Professional Documents
Culture Documents
processing.
Equipment
and solutions.
EN_09/2016
Bühler AG
Gupfenstrasse 5
CH-9240 Uzwil, Switzerland
T +41 71 955 11 11
F +41 71 955 33 79
rice.processing@buhlergroup.com
www.buhlergroup.com/rice
Innovations for a better world.
Rice
processing
The Bühler advantage 3 Rice is grown on every continent, apart from Antarctica, and is a staple food for
more than half of the world’s population. In fact, one billion people globally are directly
Overview rice processing solutions 4 or indirectly reliant on rice – either for food or income, or both. With the world’s
population predicted to reach 8.27 billion by 2030, demand for rice is expected to
1 Paddy reception and handling 6
increase by approximately 100 million tonnes to 550 million tonnes in the same period.
2 Pre-cleaning 8
3 Paddy drying 10 Bühler is well prepared to play a key role in processing these
fast growing rice volumes. The company has taken the pole
4 Paddy storage systems 12 position in global industrialised rice processing, exceeding
its closest competitor in terms of combined turnover in rice
milling and logistics. As market leader in rice processing we
5 Cleaning 14 understand the market and follow the megatrends in grain
logistics, such as food safety and security, food loss, quality
6 Hulling 16 and efficiency.
12 Additional services 28
About Bühler 34
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Rice Rice
processing processing
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Additional services
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Paddy Pre- Paddy Paddy Cleaning Hulling Whitening Grading Optical Weighing, Automation Additional
reception cleaning drying storage and polishing sorting dosifying and Systems services
and handling systems systems bagging
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Rice
processing
Paddy reception
Reliable high-performance bulk and bagged paddy reception ■■ Suitable for a capacity range of up to 300 tonnes/hour
plus conveying systems are a key contributor to success in ■■ Flexible modular systems to suit every plant requirement
Additionally, from chain conveyors, screw and belt conveyors ■■ Designed for hygienic operation
to elevators, Bühler offers customised solutions for efficient ■■ High product reliability with long service life
transport.
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Rice
processing
Optimised
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Pre-cleaning solutions.
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Rice Rice
processing processing
Paddy drying.
drying results
■■ Elimination of variations in moisture levels in
tempering bins
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Rice
processing
Handling solutions
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are possible. Storage bins are usually cleaned before ■■ Maximised storage capacity
intermediate storage of bulk materials. Cleaning may have ■■ Reduced foundation work
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Rice Rice
processing processing
Innovative
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Cleaning solutions.
■■ Available in three models with a capacity range of up ■■ Available in three models with a capacity range of up
to 13 tonnes/hour to 14 tonnes/hour
■■ Fast and easily changeable sieves, exchangeable wear ■■ Magnets can be easily lifted out together with the
parts and absence of lubrication points separated iron parts without interrupting the product flow
■■ Closed machine design prevents dust and safeguards ■■ A dust-tight closed unit
food safety
■■ Two lateral access doors for easier inspection ■■ Sturdy design, can withstand the abrasiveness caused
food safety ■■ Double-deck models offer even better results for stones
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Rice Rice
processing processing
Efficient
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Hulling solutions.
converter maintenance
■■ Shaftless peripheral drive for easier
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Rice
processing
Wide range of
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■■ Easy access to milling chamber for cleaning and ■■ Easy access to polishing chamber for swift cleaning and
maintenance maintenance
■■ Multiple Bühler patented features reduces brokens, ■■ Hygienic and reliable operation
1 UltraWhite™ DRWA 2 TopWhite™ BSPB 3 Blancostar DSRF 1 UltraPoly™ DRPG 2 HighPoly™ DRPA V 2 SmartPoly DRPE
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Rice
processing
High precision
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Grading solutions.
dust-free plant environment ■■ Sturdy design for minimal available in the industry
■■ Fast and easily changeable maintenance and reduced wear ■■ Pure fractions
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Rice
processing
Intelligent
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■■ Highest ever Bühler capacity – available in 3, 4, 5 and defect removal to everyday mainstream sorting
6 modules ■■ LED lighting system for stable illumination
■■ Patented feed system delivers an even higher capacity ■■ Flexible configuration with up to 3 different divisions
per chute enabling millers to sort head rice and brokens on different
■■ New SORTEX ProSort™ operating software no lengthy modules using the same sorter
manual set-up and configurations ■■ Product-tracking and Automatic-calibration delivers
■■ Pinpoint accuracy with Crosshair Targeting™ – accurately consistent performance and reliable operation
targets defects from the most subtle (yellows, white bellies,
pecks) to obvious (rotten, unshelled grains) defects
■■ Textured LED lighting™ system ensures optimum defect
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Rice
processing
■■ Available in four models with capacity ■■ Available in four models with ■■ Available in six models with
range from 0.1 to 100 tonnes/hour capacities of up to 72 tonnes/hour capacities of up to 56 tonnes/hour
■■ Automatically maintains a ■■ Throughput-oriented process ■■ Machine is designed for reduced
requirements
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Rice
processing
Aspiration
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■■ At rice reception through hopper filter or central aspiration deflector hood, air piping
■■ On conveying systems via spot filter or central aspiration ■■ Explosion protection and decoupling components for
■■ Dedusting of cleaning machines through a round filter the safety of employees and plant equipment and a
■■ Bin top filter for silos guaranteed fit in the process
■■ Rotary valves for a diverse range of requirements
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Rice
processing
Additional services.
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■■ Maximum flexibility – choice of ■■ Professional, process engineered ■■ Worldwide food and nutrition
modular of fully automated plant plant design for continuous and technologists
■■ Choice of features include preventive trouble free operation ■■ Bühler research facilities are located
maintenance and quick fault ■■ Execution implementation in in major rice processing countries
diagnosis for minimum downtime, shortest time as planned ■■ Bühler Competence Centres offer
product traceability and energy ■■ Optimum routing of ducting, application trials and customer visits
monitoring spouting and electrical cabling ■■ Research and Development in
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Rice Rice
processing processing
Additional services.
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Processing of By-products.
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Application Center Rice
Bangalore, India processing
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Additional services.
Professional education and training.
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Rice Rice
processing processing
Dedicated rice research and Competence Centres house some of the world’s experts
in rice processing, developing unique, value-added innovations and solutions to bring
processors smarter, lower cost and more sustainable processing. With presence in
over 140 countries, our global reach gives you unparalleled access to our wide range
of capabilities, successfully delivering equipment, service and support locally.
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Rice Rice
processing processing
Application Centre
Research Centre
Production an Engineering
Training Academy
Service Stations
North America South America Europe South Asia South East Asia China
Stockton, CA – USA Joinville – Brazil London – United Kingdom Bangkok – Thailand Wuxi
Bangalore – India
Minneapolis – USA Blumenau – Brazil Braunschweig – Germany Ho Chi Minh City – Vietnam Shenzhen
Bogota – Colombia Jakarta – Indonesia
Singapore – Singapore
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Rice
processing
Tackling the challenges of the period and of the market have always played a role
in shaping the direction of the company. This is simply something that Bühler
has always done, and when it comes to generating benefits and added value for
our customers, we have always been a step ahead.
Bühler flour mills process around 65 % of the wheat harvested As a leading technology group, Bühler invests up to 5 %
worldwide into flour. Its contribution to processing rice and of its sales revenue in research and development. Bühler is
1972 2002 2014
producing pasta, chocolate, or breakfast cereals is similarly proud of its Swiss roots, with 10,600 employees in some
Acquisition of 1988 Introduced the 2009 Introduction of
important. 140 countries generating sales of CHF 2.3 billion. The MIAG, Germany – Commissioned 1992 ground breaking Commissioned SORTEX S
active in rice milling world’s largest Introduced the SORTEX Z+ integrated rice mill; UltraVision™ –
family-owned company Bühler is particularly committed
since early 20 th rice mill set-up multilevel rice mill range of optical storage, drying and intelligent rice
to sustainability – today and in future. century (120 TPH) layout concept sorters rice milling optical sorter
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