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Vaccum Dewatered Flooring-1-Converted Final
Vaccum Dewatered Flooring-1-Converted Final
JNANASANGAMA, BELAGAVI-590018
A Report
On
VACUUM DEWATERED FLOORING
Submitted in Partial Fulfilment for the Award of Degree of
Bachelor of Engineering
In
Civil Engineering
(17CVS86: SEMINAR ON CURRENT TRENDS IN ENGINEERING AND
TECHNOLOGY)
SUBMITTED BY
ROHIT S REDDY
(USN:1BI17CV136)
UNDER THE GUIDENCE OF
MR PRASAD GOWDA C
ASSISTANT PROFESSOR
DEPARTMENT OF CIVIL ENGINEERING
CERTIFICATE
This is to certify that the report entitled “VACUUM DEWATERED FLOORING” is a bonafide
work carried out by ROHIT S REDDY (1BI17CV136), in partial fulfillment of the requirement
for VIII SEMESTER Bachelor of Engineering in Civil of the Visvesvaraya Technological
University, Belgaum during the year 2020-2021.
It is certified that all corrections/suggestions indicated for internal assessment have been
incorporated in the report. The seminar report has been approved as it satisfies the academic
requirements in respect of project work prescribed for the award of the degree of Bachelor of
Engineering (17CVS86: SEMINAR ON CURRENT TRENDS IN
ENGINEERING AND TECHNOLOGY).
It is our proud privilege and duty to acknowledge the kind of help and guidance from several
people in preparation of this report. It would not have been possible to prepare this report in this
form without their valuable help, cooperation and guidance.
Our sincere thanks to guide Mr. PRASAD GOWDA , Assistant Professor, BIT for his
valuable suggestions and guidance throughout the period of this report.
We express gratitude to Dr. H.B. BALAKRISHNA, Professor and Head, Department of
Civil Engineering, BIT for his valuable suggestions and guidance throughout the period of this
report.
We like to express my sincere gratitude to Dr. M.U. ASHWATH , Principal, BIT for his
encouragement for the conduction of this project work.
The Project work on “VACCUM DEWATERED FLOORING” was very helpful to us in giving
necessary background information and inspiration in choosing this topic for the project.
Last but not the least, we wish to thank our parents for financing our studies in this college as well
as for constantly encouraging us to learn engineering. Their personal sacrifice in providing this
opportunity to learn engineering is gratefully acknowledged.
ABSTRACT 1
CHAPTER 1
1.1 INTRODUCTION 2
1.2 HISTORY OF VDF 3
1.3 VACCUM DEWATERING FLOORING AND BENEFIT 3
CHAPTER 2
2.1 LITERATURE REVIEW 4-7
CHAPTER 3
3.1 MATERIALS 8-9
3.1.1 VACCUM DEWATERING PUMP
3.1.2 FLOATER MACHINE
3.1.3 TREMIX SKIN
3.1.4 DOUBLE BEAM SCREED VIBRATOR
3.2 METHODOLOGY 10
3.2.1 PROCEDURE 11
3.2.2 TREMIX VACCUM SYSTEM STAGES 12
CHAPTER 4
4.1 NEED FOR VDF 13
4.2 ADVANTAGES AND DISADVANTAGES 13
4.3 APPLICATIONS 14
4.4 COMPARISON 14
4.5 CONCLUSION 15
REFERENCES
LIST OF FIGURES
ABSTRACT
A flooring work for civil structure that is both time efficient and medium to high workability process to create
a facility that is safe, healthy and comfortable concrete flooring to be done by used of vacuum dewatering
concrete flooring (VDF) technology. This process is a means to efficiently remove excess water from newly
placed, compacted and levelled concrete surfaces. Vacuum treatment of concrete has been refined to specially
address concreting of large exposed surfaces in hot weather conditions. Vacuum dewatering greatly improves
the abrasion and impact resistance of the concrete surface. The vacuum dewatering results in coarse aggregate
in the fresh mix being drawn to the top surface a further contributing factor in achieving wear-resistant
concrete surfaces the surface of vacuum treated concrete is free of pitting, an important consideration for
abrasion resistance and the exposure to a continuous flow of liquid over the member. Technologies applied in
concrete flooring will improve concrete flooring physical behaviour. This method used like concrete flooring
in warehouse, concrete road, parking area, production area in industrial buildings. Nowadays this vacuum
dewatering technique for concrete flooring is excessively using by various contractors & builders in order to
get good quality & to achieve speed in construction of concrete floors. This paper provides a review on a new
way of concrete flooring by the used of vacuum dewatering concrete technique/remix method in the area of
concrete flooring in civil structure with its advantages & dis-advantages of VDF system.
DEPARTMENT OF CIVIL 1
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
CHAPTER 1
INTRODUCTION
Tremix flooring is a special type of flooring mostly being done in the industrial sector. It is generally used for
industrial purposes, where rigid surface necessary for machine foundation, light load carrier vehicle and light
weight cranes. By this method economic high quality concrete floors can be laid. This method improves the
properties of concrete floors. Tremix flooring is also known as vacuum dewatering flooring, since in this
method vacuum treatment is done to remove the surplus water from the concrete. With the industrial revolution
all over the world, the floor construction has been on the serious concerns of Architect, Engineers and users.
A high quality concrete floors not only be levelled perfectly but also it should have high compressive strength
with minimum cost. In this flooring the water/cement ratio is drastically reduced after placing. A lowered
water/cement ratio automatically leads to noticeable improvement of almost all properties of concrete. This
technique is effectively used in industrial floors, parking lots and deck slabs of bridges etc. By the adoption
of Tremix vacuum flooring, more workable concrete floors can be done than the normal flooring.
DEPARTMENT OF CIVIL 2
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
A high quality concrete floor or pavement requires not only to be level, but it should also have high wear
resistance, high compressive strength, reduced shrinkage and minimum water permeability.
The Vacuum Dewatered (VD) Flooring method is a system for laying high quality concrete floors with
superior cost-effectiveness. The key to the use of this method is the dewatering of concrete by vacuum process.
Surplus water from the concrete is removed immediately, after placing and vibration, reducing the water-
cement ratio to an optimum level.
1) Adopting the VD flooring method facilitates use of concrete with better workability than what is normally
possible.
2) A lowered water to cement ratio due to vacuum dewatering leads to improvement in each of theproperties
of concrete like wear resistance, compressive strength, less shrinkage and minimum water permeability.
3) Through the vacuum treatment, it is possible to reduce the water content in the concrete by 15-25% which
greatly increase the compressive strength.
4) By lowering the water-cement ratio, the tendency of shrinkage and subsequent cracking is greatly reduced.
5) Since the water-cement ratio is lowered through vacuum dewatering, concrete of high initial slump can be
used while pouring.
DEPARTMENT OF CIVIL 3
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
CHAPTER 2
LITERATURE REVIEW
DEPARTMENT OF CIVIL 4
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
2.2 Vivekkumar Patel , “Vacuum dewatering: new way for concrete flooring by tremix
method” (2015)
This paper provides a review on a new way of concrete flooring by the used of vacuum dewatering concrete
technique/remix method in the area of concrete flooring in civil structure with its advantages & dis-
advantages of VDF system.
Vacuum treatment of concrete based on Portland cement results in a marked increase in compressive
strength. In general, compressive strength of vacuum dewatering processed concrete is 25-45% higher at
28 days after casting. Increased flexural strength as well as a higher dynamic modulus of elasticity is
measured.
Vacuum treatment of concrete based on Portland cement results in a marked increase in compressive
strength. In general, compressive strength of vacuum dewatering processed concrete is 25-45% higher at
28 days after casting. Increased flexural strength as well as a higher dynamic modulus of elasticity is
measured.
Durability considerations include the improved impermeability, higher density, lower Member
absorptiveness and reduced shrinkage
DEPARTMENT OF CIVIL 5
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
Muslin
Steel bar or
wire
DEPARTMENT OF CIVIL 6
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
DEPARTMENT OF CIVIL 7
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
CHAPTER 3
MATERIALS AND METHODOLOGY
3.1 MATERIALS
3.1.1 Vacuum de-watering Pump:
Vacuum Pump is used to reduce water content in the concrete by 15-25%. The dewatered concrete is
compacted and dried. Vacuum Pump is used to suck all the air bubbles that may have trapped during the laying
of the concrete. It allows the cement to come up to upper layers and hence gives a superior strength to the
floor. The three mats: filter mat, suction mat and top mat, these mats do not allow cement to come up but only
sucks the extra water. Top mat size is 4.5 m x 5.5 m During working, it eludes a vacuum pressure of 450-500
mm/Hg . Maximum pump pressure which can be developed is 650 mm/Hg. It is powered by 7.5 HP motor
DEPARTMENT OF CIVIL 8
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
DEPARTMENT OF CIVIL 9
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
3.2 METHODOLOGY
DEPARTMENT OF CIVIL 10
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
3.2.1 PROCEDURE
Generally the mix of concrete used for Tremix is 1:1:5:3 (1 cement: 1.5 sand and: 3 stone aggregates),
mostly rich mix of 1:1:2 preferred for better wear and tear.
In this flooring necessary reinforcement provides depending upon the thickness of the flooring, whereas
the thickness of concrete is decided from 100 to 200 mm over PCC (1:4:8) and well prepared stone soling
base ranging from 230 to 300 mm. In industrial flooring PCC base should be kept up to 100 mm and same
as floor concrete 150 mm,may be satisfactory for heavy duty areas such as warehouses, garage and
machine shops.
The key of the method is dewatering concrete by the vacuum process. Through vacuum dewatering ,the
surplus water is removed from the concrete, which means that the water/cement ratio automatically leads
to a noticeable improvement of almost each of the concrete properties.
Immediately after vacuum dewatering the flatness of the concrete surface is checked and adjusted with a
control tool, and the finishing operation with a power-trowel can start.
Vacuum pump is used for the dewatering process, a top cover and filter pads .The top cover is made of
special reinforced, airtight plastic sheet, with a suction channel on the bottom side.
It is provided with two lifting tubes which makes it easier to unroll the top cover to the required length.
The filter pad is made of perforated plastic sheet with distance cushions on the top side. It acts as a filter
between the fresh concrete and the top cover.
After compaction by surface vibrator, filter pad are placed leaving all sides. The top cover is then placed on the filter pads and
rolled out till it covers the strips of exposed concrete on all sides. The Top Cover is then connected to the vacuum pump through a
suction hose and the pump is started. Vacuum is immediately created between the filter pads and the top cover.
Atmospheric pressure compresses the concrete and the surplus water is squeezed out. Water content in the concrete is reduced by
15-20% during vacuum dewatering process.Usually it takes about 1.5 – 2 mins for de watering process for one centimetre
thickness of slab.This is the indication of concrete being properly de watered and ready for finishing.
The finishing operations Floating & Trowelling take place right after de watering. Floating operation is done with Floating disc.
This ensures after mixing of sand & cement particles, further compaction and closing the pores on the surface. Floating operation
generates skidfree finish. Trowelling is done with Trowelling blades in order to further improve the wear resistance, minimize
dusting and obtain smoother finish.
DEPARTMENT OF CIVIL 11
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
By observing this fig:11 we could know easily the procedure of the tremix vacuum system. Construction is
divided in to different stages like clearing, placing of reinforcement, placing of concrete, levelling and
compacting by using double beam screed vibrator, placing of filter mats, de-watering is done by vacuum de
watering pump and top mat (Tremix skin). Finishing works are to carried out by using Floater machine(power
floater), Trowelling machine(power trowel).
DEPARTMENT OF CIVIL 12
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
CHAPTER 4
CONCLUSIONS
The mixing water added to a concrete mix exceeds the amount of water required to fully hydrate the
cement constituent.
The additional water functions as a lubrication medium to allow mixing, placing, levelling and
consolidation. In conventional concreting practice, an important challenge is the prevention or limiting
of evaporation of mixing water out of the freshly placed concrete.
The uncontrolled removal of water from the concrete matrix can result in adverse effects such as plastic
shrinkage cracking. Excessive bleeding of concrete can negatively interfere with surface characteristics
such as resistance to wear. Thus the durability and service life of the flooring element is in question.
Concreting in areas exposed to the elements, specifically in hot and windy conditions poses even higher
demands in order to produce quality, durable concrete.
This system removes the excess water after pouring of the concrete & thus an ideal water
cement ration can be achieved
Minimum dusts.
DEPARTMENT OF CIVIL 13
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
4.3 APPLICATIONS
Industrial floor sheds like cold Storage, etc.
Workshops.
Railway goods, Platforms.
Godowns, Warehouse etc.
Canals.
Hydropower plant.
Airport runway / Hangers
Bridge port and Harbor.
4.4 COMPARISON
The final strength achieved by ordinary concrete on 28 day will be achieved by tremix concrete by
initial day itself.
On further curing the vacuum concrete achieves compressive strength far more than ordinary concrete.
All layers of the concrete achieve the strength uniformly during curing.
Since the surface is of high strength they are abrasive resistant and non corrosive
Less cement consumption compared to ordinary concrete
DEPARTMENT OF CIVIL 14
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
4.5 CONCLUSIONS
Vacuum Dewatering process is very important modern construction work in the context of economy,
facility, modern technology and comfort.
It is very useful for special purpose projects like for the use of wear house, parking area, industrial
flooring like flooring of large area.
200 sqm – 250 sqm of concrete flooring can be done in 8-10 hrs.
Good quality of floors and pavements can be obtained.
The compressive Strength can be increased by 25-45%.
Durability of the floor can be increased.
15-25% of water can be extracted out.
DEPARTMENT OF CIVIL 15
ENGINEERING, RNSIT
VACCUM DEWATERED FLOORING SEMINAR REPORT| 2021
REFERENCES
1. Vivekkumar patel, Jayeshkumar Pitroda ,J.J.Bhavsar, (April 2015), “Vacuum dewatering: new way for
concrete flooring by tremix method”.
2. Anlit kumar Singh,Akhilesh Bahadur, Chandra Prakash Pandey , Mohd.Sadique Khan, Mr.Ankit
Srivastav,(March 2019), “A Study Of Concrete On The Application Of Vacuum Dewatering” Volume
07, Issue 03.
3. Tophan T. E., (2013), "Vacuum dewatered flooring in durable construction", International Journal of Civil
Engineering Research Vol. 4, No 1.
4. Neha Meshram, Prof. Dilip Budlani ,(March 2020), “Solid Flooring by using Tremix Method-Literature
Review”.
5. Haitham H. Saeed ,Anas A. Ezzulddin,(October 2014), “Study a new technique for producing Vacuum-
dewatered concrete”, Vol. 3 Issue 10.
DEPARTMENT OF CIVIL 16
ENGINEERING, RNSIT