Professional Documents
Culture Documents
Draft Copy
LEVEL 2: PROCEDURE
HSE - 008 1 21
REVISION DATE: 01st October, 2011 01st October, 2011 01st October, 2011
REVISION RECORD
REVISION DATE DESCRIPTION OF REVISION PARAGRAPH /
APPENDIX
0 APRIL 2010 AUTHORIZED AND ISSUED
1 OCTOBER 2011
CONTENTS
1.0 PURPOSE
2.0 APPLICATION
3.0 DEFINITION
4.0 RESPONSIBILITIES
5.0 GENERAL INFORMATION & CONDITION
6.0 PROCEDURE
7.0 APPLICABLE FORMS
8.0 REFERENCES
9.0 APPENDIX
F0019
1.0 PURPOSE
The purpose of this procedure is to assess and manage risks inherent to potentially hazardous
work on a Burgan facility. The Permit to Work System is a formal process for controlling these
potential hazards. The system requires a written authorization before any work that might be
hazardous to BURGAN employees, contractors, or other parties begin. When working for
Operators with formal Work Permit Systems, the decision on which system to be used will be
made and communicated in the Bridging Document for that operation or before start of project.
2.0 APPLICATION
3.0 DEFINITIONS
Area Authority: The person responsible for a specific area of the workplace i.e.
Mechanic - Engine Room, Electrician - SCR Room, Driller – Drill
Floor. This person should be a signatory for all permits issued
for work in these areas.
Confined Space: A space large enough and configured so that a person can
bodily enter the space and perform assigned work, has limited or
restricted means of entry or exit and is not designed for
continuous occupancy.
Company Representative: The onsite oil company supervisor responsible for company
activities on rig. The Co. Rep shall sign the Permit to show his
awareness of the permit being open.
Permit Applicant: The person who applies for the permit, often the Supervisor
responsible for its execution or planning or the person who will
carry out the job. The Permit Applicant and Permit Holder
should be the same person as they have full understanding of all
work to be carried out (isolations required, etc.), and he must
have the technical knowledge , skill & competence to consider
and guard against the potential hazards associated with the work
activity.
Permit Controller: The person who controls the issue and validation of permits, He
will have a complete overview of all operational activities and
also have detailed knowledge of the "Permit to Work System",
usually the Safety Officer or in his absence the Rig Manager or
Toolpusher.
F0019
Authorized Competent Person: An electrical / mechanical /instrument person who has been
authorized by the respective area Sr. Electrical / Mechanical
Engineer or General Maintenance Manager. To work / isolate /
de-isolate the equipment which related to work permit activities.
He must have sufficient technical knowledge and experience
gaining the skill required to identify potential hazards and control
measures, the authorization must specify the competency of the
person for Electrical / Mechanical / Instrument works depending
upon the qualification, experience & skill of the candidate
Permit Holder: The person who carries out the job or his immediate supervisor
at the job site. (Permit Applicant and Permit Holder should be
the same person.)
Permit Issuing Authority: The person who authorizes the permit is the Rig Manager or the
Toolpusher / Nightpusher.
Precaution Statement: A list of safety measures to be taken before and/or during the
work covered by a work permit.
Worksite Supervisor: The person in charge of the worksite using control measures to
mitigate hazards as noted on permit., and he must have detailed
knowledge of the "permit to Work System'
F0019
4.0 RESPONSIBILITIES
All personnel are responsible for obtaining a fully endorsed permit before starting any work covered
by the Work Permit System or any operation that may be a candidate for a permit. When in doubt;
fill one out. See item 5.3, Working without a Permit, concerning exceptions to this rule. The
Permit Controller is responsible for ensuring that all people involved in the job are aware of the
scope of work to be performed and any special instructions included on the permit.
• Specify the scope of work to be done and the equipment to be used, when applying for the
permit.
• Specifying the precautions to be taken, by completing the relevant section of the Work Permit.
The appropriate permit shall be raised by the following listed authorities / personnel belonging to
Burgan Co. or the subcontractors depending upon the criticality of the work and its associated
hazard:
F0019
4.3 Permit Controller
• Checking the safety of work in progress, the validity of permits and the adherence to the
precautions specified.
• Post open permits on the PTW Board.
• Completing preparatory work and checking that the facility can safely be worked on, that
prescribed personal safety precautions are in place and ensuring adequate PPE is in place.
• Suspend or close any permits if there is a conflict, as shown in Appendix 9.1, Non-Simultaneous
Permits Matrix. All signatories to an issued permit shall be able to suspend permits.
• Ensure that any job specific procedures are followed.
• Ensures a JSA is completed prior to issue of a permit
The appropriate permit shall be controlled by the following listed authorities / personnel belonging to
Burgan Co. depending upon the criticality of the work and its associated hazard:
Company or
S.No. Work Category Nominated Permit Controller
Subcontractor
Cold Work Permit
Site Safety Officer, Sr. Mechanical,
1 Hot Work Permit Burgan Co.
Sr. Electrician, Mud Engineer ,
Confined Space Entry Permit
2 Live Circuit Access Permit Sr. Electrician Burgan Co.
Driller, Assistant Driller, Site vSafety
3 Man Rider Permit Burgan Co.
Officer
Sr. Toolpusher, Client Burgan Co. &
4 Radioactive Permit
Representative (Company Man ) Client Co.
5 Diesel Transfer Permit Sr. Truck Pusher , Sr. Toolpusher Burgan Co.
• Must be aware of the number of jobs in any one area, to maintain adequate supervision
• Ensure that a permit is not issued for a job which may conflict with another task that could create
a hazardous situation.
• Ensure that the persons(s) performing the task understands the work to be undertaken and the
safety requirements necessary including the appropriate training.
• On the completion of work, checking that the job has been left in a satisfactory condition and
withdrawing (signing off) the Work Permit.
• Rig Manager will give permission for work to start by signing the Work Permit, and ensure the
permit is authorized by all necessary parties.
• Ensure that a JSA and pre job safety meeting has been held with all participants prior to work
being performed
• ensure that any person acting as a Fire Watch is qualified to do so and is aware of their
responsibilities
• Ensure gas tests are done before start of job and at specified intervals.
The appropriate permit shall be issued by the following listed authorities / personnel belonging to
Burgan Co. depending upon the criticality of the work and its associated hazard, and based on the
working area authorized person in charge of responsibility about working area:
F0019
S.No. Work Category Nominated Permit Issuer Company
Cold Work Permit
1 Hot Work Permit Sr. Toolpusher, Night Toolpusher Burgan Co.
Confined Space Entry Permit
2 Live Circuit Access Permit Sr. Toolpusher, Night Toolpusher Burgan Co.
3 Man Rider Permit Sr. Toolpusher, Night Toolpusher Burgan Co.
Sr. Toolpusher, Client Burgan Co. &
4 Radioactive Permit
Representative (Company Man ) Client Co.
5 Diesel Transfer Permit Sr. Toolpusher, Night Toolpusher Burgan Co.
F0019
5.0 GENERAL INFORMATION & CONDITIONS
There are 7 different Permit to Work (PTW) forms within the system to control activities being
carried out at the work site. The use of Permits alerts personnel of activities going on around
them. Permits also set out specific work instructions, state restrictions for work activities,
outline necessary precautions and ensure all permitted work is structured, coordinated,
controlled, traceable, auditable, and most importantly conducted safely. Some activities
cannot be performed simultaneously as shown in Appendix 9.1. The Work Permit needs to
be completed in full and it is mandatory to have an approved permit in place before starting
the job. All necessary authorizing signatures must be present before the job is started and
when the job has been completed. A JSA needs to be done before each permit is issued or
whenever a shift handover takes place when a Permit is extended.
The signatories to any issued permit and the permit controller have the ability to SUSPEND
all open permits in the event of an emergency or if a suspension is necessary as shown in
Appendix 9.1, Simultaneous Permits Matrix. Permits that are in use at the time, must be
returned to the Permit Controller and all work covered by that Permit will cease until the
Permit is re-instated. At this point the Permit is considered to be SUSPENDED. Whenever
an alarm is sounded all open permits are suspended.
When the scope of work has been completed and all permit controls have been rechecked,
the suspended permits can then be re-instated and re-issued to the original Permit Holder.
However if the conditions have changed the permits will be re-issued with the condition
changes reflected in it and a JSA will be held prior to permitted work commencing.
When Permitted work has been completed the Permit Holder will return the permit to the
Permit Controller who will ensure all signatories for the permit have signed, thereby closing
the permit. As per shown in Appendix 9.4 Flowchart – Typical work permit process
Permits will only be issued for 1 tour (12 hrs.), and can be extended 1 additional tour
(12 hrs.) to a maximum of 24 hours in total for the permit to be in effect. The exception
to this is Man Rider permits which are only valid for 1 tour (12 hours).
Permits are not considered to be closed until it is returned, signed by the Rig Manager
and the working copy is attached and filed.
* Live Circuit Access Permit is for trouble shooting by qualified technician only.
F0019
5.3 Working without a Permit
If permits were issued for every minor task, the sheer number of them would divert the focus
of attention away from major tasks and higher risk activities. Therefore, permits are not
required for jobs which satisfy ALL of the following criteria:
• does not involve Hot work,
• Present little or no risk, JSA provides adequate hazard mitigation.
• will not conflict with other work,
• is not complex,
• does not involve several people,
• have adequate controls in place,
• does not require atmosphere monitoring,
• have been verbally approved by the Permit Issuing Authority
The above guidelines should help identify typical tasks that can be carried out without a
permit. The Rig Manager may use his discretion to upgrade these requirements if necessary.
A. Job Preparation
Preparation, gathering of tools, materials etc. can precede while a permit is being
obtained, providing that the actual work on the task does not commence until a fully-
endorsed (issued) permit is at the worksite and all control measures are in place.
B. Routine Work
Typical daily tasks that do not require a permit include but are managed through the JSA
process:
• housekeeping
• monitoring of equipment
• use of crane or forklift
• cleaning
• daily checks and in some cases routine maintenance
• Routine drilling operations, i.e., tripping pipe, drilling, cementing, making connections,
etc.
• Routine rig move activities, i.e., lowering mast or loading trucks, etc.
Also see Appendix 9.3 for a listing of typical jobs that do not require a permit.
6.0 PROCEDURE
❖ The Permit Applicant, with the assistance of the Permit Controller, fills in a Work Permit
form (in duplicate) with the details of the job to be done, specifying the exact location and
the tools to be used (e.g. welding or cutting equipment). The Permit Applicant should
suggest safety precautions with respect to mechanical considerations, rather than
process considerations, before passing the permit to the Permit Issuing Authority for
authorization.
❖ The Permit Controller then details the precautions required before and during the job, and
may include a time limit for which the permit is valid. Jobs at or near the geographical or
process interface between two or more areas of responsibility require the signatures of
each Area Authority involved to ensure that a job in one area will not cause a hazard in
the other. The Area Authority in whose area the job is to be carried out specifies the
other signatories required on the Work Permit.
F0019
❖ When the precautions have been detailed the Work Permit is retained by the Permit
Controller until the preparations (including the precautions needed before the job starts)
are completed. After obtaining the required signatures, the Permit Controller submits the
Work Permit to the Permit Authority.
❖ When all such actions are complete the Permit Authority signs the Work Permit and the
job can be started. As per shown in Appendix 9.4 Flowchart – Typical work permit
process
• If a gas test is required, it shall be carried out immediately during the commencement of
work.
• If continuous gas monitoring is required, the worksite supervisor and the person
performing the work shall ensure that the portable gas detector remain charged and in
working order.
• The worksite supervisor shall ensure that all personnel under his control strictly adhere to
the constraints of the work permit.
• The worksite supervisor must remain at the worksite during performance of the work.
Should the worksite supervisor require leaving the worksite, he must make prior contact
with the permit controller & permit issuer advising the reason & duration, he will be
absent from the worksite. The worksite supervisor can leave the working site only if the
permit controller & permit issuer agrees it. This privilege applies only to cold work permit.
F0019
• The worksite shall be gas tested and be sure to be area gas free. The maximum LEL
(Lower Explosive Limit) permissible for authorized hot work is 0% LEL.
• If the work above access ways, precautions must be taken to ensure that no sparks
or hot metal can fall below. Additionally the area beneath the work site must be
barriered off and warning notice posted in English & Arabic language
• The permit applicant (third party Company) shall raise a radioactive permit. Where
possible this work shall be scheduled during mealtimes or night shift.
• The radioactive permit shall be issued / endorsed for 1 tour (12 hrs ) and to be
extend for another tour ( 12 hrs ) to be maximum valid for 24 hours and to be extend
by permit Issuer rig manager & company man
• The working area shall be designated and marked by barriers.
• During the commencement of radiography, all other work permits within the
controlled area or as specified by permit issuer, shall be suspended
• The radiographer & assistant radiographer shall check the area to ensure all non-
classified personnel have vacated the area
• The radiographer shall ensure public address announcements stating location of
work and affected areas are made. These announcements should be made at the
following times
❖ 15 minutes before work begins
❖ When work begins
❖ When work is complete
F0019
• The confined space must be tested for oxygen levels, flammable vapor and toxic
gases prior to entry and at an interval as specified in the permit subsequently. If the
confined space is vacated a new gas test shall be performed prior to re-entry a
portable gas monitor must also be sited for continuous monitoring
• When determining the criteria for confined space entry without breathing
apparatus, the associated hazards due to sludge, scale and deposits must be
considered. These residues can contain and emit dangerous levels of vapor.
• A standby man shall be stationed at each confined space entry point. He shall be
equipped with a portable radio and must keep visual contact with personnel
working inside the confined space.
• In case of emergency the confined space entry must stop immediately.
• If an emergency occurs within the confined space, the standby person must not
enter it until rescue team arrives.
• Personnel working inside the vessel will be given a rest period at each 30 minutes
intervals, or more frequent depending upon prevailing conditions such as heat
stress, humid atmosphere.
• Generally not more than two persons will be allowed to work at a time in a confined
space. The area around the confined space must be barriered off and warning sign
posted in English & Arabic
The isolation shall be carried out by nominated personnel only and the isolation detail must be
entered on relevant section of the work permit. If isolation requires locking off then the all
padlocks shall be clearly stamped with an individual ID number must be used.
Each isolation point such as padlock, immobilizing devices or spades/blinds/blanks, and any vent
or drain which has been opened or closed must have an isolation tag attached clearly.
F0019
The type of isolation used shall depend on the level of risk associated with the work to be
performed.
❖ Positive isolation; physical disconnection and blanking of open ends; the turning of
spectacle blind; the insertion of spades between flanges or the replacement of a
spacer with a line blind. Blank, spades blinds, bolting and gaskets shall conform to
the piping specification for the equipment.
❖ Double lock & bleed, valve isolation is the industry standard for isolating a valve
❖ The effectiveness of isolation must be tested and proved. If an isolation valve is
passing, it may be necessary to shut additional valves or take further plant and
equipment out of service
F0019
The requirement and implementation of instrumentation overrides, defeats and inhibits for
safe work execution shall be the responsibility of the permit issuer.
The necessary detail such as device tag number, equipment number and instrumentation
overrides or defeats shall be clearly recorded in the respective isolation / de-isolation box of
work permit and these overrides and defeats shall be authenticated by the concerned
authority in this regard.
❖ For testing of flammable gases & vapors, electronic monitor or gas detector tubes should
be used. Portable gas detectors are used to determine the connection of flammable gas,
whereas detectors tubes may use to identify a particular gas and find out approximate
concentration.
❖ Tests of Hydrogen Sulphide should be conducted using detector tubes or an electronic
sensing & measuring personnel conducting H2S tests in H2S prone are shall wear self –
contained or air supplied breathing apparatus preventing exposure to toxic environments.
F0019
❖ Where the hot work to be carried out in a hazardous area, a minimum of two fire
extinguishers, shall be available within 7.5 meters from each hot / flame / spark potential
work location.
❖ Additionally there shall be a 2 1/2" diameter duly pressurized water hose capable of
reaching a minimum distance of 30 meters from hot work location. The firewater hose
shall be properly connected to nearby fire hydrant and a continuous flow of water shall be
maintained through the delivery nozzle while hot work is in progress.
❖ Fire team may be requested to provide additional support or equipment depending upon
the criticality and hazardous nature of work.
❖ One person may be deployed for directing water from hose to the area where sparks or
hot debris may fall. It is also recommended to deploy a fire watch for all hot work
activities.
❖ The worksite supervisor shall ensure that no combustible material or refuse is collected
adjacent to the work area. The work site shall be kept clean, tidy and free from
obstruction.
❖ In case of the general fire alarm is sounded, all work will immediately cease, machinery
stopped and worksite made safe prior to reporting at assembly point for further
instruction. The firewater hose shall also be isolated frm the hydrant before leaving the
area.
Permits must be kept for a period of at least two years or longer if required by local law.
F0019
7.0 APPLICABLE FORMS
8.0 REFERENCES
9.0 APPENDICIES
F0019
APPENDIX 9.1 SIMULTANEOUS PERMITS MATRIX
If one of these Permits Then the crossed out Permits as indicated below
are OPEN must be CLOSED or SUSPENDED
Confined Space
Diesel Transfer
Radioactive
Live Circuit
Cold Work
Man Rider
Hot Work
General /
Access
Entry
CW -General / Cold Work N/A
RP -Radioactive N/A
F0019
APPENDIX 9.2 WORK PERMIT FORMS OVERVIEW
F1004-CS, Confined Space Entry Permit (Yellow in color): is required to be used when a person’s
intention is to work inside tanks and mud pits . This is not limited to just the mentioned list. A
permit is required for a confined space when one or more of the following characteristics
exist:
• contains or has the potential to contain a hazardous atmosphere,
• contains an oxygen-deficient atmosphere,
• contains a material that has the potential for engulfing an entrant,
• has an internal configuration such that the entrant could be trapped or asphyxiated by
inwardly converging walls or a floor which slopes downward and tapers to a small cross
section, or contains any other recognized serious safety or health hazard.
F1004-CW, General / Cold Work Permit (Light Blue in color): is for general work duties. In addition,
Mechanics and Electricians are required to have this permit in effect at the beginning of their
tour; they will then be able to use the listed tools during his regular day’s activities.
F1004-DT, Diesel Transfer Permit (Purple in color): is required to be used when transferring diesel
fuel. This includes the transfer from the Supply tanker to the rig diesel tank. The Permit
Holder and fire watch must be present at the time the transfer is taking place.
F1004-HW, Hot Work Permit (Red in Color): is any operation that is likely to produce an ignition source
in an area where there is likelihood / potential for a flammable or explosion atmosphere from
the presence of flammable or combustible materials. The Matrix in Appendix 9.2 indicates
that Hot Work permits and Confined Space Entry permits are non-simultaneous
operations. The one exception to this is if repair or maintenance work requires hot
work to be performed in a confined space, in which case both permits will be issued
for the job.
Potential ignition sources may include but are not limited to the following:
• welding
• soldering
• brazing
• chipping (including the use of a needle gun)
• grinding
• battery operated equipment (non-intrinsically safe)
• generators
• extension cords equipped with non-explosive proof connectors.
• burning
• open fires
• smoking
• vehicles
• internal combustion engines
A Hot Work Permit includes any area within 75 feet of any location where there is a potential
for an explosive atmosphere or any location where there is potential for the release of a
flammable liquid or gas. A Hot Work Permit shall be required for all hot work within 150’ of
the well bore. This work must cease on the sounding of any fire alarm, gas alarm or P.A.
announcement. Persons operating under the permit should switch off all equipment and
inform the Rig Manager immediately.
F0019
F1004-LC, Live Circuit Access Permit (Orange in color): is for use by technically qualified personnel
who need to work on LIVE equipment for troubleshooting (such as Electricians
troubleshooting inside an SCR bay or electrical panel). This permit is like all others in the
system, it will be filled out by the Permit Applicant / Permit Holder / Area Authority and is
approved by the Permit Controller / Permit Authority before the job starts. If the equipment is
found to be faulty then a General / Cold Permit needs to be issued. The piece of equipment
also shall be isolated by locking and tagging out before other work is done. See HSE-11,
Lock-Out / Tag-Out Procedure.
F1004-MR, Man Rider Permit (Green in color): is to be used when any man riding operations are
required. This permit can be taken out at the beginning of the tour. The Permit Holder will
write the names of the personnel that will be using the man rider for the tour. The Permit
Controller / Permit Authority can suspend or cancel the permit if conditions change which
make this activity unsafe. This permit is only valid for the 1 tour and cannot be carried
over for the next tour. Personnel that are involved in man riding operations must be
competent to operate the man riding winch and be familiar with the use of the bosom chair.
The winch operator must never leave the winch unattended while a worker is aloft.
F1004-RP, Radioactive Permit (Black in color): is used when third party companies are using a
radioactive source that will be used at one of our facilities. They must provide a scope of
work, procedure, MSDS and JSA. These will be attached to each copy of the permit. They
must inform all personnel by making an announcement over the PA. The area will be
barricaded were the work involving the radioactive source is used. Only qualified third party
personnel in charge of the equipment will work with the radioactive source.
F0019
APPENDIX 9.3 TYPICAL JOBS THAT DO, AND DO-NOT, REQUIRE PERMITS
2) Require a Permit
• Hot Work at any location within 150’ of well bore
• Working in a confined space
• Mud Pump maintenance
• Working at heights
• Live circuit access
• Working on equipment which requires energy isolation
• Hoisting personnel with the Man Riding winch
• Handling of radioactive materials
• Handling of explosives
• Acid handling
• All work on steam lines
• Sand blasting during any operation
• Scaffold erection
• All Pressure Testing of equipment on the rig
• Diesel Transfer
• Flaring Gas
• Well Control Situations
• Working in high winds
• Any other simultaneous operations with higher than average risk potential
* This is only a guide as the situation on-site may require more stringent controls to be in place
due to the nature of the work being performed.
F0019
APPENDIX 9.4 FLOWCHART – TYPICAL WORK PERMIT PROCESS
Applicant
Holder
Controller
Authority
JSA
PREPARATION
EXECUTION
Holder Controller
Check Progress
Shift YES
Change?
Shift Supervisors
NO
Controller
Handover
Check Progress
Holder Authority
Holder
Work Completed
EXECUTION Controller
CLOSE-OUT Applicant Re-Approve
Signs Off &
Return to Controller
JSA
Controller
Inspects Site
Authority
Filed
F0019