stove, boiler, etc.). This is due to
the fact that, for safety reasons, at the moment of opening the valve, the meter checks that there is
no gas flow, i.e. gas leaks, because if a leak is detected, the valve will turn off the gas supply
again;
- press the button on the front side of the reading device housing. The meter will connect
to the system server and receive a command to open the valve. The display will briefly show the
inscription "o o o o" (Figure 18), which means the beginning of the valve opening process.
Meters OMEGA ET GSM, OMEGA ETK GSM can work as part of a data collection
system and centralized gas metering of a gas supplying organization. Information interaction is
carried out over the radio communication channel of the GSM cellular network. To do this, SIM
cards of a telecom operator are installed in the meters. If necessary, any external antenna with
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SMA-M connector operating in the 900/1800 MHz range can be connected to the meter. These
actions are performed by specialists when commissioning the meter as part of the system. The
procedure for working with meters in the data collection system is given in the "Instructions for
the operator of the data collection system for gas meters OMEGA ET GSM, OMEGA ETK GSM
GUNK.407260.013I2".
Attention! To ensure uninterrupted communication of the meter, it is necessary to use only
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M2M type 2FF SIM cards with an extended temperature range (from minus 40 ° C to + 105 ° C)
of MTS, Beeline or MegaFon operators.
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2.3.3 Action in extreme situations
If you find an increasing odor of gas, you must:
- turn off the shut-off valve;
- call emergency gas service.
2.3.4 List of possible malfunctions and recommendations for actions in case of their
occurrence
Table 2
Malfunction symptoms Possible reasons Troubleshooting steps
Nothing is displayed on The battery is Call a service technician to replace the
the indicator completely battery
discharged
The indicator displays Battery discharged Call a service technician to replace the
symbols иand battery
«----------»
Battery life less than 10 Frequent radio Set the GSM exchange period no more
years exchange period than once a day. It is not recommended to
press the button on the front panel of the
meter frequently.
The shut-off valve is Battery discharged Call a service technician to replace the
closed, the display battery
shows the symbol Gas flow (leakage) Shut off all household appliances before
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counter, the display of provide GSM Call for service. Restore the provision of
the error code “Before. communication GSM communication services
Oh" services
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