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PP Aaa PP1 170
PP Aaa PP1 170
SKIKDA, ALGERIA
GENERAL MANUAL
VOLUME 0
KBR
JOB NO.: J6404
A AT Issued for Client Approval 23-Jul-11 JS FV -
TABLE OF CONTENTS
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4.1.1.1 Case 1 – Rich Gas with Average Ambient Temperature and LPG Extraction ........22
4.1.1.2 Case 2 – Rich Gas with Average Ambient Temperature and no LPG Extraction ...22
4.1.1.3 Case 3 – Rich Gas with 40ºC High Ambient Temperature and LPG Extraction .....22
4.1.1.4 Case 4 – Lean Gas with Average Ambient Temperature and LPG Extraction .......23
4.1.1.5 Case 5 – Hassi R’mel 2007 Composition With Average Ambient Temperature and
no LPG Extraction ..........................................................................................23
4.1.1.6 Case 6 – Hassi R’mel 2017 Composition with Average Ambient Temperature and
no LPG Extraction ..........................................................................................23
4.1.1.7 Case 7 – Hassi R’mel 2007 Composition with Average Ambient Temperature and
LPG Extraction ...............................................................................................23
4.1.1.8 Case 8- Rich Gas with 40ºC High Ambient Temperature and no LPG Extraction ..23
4.1.2 Fuel Balance (Ambient Temperature= 24 ºC) *............................................................23
4.1.3 LPG Recoveries ...........................................................................................................23
4.1.4 High Ambient Temperature Operation .........................................................................24
4.1.5 Air Cooler and Gas Turbine Design Temperatures ......................................................24
4.1.6 Air Cooler Approach Temperatures..............................................................................24
4.1.7 Feed Conditions ...........................................................................................................24
4.1.8 LNG Product and Storage ............................................................................................24
4.1.8.1 LNG Production: ......................................................................................................24
4.1.8.2 LNG Storage Conditions: .........................................................................................24
4.1.8.3 LNG Product Specification.......................................................................................24
4.1.9 Helium Rich Stream Product: .......................................................................................25
4.1.10 Scrub Column and APCI Three-Bundle MCHE Design for Enhanced LPG Recovery 25
4.1.11 Refrigerant Make-up: ....................................................................................................25
4.1.12 LNG Storage Tank BOG (Boil Off Gas): ......................................................................25
4.1.13 Fuel Gas: ......................................................................................................................25
4.1.14 Compressors and Drivers.............................................................................................25
4.1.15 Propane Coolers ..........................................................................................................26
4.1.16 End Flash System ........................................................................................................26
4.1.17 Helium Recovery ..........................................................................................................26
4.1.18 Fuel Gas Compressor – 15-MJ04 ................................................................................26
4.1.19 Regeneration Gas Trim Cooler – 15-MC11 .................................................................26
4.1.20 Fuel Gas .......................................................................................................................26
4.1.21 Allowable Pressure Drops ............................................................................................27
4.2 Fractionation ...................................................................................................................27
4.2.1 General .........................................................................................................................27
4.2.2 Demethanizer, 07-MD01 ..............................................................................................27
4.2.3 Demethanizer Condenser, 07-MC16 ...........................................................................27
4.2.4 Demethanizer Overhead Heater, 07-MC22 .................................................................27
4.2.5 Demethanizer Reflux Drum, 07-MD10 .........................................................................27
4.2.6 Demethanizer Reboiler, 07-MC01 ................................................................................27
4.2.7 Demethanizer Feed Cooler, 07-MC20 .........................................................................27
4.2.8 Deethanizer, 07-MD02 .................................................................................................27
4.2.9 Deethanizer Reboiler, 07-MC02 ...................................................................................28
4.2.10 Deethanizer Condenser, 07-MC03 ..............................................................................28
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ATTACHMENTS :
• A. Fire water system sketch
• B. Material Balance from PR-00-R10-085
• C. Fuel Gas Balance from PR-00-R10-085
• D. LNG Train flow chart start up
• E. LNG Train chronology
• F1/5. Cool down procedure
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1.0 INTRODUCTION
The New LNG Train Skikda Project is a natural gas liquefaction plant in Skikda, Algeria.
The facility consists of one process train with associated utilities and offsites. This
General Operations Manual has been developed, from the Process Descriptions, Flow
Diagrams, P&ID’s, Operation Manuals, Vendor data and design data prepared by KBR
and Suppliers.
The 4.5 MMTPA LNG process train includes facilities for CO2 Removal (aMDEA),
Dehydration, Mercury Removal, Liquefaction, Fractionation, Propane and Mixed
Refrigeration systems. The utility and offsites facilities include systems for Power
Generation, Propane, Butane and Gasoline storage, LNG storage, Hot Oil, Plant Air and
Water systems, etc. Operation Manuals are provided for each section that describes
Operating parameters and controls, Safety and Emergency equipment and actions
required for Normal Start-Up and Operation, Emergency Shutdown and Normal
Shutdown. The manuals may be used for reference:
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2.1.1.3 Substations
Following is a list of the electrical substations involved with the New LNG Train Skikda
Project, the processes served by the substations, the sources of normal power for the
substations, and the sources of essential power for the substations. Note these can be
found on the one line diagrams (EL-AAA-EA1-100 and EL-AAA-EA1-101):
Source of Source of
Substation Main Essential
Process
number Electrical Electrical
Power Power
1 Power Generation GTGs DEGs
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For a system description of fire water system, refer to operating manual PP-AAA-PP1-
161 section 2.2.
• Sea water pumps 63-MJ01/A
For a system description of fire water system, refer to operating manual PP-AAA-PP1-
161 section 2.3.
• Fire Water Distribution Network
For a system description of fire water system, refer to operating manual PP-AAA-PP1-
161 section 2.4.
2.1.4 Hot Oil Systems
The Hot Oil Storage Facility (Unit 08) provides support to the hot oil heating systems in
the LNG liquefaction train (Unit 18) and fractionation section (Unit 58).
The process descriptions below relate to the facilities indicated on PFD’s
PR-08-PR32-001, PR-18-RR32-001 and PR-58-PR32-001.
Refrigeration for this process is provided by three major systems: main and
supplemental. Both main and supplemental propane systems provide chilling to about -
35ºC for the natural gas feed, the MR system, and the Fractionation Unit.
The MR system consists of three compressor cases and provides low temperature
refrigeration to produce LNG in the Main Cryogenic Heat Exchanger (MCHE).
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Two of the MR compressor cases are driven by a single G.E. Frame 7 gas turbine.
The third MR case and the main propane compressor are driven by a second G.E.
Frame 7 gas turbine which allows power to be shifted between the propane system and
the MR system as the propane condensing pressure varies. The supplemental propane
compressor is driven by G.E. Frame 5 gas turbine.
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For design data of the Regeneration gas system, refer to Design Basis Unit 13 - Gas
Dehydration PR-13-R10-028 section 4.7.
• Regeneration gas cooler – 13-MC03
For design data of the Regeneration gas system, refer to Design Basis Unit 13 - Gas
Dehydration PR-13-R10-028 section 4.8.
• Regeneration gas knockout drum – 13-MD03
For design data of the Regeneration gas system, refer to Design Basis Unit 13 - Gas
Dehydration PR-13-R10-028 section 4.9.
• Regeneration water filter – 13-MD05
For design data of the Regeneration gas system, refer to Design Basis Unit 13 - Gas
Dehydration PR-13-R10-028 section 4.10.
• Dryer water flash drum – 13-MD09
For design data of the Regeneration gas system, refer to Design Basis Unit 13 - Gas
Dehydration PR-13-R10-028 section 4.11.
2.2.5 Mercury Removal Unit
2.2.5.1 Process description
For a process description of the Mercury Removal Unit, refer to Process Description Unit
14- Mercury Removal Unit PR-14-R10-050 section 2, Design Basis Unit 14- Mercury
Removal Unit PR-14-R10-029 section 2, and Operating Manual for Mercury Removal
PP-AAA-PP1-104 section 2.
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2.2.5.7 Reinjection
For a process description of the Reinjection system, refer to Process Description Unit
15/16- Liquefaction/Refrigeration PR-15-R10-051 section 2.4.
2.2.5.9 Expanders
For a process description of the Expanders, refer to Process Description Unit 15/16-
Liquefaction/Refrigeration PR-15-R10-051 section 2.6.
2.2.6 Refrigeration, Unit 16
For a process description of the Refrigeration Units, refer to Process Description Unit
15/16- Liquefaction/Refrigeration PR-15-R10-051 section 1.
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2.2.7.1 Demethanizer
For a process description of the Demethanizer System, refer to Process Description Unit
07- Fractionation PR-07-R10-045 section 2.
2.2.7.2 Deethanizer
For a process description of the Deethanizer System, refer to Process Description Unit
07- Fractionation PR-07-R10-045 section 3.
2.2.7.3 Depropanizer
For a process description of the Depropanizer System, refer to Process Description Unit
07- Fractionation PR-07-R10-045 section 4.
2.2.7.4 Debutanizer
For a process description of the Debutanizer System, refer to Process Description Unit
07- Fractionation PR-07-R10-045 section 5.
2.2.7.5 Deisopentanizer
For a process description of the Deisopentanizer System, refer to Process Description
Unit 07- Fractionation PR-07-R10-045 section 6.
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Temperature, deg C 25 25
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4.1.1.1 Case 1 – Rich Gas with Average Ambient Temperature and LPG Extraction
For detailed explanation of the Case 1- Rich Gas with Average Ambient Temperature
and LPG Extraction, please refer to Design Basis – Unit 01 – Plant Feed Conditioning
PR-01-R10-022 section 3.1 and Scope of Work and Basis of Design for APCI on Skikda
LNG Plant PR-00-R10-090 section 2.1.1.
4.1.1.2 Case 2 – Rich Gas with Average Ambient Temperature and no LPG
Extraction
For detailed explanation of the Case 2- Rich Gas with Average Ambient Temperature
and no LPG Extraction, please refer to Design Basis – Unit 01 – Plant Feed Conditioning
PR-01-R10-022 section 3.2 and Scope of Work and Basis of Design for APCI on Skikda
LNG Plant PR-00-R10-090 section 2.1.2.
4.1.1.3 Case 3 – Rich Gas with 40ºC High Ambient Temperature and LPG
Extraction
For detailed explanation of the Case 3- Rich Gas with 40ºC High Ambient Temperature
and LPG Extraction, please refer to Design Basis – Unit 01 – Plant Feed Conditioning
PR-01-R10-022 section 3.3 and Scope of Work and Basis of Design for APCI on Skikda
LNG Plant PR-00-R10-090 section 2.1.3.
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4.1.1.4 Case 4 – Lean Gas with Average Ambient Temperature and LPG
Extraction
For detailed explanation of the Case 4- Lean Gas with Average Ambient Temperature
and LPG Extraction, please refer to Scope of Work and Basis of Design for APCI on
Skikda LNG Plant PR-00-R10-090 section 2.1.4. See the Design Basis – Unit 01 – Plant
Feed Conditioning PR-01-R10-022 for a detailed feed composition.
4.1.1.8 Case 8- Rich Gas with 40ºC High Ambient Temperature and no LPG
Extraction
For detailed explanation of the Case 8- Rich Gas with 40ºC High Ambient Temperature
and no LPG Extraction, please refer to Scope of Work and Basis of Design for APCI on
Skikda LNG Plant PR-00-R10-090 section 2.1.8.
4.1.2 Fuel Balance (Ambient Temperature= 24 ºC) *
For detailed explanation of the Fuel Balance (Ambient Temperature = 24 ºC), please
refer to Scope of Work and Basis of Design for APCI on Skikda LNG Plant PR-00-R10-
090 section 2.1.1.
4.1.3 LPG Recoveries
For detailed explanation of the LPG Recoveries, please refer to Design Basis – Unit 01 –
Plant Feed Conditioning PR-01-R10-022 section 3.1 and Scope of Work and Basis of
Design for APCI on Skikda LNG Plant PR-00-R10-090 section 2.1.1.
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Scope Of Work And Basis Of Design For APCI on Skikda LNG Plant PR-00-R10-090
section 6.2.
• Compressor Configuration
For detailed explanation of the compressor configuration, please refer to Design Basis –
Unit 15/16 Liquefaction/Refrigeration PR-15-R10-030 section 9.3 and Scope of Work
and Basis of Design for APCI on Skikda LNG Plant PR-00-R10-090 section 7.
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5.5 Gasoline
5.5.1 Gasoline Production Capacity
For a detailed explanation of the gasoline production capacity, refer to Performance Test
Procedure PR804 section 3.1.12.
5.5.2 Gasoline Product Quality
For a detailed explanation of the gasoline production quality, refer to Performance Test
Procedure PR804 section 3.1.13.
5.6 Helium
5.6.1 Helium-Enriched Gas Production Capacity
For a detailed explanation of the helium enriched gas production capacity, refer to
Performance Test Procedure PR804 section 3.1.14.
5.6.2 Helium-Enriched Gas Product Quality
For a detailed explanation of the Helium-Enriched Gas production quality, refer to
Performance Test Procedure PR804 section 3.1.15.
5.6.3 Helium-Enriched Gas Product Recovery
For a detailed explanation of the Helium-Enriched Gas product recovery, refer to
Performance Test Procedure PR804 section 3.1.16.
5.7 Guaranteed Nominal Autoconsumption
For a detailed explanation of the guaranteed nominal autoconsumption, refer to
Performance Test Procedure PR804 section 3.1.17.
5.8 Facility Power Consumption
For a detailed explanation of the facility power consumption, refer to Performance Test
Procedure PR804 section 3.1.18.
5.9 Facility Flexibility (60% turndown)
For a detailed explanation of the Facility Flexibility (60% turndown), refer to Performance
Test Procedure PR804 section 3.1.18.
5.10 Instrument Air
For a detailed explanation of the instrument air, refer to Performance Test Procedure
PR804 section 4.2.1.
5.11 Cooling water consumption
For a detailed explanation of the cooling water consumption, refer to Performance Test
Procedure PR804 section 4.2.2.
5.12 Amine Solution Consumption
For a detailed explanation of the amine solution consumption, refer to Performance Test
Procedure PR804 section 4.2.3.
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6.0 AUTOCONSUMPTION
The nominal autoconsumption of natural gas shall not exceed 10.8%. This guaranteed
value is based on operation of the new LNG train under the design conditions for Case 1
(holding mode). The basic calculation methods specified in contract, which is also
referred to as “indirect” method will be used for autoconsumption calculations. The
autoconsumption represents the energy efficiency of the plant.
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17.0 CODES
For a detailed explanation on discipline codes, unit codes, WBS codes, line service
codes, document revision codes, document issue purpose codes, document subtype
codes, SDRL codes, and electrical equipment codes, please refer to section 6 of PR401.
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F
A
B
E
C
D
H
G
KBR Industrial water 63-LIC
63-PALL 1000A
New LNG Train Skikda
Fire Water System 1040 63-MF01 63-LIC
8
8
1000
TO 59-
I O 63-HS I MJ01/01A
6310 6310
20'’ Sea Water Intake Area
C 1041
1.5'’ 63-FV1050
63-LV1000
126 126
63-LV1000A
7
7
3'’
63-XV1041
24'’ 10'’ 24'’ GL1/K Network
63-MJ01/A
10'’ to 16-MJ01/02/03/04-15-
MJ04
3'’ Service water from GL1/K
6
6
63-ML08-MJ01 63-ML08-MJ01/A
4'’ Service water from Zone
10'’ 15-MJ05_15-MJ06A/B/C
LNG TRAIN Area BOG Compressors
But/Pro refrig package
14'’ LNG Storage tank
10'’ 15-MJ05_15-MJ06A/B/C
5
5
4'’
14'’
Storage & BOG Area
Prop/But storage tanks
14'’
Deluge 76-MD03
4
4
Hot oil
furnace area 18'’
3
3
FIR2 area
63-XV1042
Substation 4
area
01-MJ01
127
20-MJ01 14'’
14'’ I
2
2
O 63-HS
6310
Tie in points C 1043
8'’
14'’
Fire water header pressure is measured by triple- Power
redundant transmitters 63-PT1040A/B/C which are
connected to the FGS (interlock I-6310). When
Generation Area 8'’
pressure is low interlock I-6310 opens valves 14'’ 63-XV1043
63XV1041, 63XV1042 and 63XV1043 to bring fire 128
1
1
A
B
E
C
D
H
G
4 3 2 1
SONATRACH
KBR LNG TRAIN / FRACTIONATION MATERIAL BALANCE
New LNG Train Skikda
LPG/IC5 REINJECTION
80.92 3.8 FLASH GAS TO Mol% t/day 44.46 295.8
Recycle t/day
10.12 0.9 LP FG 24.58 166.5 0.00 0.0
C 3.37 0.4
Mol% t/day N2 652.13
47.63 181.5
C
C1 75.41 292.5
0.74 0.1 0.00 0.0 99.99 459 0.02 0.1
1.07 0.2 0.03 0.1 0.00 0.0
0.04 0.2 HELIUM
0.99 0.2 MW=19 0.00 0.0
70.83 108.8 BOG RECYCLE RICH GAS
100.0 6.0 0.00 0.0
28.77 1.4 COMPRESSOR
BOG 0.00 0.0
0.32 0.0 15-MJ06
MW=20.1 100.0 484.9
0.00 0.0
0.00 0.0
0.00 0.0
99.99 193.2
MW=20.2
mol% t/day
C5+ 100.00 95.3
SCRUB COLUMN BOTTOM
B DEMETHANIZER B
07-MD01
4 3 2 1
8 7 6 5 4 3 2 1
SONATRACH
Upper Value: Flow [kg/hr](Note 2) FG CONSUMPTION KBR
Lower Value: LHV [MJ/kg]
New LNG Train Skikda
H End Flash Gas from N2 Stripper
H
96,055 kg/hr
23.30 MJ/kg Dryer
168,884 kg/h Regen
P
79,619 kg/hr 15-MC07
Temp -38°C 22.57 MJ/kg To LP/MP MR GT Fuel Load(Note 1)
Press 1.03 Bara 244.0 MW
151,320 kg/hr 33,156 kg/hr
Composition mol% 26.50 MJ/kg
F
G 26.50 MJ/kg G
N2 39.6% He 0.1% Temp 75°C
C1 60.3% C2+ 0.0% Press 29.1 Bara
Composition mol% To Hot Oil Furnace Fuel Load(Note 1)
Fuel Gas from 15-MJ04
8,894 kg/hr 68.6 MW
36,329 kg/hr N2 34.3% He 0.1%
15-MD05-A/B 26.50 MJ/kg
Helium Plant Return 115,948 kg/hr 22.57 MJ/kg C1 63.9% C2+ 1.8%
22.57 MJ/kg
19,893 kg/hr
To HP/MR PR GT
19.03 MJ/kg Temp 39°C Feed gas 241.7 MW
Press 32.92 Bara 32,846 kg/hr
F Temp 40°C 21,739 kg/hr 26.50 MJ/kg
HP Flash Gas F
Composition mol%
Press 1.03 Bara 44.83 MJ/kg 249 kg/hr
N2 41.0% He 0.0% 46.34 MJ/kg
Composition mol% Temp 25°C
C1 58.9% C2+ 0.0% Press 40.5 Bara T
N2 48.3%
Composition mol%
C1 51.7% 15-MJ04 To Feed Gas Comp GT
86.2 MW
N2 5.8% He 0.2% BOG to Fuel 11,714 kg/hr
LP Fuel Header
C1 82.5% C2+ 11.5% 13,633 kg/hr 26.50 MJ/kg
E 30.66 MJ/kg
BOG from 71-MJ05 To Thermal Oxidizer E
2.9 MW
New Tank BOG 31,197 kg/hr To External Propane GT 398 kg/hr
104.3 MW
30.66 MJ/kg BOG Recycle 26.50 MJ/kg
14,174 kg/hr
13,191 kg/hr 26.50 MJ/kg
17,565 kg/hr F
35.12 MJ/kg
30.66 MJ/kg BOG Recycle to feed
Temp -120°C
25,615 kg/hr To Fuel Gas Comp GT
Press 1.05 Bara 92.5 MW
71-MJ05-A/B/C 36.38 MJ/kg 12,567 kg/hr To Flare Purges
Composition mol%
D 26.50 MJ/kg 1.4 MW D
N2 19.6% He 0.0% 188 kg/hr
26.50 MJ/kg
C1 80.4% C2+ 0.0%
To Liquid Burners
Existing Tank BOG Consumption = Input – BOG recycle 15-MJ06-A/B/C
0 kg/hr
15,886 kg/hr 26.50 MJ/kg
26.35 MJ/kg (HP Atomizing Gas Only)
Temp -120°C GTG %
C Press 1.05 Bara Fuel load Electric load Utilization C
Composition mol% To Liq Disposal Pilots
68.6 MW 16.5 MW 65% 0.7 MW
92 kg/hr
N2 34.0% He 0.0%
Demethanizer Overhead 26.50 MJ/kg
C1 66.0% C2+ 0.0% 68.6 MW 16.5 MW 65%
8,051 kg/hr
48.86 MJ/kg To GTG
68.6 MW 16.5 MW 65%
Temp 37,289 kg/hr
Load Vapor Return 29°C
26.50 MJ/kg
B Press 34.0 Bara Including 29,379 kg/h to 68.6 MW 16.5 MW 65% B
2,120 kg/hr Composition mol% produce 14 MW for export
35.12 MJ/kg
N2 0.0% He 0.0% 0.0 MW 0.0 MW Cold
Temp -120°C
C1 70.8% C2+ 29.1%
Press 1.06 Bara
Composition mol%
N2 19.6% He 0.0%
C1 80.4% C2+ 0.0% Note 1: Fuel Gas loads(LHV) of users are listed in these columns P
A Note 2: Flows given on dry basis
A
8 7 6 5 4 3 2 1
4 3 2 1
KBR
New LNG Train Skikda START-UP FLOWCHART, LEVEL 1
It is assumed that : (LIQUEFACTION TRAIN/FRACTIONATION)
- All utilities,flare, fire fighting systems are available
PARAMETERS
- LNG,propane,butane and gasoline rundown and tanks are available DRIERS PRESSURIZATION DRYERS REGENERATION
STABILISATION
MDEA SOLVENT
For safety reasons and except in case of unavoidable circumstances, the At least one 71-MJ05A/B/C
PREPARATION
58 PRV-1001A/B By-pass Compressor in service
whole LNG Train/Fract will be inerted before introducing gas.
12-MD21 (OFF-SPEC)
Feed Gas Compression 01-MJ01 PRESSURIZATION to 67-B03
START-UP 66 barg 65-MB07 13-MC01 65-MD05
THERMAL OXYDIZER COMMISSIONNING
IN SERVICE
58-MD02
AVAILABABLE
76-MF01
Fractionation DRYOUT PRESSURIZATION
FRACTIONATION Stabilization 76-MF02
START-UP
76-MD03
B FEED GAS
B
SEAL GAS 2nd PASS COOLDOWN
Reflux C4 to 15-MD01
READY LNG PRODUCTION
15-MJ06 MR
CIRCUITS LINED-UP FOR Ic5 EXPANDER LNG EXPANDER 15-MJ02 LNG HELIUM
ETHANE MAKE-UP TO HP MR COMPRESSOR 16-MJ-03 REINJECTION START UP
DRYOUT COMMISIONING EXPANDER SYSTEM
MR HP Compressor INCREASE PM START-UP
15-MJ02 COOL DOWN
16-MJ03
COOLDOWN
HP Fuel Gas
START UP COOL DOWN
LP Fuel Gas
Ext Propane Compressor EXISTING
DRYOUT PROPANE MAKE-UP
20-MJ01
15-MC06 15-MC06
HELIUM FG
A HELISON COMPRESSOR COMPRESSOR
COMMISSIONING COOLDOWN
A
START UP START UP
15-MD01/02 Pressurization to 64b 15-TV1001
LIQUEFACTION
DRYOUT 15-MC05 feed gas pressurization (1st and 2nd passes to 3b)
and MCHE
MR shell pressurization to 3b DRIERS
REGENERATION
4 3 2 1
SONATRACH
KBR LNG TRAIN START UP CHRONOLOGY
New LNG TRAIN
Skikda , Algeria
65-MB07 Incinerator
Start Up
AGRU
LP Pressurization (3.5 bg)
Solvent filling
12-MD21 Pressurization ( 66 bg)
Cold solvent circulation
Hot solvent circulation
DEHYDRATION
Dryers pressurization
Dryers Regeneration (using Feed Gas)
01-MJ01 FG Compressor
01-MJ01 Start Up
U 08/18 HOT OIL SYSTEM
- Oil Filling
- Cold Oil Circulation
- WHRU 18-MC01 Start Up
Unit 18 hot oil circulation
15-MC07 FG Heater commissioning
16-MJ04/MJ03 PR&MR Compressors
- Seal gas line up
- Methane , Ethane Make up (16-MJ03)
- Propane vapor filling (16-MJ04)
- 16-MJ04/MJ03 Start Up (total recycle)
13-MC01 prop filling
15-MD01/02 Pressurization to 64 bg
15-MC05 Pressurization
- First and second pass to 3 bg
- Shell side to 3 bg
16-MC04/05/06/07 propane filling
15-MC01/02/03 propane filling
15-MD01/02 Pre-cool down (-30ºC)
Unit 58 hot oil start up
15-MC05 Shell side cool down (-30ºC)
16-MD08 + 15MC05 MRL/MRV cool down-30ºC)
16-MD08 + 15MC05 MRL/MRV cool down stop
First & second pass pressurization
16-MJ01/02 Start up
15-MC05 Shell side cool down (-80ºC)
First pass cool down
Second pass cool down
20-MJ01 Ext PR Comp Start up
Fractionation Start up
LNG Production (reduced flowrate)
LNG Expander 15-MJ02 cool down
MR Expander 15-MJ06 cool down From existing
LNG Rundown line cool down
LNG pumps 15-MJ03 cool down From existing
Helium system cool down
Nitrogen stripper cool down
15-MC06 FG Exch cool down/comm
LNG production increase > 70%
LNG Expander 15-MJ02 start up
MR Expander 15-MJ06 start up
Liquefactiion stabilization
Fuel Gas Compressor start up
Dryers regeneration (using Fuel Gas)
Helium Comp start up
Fractionation stabization
Butane reflux to 15-MD01
Iso Penthane reinjection
Bog Recycle Compressor start up Requires 1 BOG Compressor minimum in service
8 7 6 5 4 3 2 1
SONATRACH MCHE 15-MC05 COOLDOWN, STEP 1
KBR MCHE SHELL SIDE COOL DOWN TO -30ºC 15PIC
15HIC
1063
New LNG Train Skikda 15-BDV-1170 1178
H Cold flare H
Defrost header
16PIC
1014
15PIC SP = 2.7 barg
1A
15-XV-1126
1117 Opening = 60/75% 16TDI
1019
16-BDV-1290 2'' To cold flare 15-FI
1102
16TI 16PIC
Dry Gas 21ºC 16TI 16TI 1016
1015
1017 1018
G 15-MD04 G
15TIC
15-ML01
1119 3 16-CRV-1035
From 15-MC06
15-MD03
16-FV-1037C
PR 1024
1009
Nitrogen
15PDI
Defrost gas
1125
30 % of rated 16-XV-1057
capacity 16FI 16-MD01
1847
D 16TI
1027
D
16HIC Cold flare
15-BDV-1179 16-MD08
16-BDDV-1337
TLF 16-ESDV-1136
Cold flare
LPG Reinjection
Cold liquid
3'’ flare
15-MD02 Nitrogen
15LIC Cold liquid
1025 6'’ flare
15-HIC Max ∆P reverse flow Defrost Gas
15-MC15 1251
B Warm bundle : 16-PDI-1005 = 0.042 bar
Middle bundle : 16-PDI-1006 = 0.045 bar
16FIC B
15FIC 1319
1026 Cold bundle : 16-PDI-1012 = 0.150 bar PR HHP PR HP PR MP PR LP
To cold liquid header
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
MCHE 15-MC05 COOLDOWN, STEP 2 15HIC 15PIC
SONATRACH
16-MD08 AND ASSOCIATED LINES COOL DOWN TO - 30ºC 1178 1063
KBR 15-BDV-1170
H 15PIC
1014
H
1117
1A
16TDI
15-XV-1126
1019
16-BDV-1290 2'' to cold flare 15-FI
1102
TNG defrost gas 16TI 16PIC
16TI 16TI 1016
21ºC 1015
1017 1018
15-MD04
15TIC
15-ML01 16-CRV-1035
G 1119
From 15-MC06 G
15-MD03
16-FV-1037C
PR 1024
1009
F F
STEP 2 :16-MD08 and associated lines cooldown (To -30ºC). 16-FV-1037B 2'’
- PR Compressor (16-MJ04) in service. 2'’ To cold flare
16TI 3'’
Defrost gas 1023
Input : 30'’ MR line, upstream of 16-MC04
2'’
Output : Points 2A and 2B. 16-PV-1022
16-FV-1037A 2'’
To cold flare
Note : Step 1 is maintained in service.
To 15-MC06
Cold liquid flare
Nitrogen
Nitrogen To 16-MJ01
E 15-ESDV-1143
Defrost gas E
Cold flare
Defrost gas
Nitrogen
15PDI
Defrost gas
1125
16-XV-1057
16FI 16-MD01
1847 16TI
1027 Cold flare
16HIC
15HIC 15-ESDV-1277 1306
D 1023 3'' Cold flare D
16TI 3'’
1064 16TDI
4'' Defrost gas
1029
15TIC
1 16-BDV-1296
15-MD01 6'’
16-MD08
C 15-BDV-1179
2A Cold
16-BDDV-1337
C
liquid flare 16-ESDV-1136 Cold flare
LPG Reinjection
Cold liquid
15-MD02 3'' flare
Nitrogen
15LIC Cold liquid
1025 15-HIC Defrost gas flare
6''
15-MC15 1251 Max ∆P Reverse flow
15FIC Warm bundle : 16-PDI-1005 = 0.042 bar
2 16FIC
1319 PR LP
1026 Middle bundle : 16-PDI-1006 = 0.045 bar PR HHP PR HP PR MP
To cold liquid header
Cold bundle : 16-PDI-1012 = 0.150 bar
B 16-MC04 16-MC05 16-MC06 16-MC07
B
15-HV-1251
Oil
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
MCHE 15-MC05 COOLDOWN, STEP 3 15HIC 15PIC
SONATRACH MCHE MRV & MRL COOL DOWN TO -25/-30ºC 15-BDV-1170 1178 1063
KBR
Defrost header Cold flare
New LNG Train Skikda 16PIC
H 15PIC
1014
H
1117
1A
16TDI
15-XV-1126
1019
16-BDV-1290
2'’ To cold flare 15-FI
1102
16TI 16PIC
TNG defrost gas 16TI 16TI
21ºC 1015 1016
1017 1018
15-MD04
15TIC
15-ML01 3 16-CRV-1035
G 1119
From 15-MC06 G
15-MD03
71-MF01
16TI 16TI 16PIC
16TDI 1065 1021 1022 16-ESDV-1176
15TI
1048
1047
16-XV-1044 16-MJ06
15-MC03 15-MC02 15-MC01 16TDI 15TI
1011 1046
16TI 16TI
16-FV-1037C
PR 1024
1009
F STEP 3 : Cooldown of MRV and MRL bundles (to -25/-30ºC).
F
16-FV-1037B 2'’
- This step will start when temperature at 16-MD08 and 15-MC05 2'’
To cold flare
cold end reaches approximately -25ºC. 16TI 3'’
- PR Compressor (16-MJ04) in service. Defrost gas
1023
MRV : Input : 15-MC05 shell to 16-CRV-1635, to MR bundle by 2'’
reverse flow. 16-PV-1022
16-FV-1037A 2'’
Output : Point 3A. To cold flare
MRL : Input : TNG defrost gas upstream of 16-MC04, to 16-MD08,
to MRL bundle. 3B
To 15-MC06
Output : Point 3B.
Note : Step 1 is maintained in service. Cold liquid flare Nitrogen To 16-MJ01
E 16-MD08 pressure is dropped to 1 barg by throttling defrost gas 15-ESDV-1143 Nirogen E
valve at Point 2. Defrost gas
Cold flare
Defrost gas
Nitrogen
15PDI
Defrost gas
1125
16-XV-1057
16FI 16-MD01
1847 16TI
1027 Cold flare
16HIC
15HIC 15-ESDV-1277 1306
D 1023
Methane Make-up 3'’ Cold flare
3A
D
16TI 3'’
1064 16TDI
4'’ Defrost gas
1029
15TIC
1 16-BDV-1296
16-MD08
C 15-BDV-1179
Cold liquid flare 16-BDDV-1337 C
16-ESDV-1136 Cold flare
LPG Reinjection
Cold liquid
15-MD02 3'’ flare
Nitrogen
15LIC
Cold liquid
1025 15-HIC Defrost gas flare
15-MC15 6'’
1251 Max ∆P reverse flow
15FIC Warm bundle : 16-PDI-1005 = 0.042 bar
2 16FIC
1319 PR HHP PR HP PR MP PR LP
1026 To cold liquid header Middle bundle : 16-PDI-1006 = 0.045 bar
Cold bundle : 16-PDI-1012 = 0.150 bar
B 16-MC04 16-MC05 16-MC06 16-MC07
B
15-HV-1251
Oil
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
MCHE 15-MC05 COOLDOWN, STEP 4 15HIC 15PIC
1178 1063
MCHE COOL DOWN SHELL SIDE TO -145/-154ºC 15-BDV-1170
SONATRACH
KBR Defrost header Cold flare
16PIC
H New LNG Train Skikda 1014 H
15PIC
1117 16TDI
15-XV-1126
1019
16-BDV-1290 2'' to cold flare 15-FI
1102
16TI 16PIC
Dry gas 16TI 16TI 1016
1015
1017 1018
15-MD04
15TIC
G 15-ML01
1119 4 16-CRV-1035 G
From 15-MC06
15-MD03
16-FV-1037C
PR 1024
1009
F F
16-FV-1037B 2'’ To cold flare
2'’
STEP 4 :MCHE Shell side Final cooldown (from -30ºC to -145/-
154ºC) Defrost gas 16TI 3'’
- Warm and middle bundles feed gas circuits pressurized at operating 1023
2'’
parameters (approximately 53 barg). 16-PV-1022
- PR compressor (16-MJ04) and MR Compressor (16-MJ01/02/03) 16-FV-1037A 2'’
To cold flare
in service.
Note : Step 1 on shutdown, circulation through 15-HIC-1023
is maintained until 2nd pass conditioning step by 15-HICV-1178 is Cold liquid flare
To 15-MC06
completed.Maintain pressure and composition through C1/C2 make- Nitrogen
E up. 15-ESDV-1143
Defrost gas
Nitrogen To 16-MJ01
E
Cold flare
Defrost gas
Nitrogen
15PDI
Defrost gas
1125
16-XV-1057
16FI 16-MD01
1847 16TI
1027 Cold flare
16HIC
15-ESDV-1277 1306
D 15HIC
1023 3'’ Cold flare
D
16TI 3'’
1064 16TDI
4'’ Defrost gas
1029 16-BDV-1296
15TIC
1039
16TI 16PI
Methane make-up Cold flare 16FI
1028 1158
1305
15-MD01 6'’
A
To Cold liquid header 16TI H 16TY < To temperature 16-ESDV-1360 16-HV-1318 16-ESDV-1361
A
1003 1004A
controller
L (+3ºC/+7ºC)
16TI
H Attachment F/4
1004 L
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
MCHE 15-MC05 COOLDOWN, STEP 5 15-BDV-1170
15HIC 15PIC
1178 1063
SONATRACH FIRST AND SECOND PASS COOL DOWN 5A
KBR Defrost header Cold flare
16PIC
New LNG Train Skikda
H 15PIC
1014
H
1117 16TDI
15-XV-1126
1019
16-BDV-1290 2'’ to cold flare 15-FI
1102
TNG defrost gas 16TI 16PIC
16TI 16TI 1016
21ºC 1015
1017 1018
15-MD04
15TIC
15-ML01 3 16-CRV-1035
G 1119
From 15-MC06 G
15-MD03
71-MF01
16TI 16TI 16PIC
16TDI 1065 1021 1022 16-ESDV-1176
15TI
1048
1047
16-XV-1044 16-MJ06
15-MC03 15-MC02 15-MC01 16TDI 15TI
1011 1046
16TI 16TI
16-FV-1037C
PR 1024
1009
F STEP 5 : 15-MC05 1st and 2nd passes cooldown.
F
16-FV-1037B 2'’
To cold flare
- PR Compressor (16-MJ04) et MR compressor (16-MJ01/02/03) in 2'’
service. 16TI
Defrost gas 3'’
- Keypoints : MCHE shell MR temperature outlet to 16-MJ01, 15- 1023
MD01 level and temperature for fractionation start-up. 2'’
- When MCHE cold end temperature is approximately -80ºC, start 16-PV-1022
16-FV-1037A 2'’
circulation on 1st pass by closing 15-TICV-1039 progressively. To cold flare
- When 15-MD02 overhead temperature reaches -50/-55ºC, start
2nd pass cooldown by using 15-HICV-1178 and closing 15-HCV- To 15-MC06
1178 simultaneously. Cold liquid flare
Nitrogen
Azote To 16-MJ01
E 15-ESDV-1143
Defrost gas E
Cold flare
Defrost gas
S
Nitrogen
15PDI
Defrost gas
30 % of rated capacity until 1125
16-XV-1057
15-HCV-1178 opening 16FI 16-MD01
5
1847 16TI
1027 Cold flare
16HIC
15-ESDV-1277 1306
15HIC
D 1023 3'’ Cold flare D
16TI 3'’
1064 16TDI
4'’ Defrost gas 1029 16-BDV-1296
15TIC
1039
16TI 16PI
Methane Make-up TF 16FI
1028 1158
1305
15-MD01 6'’
16-MD08
C 15-BDV-1179 16-BDDV-1337
C
TLF 16-ESDV-1136
Cold flare
LPG Reinjection Cold liquid
3'’ flare
15-MD02 Nitrogen
15LIC Cold liquid
1025 15-HIC 6'’ flare
Defrost gas
15-MC15 1251
16FIC
15FIC 1319
1026 PR HHP PR HP PR MP PR LP
To cold liquid header
B 16-MC04 16-MC05 16-MC06 16-MC07
B
15-HV-1251
Oil
Attachment F/5
8 7 6 5 4 3 2 1