Professional Documents
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Jnana Sangama,Belagavi-590018
INTERNSHIP REPORT
Submitted in partial fulfilment of the requirement for the award of
the degree for
BACHELOR OF ENGINEERING IN
ELECTRONICS AND COMMUNICATION ENGINEERING
Internship undergone at
MCSRDC DIVISION
Submitted by
ASHWINI DEVAIAH M.D
(1GD16EC008)
Under the guidance of
External Guide Internal Guide
Mr.Vijay Kumar Mrs. Kavitha M V
CM(D)-AFSC,HAL Assoc.Prof of ECE
CERTIFICATE
This is to certify that the internship report is a bonafide work carried out by
ASHWINI DEVAIAH M.D (1GD16EC008), in partial fulfilment for the award of
the degree of Bachelor of Engineering in Electronics and Communication Engineering
affiliated to Visvesvaraya Technological University,Belgaum during the year, 2019-
2020. The internship report has been approved as it satisfies the academic requirement
with respect to internship work prescribed for the Bachelor of Engineering degree.
EXTERNAL VIVA
Name of the Examinar: Signature with Date:
1.
2.
DECLARATION
Date:
Place:
C E R T I F I C A T E.
(
Senior Manager (
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Register d Office : 1511, CubbonRoad,Bengaluru - 560 001, India
CIN: L3530 1KA1963GOI001622
ACKNOWLEGEMENT
ASHWINI DEVAIAH MD
(1GD16EC008)
CONTENT
CHAPTER 1 HISTORY
HAL Divison
CHAPTER 7 CONCLUSION
reference
CHAPTER 1
HISTORY
HAL was established as Hindustan Aircraft
Limited in Bangalore on 23 December 1940 by
Walchand Hirachand who became Chairman
of the company. The company office was
opened at a bungalow called “Eventide” on
Domlur Road. The organization and
equipment for the factory at Bangalore was set
up by William D. Pawley of the
Intercontinental Aircraft Corporation of New
York, who had already established Central
Aircraft Manufacturing Company (CAMCO)
in partnership with Chinese Nationalist
government. Pawley obtained a large number
of
machine-tools and equipment from the United States.
The Indian Government bought one-third stake in the company and by April 1941
by investing 25 lakhs as it believed this to be a strategic imperative. The decision
by the government was primarily motivated to boost British military hardware
supplies in Asia to counter the increasing threat posed by Imperial Japan during
Second World War. The Kingdom of Mysore supplied two directors, Air Marshal
and John Higgins. The first aircraft built was a Harlow PC-5 on 2 April 1942, the
government announced that the company had been nationalized when it had
bought out the stakes of Seth Walchand Hirachand and other promoters so that it
could act freely. The Mysore Kingdom refused to sell its stake in the company but
yielded the management control over to the IndianGovernment.
In 1943 the Bangalore factory was handed over to the United States Army Air Forces
but still using Hindustan Aircraft management. The factory expanded rapidly and
became the centre for major overhaul and repairs of American aircraft and was known
as the 84th Air Depot. The first aircraft to be overhauled was a Consolidated PBY
Catalina followed by every type of aircraft operated in India and Burma. When
returned
1
to Indian control two years later the factory had become one of the largest overhaul
and repair organizations in the East.
In the post war reorganization, the company built railway carriages as an interim
activity. After India gained independence in 1947, the management of the company
was passed over to the Government of India.
Hindustan Aeronautics Limited (HAL) was formed on 1 October 1964 when
Hindustan Aircraft Limited joined the consortium formed in June by the IAF
Aircraft Manufacturing Depot, Kanpur (at the time manufacturing HS748 under
license) and thegrouprecently set up to manufacture MiG-21 under license, with
its new factories planned in Koraput, Nasik and Hyderabad. Though HAL was
not used actively for developing newer models of fighter jets, except for the HF-
24 Marut, the company has played a crucial role in modernization of the Indian
Air Force. In 1957 company started manufacturing Bristol Siddeley Orpheus jet
engines under license at new factory located in Bangalore.
During the 1980s, HAL’s operations saw a rapid increase which resulted in the
development of new indigenous aircraft such as the HAL Tejas and HAL Dhruv.
HAL also developed an advanced version of the Mikoyan-Gurevich MiG-21, known
as MiG-21 Bison, which increased its life-span by more than 20 years. HAL has also
obtained several multimillion-dollar contracts from leading international aerospace
firms such as Airbus, Boeing and Honeywell to manufacture aircraft spare parts and
engines. By 2012, HAL was reportedly bogged down in the details of production and
has been slipping on its ’chedules. On 1 April 2015, HAL reconstituted its Board with
Mr. TS Raju as CMD, Mr. S Subrahmanyan as Director (Operations), Mr. VM
Chamola as Director (HR), CA Ramana Rao as Director (Finance) and Mr. D K
Venkatesh as Director (Engineering & R&D). There are two Govt. nominees in the
Board and six independent Directors.
In March 2017, HAL Chairman and Managing Director T Suvarna Raju
announced that the company had finalized plans for an indigenization drive. The
company plans to produce nearly 1,000 military helicopters, including Kamov
226, LCH (Light Combat Helicopter) ALH(Advanced Light Helicopter), andover
100 planesover the next10years. HAL willmanufacture the Kamov 226T
helicopter under a jointventure agreement with Russian defense
manufacturers.The Kamov 226T will replace .
Overthenext5years,HALwillcarryoutmajorupgrade ofalmosttheentirefighterfleet
of Indian Air Force including Su-30MKI, Jaguars, Mirage and Hawk jets to make
them “more lethal”. The company will also deliver 123 Tejas Light Combat
Aircraft to the IAF from 2018–19, at a rate of 16 jets per year.
As the air flows over the upper surface of an airfoil, its velocity increases and its
pressure decreases, an area of low pressure is formed. There is an area of greater
pressure on the lower surface of the airfoil, and this greater pressure tends to move the
wing upward. The difference in pressure between the upper and lower surfaces of the
wings is called lift. Three-fourths of the total lift of an airfoil is the result of the
decrease in pressure over the upper surface. The impact of air on the under surface of
an airfoil produces the other one-fourth of the total-lift.
2.3 Basic flight theory
An aircraft in flight is acted upon by four forces:
Gravity or weight: The force that pulls the aircraft towards the earth. Weight is
the force of gravity acting downward upon everything that goes into the
aircraft, such as the aircraft itself, crew, fuel and cargo
Lift: The force that pushes the aircraft upwards. Lift acts vertically
and counteracts the effects of weight.
Thrust: The force that moves the aircraft forward. Thrust is the forward force
produces by the power plant that overcomes the force of drag
Drag: The force that exerts a braking action to hold the aircraft back. Drag is a
backward deterrent force and is caused by the disruption of the airflow by the
wings, fuselage, and protruding objects
These four forces are in perfect balance only when the aircraft is in straight-and-
level un-accelerated flight. The forces of lift and drag are the direct results of the
relationship between the relative wind and the aircraft. The force of lift always
acts perpendicular to the relative wind, and force od drag always acts parallel to
and in same direction as the relative wind. The forces are actually the components
that produce a resultant lift force on the wing.
ABOUT MCSRDC
Mission Combat Systems Research and Design Centre is the latest R&D centre of
HAL, established in November 2008 to design and develop integrated avionics
system for fixed and rotary wing aircraft.
MCSRDC develops avionics systems from concept to final product and
certification for aircraft and helicopter applications. Design of avionics systems
architecture system software and hardware development, installation, integration
and testing for aircraft and helicopters are its strengths.
The R&D Centre holds design approval from CEMILAC, AFQMS approval from
DGAQA and AS 9100C certification from NVTQC.
Following are some of the core competencies of the centre:
Design and development of integrated avionics
Aircraft system software development
Algorithm development for navigation, weapon guidance and displays
Design of integration test rigs
Electrical and structural installation design, analysis and certification
Flight data assimilation andanalysis
Jaguar DARIN II
Upgrade of Jaguar aircraft for enhanced mission and operational capabilities with
advanced navigation, EW (Electronic Warfare) with attack features and precision
weapon deliveries through integration of contemporary avionics system.
Upgrade with Fire Control Radar near Glass Cockpit, EFIS (Electronic Flight
Instrument System) integrated with indigenous Open System Architecture Mission
Computer for mission & operational capability, lethality and survivability.
Mirage 2000 aircraft
Hawk Mk-132
IADS is an integrated mission control and display system interfaced with various
navigation and mission sensors, communication systems and airframe sensors on the
Light Combat helicopter.
Automatic Flight Control System
Mission Computers
Simulators
The division has competence in design, development and upgrade of variety of Flight
simulators. The centre has upgraded Air Combat Simulator as well as designed,
developed & commissioned Avionics Mission Training simulator at different IAF
(Indian Air Force) Stations.
CHAPTER 4
DEPARTMENTS IN MCSRDC
4.1 IADS: Integrated Avionics Display System
In earlier days, the cockpit had all devices in analog dials. Later it was changed to
glass cockpit wherein the monitor displays values in digital. In DARIN II, the analog
were kept redundant.
Now at present DARIN III has all digital displays. This department evolved as they
wanted to digitalize the cockpit. It is a display system where analog input is taken and
the digital output is displayed in cockpit. IADS department receives requirements
from the client. These are realized and software is developed based on specifications,
these are called as system specifications.
IADS computes the machine computer that can be integrated with all the various
systems as mentioned below:
Communication system: INCOM is a technique used in aircrafts for communication
between the pilot and ground stations also between pilots.
IFF: It is used for identifying whether the opposite aircraft is friend or enemy aircraft.
Encryption and Decryption is used here to find out the identity of opposite aircraft.
Here the code is given to each other. If the opposite pilot can decrypt the code then it
is considered as friend otherwise enemy.
Weather Radar: It is a type of radar used to provide an indication to pilots on the
intensity of convective weather. Modern weather radars are mostly Doppler radars
capable of detecting the motion of rain droplets in addition to intensity of the
precipitation.
Emergency locator: It is an emergency position-indicating radio beacon, a tracking
transmitter that is triggered during in accident. These systems are monitored by an
international consortium of rescue services, COSPAS-SARSAT.
Helmet Mounted Display (HMD):
Fig: HMD
A Helmet Mounted Display is a more complex device. That presents dynamic
symbology or imagery. A Helmet Mounted Display is a device used in aircraft tp
project information to the pilot’s eyes. Its scope is similar to that of head-up displays
(HUD) on an aircrew’s visor or reticle. An HMD provides the pilot with situation
awareness, an enhanced image of the scene, and in military applications cue weapons
system, to direction their head is pointing. Applications which allow cuing of weapon
systems are referred to as helmet-mounted sight and display (HMSD).
4.7 SPAG:
Here the software and hardware integration and testing is done. The SCADE tool is
used for the designing of the MP (Main processor) & DP (Display Processor)
interface. All requirements and specifications are tabulated for future reference. The
sensor interactions and other user cases are mentioned in the Case Diagram. The case
diagram is broken down and the Class Diagram is formed. Later broken down into
Sequence Diagram. The functions of each are noted in the Function Diagram. The
various function files are out into a single integrated unit called Executables. The
summary of all the above process are documented.
The software requirement specification is compared with the system tool and any
error is noted into the SPR that is a Problem Report and the solution is found. The
testing and verification are done.
The final verification and certification of the Software and Hardware is done from
CEMILAC, DRDO.
Later the client tests and verifies from his end before purchasing the product or the
Aircraft.
The whole process from receiving the requirements to handing over the completed
product involves various other groups such as IT, IMM, Finance.
Bangalore Division also is a home to many OVERHAUL wherein the complete
servicing of various Aircrafts like MIRAGE, JAGUAR, HAWK, LCA, is taken care.
CHAPTER 5
AIRCRAFT DIVISON HAL, Bangalore
Aircraft Division was established in the year 1940.Since the inception, the Division
has manufactured a variety of Aircraft both licensed as well as indigenous designed
and developed.
The Division is equipped with modern infrastructure in Plant and Equipment the
CAD- CAM Manufacturing Engineering Quality Assurance and customer support
system with 2179 highly skilled personnel including more than 511 officers working
in a covered area of 2,25,000sq.m.
The Division has so far manufactured over 2010 aircrafts of various types. With
experience and capabilities built over past seven decades, the Aircraft Division is
bidding substantial share in the International Aeronautical market.
Apart from 1st of Hawk MK 132 Aircraft (66 Nos.), the division has signed contract
with Indian Air Force and Navy to supply additional 57 Hawk Aircraft (40 Hawk for
Indian Navy).
Aircraft Division has carried out
Modifications
Modifications on Boeing 747/200 Aircraft of Air India at Mumbai
SB228 Modification on A300 Aircraft of Indian (Previously Indian Airlines)
Cargo conversion modification on FOKKER F27 Aircraft
‘S’ band modification on Boeing 737
Aircraft Division has successfully complied DARIN II modifications on Jaguar
aircraft.
After the production of initial MK. 132 Hawk Aircraft, Aircraft Division has
successfully carried out a number of Modes and CSIs as suggested by the OEM
Repairs
Composite Repairs, Structural Repairs, Welding Repairs, Parts Fabrications
Manufacture of
Structural sub-assemblies such as Doors, Pylons, Firings, Drop Tanks, Control
Structures,
Etc.
Precision sheet metals forming (Cold or Hot Forming) of Aircraft components
out of Light alloys
Steel and Titanium
Precision machined components
Honeycomb Sand with bonded structures, metal-metal bonded components
Composite components in Carbon Kevlar etc.
Glass Fiber Reinforced Plastic components like Fairings, Ducts and Pipes etc.
Aircraft Transparencies like Windshields, Helicopter Panel etc.
Electrical Cable Loom
Landing Gears
Design and Manufacture of
Jigs Fixtures and Templates
Press Tools
Composite Molding Tools
Forming Tools for Transparencies
Acceptance Gauges/Jigs
Tooling Masters except MTG’S
Ground Support Equipment for Aircraft
Weld Jigs
Pressure Test Fixtures
Sheet Metal Tools (Stretch Forming Blocks)
The SNECMA M53 afterburning turbofan was developed for the ACF, and was
available for the Mirage 2000 project. It is a single-shaft engine of modular
construction that is relatively light and simple compared to those of the British or
American designs. The M53 consists of three low-pressure compressor stages, five
high-pressure stages and two turbine stages. With the development program
consisting of 20 engines, the M53 sans suffix was first bench tested in February 1970
and became airborne on a Caravelle testbed in July 1973. Dassault conducted flight
tests of the M53-2 version using its Mirage F1E testbeds starting in December 1974;
this version produced 84 kilonewtons (19,000 lbf) in afterburner. The Mirage 2000
itself was powered by two versions of the M53 – the M53-5, which equipped initial
operational aircraft, was rated at 88 kN (20,000 lbf) of thrust with afterburner. The
definitive version of the engine, the M53-P2, which equipped the majority of the type,
is rated at 65 kN (15,000 lbf) in dry thrust and 95 kN (21,000 lbf) in afterburner. Tyh
The Mirage 2000 is equipped with built-in twin DEFA 554 autocannon (now GIAT
30–550 F4) 30 mm revolver- type cannons with 125 rounds each. The cannons
have selectable fire rates of 1,200 or 1,800 rounds per minute.
CHAPTER 6
CONCLUSION
Since its inception in 1940, the company has grown into a giant aviation complex
spread all over India and employing a versatile work force of trained, highly
skilled and experienced persons.
I am grateful to have been able to get the opportunity to pursue my industrial
training at Hindustan Aeronautics Limited. This internship enabled me to
acquire practical skills and links theoretical knowledge to practice in the real
world.
The activities I learnt during the internship helps me to face the work environment
in the future. Some of the important qualities I learnt throughout the internships
were:
Time management, Co-ordination, Questioning abilities and Critical observation
I express my gratitude to everyone at HAL who gave us their valuable time
and help us during the course of internship program
REFERENCES