PP Aaa PP1 109

SONATRACH
NEW LNG TRAIN SKIKDA PROJECT
SKIKDA, ALGERIA
OPERATING MANUAL VOLUME I, SECTION 3-5:
UNIT 15 HELIUM COMPRESSOR
DOCUMENT NO: PP-AAA-PP1-109
KBR
JOB NO.: J6404
2 KM Issued for Implementation 12-Dec-12 MRC SPD
1 KM Issued for Implementation 8-Dec-12 MRC SPD
0 JDS Issued for Implementation 28 Nov 10 GRM BA AB
B JDS Issued for Client Approval 25 Nov 10 GRM BA -
A ACG Issued for Client Approval 28 July 10 GRM BA -
Rev. By Description Date KBR KBR CLIENT
Chkd App App

NEW LNG TRAIN SKIKDA PROJECT DOCUMENT NO.
SKIKDA, ALGERIA PP-AAA-PP1-109
OPERATING MANUAL VOLUME I, SECTION 3-5: REVISION 2
HELIUM COMPRESSOR 12 December 2012
TABLE OF CONTENTS
1.0 INTRODUCTION ................................................................................................... 3
2.0 SYSTEM DESCRIPTION ...................................................................................... 5
3.0 OPERATIONS....................................................................................................... 6
3.1 Normal Running ................................................................................................................6
3.1.1 Helium Rich Stream Compressor 15-MJ05....................................................................6
3.1.2 Helium Rich Stream Compressor Discharge Cooler, 15-MC13 .....................................6
3.1.3 Helium Gas Heater, 15-ML06.........................................................................................6
3.2 Typical Operating Parameters ..........................................................................................7
3.3 Temporary Operations ......................................................................................................7
3.3.1 Operation with Helium Rich Stream Compressor 15-MJ05 shutdown ...........................7
3.3.2 Operation with Helium Purification Plant shutdown .......................................................8
4.0 START-UP ............................................................................................................ 9
4.1 PRE-START UP GUIDELINES: ........................................................................................9
4.1.1 Introducing Helium rich gas to the fuel gas system .......................................................9
4.2 HELIUM RICH GAS COMPRESSOR, 15-MJ05, START UP ...........................................9
5.0 SHUTDOWN ....................................................................................................... 11
5.1 Normal Shutdown ...........................................................................................................11
5.2 Process Upsets and Production Loss .............................................................................11
6.0 SAFETY/EMERGENCY SHUTDOWN ................................................................ 13
6.1 Safety Critical Shutdown Systems ..................................................................................13
6.1.1 I-1550 – 15-MC05 Main Cryogenic Heat Exchanger Trip Interlock .............................13
6.1.2 I-1575 - 15-ML06 Helium Gas Heater Trip ...................................................................13
6.1.3 I-1585 - 15-MJ05 Helium Rich Stream Isolation Trip ...................................................13
6.1.4 I-1587 - 15-MJ05 Helium Rich Stream Compressor Trip .............................................13
6.1.5 I-1593 –15MJ05 Helium Compressor Area Depressure Interlock ...............................14
6.2 Pressure Safety Valve Summary ....................................................................................15
6.3 Fire Protection Equipment ..............................................................................................15
7.0 ATTACHMENTS ................................................................................................. 16
7.1 Attachment I: Equipment List ..........................................................................................17
7.2 Attachment II: Utility Consumption .................................................................................18
Page 2 of 18
1.0 INTRODUCTION
This operating manual relates to the facilities indicated on Process Flow Diagram
PR-15-PR32-005 and P&ID’s PR-15-SYPI-012A and PR-15-SYPI-012C.
The helium rich gas from the overheads of the Helium Rich Gas Flash Drum,
15-MD03, flows to the Helium Rich Gas Compressor,15-MJ05, through the LMR/
Helium Rich Gas Heat Exchanger, 15-MC06. The compressed helium rich gas is
sent to Helium Purification Plant for further processing.
Helium Rich Stream Compressor Discharge Cooler, 15-MC13 is provided to cool the
Helium Rich Gas Compressor, 15-MJ05 kickback flow from the compressor
discharge back to the compressor suction line for anti-surge protection. Helium Gas
Heater, 15-ML06, and a supplemental slipstream supply from the BOG Header are
used to continue to send the helium rich gas to the purification plant when Helium
Rich Gas Compressor is bypassed.
Page 3 of 18 KBR
Helium Compressor System

Sketch
Page 4 of 18 KBR
2.0 SYSTEM DESCRIPTION

The Helium Rich Gas Compressor, 15-MJ05, is a centrifugal compressor NP model
BCL304 driven by an electric motor.
The Helium Rich Gas Compressor, 15-MJ05, receives its helium rich gas supply from
the overhead of the Helium Rich Gas Flash Drum, 15MD03. The helium rich gas feed
enters the Helium Rich Gas Compressor, 15-MJ05, at 4.2 barg and -38°C and exits
at 7.8 bar-g and 11°C.
The compressed helium rich gas stream is sent to the Helium Purification Plant for
further processing.
The Helium Rich Gas Compressor, 15-MJ05, has a discharge pressure controller 15-
PIC-1527 which resets the motor speed controller 15-SIC-1516. The compressor
also has anti-surge controller 15-UIC-1513 which prevents compressor surge by
controlling the kickback flow through the Helium Rich Stream Compressor Discharge
Cooler, 15-MC13 to the suction of the compressor.
When the compressor is bypassed, the Helium Gas Heater, 15-ML06, an electric
type heater will be put in service, and a supplemental supply from BOG header is
used when minimum flow to Helium Purification Plant is not met. Operating pressure
in the Helium Rich Gas Flash Drum 15-MD03 will be increased to 7.5 bar-g in this
operating mode.
Page 5 of 18 KBR
3.0 OPERATIONS
3.1 Normal Running
This section provides a description of the operating parameters for the Helium
Compressor System. Refer to Section 3.2 for a list of typical operating variables for
this system.
3.1.1 Helium Rich Stream Compressor 15-MJ05
The Helium Rich Gas Compressor, 15-MJ05, is a variable speed electric motor
driven centrifugal compressor. It receives the helium rich gas feed from the Helium
Rich Gas Flash Drum, 15-MD03, through the LMR/ Helium Rich Gas Heat
Exchanger, 15-MC06.
The compressor is started and stopped locally by the operator. If the compressor is
started from the DCS using switch 15-HS-1514, an operator should observe the
compressor in the field. The compressor speed is controlled by 15-SIC-1516 which
adjusts the motor speed to maintain the pressure set by the compressor’s discharge
pressure controller, 15-PIC-1527.
The discharge temperature of the compressor is controlled by 15-TIC-1304 through
the bypass valve 15-TV-1304 around the LMR/Helium Rich Gas Heat Exchanger, 15-
MC06.
The compressor control system monitors the pressures, temperatures, and flow to
ensure the compressor avoids a surge condition, with anti-surge controller 15-UIC-
1513. This controller adjusts valve 15-UV-1513 which recycles helium rich gas flow
from the outlet of the Helium-Rich Stream Compressor Discharge Cooler, 15-MC13,
back into the suction of Helium Rich Stream Compressor, 15-MJ05. The operator can
manually open this valve from the DCS with controller 15-HIC-1534. This will only be
used during startup or shutdown. The anti-surge controller will over-ride the manual
setting, if necessary, to prevent a surge condition.
Fuel Gas compressor 15-MJ04 is required to be operating to provide seal gas to the
Helium Rich Stream Compressor 15-MJ05 before it can be started up. Trip of the
Fuel Gas compressor 15-MJ04 will result in trip and isolation of the Helium Rich
Stream Compressor 15-MJ05 due to low low external seal gas pressure 15-PT-
5757A/B/C after blocked in gas volume is depleted. Low low external seal gas
pressure 15-PT-5757A/B/C also causes depressurizing of Helium Rich Stream
Compressor 15-MJ05 to prevent process gas from leaking across the seals.
3.1.2 Helium Rich Stream Compressor Discharge Cooler, 15-MC13
There is normally no flow through 15-MC13. It is used only when Helium Rich
Stream Compressor 15-MJ05 kickback valve is open for surge protection that helium
rich gas flows through the Helium Rich Stream Compressor Discharge Cooler, 15-
MC13, a fin-fan type cooler with one bay and three fans. It shares the fans with the
BOG Recycle Compressor Aftercooler, 15-MC17.
3.1.3 Helium Gas Heater, 15-ML06
The Helium Gas Heater, 15-ML06, is an electric heater which heats the helium rich
gas when the Helium Rich Stream Compressor, 15-MJ05, is bypassed. The heater is
operated through the hand switch 15-HS-1630 and the outlet temperature of the
heater is controlled by 15-TIC-1640. When the Compressor is bypassed or
Page 6 of 18 KBR
shutdown the normal operating pressure in the Helium Rich Gas Flash Drum 15-
MD03 requires increasing.
3.2 Typical Operating Parameters
The following table contains typical operating variables for the Helium Compressor
System.
Operating Variables for the Helium Compressor System
Tag No. Description Typical Value Units

Helium Rich Stream Compressor
15-PIC-1527 7.8 barg
15-MJ05 Discharge Pressure
Controller
15-TIC-1304 10.7 °C
15-MJ05 Discharge Temperature
Controller
15-PIC-1082 4.2 barg
15-MJ05 Suction Pressure
Controller
Helium Gas Heater 15-ML06
15-TIC-1640 15 °C
Temperature Controller
3.3 Temporary Operations
3.3.1 Operation with Helium Rich Stream Compressor 15-MJ05 shutdown
During operation with the Helium-Rich Stream Compressor, 15-MJ05, bypassed, the
Helium Rich Gas Flash Drum, 15-MD03, operating pressure will be increased to
7.5 bar-g using 15-PIC-1089. The higher drum operating pressure will allow the
helium gas to flow to the helium plant battery limit without the compressor.
Supplemental heating is provided for warming the helium gas with the Helium Heater,
15-ML06, from -41°C to 15°C. Additional flow to the Helium Purification Plant is
needed and provided by the BOG Header at a flow rate of 9,650 kg/hr at 39°C
through control valve 15-FV-1540. Also it should be noted that as the normal flow
rate to the Helium recovery plant through the compressor is 20,205 kg/hr, only
12,906 kg/hr helium rich gas can be sent to the Helium recovery plant by using only
the Helium Heater, 15-ML06, and supplemental supply from BOG Header.
Steps to start up Helium-Rich Stream Compressor 15-MJ05 4” bypass line through
Helium Heater, 15-ML06:
1. Helium-Rich Stream Compressor 15-MJ05 shutdown.
2. Gas from Helium Rich Gas Flash Drum, 15-MD03, pressure controlled with 15-
PV-1089 maintaining upstream at 4.4 bar-g in AUTO, is flowing to cold flare via
15-XV-1642 or to fuel gas via 15-PV-1082.
3. Verify that the Helium Rich Gas Stream Compressor, 15-MJ05, is isolated at
manual suction 12” and discharge 10” valves, and the Helium Gas Heater, 15-
ML06, is blocked in.
4. Set Helium Rich Stream Compressor 15-MJ05 Suction Pressure Controller 15-
PIC-1082 to control pressure at 4.4 bar-g in AUTO control.
5. Open Isolation valves 15-XV-1544 and 15-XV1545.
Page 7 of 18 KBR
6. Verify that there is no liquid at 15-LG-1560 on the Helium compressor suction line.
Drain to flare if required.
7. Slowly open Helium Gas Heater 15-ML06 inlet isolation valve.
8. Close 15-XV-1642.
9. When Helium Gas Heater 15-ML06 is pressurized to 4.4 bar-g increase the
setpoints of both 15-PIC-1089 and 15-PIC-1082 to 7.5 bar-g.
10. Notify Helium Purification Plant Operations personnel to prepare for helium rich
gas stream from Helium Rich Stream Compressor 15-MJ05.
11. Energize Helium Gas Heater 15-ML06.
12. Set 15-TIC-1640 Helium Gas Heater 15 ML06 to control temperature at 15°C in
AUTO.
13. Slowly open Helium Gas Heater 15-ML06 outlet isolation valve to establish a flow
to Helium Purification Plant.
14. Establish flow from BOG Header to Helium Purification Plant.
15. Set 15-FIC-1540 at 309.7 t/d to supplement the flow from the Helium Gas Heater,
15-ML06.
Gas to Helium Purification plant
Compressor bypass
Helium compressor 15-ML06 and BOG
Gas Composition Units
15-MJ05 operating header supply,
operating
Pressure 7.8 7.5 bar-g
Temperature 10.7 27.4 °C
Helium 7.9% 7.9% mol%
Nitrogen 44.5% 27.8% mol%
Methane 47.6% 64.3% mol%
Normal mass
484.9 309.7 t/d
flowrate
3.3.2 Operation with Helium Purification Plant shutdown

During operation with the Helium Plant down the helium rich gas stream will be sent
to the Fuel Gas Compressor by 15-PV-1082 through the Regeneration Gas Trim
Cooler, 15-MC11. The controller 15-PIC-1082 setpoint is set high enough to keep the
valve normally closed.
Page 8 of 18 KBR
4.0 START-UP
This section outlines the steps necessary to place the Helium Rich Stream
Compressor, 15-MJ05, in service. For the purpose of this section of the operating
manual, it is assumed that the following conditions exist: Main Cryogenic Heat
Exchanger 15-MC05 is in the process of final cool down and utilities are in service.
Helium rich gas will be available when cool down is complete and system is
stabilized. Helium Recovery Plant is ready to receive the helium rich gas, electrical
power is available and the system is purged and ready for start-up. If the Helium
Recovery Plant is not ready to receive the helium rich gas, the helium rich gas will be
sent to the Fuel Gas Compressor 15-MJ04.
4.1 PRE-START UP GUIDELINES:
Following guidelines are listed for a brief explanation for the pre-startup conditions of
the interface systems related to the Helium Rich Stream Compressor, 15-MJ05. Prior
to startup of the Helium-Rich Stream Compressor, 15-MJ05, and during the Helium
Rich Gas Flash Drum, 15-MD03 and Nitrogen Stripper, 15-MD04 cool down, the
Helium rich gas from Helium Rich Gas Flash Drum, 15-MD03, is sent to cold flare via
15-XV-1642 with 15-PV-1089 cracked open while the isolation valves 15-XV-1544
and 15-XV-1545 on the upstream of the compressor, 15-MJ05, remain closed. At the
same time, the fuel gas from the Nitrogen Stripper, 15-MD04, is sent to cold flare with
15-PV-1363 cracked open. This configuration will allow the LMR/Helium Rich Gas
Heat Exchanger, 15-MC06 to get simultaneously cooled down. At the same time,
Nitrogen Stripper Reboiler, 15-MC12 is cooled down by using 15-LV-1083.
When cool down process of the interface systems mentioned above are complete,
15-PV-1089 will be set in auto at 4.4 barg and 15-PV-1363 at 0.26 barg.
4.1.1 Introducing Helium rich gas to the fuel gas system
1. Verify that Helium rich gas stream from the overheads of the Helium Rich Gas
Flash Drum, 15-MD03, is lined up to cold flare through 15-PV-1082 and 15-
PV1363.
2. 12’’ Helium compressor suction isolation valve is closed and Helium Gas Heater,
15-ML06, is isolated.
3. Isolation valves 15-XV-1544 and 15-XV-1545 are opened and 15-XV-1642 to cold
flare is closed.
4. 15-TV-1001 and 15-TV-1304 are both on manual and ready to be placed in auto
when flow is established through the system.
5. The fuel gas stream from the overheads of the Nitrogen Stripper, 15-MD04, is
lined up to cold flare through 15-PV-1363.
6. Once the LNG stream is started and fuel gas temperature stabilized, the Fuel Gas
Compressor, 15-MJ04, can be put in service (refer to Fuel Gas Compressor
Operating Manual PP-AAA-PP1-112, Section 4.0 Start Up ) and the Helium rich
stream will be diverted to fuel gas system by closing 15-PV-1363 which is already
set in auto.
4.2 HELIUM RICH GAS COMPRESSOR, 15-MJ05, START UP
1. Verify that the Helium Rich Gas Stream Compressor, 15-MJ05, is isolated at
manual suction and discharge valves, and the Helium Gas Heater, 15-ML06, is
blocked in.
2. Crude Helium is flowing to fuel gas under control of 15-PIC-1082.
Page 9 of 18 KBR
3. Start seal gas and nitrogen buffer gas to 15-MJ05. Seal gas is taken from Fuel
Gas Compressor discharge.
4. Start lube oil circulation pump 15-MJ05-ML01-MJ01/MJ01-A. Ensure second
pump standby. Oil pressure 10.0 bar-g and oil cooler outlet temperature 65°C.
5. Inert the Compressor case to about 4 barg, with nitrogen
6. Start fan for compressor recycle cooler, 15-MC13.
7. Verify that there is no liquid at 15-LG-1560 on the Helium compressor suction
line. Drain to flare if required.
8. Notify Helium Purification Plant Operations personnel to prepare for helium rich
gas stream from Helium Rich Stream Compressor 15-MJ05.
9. Place anti-surge controller, 15-UIC-1513 in automatic (permissive to start).
10. Slowly open 12” manual valve at Helium rich gas compressor inlet and pressure
up compressor to suction line pressure.
11. Vent nitrogen from Compressor.
12. Place 15-PIC-1527 on auto at 4.4 barg set point.
13. Start Helium Rich Gas Compressor 15-MJ05 on total kickback.
14. When the minimum operating speed 9543 rpm is reached (monitored by 15-SI-
1516)
15. Open 15-ESDV-1512 and 10’’ isolation valve at the battery limit.
16. Open 15-ESDV-1512 downstream isolation valves.
17. Open 10’’ isolation valve on the Helium compressor discharge.
18. Pressurize the Helium rich gas header to 4 barg to the Helison Helium Recovery
Plant by using the 2” bypass valves at the downstream 15-ESDV-1512.
19. Slowly increase 15-PIC-1527 set point to normal operating pressure at 7.8 barg.
20. As flow at the compressor discharge to Helison Helium Recovery Plant
increases back off on flow to the fuel gas line by increasing set point of 15-PIC-
1082.
21. Line up 15-ESDV-1622 and 15-FV-1627 to receive flow back from Helium
recovery plant.
22. As flow to and from the Helium Purification Plant is established, stop flow to fuel
gas line by setting 15-PIC-1082 at 8 bar-g.
Page 10 of 18 KBR
5.0 SHUTDOWN
5.1 Normal Shutdown
The following steps are based on a planned shutdown of the Helium Compressor
System and no helium rich gas flow to the Helium Purification Plant.
1. Inform the Helium Plant Operators that you are shutting down the Helium
Compressor System.
2. Unload the Helium Rich Stream Compressor, 15-MJ05, by reducing the
compressor speed and diverting the entire Helium Rich Gas Flash Drum, 15-
MD03, overhead flow to the Fuel Gas Compressor, 15-MJ04 with 15-PIC-1082.
3. Verify that 15-PV-1089 in auto.
4. Verify the anti surge valve 15-UV-1513 is in automatic and open.
5. Place 15-TIC-1304 manual and close.
6. Place the compressor discharge pressure controller 15-PIC-1527 in manual.
7. Close both 12’’ suction valve and 10’’ discharge valve to put the compressor on
full recycle.
8. Close helium rich gas to the Helium Purification Plant isolation valve 15-ESDV-
1512 with handswitch 15-HS-1512.
9. Turn off the compressor by using 15-HS-1514. Allow compressor and the motor
to go through the normal cooldown sequence.
10. Seal gas and Nitrogen buffer gas to 15-MJ05 can be stopped only after
cooldown, depressurization and compressor shaft stopped.
11. Shut down lube oil circulation pump 15-MJ05-ML01-MJ01/MJ01-A.
12. Stop fan for compressor recycle cooler, 15-MC13.
5.2 Process Upsets and Production Loss
In the event of an emergency requiring a shutdown of the Helium Rich Gas
Compressor, the system should be shut down as outlined above.
1. Loss of Electrical Power
Loss of electrical power will shutdown the Helium Rich Stream Compressor,
15-MJ05, the Helium Rich Stream Compressor Discharge Cooler, 15-MC13, and the
Helium Heater, 15-ML06. System will be isolated through the safety interlocks by
forcing controls to their fail safe positions.
2. Loss of Helium Rich Gas
Loss of helium rich gas will require the isolation of Helium Rich Stream Compressor,
15-MJ05 at a full recycle. If the condition persists for a long period of time the
compressor system may need to be shutdown.
Page 11 of 18 KBR
3. Loss of Instrument Air

Loss of instrument air will cause control valves to fail to their safe position.
Consequences of the loss of instrument air for the major control and isolation valves
are given below:
• 15-ESDV-1512, 15-PV-1082, 15-PV-1089, 15-PV-1363, 15-TV-1304, 15-FV-
1540, 15-XV-1544 and 15-XV-1545 will fail close.
• 15-BDV-1511, 15-BDV-1190, 15-XV-1642 and 15-UV-1513 will fail open.
Page 12 of 18 KBR
6.0 SAFETY/EMERGENCY SHUTDOWN

6.1 Safety Critical Shutdown Systems
6.1.1 I-1550 – 15-MC05 Main Cryogenic Heat Exchanger Trip Interlock
The Main Cryogenic Heat Exchanger Trip Interlock I-1550 will isolate the MCHE and
to stop the LNG production safely and keep the unit in such a condition that it can be
started with a minimum delay.
On high-high level, 15-LT-1090A/B/C Helium Rich Gas Flash Drum, 15-MD03 or
high-high level 15-LT-1350A/B/C Nitrogen Stripper, 15-MD04, or high-high level 13-
LT-1005 Dryer Inlet Separator, 13-MD01 or manual MCHE trip 15-HZ-1112 or
manual PR Compressor trip 16-HZ-1256 or MR Compressor Trip Interlock I-1610 or
PR Compressor Trip Interlock I-1660 or Unit 15 Shutdown Interlock I-1500, or 01-
MJ01 Feed Gas Compressor trip interlock I-0110, or 20-MJ01 External Propane
Compressor trip interlock I-2050, interlock I-1550 will close valve 15-TV-1001 to stop
the flow of mixed refrigerant from the LMR/Helium Rich Gas Heat Exchanger, 15-
MC06, to the MCHE.
6.1.2 I-1575 - 15-ML06 Helium Gas Heater Trip
Helium Gas Heater Trip Interlock I-1575 will trip the Helium Gas Heater, 15-ML06 on
high-high temperature 15-TAHH-1641 on the discharge of the heater or manual CCR
trip 15-HZ-1636, or Unit 15 shutdown I-1500, or high high level of Helium Rich Gas
Flash Drum 15-MD03, 15-LAHH-1090A/B/C, or low low inlet temperature of Helium
Gas Heater, 15-ML06, 15-TALL-1530A/B/C, or manual trip of Helium Rich Stream
Compressor of 15-HZ-1515, or high high temperature of discharge on Helium Rich
Stream Compressor, 15-TAHH-1529A/B/C, or high high pressure of primary vent, 15-
PAHH-5160/5161A/B/C, or low low pressure of external seal gas , 15-PALL-
5757A/B/C.
6.1.3 I-1585 - 15-MJ05 Helium Rich Stream Isolation Trip
The Helium Rich Stream Isolation Trip Interlock I-1585 will isolate the Helium-Rich
Stream Compressor, 15-MJ05, to protect the compressor, or when compressor is
bypassed, cease flow to Helium Purification Plant by closure of 15-ESDV-1512 or
forced to safe position of 15-FV-1540.
On high-high level, 15-LT-1090A/B/C in the Helium Rich Gas Flash Drum, 15-MD03
or low-low temperature, 15-TT-1530A/B/C Helium Rich Stream compressor 15-MJ05
suction or low-low pressure, 15-PT-5757A/B/C Helium Rich Stream compressor 15-
MJ05 External seal gas or high-high pressure,15-PT-5160A/B/C /15-PT-5161A/B/C
Helium Rich Stream compressor 15-MJ05 primary seal vents or; interlock I-1585 will
isolate Helium-Rich Stream Compressor, 15-MJ05 by closing suction valves 15-XY-
1544/5 and discharge valve 15-ESDY-1512 and opening vent valve 15-XY-1642
upstream Helium-Rich Stream Compressor, 15-MJ05 suction isolations to cold flare.
6.1.4 I-1587 - 15-MJ05 Helium Rich Stream Compressor Trip
Helium Rich Stream Compressor Trip Interlock I-1587 will trip the Helium Rich
Stream Compressor, 15-MJ05, and forced open of manual loader to anti-surge
control valve 15-UV-1513.
On high-high level, 15-LT-1090A/B/C in the Helium Rich Gas Flash Drum, 15-MD03
or Helium Rich Stream compressor 15-MJ05 low-low suction temperature, 15-TT-
1530A/B/C or high-high discharge temperature 15-TT-1529A/B/C or low-low External
Page 13 of 18 KBR
seal gas pressure, 15-PT-5757A/B/C or high-high primary seal vents pressure, 15-
PT-5160A/B/C / 5161A/B/C or low-low lube oil pressure 15-PT-5760A/B/C or high-
high lube oil temperature 15-TT-5305A/B or low-low separation gas pressure 15-PT-
5755A/B/C or vibration/displacement measurement 15-XS-1661/2/3/4/5/6 or Manual
CCR Trip15-HZ-1515; interlock I-1587 will trip the Helium Rich Stream compressor
15-MJ05 motor, open Anti Surge Control Valve 15-UV-1513.
Seal gas block valve 15-PV-5146 is closed by Helium Rich Stream compressor 15-
MJ05 high-high primary seal vents pressure, 15-PT-5160A/B/C / 5161A/B/C only.
6.1.5 I-1593 –15MJ05 Helium Compressor Area Depressure Interlock
On Helium Rich Stream compressor 15-MJ05 high-high primary seal vents pressure,
15-PT-5160A/B/C / 5161A/B/C or low-low External seal gas pressure, 15-PT-
5757A/B/C or manual initiation with hand switch 15-HZ-1339, depressure interlock I-
1593 will open the Helium Rich Stream Compressor, 15-MJ05, blowdown valve 15-
BDV-1511 to the cold flare header. Permissives require suction and discharge valve
solenoids 15-XY-1544 and 15-ESDY-1512 confirmed de-energized before blowdown
valve 15-BDV-1511 is opened.
Page 14 of 18 KBR
6.2 Pressure Safety Valve Summary

The Helium Compressor System Pressure Relief Valve Summary contains a listing of
all the pressure relief valves associated with this system.
Helium Compressor System Pressure Relief Valve Summary
Set Pressure
Valve Number Description/Location
(barg)
15-PRV-1305 Helium Gas Heater 15-ML06 Discharge/Relief to 15.00

Cold Flare Header
15-PRV-1227A/C Helium Rich Stream Compressor 15-MJ05 9.50

Discharge/Relief to Warm Flare
15-PRV-1227B Seal Gas from 15-ML01/Relief to Warm Flare 9.97

Header
15-PRV-1092A/C Helium Rich Gas Flash Drum, 15-MD03/Relief to 9.50

Cold Flare Header
15-PRV-1092B Helium Rich Gas Flash Drum, 15-MD03/Relief to 9.98

Cold Flare Header
15-PRV-1600A/B Slipstream from BOG Header to Helium 9.5

Purification Plant/Relief to Cold Flare Header
6.3 Fire Protection Equipment

The Helium Compressor System Fire Protection Equipment Summary is included in
below listing of Liquefaction Unit Fire Protection Equipment
Helium Compressor System Fire Protection Equipment Summary
Description Quantity
Refrigeration Cooling
63-SP-005 Fire Blanket 2
63-SP-008 Fire Water Monitor (Grade) 5
63-SP-010 Live Hose Reel 3
63-SP-011 Hydrant Cabinet 4-Way 2
63-SP-024 Firewater Monitor Mounted on Four Way Hydrant 2
63-SP-050 Fire Water Monitor (Elevated) 3
Page 15 of 18 KBR
7.0 ATTACHMENTS
The following attachments are included in this section of the Operating Manual:
7.1 Attachment I: Equipment List
7.2 Attachment II: Utility Consumption
Page 16 of 18 KBR
7.1 Attachment I: Equipment List

The following is a list of equipment associated with the Helium Compressor System.
Helium Compressor System Equipment List
Design Design
Equipment
Description Pressure Temp
No.
(barg) (ºC)
15-MC13 Helium Rich Stream Compressor Discharge 15 170/-29

Cooler
15-ML06 Helium Gas Heater 15/FV 150/-46
15-MJ05 Helium Rich Stream Compressor 20,205 kg/hr rated

capacity
Page 17 of 18 KBR
7.2 Attachment II: Utility Consumption

Following are the electric motors associated with the Helium Compressor System
and their expected consumption.
Helium Compressor System Electrical Load List
Available
Equipment No. Description Load
(kW)
15-MJ05-M Helium Rich Stream Compressor Electric Motor 732
15-MJ05-M-ML01 Helium Rich Stream Compressor Motor Space 0.2 kW rated

Heaters design duty
15-MC13-MJ01/02 Helium Rich Stream Compressor Discharge 30 ea.

Cooler
15-ML06 Helium Gas Heater 110
Page 18 of 18 KBR

PP Aaa PP1 109

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PP Aaa PP1 109

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SONATRACH

NEW LNG TRAIN SKIKDA PROJECT

DOCUMENT NO: PP-AAA-PP1-109

1 KM Issued for Implementation 8-Dec-12 MRC SPD

0 JDS Issued for Implementation 28 Nov 10 GRM BA AB

B JDS Issued for Client Approval 25 Nov 10 GRM BA -

A ACG Issued for Client Approval 28 July 10 GRM BA -

Rev. By Description Date KBR KBR CLIENT

Chkd App App

Helium Compressor System

2.0 SYSTEM DESCRIPTION

Operating Variables for the Helium Compressor System

Tag No. Description Typical Value Units

Gas to Helium Purification plant

Pressure 7.8 7.5 bar-g

Temperature 10.7 27.4 °C

Helium 7.9% 7.9% mol%

Nitrogen 44.5% 27.8% mol%

Methane 47.6% 64.3% mol%

3.3.2 Operation with Helium Purification Plant shutdown

3. Loss of Instrument Air

6.0 SAFETY/EMERGENCY SHUTDOWN

6.2 Pressure Safety Valve Summary

Helium Compressor System Pressure Relief Valve Summary

15-PRV-1305 Helium Gas Heater 15-ML06 Discharge/Relief to 15.00

15-PRV-1227A/C Helium Rich Stream Compressor 15-MJ05 9.50

15-PRV-1227B Seal Gas from 15-ML01/Relief to Warm Flare 9.97

15-PRV-1092A/C Helium Rich Gas Flash Drum, 15-MD03/Relief to 9.50

15-PRV-1092B Helium Rich Gas Flash Drum, 15-MD03/Relief to 9.98

15-PRV-1600A/B Slipstream from BOG Header to Helium 9.5

6.3 Fire Protection Equipment

Helium Compressor System Fire Protection Equipment Summary

63-SP-005 Fire Blanket 2

63-SP-008 Fire Water Monitor (Grade) 5

63-SP-010 Live Hose Reel 3

63-SP-011 Hydrant Cabinet 4-Way 2

63-SP-024 Firewater Monitor Mounted on Four Way Hydrant 2

63-SP-050 Fire Water Monitor (Elevated) 3

7.1 Attachment I: Equipment List

Helium Compressor System Equipment List

15-MC13 Helium Rich Stream Compressor Discharge 15 170/-29

15-ML06 Helium Gas Heater 15/FV 150/-46

15-MJ05 Helium Rich Stream Compressor 20,205 kg/hr rated

7.2 Attachment II: Utility Consumption

Helium Compressor System Electrical Load List

15-MJ05-M Helium Rich Stream Compressor Electric Motor 732

15-MJ05-M-ML01 Helium Rich Stream Compressor Motor Space 0.2 kW rated

15-MC13-MJ01/02 Helium Rich Stream Compressor Discharge 30 ea.

15-ML06 Helium Gas Heater 110

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