Tool Catalog Ei18e 11020

Pub. No.
EI18E-11020
FUEL INJECTION PUMP

SPECIAL TOOLS
FOREWORD
This catalog is provided for the use of service The contents of this catalog, including drawings
personnel to ensure the efficient and correct and specifications, were the latest available as
maintenance of ZEXEL fuel injection of December 1999.
equipment. The right is reserved to make changes in
The catalog includes details of ZEXEL specifications at any time without notice.
service tools for disassembly, reassembly,
testing and adjustment of fuel injection Bosch Automotive Systems Corporation
equipment. (Formally: ZEXEL CORPORATION)
CONTENTS
Page
INTRODUCTION ……………………………………………………… 2
TESTING EQUIPMENT ……………………………………………… 3
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY … 27
SPECIAL TOOLS FOR ADJUSTMENT …………………………… 99
DIMENSIONS AND APPLICATIONS ………………………………

………………………………181
INDEX …………………………………………………………………
…………………………………………………………………327
-1-
INTRODUCTION
This catalog has been divided into five main
sections.
1. TESTING EQUIPMENT 3. SPECIAL TOOLS FOR ADJUSTMENT

When adjusting or confirming the This section describes the part numbers,
perfor mance of each injection pump, par t names and applications of tools
governor, timing device, nozzle and nozzle necessary when adjusting each type of fuel
holder, etc, special testing equipment is injection pump, governor, etc.
necessary.
This section lists the part numbers and 4. DIMENSIONS AND APPLICATIONS
specifications of this equipment. All tools are listed in ascending numerical
order, together with their dimensions and
2. SPECIAL TOOLS FOR DISASSEMBLY applications.
AND REASSEMBLY
Special tools are necessary when 5. INDEX
disassembling and reassembling fuel All tool part numbers are listed in ascending
injection equipment. numerical order, together with part names
This section describes the part numbers, and relevant page references.
part names and applications of tools for each
type of fuel injection pump, governor, etc. Note:
All dimensions are in millimeters unless
otherwise indicated.
-2-
TESTING EQUIPMENT
Page

10NP AND 20NP INJECTION PUMP TEST BENCHES ………………………………………………………… 6
10NT, 16NT, AND 20NT NOZZLE TESTERS ……………………………………………………………………… 12

INJECTION PIPES FOR NOZZLE TESTERS ……………………………………………………………………… 14
TIMING CHECKER …………………………………………………………………………………………………… 16
POINTERS AND COUPLINGS ……………………………………………………………………………………… 18

PRESSURE CONTROL KITS ……………………………………………………………………………………… 20
MANUAL CONTROLLERS ………………………………………………………………………………………… 22
CONTROL UNITS …………………………………………………………………………………………………… 24
-3-
-4-
TESTING EQUIPMENT
MEMO
-5-
TESTING EQUIPMENT
10NP AND 20NP INJECTION PUMP

TEST BENCHES
Continuous measurement test bench
ZCM-1 ZCD-1 ZCM-1 ZCD-2
Graduate measurement test bench
ZGD ZGM
-6-
TESTING EQUIPMENT
10NP AND 20NP SPECIFICATIONS

ITEM 10NP 20NP
Voltage system AC 200∼240V 380∼420V 440∼500V
Max load (amperes) 25A 50A
Motor AC 400V
Rated output 5.5kW 11kW
Maximum power 7.5kW 15kW
Drive unit Variable speed type Frequency control inverter
Speed control 0∼4000 r/min
Speed setting Digital preset
Speed display Digital (monitor display)
Flywheel's inertial moment 14.7N･m
Injection quantity measuring 12 cylinders

system Continuous measurements/graduate measurements
Low pressure 0∼600kPa
High pressure 0∼6MPa
Pressure gauge Vacuum pressure/housing

-100∼0∼250kPa
graduations pressure
Feed pump pressure 0∼1.6MPa
Lube oil pressure

0∼1.0MPa
(Lube oil supply optional)
Test oil tank 30∼55℃ (accuracy ±2)
Test oil temperature

Pump inlet 30∼55℃ (accuracy ±2)
control
Overflow 30∼60℃
Test oil tank capacity 50 liters
Self-diagnosis function Yes (code display)
Others Hour meter Yes (monitor display)
Voltage supply for magnet valves DC 12V (7A) DC 24V (7A)
Service outlet AC 100V×2 (5A) AC 230V×2 (3A)
-7-
TESTING EQUIPMENT
ZCD SPECIFICATIONS
ITEM ZCD
Speed measurement range 40∼4000 r/min
Speed measurement accuracy ±0.4 r/min
Temperature measurement range -40∼150℃
Temperature control range 30∼60℃
Temperature measurement accuracy 40±0.5℃ / 80±1.2℃
Overflow rate measurement 6∼400 l/h
Number of measurement points 12
Light blue
Color
Black
Elapsed-hour meter 40 years by 0.25hours
Self-diagnostics Via error message
Measuring range 0.03∼30 l/h ; 3000 mm3/h
0.03∼0.1 l/h ±5%

Measuring accuracy 0.1∼1 l/h ±2%
1∼30 l/h ±1%
Unpressurized (open system) non-interacting like the measuring glass
Measuring system
technology, therefore indentical test, adjustment and measurement
Maximum permitted ambient temperature 45℃
∼ 230V / 50∼60Hz 3A
Power supply ∼ 28V / 50∼60Hz 5A
∼ 20V / 50∼60Hz 3A
14"color monitor
Display Digital display, analogue display as bar graph, display of tolerances,
scattering, and color coding when values exceeded
-8-
TESTING EQUIPMENT
ZGD & ZGM SPECIFICATIONS

ITEM ZGD ZGM
Length 440mm 825mm
Maximum height 150mm 590mm

Dimensions
(overall)
Width 370mm 285mm
Weight 4kg 33kg
RPM measuring range 40∼4000 r/mim
RPM measuring accuracy ±1 r/mim
Stroke rate measuring range 50∼5000 in increments of 50
Stroke rate accuracy ±1
Temperature measuring range -40∼150℃
Temperature control range 30∼60℃
Temperature KTY sensor type (standard) 40±2℃ / 80±2℃

measuring
accuracy PT1000 sensor type (optional) 40±2℃ / 80±2℃
Overflow rate measurement 15∼260 l/h
Number of measuring locations 12
Metering cylinder size 44ml and 260ml
Light blue
Color Blue
Black
Elapsed operating-hour meter 40 years by 0.25hours
Self-diagnostics Via fault codes
Electromagnetic compatibility (EMC) This is a Class A product in accordance with EN 55 022
-9-
TESTING EQUIPMENT
10NP AND 20NP TEST BENCH COMBINATIONS

For continuous measurements: ZCM-1+ZCD-1 & ZCM-1+ZCD-2
For graduate measurements: ZGM+ZGD
20NP ZEXEL PART NO. 10NP ZEXEL PART NO.
MEASURING
TYPE VOLTAGE
DEVICES Without With Without With
Lube-oil pump Lube-oil pump Lube-oil pump Lube-oil pump
200∼240 ZCM-1+ZCD-1 105764-0000 105764-1000 105763-0000 105763-1000
350∼420 ZCM-1+ZCD-1 105764-0010 105764-1010 105763-0010 105763-1010
440∼500 ZCM-1+ZCD-1 105764-0020 105764-1020 105763-0020 105763-1020
200∼240 ZGM+ZGD 105764-0040 105764-1040 105763-0040 105763-1040
350∼420 ZGM+ZGD 105764-0050 105764-1050 105763-0050 105763-1050
440∼500 ZGM+ZGD 105764-0060 105764-1060 105763-0060 105763-1060
200∼240 ZCM-1+ZCD-2 105764-0080 105764-1080 105763-0080 105763-1080
350∼420 ZCM-1+ZCD-2 105764-0090 105764-1090 105763-0090 105763-1090
440∼500 ZCM-1+ZCD-2 105764-0100 105764-1100 105763-0100 105763-1100
Required electrical power systems for new pump test benches

FREQUENCY TEST BENCH COMBINATIONS
VOLTAGE PHASE
(Hz)
ZCM-1+ZCD-1 ZGM+ZGD ZCM-1+ZCD-2
3 50
200∼240
3 60
3 50
350∼420
3 60
440∼500 3 50
- 10 -
TESTING EQUIPMENT
MODEL APPLICATION
INJECTION PUMP TYPE 20NP 10NP REMARKS
PES-K ○ ○
PE (S) -A ○ ○
PE (S) -AD ○ ○
PE (S) -MD ○ ○
PE (S) -P ○ −
PE (S) -PD ○ −
PE -Z(W) ○ −
TC (S) -HD ○ −
TC (S) -MD ○ −
VE ○ ○
PF (R) ○ ○
TEST APPLICATION
1. Injection timing adjustment 5. Automatic timing device adjustment
2. Fuel delivery calibration 6. Supply pump testing
3. Mechanical governor adjustment 7. Calibration, adjustment and testing of distributor
4. Pneumatic governor adjustment type pump
The 20NP and 10NP PUMP TEST BENCHES are Thus, the user can perform a wide range of pump
supplied complete with standard attachments, which adjustments simply by using the adjustment kit
are the minimum requirements for adjusting the relevant to the individual pump type, together with
injection pump. the standard drive kit (see table below).
(No adjustment tools are supplied with the
conventional pump test stand.)
STANDARD INJECTION PUMP TYPES AND ADJUSTMENT KITS

DRIVE KIT
VE PES-K PE(S)-A, AD, MD PE(S)-P PE(S)-PD
105765-1370 105765-1380 105765-1390 105765-1400 105765-1410 105765-1420
- 11 -
TESTING EQUIPMENT
10NT, 16NT AND 20NT

NOZZLE TESTERS
10NT
16NT
20NT
- 12 -
TESTING EQUIPMENT
NOZZLE TESTERS
The nozzle tester is used for the following tests and
adjustment of the diesel engine’s nozzles and nozzle
holders.
1. Nozzle opening pressure adjustment 3. Testing for fuel oil leakage from the nozzle seat
2. Testing of spray characteristics 4. Two-spring nozzle holder adjustment
MAIN COMPONENT PARTS

MODEL PART NO. APPLICATION
PART NAME AND NO. REMARKS
Nozzle tester:
Plunger dia. 10mm
105785-0030
Pressure gauge:
40MPa
157955-5300
For vehicle engines
105785-5170
Injection pipes: Nozzle types: S, T ＆ P
157856-5420 M14×1.5, M12×1.5
157856-5520 M14×1.5, M12×1.5
157856-5620 M14×1.5, M12×1.5
157856-5720 M14×1.5, M14×1.5
Nozzle tester:
Plunger dia.: 10mm
105785-0030
10NT For vehicle engines
Pressure gauge:
60MPa Nozzle types: S, T ＆ P
105785-5200 157955-5500
Not suitable for adjusting
Injection pipes: two-spring nozzle holders
157856-0520 M14×1.5, M12×1.5
157856-6320 M14×1.5, M14×1.5
Nozzle tester:
Plunger dia.: 10mm
105785-0030
Pressure gauge: For marine engines

105785-5220 100MPa
157955-5400 Nozzle types: S ＆ T
Injection pipe:
M18×1.5, M18×1.5
157856-4420
Nozzle tester:
Plunger dia.: 16mm
105785-2010

16NT 105785-6180 100MPa
157955-5400 Nozzle types: T, U ＆ V
Injection pipe:
M18×1.5, M18×1.5
157856-4420
Nozzle tester:
Plunger dia.: 20mm
105785-4050

20NT 105785-7070 100MPa
157955-5400 Nozzle types: U ＆ V
Injection pipe:
M22×1.5, M26×1.5
157858-0720
Note:
ZEXEL manufactures many other nozzle testers besides the above. The above nozzle testers, however,
are the most widely used.
- 13 -
TESTING EQUIPMENT
INJECTION PIPES FOR NOZZLE TESTERS

Injection pipes used with the nozzle testers are listed below.
INJECTION PIPE INSIDE DIA. × OUTSIDE DIA.
NUT SIZE REMARKS
PART NO. × LENGTH
157856-0020 1.6mm×6mm×100mm M14×1.5; M14×1.5 Straight
157856-0220 1.6mm×6mm×260mm M14×1.5; M12×1.5 Bent
157856-0520 2mm×6mm×200mm M14×1.5; M12×1.5 Straight
157856-4620 3mm×8mm×250mm M18×1.5; M18×1.5 Bent
157856-5120 1.6mm×6mm×230mm M14×1.5; M12×1.5 Bent
157856-5320 2mm×6mm×100mm M14×1.5; 9/16×18UNF Straight
157856-5520 2mm×6mm×400mm M14×1.5; M12×1.5 Bent
157856-5620 2mm×6mm×261mm M14×1.5; M12×1.5 Bent
157856-5920 1.6mm×6mm×410mm M14×1.5; 9/16×18UNF Bent
157856-6220 3mm×8mm×295mm M18×1.5; M18×1.5 Bent
157856-6420 4mm×10mm×265mm M22×1.5; M26×1.5 Bent
157856-7920 4mm×10mm×500mm M22×1.5; PF1/2" Straight
- 14 -
TESTING EQUIPMENT
INJECTION PIPE INSIDE DIA. × OUTSIDE DIA.

NUT SIZE REMARKS
PART NO. × LENGTH
157856-8120 3mm×10mm×700mm M18×1.5; M27×2 Bent
157856-8820 4mm×10mm×280mm M22×1.5; M26×1.5 Bent
157856-9320 4mm×10mm×900mm M18×1.5; M27×2 Bent
157856-9420 4mm×10mm×1000mm M22×1.5; M27×2 Straight
157856-9720 3mm×10mm×450mm M18×1.5; M27×2 Bent
157856-9820 4mm×10mm×570mm M18×1.5; M27×2 Bent
157856-9920 4mm×10mm×800mm M22×1.5 Straight
157858-0420 4mm×10mm×290mm M22×1.5; M26×1.5 Bent
157858-0720 4mm×10mm×290mm M22×1.5; M26×1.5 Bent
157858-1120 4mm×10mm×800mm M22×1.5; M22×1.5 Bent
- 15 -
TESTING EQUIPMENT
TIMING CHECKER
(Part No. 105783-0070)
SPECIFICATIONS
Range of measured rotation 300∼6000r/min
Distance between reflecting plate and sensor 10∼50mm
Power supply AC100V (50/60Hz)
Power consumption Approx. 20W
Rating Continuous
TIMING CHECKER PARTS

NO. PART NO. PART NAME QTY APPLICATION
For measuring in-line pump advance angle; voltage: AC100V (50/60Hz); consumption:
1 157830-3320 TIMING CHECKER 1
approx. 20W
2 157830-3420 SENSOR 1 For measuring in-line pump advance angle (for irradiating reflecting plate)
For measuring in-line pump advance angle

3 157830-3520 LAMP 1
(for irradiating pump test stand measuring wheel)
4 157842-5920 HOLDER 1 Component part of timing checker (Part No. 105783-0070)
For measuring in-line pump advance angle

4/1 157842-5220 HOLDER 1
(for mounting sensor: Part No. 157830-3420)
4/2 157842-5320 POINTER 1 For measuring advance angle of SP, SD timing devices
4/3 157842-5400 POINTER 1 For measuring advance angle of SCD timing device
4/4 157842-5520 POINTER 1 For measuring advance angle of SAZ timing device
4/5 157842-5600 POINTER 1 For measuring advance angle of SDZ timing device (25mm diameter shaft)
4/6 157842-5700 POINTER 1 For measuring advance angle of SDZ timing device (30mm diameter shaft)
4/7 157842-5800 POINTER 1 For measuring advance angle of SPZ timing device
5 157951-1100 PLATE 1 For measuring timing advance angle of timing device (to be cut to size)
- 16 -
TESTING EQUIPMENT
1 2
3 4/1 4/2
4/3 4/4 4/5
4/6 4/7 5
- 17 -
TESTING EQUIPMENT
POINTERS AND COUPLINGS

The pointers and couplings listed below are necessary when measuring the advance angle of the timing
devices.
TIMING DEVICE POINTER COUPLING POSITION OF
REMARKS
TYPE PART NO. PART NO. REFLECTING PLATE
Attach to timing device Attach clear of timing device case part

SA − −
case number and caution plate
SAZ 157842-5520 − Attach to pointer
SAZ (gear drive) 157842-5520 105784-0180 Attach to pointer
Attach to flyweight Attach clear of the flyweight holder part

SBZ (spline drive) − 105784-0110
holder number

SBZ (gear drive) − 105784-0150
holder number

SBZ (tooth drive) − 105784-0160
holder number
SCD (gear drive) 157842-5400 105784-0190 Attach to pointer
SP, SD 157842-5320 − Attach to pointer
SPZ 157842-5800 105784-0170 Attach to pointer
SDZ (25mm dia shaft) 157842-5600 105784-0121 Attach to pointer
SDZ (30mm dia shaft) 157842-5700 105784-0130 Attach to pointer
SCDM
Attach to outside face Driving device: 105784-0221
20mm dia shaft; gear − 105784-0511
of coupling 10NP, 20NP test bench: 105784-0610
installed on pump side
SCDM
SCDM
Driving devices: 105784-0221,

SCDM Attach to outside face 105784-0531.
− 105784-0511
20mm dia shaft of coupling 10NP, 20NP test benches: 105784-0610,
105784-0620
SCDM Attach to outside face Driving device: 105784-0580

− 105784-0521
25mm dia shaft of coupling 10NP, 20NP test bench: 105784-0630
Attach to outside face

SAG − 105784-0511
of coupling

SDG − 105784-0521
of coupling
Driving devices: 105784-0231,

SPM
Attach to outside face 105784-0551.
of coupling 10NP, 20NP test benches: 105784-0640,
105784-0650

SPG − 105784-0521
of coupling

SDG − 105784-0540
of coupling
- 18 -
TESTING EQUIPMENT
REFLECTING PLATE AND COUPLING POSITIONS
SCD SAG, SDG, SPG
Location of reflecting plate Location of reflecting plate

Coupling
Timing device
Timing device Coupling
SP, SDD SCDM, SPM
Location of reflecting plate

Location of reflecting plate
Pointer Coupling Driving device

Timing device
Timing device
- 19 -
TESTING EQUIPMENT
PRESSURE CONTROL KITS

ANALOG PRESSURE CONTROL KIT (Part No. 105782-0121)
NO. PART NO. OLD PART NO. PART NAME QTY REMARKS
1 157820-9520 CYLINDER ASSY 1
2 157821-0021 BRACKET ASSY 1 For attaching gauge
3 157821-7420 PRESSURE GAUGE 1 Range: 0∼250 kPa
4 012655-0860 SCREW 4 M5×0.8; L=8mm
5 014020-5190 WASHER 4 φ5.5×φ10; t=0.8mm
6 157820-6100 TUBE 1 φ4.5×φ6; L=900mm
7 157821-7620 VACUUM GAUGE 1 Range: -100∼0 kPa
8 157820-6100 TUBE 1 φ4.5×φ6; L=900mm
9 157820-9120 EYE 1 For RBD type governor
10 157820-9220 HOSE JOINT 1 For PG type governor
1∼ 6
9 10
- 20 -
TESTING EQUIPMENT
PRESSURE CONTROL KIT

DIGITAL PRESSURE CONTROL KIT (Part No. 105782-0150)
Digital type
Pressure gauge (Part No. 157821-6900) Vacuum pump (Part No. 157821-4500)
Range -760mmHg∼0∼ 2,000mmHg Power supply 100V±10V (50 / 60Hz)
Units kPa / mmHg Confirm that the oil is within the specified
Oil confirmation
range on the oil level gauge
Power supply 100V±10V (50 / 60Hz) or DC12V Part no: 157821-5200

Specified oil Remove the pump drain and supply the
specified oil through the drain port.
- 21 -
TESTING EQUIPMENT
MANUAL CONTROLLERS
NO. PART NO. OLD PART NO. PART NAME APPLICATION
1 407980-2240 MANUAL CONTROLLER HD-TICS, MD-TICS, MITICS
1/1 407980-2251 CHECKER
1/2 407910-5460 WIRE HARNESS
1/3 407910-5360 WIRE HARNESS
2 407910-3032 MANUAL CONTROLLER MD-TICS and MITICS (North America)
3 407980-2270 MANUAL CONTROLLER COVEC-F (ISUZU, NISSAN, MAZDA)
3/1 407980-2281 CHECKER For GE actuator adjustment
3/2 407980-2300 WIRE HARNESS Used together with 407980-2281
3/3 407980-2310 WIRE HARNESS For NISSAN CD20, TD27 engines
4 105782-8280 MANUAL CONTROLLER COVEC-F (MITSUBISHI)
4/1 105782-8270 CHECKER
4/2 407980-2390 WIRE HARNESS
4/3 407980-2400 WIRE HARNESS
1 2
1/2
1/1
1/3
3 3/2 4 4/2
3/1 4/1
3/3 4/3
- 22 -
TESTING EQUIPMENT
MEMO
- 23 -
TESTING EQUIPMENT
CONTROL UNITS
1 407913-1080 CONTROL UNIT COVEC-T
2 407910-2470 CONTROL UNIT RED Ⅲ (15mm type)
3 407910-3960 CONTROL UNIT RED Ⅲ (19mm type)
407915-0590 CONTROL UNIT

4 RED Ⅳ
407980-4340 SWITCH BOX
1 2
Control unit Switch box
- 24 -
TESTING EQUIPMENT
MEMO
- 25 -
TESTING EQUIPMENT
MEMO
- 26 -
SPECIALTOOLS FOR DISASSEMBLY AND REASSEMBLY
Page

NOZZLE CLEANING TOOLS ……………………………………………………………………………………… 30
PE(S)-A, -AD, -MD TYPE INJECTION PUMPS …………………………………………………………………… 32
PE(S)-P TYPE INJECTION PUMP ………………………………………………………………………………… 36
PE(S)-ZW(X) TYPE INJECTION PUMP …………………………………………………………………………… 40
PES-ZWY TYPE INJECTION PUMP ……………………………………………………………………………… 42
HD-TICS TYPE INJECTION PUMPS (TYPES Ⅰ , Ⅱ & Ⅲ ) ……………………………………………………… 44
MD-TICS TYPE INJECTION PUMP ………………………………………………………………………………… 48
MITICS TYPE INJECTION PUMP …………………………………………………………………………………… 52
VE TYPE INJECTION PUMP ………………………………………………………………………………………… 56
VE (COVEC-F) TYPE INJECTION PUMP ………………………………………………………………………… 58
VE TYPE INJECTION PUMP BOOST COMPENSATOR ………………………………………………………… 60
PFR TYPE INJECTION PUMP ……………………………………………………………………………………… 61
PFR1KX TYPE INJECTION PUMP ………………………………………………………………………………… 61
RLD TYPE MECHANICAL GOVERNOR …………………………………………………………………………… 62
RLD-J TYPE MECHANICAL GOVERNOR ………………………………………………………………………… 64
RLD-L TYPE MECHANICAL GOVERNOR ………………………………………………………………………… 66
RLD-M TYPE MECHANICAL GOVERNOR ……………………………………………………………………… 67
RSV TYPE MECHANICAL GOVERNOR …………………………………………………………………………… 68
RFD(K) TYPE MECHANICAL GOVERNOR ……………………………………………………………………… 69
RED Ⅲ & Ⅳ TYPE ELECTRONIC GOVERNORS ……………………………………………………………… 70
RHD TYPE MECHANICAL GOVERNOR ………………………………………………………………………… 71
TIMING DEVICES (SA, SCD, SDZ, SD, SBZ, SP, SBZ-A, SA-B, SDG, SDDG, SAG, SPG, SCDM, SPM) … 72
ADDITIONAL TIMING DEVICE TOOLS …………………………………………………………………………… 86
VARIABLE TIMERS ………………………………………………………………………………………………… 87
FLANGE INSERTER FOR TIMING DEVICES …………………………………………………………………… 88
NOZZLES AND NOZZLE HOLDERS ……………………………………………………………………………… 90
SLEEVE INSERTERS ………………………………………………………………………………………………… 91
OIL SEAL INSERTERS ……………………………………………………………………………………………… 91
TAPPET HOLDERS ………………………………………………………………………………………………… 92
TAPPET INSERTERS ………………………………………………………………………………………………… 93
TAPPET CLAMPS …………………………………………………………………………………………………… 94
EXTRACTORS ………………………………………………………………………………………………………… 96
- 27 -
- 28 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
MEMO
- 29 -
NOZZLE CLEANING TOOLS

(Part No. 105789-0010)
NO. PART NO. OLD PART NO. PART NAME QTY APPLICATION
1 157890-1100 BRUSH 1 For cleaning outside of nozzle body (0.2mm diameter brass wire)
2 157890-1220 SCRAPER 1 For cleaning nozzle body oil chamber
3 157890-1400 CLEANING BAR 1 For cleaning needle valve tip (white beech wood)
4 157890-1500 SCRAPER 1 For cleaning DN, DL type nozzle body valve seats
5 157890-1600 SCRAPER 1 For cleaning DLL type nozzle body valve seat
6 157890-2120 NEEDLE CLEANER 1 For cleaning injection hole of pintle, throttle nozzles
6/1 157890-2100 BAR 1 For cleaning tool injection hole
6/2 157890-2200 BAR 3 For 1.0mm diameter hole

For cleaning injection hole of hole nozzles (includes 18 different
7 157890-3120 HOLDER 1
diameter needles)
The holder (157890-3120) contains 18 needles of different diameters.
Besides the above listed tools, the following tools are necessary for cleaning the DN-PD and DLLA-P type small
nozzles.
1 157890-6200 SCRAPER 1 For cleaning valve seat of DN-PD and DLLA-P nozzles
2 157890-6320 SCRAPER 1 For cleaning valve seat of DN-PD and DLLA-P nozzles
For service, 10-piece sets are available, as shown in the following table.
NEEDLE DIA. (mm) PART NO. FOR 10-PIECE SET NEEDLE DIA. (mm) PART NO. FOR 10-PIECE SET
0.18 157891-3120 0.23 157891-4120
0.20 157891-3220 0.32 157891-4220
0.25 157891-3320 0.45 157891-4320
0.30 157891-3420 0.55 157891-4420
0.35 157891-3520 0.60 157891-4520
0.40 157891-3620 0.70 157891-4620
0.50 157891-3720 0.75 157891-4720
0.15 157891-3820 0.27 157891-4820
0.13 157891-3920 0.28 157891-4920
- 30 -
1 2 3 4 5
6 6/1 6/2 6/3 6/4
6/5 7
1 2
- 31 -
PE(S)-A, -AD, -MD TYPE INJECTION PUMPS

For disassembling & reassembling pump (for fixing brackets
1 157944-8521 157944-8520 UNIVERSAL VISE 1
157944-7820, 157944-8720)
For mounting PES-A, -AD, -MD pumps in universal vise
2 157944-7820 BRACKET 1
(used together with bracket: 157944-8720)
3 157944-8720 BRACKET 1 For mounting PE-A, -AD, -MD pumps in universal vise
4 157910-0300 RATCHET HANDLE 1 Used together with socket wrench and special wrench
5 157910-1120 L-SHAPED HANDLE 1 Used together with socket wrench and special wrench
For removing and installing RQ and pneumatic governor link fixing
6 157911-2100 SPANNER 2
bolt and nut (SW9mm)
For removing and installing in-line pump supply pump fixing nut
7 157913-0100 BOX WRENCH 1
(SW10mm)
For adjusting full-load stopper bolt of RSV, RSUV governors
8 157913-3120 BOX WRENCH 1
(SW10mm)
For removing and attaching round nut of SA, SCD timers
9 157914-0100 SOCKET WRENCH 1
(SW14mm)
10 157914-0200 SOCKET WRENCH 1 For removing and attaching standard nuts and bolts (SW17mm)
11 157914-0300 SOCKET WRENCH 1 For tightening extractor bolts (SW19mm)
For removing and installing PE pump delivery valve holder
(SW22mm)
For removing and installing RLD, RSV, RAD, RFD governor
13 157915-0100 WRENCH 1
flyweight fixing nut (2.9mm wide tooth)
For removing and installing SA, SCD timing device fixing nut
14 157915-0300 WRENCH 1
(5.9mm wide tooth)
15 157915-4221 WRENCH 1 For adjusting pneumatic governor spring guide assy
For RSV, RAD, RFD governor idling and torque control adjustment
16 157916-2620 WRENCH 1
(SW22mm and 3mm wide tooth)
For fixing SA timing device and pump coupling (10mm and 12mm
17 157916-5420 SPANNER 1
wide grooves)
18 157920-0320 EXTRACTOR 1 For removing delivery valve (M12x1.0)
19 157921-0120 TAPPET INSERTER 1 For inserting tappet
20 157921-4120 PLUNGER EXTRACTOR 1 For inserting plunger (bolt-type tappet adjustment)
For removing PE-A pump bearing outer race
21 157925-0120 BEARING EXTRACTOR 1
(collet diameter 32.5mm)
22 157925-4120 BEARING EXTRACTOR 1 For PE-A pump bearing inner race (camshaft diameter: 17mm)
For removing PE-A pump control rack sleeve & installing delivery
23 157926-0120 EXTRACTOR 1
valve gasket
24 157926-7621 EXTRACTOR 1 For removing coupling (M36x1.5)
For removing PE-A pump with SA, SCD and SAG timing devices
25 157926-5821 EXTRACTOR 1
(M24x1.5)
26 157931-2501 157931-2100 TAPPET HOLDER ＊ For holding PE-A high-speed type pump tappet (2.3mm dia. pin)
27 157931-6120 CLAMP 1 For clamping PE-A pump tappet (tappetφ24)
28 157920-5300 OIL SEAL GUIDE 1 For protecting camshaft oil seal (17mm)
30 157921-5620 PLUNGER EXTRACTOR 1 For inserting plunger (shim-type tappet adjustment)
32 157927-2220 157921-3020 TAPPET INSERTER 1 For removing and installing PE(S)-AD pump tappets
34 157925-0520 EXTRACTOR 1 For removing PE-A pump bearing outer race (collet dia. 37.7mm)
35 157925-6520 EXTRACTOR 1 For PE-AD pump bearing inner race (camshaft: dia. 20mm)
＊ one for each cylinder
- 32 -
For measuring camshaft end play of PE(S)-A, -AD, -MD pumps
36 105782-4200 MEASURING DEVICE 1
(17mm dia. camshaft)
For measuring camshaft end play of PE(S)-A, -AD, -MD pumps
38 157914-2400 SOCKET WRENCH 1 For removing and installing SCDM timer fixing nut (SW12mm)
39 157926-6921 157926-6920 EXTRACTOR 1 For removing SCDM type timing devices (M22x1.5)
40 157926-7021 157926-7220 EXTRACTOR 1 For removing SP type timing devices (M32x1.5)
For holding SAG, SD timing devices (screw center pitch: 72mm
41 157917-3820 SPANNER 1
and 85mm)
42 157914-0900 SOCKET WRENCH 1 For removing and installing PE pump (SW32mm)
43 157925-8120 GUIDE 1 For installing bearing outer race
44 157925-9120 GUIDE 1 For installing bearing inner race (for 17mm dia. camshaft)
45 157925-9300 ROD 1 For inserting governor side bearing inner race
46 157925-9500 PUSH ROD 1 For inserting bearing inner race
47 157925-9600 BUSH 1 For inserting bearing inner race
48 157925-9700 HOLDER 1 For inserting bearing inner race
49 157921-6120 PLUNGER EXTRACTOR 1 For inserting plunger
50 157926-9320 EXTRACTOR 1 For removing governor flyweight (M20x1.5)
51 157912-2620 WRENCH 1 For removing laminated coupling (SW14mm)
- 33 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26 27 28 29 30
31 32 33 34 35
36 37 38 39 40
- 34 -
41 42 43 44 45
46 47 48 49 50
51 52
- 35 -
PE(S)-P TYPE INJECTION PUMP

1 157944-8521 157944-8520 UNIVERSAL VISE 1
157944-9421, 157944-8620)
For mounting PES-P pump in universal vise (used together with
2 157944-9421 157944-9420 BRACKET 1
bracket 157944-8620)
3 157944-8620 BRACKET 1 For mounting PE-P pump in universal vise
4 105792-0030 EXTRACTOR 1 For removing plunger block
5 105792-0000 O-RING INSERTER 1 For inserting O-ring (into pump housing)
For measuring camshaft end play of PE(S)-P pumps
For measuring camshaft end play of PE(S)-P pumps
For removing and installing PE(S)-P pump rack bush fixing screw
8 157915-6500 SPECIAL WRENCH 1
(4.9mm wide tooth)
For fixing SP timing device and PE(S)-P pump couplings
(12mm and 14mm wide grooves)
10 157923-9620 157921-8020 TAPPET INSERTER 1 For removing and installing PE(S)6P pump tappet assy
11 157920-5300 OIL SEAL GUIDE 1 For protecting camshaft oil seal lip of PE(S)-P pumps (17mm)
For removing PE(S)-P pump bearing cover (used together with
14 157920-7720 EXTRACTOR 1
bracket Part No. 157920-9900)
For removing PE(S)-P pump bearing cover (used together with
15 157920-9900 BRACKET 1
extractor Part No. 157920-7720)
16 157925-2020 BEARING EXTRACTOR 1 For removing PE-P pump bearing outer race (collet dia. 40.6mm)
17 157925-7120 BEARING EXTRACTOR 1 For removing PE-P pump bearing inner race (25mm dia. camshaft)
18 157926-7621 EXTRACTOR 1 For removing PE-P pump coupling (M36x1.5)
19 157926-5821 157926-6220 EXTRACTOR 1 For removing PE-P pump with SA timing device (M24x1.5)
20 157926-9121 EXTRACTOR 1 For removing governor and PE-P pump coupling (M45x1.5)
21 157931-8400 157931-4700 TAPPET HOLDER ＊ For holding PE-P pump tappet (for 10mm camshaft lift)
Taper gauge for mounting camshaft of PE(S)-P pumps
22 157927-1400 PLATE 1
(25 & 30mm diameters)
23 157944-3521 157944-3520 PLATE 1 For disassembling & reassembling PE(S)-P pump plunger block
24 157921-8900 SHAFT 1 For removing and installing PE(S)8P to 12P pump tappet assy
For removing and installing PE pump delivery valve holder
(SW22mm)
26 157931-8500 157931-4800 TAPPET HOLDER ＊ For holding PE-P pump tappet (for 11mm camshaft lift)
27 157922-4721 PLUNGER INSERTER 1 For inserting PE-P pump plunger
28 157921-5620 PLUNGER INSERTER 1 For inserting PE(S)-P pump plunger (shim-type tappet adjustment)
29 157914-0200 SOCKET WRENCH 1 For removing round nut (SW17)
30 157914-0300 SOCKET WRENCH 1 For removing round nut (SW19)
31 157916-9520 SPECIAL WRENCH 1 For preventing variable timing device rotation
For holding SAG, SD timing devices (screw center pitches: 95mm
and 100mm)
33 157926-7221 157926-7220 EXTRACTOR 1 For removing SP timing devices (M26x1.5)
34 157926-7421 157926-7420 EXTRACTOR 1 For removing SPM timing devices (M30x1.5)
35 157916-2800 BOX WRENCH 1 For removing and installing SP timing device round nut (SW19mm)
- 36 -
36 157916-2900 BOX WRENCH 1 For removing and installing SP timing device round nut (SW17mm)
For removing and installing RLD, RSV, RAD, RFD governor
37 157915-0100 WRENCH 1
flyweight fixing nut (2.9mm wide tooth)
For removing and installing RQ governor flyweight assy fixing nut
38 157915-0200 WRENCH 1
(3.9mm wide tooth)
For removing and installing SA, SCD timer fixing nut
39 157915-0300 WRENCH 1
(5.9mm wide tooth)
40 157910-1120 HANDLE 1 Used together with socket wrench and special wrench
41 157914-0900 SOCKET WRENCH 1 For removing and installing supply pump plug (SW 32mm)
42 157991-0200 SLEEVE INSERTER 1 For press-fitting camshaft sleeve (25mm dia. camshaft)
43 157992-2700 SLEEVE INSERTER 1 For press-fitting camshaft sleeve (30mm dia. camshaft)
44 157954-1001 DIAL GAUGE 1 For measuring camshaft axial play
For installing snap-ring to plunger barrel (used together with cap:
45 157992-1500 INSERTER 1
157992-1600)
For protecting O-ring groove of plunger barrel (used when installing
46 157992-1600 CAP 1
snap-ring)
47 157931-8600 157931-4800 TAPPET HOLDER ＊ For holding tappet (for 12mm camshaft lift)
48 157923-8800 GUIDE 1 Guide tool for bottom housing plug
For removing PE-P pump bearing outer race (collet diameter
51.5mm)
For removing PE-P pump drive side bearing inner race (30mm dia.
camshaft)
For removing PE-P pump governor side bearing inner race (30mm
dia. camshaft)
52 157926-9320 EXTRACTOR 1 For removing governor flyweight (M20×1.5)
54 157992-3200 SLEEVE 1 For drive side oil seal guide (25mm dia. camshaft)
55 157992-3300 SLEEVE 1 For drive side oil seal guide (30mm dia. camshaft)
56 157923-8620 HOOK 1 For removing and installing PE(S)8P to 12P pump tappet assy
59 157931-6921 CLAMP 1 For clamping tappet
- 37 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26 27 28 29 30
31 32 33 34 35
36 37 38 39 40
- 38 -
41 42 43 44 45
46 47 48 49 50
51 52 53 54 55
56 57 58 59
- 39 -
PE(S)-ZW(X) TYPE INJECTION PUMP

1 157944-8521 157944-8520 UNIVERSAL VISE 1
157944-8620, 157945-0121)
2 157944-8620 BRACKET 1 For mounting PE-ZW(X) pump in universal vise
For fixing PES-ZW(X) type pump (used together with bracket:
3 157945-0121 BRACKET 1
157944-8620)
4 157931-7800 TAPPET HOLDER ＊ For holding tappet (12mm camshaft lift)
5 157916-4821 157916-4820 HANDLE 1 For preventing camshaft rotation
6 157914-2000 SOCKET WRENCH 1 For removing and installing delivery valve holder (SW32mm)
7 157914-1400 SOCKET WRENCH 1 For removing pump drive gear's locknut (SW30mm)
8 157926-6120 EXTRACTOR 1 For removing RSUV governor's gear
9 157915-6320 WRENCH 1 For removing and installing bottom plug
10 157931-6921 157931-6920 CLAMP 1 For clamping tappet
11 157923-9720 157922-1720 TAPPET INSERTER 1 For removing and installing tappet
12 157921-5220 PLUNGER EXTRACTOR 1 For extracting and installing plunger
13 157929-0321 157929-0320 EXTRACTOR 1 For removing PES-ZW(X) pump's drive gear
For holding camshaft (for 25mm dia. camshaft; used together with
14 157842-6222 157842-6221 COUPLING 1
handle 157916-4821)
15 157825-3900 PLATE 1 For removing bearing's inner race
16 157925-1820 BEARING EXTRACTOR 1 For removing bearing's outer race (collet dia. 57.5mm)
17 105782-4380 MEASURING DEVICE 1 For measuring camshaft end play (30mm dia. camshaft)
18 157915-0300 WRENCH 1 For removing and installing flyweight's roundnut
19 157914-1700 SOCKET WRENCH 1 For removing governor gear's fixing nut (SW27mm)
20 157923-5520 EXTRACTOR 1 For removing governor gear shaft
21 157926-9320 157926-6220 EXTRACTOR 1 For removing flyweight
22 157931-9100 TAPPET HOLDER ＊ For holding the tappet (13mm camshaft lift)
23 157920-7720 EXTRACTOR 1 For removing bearing cover
For holding camshaft (for 30mm dia. camshaft; used together with
24 157843-2722 157843-2721 COUPLING 1
handle 157916-4821)
25 105782-4140 MEASURING DEVICE 1 For measuring camshaft end play (25mm dia. camshaft)
- 40 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
- 41 -
PE-ZWY TYPE INJECTION PUMP

1 157944-8521 157944-8520 UNIVERSAL VISE 1
157944-8620, 157945-0720)
2 157944-8620 BRACKET 1 For mounting pump on universal vise
3 157945-0720 BRACKET 1 For fixing pump (used together with bracket: 157944-8620)
5 105782-4351 105782-4350 MEASURING DEVICE 1 For measuring camshaft end play (35mm dia. camshaft)
6 157923-9720 157922-1720 TAPPET INSERTER 1 For removing and installing tappet
7 157843-8821 COUPLING 1 Used for turning pump camshaft (35mm dia. camshaft)
For removing pump bearing cover (used together with bracket
8 157920-7720 EXTRACTOR 1
Part No. 157920-9900)
9 157925-1820 BEARING EXTRACTOR 1 For removing bearing's outer race (collet dia. 57.5mm)
10 157825-3900 PLATE 1 For removing bearing's inner race
11 157916-4821 WRENCH 1 For holding camshaft
12 157931-8800 157931-7500 TAPPET HOLDER ＊ For holding tappet
13 157926-8321 157926-8320 EXTRACTOR 1 For removing pump side coupling
14 157945-0520 PLATE 1 For disassembling plunger block
15 157914-0800 SOCKET WRENCH 1 For removing PE-Z pump delivery valve holder (SW32mm)
16 157914-0500 SOCKET WRENCH 1 For removing and installing plunger block locknut (SW22mm)
17 157922-1620 PLUNGER INSERTER 1 For inserting plunger
18 157924-4220 GUIDE 1 For removing control pinion and upper spring seat
19 157915-0300 WRENCH 1 For removing and installing flyweight's roundnut
20 157926-5821 157926-6220 EXTRACTOR 1 For removing RSUV governor flyweight (M24x1.5)
21 157914-1700 SOCKET WRENCH 1 For removing governor gear fixing nut (SW27mm)
22 157926-9121 EXTRACTOR 1 For removing governor and PE-Z pump coupling (M45x1.5)
23 157923-5520 EXTRACTOR 1 For removing governor drive shaft
26 157828-7200 PLATE 1 Taper gauge for mounting camshaft
27 157917-4020 SPECIAL WRENCH 1 For holding coupling
- 42 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26 27
- 43 -
HD-TICS TYPE INJECTION PUMPS (TYPES Ⅰ , Ⅱ & Ⅲ )

QTY
(Ⅰ) (Ⅱ) (Ⅲ)
For disassembling & reassemblimg pump (for fixing
1 157944-8521 UNIVERSAL VISE 1 1 1
brackets 157945-1201, -1301)
2/1 157945-1301 BRACKET 1 1 1 For mounting base type pump in universal vise
2/2 157945-1201 BRACKET 1 1 1 For mounting base type pump in universal vise
For mounting pump in universal vise (M10x1.5;
2/3 157945-2320 BOLT ASSY 1 1 1
L=90mm; SW17mm)
For mounting flange type pump in universal vise
3 157944-9421 BRACKET 1 1
(used together with brackets: 157945-1201, -1301)
4 157912-2720 WRENCH 1 1 1 For removing laminated coupling (SW17mm)
5 157912-2820 WRENCH 1 1 1 For removing laminated coupling (SW19mm)
6 157917-3920 SPANNER 1 1 1 For timing device and coupling
7 157926-9121 EXTRACTOR 1 1 1 For removing pump side coupling (M45x1.5)
8 157926-2320 EXTRACTOR 1 1 1 For removing pump side coupling (M45x1.5)
For removing timer and pump side coupling
9 157926-9220 EXTRACTOR 1 1
(M56x1.5)
10 157912-2320 SPANNER 1 1 1 For rack sensor
11 157843-2722 COUPLING 1 1 1 For fixing pump
For fixing SP timing device and pump couplings
12 157916-4821 WRENCH 1 1 1
For removing and installing in-line pump supply pump
13 157913-0100 WRENCH 1 1 1
fixing nut (SW10mm)
For removing and installing screw bushing
14 157913-6000 WRENCH 1 1 1
(at timing rod)
For holding tappet (for 14mm camshaft lift; cam
15 157931-8600 TAPPET HOLDER ＊＊
baseφ32)
For holding tappet (for 16mm camshaft lift; cam
16 157931-9300 TAPPET HOLDER ＊
baseφ32)
For removing HD-TICS pump bearing cover
17 157920-7720 EXTRACTOR 1 1 1
(used together with bracket Part No. 157920-9900)
For removing and installing pump tappet assy
18 157921-8900 SHAFT 1 1
(8 - 12 cylinders)
19 157926-1000 PUSH ROD 1 1 1 For removing bottom plugs
20 157923-9620 TAPPET INSERTER 1 1 1 For removing and installing tappet
21 157931-6921 CLAMP 1 1 1 For clamping tappet (tappetφ38)
22 157921-5620 PLUNGER INSERTER 1 1 1 For inserting plunger (shim-type tappet adjustment)
23 157922-4721 PLUNGER INSERTER 1 1 1 For removing and installing plunger
For removing and installing rack bush fixing screw
24 157915-6500 SPECIAL WRENCH 1 1 1
(4.9mm wide tooth)
25 105792-0030 EXTRACTOR 1 1 1 For removing plunger block
For removing and installing screw bushing
26 157915-9000 WRENCH 1 1 1
(at control rack)
27 157929-0220 EXTRACTOR 1 1 1 For removing drive side bearing inner race
28 157929-0020 EXTRACTOR 1 1 1 For removing governor side bearing inner race
29 157925-0720 EXTRACTOR 1 1 1 For removing bearing outer race (collet dia. 51.5mm)
30 157944-3521 PLATE 1 1 1 For disassembling & reassembling plunger block
- 44 -
QTY
(Ⅰ) (Ⅱ) (Ⅲ)
For removing and installing plunger barrel's upper
31 157922-3800 O-RING GUIDE 1
O-ring
For removing and installing plunger barrel's upper
32 157923-8100 O-RING GUIDE 1 1
O-ring
For removing and installing plunger barrel's lower
33 157922-3700 O-RING GUIDE 1 1 1
O-ring
34 157922-3920 PLUNGER GUIDE 1 1 1 Center guide for timing sleeve
35 157927-1400 PLATE 1 1 1 For confirming camshaft position

For measuring camshaft end play (30mm diameter
36 105782-4380 MEASURING DEVICE 1 1 1
camshaft)
37 157992-3300 SLEEVE 1 1 1 For oil seal guide (drive side)
For pressfitting camshaft sleeve (30mm diameter
38 157992-2700 SLEEVE INSERTER 1 1 1
camshaft)
39 157923-8800 GUIDE 1 1 1 Guide tool for bottom housing plug
40 157915-8700 WRENCH 1 1 1 For removing U-shaped link fixing screw (SW 4mm)
For removing and installing starting advance
41 157915-8800 WRENCH 1 1 1
mechanism's U-shaped link fixing bolts (SW5mm)
42 157915-8900 WRENCH 1 1 1 For removing philips head screw
43 157923-8620 HOOK 1 1 1 For removing and installing tappet (8 - 12 cylinders)
44 157920-5300 OIL SEAL GUIDE 1 1 1 For protecting camshaft oil seal lip of pump (17mm)
45 157929-2320 WRENCH 1 1 For removing front plug
For removing and installing delivery valve holder
46 157914-0500 SOCKET WRENCH 1 1 1
(SW22mm)
47 157926-9320 EXTRACTOR 1 1 1 For removing governor flyweight (M20×1.5)
48 157926-9820 EXTRACTOR 1 1 1 For removing governor flyweight (M18×1.0)
49 157912-2900 SPANNER 1 1 1 For removing and installing rack sensor core
- 45 -
1 2/1 2/2 2/3 3
4 5 6 7 8
9 10 11 12 13
14 15 16 17 18
19 20 21 22 23
24 25 26 27 28
29 30 31 32 33
34 35 36 37 38
- 46 -
39 40 41 42 43
44 45 46 47 48
49
- 47 -
MD-TICS TYPE INJECTION PUMP

For disassembling and reassembling pump (for fixing brackets
1 157944-8521 157944-8520 UNIVERSAL VISE 1
157944-8620, 157944-8720)
2 157944-8620 BRACKET 1 For fixing flange type pump in universal vise
3 157944-8720 BRACKET 1 For fixing base type pump in universal vise
For fixing flange type pump in universal vise (used together with
4 157945-1021 BRACKET 1
bracket: 157944-8620)
5 157917-3820 SPANNER 1 For preventing coupling rotation
7 157926-7421 EXTRACTOR 1 For removing SPM timer and coupling (M30x1.5)
8 157926-7021 EXTRACTOR 1 For removing SPG timer (M32x1.5)
13 157923-9820 TAPPET INSERTER 1 For removing and installing tappets
14 157931-8700 TAPPET HOLDER 6 For supporting tappets
15 157931-7120 CLAMP 1 For removing and installing tappets
16 157921-4120 PLUNGER INSERTER 1 For removing and installing plungers
17 157921-5620 EXTRACTOR 1 For removing and installing control sleeve and upper spring seats
18 157925-2020 EXTRACTOR 1 For removing bearing's outer race
19 157929-0920 EXTRACTOR 1 For removing bearing's inner race
21 157944-3521 PLATE 1 For disassembling plunger block assembly
22 157922-9600 O-RING GUIDE 1 For removing and installing plunger barrel's lower O-ring
23 157922-9700 O-RING GUIDE 1 For removing and installing plunger barrel's upper O-ring
24 157922-9020 PLUNGER GUIDE 1 For inserting plungers
25 157992-3200 SLEEVE 1 For protecting oil seal lip (shaft dia: 25mm
26 157991-0200 SLEEVE INSERTER 1 For pressfitting camshaft sleeve (shaft dia: 25mm)
27 105782-4140 MEASURING DEVICE 1 For measuring camshaft end play (shaft dia: 25mm)
28 157915-9000 SPECIAL WRENCH 1 For removing and installing screw bushing (at control rack)
29 157913-6000 SPECIAL WRENCH 1 For removing and installing screw bushing (at timing rod)
30 157922-9300 GRIP 1 For removing and installing timing rod
31 157922-9200 GUIDE PIN 1 For pressfitting timing rod bushing
32 157922-9100 GUIDE 1 For pressfitting timing rod bearing
33 157926-1000 PUSH ROD 1 For removing bottom plugs
34 157922-9500 GUIDE 1 For pressfitting bottom plugs
35 157922-7720 PUSH ROD 1 For pressfitting rod bushing (for right hand governor)
36 157922-8420 PUSH ROD 1 For pressfitting rod bushing (for left hand governor)
37 157929-0520 PUSH ROD 1 For pressfitting outer ring bushing
38 157912-2720 WRENCH 1 For loosening 17mm nut
39 157912-2820 WRENCH 1 For loosening 19mm nut
40 157914-0500 SOCKET WRENCH 1 For removing and installing delivery valve holders (SW22mm)
- 48 -
For disassembling and reassembling injection pump (shaft dia:
41 157842-6222 COUPLING 1
25mm)
42 157927-1400 PLATE 1 For confirming camshaft position
43 157920-5300 OIL SEAL GUIDE 1 For protecting oil seal lip (shaft dia. 17mm)
46 157917-3321 WRENCH 1 For preventing coupling rotation
47 157913-0100 WRENCH 1
(SW10mm)
48 157915-8700 WRENCH 1 For removing U-shaped link fixing screws (SW4mm)
For removing and installing starting advance mechanism's U-
49 157915-8800 WRENCH 1
shaped link fixing bolt (SW5mm)
50 157915-8900 WRENCH 1 For removing phillips head screw
51 157912-2900 SPANNER 1 For removing and installing rack sensor core
- 49 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26 27 28 29 30
31 32 33 34 35
36 37 38 39 40
- 50 -
41 42 43 44 45
46 47 48 49 50
51
- 51 -
MITICS TYPE INJECTION PUMP

For disassembling and reassembling pump (for fixing bracket
1 157944-8521 UNIVERSAL VISE 1
157944-8620)
2 157944-8620 BRACKET 1 For mounting pump in universal vise
3 157945-1021 BRACKET 1 For fixing drive side (used together with bracket: 157944-8620)
5 157916-5420 SPANNER 1 For preventing coupling rotation (10mm and 12mm wide grooves)
6 157923-9820 TAPPET INSERTER 1 For removing and installing tappet
7 157931-8700 TAPPET HOLDER 4 For supporting tappet (for 12mm camshaft lift; cam baseφ34)
9 157921-4120 PLUNGER INSERTER 1 For inserting plunger
10 157921-5620 EXTRACTOR 1 For inserting control sleeve and upper spring seat
11 157925-2020 EXTRACTOR 1 For removing bearing outer race (collet diameter 40.6mm)
12 157929-0920 EXTRACTOR 1 For removing bearing inner race
14 157944-3521 PLATE 1 For disassembling and reassembling plunger block
15 157922-9600 O-RING GUIDE 1 For removing and installing plunger barrel's lower O-ring
16 157922-9700 O-RING GUIDE 1 For removing and installing plunger barrel's upper O-ring
17 157922-9020 PLUNGER GUIDE 1 For installing plunger
18 157992-3200 SLEEVE 1 For protecting oil seal lip (25mm shaft diameter)
19 105782-4140 MEASURING DEVICE 1 For measuring camshaft (25mm dia. camshaft)
20 157915-9000 SPECIAL WRENCH 1 For removing and installing screw bushing (at control rack)
21 157913-6000 SPECIAL WRENCH 1 For removing and installing screw bushing (at timing rod)
22 157922-9300 GRIP 1 For removing and installing timing rod
23 157922-9100 GUIDE 1 For pressfitting timing rod bushing
24 157926-1000 PUSH ROD 1 For removing bottom plugs
25 157922-9500 GUIDE 1 For pressfitting bottom plugs
27 157842-6222 157842-6221 COUPLING 1 Used for adjustment (25mm diameter camshaft)
28 157927-1400 PLATE 1 For confirming camshaft position
29 157917-3321 WRENCH 1 For preventing coupling rotation
30 157917-3220 WRENCH 1 For preventing drive side gear rotation (for small module gear)
31 157922-9200 GUIDE PIN 1 For pressfitting timing rod bushing
32 157922-8420 PUSH ROD ASSEMBLY 1 For pressfitting control rack bushing (for left hand governor)
33 157929-0520 PUSH ROD ASSEMBLY 1 For pressfitting bearing outer race
34 157991-0200 SLEEVE INSERTER 1 For pressfitting camshaft sleeve (25mm diameter camshaft)
35 157915-8700 WRENCH 1 For removing U-shaped link fixing screws (SW4mm bolt)
For removing and installing starting advance mechanism's U-
36 157915-8800 WRENCH 1
shaped link fixing bolts (SW5mm)
37 157912-2900 SPANNER 1 For removing and installing rack sensor core
38 157913-0100 WRENCH 1
(SW10mm)
39 157914-3500 SOCKET WRENCH 1 For removing and installing outer coupling shaft (SW14mm)
40 157927-3720 CASE 1 For storing magnet coupling
- 52 -
41 157914-3400 SOCKET WRENCH 1 For removing and installing solenoid switch fixing nut (SW27mm)
42 157915-9100 WRENCH 1 For removing and installing minimum stopper fixing nut
43 157927-3420 PLUG INSERTER 1 For pressfitting minimum stopper plug
44 157927-3220 BLOCK GAUGE 1 For measuring magnet coupling ball position
45 157927-3900 GAUGE 1 Used together with block gauge (Part No. 157927-3220)
46 157932-0820 GUIDE 1 For drive side flange cover installation
47 157917-3720 WRENCH 1 For preventing drive side gear rotation (for large module gear)
48 157915-8900 WRENCH 1 For removing philips head screw
- 53 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26 27 28 29 30
31 32 33 34 35
36 37 38 39 40
- 54 -
41 42 43 44 45
46 47 48
- 55 -
VE TYPE INJECTION PUMP

1 157944-8521 157944-8520 UNIVERSAL VISE 1
157944-7200, 157944-7920)
2 157944-7920 BRACKET 1 For mounting pump
4 010010-2200 BOLT 1 For fixing bracket (157944-7200)
5 157829-0420 MEASURING DEVICE 1 For adjusting "KF" and "K" dimensions (Iess dial gauge)
For measuring "MS" dimension (used for setting governor lever
6 157829-1100 BLOCK GAUGE 1
position)
7 157829-0720 INSERTER 1 For mounting control shaft (M6x1)
8 157914-2500 SOCKET WRENCH 1 For tightening head plug
9 157913-7000 SOCKET WRENCH 1 For removing and installing regulating valve
10 157914-2700 SOCKET WRENCH 1 For removing and installing pivot bolt for supporting governor lever
11 157829-5420 FEED PUMP HOLDER 1 For removing and installing feed pump
For adjusting and tightening governor shaft (SW5mm; 3.5mm wide
12 157915-2620 ADJUSTING DEVICE 1
tooth)
14 157922-0900 OIL SEAL GUIDE 1 For protecting driveshaft oil seal (17mm dia driveshaft)
16 157922-1100 OIL SEAL GUIDE 1 For protecting driveshaft oil seal (20mm dia long stem driveshaft)
17 157925-2420 OIL SEAL EXTRACTOR 1 For removing oil seal (shaft diameter 17mm)
19 157829-7520 BLOCK GAUGE 1 For measuring "MS" dimension of boost compensator lever
20 157829-7620 BLOCK GAUGE 1 For adjusting boost compensator lever position
For measuring "MS" dimension
21 157829-8621 157829-8620 MEASURING DEVICE 1
(left-hand thread M10x1)
For measuring "MS" dimension
22 157841-9201 157841-9200 HOLDER 1
(right-hand thread M10x1)
For measuring "MS" dimension (dial gauge Part No. 157954-
23 157829-3520 MEASURING DEVICE 1 4101). Used together with measuring device 157829-8621 or
157841-9201
For measuring "KF" and "K" dimension;
24 157954-3601 157954-3600 DIAL GAUGE 1
measuring range: 0-10mm (x0.01mm)
For measuring pump housing plain bearing wear (used togerther
25 157844-1020 HOLDER 1
with dial gauge 157954-4101)
For measuring pump housing plain bearing wear
(20mm diameter driveshaft)
For measuring pump housing plain bearing wear
For measuring pump housing plain bearing wear;
28 157954-4101 157954-4100 DIAL GAUGE 1
Note:
Key nos 5 to 20 are included in the special VE pump tool kit (105790-6040).
Key no 28 is included with key no 23 (measuring device: 157829-3520).
- 56 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26 27 28
- 57 -
VE (COVEC-F) TYPE INJECTION PUMP

1 157944-8521 157944-8520 UNIVERSAL VISE 1
157944-7200, 157944-7920)
2 157944-7920 BRACKET 1 For mounting pump
4 010010-2200 BOLT 1 For fixing bracket (157944-7200)
5 157829-0420 MEASURING DEVICE 1 For adjusting "KF" and "K" dimensions (Iess dial gauge)
6 157914-2500 SOCKET WRENCH 1 For tightening head plug
7 157913-7000 SOCKET WRENCH 1 For removing and installing regulating valve
8 157829-5420 FEED PUMP HOLDER 1 For removing and installing feed pump
11 157922-1100 OIL SEAL GUIDE 1 For protecting driveshaft oil seal (20mm dia long stem driveshaft)
For measuring "KF" and "K" dimensions;
14 157954-3601 157954-3600 DIAL GAUGE 1
For measuring driveshaft clearance (used together with dial gauge
15 157844-1020 HOLDER 1
157954-4101)
For measuring driveshaft end play
For measuring driveshaft end play
For measuring drive shaft clearance;
18 157954-4101 157954-4100 DIAL GAUGE 1
Note:
Key nos 5 to 13 are included in the special VE pump tool kit (105790-6040).
- 58 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18
- 59 -

BOOST COMPENSATOR (BCS)
1 157845-6200 157844-4400 EXTRACTOR 1 For removing BCS lever

2 157829-9700 GUIDE PIN 1 For fixing screw bushing
3 157829-7620 BLOCK GAUGE 1 For adjusting VE pump boost compensator lever position
4 157844-4220 COVER 1 For adjusting diaphragm mounting position
1 2 3 4
- 60 -
PFR TYPE INJECTION PUMP

QTY
MD KD KX
1 157914-1500 SOCKET WRENCH 1 1
(SW19mm)
(SW17mm)
For removing and installing sleeve flange fixing bolt
3 157915-8101 157915-8100 SOCKET WRENCH 1
(star shaped)
For removing and installing sleeve flange fixing bolt
(width across flats: 5mm)
For removing and installing control sleeves, plunger,
5 157928-2600 PINCETTE 1 1 1
etc.
For removing and installing sleeve flanges, fixing
bolts
1 2 3 4 5
PFR1KX TYPE INJECTION PUMP

1 157920-6400 PIN 1 For removing delivery valve seat (M6x1)
- 61 -
RLD TYPE MECHANICAL GOVERNOR

For removing and installing governor flyweight fixing nut
1 157915-0100 WRENCH 1
(2.9mm wide tooth)
2 157926-9320 157926-5110 EXTRACTOR 1 For removing flyweight and coupling (M20x1.5)
3 157913-5321 157913-5320 WRENCH 1 For removing RLD-E type governor shaft locknut
4 157913-5402 157913-5401 WRENCH 1 For removing RLD-E type governor idling spring locknut
5 157914-2400 BOX WRENCH 1 For removing and installing governor housing fixing bolt (SW12mm)
6 157913-3620 WRENCH 1 For adjusting torque cam (SW 7mm; with screwdriver)
For pressfitting plate plug of RLD-E type governor torque cam and
7 157923-7900 157923-5800 ROD 1
tension lever pin (for 18 mm dia. plug)
For pressfitting plate plug of RLD-E type governor shaft
8 157923-7300 157923-5900 ROD 1
(for 22 mm dia. plug)
For pressfitting plate plug of RLD-E type governor idling spring (for
9 157923-6001 157923-6000 ROD 1
26 mm dia. plug)
For adjusting boost compensator spring
10 157913-3520 WRENCH 1
(SW10 mm; with screwdriver)
For pressfitting plate plug of RLD-E type (with boost compensator)
11 157927-2700 ROD 1
governor shaft (for 22 mm dia. plug)
1 2 3 4 5
6 7 8 9 10
11
- 62 -
MEMO
- 63 -
RLD-J TYPE MECHANICAL GOVERNOR

1 157923-9220 157923-6820 GUIDE ASSEMBLY 1 For installing speed control lever shaft oil seal
2 157923-7000 GUIDE 1 For installing speed control lever shaft snapring
3 157913-6220 WRENCH 1 For idling spring adjustment and locknut removal and installation
4 157913-6720 WRENCH 1 For torque cam adjustment
5 157923-7220 WRENCH 1 For adjusting boost compensator notch
6 157923-7300 ROD 1 For installing governor shaft plug and torque cam adjusting plug
7 157923-7500 ROD 1 For installing idle spring assembly plug
8 157923-7900 ROD 1 For installing tension lever shaft plug
9 157923-7622 GUIDE PLATE 1 For aligning rack connecting link position (for right hand governor )
10 157923-7822 GUIDE PLATE 1 For aligning rack connecting link position (for left hand governor)
11 157923-6720 GUIDE ASSEMBLY 1 For installing oil seal to threaded end of stop lever shaft
12 157913-3520 WRENCH 1
(SW10mm; with screwdriver)
13 157913-7220 157913-5320 WRENCH 1 For removing governor shaft locknuts
14 157915-0100 WRENCH 1
(2.9mm wide tooth)
15 157926-9320 157926-5110 EXTRACTOR 1 For removing governor flyweight (M20x1.5)
16 157926-9820 157923-8220 EXTRACTOR 1 For radial rubber damper equipped flyweight (M18x1.5)
- 64 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16
- 65 -
RLD-L TYPE MECHANICAL GOVERNOR

1 157923-9420 GUIDE PLATE 1 For aligning rack link position

For supporting guide lever when tightening tension lever - guide
2 157923-9500 HOLDER 1
lever nut
Note:
Standard tools are RLD-J type governor tools.
1 2
- 66 -
RLD-M TYPE MECHANICAL GOVERNOR

1 157923-9220 OIL SEAL GUIDE 1 For assembling speed lever shaft oil seal
2 157923-7000 GUIDE 1 For installing speed control lever shaft snapring
3 157913-6220 WRENCH 1 For idling spring adjustment and locknut removal and installation
4 157913-6720 WRENCH 1 For torque cam adjustment
5 157923-7220 WRENCH 1 For adjusting boost compensator notch
6 157923-7300 ROD 1 For installing governor shaft plug and torque cam adjusting plug
7 157923-7500 ROD 1 For installing idle spring assembly plug
8 157923-7900 ROD 1 For installing tension lever shaft plug
9 157923-7822 GUIDE PLATE 1 For aligning rack connecting link position (for left hand governor)
10 157923-6720 OIL SEAL GUIDE 1 For assembling stop lever shaft and converse lever shaft oil seals
11 157913-3520 WRENCH 1
(SW10mm; with screwdriver)
12 157913-7220 WRENCH 1 For removing governor shaft locknut
13 157915-0100 WRENCH 1
(2.9mm wide tooth)
15 157926-9820 EXTRACTOR 1 For radial rubber damper equipped flyweight (M18x1.5)
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
- 67 -
RSV TYPE MECHANICAL GOVERNOR

1 157915-0100 WRENCH 1
(2.9mm wide tooth)
1 2 3
- 68 -
RFD(K) TYPE MECHANICAL GOVERNOR

1 157915-0100 WRENCH 1
(2.9mm wide tooth)
1 2 3
- 69 -
RED Ⅲ & Ⅳ TYPE ELECTRONIC GOVERNORS

2 157923-6420 EXTRACTOR 1 For removing sensing gear (M6x1.0)
3 157927-0920 EXTRACTOR 1 For removing sensing gear (M8x1.25)
1 2 3
- 70 -
RHD TYPE MECHANICAL GOVERNOR

TOOL KIT (Part No. 307610-0010)
1 376100-2000 CASE 1 For tool kit

2 376100-2100 SPANNER 1 For removing and installing regulating valve (SW22mm and 24mm)
3 376100-2200 SCREWDRIVER 1 For removing and installing cover fixing bolt (tip thickness: 0.9mm)
4 376100-2300 SCREWDRIVER 1 For adjusting speed droop adjuster (tip thickness: 0.5mm)
5 376100-2400 PLIERS 1 For removing split pin
6 376100-2500 SPANNER 1 For removing and installing plug (SW17mm)
7 376100-2600 HEXAGON WRENCH 1 For removing and installing terminal arm fixing screw (SW 3mm)
8 376100-2700 HEXAGON WRENCH 1 For removing and installing base fixing bolt (SW5mm)
9 376100-2800 EXTRACTOR 1 For removing terminal arm taper pin
1 2 3 4 5
6 7 8 9
- 71 -
TIMING DEVICES
SA TYPE TIMING DEVICE TOOL KIT
(Part No. 105790-5010)
1 157905-0120 TOOL BOX 1 For timing device tools

2 157916-6120 BAND 1 For removing and installing timing device case
3 157924-0120 FLANGE INSERTER 1 For installing timing device flange
4 157924-0600 OIL SEAL GUIDE 1 Outside diameter: 75mm
6 157924-0810 OIL SEAL INSERTER 1 For inserting timing device oil seal
7 157932-0100 SUPPORTER 2 For supporting timing device springs
1 2 3 4 5
6 7 8
1 157914-0100 SOCKET WRENCH 1 For removing and attaching timer round nut (SW14mm)
2 157926-5821 157926-6210 EXTRACTOR 1 For removing timing device (M24x1.5)
1 2
- 72 -
SCD TYPE TIMING DEVICE TOOL KIT

(Part No. 105790-5020)

For fixing flange when removing and installing timing device round
2 157916-4320 HANDLE 1
nut
3 157924-1620 INSERTER 1 For timing device
1 2 3 4 5
- 73 -
SDZ TYPE TIMING DEVICE TOOL KIT

(Part No. 105790-5030)

2 157916-5200 PIPE 2 Used together with spanner (Part No. 157916-5020)
3 157924-2100 SCREW 1 For fixing timing device holder
4 157924-2200 BUSHING 1 For fixing timing device holder
5 157924-2300 BUSHING 1 For installing timing device flange
6 157916-5020 SUPPORTER 1 For fixing timing device flange
7 157924-2020 BASE 1 For timing device
1 2 3 4 5
6 7
- 74 -
SD TYPE TIMING DEVICE TOOL KIT

For holding timing device (screw center pitches: 66mm, 72mm and
1 157916-5320 SPANNER 1
85mm)
2 157924-2420 INSERTER 1 For inserting timing device flange
1 2 3
- 75 -
SBZ TYPE TIMING DEVICE TOOL KIT

(Part No. 105790-5060)
1 157916-5520 SPANNER 1 For fixing timing device flange

2 157924-2920 INSERTER 1 For assembling timing device
3 157926-5821 BOLT 1 For removing timing device (M24x1.5)
1 2 3
- 76 -
SP TYPE TIMING DEVICE TOOL KIT

(Part No. 105790-5050)
1 157916-8320 WRENCH 1 For disassembling and assembling timing device (for fixing flange)
2 157924-4720 BASE 1 For securing timing device
4 157915-2320 BOX SPANNER 1 For fixing flange when removing and installing round nut
5 157915-2520 BOX SPANNER 1 For fixing flange when removing and installing round nut
6 157916-2800 BOX WRENCH 1 For removing and installing timing device round nut (SW19mm)
7 157916-2900 BOX WRENCH 1 For removing and installing timing device round nut (SW17mm)
8 157924-3520 BASE 1 For fixing timing device flange
1 2 3 4 5
6 7 8 9
For holding timing devices (screw center pitches: 66mm, 72mm
1 157916-5320 SPANNER 1
and 85mm)
2 157914-1500 SOCKET WRENCH 1 For removing and installing roundnut (SW19mm)
1 2
- 77 -
SBZ-A TYPE TIMING DEVICE

1 157916-5720 WRENCH 1 For supporting timing device flange

2 157924-3220 INSERTER 1 For inserting timing device flange (for MITSUBISHI)
1 2 3
- 78 -
SA-B TYPE TIMING DEVICE


2 157916-6120 BAND 1 For removing and installing timing device case
3 157924-2720 INSERTER 1 For inserting timing device flange
5 157924-2810 OIL SEAL INSERTER 1 For inserting oil seal into timing device case
1 2 3 4 5
- 79 -
SDG TYPE TIMING DEVICE

1 157917-1120 SPANNER 1 For fixing timer housing

2 157917-2220 FLANGE ASSY 1 For timing device; P type pump (camshaft 30mm)
3 157924-4420 157921-9820 SPRING COMPRESSOR 1 For disassembling and reassembling flyweight assembly
5 157914-0300 SOCKET WRENCH 1 For tightening extractor bolts (SW 19 mm)
8 157924-5320 FLANGE INSERTER 1 For removing and installing screw type timing device cover
1 2 3 4 5
6 7 8
- 80 -
SDDG TYPE TIMING DEVICE

1 157924-2520 BASE 1 For installing timing device

2 157917-1920 FLANGE ASSY 1 For timing device; P type pump (camshaft 30mm)
6 157914-0300 SOCKET WRENCH 1 For tightening extractor bolts (SW19mm)
1 2 3 4 5
6 7 8 9
- 81 -
SAG TYPE TIMING DEVICE


2 157917-1720 FLANGE ASSY 1 For disassembling timer cover
3 157924-4420 157921-9820 SPRING COMPRESSOR 1 For disassembling and assembling flyweight assembly
5 157914-0100 SOCKET WRENCH 1 For removing and attaching round nut (SW 14mm)
1 2 3 4 5
6 7 8
- 82 -
SPG TYPE TIMING DEVICE


2 157917-0320 FLANGE ASSY 1 For removing and installing screw type cover of timing device
3 157924-4420 157921-9820 SPRING COMPRESSOR 1 For disassembling and assembling flyweight assembly
6 157914-0300 SOCKET WRENCH 1 For tightening extractor bolts (SW 19mm)
1 2 3 4 5
6 7 8 9
- 83 -
SCDM TYPE TIMING DEVICE

1 157914-2400 SOCKET WRENCH 1 For removing and installing timer fixing nut (SW12mm)
2 157926-7820 FLYWEIGHT HOLDER 1 For removing and installing flyweight assy
1 2 3
- 84 -
SPM TYPE TIMING DEVICE


2 157926-8821 157926-8820 EXTRACTOR 1 For removing timing device (left hand thread; M30x1.5)
1 2 3
- 85 -
ADDITIONAL TIMING DEVICE TOOLS

For holding belt-drive type SCD timing device (for ISUZU PA-D
1 157916-3020 WRENCH 1
engine)
2 157916-4620 SPANNER 1 For holding timing devices (screw center pitch: 66mm and 72mm)
3 157916-6620 BAND 1 Service part for band spanner (Part No. 157916-6120)
4 157916-7320 BAND SPANNER 1 For removing and installing SA timing device case
5 157924-3920 INSERTER 1 For belt-drive type SCD type timing device (for ISUZU)
6 157926-8621 157926-8620 EXTRACTOR 1 For removing SD-D timing device (M42x1.5)
1 2 3 4 5
- 86 -
VARIABLE TIMERS
1 157924-4420 157921-9820 EXTRACTOR 1 For disassembling and reassembling plate and timer spring
3 105783-0070 TIMING CHECKER 1 For checking timer operation
4 157842-8600 SCREW 1 For determining sensing gear plate position
5 157842-9600 SCREW 1 For determining position of timing sensor fixing bracket
6 157991-3320 PIPING KIT 1 For timer operating oil piping
7 105783-0090 SOLENOID VALVE 1 For adjusting operating oil pressure
8 157951-1100 PLATE 1 For use with speed pickup
9 157924-8420 STAND 1 Stand for timer disassembly and reassembly
10 157916-4821 SPECIAL TOOL 1 For timer removal and installation
11 157926-7221 EXTRACTOR 1 For timer removal (M26x1.5)
1 2 3 4 5
6 7 8 9 10
11 12 13
- 87 -
FLANGE INSERTER FOR TIMING DEVICES

(Part No. 157924-5320)
1 157924-5300 BASE 1 For securing timing device housing

2 157924-5400 PIN 2 For holding timing device (SAG, SPG, SDDG types)
3 157924-6400 PIN 2 For holding timing device (SPG, SDDG types)
4 157924-6500 PIN 2 For holding timing device (SDG, SDG-II types)
5 157924-6600 PIN 2 For holding timing device (SDG type)
6 157924-5500 SHAFT 1 For securing timing device housing
7 157924-5600 PIN 2 For fixing flange to timing device (SAG, SPG, SDDG types)
8 157924-6900 PIN 2 For fixing flange to timing device (SDG type)
9 157924-7000 PIN 2 For fixing flange to timing device (SDG-II type)
10 157924-5700 FLANGE 1 For securing timing device housing
11 010235-1020 SOCKET HEAD BOLT 2 For securing pins to flange (M5x0.8; L=10mm)
12 157924-5800 HANDLE 2 For turning flange inserter
13 013030-5220 NUT 2 For securing handle (M5x0.8; t=4mm)
14 011105-1220 SET SCREW 2 For securing handle nuts (M5x0.8; L=12mm)
15 157924-5900 NUT 1 For securing timing device, screwed onto shaft (SAG type)
16 157924-6000 NUT 1 For securing timing device, screwed onto shaft (SPG type)
17 157924-6100 NUT 1 For securing timing device, screwed onto shaft (SDDG type)
18 157924-6700 NUT 1 For securing timing device, screwed onto shaft (SDG type)
19 157924-6800 NUT 1 For securing timing device, screwed onto shaft (SDG-II type)
20 157924-6200 PIN 2 For holding plate inserted into flange
21 157924-6300 PLATE 1 For turning flange inserter
- 88 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21
- 89 -
NOZZLES AND NOZZLE HOLDERS

For nozzle opening pressure adjustment (with pressure gauge;
1 105785-5200 105785-1010 NOZZLE TESTER 1
60MPa)
1/1 105785-0030 NOZZLE TESTER 1 For nozzle opening pressure adjustment
1/2 157955-5500 157955-2000 PRESSURE GAUGE 1 For measuring nozzle opening pressure; measuring range: 60MPa
1/3 157856-0520 INJECTION PIPE 1 For nozzle tester (φ2 xφ6 x 200mm; M14x1.5; M12x1.5)
1/4 157856-6320 INJECTION PIPE 1 For nozzle tester (φ2 xφ6 x 200mm; M14x1.5; M14x1.5)
2 105789-0010 CLEANING TOOLS 1 For cleaning nozzle
3 157944-9520 PLATE 1 For fixing flange type nozzle holders
4 157943-0320 PLATE 1 For fixing flange-less type nozzle holders
For adjusting center of KCA nozzle holder retaining nut and DN
5 157892-0100 NOZZLE GUIDE 1
nozzle
Note:
These tools can also be used for the needle lift sensor equipped nozzle holder and the 2-spring nozzle holder.
1 1/1 1/2 1/3 1/4
2 3 4 5
- 90 -
SLEEVE INSERTERS
FOR CAMSHAFT SLEEVE
For pressfitting camshaft sleeve (17mm diameter camshaft)
1 157991-0000 SLEEVE INSERTER 1
PE(S)-A
PE(S)-A(D)
PE(S)-P, MD-TICS
PE-P..S7S, HD-TICS
PE-ZWY
1 2 3 4 5
OIL SEAL INSERTERS

FOR PRESSFITTING VARIABLE TIMER OIL SEALS
Used when pressfitting oil seal (139699-0100) to cover (134316
1 157924-5000 OIL SEAL INSERTER 1
-2620)
Used when pressfitting oil seal (139634-0100) to cover (134316
-2620)
Used when pressfitting oil seal (139642-0100) to plate (134311
-0420)
1 2 3
- 91 -
TAPPET HOLDERS
NO. PART NO. OLD PART NO. PUMP TYPE APPLICATION
1 157931-8600 157931-4800 PE(S)-P For holding PE(S)-..P...type pump (for 12mm cam lift; cam base φ32)
157931-9000 157931-2300 PE-Z For holding PE-Z pump tappet (14.2 mm wide groove; 11 mm height)
2 157931-8900 157931-2400 PE-Z For holding PE-Z pump tappet (14.2 mm wide groove; 12 mm height)
157931-2401 157931-3000 PE-ZV For holding PE-ZV pump tappet (14.2mm wide groove; 13mm height)
157931-9000 157931-2900 PE-ZW For holding PE-ZW pump tappet (for 12 & 13mm cam lift)
3 157931-8900 157931-7800 PE-ZW For holding PE-Z, -ZW pump tappet (for 12 & 13mm cam lift)
157931-2401 PE-ZWM For holding PE-ZWM pump tappet (14.2mm wide groove; 13mm height)
4 157931-7800 PE-ZWX For holding PE-ZWX pump tappet (for 12mm cam lift)
5 157931-9100 PE-ZWX For holding PE-ZWX pump tappet (for 13mm cam lift)
6 157931-8800 157931-7500 PE-ZWY For holding PE-ZWY pump tappet (for 13mm cam lift)
157931-2501 157931-2100 PE(S)-A.... For holding PE-A bolt adjustment type pump tappet (for 8mm cam lift)
7
157931-2501 157931-2500 PE(S)-A....S2000 For holding PE-A shim adjustment type pump tappet (for 8mm cam lift)
8 157931-9220 157931-2500 PE(S)-A....S2S For holding PE(S)..A..S2S type pump tappet (for 9mm cam lift)
9 157931-2501 157931-3120 PE(S)-AD For holding PE(S)-AD pump tappet (for 10mm cam lift)
10 157931-3121 157931-7320 PE(S)-AD....S2 For holding PE(S)-AD pump tappet (for 11mm cam lift)
11 157931-8400 157931-4700 PE(S)-..P...S1 For holding PE(S)-..P...S1 type pump tappet (for 10mm cam lift)
12 157931-8500 157931-4800 PE(S)-..P...S3000 For holding PE(S)-..P...S3000 type pump tappet (for 11mm cam lift)
For holding PE(S)-..P...S3S type pump tappet (for 12mm cam lift; cam
157931-8600 157931-4800 PE(S)-..P...S3S
base dia 32 mm)
13 For holding PE(S)-..P...S7S type pump tappet (for 12mm cam lift; cam
157931-8600 PE(S)-..P...S7S
base dia 34mm)
157931-8600 157931-4700 HD-TICS For holding HD-TICS type pump tappet (for 12mm cam lift)
14 157931-9300 HD-TICS For holding HD-TICS type pump tappet (for 16mm cam lift)
15 157931-8700 MD-TICS For holding MD-TICS type pump tappet (for 12mm cam lift)
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
- 92 -
TAPPET INSERTERS
1 157923-9620 PE-P & HD-TICS For removing and installing PE6P & HD-TICS pump tappet assy
157923-9620 157921-8020 For removing and installing PE6P & HD-TICS pump tappet assy
2 + PES-P & HD-TICS +
157944-9421 For mounting PES-P & HD-TICS flange type pump in universal vise
For removing and installing PE6P pump tappet assy
157923-9620 +
+ For mounting flange type PES-P & HD-TICS flange type pump in universal
157944-9421 157921-8020 vise
3 + + PE(S)-P & HD-TICS +
157921-8900 157921-8900 For removing and installing PES & HD-TICS 8P to12P pump tappet assy
+ +
157923-8620 For removing and installing PE(S)-P & HD-TICS pump tappet (8cyl to
12cyl)
4 157923-9720 PE-ZWX & ZWY For removing and installing PE-ZWX, ZWY pump tappet assy
157923-9720 157922-1720 For removing and installing PE-ZWX pump tappet assy
5 + PES-ZWX +
157945-0121 For mounting PES-ZWX flange type pump in universal vise
6 157923-9820 MD-TICS For removing and installing MD-TICS pump tappet assy
1 3 4
2 5 6
- 93 -
TAPPET CLAMPS
FOR REMOVING PE TYPE PUMP TAPPETS
1 157931-6020 PES-K For clamping PES-K pump tappet (tappetφ22)

2 157931-6120 PE(S)-A For clamping PE-A pump tappet (tappetφ24)
157931-7120 PE(S)-AD, -MD For clamping PE-AD, -MD pump tappets
3
157931-7120 157931-7620 MD-TICS For clamping MD-TICS pump tappet
157931-6921 157931-6520 PE(S)-P, HD-TICS For clamping PE(S), HD-TICS pump tappest (tappetφ38)
4
157931-6921 157931-7920 PE(S)-Z, -ZW type For clamping PE(S)-Z,-ZW pump tappets (tappetφ38)
1 2 3 4
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MEMO
- 95 -
EXTRACTORS
NO. PART NO. OLD PART NO. APPLICATION
1 157926-6921 157926-6920 For removing SCDM type timing device (M22x1.5)

157926-6220
2 157926-5821 For removing SA timing device from PE-A pump (M24x1.5)
157926-5820
3 157926-7221 157926-7220 For removing SP timing device (M26x1.5)
4 157926-7421 157926-7420 For removing SPM timing device (M30x1.5)
5 157926-8821 157926-8820 For removing SPM timing device (left hand thread; M30x1.5)
157926-7220
6 157926-7021 For removing SP, SPG, SPZ, SDD, SDDG timing devices (M32x1.5)
157926-7020
157926-0820
7 157926-7621 For removing SPGH timing device (M36x1.5)
157926-7620
157926-0820
8 157926-8621 For removing SDGH timing device, MD-TICS pump side coupling (M42x1.5)
157926-8620
157926-8620
9 157926-9121 For removing HD-TICS, MD-TICS pump side couplings (M45x1.5)
157926-9120
10 157926-9220 For removing HD-TICS pump side coupling (M56x1.5)
11 157926-9620 For removing MD-TICS pump side coupling (M30x1.5)
12 157926-9320 157926-5110 For removing RFD flyweight and RSUV-P increase gear (M20x1.5)
13 157926-7621 157926-5120 For removing SPGH timing device (M36x1.5)
14 157926-9320 For removing RFD governor flyweight and RSUV-P increase gear (M20x1.5)
157926-5310
15 157926-7221 For removing SP timing device (M26x1.5)
157926-5320
17 157926-7221 For removing SP timing device (M26x1.5)
157926-5410
157926-5420
19 157926-8621 For removing SDGH, MD-TICS type pump side couplings (M42x1.5)
20 157926-7421 157926-6110 For removing SPM timing device (M30x1.5)
21 157926-9121 157926-6120 For removing PE-ZW(X) pump side coupling (M45x1.5)
22 157926-9820 157923-8220 For removing RLD-J governor flyweight with radial rubber damper (M18x1.5)
23 157926-2120 For HD-TICS viscous damper (M36x1.5)
24 157926-2320 For HD-TICS viscous damper (M45x1.5)
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1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24
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MEMO
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SPECIAL TOOLS FOR ADJUSTMENT
Page

10NP AND 20NP TEST BENCH ADJUSTMENT KITS …………………………………………………………… 102
PE(S)-A, -AD, -MD TYPE INJECTION PUMPS …………………………………………………………………… 110
PE(S)-P TYPE INJECTION PUMP ………………………………………………………………………………… 112
PE(S)-ZW(X) TYPE INJECTION PUMP …………………………………………………………………………… 114
PES-ZWY TYPE INJECTION PUMP ……………………………………………………………………………… 116
HD-TICS TYPE INJECTION PUMPS (TYPES Ⅰ , Ⅱ & Ⅲ ) …………………………………………………… 118
MD-TICS TYPE INJECTION PUMP ………………………………………………………………………………… 120
MITICS TYPE INJECTION PUMP …………………………………………………………………………………… 122
VE TYPE INJECTION PUMP ………………………………………………………………………………………… 124
VE (COVEC-F) TYPE INJECTION PUMP ………………………………………………………………………… 126
BOOST COMPENSATOR …………………………………………………………………………………………… 128
VE TYPE INJECTION PUMP SOLENOID TIMER ADJUSTMENT KIT ………………………………………… 129
INTERMEDIATE HARNESSES ……………………………………………………………………………………… 130
PFR TYPE INJECTION PUMPS …………………………………………………………………………………… 138
DRIVING STAND FOR PFR-MD, -KD & -KX TYPE PUMPS …………………………………………………… 142
RSV TYPE MECHANICAL GOVERNOR …………………………………………………………………………… 144
RFD(K) TYPE MECHANICAL GOVERNOR ……………………………………………………………………… 145
RLD-E TYPE MECHANICAL GOVERNOR ………………………………………………………………………… 146
RLD-J TYPE MECHANICAL GOVERNOR ………………………………………………………………………… 147
REDⅢⅢ TYPE ELECTRONIC GOVERNOR ……………………………………………………………………… 148
REDⅣⅣ TYPE ELECTRONIC GOVERNOR ……………………………………………………………………… 149
RHD TYPE GOVERNOR …………………………………………………………………………………………… 150
NOZZLE HOLDERS ………………………………………………………………………………………………… 151
INJECTION PIPES FOR TEST BENCHES ………………………………………………………………………… 162
FIXING STANDS ……………………………………………………………………………………………………… 166
MEASURING DEVICES FOR 10NP, 20NP TEST BENCHES …………………………………………………… 174
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MEMO
- 101 -
10NP AND 20NP TEST BENCH ADJUSTMENT KITS

STANDARD 10NP AND 20NP TEST BENCH TOOL KIT
(Part No. 105765-1370)
1 105781-0610 FIXING STAND 1 For mounting VE pump on the test stand (center height: 125mm)
For mounting PE-A, -AD,-MD base type pumps on the test stand
2 105781-0431 105781-0430 STAND 2
(center height: 125mm)
For mounting PES-A, -AD, -MD flange type pumps on the test
3 105781-0640 FIXING STAND 1
stand (center height: 125mm)
For mounting PES-A, -AD, -MD flange type pumps on the test
4 105781-0730 STAND 1
stand (center height: 125mm)
For mounting PE-P base type pumps on the test stand
5 105781-0421 105781-0420 STAND 2
For mounting PES-P flange type pumps on the test stand
6 105781-0650 FIXING STAND 1
For mounting PES-P flange type pumps on the test stand
7 105781-0451 105781-0450 STAND 1
NOZZLE & HOLDER
8 105780-8190 6 For adjusting VE pump (Nozzle Part No. 105780-0060)
ASSY
NOZZLE & HOLDER For adjusting PE(S)-A, -AD, -MD, -P pumps
9 105780-8140 12
ASSY (Nozzle Part No. 105780-0000)
For VE (new injection pipe) type
10 157808-3820 157805-7320 INJECTION PIPE 6
(φ2xφ6x450mm; M12x1.5; M14x1.5)
For adjusting PE(S)-A, -AD, -MD pumps
11 157808-0220 157805-0520 INJECTION PIPE 12
(φ2xφ6x600mm; M14x1.5; M14x1.5)
12 157808-4520 157808-1320 INJECTION PIPE 12 For adjusting PE(S)-P pump (φ3xφ8x600mm; M14x1.5; M14x1.5)
13 157641-4020 TUBE ASSEMBLY 6 For VE pump; injection pipe
14 157641-4720 JOINT ASSEMBLY 1 For new injection system VE pump
15 105782-6460 MEASURING DEVICE 1 For measuring PE(S)-A, -AD, -MD pumps' control rack position
For measuring PE(S)-P, MD-TICS, HD-TICS pumps' control rack
16 105782-6383 105782-6382 MEASURING DEVICE 1
position
17 157843-6620 COUPLING 1 For PE pump (shaft diameter 17mm)
20 157916-0100 BOX SPANNER 1 SW17mm, for injection tube
21 157916-0200 BOX SPANNER 1 SW19mm, for injection tube
22 157916-8220 WRENCH 1 For bleeding air from nozzle holder
For adjusting PE(S)-A, -AD, -MD, -P pumps; for fuel inlet and
23 157977-8900 ADAPTER 2
outlet
24 157977-9000 ADAPTER 2 For adjusting VE type pump; for fuel inlet and outlet
25 157977-9100 ADAPTER 2 For adjusting PE(S)-ZWX, -ZWY pump; for fuel inlet and outlet
26 157977-9620 EYE JOINT 2 For PE, TICS type pump piping; for outlet pipe, inlet pipe
- 102 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26
- 103 -
10NP AND 20NP TEST BENCH

VE TYPE PUMP ADJUSTMENT KIT
(Part No. 105765-1380)
1 157845-5520 VE PIPING ASSEMBLY 1 For piping

2 105782-8160 MEASURING DEVICE 1 For measuring pump pre-stroke
3 105782-8260 MEASURING DEVICE 1 For measuring timer (high pressure)
4 157829-0820 ADJUSTING DEVICE 1 For adjusting regulating valve pressure
5 157829-5220 INSERTER DEVICE 1 For assembling regulating valve
6 157928-2920 PLIERS 1 For disassembling regulating valve
7 157842-4421 157842-4420 COUPLING 1 For φ17 key width 3
8 157842-4522 157842-4521 COUPLING 1 For φ20 key width 2.5,4
9 157842-4621 157842-4620 COUPLING 1 For φ20 key width 4
1 2 3
4 5
6 7 8 9
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PE(S)-K TYPE PUMP ADJUSTMENT KIT
(Part No. 105765-1390)
1 105781-0620 FIXING STAND 1 For mounting pump on the test stand (center height: 125mm)
2 105782-4440 105782-4320 MEASURING DEVICE 1 For measuring pre-stroke
3 157808-0920 157805-3320 INJECTION PIPE 4 φ2xφ6x600mm; M12x1.5;M14x1.5
4 105782-6450 MEASURING DEVICE 1 For rack scale
5 157843-6520 COUPLING 1 For φ17, M12x1.5
6 157827-3320 LEVER 1 For measuring control lever angle
7 157827-3520 LEVER 1 For measuring downward facing control lever's angle
8 157911-0300 SPANNER 2 For adjusting tappets, SW12
1 2 3 4 5
6 7 8
- 105 -

PE(S)-A, -AD, -MD TYPE PUMP ADJUSTMENT KIT
(Part No. 105765-1400)
1 105782-4420 105782-4330 MEASURING DEVICE 1 For measuring PE-A pump pre-stroke

2 105782-4470 157825-4920 MEASURING DEVICE 1 For measuring PE(S)-AD, -MD pump pre-stroke
3 157808-0920 157805-3320 INJECTION TUBE 12 φ2xφ6x600mm; M12x1.5; M14x1.5
4 157911-0100 SPANNER 2 For adjusting bolt type tappets, SW14, SW17
5 157931-4100 HOLDER 1 For adjusting shim type tappets, PE(S)-A
6 157931-4400 HOLDER 1 For adjusting shim type tappets, PE(S)-AD, -MD
1 2 3 4 5
- 106 -

PE(S)-P TYPE PUMP ADJUSTMENT KIT
(Part No. 105765-1410)
1 105781-0561 105781-0560 STAND 1 For flange type, middle

2 105782-4270 MEASURING DEVICE 1 For measuring pre-stroke
1 2
- 107 -

PE(S)-PD TYPE PUMP ADJUSTMENT KIT
(Part No. 105765-1420)
1 105781-0670 FIXING STAND 1 For flange type drive side

NOZZLE & HOLDER
3 105780-8130 6 For adjusting test nozzle holder (Nozzle Part No. 105780-0050)
ASSY
4 157651-5900 COLLAR 6 Spacer for nozzle holder
5 157808-4620 157808-2020 INJECTION PIPE 6 φ3xφ8x600mm; M14x1.5; M18x1.5
6 105782-6470 MEASURING DEVICE 1 For rack scale
1 2 3 4 5
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MEMO
- 109 -
PE(S)-A, -AD, -MD TYPE INJECTION PUMPS

NOZZLE & HOLDER
1 105780-8140 ＊ For adjusting test nozzle holder (Nozzle Part No. 105780-0000)
ASSY
2 157808-0220 157805-0520 INJECTION PIPE ＊ φ2xφ6x600mm; M14x1.5; M14x1.5
3 157808-0920 157805-3320 INJECTION PIPE ＊ φ2xφ6x600mm; M14x1.5;M12x1.5
4 157916-8220 WRENCH 1 For bleeding air from nozzle holder
For mounting pump (for pump test stand models 7NP, 15NP; shaft
5 105781-0431 105781-0430 STAND 2
center height: 125mm)
For mounting pump (for pump test stand models 7NP, 15NP; shaft
6 105781-0180 STAND 1
Used together with mounting stands (key nos 7 and 8)
7 157811-0621 157811-0620 FLANGE 1
d: φ85mm
8 157811-0721 FLANGE 1
d: φ68mm
9 157811-0821 FLANGE 1
d: φ78mm
10 157811-2621 157811-2620 FLANGE 1
d: φ87mm
11 105782-6280 MEASURING DEVICE 1 For measuring control rack travel
For measuring control rack travel; installed with drive side mounted
boost compensator
13 105782-4420 MEASURING DEVICE 1 For measuring PE(S)-A pump plunger pre-stroke
14 105782-4430 MEASURING DEVICE 1 For measuring PE(S)-AD, -MD pump plunger pre-stroke
15 157931-4100 HOLDER 1 For holding PE(S)-A pump plunger spring
16 157931-4400 HOLDER 1 For holding PE(S)-AD, -MD pump plunger springs
17 157911-0100 SPANNER 2 For adjusting PE(S)-A, (D) pump tappet bolts
18 157916-0100 BOX SPANNER 1 For removing and installing injection pipes (SW17mm)
20 157843-6620 COUPLING 1 For driving injection pump (for 17mm diameter camshaft)
22 157840-0900 LEVER 1 For manual flywheel operation
23 157843-8120 COUPLING 1 For injection timing adjustment
- 110 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23
- 111 -
PE(S)-P TYPE INJECTION PUMP

NOZZLE & HOLDER
ASSY
For adjusting injection timing and injection quantity
2 157808-4520 157805-9420 INJECTION PIPE ＊
(φ3×φ8×600mm; M14×1.5; M14×1.5)
3 157808-4620 157805-9520 INJECTION PIPE ＊
(φ3×φ8×600mm; M14×1.5; M18×1.5)
NOZZLE & HOLDER
ASSY
For mounting PE-P pump (for pump test stand model 15NP, shaft
5 105781-0421 105781-0420 FIXING STAND 2
For mounting PES-P pump (for pump test stand model 15NP,
6 157811-0921 157811-0920 FLANGE 1
95mm diameter)
7 157811-2421 FLANGE 1 For mounting PES-P pump (100mm diameter)
8 157811-2521 FLANGE 1 For mounting PES-P pump (105mm diameter)
For mounting PES-P pump (for pump test stand model 15NP, shaft
9 105781-0451 105781-0450 FIXING STAND 1
10 105781-0180 FIXING STAND 1 For mounting PES-P pump (used together with 157811-0921)
11 105782-6383 MEASURING DEVICE 1 For measuring control rod position
12 105782-4270 MEASURING DEVICE 1 For measuring plunger pre-stroke
13 157840-0900 LEVER 1 For manual flywheel operation
14 157916-8220 WRENCH 1 For operating the nozzle holder overflow valve.
15 157842-6222 157842-6221 COUPLING 1 For driving injection pump (for 25mm diameter camshaft)
16 157842-4621 157842-4620 COUPLING 1 For driving injection pump (for 30mm diameter camshaft)
18 157916-0200 BOX SPANNER 1 For removing and installing injection pipes (SW19)
20 157651-5900 COLLAR ＊ Spacer for nozzle holder
- 112 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
- 113 -
PE(S)-ZW(X) TYPE INJECTION PUMP

NOZZLE & HOLDER
ASSY
3 105781-0770 FIXING STAND 2 For mounting base type pumps (shaft center height: 125mm)
4 105781-0680 FIXING STAND 1 For mounting flange type pumps (shaft center height: 125mm)
5 157843-3201 157843-3200 COUPLING 1 For driving PES-ZW(X) type injection pump (for gear drive)
For driving PE(S)-ZW(X) type injection pump (for 30mm dia.
6 157843-2722 157843-2721 COUPLING 1
camshaft)
7 105782-6310 MEASURING DEVICE 1 For measuring control rack position
9 157911-0200 SPANNER 2 For adjusting plunger pre-stroke (SW19mm and SW22mm)
10 157912-2100 SPANNER 1 For tightening tappet's locknut (SW19mm; 15°)
11 157912-2200 SPANNER 1 For tightening tappet's locknut (SW19mm; 0°)
12 157910-0400 HANDLE 1 Used together with spanner 157912-2100 or 157912-2200
13 157840-0900 LEVER 1 For operating the test stand flywheel
For injection timing adjustment (for operating the nozzle holder
14 157916-8220 WRENCH 1
overflow valve)
15 132204-0100 PLUG 1 For replacing overflow valve
For driving PE(S)-ZW(X) type injection pump (for 25mm dia.
16 157842-6222 157842-6221 COUPLING 1
camshaft)
- 114 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19
- 115 -
PE-ZWY TYPE INJECTION PUMP

NOZZLE & HOLDER
ASSY
3 105781-0780 FIXING STAND 2 For fixing base type pumps (shaft center height: 125mm).
5 105782-6350 MEASURING DEVICE 1 For measuring control rack position.
6 105782-4360 MEASURING DEVICE 1 For measuring pre-stroke.
7 157840-0900 LEVER 1 For operating the test stand flywheel.
For injection timing adjustment (for operating the nozzle holder
overflow valve).
10 029111-8080 PLUG 2 For injection timing adjustment; M18x1.5
1 2 3 4 5
6 7 8 9 10
11
- 116 -
MEMO
- 117 -
HD-TICS TYPE INJECTION PUMPS (TYPES Ⅰ , Ⅱ & Ⅲ )

QTY
(Ⅰ) (Ⅱ) (Ⅲ)
NOZZLE & HOLDER For adjusting test nozzle holder (Nozzle Part No.
1 105780-8250 ＊＊＊
ASSY 105780-0120)
For mounting pump on the test stand (for pump test
2 105781-0421 105781-0420 STAND 2 2
stand model 15NP, shaft center height: 125mm)
3 105781-0820 STAND 2
4 105796-0150 STAND 2
5 157808-4520 157805-9420 INJECTION PIPE ＊＊＊
φ3×φ8×600mm; M14×1.5; M14×1.5
For driving injection pump (for 30mm diameter
6 157843-6920 COUPLING 1 1 1
camshaft)
7 105782-6383 105782-6290 MEASURING DEVICE 1 1 1 For measuring control rack position
8 105782-4371 105782-4370 MEASURING DEVICE 1 1 1 For measuring plunger pre-stroke
9 157922-3420 PLATE 1 For sealing timing rod opening
10 157922-6220 PLATE 1 1 For sealing timing rod opening
11 157922-4000 SPRING ＊＊＊ For injection timing adjustment
12 157922-4620 PLUG 1 1 1 For sealing overflow valve
13 157922-4120 BRACKET ASSY 1 For fixing timing rod
14 157922-6422 157922-6421 BRACKET ASSY 1 For fixing timing rod
15 157922-6322 157922-6321 BRACKET ASSY 1 1 For fixing timing rod, for 8.5゜
16 157913-5620 SCREWDRIVER 1 1 1 For setting eccentric pins
17 157843-8120 COUPLING 1 1 1 For injection timing adjustment
18 157992-1400 HOUSING 1 1 1 For checking rack sensor core installation
19 407910-2902 CONTROLLER 1 1 1 For pre-stroke actuator adjustment
For connecting controller, constant voltage power
20 407910-5230 WIRE HARNESS 1 1 1
supply and intermediate harness
For adjusting pre-stroke actuator and rack sensor
21 407980-2240 MANUAL CONTROLLER 1 1 1
(for use outside of North America)
22 157922-4520 PLUG ＊＊＊ For sealing plug
- 118 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22
- 119 -
MD-TICS TYPE INJECTION PUMP

NOZZLE & HOLDER
ASSY
3 157840-0900 LEVER 1 For operating pump test bench flywheel
4 157916-8220 WRENCH 1 For operating nozzle holder fuel overflow valve
6 157931-8021 TAPPET HOLDER 1 For supporting tappets
7 157915-8700 WRENCH 1 For tightening U-shaped link fixing screw (SW4 mm)
8 157915-8800 WRENCH 1 For tightening pre-stroke actuator fixing screw (SW5 mm)
9 157915-8900 WRENCH 1 For tightening pre-stroke actuator fixing screw (phillips head)
For removing and installing pre-stroke actuator fixing screw
10 157913-0100 WRENCH 1
(SW10 mm)
12 105782-6383 105782-6382 MEASURING DEVICE 1 For measuring control rack position
13 157922-8620 COVER 1 For holding U-shaped connector (for right hand governor)
For holding U-shaped connector (for left hand governor; retarded
14 157922-8820 COVER 1
type)
For holding U-shaped connector (for left hand governor; advanced
15 157922-8920 COVER 1
type)
16 105781-0640 FIXING STAND 1 For flange type TCS-MD (center height 125mm)
For flange type TCS-MD governor side: center height 125mm
17 105781-0750 FIXING STAND 1
Used together with fixing stand 105781-0640
18 105781-0800 FIXING STAND 2 For convex base type TC-MD (center height 125mm)
19 105781-0760 FIXING STAND 2 For full flat base type TC-MD (center height: 125mm)
20 105781-0740 FIXING STAND 2 For flat base type TC-MD (center height 125mm)
21 157912-2320 SPANNER 1 For removing and installing rack sensor (set of 2)
22 157992-1400 HOUSING 1 For checking rack sensor core installation
24 407980-2240 MANUAL CONTROLLER 1 For adjusting pre-stroke actuator and rack sensor
For connecting manual controller (407980-2240) to rack sensor
25 157846-0220 INTERMEDIATE HARNESS 1
(For Nissan Diesel)
(For Isuzu)
(For Hino)
(For Isuzu)
(For Mitsubishi)
(For Nissan Diesel)
For connecting manual controller (407980-2240) to pre-stroke
actuator (For Isuzu)
actuator (For Nissan Diesel)
actuator (For Hino)
actuator (For Hino)
actuator (For Hino)
actuator (For Nissan Diesel)
actuator (For Mitsubishi)
For connecting control unit, constant voltage power supply, and
38 407910-5300 WIRE HARNESS 1
intermediate harness
39 407910-3032 CONTROL UNIT 1 For adjusting pre-stroke actuator and control rack sensor
- 120 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24
25 26 27 28 29
30 31 32 33 34
35 36 37 38 39
- 121 -
MITICS TYPE INJECTION PUMP

NOZZLE & HOLDER
ASSY
3 157840-0900 LEVER 1 For operating pump test bench flywheel
4 157916-8220 WRENCH 1 For operating nozzle holder fuel changeover valve
5 157931-8021 157931-8020 TAPPET HOLDER 1 For supporting tappets
7 105782-6383 105782-6382 MEASURING DEVICE 1 For measuring control rack position
8 105781-0640 FIXING STAND 1 For fixing injection pump (flange side)
9 105781-0750 FIXING STAND 1 For fixing injection pump (governor side)
10 157843-3320 COUPLING 1 For driving pump (shaft dia: 25mm)
11 157843-6820 COUPLING 1 For driving pump (shaft dia: 25mm)
12 157927-2820 SETSCREW 1 For fixing starting advance mechanism's counterweight
13 157927-3321 157927-3320 SCREW 1 For pushing starting advance mechanism's counterweight
Used only in North America; intermediate harness
15 157846-3720 WIRE HARNESS 1
for key nos 16 and 18
Used only in North America; main harness
16 407910-5300 WIRE HARNESS 1
for key nos 15 and 18
17 407910-3032 MANUAL CONTROLLER 1 Used only in North America; used together with key no 15 and 16
For areas other than North America;
18 407980-2240 MANUAL CONTROLLER 1
connected directly to key no 15
19 157846-3020 WIRE HARNESS 1 Power side harness for adjusting amp-equipped rack sensor
20 157846-2020 WIRE HARNESS 1 Intermediate harness for rack sensor adjustment
21 157846-3620 WIRE HARNESS 1 Power side harness for adjusting solenoid switch
22 157846-4620 WIRE HARNESS 1 Intermediate harness for adjusting solenoid switch
23 105781-0830 FIXING STAND 1 For fixing pump at timing adjustment
24 157847-0220 COUPLING 1 For timing adjustment (for small module gear)
25 157847-0420 COUPLING 1 For timing adjustment (for small module gear)
26 157932-0520 PUNCH 1 For stamping at timing adjustment
27 157932-0720 PUNCH 1 For stamping at timing adjustment
28 157932-1221 HOUSING ASSEMBLY 1 For checking eccentricity at drive gear installation
29 157847-0620 COUPLING 1 For timing adjustment (for large module gear)
30 157847-0520 COUPLING 1 Used together with 157847-0620 (for toothed drive type)
- 122 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19
20 21 22 23 24
25 26 27 28 29
30
- 123 -

1 105781-0610 FIXING STAND 1 For mounting injection pump on test stand (center height: 125mm)
Used for driving injection pump (17mm diameter drive shaft, 3 mm
2 157842-4421 157842-4420 COUPLING 1
key groove)
Used for driving injection pump (20mm diameter drive shaft, 2.5,
3 157842-4522 157842-4521 COUPLING 1
4 mm key groove)
Used for driving injection pump (20mm diameter drive shaft, 4 mm
4 157842-4621 157842-4620 COUPLING 1
key groove)
NOZZLE & HOLDER New injection system (Nozzle Holder Part No. 105780-2150;
5 105780-8190 ＊
ASSY Nozzle Part No. 105780-0060)
6 157808-3820 157805-7320 INJECTION PIPE ＊ φ2xφ6x450mm; M12x1.5; M14x1.5)
7 105782-8260 MEASURING DEVICE 1 For measuring timer stroke (mounted on high pressure side)
8 105782-8190 MEASURING DEVICE 1 For measuring timer stroke (mounted on low pressure side)
9 105782-8250 MEASURING DEVICE 1 For measuring timer stroke (for direct injection pump)
10 105782-8160 MEASURING DEVICE 1 For measuring pump pre-stroke (without dial gauge)
11 157829-0820 ADJUSTING DEVICE 1 For adjusting regulating valve
12 157928-2920 PLIERS 1 For regulating valve disassembly
13 157829-5220 INSERTER 1 For inserting regulating valve spring ring
14 157970-0500 MEASURING CYLINDER 1 For measuring feed pump supply rate (500cm3)
15 157844-0320 HOLDER ASSEMBLY 1 For calking 2-piece separate type control lever
16 105782-6170 MEASURING DEVICE 1 For measuring pump control lever angle
17 157954-3601 157954-3600 DIAL GAUGE 1 Measuring range: 0-10mm (x0.01mm)
For measuring pump plunger lift (used when mounting pump on
engine)
19 157641-4720 JOINT ASSEMBLY 1 For fixing key no.5
20 157641-4020 TUBE ASSEMBLY ＊ Used together with key no.19
- 124 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
- 125 -
VE (COVEC-F) TYPE INJECTION PUMP

1 105781-0610 FIXING STAND 1 For pump drive side; (center height: 125mm)
NOZZLE & HOLDER New injection system (Nozzle holder part no. 105780-2150;
2 105780-8190 ＊
ASSY Nozzle part no. 105780-0060)
4 157641-4720 JOINT ASSEMBLY 1 For fixing key no. 2
5 157641-4020 TUBE ASSEMBLY ＊ Used together with key no. 4
6 157842-4621 157842-4620 COUPLING 1 For pump drive side (shaft dia: φ20)
7 157842-4421 157842-4420 COUPLING 1 For pump drive side (shaft dia: φ17)
8 105782-8260 MEASURING DEVICE 1 For measuring timer stroke (high pressure side)
10 157954-4101 157954-4100 DIAL GAUGE 1 Used together with key no 9
11 157829-0820 ADJUSTING DEVICE 1 For adjusting regulating valve pressure
12 157928-2920 PLIERS 1 For disassembling regulating valve
13 157829-5220 INSERTER 1 For reassembling regulating valve
14 157970-0500 MEASURING CYLINDER 1 For measuring overflow
15 157845-6320 PIPING ASSEMBLY 1 For fuel piping
16 157845-6100 BRACKET 1 For fine adjustment of GE actuator
17 407980-2281 407980-2280 MANUAL CONTROLLER 1 For adjusting GE actuator (For NISSAN, ISUZU, MAZDA)
18 407980-2300 MAIN HARNESS 1 Used together with key no. 17
INTERMEDIATE
19 407980-2310 1 For NISSAN CD20, TD27 engines
HARNESS
INTERMEDIATE
20 407980-2340 1 For ISUZU 4JG2 engines
HARNESS
INTERMEDIATE
21 407980-2360 1 For MAZDA RF engines
HARNESS
MANUAL CONTROLLER
22 105782-8280 1 For adjusting GE actuator (For MITSUBISHI)
ASSEMBLY
- 126 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 16
15 17 18 19
20 21 22
- 127 -
BOOST COMPENSATOR
1 105782-0121 105782-0100 PRESSURE CONTROL KIT For adjusting aneroid compensator and boost compensator
For adjusting aneroid compensator and boost compensator;
2 105782-0150 105782-0130 PRESSURE CONTROL KIT
digital type
1 2
- 128 -
VE TYPE INJECTION PUMP SOLENOID TIMER

ADJUSTMENT KIT
(Part No. 157845-6520)
1 026514-2040 GASKET 2 φ14.2xφ20; t=1.5mm

2 157841-8500 EYE 1
3 157844-4501 157844-4500 ADAPTER 1
4 139514-0200 GASKET 2 φ14.2xφ21; T=1.6mm
5 157844-4820 HOSE JOINT 1
6 157844-4900 HOSE 1 φ6xφ11x500mm
7 029711-2180 EYE 1 Inside dia: 12mm
8 026512-1640 GASKET 2 For overflow valve (φ12.2xφ15.9; T=1.5mm)
9 157975-8800 BOLT 1 For overflow valve (M12x1.5)
10 157986-8000 HOSE 1 φ4xφ9x300mm
11 157977-8700 HOSE JOINT 1
12 157986-2000 HOSE 1 φ8xφ11x1000mm
13 029711-4420 EYE 1
14 017211-2010 HOSE CLAMP 4
15 017211-0010 HOSE CLAMP 2
;; ;;
16 029731-2200 EYE BOLT 1
;; ;;
1 2 3 4 5
;; ;;
;;
6 7 8 9 10
11 12 13
;; 14 15
16
- 129 -
INTERMEDIATE HARNESSES
FOR P TYPE INJECTION PUMP (WITH LOAD SENSOR)
NO. PART NO. PART NAME POTENTIOMETER LS CHECKER ENGINE TYPE
1 157846-1520 WIRE HARNESS 479746-0100 407980-1480 MITSUBISHI: 6D22T2

2 157846-1620 WIRE HARNESS 479746-1000 407980-1101 ISUZU: 6SD1-TC1
3 157846-1720 WIRE HARNESS 479746-4200, 479746-5000 407980-1101 ISUZU: 6WA1-TCN
4 157846-4120 WIRE HARNESS 479749-9200 407980-1101 NISSAN DIESEL: PE6T
5 157846-4220 WIRE HARNESS 154605-2720 407980-1101 NISSAN DIESEL: FD46Ti
6 157846-4420 WIRE HARNESS 479746-0100 407980-1480 MITSUBISHI: 6D22T
1 2 3 4 5
- 130 -
FOR RED Ⅲ GOVERNOR ADJUSTMENT

NO. PART NO. APPLICATION
1 157844-6520 For connecting RED Ⅲ governor for ISUZU engines (governor side 8 poles)
2 157844-6620 For connecting RED Ⅲ governor for MITSUBISHI engines (governor side 8 poles)
3 157844-6720 For connecting RED Ⅲ governor for NISSAN DIESEL engines (governor side 8 poles)
5 157844-7021 For connecting RED Ⅲ governor for KOMATSU engines (governor side 8 poles)
12 157846-0820 For connecting RED Ⅲ governor for HINO engines (governor side 8 poles)
13 157846-2820 For connecting RED Ⅲ governor for HINO engines (governor side 7 poles)
1 2 3 4 5
6 7 8 9 10
11 12 13 14
- 131 -
FOR PRE-STROKE ACTUATOR ADJUSTMENT

1 157844-7520 For connecting pre-stroke actuator for MITSUBISHI engines (actuator side 6 poles)
2 157844-7620 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 6 poles)
4 157844-7820 For connecting pre-stroke actuator for HINO engines (actuator side 8 poles)
5 157844-8921 For connecting pre-stroke actuator for MITSUBISHI engines (actuator side 6 poles)
7 157846-0020 For connecting pre-stroke actuator for ISUZU engines (actuator side 6 poles)
9 157846-0620 For connecting pre-stroke actuator for ISUZU engines (actuator side 6 poles)
15 157846-3720 For connecting pre-stroke actuator for all customers' engines (actuator side 6 poles)
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16
- 132 -
FOR RACK SENSOR ADJUSTMENT

1 157827-8720 For connecting rack sensor for ISUZU engines (sensor side 4 poles)
2 157827-8720 For connecting rack sensor for HINO engines (sensor side 4 poles)
3 157827-8820 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)
4 157827-8920 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)
17 157846-3820 For connecting rack sensor for all customers' engines (sensor side 4 poles)
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19
- 133 -
HARNESS CONNECTORS
FOR VE PUMP POTENTIOMETER
(POWER SIDE HARNESSES)
1 157829-8820 For connecting potentiometer to constant-voltage power supply and digital voltmeter
2 157844-6020 For connecting potentiometer to constant-voltage power supply and digital voltmeter
3 157844-6120 For connecting potentiometer to constant-voltage power supply and digital voltmeter (for NISSAN TD42 engine)
1 2 3
- 134 -
MEMO
- 135 -
FOR VE PUMP POTENTIOMETER ADJUSTMENT

(INTERMEDIATE HARNESSES)
1 157841-8720 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU C223 engines
2 157844-1420 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4EC1 engines
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FB1 and C223
3 157844-1520
engines
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FB1 and 4FC1-T
4 157844-5320
engines
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D65 and
5 157844-5420
4D56 engines
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FC1-T, 4JB1,
6 157844-5520
4EE1-T and 4FG1 engines
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28, LD20T-II,
7 157844-5620
CD20-T and NISSAN DIESEL FD35, TD27, TD27-T, TD42, and TD42-T engines
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN CD17, CD20,
8 157844-5720
CD20-T, LD20, LD20-II, LD20T and LD20T-II engines
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28, RD28-T,
9 157844-5820
LD20 and NISSAN DIESEL TD27, TD27-T, TD42, and TD42-T engines
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX, RFT, and PN
10 157844-5920
engines
11 157844-9120 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4EC1 engines
12 157844-9320 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4JB1-T engines
13 157844-9420 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN RD28 engines
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4FB1, 4JB1-T,
14 157844-9520
4JG2-T and 4FG1-T engines
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D56 and
15 157844-9820
4M40 engines
16 157844-9920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA SL engines
17 157845-1420 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA PN engines
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX and RFT
18 157845-3220
engines
19 157845-3320 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA R2 engines
20 157845-4920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA WLT engines
21 157845-5020 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX engines
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN DIESEL TD27-T
22 157845-5120
engines
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN DIESEL TD27-T
23 157845-5220
engines
24 157845-5720 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4EE1 engines
25 157845-5820 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4HF1 engines
26 157845-5920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28 engines
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN CD20 and
27 157845-6020
NISSAN DIESEL TD25, TD25-T, TD27, TD27-T,TD42-T, TD47 engines
28 157845-7220 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D56 engines
29 157845-8520 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for TOYOTA 4B engines
- 136 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26 27 28 29
- 137 -
PFR TYPE INJECTION PUMPS

PFR-MD TYPE PUMP
1 105781-4320 105781-4310 DRIVING STAND 1 Mounting bracket for PFR1MD ~ PFR6MD type pumps.
NOZZLE & HOLDER
2 105780-8180 ＊ Nozzle Part No. 105780-0000; Nozzle holder 105780-2140
ASSY
6 157991-9900 EYE 1 For connecting piping to test oil supply port
7 026510-1340 GASKET 2 For connecting piping to test oil supply port (φ10xφ13; t=1.0mm)
8 140402-2600 EYE BOLT 1 For fuel inlet at adjustment (M10x1.25)
1 2 3 4 5
6 7 8
- 138 -
PFR-KD TYPE PUMP

1 105781-4320 105781-4310 DRIVING STAND 1 Mounting bracket for PFR1KD ~ PFR6KD pumps
NOZZLE & HOLDER
ASSY
4 105782-4440 105782-4320 MEASURING DEVICE 1 For measuring plunger pre-stroke
6 029711-2150 EYE 1 For connecting piping to test oil supply port
1 2 3 4 5
6
;;
;;
7 8
;;
- 139 -
PFR-KX TYPE PUMP

1 105781-4320 105781-4310 DRIVING STAND 1 Mounting bracket for PFR1KX ~ PFR6KX type pumps.
2 157817-2100 HOLDER 1 For PFR5KX and PFR6KX (Used together with key no. 1)
NOZZLE & HOLDER
ASSY
5 105782-4440 105782-4320 MEASURING DEVICE 1 For measuring plunger pre-stroke
7 029711-2150 EYE 1 For connecting pipe to test oil supply port
10 157817-3320 HOLDER 1 For driving stand for Varity Perkins 704-30 engine
11 157817-2820 CONNECTOR 1 For Varity Perkins 704-30 engine
12 157817-3120 GAUGE 1 For Varity Perkins 704-30 engine
13 157817-3520 HOLDER 1 For driving stand (105781-4320)
14 157817-3620 GAUGE 1 For ISUZU 3L, 4L PFR1KX type pumps
1 2 3 4 5
;;
6 7 8 9 10
11 12 13
;; 14
- 140 -
MEMO
- 141 -
DRIVING STAND
FOR PFR-MD, -KD and -KX TYPE PUMPS
(Part No. 105781-4320)
1 157817-2400 STAND 1 Mounted on pump test stand (center height : 110mm)

2 157816-7120 CAMSHAFT 1 For PFR-KX, -K and -KD type pumps
3 157816-7220 CAMSHAFT 1 For PFR-MD type pump
4 020006-1440 BOLT 8 For fixing bearing cover
5 156611-1900 COUPLING 1 For connecting pump test stand's driveshaft
6 023641-2410 SPRING WASHER 1 For fixing coupling
7 013021-2120 NUT 1 For fixing coupling
8 157816-9200 CONTROL RACK 1
9 157817-1000 CONNECTOR 1 For connecting PFR-KD, -KX type pumps' control rack
10 157817-1100 CONNECTOR 1 For connecting PFR-MD type pump
11 020365-1040 BOLT 1 For fixing connector
12 157814-1000 BUSH 1 For installing control rack travel measuring device
For adjusting distance between collar and holder (029300-6010:
13 029998-0640 SHIM 1 t=0.8mm; 029300-6020: t=0.35mm; 029300-6030: t=0.5mm;
029300-6040: t=1.0mm)
14 157817-1200 COLLAR 2 For mounting PFR-KX and -KD type pumps (L=43mm)
15 157817-0800 COLLAR 2 For mounting PFR-MD type pump (L=31mm)
For mounting PFR-2KX to -4KX pumps and PFR-2KD to -6KD
16 157817-2200 HOLDER 1
pumps (with spacer; center height 125mm)
For mounting PFR-1KX and PFR-1KD pumps
17 157817-2300 HOLDER 1
(with spacer; center height 125mm)
For mounting PFR-1MD pump
18 157817-2500 HOLDER 1
(without spacer; center height 110mm)
For mounting PFR-2MD ~ PFR-6MD type pumps
19 157817-2600 HOLDER 1
(without spacer; center height 110mm)
For fixing holders for PFR-KX and -KD type pumps
20 010206-5540 SOCKET HEAD BOLT 2
(M6x1; L=55mm)
21 010206-4540 SOCKET HEAD BOLT 2 For fixing holders for PFR-MD type pump (M6x1; L=45mm)
For fixing holders for PFR-KX and -KD type pumps
22 157636-9100 SOCKET HEAD BOLT 4
(M8x1.25; L=25mm)
23 010208-1240 SOCKET HEAD BOLT 4 For fixing holders for PFR-MD type pump (M8x1; L=12mm)
24 015060-3680 PIN 2 For aligning holders
25 157815-9600 SCREW 1 For fixing control rack
26 026506-1040 GASKET 1 Used together with socket head bolt
27 010206-1040 SOCKET HEAD BOLT 1 For lubricating oil drain
28 157817-1700 COVER 2 For oil cover
29 012555-1040 SCREW 4 For fixing cover
30 157992-4300 BOLT 2 For fixing stand (length: 55mm)
31 029301-5020 WASHER 2 Used together with bolt (key no. 30) and nut (key no. 32)
32 013121-4140 NUT 2 Used together with bolt (key no. 30) and washer (key no. 31)
33 010208-2040 SOCKET HEAD BOLT 13 For fixing PFR-KX and -KD type pumps (M8x1.25; L=20mm)
34 010206-2040 SOCKET HEAD BOLT 11 For fixing PFR-MD type pump (M6x1; L=20mm)
35 157992-4200 ADAPTER 2 For 7NP and 15NP type pump test stands (thickness: 15mm)
For PFR-KD, -KX holders (used together with 16 and 17;
36 157817-1800 SPACER 2
t = 12mm)
- 142 -
1 2 3 4 5
6
; ;;
7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26 27 28 29 30
31 32 33 34 35
36
- 143 -
RSV TYPE MECHANICAL GOVERNOR

For measuring control rack travel; governor installed with drive side
mounted boost compensator
For adjusting torque control device (SW22mm and 3mm wide
2 157916-2620 WRENCH 1
tooth)
3 157913-3120 BOX WRENCH 1 For setting full load (SW10mm)
5 157914-1400 SOCKET WRENCH 1 For removing and installing governor housing plug (SW30mm)
6 105782-6030 MEASURING DEVICE 1 For measuring control lever angle and fixing control lever
7 157913-3520 WRENCH 1 Same as RFD-K type tool (SW10mm, screwdriver included)
1 2 3 4 5
6 7
- 144 -
RFD(K) TYPE MECHANICAL GOVERNOR

For measuring control rack travel; governor installed with drive side
mounted boost compensator
2 157916-2620 WRENCH 1 For adjusting idling spring (SW22mm, tooth width: 3mm)
5 157913-4120 WRENCH 1 For adjusting torque control stroke (SW8mm, screwdriver included)
6 105782-6030 ADJUSTING DEVICE 1 For measuring control lever angle and fixing control lever
For adjusting torque control stroke (SW10mm, screwdriver

7 157913-3520 WRENCH 1
included)
1 2 3 4 5
6 7
- 145 -
RLD-E TYPE MECHANICAL GOVERNOR

2 157913-3620 WRENCH 1 For adjusting torque cam
3 157913-5321 157913-5320 WRENCH 1 For adjusting governor shaft
4 157913-5402 157913-5401 WRENCH 1 For adjusting idling spring
For adjusting boost compensator spring (SW10mm; with

5 157913-3520 WRENCH 1
screwdriver)
6 157915-0720 WRENCH 1 For adjusting guide screw of improved-type boost compensator
1 2 3 4 5
- 146 -
RLD-J TYPE MECHANICAL GOVERNOR

For idling spring adjustment and locknut removal and installation
1 157913-6220 WRENCH 1 (idling spring adjustment is possible by inserting a phillips head
screwdriver into the center of the wrench).
2 157913-6720 WRENCH 1 For adjusting torque cam
For adjusting boost compensator spring (SW10mm; with

3 157913-3520 WRENCH 1
screwdriver)
4 157913-7220 WRENCH 1 For adjusting governor shaft
6 157913-6920 WRENCH 1 For adjusting shifter shim
7 157915-0720 WRENCH 1 For adjusting guide screw of improved-type boost compensator
1 2 3 4 5
6 7
- 147 -
RED Ⅲ TYPE ELECTRONIC GOVERNOR

1 407910-2470 CONTROL UNIT 1 For driving governor actuator (for 15mm type)
2 407910-3960 CONTROL UNIT 1 For driving governor actuator (for 19mm type)
For connecting control unit, constant voltage power supply and
3 407910-5060 WIRE HARNESS 1
governor
1 2 3
- 148 -
RED Ⅳ TYPE ELECTRONIC GOVERNOR

1 407980-4340 SWITCH BOX 1 For confirming control rack position sensor characteristics
2 407915-0590 CONTROL UNIT 1 For confirming control rack position sensor characteristics
3 407910-5540 WIRE HARNESS 1 Main harness
INTERMEDIATE
4 157846-5220 1 For MITSUBISHI
HARNESS
INTERMEDIATE
5 157846-5520 1 For MITSUBISHI (8DC engines)
HARNESS
INTERMEDIATE
6 157846-5420 1 For HINO
HARNESS
INTERMEDIATE
7 157846-5320 1 For ISUZU
HARNESS
INTERMEDIATE
8 157846-5120 1 For NISSAN DIESEL
HARNESS
1 2 3 4 5
6 7 8
- 149 -
RHD TYPE GOVERNOR

1 307610-0050 DRIVING STAND 1 For driving RHD governor

2 307610-1010 ADJUSTING DEVICE 1 For measuring lever angle
1 2
- 150 -
NOZZLE HOLDERS
KCA-S, -P TYPE NOZZLE HOLDERS
1 157943-0500 BLOCK 1 For nozzle holder disassembly and reassembly

SW27, 12-sided; for KCA-S type disassembly and reassembly,
and removal/installation on engine.
SW22, 12-sided; for KCA-P type disassembly and reassembly,
and removal/installation on engine.
4 157927-2500 MAGNET 1 For removing shims
1 2 3 4
- 151 -
KBL2.1-S TYPE NOZZLE HOLDER

1. FOR ISUZU, MITSUBISHI: CLOSED METHOD
ADJUSTING DEVICE
1 105789-0500 1
ASSEMBLY
1/1 157892-0220 ADJUSTING DEVICE 1
CONNECTOR
1/2 157892-1320 1
ASSEMBLY
1/3 157892-1420 RETAINING NUT 1
1/4 157892-1800 BASE 1 For adjusting zero point
1/5 157954-3801 157954-3800 DIAL GAUGE 1 Measuring range: 0-5mm (x0.01mm)
1/6 157892-1100 PIN 1 Length: 60.5mm
1/7 157892-1200 PIN 1 Length: 50mm
1/8 157892-1500 GASKET 1 φ12.2xφ15.9; t=1.0mm
2 157944-9520 PLATE 1 For supporting nozzle holder
3 157914-2800 SOCKET WRENCH 1 For removing and installing nozzle retaining nut; SW19 mm
2. FOR HINO: CLOSED METHOD

ADJUSTING DEVICE
1 105789-0520 1
ASSEMBLY
CONNECTOR
1/2 157892-1320 1
ASSEMBLY
1/3 157892-1920 RETAINING NUT 1
1/6 157892-1100 PIN 1 Length: 60.5mm
1/7 157892-1200 PIN 1 Length: 50mm
1/8 157892-1500 GASKET 1 φ12.2xφ15.9; t=1.0mm
3. FOR OPEN METHOD

ADJUSTING DEVICE
1 105789-0540 1
ASSEMBLY
1/6 157892-1100 PIN 1 Length: 60.5mm
- 152 -
4. FOR NISSAN DIESEL: CLOSED METHOD

ADJUSTING DEVICE
1 105789-0560 1
ASSEMBLY
CONNECTOR
1/2 157892-1320 1
ASSEMBLY
1/3 157892-2020 RETAINING NUT 1
1/6 157892-1100 PIN 1 Length: 60.5mm
1/7 157892-1200 PIN 1 Length: 50mm
1/8 157892-1500 GASKET 1 φ12.2xφ15.9; t=1.0mm
1 2 3
1/1 1/8 1/4

1/5
1/6 1/7 1/2 1/3
- 153 -
KBL2.1-P TYPE NOZZLE HOLDER: OPEN METHOD

ADJUSTING DEVICE
1 105789-0590 1
ASSEMBLY
1/4 157892-3000 PIN 1 Length: 60.4mm
2 157992-2521 157992-2520 PLATE 1 For supporting nozzle holder
3 157890-6200 SCRAPER 1 For cleaning nozzle seat
4 157890-6320 SCRAPER 1 For cleaning nozzle fuel oil chamber
Note:
The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0600.
1 2 3 4
1/4 1/1
1/3
1/2
- 154 -
KBL2.2-P TYPE NOZZLE HOLDER: OPEN METHOD


CONNECTOR
2 157892-3620 1
ASSEMBLY
3 157892-3500 PIN 1 Length: 45mm
KBL2.2-P TYPE NOZZLE HOLDER: CLOSED METHOD


CONNECTOR
2 157892-3620 1
ASSEMBLY
3 157892-3500 PIN 1 Length: 45mm
7 157892-3120 RETAINING NUT 1
7/1 157892-3100 RETAINING NUT 1 M15×0.5; SW17 L=65mm
7/2 026508-1140 GASKET 1 For plug; φ8.2×φ11.4; t=1.0mm
7/3 157892-1600 PLUG 1 M8×1.0; SW12
8 157892-3200 GASKET 1 For retaining nut; φ10.2×φ13.2; t=1.0mm
1 2 3 4 5
6 7 7/3 8
7/2
7/1
- 155 -

1. FOR LARGE HINO TRUCKS
ADJUSTING DEVICE
1 105789-0680 1
ASSEMBLY
1/1 157892-4121 157892-4120 ADJUSTING DEVICE 1 Part of key no. 1
1/1/1 157892-4100 HOLDER 1 For installing cap nut; M10x1.0
1/1/3 157892-1000 NUT 1 For securing dial gauge
1/2 157954-3801 157954-3800 DIAL GAUGE 1 Measuring range: 0-5 mm (x0.01)
1/3 157892-4200 PIN 1 L=160 mm (excluding length of thread)
1/6 157892-4020 RETAINING NUT 1
1/6/1 157892-4000 RETAINING NUT 1 M19x0.75; SW22 mm, L=84 mm
1/6/2 026508-1140 GASKET 1 For plug;φ8.2xφ11.4; t=1.0 mm
1/6/3 157892-1600 PLUG 1 M8x1.0; SW12 mm
1/7 157892-1500 GASKET 1 φ12.2xφ15.9; t=1.0 mm
2 157944-9520 PLATE 1 For supporting nozzle holders
3 157911-8100 WRENCH 1 For adjusting first opening pressure; SW5 mm
4 157914-2800 WRENCH 1 For removing and installing retaining nut ; SW19 mm
5 157914-0500 WRENCH 1 For removing and installing adjustment retaining nut; SW22 mm
Note:
2. FOR MEDIUM-SIZED HINO TRUCKS

ADJUSTING DEVICE
1 105789-0700 1
ASSMBLY
1/1 157892-4420 ADJUSTING DEVICE 1 Part of key no. 1
1/6 157892-4020 RETAINING NUT 1
1/6/3 157892-1600 PLUG 1 M8x1.0, SW12 mm
1/7 157892-1500 GASKET 1 φ12.2xφ15.9; t=1.0 mm
3 157911-8100 WRENCH 1 For adjusting first opening pressure; SW5 mm
4 157914-2800 WRENCH 1 For removing and installing retaining nut ; SW19 mm
5 157914-0500 WRENCH 1 For removing and installing adjustment retaining nut; SW22 mm
Note:
- 156 -
1 2 3
1/1 1/6
1/1/1 1/6/3
1/2
1/1/3 1/6/2
1/6/1
1/1/2
4 5
1/7
1/3 1/4 1/5
- 157 -

1. FOR MITSUBISHI
ADJUSTING DEVICE
1 105789-0640 1
ASSEMBLY
1/1 157892-4420 ADJUSTING DEVICE 1 Part of key no. 1
1/8 157892-4020 RETAINING NUT 1
1/8/3 157892-1600 PLUG 1 M8x1.0; SW12 mm
1/9 157892-1500 GASKET 1 For retaining nut; φ12.2xφ15.9; t=1.0 mm
3 157914-2800 WRENCH 1 For removing and installing retaining nut, SW19 mm
4 157914-0500 WRENCH 1 For removing and installing adjustment retaining nut, SW22mm
Note:
2. FOR NISSAN DIESEL

ADJUSTING DEVICE
1 105789-0660 1
ASSEMBLY
1/1 157892-4121 157892-4120 ADJUSTING DEVICE 1 Part of key no. 1
1/8 157892-4020 RETAINING NUT 1
1/8/1 157892-4000 RETAINING NUT 1 M19x0.75; SW22 mm; L=84 mm
1/8/2 026508-1140 GASKET 1 For plug;φ8.2xφ11.4, t=1.0 mm
1/8/3 157892-1600 PLUG 1 M8x1.0; SW12 mm
1/9 157892-1500 GASKET 1 For retaining nut; φ12.2xφ15.9; t=1.0 mm
3 157914-2800 WRENCH 1 For removing and installing retaining nut, SW19 mm
4 157914-0500 WRENCH 1 For removing and installing adjustment retaining nut, SW22mm
Note:
- 158 -
1 2 3
1/1 1/8
1/1/1 1/8/3
1/2
1/1/3 1/8/2
1/8/1
1/1/2
4
1/9
1/3 1/4 1/5 1/6 1/7
- 159 -
KBL2.4-P TYPE NOZZLE HOLDER

ADJUSTING DEVICE
1 105789-0720 1
ASSEMBLY
1/1 157892-5020 ADJUSTING DEVICE 1 Part of key no 1
1/1/2 157892-1000 NUT 1 For fixing dial gauge
1/5 157892-5120 RETAINING NUT 1
1/5/1 157892-5100 RETAINING NUT 1 M15x0.5; SW17; L=70 mm
1/5/3 157892-1600 PLUG 1 M8x1.0; SW12 mm
1/6 157892-3200 GASKET 1 For retaining nut;φ10.2xφ13.2; t=1.0 mm
3 157944-9520 PLATE 1 For supporting flange type nozzle holders
Note:
1 2 3
1/1 1/5
1/1/1 1/5/3
1/2
1/5/2
1/1/2 1/5/1
1/3 1/4 1/6
- 160 -
MEMO
- 161 -
INJECTION PIPES FOR TEST BENCHES

1 157808-0020 157805-0220 For adjusting PES-K, PE-A pumps (φ2xφ6x600mm; M12x1.5, M14x1.5)
2 157808-0120 157805-0320 For adjusting VE pump (φ2xφ6x840mm; M12x1.5, M14x1.5)
3 157808-0220 157805-0520 For adjusting PE-A, PE-AD, PE-MD pumps (φ2xφ6x600mm; M14x1.5, M14x1.5)
4 157808-0320 157805-1120 For adjusting PE-P, PE-PD pumps (φ3xφ8x600mm; M14x1.5, M14x1.5)
6 157808-0520 157805-2020 For adjusting PE-ZW, PE-ZWX, PE-ZWY pumps (φ4xφ8x1500mm; M18x1.5, M18x1.5)
9 157808-0920 157805-3320 For adjusting PES-K, PE-A pumps (φ2xφ6x600mm; M14x1.5, M12x1.5)
10 157808-1020 157805-3820 For adjusting PE-A, PE-AD, PE-MD pumps (φ2xφ6x600mm; M14x1.5, M14x1.5)
11 157808-1120 157805-3920 For pumps with unified threads (φ2xφ6x600mm; 9/16-18UNF, M14x1.5)
157805-2320
12 157808-1220 For adjusting PES-K, PE-A pumps (φ2xφ6x600mm; M14x1.5, M12x1.5)
157805-4420
13 157808-1320 157805-4720 For adjusting PE-P pump (set of 12; for assemblies 157808-1420 ∼ 157808-1920)
13/1 157808-1420 157805-4820 For adjusting PE-P pump (cylinders 6, 7; φ3xφ8x600mm; M14x1.5, M14x1.5)
13/6 157808-1920 157805-5320 For adjusting PE-P pump (cylinders 1, 12;φ3xφ8x600mm; M14x1.5, M14x1.5)
14 157808-2020 157805-5420 For adjusting PE-PD pump (set of 6; for assemblies 157808-2120 ∼ 157808-2420)
14/1 157808-2120 157805-5520 For adjusting PE-PD pump (cylinders 4, 5, 6;φ3xφ8x600mm; M18x1.5, M14x1.5)
14/2 157808-2220 157805-5620 For adjusting PE-PD pump (cylinder 7; φ3xφ8x600mm; M18x1.5, M14x1.5)
For adjusting PES12P pump with variable timer (set of 12;

15 157808-2520 157805-5920
for assemblies 157808-2620 ∼ 157808-3720)
15/1 157808-2620 157805-6020 For adjusting PES12P pump with variable timer (cylinder 1;φ3xφ8x600mm; M14x1.5, M14x1.5)
15/2 157808-2720 157805-6120 For adjusting PES12P pump with variable timer (cylinder 2; φ3xφ8x600mm; M14x1.5, M14x1.5)
- 162 -
16 157808-3820 157805-7320 For new VE injection system (φ2xφ6x450mm; M12x1.5, M14x1.5)
17 157808-3920 157805-7420 For new VE injection system (φ2xφ6x450mm; M14x1.5, M14x1.5)
18 157808-4020 157805-7520 For adjusting P-S7S pump (φ4xφ8x1000mm; M18x1.5, M14x1.5)
19 157808-4120 157805-7720 For USA (φ3xφ6x600mm; M18x1.5, M14x1.5)
22 157808-4420 157805-8020 For USA (φ3xφ6x600mm; 9/16-18UNF, M14x1.5)
24 157808-4620 157805-9520 For adjusting PE-Z pump (φ3xφ8x600mm; M18x1.5, M14x1.5)
- 163 -
1 2 3 4 5
6 7 8 9 10
11 12 13 13/1 13/2
13/3 13/4 13/5 13/6 14
14/1 14/2 14/3 14/4 15
15/1 15/2 15/3 15/4 15/5
15/6 15/7 15/8 15/9 15/10
15/11 15/12 16 17 18
- 164 -
19 20 21 22 23
24
- 165 -
FIXING STANDS
PE TYPE INJECTION PUMP FIXING STANDS
NO. PART NO. OLD PART NO. INJECTION PUMP TYPE APPLICATION
For mounting pump on the test stand (For 110 mm center height;
1 105781-0471 105781-0470
concave top)
2 105781-0431 105781-0430
concave top)
PE-A, -AD, -MD (base type)
3 105781-0690
channel top)
4 105781-0720
channel top)
5 105781-0790
concave top)
6 105781-0800
concave top)
7 105781-0531 105781-0530
channel top)
105781-0530 MD-TICS (base type) For mounting pump on the test stand (For 125 mm center height;
8 105781-0740 +
channel top)
157810-2100
9 105781-0551 105781-0550
flat top)
105781-0550
10 105781-0760 +
flat top)
157810-2100
11 105781-0481 105781-0480
flat top)
PE-P, -PD, HD-TICS (base type)
12 105781-0421 105781-0420
flat top)
13 105781-0461 105781-0460
concave top)
105781-0460 PE-ZW, ZWX (base type)
14 105781-0770 +
concave top)
157810-2100
15 105781-0511 105781-0510
flat top)
105781-0510 PE-ZWY (base type)
16 105781-0780 +
flat top)
157810-2100
17 105781-0121 105781-0120 For mounting pump on the test stand (For 110 mm center height)
PES-K (for drive side;
105781-0120 flange type)
18 105781-0620 + For mounting pump on the test stand (For 125 mm center height)
157810-2100
19 105781-0580 For mounting pump on the test stand (For 110 mm center height)
PE2A (for drive side; flange type)
PES-A, -AD, -MD, MD-TICS
105781-0050 (for drive side; flange type)
157810-2100
24 105781-0590
PES-P in-line type)
25 105781-0600
PES-PD)
PES-P, -PD, HD-TICS
105781-0300 (for drive side; flange type)
157810-2100
27 105781-0660
PES-P in-line type)
28 105781-0670
PES-PD)
- 166 -
PES-ZW, -ZWX (for drive side;
157810-2100
PES-A, -AD, -MD
(for governor side; flange type)
MD-TICS (for governor side;
157810-2100
35 105781-0201 105781-0200
governor side)
36 105781-0710
PES-P, -PD, HD-TICS middle stand)
(for governor side; flange type) For mounting pump on the test stand (For 125 mm center height;
37 105781-0451 105781-0450
governor side)
38 105781-0561 105781-0560
middle stand)
PES-ZW, -ZWX
105781-0460 (for governor side; flange type)
157810-2100
41 105781-0810 PE-P (base type)
concave top)
42 105781-0860
flat top)
HD-TICSⅢ (base type)
43 105781-0820
flat top)
- 167 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26 27 28 29 30
31 32 33 34 35
36 37 38 39 40
- 168 -
41 42 43
- 169 -
3-POINT FIXING STANDS FOR

10NP, 20NP TEST BENCHES
1 105796-0000 All pumps (flange type) For drive side
2 157811-0521 VE pump (flange type) For drive side (center dia φ50)
3 157811-0421 PES-K (flange type) For drive side (center dia φ74)
4 157811-0321 PES-K (flange type) For drive side (center dia φ76)
5 105796-0170 PE-A, -AD, -MD (base type) For drive side and governor side (for rounded base)
6 157811-1021 PE-A (flange type) For PE2A pump drive side (center dia φ68)
7 105796-0070 PE-A, -AD, -MD (flange type) For governor side
8 105796-0060 PE-A, -AD, -MD (base type) For drive side and governor side (for square base)
9 157811-0721 PE-A, -AD, -MD (flange type) For drive side (center dia φ68)
10 105796-0080 TC-MD (base type) For drive side and governor side (for rounded base)
11 157811-0821 TC-MD (flange type) For drive side (center dia φ78)
12 105796-0110 TC-MD (flange type) For governor side
13 105796-0090 TC-MD (base type) For drive side and governor side (for square base)
15 105796-0100 TC-MD (base type) For drive side and governor side (for flat base)
17 105796-0030 PE-P, -PD, TC-HD (base type) For drive side and governor side (for rounded base)
18 157811-0921 PE-P, -PD, TC-HD (flange type) For drive side (center dia φ95)
19 105796-0180 PE-P, -PD, TC-HD (flange type) For governor side
20 157811-2421 PE-P, -PD, TC-HD (flange type) For drive side (center dia φ100)
21 105796-0160 PE-P, -PD, TC-HD (base type) For drive side and governor side (for flat base)
22 157811-2521 PE-P, -PD, TC-HD (flange type) For parallel PES-P type pump drive side (center dia φ105)
23 105796-0120 PE-P, -PD, TC-HD (flange type) For center
24 157811-7320 PE-P, -PD, TC-HD (flange type) For PES-PD pump drive side (center dia φ95)
25 105796-0050 PE-ZW, -ZWX (base type) For drive side and governor side (for rounded base)
26 105796-0140 PE-ZW, -ZWX (flange type) For drive side
27 105796-0050 PE-ZW, -ZWX (flange type) For governor side (same as base type)
28 105796-0130 PE-ZWY (base type) For drive side and governor side (for flat base)
29 105796-0150 TC-HD(Ⅲ) (base type) For drive side and governor side (for flat base)
- 170 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26 27 28 29
- 171 -
VE TYPE INJECTION PUMP FIXING STANDS

1 105781-0361 105781-0360 VE type (flange type) For 110 mm center height
105781-0360
2 105781-0610 + VE type (flange type) For 125 mm center height
157810-2100
1 2
- 172 -
PES TYPE INJECTION PUMP FIXING STANDS

NO. PART NO. OLD PART NO. ENGINE TYPE APPLICATION
1 157811-2521 157811-2520 KOMATSU SA12V170B engines Adapter flange for mounting PES-P pump (105mm diameter)
2 157811-2621 157811-2620 ISUZU 4HE1-T and 4HG1 engines Adapter flange for mounting PES-AD pump (87mm diameter)
1 2
- 173 -
MEASURING DEVICES FOR 10NP, 20NP TEST BENCHES

ZGM, ZGD MEASURING DEVICE
(Part No. 157656-0020)
1 157656-1020 MEASURING UNIT 1

2 157656-2020 DISPLAY UNIT 1
3 157683-0000 MEASURING CYLINDER 12
4 157683-0100 MEASURING CYLINDER 12
5 157678-0200 RUBBER HOSE 1
6 157676-1100 BOLT 1
1 2 3 4 5
- 174 -
MEMO
- 175 -
ZCM, ZCD-1 MEASURING DEVICE

(Part No. 157655-0020)
1 157655-1020 MEASURING UNIT 1

2 157677-2300 HOUSING 1
3 157673-0100 CONSOLE 1
4 157673-0020 MONITOR 1
MAIN CONNECTION
5 157677-0700 1
CABLE
6 157677-0400 CONNECTING CABLE 1
7 157681-8200 PLAIN WASHER 8
HEX-SOCKET-HEAD
8 157677-1900 4
BOLT
9 157677-2200 FASTENING PLATE 3
10 157682-2300 CABLE STRAP 3
11 157673-0200 DACRON TAPE 1
12 157673-0300 DACRON TAPE 1
14 157673-0400 BRACKET 1
15 157673-0500 PLAIN WASHER 2
16 157673-0600 HEXAGON NUT 2
17 157676-0500 NUT 4
18 157682-0000 INLET-UNION SCREW 1
19 157682-0100 FLAT SEAL RING 4
20 157681-4920 INLET UNION 1
21 157682-0300 CLOSING NIPPLE 12
22 157682-0400 O-RING 24
23 157682-0500 O-RING 24
24 157678-0200 RUBBER HOSE 2
26 157675-0120 PRINTER 1
CONNECTING CABLE,
27 157682-1900 1
PRINTER-P/C
28 157682-2900 CHANGEOVER SET 1
29 157671-0420 COMPUTER UNIT 1
30 157674-0220 KEY BOARD 1
31 157674-0100 COVER 1
- 176 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
26 27 28 29 30
31
- 177 -
ZCM, ZCD-2 MEASURING DEVICE

(Part No. 157655-5020)
MAIN CONNECTION
1 157677-0700 1
CABLE
MEASURING CELL
3 157655-1020 1
SUPPORT
4 157677-0120 EQUIPMENT WAGON 1
5 157673-0020 MONITOR 1
6 157677-2100 IDENTIFICATION PLATE 1
7 157682-2400 CONNECTION CABLE 2
8 157682-0000 INLET - UNION SCREW 1
9 157682-0100 FLAT SEAL RING 4
10 157681-4920 INLET UNION 1
11 157682-0300 CLOSING NIPPLE 12
12 157682-0400 O-RING 24
13 157682-0500 O-RING 24
14 157678-0200 RUBBER HOSE 2
15 157675-0120 PRINTER 1
CONNECTING CABLE,
16 157682-1900 1
PRINTER-P/C
17 157682-2900 CHANGEOVER SET 1
18 157671-0420 COMPUTER UNIT 1
19 157674-0220 KEY BOARD 1
20 157674-0100 COVER 1
- 178 -
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
- 179 -
MEMO
- 180 -
DIMENSIONS AND APPLICATIONS
Page

010006-1440 ∼ 029920-8020 …………………………………………………………………………… 183 to 188
105765-1370 ∼ 105780-8250 …………………………………………………………………………… 189 to 191

105781-0010 ∼ 105781-4320 …………………………………………………………………………… 192 to 198
105782-0121 ∼ 105783-0090 …………………………………………………………………………… 199 to 203
105784-0110 ∼ 105784-1110 …………………………………………………………………………… 204 to 207

105785-0030 ∼ 105785-7100 …………………………………………………………………………… 208 to 219
105789-0010 ∼ 105794-0120 …………………………………………………………………………… 220 to 224
105796-0000 ∼ 105796-0180 …………………………………………………………………………… 225 to 226

132204-0100 ∼ 157683-0100 …………………………………………………………………………… 227 to 231
157805-0220 ∼ 157808-4620 …………………………………………………………………………… 232 to 239
157811-0321 ∼ 157830-3520 …………………………………………………………………………… 240 to 247

157840-0900 ∼ 157843-8821 …………………………………………………………………………… 248 to 252
157844-0320 ∼ 157845-8820 …………………………………………………………………………… 253 to 259

157846-0020 ∼ 157847-0620 …………………………………………………………………………… 260 to 263
157856-0020 ∼ 157858-1620 …………………………………………………………………………… 264 to 268
157890-1100 ∼ 157892-7300 …………………………………………………………………………… 269 to 277

157910-0300 ∼ 157921-9820 …………………………………………………………………………… 278 to 289
157922-0900 ∼ 157925-9700 …………………………………………………………………………… 290 to 302
157926-0120 ∼ 157926-9820 …………………………………………………………………………… 303 to 306

157927-0920 ∼ 157932-4400 …………………………………………………………………………… 307 to 312
157943-0020 ∼ 157951-1100 …………………………………………………………………………… 313 to 315
157954-0101 ∼ 157955-6300 …………………………………………………………………………… 316 to 318

157970-0500 ∼ 157992-6523 …………………………………………………………………………… 319 to 322
307610-0050 ∼ 407980-4340 …………………………………………………………………………… 323 to 326
- 181 -
- 182 -
010006-1440 010010-2040 010010-2200

BOLT BOLT BOLT
Included in measuring unit Included in measuring unit For fixing bracket (157944-7200)
(Part No. 105782-0010); M6x1; SW10 mm (Part No. 105782-0010); M10x1.5; SW17 mm
010206-1040 010206-1240 010206-1640

SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT
For lubricating oil drain M6x1; L=12mm; SW5 M6x1; L=16mm; SW5
M6x1; L=10mm; SW5
010206-2040 010206-4540 010206-5540

For fixing PFR-MD type (M6x1; L=20mm) For fixing holders for PFR-MD type pumps For fixing holders for PFR-KX and -KD type
(M6x1; L=45mm) pumps (M6x1; L=55mm)
010206-6040 010208-1240 010208-2040

For fixing holders for PFR pumps For fixing holders for PFR-MD type pumps For fixing PFR-KX and -KD type pumps
(M6x1; L=60mm) (M8x1.25; L=12mm) (M8x1.25; L=20mm)
- 183 -
010208-2540 010235-1020 011005-0840

SOCKET HEAD BOLT SOCKET HEAD BOLT SET SCREW
For fixing holders for PFR-KD and -KX type For securing pins to flange M5x0.8; L=8mm; SW2.5
pumps (M8x1.25; L=25mm) (M5x0.8; L=10mm)
011105-1220 012555-1040 012655-0860

SET SCREW SCREW SCREW
For securing handle nuts For fixing cover Component part of pressure control kit
(M5x0.8; L=12mm; SW2.5) Part No. 105782-0121 (M5x0.8; L=8mm)
013021-0040 013021-2120 013030-5220

NUT NUT NUT
Included in measuring unit For fixing coupling (M12x1.75; t=10mm) For securing handle (M5x0.8; t=3.2mm)
Part No. 105782-0010
013121-4140
NUT
M14x1.5; t=11mm
- 184 -
014011-2140 014020-5190 014110-6440

WASHER WASHER SPRING WASHER
φ 12.5x φ 26; t=2.3mm Component part of pressure control kit Included in measuring unit
Part No. 105782-0121 Part No. 105782-0010
( φ 5.5x φ 10; t=0.8mm)
014111-0440 015060-3680 016809-0020

SPRING WASHER PIN STEEL BALL
Included in measuring unit For aligning holder For PE(S)-A, -AD, -MD type pumps
Part No. 105782-0010 (Dia. 9 mm)
017211-0010 017211-2010
HOSE CLAMP HOSE CLAMP
For VE pump solenoid timer adjustment tool For VE pump solenoid timer adjustment tool
Part No. 157845-6520 Part No. 157845-6520
- 185 -
020006-1440 020365-1040 023641-2410

BOLT BOLT SPRING WASHER
For fixing bearing cover For fixing connector For fixing coupling
(M6x1; L=14mm; SW10) (M5x0.8; L=10mm; SW10)
025805-1910 026506-1040 026508-1140

WOODRUFF KEY GASKET GASKET
T=5mm φ 6.2x φ 9.9; t=1mm For plug; φ 8.2x φ 11.4; t=1mm
026510-1340 026512-1540 026512-1640

GASKET GASKET GASKET
For connecting piping to test oil supply port For connecting piping supply port For VE pump solenoid timer adjustment tool
( φ 10.2x φ 13.4; t=1.0mm) ( φ 12.2x φ 15.4; t=1.5mm) Part No. 157845-6520
;; ;;
( φ 12.2x φ 15.9; t=1.5mm)
;; ;;
026514-2040 027412-2440
GASKET EYE BOLT
For VE pump solenoid timer adjustment tool Accessory part for 5NP and 10NP test
Part No. 157845-6520 benches (M12x1.5)
;;
( φ 14.2x φ 19.9; t=1.5mm)
;;
- 186 -
029001-2090 029001-2220 029001-2280

BOLT BOLT BOLT
M12x1.5; L=45mm For SA-B type (M12x1.5; L=60mm) For SA-A type (M12x1.5; L=45mm)
029111-4050 029111-8080 029300-6010

PLUG PLUG WASHER
For adjusting injection timing For injection timing adjustment (M18x1.5) For adjustment between collar and holder
(M14x1.5; SW 19 mm) (t=0.8mm)
029300-6020 029300-6030 029300-6040

WASHER WASHER WASHER
For adjustment between collar and holder For adjustment between collar and holder For adjustment between collar and holder
(t=0.35mm) (t=0.5mm) (t=1.0mm)
029301-2040 029301-2260 029301-5020

WASHER WASHER WASHER
φ 12.5x φ 22; t=2.5mm φ 12.5x φ 24; t=2.3mm φ 15x φ 28; t=3mm
- 187 -
029711-2150 029711-2160 029711-2180

EYE EYE EYE
For adjusting PFR-KD, -KX pumps For adjusting VE pumps For VE pump solenoid timer adjustment tool
(inside dia: 12mm; UNF5/8'’) (inside dia: 12mm; UNF3/8'’) Part No. 157845-6520 (inside dia: 12 mm)
029711-2240 029711-4190 029711-4420

EYE EYE EYE
Accessory part for 5NP and 10NP test Accessory part for 5NP and 10NP test For VE pump solenoid timer adjustment tool
benches benches Part No. 157845-6520 (inside dia: 14 mm)
029731-2010 029731-2200 029731-4080

EYE BOLT EYE BOLT EYE BOLT
For fuel inlet at adjustment (M12x1.5); For VE pump solenoid timer adjustment tool Accessory part for 5NP and 10NP test
for PFR-KD, -KX, -MD pumps Part No. 157845-6520 (M12x1.5) benches (M14x1.5)
029920-8020
CAP
Included in measuring unit
Part No. 105782-0010
- 188 -
105765-1370
TEST BENCH ATTACHMENTS
Standard 10NP, 20NP test bench kit
105765-1380
ADJUSTMENT; VE KIT
10NP, 20NP test bench VE type pump adjustment kit
- 189 -
;;;;
105765-1290 105765-1390
PIPING ASSEMBLY ADJUSTMENT; PES-K KIT
VE pump adjustment tools 10NP, 20NP test bench PE(S)-K type pump
adjustment kit
;;
105765-1350 105765-1400
ADJUSTMENT; VE KIT ADJUSTMENT; PE-A KIT
New injection measurement test lines 10NP, 20NP test bench PE(S)-A, -AD, -MD type pump adjustment kit
105765-1410 105765-1420
ADJUSTMENT; PE-P KIT ADJUSTMENT; PES-PD KIT
10NP, 20NP test bench PE(S)-P type pump 10NP, 20NP test bench PE(S)-PD type pump adjustment kit
adjustment kit
105780-0000 105780-0050 105780-0060

NOZZLE NOZZLE NOZZLE
For adjusting PES-K, -A, -AD, -MD, -P, -VE, For adjusting PE(S)-P, -PD, -ZWY pumps; For adjusting VE(COVEC-F), PFR-KX pumps
PFR-KD, -MD pumps; NP-DN12SD12T NP-DN6TD119NP1T NP-DN0SD1510
- 190 -
105780-0120 105780-2080 105780-2090

NOZZLE NOZZLE HOLDER NOZZLE HOLDER
For adjusting HD-TICS, MD-TICS, MITICS For adjusting PE(S)-A, -AD, -MD, -P, VE For adjusting PE(S)-P, -PD, -ZWY pumps
pumps pumps (Nozzle Part No. 105780-0000) (Nozzle Part No. 105780-0050)
105780-2140 105780-2150 105780-2190

NOZZLE HOLDER NOZZLE HOLDER NOZZLE HOLDER
For adjusting PFR-KD, -MD pumps For adjusting VE(COVEC-F), PFR-KX pumps For adjusting HD-TICS, MD-TICS, MITICS
(Nozzle Part No. 105780-0000) (Nozzle Part No. 105780-0060) pumps (Nozzle Part No. 105780-0120)
105780-8130 105780-8140 105780-8180

NOZZLE & HOLDER ASSY NOZZLE & HOLDER ASSY NOZZLE & HOLDER ASSY
For adjusting PE(S)-P, -PD, -ZWY pumps For adjusting PE(S)-A, -AD, -MD, -P pumps For adjusting PFR-KD, -MD pumps
(Nozzle Part No. 105780-0050) (Nozzle Part No. 105780-0000) (Nozzle Part No. 105780-0000)
105780-8190 105780-8250
NOZZLE & HOLDER ASSY NOZZLE & HOLDER ASSY
For adjusting VE(COVEC-F), PFR-KX pumps For adjusting HD-TICS, MD-TICS, MITICS
(Nozzle Part No. 105780-0060) pumps (Nozzle Part No. 105780-0120)
- 191 -
105781-0010 105781-0050 105781-0051

CLAMPING DEVICE FIXING STAND FIXING STAND
For mounting PE.A(D) pump For mounting PES-A, -AD, -MD, MD-TICS For mounting PES-A, -AD, -MD, MD-TICS
(5NP and 10NP) flange type pumps on the test stand (center flange type pumps on the test stand (center
height: 110mm; drive side) height: 110mm; drive side)
105781-0120 105781-0121 105781-0160

FIXING STAND FIXING STAND FIXING STAND
For mounting PES-K pump on the test stand For mounting PES-K flange type pump on For mounting flange type pumps on the test
(center height: 110mm) the test stand (center height: 110mm; drive stand (center height: 110mm)
side)
105781-0170 105781-0180 105781-0190

For mounting PE-P pump on the test stand For mounting flange type pumps on the test For mounting PE-P pump on the test stand
(center height: 110mm) stand (center height: 125mm) (center height: 125mm)
105781-0200 105781-0201 105781-0300

For mounting PES-PD pump on the test For mounting PES-P, -PD, HD-TICS flange For mounting PES-PD, HD-TICS pumps on
stand (center height: 110mm) type pumps on the test stand (center height: the test stand (center height: 110mm)
110mm; governor side)
- 192 -
105781-0301 105781-0361 105781-0420

For mounting PES-P, HD-TICS flange type For mounting VE(COVEC-F) pump on the For mounting PES-P, -PD, HD-TICS pumps
pumps on the test stand (center height: test stand (center height: 110mm) on the test stand (center height: 125mm)
110mm; drive side)
105781-0421 105781-0430 105781-0431

For mounting PE-P, -PD, HD-TICS base type For mounting PE-A, -AD, -MD pumps on the For mounting PE-A, -AD, -MD base type
pumps on the test stand (center height: test stand (center height: 125mm) pumps on the test stand (center height:
125mm; flat top) 125mm; concave top)
105781-0450 105781-0451 105781-0460

For mounting PES-P, -PD, HD-TICS pumps For mounting PES-P, -PD, HD-TICS flange For mounting PE-ZW, -ZWY pumps on the
on the test stand (center height: 125mm) type pumps on the test stand (center height: test stand (center height: 110mm)
125mm; governor side)
105781-0461 105781-0470 105781-0471

For mounting PE-ZW, -ZWX base type For mounting PE-A, -AD, -MD pumps on the For mounting PE-A, -AD, -MD base type
pumps on the test stand (center height: test stand (center height: 110mm) pumps on the test stand (center height:
110mm; concave top) 110mm; concave top)
- 193 -
105781-0480 105781-0481 105781-0510

For mounting PE-P, -PD, HD-TICS pumps on For mounting PE-P, -PD, HD-TICS base type For mounting PE-ZWY pump on the test
the test stand (center height: 110mm) pumps on the test stand (center height: stand (center height: 125mm)
110mm; flat top)
105781-0511 105781-0520 105781-0521

For mounting PE-ZWY base type pump on For mounting PES-ZW, -ZWX pumps on the For mounting PES-ZW, -ZWX flange type
the test stand (center height: 110mm; flat test stand (center height: 125mm) pumps on the test stand (center height:
top) 110mm; drive side)
105781-0530 105781-0531 105781-0540

For mounting MD-TICS pump on the test For mounting MD-TICS base type pump on For mounting MD-TICS pump on the test
stand (center height: 110mm) the test stand (center height: 110mm; stand (center height: 110mm)
channel top)
105781-0541 105781-0550 105781-0551

For mounting MD-TICS flange type pump on For mounting MD-TICS pump on the test For mounting MD-TICS base type pump on
the test stand (center height: 110mm; stand (center height: 110mm) the test stand (center height: 110mm; flat
governor side) top)
- 194 -
105781-0560 105781-0561 105781-0580

For mounting PE-P, -PD, HD-TICS pumps on For mounting PE-P, -PD, HD-TICS flange For mounting PE2A flange type pump on the
the test stand (center height: 125mm) type pumps on the test stand (center height: test stand (center height: 110mm; drive side)
125mm; middle stand)
105781-0590 105781-0600 105781-0610

For mounting PES-P flange type pump on For mounting PES-PD flange type pump on For mounting VE(COVEC-F) pump on the
the test stand (center height: 110mm; drive the test stand (center height: 110mm; drive test stand (center height: 125mm)
side) side)
105781-0620 105781-0630 105781-0640

For mounting PES-K flange type pump on For mounting PE2A flange type pump on the For mounting PES-A, -AD, -MD, MD-TICS
the test stand (center height: 125mm; drive test stand (center height: 125mm; drive side) flange type pumps on the test stand (center
side) height: 125mm; drive side)
105781-0650 105781-0660 105781-0670

For mounting PES-P, HD-TICS flange type For mounting PES-P, HD-TICS flange type For mounting PES-PD flange type pump on
pumps on the test stand (center height: pumps on the test stand (center height: the test stand (center height: 125mm; drive
125mm; drive side) 125mm; drive side) side)
- 195 -
105781-0680 105781-0690 105781-0700

For mounting PES-ZW, -ZWX flange type For mounting PE-AD, -MD base type pumps For mounting PES-A, -AD, -MD flange type
pumps on the test stand (center height: on the test stand (center height: 110mm; pumps on the test stand (center height:
125mm; drive side) channel top) 110mm; governor side)
105781-0710 105781-0720 105781-0730

For mounting PES-P, -PD, HD-TICS flange For mounting PE-A, -AD, -MD base type For mounting PES-A, -AD, -MD flange type
type pumps on the test stand (center height: pumps on the test stand (center height: pumps on the test stand (center height:
110mm; middle stand) 125mm; channel top) 125mm; governor side)
105781-0740 105781-0750 105781-0760

For mounting TC-MD flat base type pump on For mounting TCS-MD flange type pump on For mounting TC-MD full flat base type
the test stand (center height: 125mm; the test stand (center height: 125mm; pump on the test stand (center height:
channel top) governor side) 125mm; flat top)
105781-0770 105781-0780 105781-0790

For mounting PE-ZW, -ZWX base type For mounting PE-ZWY base type pump on For mounting TC-MD base type pump on the
pumps on the test stand (center height: the test stand (center height: 125mm; flat test stand (center height: 110mm; concave
125mm; concave top) top) top)
- 196 -
105781-0800 105781-0810 105781-0820

For mounting TC-MD convex base type pump For mounting PE-P base type pump on the For mounting HD-TICS pump on the test
on the test stand (center height: 125mm; test stand (center height: 125mm) stand (center height: 125mm)
concave top)
105781-0830 105781-0860 105781-0870

For mounting MITICS pump on the test stand For mounting HD-TICS pump on the test For mounting PES-A pump on the test stand
(center height: 125mm) stand (center height: 110mm) (center height: 125mm)
105781-0880 105781-4130 105781-4140

FIXING STAND DRIVING STAND DRIVING STAND
For mounting PES-A pump on the test stand For driving PFR1KD pump For driving PFR2KD pump
(center height: 110mm) (center height: 110mm) (center height: 110mm)
105781-4150 105781-4160 105781-4180

DRIVING STAND DRIVING STAND DRIVING STAND
For driving PFR3KD pump For driving PFR4KD pump For driving PFR1MD pump
- 197 -
105781-4190 105781-4200 105781-4210

For driving PFR2MD pump For driving PFR3MD pump For driving PFR4MD pump
105781-4270 105781-4280 105781-4290

For driving PFR1KD pump For driving PFR2KX pump For driving PFR3KX pump
105781-4300 105781-4320
DRIVING STAND DRIVING STAND
For driving PFR4KX pump For driving PFR-MD, -KD, -KX type pumps
(center height: 110mm) (center height: 110mm and 125mm)
- 198 -
105782-0121 105782-0150
PRESSURE CONTROL KIT PRESSURE CONTROL KIT
For adjusting aneroid compensator and boost compensator For adjusting aneroid compensator and
boost compensator; digital type
105782-4020 105782-4130 105782-4140

MEASURING DEVICE MEASURING DEVICE MEASURING DEVICE
For measuring PE-A pump tappet clearance For measuring pump housing plain bearing For measuring camshaft end play of PE(S)-P,
(Dial gauge Part No. 157954-3601) wear of PE(S)-AD, -MD, VE pumps MD-TICS pumps (25mm dia. camshaft)
105782-4200 105782-4210 105782-4270

For measuring pump housing plain bearing For measuring PE(S)-P pump control rod For measuring plunger pre-stroke of PE(S)-P,
wear of PE(S)-A, VE pumps travel -PD pumps
(17mm dia. camshaft) (Dial gauge Part No. 157954-4401)
105782-4290 105782-4320 105782-4330

For measuring plunger pre-stroke of PE(S)- For measuring plunger pre-stroke of PES-K, For measuring plunger pre-stroke of PE(S)-
ZWX pump -KD pumps A, -AD, -MD pumps (Dial gauge Part No.
(Dial gauge Part No. 157954-4401) (Dial gauge Part No. 157954-3600) 157954-3601)
- 199 -
105782-4340 105782-4351 105782-4360

For measuring plunger pre-stroke of PFR-MD For measuring camshaft end play of PE- For measuring plunger pre-stroke of PE-
pump (Dial gauge Part No. 157954-3601) ZWY pump (35mm dia. camshaft) ZWY pump
(Dial gauge Part No. 157954-4401)
105782-4370 105782-4371 105782-4380

For measuring plunger pre-stroke of PE-P For measuring plunger pre-stroke of HD- For measuring camshaft end play of PE(S)-P
pump (Dial gauge Part No. 157954-4400) TICS pump pump (30mm dia. camshaft)
105782-4390 105782-4410 105782-4420

For measuring plunger pre-stroke of MD- For measuring camshaft end play of PES-K For measuring plunger pre-stroke of PE(S)-A
TICS, MITICS pumps (Dial gauge Part No. pump (17mm dia. camshaft) pump (Dial gauge Part No. 157954-4401)
157954-4401)
105782-4430 105782-4440 105782-4470

For measuring plunger pre-stroke of PE(S)- For measuring plunger pre-stroke of PES-K, For measuring plunger pre-stroke of PE(S)-
AD, -MD pumps PFR-K, -KD, -KX pumps AD, -MD pumps
(Dial gauge Part No. 157954-4401) (Dial gauge Part No. 157954-4401)
- 200 -
105782-6030 105782-6130 105782-6170

For measuring control lever angle and fixing For measuring control rack travel; when For measuring control lever angle of RLD
control lever pump installed with drive side mounted boost governor & VE pump
compensator
105782-6190 105782-6200 105782-6220

For measuring PES-K pump control rack For measuring PFR-MD, -KD, -KX pump For measuring PES-PD pump control rack
position control rack travel position
105782-6230 105782-6240 105782-6270

For measuring VE pump control lever angle For measuring PE pump control rack position For measuring PES-K pump control rack
travel (Dial gauge Part No. 157954-3501)
105782-6280 105782-6290 105782-6300

For measuring PE(S)-A, -AD, -MD pump For measuring HD-TICS pump control rod For measuring PE(S)-PD pump control rack
control rack travel (Dial gauge Part No. travel (Dial gauge Part No. 157954-3501) travel (Dial gauge Part No. 157954-3501)
157954-3501)
- 201 -
105782-6310 105782-6331 105782-6340

For measuring PE(S)-ZW, -ZWX pump For measuring control rod travel of PES-P For measuring PE(S)-ZW(X) pump control
control rack travel pump with variable timer rack position
105782-6350 105782-6360 105782-6370

For measuring PE-ZWY pump control rack For measuring HD-TICS pump control rack For measuring MD-TICS pump control rack
position position position
105782-6383 105782-6390 105782-6391

For measuring PE(S)-P, MD-TICS, HD-TICS, For KOMATSU SA12V140 engine For MITSUBISHI S12A engine and
MITICS pump control rack position KOMATSU SA12V engine
105782-6400 105782-6420 105782-6450

For KOMATSU SA12V170 engine For measuring MITICS pump pre-stroke For adjusting PES-K pump rack stroke
- 202 -
105782-6460 105782-6470 105782-8160

For measuring PE(S)-A, AD, -MD pump For 10NP, 20NP test bench adjustment kit for For measuring VE(COVEC-F) pump pre-
control rack position PE(S)-PD pump stroke (without dial gauge)
105782-8190 105782-8250 105782-8260

For measuring VE pump timer stroke For measuring VE pump timer stroke For measuring VE (COVEC-F) pump timer
(mounted on low pressure side) (for direct injection pump) stroke (high pressure side)
105782-8270 105782-8280 105782-8290

CHECKER MANUAL CONTROLLER MEASURING DEVICE
For GE actuator adjustment For COVEC-F for MITSUBISHI For measuring VE (COVEC-F) pump timer
stroke (low pressure side)
105783-0070 105783-0090
TIMING CHECKER SOLENOID VALVE
For measuring timing advance angle of timing device For variable timer adjustment
- 203 -
105784-0110 105784-0120 105784-0121

COUPLING COUPLING COUPLING
For measuring SBZ timing device advance For measuring SDZ timing device advance For measuring SDZ timing device advance
angle (spline drive) angle (25mm diameter drive shaft) angle (25mm diameter drive shaft)
105784-0130 105784-0150 105784-0160

For measuring SDZ timing device advance For measuring SBZ timing device advance For measuring SBZ timing device advance
angle (30mm diameter drive shaft) angle (gear-drive system) angle (tooth-drive system)
105784-0170 105784-0180 105784-0190

For measuring SPZ timing device advance For measuring SAZ timing device advance For measuring SCD timing device advance
angle angle (gear-drive system) angle (gear-drive system)
105784-0200 105784-0210 105784-0220

COUPLING DRIVING DEVICE DRIVING DEVICE
For measuring SCD timing device advance For driving gear installed on pump side for For driving gear installed on drive side for
angle (belt-drive system) SCDM timing device (shaft dia. 20mm) SCDM timing device (shaft dia. 20mm)
- 204 -
105784-0221 105784-0230 105784-0231

COUPLING DRIVING DEVICE COUPLING
For driving gear installed on drive side for For driving gear installed on drive side for For driving gear installed on drive side for
SCDM timing device (shaft dia. 20mm) SPM timing device (shaft dia. 25mm) SPM timing device (shaft dia. 25mm)
105784-0500 105784-0501 105784-0510

For measuring SCDM timing device advance For measuring SCDM timing device advance For measuring SCDM, SAG timing device
angle (shaft dia. 17mm) angle (shaft dia. 17mm) advance angle (shaft dia. 20mm; gear
installed on pump side)
105784-0511 105784-0520 105784-0521

For measuring SCDM, SAG timing device For measuring SCDM, SDG, SPG, SPM For measuring SCDM, SDG, SPG, SPM
advance angle (shaft dia. 20mm; gear timing device advance angle timing device advance angle
installed on pump side) (shaft dia. 25mm) (shaft dia. 25mm)
105784-0530 105784-0531 105784-0540

For measuring SCDM- Ⅱ timing device For measuring SCDM- Ⅱ timing device For measuring SDG timing device advance
advance angle (shaft dia. 20mm) advance angle (shaft dia. 20mm) angle (shaft dia. 30mm)
- 205 -
105784-0551 105784-0560 105784-0570

For measuring SPM timing device advance For measuring SCDM timing device advance For measuring SCDM timing device advance
angle (shaft dia. 25mm) angle (shaft dia. 20mm) angle (shaft dia. 20mm)
105784-0580 105784-0590 105784-0600

For measuring SCDM- Ⅱ timing device For measuring SCDM timing device advance For measuring SCDM timing device advance
advance angle (shaft dia. 25mm) angle (shaft dia. 20mm) angle (shaft dia. 20mm)
105784-0610 105784-0620 105784-0630

For measuring SCDM timing device advance For measuring SCDM- Ⅱ timing device For measuring SCDM- Ⅱ timing device
angle (shaft dia. 20mm) advance angle (shaft dia. 20mm) advance angle (shaft dia. 25mm)
105784-0640 105784-0650
COUPLING DRIVING DEVICE
For measuring SPM timing device advance For measuring SPM timing device advance
angle (shaft dia. 25mm) angle (shaft dia. 25mm)
- 206 -
105784-1100
ACCUMULATOR ASSEMBLY
For 5NP, 10NP test stands
;;;;
;;;;
;;;
;;;
105784-1110
ACCUMULATOR ASSEMBLY
For 5NP, 10NP test stands
;;;
;;;
;;;
;;;
- 207 -
105785-0030 105785-0700 105785-0730

NOZZLE TESTER NOZZLE TESTER NOZZLE TESTER
For nozzle opening pressure adjustment For nozzle opening pressure adjustment For measuring nozzle opening pressure
(plunger dia. 10mm) (Nozzle opening pressure: 35MPa) (Nozzle opening pressure: 70MPa)
105785-0740 105785-0750 105785-0800

For nozzle opening pressure adjustment For nozzle opening pressure adjustment For nozzle opening pressure adjustment
(Nozzle opening pressure: 35MPa) (Nozzle opening pressure: 35MPa) (plunger dia. 10mm)
105785-0840
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
105785-0880
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
- 208 -
105785-0960 105785-0970
NOZZLE TESTER NOZZLE TESTER
For nozzle opening pressure adjustment For nozzle opening pressure adjustment
(Nozzle opening pressure: 35MPa) (Nozzle opening pressure: 50MPa)
105785-0980 105785-0990
105785-1000 105785-1010
For nozzle opening pressure adjustment For adjusting two-spring type nozzle holders
(plunger dia. 10mm) (Nozzle opening pressure: 50MPa)
105785-1020 105785-1030
- 209 -
105785-1040 105785-1050
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa) For nozzle opening pressure adjustment
(Nozzle opening pressure: 50MPa)
105785-1060 105785-2010
(plunger dia. 16mm)
105785-1070 105785-2040
(plunger dia. 16mm)
105785-2600 105785-2610 105785-2670

For marine engines For nozzle opening pressure adjustment For nozzle opening pressure adjustment
(Nozzle opening pressure: 70MPa) (Nozzle opening pressure: 35MPa) (Nozzle opening pressure: 70MPa)
- 210 -
105785-2700 105785-2730 105785-2750

For nozzle opening pressure adjustment For nozzle opening pressure adjustment For marine engines
(Nozzle opening pressure: 70MPa) (plunger dia. 16mm) (Nozzle opening pressure: 70MPa)
105785-2820 105785-2830 105785-2840

105785-2850 105785-2880 105785-2940

105785-2950 105785-2960 105785-2970

- 211 -
105785-2980 105785-2990 105785-3010

105785-3020 105785-3030 105785-3050

105785-3040 105785-3060
105785-3070 105785-3080 105785-4050

- 212 -
105785-4530 105785-4600 105785-4610

105785-4630 105785-4680 105785-4690

105785-4700 105785-4710 105785-5000

105785-5010 105785-5020 105785-5030

- 213 -
105785-5040 105785-5050
For nozzle opening pressure adjustment For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
105785-5060 105785-5070
105785-5080 105785-5090
105785-5100 105785-5110 105785-5120

- 214 -
105785-5130 105785-5140 105785-5150

105785-5160
NOZZLE TESTER
For nozzle opening pressure adjustment
105785-5170
NOZZLE TESTER
105785-5180
NOZZLE TESTER
- 215 -
105785-5190
NOZZLE TESTER
105785-5200 105785-5210
105785-5220 105785-5230 105785-5240

- 216 -
105785-6000 105785-6010 105785-6020

105785-6030 105785-6040 105785-6050

105785-6060 105785-6070 105785-6080

105785-6090 105785-6100 105785-6110

- 217 -
105785-6120 105785-6130 105785-6140

105785-6150 105785-6160 105785-6170

105785-6180 105785-6190 105785-6200

105785-6210
NOZZLE TESTER
- 218 -
105785-7000 105785-7010 105785-7020

105785-7030 105785-7040 105785-7060

105785-7070 105785-7080 105785-7090

105785-7100
NOZZLE TESTER
- 219 -
105789-0010
CLEANING TOOLS
For cleaning nozzle
105789-0500
ADJUSTING DEVICE
For KBL2.1-S type nozzle and nozzle holder
for ISUZU, MITSUBISHI
105789-0520
ADJUSTING DEVICE
for HINO
105789-0540
ADJUSTING DEVICE
for ISUZU
- 220 -
105789-0560
ADJUSTING DEVICE
for NISSAN DIESEL
105789-0570
ADJUSTING DEVICE
For KBL2.1-P type nozzle and nozzle holder
105789-0590
ADJUSTING DEVICE
105789-0640
ADJUSTING DEVICE
for MITSUBISHI
- 221 -
105789-0660
ADJUSTING DEVICE
for NISSAN DIESEL
105789-0680
ADJUSTING DEVICE
for large HINO trucks
105789-0700
ADJUSTING DEVICE
For KBL2.3-S type nozzle and nozzle holder for
medium-sized HINO trucks
105789-0720
ADJUSTING DEVICE
- 222 -
105790-5010 105790-5020
TOOL KIT TOOL KIT
For SA type timing device For SCD type timing device
105790-5030 105790-5040
TOOL KIT TOOL KIT
For SDZ type timing device For SD type timing device
105790-5050 105790-5060
TOOL KIT TOOL KIT
For SP type timing device For SBZ type timing device
105790-5070 105790-5200
TOOL KIT TOOL KIT
For SBZ-A type timing device For SA-B type timing device
- 223 -
105792-0000 105792-0030 105792-0050

O-RING INSERTER EXTRACTOR EXTRACTOR
For inserting PE(S)-P pump O-ring (into For removing plunger block For removing plunger block
pump housing)
105794-0050 105794-0120
UNIVERSAL VISE UNIVERSAL VISE
With bracket Part No. 157944-2600 For disassembling & reassembling pump
- 224 -
105796-0000 105796-0010 105796-0020

For all pumps (flange type) for drive side For PE(S)-P, -PD, TC(S)-HD (base type); For PE(S)-A, -AD, MD (base type); for drive
for drive side and governor side (flat base) side and governor side (rounded base)
105796-0030 105796-0040 105796-0050

For PE-P (base type); for drive side and For PE(S)-P, -PD, TC(S)-HD (flange type); For PE(S)-ZW, -ZWX (base type); for drive
governor side (rounded base) for governor side side and governor side (rounded base)
105796-0060 105796-0070 105796-0080

For PE-AD, -MD (base type); for drive side For PE(S)-A, -AD, -MD (flange type); For TC-MD (base type); for drive side and
and governor side (square base) for governor side governor side (rounded base)
105796-0090 105796-0100 105796-0110

For TC-MD (base type); for drive side and For TC-MD (base type); for drive side and For TCS-MD (flange type); for governor side
governor side (square base) governor side (flat base)
- 225 -
105796-0120 105796-0130 105796-0140

For PES-P, TCS-HD (flange type); for center For PE-ZWY (base type); for drive side and For PES-ZWX (flange type); for drive side
governor side (flat base)
105796-0150 105796-0160 105796-0170

For HD-TICS( Ⅲ ) (base type); for drive side For PE-P, TC-HD (base type); for drive side For PE-A, -AD, -MD (base type); for drive
and governor side (flat base) and governor side (flat base) side and governor side (rounded base)
105796-0180
FIXING STAND
For PES-P, -PD, TCS-HD (flange type); for
governor side
- 226 -
132204-0100 139514-0200 140402-2600

PLUG GASKET EYE BOLT
For replacing overflow valve For VE pump solenoid timer adjustment tool For fuel inlet at adjustment (M10x1.25)
Part No. 157845-6520
;;
( φ 14.2x φ 21; T=1.6mm)
;;
156611-1900 157626-3500 157636-9100
COUPLING EYE SOCKET HEAD BOLT
For adjusting PFR-MD, -KD and -KX pumps Used together with hose M8x1.25; L=25mm
(17mm diameter camshaft) (Part No. 157984-8400 and others)
157641-4020 157641-4720 157651-5900

TUBE ASSEMBLY JOINT ASSEMBLY COLLAR
For VE(COVEC-F) pump (injection pipe; For new injection system VE(COVEC-F) Spacer for nozzle holder
used together with 157641-4720) pump
- 227 -
157655-1020 157656-1020 157656-2020

MEASURING UNIT MEASURING UNIT DISPLAY UNIT
For ZCM, ZCD-1, ZCD-2 measuring devices For ZGM, ZGD measuring devices For ZGM, ZGD measuring devices
157671-0420 157673-0020 157673-0100

COMPUTER UNIT MONITOR CONSOLE
For ZCM, ZCD-1, ZCD-2 measuring devices For ZCM, ZCD-1, ZCD-2 measuring devices For ZCM, ZCD-1 measuring devices
157673-0200 157673-0300 157673-0400

DACRON TAPE DACRON TAPE BRACKET
For ZCM, ZCD-1 measuring devices For ZCM, ZCD-1 measuring devices For ZCM, ZCD-1 measuring devices
157673-0500 157673-0600 157674-0100

PLAIN WASHER HEXAGON NUT COVER
For ZCM, ZCD-1 measuring devices For ZCM, ZCD-1 measuring devices For ZCM, ZCD-1, ZCD-2 measuring devices
- 228 -
157674-0220 157675-0120 157676-0500

KEYBOARD PRINTER NUT
157676-1100 157677-0120 157677-0400

BOLT EQUIPMENT WAGON CONNECTING CABLE
For ZGM, ZGD measuring devices For ZCM, ZCD-2 measuring devices For ZCM, ZCD-1, ZCD-2 measuring devices
157677-0700 157677-1800 157677-1900

MAIN CONNECTION CABLE CONNECTING CABLE HEX-SOCKET-HEAD BOLT
For ZCM, ZCD-1, ZCD-2 measuring devices For ZCM, ZCD-1 measuring devices For ZCM, ZCD-1 measuring devices
157677-2000 157677-2100 157677-2200

MAIN CONNECTION CABLE IDENTIFICATION PLATE FASTENING PLATE
For ZCM, ZCD-1, ZCD-2 measuring devices For ZCM, ZCD-2 measuring devices For ZCM, ZCD-1 measuring devices
- 229 -
157677-2300 157678-0200 157681-4920

HOUSING RUBBER HOSE INLET UNION
For ZCM, ZCD-1 measuring devices For ZGM, ZGD, ZCM, ZCD-1, ZCD-2 For ZCM, ZCD-1, ZCD-2 measuring devices
measuring devices
157681-8200 157681-8300 157682-0000

PLAIN WASHER HEXAGON NUT INLET UNION SCREW
For ZCM, ZCD-1 measuring devices For ZCM, ZCD-1, ZCD-2 measuring devices For ZCM, ZCD-1, ZCD-2 measuring devices
157682-0100 157682-0300 157682-0400

FLAT SEAL RING CLOSING NIPPLE O-RING
For ZCM, ZCD-1, ZCD-2 measuring devices For ZCM, ZCD-1, ZCD-2 measuring devices For ZCM, ZCD-1, ZCD-2 measuring devices
157682-0500 157682-1900 157682-2300

O-RING CONNECTING CABLE, PRINTER-P/C CABLE STRAP
- 230 -
157682-2400 157682-2900 157682-3000

CONNECTION CABLE CHANGEOVER SET CONNECTING CABLE
For ZCM, ZCD-2 measuring devices For ZCM, ZCD-1, ZCD-2 measuring devices For ZCM, ZCD-1 measuring devices
157683-0000 157683-0100
MEASURING CYLINDER MEASURING CYLINDER
For ZGM, ZGD measuring devices For ZGM, ZGD measuring devices
- 231 -
157805-0220 157805-0320 157805-0520

INJECTION PIPE INJECTION PIPE INJECTION PIPE
For adjusting PES-K, PE(S)-A pumps For adjusting VE pump For adjusting PE(S)-A, -AD, -MD pumps
( φ 2x φ 6x600mm; M12x1.5; M14x1.5) ( φ 2x φ 6x840mm; M12x1.5; M14x1.5) ( φ 2x φ 6x600mm; M14x1.5; M14x1.5)
157805-1120 157805-1720 157805-2020

For adjusting PE(S)-P, -PD pumps For adjusting PE(S)-P, -PD pumps For adjusting PE(S)-ZW, -ZWX, -ZWY pumps
157805-2320 157805-2520 157805-2620

For adjusting PES-K, PE-AD pumps For adjusting PE(S)-P, -PD pumps For adjusting PE(S)-P, -PD pumps
157805-3320 157805-3820 157805-3920

For adjusting PES-K, PE(S)-A pumps For adjusting PE(S)-A, -AD, -MD pumps For pumps with unified threads
( φ 2x φ 6x600mm; M14x1.5; M12x1.5) ( φ 2x φ 6x600mm; M14x1.5; M14x1.5) ( φ 2x φ 6x600mm; 9/16-18UNF; M14x1.5)
- 232 -
157805-4420 157805-4720 157805-4820

For adjusting PES-K, PE(S)-A pumps For adjusting PE(S)-P pump (set of 12) Part of 157805-4720.
( φ 2x φ 6x600mm; M12x1.5; M14x1.5) ( φ 3x φ 8x600mm) For adjusting PE(S)-P pump
(cylinders 6, 7; φ 3x φ 8x600mm; M14x1.5;
M14x1.5)
157805-4920 157805-5020 157805-5120

Part of 157805-4720. Part of 157805-4720. Part of 157805-4720.
For adjusting PE(S)-P pump For adjusting PE(S)-P pump For adjusting PE(S)-P pump
(cylinders 5, 8; φ 3x φ 8x600mm; M14x1.5; (cylinders 4, 9; φ 3x φ 8x600mm; M14x1.5; (cylinders 3, 10; φ 3x φ 8x600mm; M14x1.5;
M14x1.5) M14x1.5) M14x1.5)
157805-5220 157805-5320 157805-5420

Part of 157805-4720. Part of 157805-4720. For adjusting PE(S)-PD pump (set of 6;
For adjusting PE(S)-P pump For adjusting PE(S)-P pump φ 3x φ 8x600mm)
(cylinders 2, 11; φ 3x φ 8x600mm; M14x1.5; (cylinders 1, 12; φ 3x φ 8x600mm; M14x1.5;
M14x1.5) M14x1.5)
157805-5520 157805-5620 157805-5720

For adjusting PE(S)-PD pump For adjusting PE(S)-PD pump For adjusting PE(S)-PD pump
(cylinders 4, 5, 6; φ 3x φ 8x600mm; (cylinder 7; φ 3x φ 8x600mm; M18x1.5; (cylinder 3; φ 3x φ 8x600mm; M18x1.5;
M18x1.5; M14x1.5) M14x1.5) M14x1.5)
- 233 -
157805-5820 157805-5920 157805-6020

Part of 157805-5420. For adjusting PES12P pump with V/T Part of 157805-5920.
For adjusting PE(S)-PD pump ( φ 3x φ 8x600mm; set of 12) For adjusting PES12P pump with V/T
(cylinder 2; φ 3x φ 8x600mm; M18x1.5; (cylinder 1; φ 3x φ 8x600mm; M18x1.5;
M14x1.5) M14x1.5)
157805-6120 157805-6220 157805-6320

For adjusting PES12P pump with V/T For adjusting PES12P pump with V/T For adjusting PES12P pump with V/T
(cylinder 2; φ 3x φ 8x600mm; M14x1.5; (cylinder 3; φ 3x φ 8x600mm; M14x1.5; (cylinder 4; φ 3x φ 8x600mm; M14x1.5;
M14x1.5) M14x1.5) M14x1.5)
157805-6420 157805-6520 157805-6620

M14x1.5) M14x1.5) M14x1.5)
157805-6720 157805-6820 157805-6920

M14x1.5) M14x1.5) M14x1.5)
- 234 -
157805-7020 157805-7120 157805-7320

Part of 157805-5920. Part of 157805-5920. For new VE injection system
For adjusting PES12P pump with V/T For adjusting PES12P pump with V/T ( φ 2x φ 6x450mm; M12x1.5; M14x1.5)
M14x1.5) M14x1.5)
157805-7420 157805-7520 157805-7720

For new VE injection system For adjusting PE(S)-P pump For adjusting ZEXEL USA pump
157805-7820 157805-7920 157805-8020

For adjusting ZEXEL USA pump For adjusting ZEXEL USA pump For adjusting ZEXEL USA pump
( φ 3x φ 6x1000mm; M14x1.5; M14x1.5) ( φ 2x φ 6x450mm; M12x1.5; M14x1.5) ( φ 3x φ 6x600mm; 9/16-18UNF; M14x1.5)
157805-9420 157805-9520
INJECTION PIPE INJECTION PIPE
For adjusting PE(S)-P pump For adjusting PE(S)-PD pump
( φ 3x φ 8x600mm; M14x1.5; M14x1.5) ( φ 3x φ 8x600mm; M18x1.5; M14x1.5)
- 235 -
157808-0020 157808-0120 157808-0220

For adjusting PES-K, PE(S)-A pumps For adjusting VE pump For adjusting PE(S)-A, -AD, -MD pumps
157808-0320 157808-0420 157808-0520

For adjusting PE(S)-P, -PD pumps For adjusting PE(S)-P, -PD pumps For adjusting PE(S)-ZW, -ZWX, -ZWY pumps
157808-0720 157808-0820 157808-0920

For adjusting PE(S)-P, -PD pumps For adjusting PE(S)-P, -PD pumps For adjusting PES-K, PE(S)-A pumps
157808-1020 157808-1120 157808-1220

For adjusting PE(S)-A, -AD, -MD pumps For pumps with unified threads For adjusting PES-K, PE(S)-A pumps
( φ 2x φ 6x600mm; M14x1.5; M14x1.5) ( φ 2x φ 6x600mm; 9/16-18UNF; M14x1.5) ( φ 2x φ 6x600mm; M12x1.5; M14x1.5)
- 236 -
157808-1320 157808-1420 157808-1520

For adjusting PE(S)-P pump (set of 12; Part of 157808-1320. Part of 157808-1320.
φ 3x φ 8x600mm) For adjusting PE(S)-P pump For adjusting PE(S)-P pump
(cylinders 6, 7; φ 3x φ 8x600mm; M14x1.5; (cylinders 5, 8; φ 3x φ 8x600mm; M14x1.5;
M14x1.5) M14x1.5)
157808-1620 157808-1720 157808-1820

For adjusting PE(S)-P pump For adjusting PE(S)-P pump For adjusting PE(S)-P pump
(cylinders 4, 9; φ 3x φ 8x600mm; M14x1.5; (cylinders 3, 10; φ 3x φ 8x600mm; M14x1.5; (cylinders 2, 11; φ 3x φ 8x600mm; M14x1.5;
M14x1.5) M14x1.5) M14x1.5)
157808-1920 157808-2020 157808-2120

Part of 157808-1320. For adjusting PE(S)-PD pump (set of 6; Part of 157808-2020.
For adjusting PE(S)-P pump φ 3x φ 8x600mm) For adjusting PE(S)-PD pump
(cylinders 1, 12; φ 3x φ 8x600mm; M14x1.5; (cylinders 4, 5, 6; φ 3x φ 8x600mm;
M14x1.5) M18x1.5; M14x1.5)
157808-2220 157808-2320 157808-2420

For adjusting PE(S)-PD pump For adjusting PE(S)-PD pump For adjusting PE(S)-PD pump
M14x1.5) M14x1.5) M14x1.5)
- 237 -
157808-2520 157808-2620 157808-2720

For adjusting PES12P pump with V/T Part of 157808-2520. Part of 157808-2520.
( φ 3x φ 8x600mm; set of 12) For adjusting PES12P pump with V/T For adjusting PES12P pump with V/T
M14x1.5) M14x1.5)
157808-2820 157808-2920 157808-3020

M14x1.5) M14x1.5) M14x1.5)
157808-3120 157808-3220 157808-3320

M14x1.5) M14x1.5) M14x1.5)
157808-3420 157808-3520 157808-3620

M14x1.5) M14x1.5) M14x1.5)
- 238 -
157808-3720 157808-3820 157808-3920

Part of 157808-2520. For new VE injection system For new VE injection system
For adjusting PES12P pump with V/T ( φ 2x φ 6x450mm; M12x1.5; M14x1.5) ( φ 2x φ 6x450mm; M14x1.5; M14x1.5)
(cylinder 12; φ 3x φ 8x600mm; M14x1.5;
M14x1.5)
157808-4020 157808-4120 157808-4220

For adjusting PE(S)-P pump For adjusting ZEXEL USA pump For adjusting ZEXEL USA pump
157808-4320 157808-4420 157808-4520

For adjusting ZEXEL USA pump For adjusting ZEXEL USA pump For adjusting PE(S)-P pump
( φ 2x φ 6x450mm; M12x1.5; M12x1.5) ( φ 3x φ 6x600mm; 9/16-18UNF; M14x1.5) ( φ 3x φ 8x600mm; M14x1.5; M14x1.5)
157808-4620
INJECTION PIPE
For adjusting PE(S)-PD pump
( φ 3x φ 8x600mm; M14x1.5; M18x1.5)
- 239 -
157811-0321 157811-0421 157811-0520

FLANGE FLANGE FLANGE
Adapter flange for installing PES-K flange Adapter flange for installing PES-K flange Adapter for installing VE pump
type pump (center dia. 76mm) type pump (center dia. 74mm) (center dia. 50mm)
157811-0521 157811-0620 157811-0621

Adapter for installing VE flange type pump Adapter flange for mounting PES-A, -AD Adapter flange for mounting PES-AD, -MD,
(center dia. 50mm) pumps TCS-MD flange type pumps
(center dia. 85mm)
157811-0721 157811-0821 157811-0920

Adapter flange for mounting PES-A flange Adapter flange for mounting PES-A, -AD Adapter flange for mounting PE(S)-P pump
type pump; for drive side flange type pumps (center dia. 78mm) (center dia. 95mm)
(center dia. 68mm)
157811-0921 157811-1021 157811-2421

Adapter flange for mounting PES-P flange Adapter flange for mounting PE2A pump; Adapter flange for mounting PES-P, TCS-HD
type pump for drive side (center dia. 68mm) flange type pumps (center dia. 100mm)
(center dia. 95mm)
- 240 -
157811-2521 157811-2620 157811-2621

Adapter flange for mounting PES-P flange Adapter flange for mounting PES-AD pump Adapter flange for mounting PES-AD, -MD
type pump (center dia. 105mm) (center dia. 105mm) flange type pump (center dia. 87mm)
157811-7320 157814-1000 157815-9600

FLANGE BUSH SCREW
Adapter flange for mounting PES-PD pump For installing control rack travel measuring For fixing control rack
(center dia. 95mm) device
157816-7120 157816-7220 157816-9200

CAMSHAFT CAMSHAFT CONTROL RACK
For PFR-KD, -KX type pumps For PFR-MD type pump For PFR-KD, -KX type pumps
;
157817-0800
;
157817-1000 157817-1100
COLLAR CONNECTOR CONNECTOR
For PFR-MD type pump (L=31mm) For connecting PFR-KD, -KX type pumps’ For connecting PFR-MD type pump control
control racks rack
- 241 -
157817-1200 157817-1700 157817-1800

COLLAR COVER SPACER
For mounting PFR-KD, -KX type pumps For oil cover For PFR-KD, -KX holders (used together with
(L=43mm) 157817-2200 and 157817-2300)
157817-2020 157817-2100 157817-2200

HOLDER HOLDER HOLDER
For PFR-1K, PFR-2K type pumps For mounting PFR5KX, -6KX type pumps For mounting PFR2KX ∼ 4KX, PFR2KD ∼
(with spacer; center height 125mm; option) (option) 6KD type pumps
157817-2300 157817-2400 157817-2500

HOLDER STAND HOLDER
For mounting PFR1KD, 1KX type pumps For mounting PFR-KD, -KX, -MD pumps For PFR1MD type pump
(included in driving stand Part No.
105781-4320)
157817-2600 157817-2720 157817-2820

HOLDER HOLDER CONNECTOR
For PFR2MD ∼ 6MD type pumps For Perkins PFR-4KX type pumps For Varity Perkins 704-30 engine
(For driving stand 105781-4310)
- 242 -
157817-3120 157817-3320 157817-3420

GAUGE HOLDER HOLDER
For Varity Perkins 704-30 engine For driving stand for Varity Perkins 704-30 For Isuzu 3L, 4L PFR-1KX type pumps
engine (used together with 105781-4320) (for driving stand 105781-4310)
157817-3520 157817-3620 157820-0120

HOLDER GAUGE AIR PUMP
For Isuzu 3L, 4L PFR1KX type pumps For Isuzu 3L, 4L PFR1KX type pumps Component part of measuring unit
(for driving stand 105781-4320) Part No. 105782-0010
157820-1520 157820-1720 157820-6100

MANOMETER JOINT TUBE
Component part of measuring unit Component part of measuring unit Component part of pressure control kit
Part No. 105782-0010 Part No. 105782-0010 Part No. 105782-0121
157820-8400 157820-8500 157820-9120

VACUUM GAUGE PRESSURE GAUGE EYE
Component part of pressure control kit Part Component part of pressure control kit Part Component part of pressure control kit Part
No. 105782-0100. Range: 20-3000mm Ag No. 105782-0100. Range: 10-1300mm Hg No. 105782-0121. For RBD type governor
- 243 -
157820-9220 157820-9400 157820-9520

HOSE JOINT VACUUM GAUGE CYLINDER ASSY
Component part of pressure control kit Part Component part of pressure control kit Component part of pressure control kit
No. 105782-0121. For PG type governor Part No. 105782-0100. Range: 5-350mm Hg Part No. 105782-0121
157820-9620 157821-0021 157821-0620

BRACKET ASSY BRACKET ASSY PRESSURE GAUGE
No. 105782-0100 No. 105782-0121 No. 105782-0120. Range: 10-1500mm Hg
157821-0720 157821-0800 157821-4500

VACUUM GAUGE VACUUM GAUGE VACUUM PUMP
No. 105782-0120. Range: 10-760mm Hg No. 105782-0120. Range: 50-10000mm Ag No. 105782-0150.
157821-6900 157821-7420 157821-7620

PRESSURE GAUGE PRESSURE GAUGE VACUUM GAUGE
No. 105782-0150. No. 105782-0121. Range: 0-250 kPa No. 105782-0121. Range: -100 ∼ 0 kPa
Range: -760 ∼ 0 ∼ 2000mm Hg
- 244 -
157825-3900 157827-3320 157827-3520

PLATE LEVER LEVER
For removing bearing’s inner race For measuring PES-K pump control lever For measuring PES-K pump control lever
angle angle (for operating control lever)
157827-6220 157827-6320 157827-6520

ADAPTER ADAPTER ADAPTER
For measuring PES-K pump control rack For measuring PE(S)-A, -AD, MD pump For measuring PE(S)-P pump control rod
travel (less dial gauge & connector) control rack travel (less dial gauge & travel (less dial gauge & connector)
connector)
157827-6720 157827-6820 157827-8720

ADAPTER CONNECTOR INTERMEDIATE HARNESS
For measuring PE(S)-PD pump control rod For connecting dial gauge and adapter for For connecting rack sensor for ISUZU, HINO
travel (less dial gauge & connector) control rack travel measuring device engines (sensor side 4 poles)
157827-8820 157827-8920
INTERMEDIATE HARNESS INTERMEDIATE HARNESS
For connecting rack sensor for MITSUBISHI For connecting rack sensor for NISSAN
engines (sensor side 4 poles) DIESEL engines (sensor side 4 poles)
- 245 -
157828-7100 157828-7200 157829-0420

PLATE PLATE MEASURING DEVICE
Taper gauge for mounting camshaft of Taper gauge for mounting camshaft of For adjusting “KF” and “K” dimension of VE
PE(S)-A, -AD, -MD pumps (17 & 20mm PE(S)-P, -PD, PE-ZWY pumps (25 & 35mm pump (less dial gauge)
diameters) diameters)
157829-0720 157829-0820 157829-1100

INSERTER ADJUSTING DEVICE BLOCK GAUGE
For mounting VE pump control shaft (M6x1) For adjusting VE(COVEC-F) pump regulating For measuring “MS” dimension of VE pumps
valve (used for setting governor lever position)
157829-3520 157829-4620 157829-5220

MEASURING DEVICE EXTRACTOR INSERTER DEVICE
For measuring VE pump plunger lift For removing VE pump regulating valve For inserting VE pump regulating valve
(dial gauge Part No. 157954-4101) spring spring
157829-5420 157829-7520 157829-7620

FEED PUMP HOLDER BLOCK GAUGE BLOCK GAUGE
For removing and installing VE pump feed For measuring “MS” dimension of VE pump For adjusting VE pump boost compensator
pump boost compensator lever lever position
- 246 -
157829-8100 157829-8620 157829-8621

ADAPTER ADJUSTING DEVICE ADJUSTING DEVICE
For measuring VE pump chamber pressure For measuring “MS” dimension of VE pump For measuring “MS” dimension of VE pump
(left-hand thread M10x1) (left-hand thread M10x1)
157829-8820 157829-9700 157830-3320

CONNECTOR GUIDE PIN TIMING CHECKER
For connecting potentiometer to constant For fixing screw bushing For measuring in-line pump advance angle
voltage power supply and digital voltmeter (voltage: AC100V; consumption: approx.
20W)
157830-3420 157830-3520
SENSOR LAMP
For measuring in-line pump advance angle For measuring in-line pump advance angle
(for irradiating reflecting plate) (for irradiating pump test stand measuring
wheel)
- 247 -
157840-0900 157840-3620 157840-4020

LEVER FLANGE COUPLING
For manual flywheel operation of pump test For fixing PES-P type pump For driving SA(G) timing device mounted on
stand measuring wheel (on 5NP, 10NP test benches) PE-A, -AD, -MD pumps
157841-8500 157841-8720 157841-9200

EYE CONNECTOR HOLDER
For VE pump solenoid timer adjustment tool For adjusting VE pump potentiometer For measuring “MS” dimension of VE pump
Part No. 157845-6520 (for ISUZU C223 engines) (right-hand thread M10x1)
157841-9201 157842-0900 157842-3300

HOLDER LEVER COUPLING
For measuring “MS” dimension of VE pump For RED Ⅲ electronic governor adjustment Used for VE pump adjustment
(right-hand thread M10x1) (test bench flywheel) (20mm diameter drive shaft)
157842-3400 157842-3401 157842-3500

Used for VE pump adjustment Used for VE pump adjustment Used for VE pump adjustment
(20mm diameter drive shaft) (20mm diameter drive shaft) (17mm diameter drive shaft)
- 248 -
157842-4420 157842-4421 157842-4520

Used for adjustment Used for adjustment Used for VE pump adjustment
(17mm diameter camshaft; 3mm key groove) (17mm diameter camshaft; 3mm key groove) (20mm diameter drive shaft; 2.5mm key
groove; 10mm tooth width)
157842-4521 157842-4522 157842-4620

Used for VE pump adjustment Used for VE pump adjustment Used for adjustment
(20mm diameter drive shaft; 2.5, 4mm key (20mm diameter drive shaft; 2.5, 4mm key (20mm diameter camshaft; 4mm key groove)
grooves; 10mm tooth width) grooves)
157842-4621 157842-5220 157842-5320

COUPLING HOLDER POINTER
Used for adjustment For measuring in-line pump advance angle For measuring advance angle of SP, SD
(20mm diameter camshaft; 4mm key groove) (for mounting sensor Part No. 157830-3420) timing devices
157842-5400 157842-5520 157842-5600

POINTER POINTER POINTER
For measuring advance angle of SCD timing For measuring advance angle of SAZ timing For measuring SDZ timing device advance
device device angle (25mm diameter shaft)
- 249 -
157842-5700 157842-5800 157842-5920

POINTER POINTER HOLDER
For measuring SDZ timing device advance For measuring SPZ timing device advance Component part of timing checker
angle (30mm diameter shaft) angle Part No. 105783-0070
157842-6220 157842-6221 157842-6222

Used for PE-P pump adjustment Used for PE-P pump adjustment Used for PE(S)-P pump adjustment
(25mm diameter camshaft) (25mm diameter camshaft) (25mm diameter camshaft; 5mm key groove)
157842-8600 157842-9600 157843-2320

SCREW SCREW COUPLING
For determining sensing gear plate position For determining position of timing sensor For PE-ZWY pump adjustment
fixing bracket (on 15NP test bench)
157843-2420 157843-2500
COUPLING COUPLING
For PE-ZWY pump adjustment For PE-ZWY pump adjustment
(on 15NP test bench) (on 15NP test bench)
- 250 -
157843-2720 157843-2721 157843-2722

For fixing HD-TICS type pump For fixing HD-TICS type pump For fixing PE(S)-P type pump
(camshaft diameter 30mm)
157843-3020 157843-3120 157843-3121

For HD-TICS pump (camshaft diameter For connecting flyweight to pump tester For connecting flyweight to pump tester
30mm; for 7NP, 15NP test benches)
157843-3201 157843-3320 157843-6520

For PE(S)-ZWX pump (30mm with spline For MD-TICS, MITICS pumps For PES-K pump (shaft diameter 17mm)
gear) (shaft diameter 25mm)
157843-6620 157843-6720 157843-6820

For PE(S)-A pump (shaft diameter 17mm) For PE(S)-AD, -MD pumps (shaft diameter For PE(S)-P, -PD, MD-TICS, MITICS pumps
20mm) (shaft diameter 25mm)
- 251 -
157843-6920 157843-8120 157843-8821

For PE(S)-P, HD-TICS pumps For PE-P, HD-TICS, MD-TICS, PE-Z pumps For PE-ZWY pump (for 10NP, 20NP test
(shaft diameter 30mm) (for 10NP, 20NP test benches) benches)
- 252 -
157844-0320 157844-0900 157844-1020

HOLDER ASSEMBLY PIN HOLDER
Stamping tool for VE pump two-piece Length: 20mm For measuring VE pump housing plain
separate type control lever (used together with holder 157844-1020) bearing wear (used together with dial gauge
157954-4101)
157844-1420 157844-1520 157844-1620

CONNECTOR CONNECTOR CONNECTOR
For adjusting VE pump potentiometer For adjusting VE pump potentiometer For adjusting VE pump potentiometer
(for ISUZU 4EC1 engines) (for ISUZU 4FB1 and C223 engines) (for NISSAN engines)
157844-4220 157844-4400 157844-4500

COVER EXTRACTOR UNION
For adjusting diaphragm mounting position For removing B.C.S. lever For adjusting VE pump solenoid timer
157844-4501 157844-4600 157844-4720

ADAPTER DUMMY BOLT HOSE JOINT
For VE pump solenoid timer adjustment tool For fixing control lever For adjusting VE pump solenoid timer
Part No. 157845-6520
- 253 -
157844-4820 157844-4900 157844-5000

HOSE JOINT HOSE HOSE
For VE pump solenoid timer adjustment tool For VE pump solenoid timer adjustment tool For adjusting VE pump solenoid timer
Part No. 157845-6520 Part No. 157845-6520
157844-5120 157844-5320 157844-5420

VE PIPING ASSEMBLY CONNECTOR CONNECTOR
For adjusting VE pump solenoid timer For adjusting VE pump potentiometer For adjusting VE pump potentiometer
(for ISUZU 4FB1 and 4FC1-T engines) (for MITSUBISHI 4D65 and 4D56 engines)
157844-5520 157844-5620 157844-5720

(for ISUZU 4FC1-T, 4JB1, 4EE1-T and 4FG1 (for NISSAN RD28, LD20T- Ⅱ , CD20-T and (for NISSAN CD17, CD20-T, LD20, LD20- Ⅱ ,
engines) NISSAN DIESEL FD35, TD27, TD27-T, TD42 LD20T and LD20T- Ⅱ engines)
and TD42-T engines)
157844-5820 157844-5920 157844-6020

For adjusting VE pump potentiometer For adjusting VE pump potentiometer For connecting potentiometer to constant-
(for NISSAN RD28, RD28-T, LD20 and (for MAZDA RFX, RFT and PN engines) voltage power supply and digital voltmeter
NISSAN DIESEL TD27, TD27-T, TD42 and
TD42-T engines)
- 254 -
157844-6120 157844-6520 157844-6620

CONNECTOR WIRE HARNESS WIRE HARNESS
For connecting potentiometer to constant- Intermediate harness for connecting RED Ⅲ Intermediate harness for connecting RED Ⅲ
voltage power supply and digital voltmeter governor for ISUZU engines (governor side 8 governor for MITSUBISHI engines (governor
(for NISSAN TD42 engine) poles) side 8 poles)
157844-6720 157844-6821 157844-7021

WIRE HARNESS WIRE HARNESS WIRE HARNESS
Intermediate harness for connecting RED Ⅲ Intermediate harness for connecting RED Ⅲ Intermediate harness for connecting RED Ⅲ
governor for NISSAN DIESEL engines governor for ISUZU engines (governor side governor for KOMATSU engines (governor
(governor side 8 poles) 12 poles) side 8 poles)
157844-7121 157844-7221 157844-7420

Intermediate harness for connecting RED Ⅲ Intermediate harness for connecting RED Ⅲ Intermediate harness for connecting RED Ⅲ
governor for MITSUBISHI engines (governor governor for MITSUBISHI engines (governor governor for NISSAN DIESEL engines
side 10 poles) side 8 poles) (governor side 8 poles)
157844-7520 157844-7620 157844-7720

Intermediate harness for connecting pre- Intermediate harness for connecting pre- Intermediate harness for connecting pre-
stroke actuator for MITSUBISHI engines stroke actuator for NISSAN DIESEL engines stroke actuator for NISSAN DIESEL engines
(actuator side 6 poles) (actuator side 6 poles) (actuator side 6 poles)
- 255 -
157844-7820 157844-8120 157844-8620

Intermediate harness for connecting pre- Intermediate harness for connecting RED Ⅲ Intermediate harness for connecting RED Ⅲ
stroke actuator for HINO engines (actuator governor for KOMATSU engines (governor governor for KOMATSU engines (governor
side 8 poles) side 16 poles) side 14 poles)
157844-8720 157844-8820 157844-8921

Intermediate harness for connecting rack Intermediate harness for connecting rack Intermediate harness for connecting pre-
sensor for MITSUBISHI engines (sensor side sensor for NISSAN DIESEL engines (sensor stroke actuator for MITSUBISHI engines
4 poles) side 4 poles) (governor side 6 poles)
157844-9021 157844-9120 157844-9320

WIRE HARNESS CONNECTOR CONNECTOR
Intermediate harness for connecting pre- For adjusting VE pump potentiometer For adjusting VE pump potentiometer
stroke actuator for NISSAN DIESEL engines (for ISUZU 4EC1 engine) (for ISUZU 4JB1-T engine)
(governor side 8 poles)
157844-9420 157844-9520 157844-9720

(for NISSAN RD28 engine) (for ISUZU 4FB1, 4JB1, 4JG2-T and 4FG1-T (for NISSAN CD20 engine)
engines)
- 256 -
157844-9820 157844-9920 157845-0020

CONNECTOR CONNECTOR WIRE HARNESS
For adjusting VE pump potentiometer For adjusting VE pump potentiometer Intermediate harness for connecting rack
(for MITSUBISHI 4D56 and 4M40 engines) (for MAZDA SL engine) sensor for NISSAN DIESEL engines (sensor
side 4 poles)
157845-1420 157845-2322 157845-2422

CONNECTOR ACCUMULATOR ASSEMBLY ACCUMULATOR ASSEMBLY
For adjusting VE pump potentiometer Component part of accumulator kit Component part of accumulator kit
(for MAZDA PN engine) Part No. 105784-1100 Part No. 105784-1110
157845-3220 157845-3320 157845-4620

CONNECTOR CONNECTOR BLOCK
For adjusting VE pump potentiometer For adjusting VE pump potentiometer For adjusting VE pump “MS” dimension
(for MAZDA RFX and RFT engines) (for MAZDA R2 engine)
157845-4720 157845-4920
BLOCK CONNECTOR
For adjusting VE pump B.C.S. lever For adjusting VE pump potentiometer
(for MAZDA WLT engine)
- 257 -
157845-5020 157845-5120 157845-5220

(for MAZDA RFX engine) (for NISSAN DIESEL TD27-T engine) (for NISSAN DIESEL TD27-T engine)
157845-5520 157845-5600
VE PIPING ASSEMBLY JOINT
For 10NP and 20NP test benches (part of adjustment kit Part No. 105765-1380) For measuring control rack
157845-5720 157845-5820 157845-5920

(for ISUZU 4EE1 engine) (for ISUZU 4HF1 engine) (for NISSAN RD28 engine)
157845-6020 157845-6100 157845-6200

CONNECTOR BRACKET EXTRACTOR
For adjusting VE pump potentiometer For fine adjustment of COVEC-F pump For removing B.C.S lever
(for NISSAN CD20 engine)
- 258 -
157845-6320 157845-6420
PIPING ASSEMBLY PIPING ASSEMBLY
VE (COVEC-F) pump adjustment tool VE pump adjustment tool
157845-6520
PIPING ASSEMBLY
VE pump solenoid timer adjustment tool
157845-7220 157845-7720
CONNECTOR MEASURING DEVICE
For adjusting VE pump potentiometer For measuring VE pump cam lift
(for MITSUBISHI 4D56 engine) (dial gauge Part No. 157954-4101)
157845-8520 157845-8800
CONNECTOR JOINT
For adjusting VE pump potentiometer For measuring control rack
(for TOYOTA 4B engine)
- 259 -
157846-0020 157846-0120 157846-0220

Intermediate harness for connecting pre- Intermediate harness for connecting pre- Intermediate harness for connecting rack
stroke actuator for ISUZU engines (actuator stroke actuator for NISSAN DIESEL engines sensor for NISSAN DIESEL engines (sensor
side 6 poles) (actuator side 8 poles) side 4 poles)
157846-0320 157846-0420 157846-0620

Intermediate harness for connecting rack Intermediate harness for connecting rack Intermediate harness for connecting pre-
sensor for MITSUBISHI engines (sensor side sensor for ISUZU engines (sensor side 4 stroke actuator for ISUZU engines (actuator
4 poles) poles) side 6 poles)
157846-0720 157846-0820 157846-0920

Intermediate harness for connecting RED Ⅲ Intermediate harness for connecting RED Ⅲ Intermediate harness for connecting rack
governor for ISUZU engines (governor side 8 governor for HINO engines (governor side 8 sensor for MITSUBISHI engines (sensor side
poles) poles) 4 poles)
157846-1020 157846-1221 157846-1320

Intermediate harness for connecting pre- Intermediate harness for connecting pre- Intermediate harness for connecting rack
stroke actuator for HINO engines (actuator stroke actuator for HINO engines (actuator sensor for HINO engines (sensor side 4
side 8 poles) side 8 poles) poles)
- 260 -
157846-1420 157846-1520 157846-1620

Intermediate harness for connecting rack Intermediate harness for load sensor for Intermediate harness for load sensor for
sensor for HINO engines (sensor side 4 variable timing device adjustment variable timing device adjustment
poles) (for MITSUBISHI engines) (for ISUZU engines)
157846-1720 157846-1920 157846-2020

Intermediate harness for load sensor for Intermediate harness for connecting pre- Intermediate harness for connecting rack
variable timing device adjustment stroke actuator for HINO engines (actuator sensor for ISUZU engines (sensor side 3
(for ISUZU engines) side 6 poles) poles)
157846-2120 157846-2220 157846-2820

Intermediate harness for connecting rack Intermediate harness for connecting pre- Intermediate harness for connecting RED Ⅲ
sensor for MITSUBISHI engines (sensor side stroke actuator for HINO engines (actuator governor for HINO engines (governor side 7
4 poles) side 6 poles) poles)
157846-3020 157846-3220 157846-3320

Intermediate harness for rack sensor Intermediate harness for connecting RED Ⅲ Intermediate harness for connecting pre-
adjustment (for ISUZU engines) governor for NISSAN DIESEL engines stroke actuator for NISSAN DIESEL engines
(governor side 8 poles) (actuator side 8 poles)
- 261 -
157846-3420 157846-3620 157846-3720

Intermediate harness for connecting rack Intermediate harness for micro switch Intermediate harness for connecting pre-
sensor for NISSAN DIESEL engines (sensor adjustment (for ISUZU engines) stroke actuator for all customers’ engines
side 4 poles) (actuator side 6 poles)
157846-3820 157846-3920 157846-4020

Intermediate harness for connecting rack Intermediate harness for connecting pre- Intermediate harness for connecting rack
sensor for all customers’ engines (sensor stroke actuator for NISSAN DIESEL engines sensor for NISSAN DIESEL engines (sensor
side 4 poles) (actuator side 6 poles) side 3 poles)
157846-4120 157846-4220 157846-4320

Intermediate harness for load sensor for Intermediate harness for load sensor for Intermediate harness for connecting rack
variable timing device adjustment variable timing device adjustment sensor for MITSUBISHI engines (sensor side
(for NISSAN DIESEL engines) (for NISSAN DIESEL engines) 3 poles)
157846-4420 157846-4520 157846-4620

Intermediate harness for load sensor for Intermediate harness for load sensor (micro Intermediate harness for solenoid switch
variable timing device adjustment switch) adjustment (for ISUZU engines) adjustment (for ISUZU engines)
(for MITSUBISHI engines)
- 262 -
157846-5120 157846-5220 157846-5320

Intermediate harness for RED Ⅳ governor Intermediate harness for RED Ⅳ governor Intermediate harness for RED Ⅳ governor
adjustment (for NISSAN DIESEL engines) adjustment (for MITSUBISHI engines) adjustment (for ISUZU engines)
157846-5420 157846-5520 157846-5620

Intermediate harness for RED Ⅳ governor Intermediate harness for RED Ⅳ governor Intermediate harness for load sensor
adjustment (for HINO engines) adjustment (for MITSUBISHI 8DC engine) adjustment
157847-0220 157847-0420 157847-0520

For MITICS pump timing adjustment For MITICS pump timing adjustment Used together with 157847-0620 (for toothed
(for small module gear) (for small module gear) drive type)
157847-0620
COUPLING
For MITICS pump timing adjustment
(for large module gear)
- 263 -
157856-0020 157856-0220 157856-0520

For nozzle tester For nozzle tester For nozzle tester
( φ 1.6x φ 6x 100 mm; M14x1.5; M14x1.5) ( φ 1.6x φ 6x 300 mm; M14x1.5; M12x1.5) ( φ 2x φ 6x 200 mm; M14x1.5; M12x1.5)
157856-4420 157856-4620 157856-4720

( φ 3x φ 8x 100 mm; M18x1.5; M18x1.5) ( φ 3x φ 8x 250 mm; M18x1.5; M18x1.5) ( φ 3x φ 8x 600 mm; M18x1.5; M18x1.5)
157856-5020 157856-5120 157856-5220

( φ 3x φ 8x 620 mm; M18x1.5; M22x1.5) ( φ 1.6x φ 6x 230 mm; M14x1.5; M18x1.5) ( φ 3x φ 8x 620 mm; M18x1.5; M22x1.5)
157856-5320 157856-5420 157856-5520

( φ 2x φ 6x 100mm; M14x1.5; 9/16x18 UNF) ( φ 2x φ 6x 267 mm; M14x1.5; M12x1.5) ( φ 2x φ 6x 400 mm; M14x1.5; M12x1.5)
- 264 -
157856-5620 157856-5720 157856-5820

( φ 2x φ 6x 261 mm; M14x1.5; M12x1.5) ( φ 2x φ 6x 267mm; M14x1.5; M14x1.5) ( φ 1.6x φ 6x 130 mm; M14x1.5; M18x1.5)
157856-5920 157856-6020 157856-6120

( φ 1.6x φ 6x410mm; M14x1.5; 9/16x18UNF) ( φ 2x φ 6x 400 mm; M14x1.5; M14x1.5) ( φ 2x φ 6x 400 mm; M14x1.5; M12x1.5)
157856-6220 157856-6320 157856-6420

( φ 3x φ 8x 295 mm; M18x1.5; M18x1.5) ( φ 2x φ 6x 200 mm; M14x1.5; M14x1.5) ( φ 4x φ 10x 265 mm; M22x1.5; M26x1.5)
157856-6520 157856-6620 157856-7920

( φ 4x φ 10x 600 mm; M22x1.5; M26x1.5) ( φ 4x φ 10x 600 mm; M22x1.5; M22x1.5) ( φ 4x φ 10x 500 mm; M22x1.5; PF1/2”)
- 265 -
157856-8120 157856-8820 157856-9020

( φ 3x φ 10x 700 mm; M18x1.5; M27x2) ( φ 4x φ 10x 280 mm; M22x1.5; M26x1.5) ( φ 4x φ 10x 600 mm; M22x1.5; M26x1.5)
157856-9320 157856-9420 157856-9620

( φ 3x φ 10x 900 mm; M18x1.5; M27x2) ( φ 4x φ 10x 1000 mm; M22x1.5; M27x2) ( φ 4x φ 10x 600 mm; M22x1.5; M22x1.5)
157856-9720 157856-9820 157856-9920

( φ 3x φ 10x 450 mm; M18x1.5; M27x2) ( φ 3x φ 10x 570 mm; M18x1.5; M27x2) ( φ 4x φ 10x 800mm; M22x1.5)
157857-3820
HOLDER ASSY
For nozzle tester
(SW27, PF1/2)
- 266 -
157858-0120 157858-0220 157858-0320

( φ 1.6x φ 6x 130mm; M18x1.5; M18x1.5) ( φ 1.6x φ 6x 130mm; M12x1.5; M18x1.5) ( φ 3x φ 8x 130mm; M18x1.5; M18x1.5)
157858-0420 157858-0520 157858-0620

( φ 4x φ 10x 290mm; M22x1.5; M26x1.5) ( φ 2x φ 6x 74mm; M14x1.5; M18x1.5) ( φ 3x φ 8x 74mm; M18x1.5; M18x1.5)
157858-0720 157858-0820 157858-0920

( φ 4x φ 10x 290mm; M22x1.5; M26x1.5) ( φ 4x φ 10x1020mm; M22x1.5; M26x1.5) ( φ 4x φ 10x 1050mm; M22x1.5; M22x1.5)
157858-1020 157858-1120 157858-1220

- 267 -
157858-1320 157858-1420 157858-1520

157858-1620
INJECTION PIPE
For nozzle tester
( φ 1.6x φ 6x 500mm; M14x1.5; M18x1.5)
- 268 -
157890-1100 157890-1220 157890-1400

BRUSH SCRAPER CLEANING BAR
For cleaning outside of nozzle body For cleaning nozzle body oil chamber For cleaning needle valve tip
(white beech wood)
157890-1500 157890-1600 157890-2100

SCRAPER SCRAPER BAR
For cleaning DN, DL type nozzle body valve For cleaning DLL type nozzle body valve For cleaning tool injection hole
seats seat
157890-2120 157890-2200 157890-2300

NEEDLE CLEANER BAR BAR
For cleaning injection hole of pintle, throttle For 1.0mm diameter hole For 1.5mm diameter hole
nozzles
157890-2400 157890-2500 157890-3120

BAR BAR HOLDER
For 2.0mm diameter hole For 0.8mm diameter hole For cleaning injection holes of hole nozzles
(includes 16 different diameter needles)
- 269 -
157890-6200 157890-6300 157890-6320

SCRAPER SCRAPER SCRAPER
For cleaning valve seats of DN-PD and DLLA- For cleaning fuel oil chambers of DN-PD and For cleaning valve seats of DN-PD and DLLA-
P nozzles DLLA-P nozzles P nozzles
157891-3120 157891-3220 157891-3320

WIRE WIRE WIRE
For cleaning nozzle holes For cleaning nozzle holes For cleaning nozzle holes
( φ 0.18; set of 10) ( φ 0.20; set of 10) ( φ 0.25; set of 10)
157891-3420 157891-3520 157891-3620

WIRE WIRE WIRE
157891-3720 157891-3820 157891-3920

WIRE WIRE WIRE
- 270 -
157891-4120 157891-4220 157891-4320

WIRE WIRE WIRE
157891-4420 157891-4520 157891-4620

WIRE WIRE WIRE
157891-4720 157891-4820 157891-4920

WIRE WIRE WIRE
- 271 -
157892-0100 157892-0220 157892-1000

NOZZLE GUIDE ADJUSTING DEVICE NUT
For adjusting center of KCA nozzle holder For adjusting two-spring nozzle holder For securing dial gauge
retaining nut and DN nozzle (included in adjusting device)
157892-1100 157892-1200 157892-1320

PIN PIN CONNECTOR
For adjusting two-spring nozzle holder For adjusting two-spring nozzle holder For KBL2.1-S type nozzle holder
(included in adjusting device; (included in adjusting device; Length: 50mm)
Length: 60.5mm)
157892-1400 157892-1420 157892-1500

RETAINING NUT RETAINING NUT GASKET
M19x1.0; SW22mm; L=75mm For ISUZU, MITSUBISHI For retaining nut; D=15.9mm; d=12.2mm;
(for ISUZU, MITSUBISHI) t=1.0mm
157892-1600 157892-1800 157892-1900

PLUG BASE RETAINING NUT
M8x1.0; SW12mm For KBL2.1-S type nozzle holder M20x1.5; SW24mm; L=90mm
(included in adjusting device)
- 272 -
157892-1920 157892-2000 157892-2020

RETAINING NUT RETAINING NUT RETAINING NUT
For HINO M20x1.5; SW24mm; L=78.5mm For NISSAN DIESEL
157892-2100 157892-2220 157892-3000

NOZZLE GUIDE ADJUSTING DEVICE PIN
For adjusting center of KCA nozzle holder For KBL2.1-P type nozzle holder For KBL2.1-P type nozzle holder;
retaining nut and DN nozzle Length: 60.4mm
157892-3100 157892-3120 157892-3200

RETAINING NUT RETAINING NUT GASKET
M15x0.5; SW17mm; L=65mm For KBL Ⅱ -P type nozzle holder For retaining nut; D=13.2mm; d=10.2mm;
t=1.0mm
157892-3300 157892-3400 157892-3420

BASE CONNECTOR CONNECTOR
For KBL2.1-P type nozzle holder For KBL Ⅱ -P type nozzle holder For KBL Ⅱ -P type nozzle holder
(included in adjusting device)
- 273 -
157892-3500 157892-3620 157892-3700

PIN CONNECTOR SHIM
For KBL2.2-P type nozzle holder; For KBL2.2-P type nozzle holder For KBL Ⅱ -P type nozzle holder
Length: 45mm ( φ 3.6x φ 7.2; t=1.0mm)
157892-3800 157892-3900 157892-4000

SHIM SHIM RETAINING NUT
For KBL Ⅱ -P type nozzle holder For KBL Ⅱ -P type nozzle holder M19x0.75; SW22mm; L=84mm
( φ 3.6x φ 7.2; t=1.5mm) ( φ 3.6x φ 7.2; t=2.0mm)
157892-4020 157892-4100 157892-4120

RETAINING NUT HOLDER ADJUSTING DEVICE
For KBL2.3-S, KBL2.4-S type nozzle holders For installing cap nut; M10x1.0 For KBL2.3-S, KBL2.4-S type nozzle holders
157892-4121 157892-4200 157892-4300

ADJUSTING DEVICE PIN PIN
For KBL2.3-S, KBL2.4-S type nozzle holders For KBL2.3-S type nozzle holder; For KBL2.3-S type nozzle holder;
L=160mm (excluding length of thread) L=110mm (excluding length of thread)
- 274 -
157892-4400 157892-4420 157892-4700

HOLDER ADJUSTING DEVICE PIN
For installing cap nut; M8x1.0 For KBL2.3-S, KBL2.4-S type nozzle holders L=85mm (excluding length of thread)
157892-5000 157892-5020 157892-5100

HOLDER ADJUSTING DEVICE RETAINING NUT
M8x1.25 For KBL2.4-P type nozzle holder M15x0.5; SW17; L=70mm
157892-5120 157892-5200 157892-5300

RETAINING NUT PIN PIN
For KBL2.4-P type nozzle holder L=100mm (excluding length of thread) L=60mm (excluding length of thread)
157892-5400 157892-5500 157892-5600

HOLDER PIN PIN
For installing cap nut; M10x1.25 L=55mm (excluding length of thread) L=75mm (excluding length of thread)
- 275 -
157892-5700 157892-5800 157892-5920

PIN HOLDER ADJUSTING DEVICE
L=120mm (excluding length of thread) For KBL2.4-P type nozzle holder For KBL2.4-P type nozzle holder
157892-6000 157892-6100 157892-6200

PIN PIN PIN
L=66mm (excluding length of thread) L=60mm (excluding length of thread) L=100mm (excluding length of thread)
157892-6300 157892-6400 157892-6500

PIN PIN PIN
157892-6600 157892-6700 157892-6720

PIN HOLDER ADJUSTING DEVICE
L=60mm (excluding length of thread) For KBL2.4-S type nozzle holder For KBL2.4-S type nozzle holder
- 276 -
157892-6800 157892-6820 157892-6900

HOLDER ADJUSTING DEVICE PIN
For KBL2.4-P type nozzle holder For KBL2.4-P type nozzle holder L=85mm (excluding length of thread)
157892-7000 157892-7100 157892-7200

PIN PIN PIN
157892-7300
PIN
L=80mm (excluding length of thread)
- 277 -
157910-0300 157910-0400 157910-1120

RATCHET HANDLE HANDLE L-SHAPED HANDLE
Used together with socket wrench and Used together with spanner 157912-2100 or Used together with socket wrench and
special wrench 157912-2200 special wrench
157910-5100 157911-0100 157911-0200

PIN SPANNER SPANNER
For fixing each extractor (6mm diameter) For adjusting tappet bolt of PE(S)-A, -AD, For adjusting PE(S)-ZW(X) plunger pre-
-MD pumps (SW14mm and SW17mm) stroke (SW19mm and SW22mm)
157911-0300 157911-2100 157911-2200

SPANNER SPANNER SPANNER
For adjusting tappet bolt of PES-K pump For removing and installing RQ and pneumatic For removing and installing RQU governor link
(SW12mm) governor link fixing bolts and nuts (SW9mm) fixing bolt and nut (SW10mm)
157911-2300 157911-8100
SPANNER WRENCH
For removing and installing RLD governor link For adjusting first opening pressure
fixing bolt and nut (SW7mm) (SW5mm)
- 278 -
157912-2000 157912-2100 157912-2200

SPANNER SPANNER SPANNER
For removing delivery valve holder (24 teeth) For tightening PE(S)-ZW(X) tappet’s locknut For tightening PE(S)-ZW(X) tappet’s locknut
(SW19mm; 15ﾟ) (SW19mm; 0ﾟ)
157912-2320 157912-2620 157912-2720

SPANNER WRENCH WRENCH
For removing and installing rack sensor For removing laminated coupling (SW14) For removing laminated coupling (SW17)
(set of 2)
157912-2820 157912-2900 157913-0100

WRENCH SPANNER BOX WRENCH
For removing laminated coupling (SW19) For removing and installing rack sensor core For removing and installing in-line pump
(SW4mm and SW5.5mm) supply pump fixing nut (SW10mm)
157913-3120 157913-3220 157913-3520

BOX WRENCH BOX WRENCH WRENCH
For adjusting full-load stopper bolt of RFD, For adjusting full-load stopper bolt of RFD-D, For adjusting boost compensator spring
RSV governors (SW10mm) RSUV governors (SW14mm) (SW10mm; screwdriver included)
- 279 -
157913-3620 157913-4120 157913-5320

WRENCH WRENCH WRENCH
For adjusting RLD-E governor torque cam For adjusting torque control stroke of RFD(K) For removing RLD governor shaft locknut
(SW7mm; screwdriver included) governor (SW8mm; screwdriver included)
157913-5321 157913-5400 157913-5401

For removing RLD-E governor shaft locknut For removing and installing RLD-E governor For removing and installing RLD-E governor
idling spring locknut idling spring locknut
157913-5402 157913-5620 157913-6000

WRENCH SCREWDRIVER WRENCH
For removing and installing RLD-E governor For setting eccentric pin For removing and installing screw bushing
idling spring locknut (at timing rod)
157913-6220 157913-6720 157913-6920

For removing and installing RLD-J governor For adjusting RLD-J governor torque cam For adjusting RLD-J governor shifter shim
idling spring locknut
- 280 -
157913-7000 157913-7120 157913-7220

SOCKET WRENCH BOX WRENCH WRENCH
For removing and installing VE pump For adjusting RSV governor For removing RLD-J governor shaft locknut
regulating valve (for setting full load)
157914-0100 157914-0200 157914-0300

SOCKET WRENCH SOCKET WRENCH SOCKET WRENCH
For removing and attaching timer round nut For removing and attaching standard nuts For tightening extractor bolts (SW19mm)
(SW14mm) and bolts (SW17mm)
157914-0400 157914-0500 157914-0800

For removing and installing PF pump For removing and installing PE pump For removing PE-Z pump delivery valve
delivery valve holder (SW19mm) delivery valve holder (SW22mm) holder (SW32mm)
157914-0900 157914-1100 157914-1400

For removing and installing supply pump For removing and installing VE pump delivery For removing and installing governor housing
plug (SW32mm) valve holder (SW14mm) plug (SW30mm)
- 281 -
157914-1500 157914-1700 157914-2000

For removing and installing PFR pump For removing gear fixing nut for RSUV For removing and installing PE(S)-ZW(X)
delivery valve holder (SW19mm) governor (SW27mm) delivery valve holder (SW32mm)
157914-2400 157914-2500 157914-2600

For removing and installing SCDM timer For tightening VE pump head plug For tightening VE pump regulating valve
fixing nut (SW12mm)
157914-2700 157914-2800 157914-2900

For removing and installing pivot bolt for For removing and installing KBL(S) nozzle For removing and installing PFR-MD pump
supporting VE pump governor lever retaining nut (SW19mm) delivery valve holder (SW17mm)
157914-3100 157914-3200 157914-3300

WRENCH SOCKET WRENCH SOCKET WRENCH
For removing and installing PFR-KX pump For KCA-P type disassembly and For KCA-S type disassembly and
sleeve flanges, fixing bolts reassembly (SW22mm) reassembly (SW27mm)
- 282 -
157914-3400 157914-3500 157915-0100

SOCKET WRENCH SOCKET WRENCH WRENCH
For removing and installing solenoid switch For removing and installing outer coupling For removing and installing RLD, RSV, RAD,
fixing nut (SW27mm) shaft (SW14mm) RFD governor flyweight fixing nuts (2.9mm
wide tooth)
157915-0200 157915-0300 157915-0500

For removing and installing RQ governor For removing and installing SA, SCD timer For removing and installing PE-Z pump
flyweight assy fixing nut (3.9mm wide tooth) fixing nuts (5.9mm wide tooth) (5.9mm wide tooth)
157915-0720 157915-2320 157915-2520

WRENCH BOX SPANNER BOX SPANNER
For adjusting RLD governor guide screw of For fixing flange when removing and installing For fixing flange when removing and installing
improved-type boost compensator SP timer round nuts (7.8mm wide tooth) SP timer round nuts (7.8mm wide tooth)
157915-2620 157915-4221 157915-6320

ADJUSTING DEVICE WRENCH WRENCH
For adjusting and tightening VE pump For adjusting pneumatic governor spring For removing and installing PE(S)-ZW(X)
governor shaft (SW5mm, 3.5mm wide tooth) guide assy bottom plug
- 283 -
157915-6500 157915-8100 157915-8101

SPECIAL WRENCH WRENCH SOCKET WRENCH
For removing and installing PE(S)-P, HD- For removing and installing PFR-MD pump For removing and installing PFR-MD pump
TICS pump rack bush fixing screws sleeve flange fixing bolt (star shaped) sleeve flange fixing bolt (star shaped)
(4.9mm wide tooth)
157915-8200 157915-8420 157915-8500

SOCKET WRENCH ADJUSTING DEVICE WRENCH
For removing and installing flange screw of For adjusting and tightening VE pump For fixing U-shaped link fixing screws
PFR-MD pumps (SW5mm) governor shaft (SW14mm) (SW3mm)
157915-8600 157915-8700 157915-8800

For fixing pre-stroke actuator fixing screws For removing U-shaped link fixing screws For removing and installing starting advance
(phillips head) (SW4mm) mechanism’s U-shaped link fixing bolts
(SW5mm)
157915-8900 157915-9000 157915-9100

WRENCH SPECIAL WRENCH WRENCH
For removing phillips head screws For removing and installing screw bushing For removing and installing minimum stopper
(at control rack) fixing nut
- 284 -
157916-0100 157916-0200 157916-0400

BOX SPANNER BOX SPANNER BOX SPANNER
For removing and installing PE(S)-A, -AD, For removing and installing PE(S)-A, -AD, For removing and installing PES-ZWY pump
-MD pump injection pipes (SW17mm) -MD, -P pump injection pipes (SW19mm) injection pipes (SW24mm)
157916-2420 157916-2620 157916-2800

WRENCH WRENCH BOX WRENCH
For RSUV governor torque control For RSV, RFD(K) governor idling and torque For removing and installing SP timing device
adjustment control adjustment round nut (SW19mm)
(SW24mm and 3mm wide tooth) (SW22mm and 3mm wide tooth)
157916-2900 157916-3020 157916-4320

BOX WRENCH WRENCH HANDLE
For removing and installing SP timing device For holding belt-drive type SCD timing device For fixing flange when removing and
round nut (SW17mm) (for ISUZU PA-D engine) installing SCD timing device round nut
157916-4620 157916-4821 157916-5020

SPANNER WRENCH SPANNER
For holding timing device For fixing SP timing device and PE(S)-P, For fixing SDZ timing device flange
(screw center pitches: 66mm and 72mm) HD-TICS pump couplings
- 285 -
157916-5200 157916-5320 157916-5420

PIPE SPANNER SPANNER
Used together with spanner For holding SAG, SD, SP timing devices For fixing SA timing device and PE(S)-A,
Part No. 157916-5020 (screw center pitches: 66mm, 72mm and -AD, MITICS pump couplings
85mm) (10mm and 12mm wide grooves)
157916-5520 157916-5720 157916-6120

SPANNER WRENCH BAND SPANNER
For fixing SBZ timing device flange For supporting SBZ-A timing device flange For removing and installing SA timing device
case
157916-6620 157916-7320 157916-8220

BAND BAND SPANNER WRENCH
Service part for band spanner For removing and installing SA timing device For discharging air from test nozzle holder
Part No. 157916-6120 case
157916-8320 157916-9520
WRENCH SPECIAL WRENCH
For disassembling and assembling SP timing For preventing variable timing device rotation
device (for fixing flange)
- 286 -
157917-0200 157917-0320 157917-1120

HANDLE FLANGE ASSY SPANNER
For SDG, SDDG type timing devices For removing and installing screw type cover For fixing timer housing
of SPG timing device
157917-1720 157917-1820 157917-1920

FLANGE ASSY FLANGE FLANGE ASSY
For disassembling timer cover SDG timer type: P type pump SDG timer type: P type pump
(camshaft 30mm) (camshaft 30mm)
157917-2020 157917-2220 157917-3220

FLANGE FLANGE ASSY WRENCH
SDG timer type: P type pump SDG timer type: P type pump For preventing drive side gear rotation
(camshaft 30mm) (camshaft 30mm) (for small module gear)
157917-3321 157917-3720 157917-3820

WRENCH WRENCH SPANNER
For preventing coupling rotation For preventing drive side gear rotation For timing device and coupling
(for large module gear)
- 287 -
157917-3920 157917-4020 157920-0320

SPANNER SPECIAL WRENCH EXTRACTOR
For timing device and coupling For timing device and coupling For removing PE(S)-A, -AD, -MD pump
delivery valves (M12x1.0)
157920-5300 157920-5400 157920-5500

OIL SEAL GUIDE OIL SEAL GUIDE OIL SEAL GUIDE
For protecting camshaft oil seal (17mm) For protecting camshaft oil seal (20mm) For protecting camshaft oil seal (25mm)
157920-6400 157920-7720 157920-8700

EXTRACTOR EXTRACTOR SEAL GUIDE
For removing PF1X pump delivery valve seat For removing bearing cover (used together For protecting camshaft oil seal (17mm)
(M6x1) with bracket Part No. 157920-9900)
157920-9900
BRACKET
For removing PE(S)-P pump bearing cover
(used together with extractor Part No.
157920-7720)
- 288 -
157921-0020 157921-0120 157921-2520

TAPPET INSERTER TAPPET INSERTER PINCERS
For inserting PES-K pump tappet For inserting PE(S)-A pump tappet For inserting PES-K pump tappet
157921-3020 157921-4120 157921-4820

INSERTER PLUNGER INSERTER INSERTER
For inserting PE(S)-A, -AD pump tappets For inserting PE(S)-A, -AD, -MD, MITICS For removing and inserting PE-P, HD-TICS
pump plungers (bolt-type tappet adjustment) pump plungers
157921-5220 157921-5620 157921-6120

PLUNGER EXTRACTOR PLUNGER EXTRACTOR PLUNGER EXTRACTOR
For removing and inserting tappet For inserting PE(S)-A pump plunger For inserting PE(S)-AD, -MD pump plungers
(shim-type tappet adjustment) (shim-type tappet adjustment)
157921-8021 157921-8900 157921-9820

TAPPET INSERTER SHAFT SPRING COMPRESSOR
For removing and installing PE(S)6P pump For removing and installing PE(S)8P to 12P For disassembling and reassembling
tappet assy and TC(S)8HD to 12HD pump tappet flyweight assembly
assemblies
- 289 -
157922-0900 157922-1000 157922-1100

OIL SEAL GUIDE OIL SEAL GUIDE OIL SEAL GUIDE
For protecting driveshaft oil seal lip of VE For protecting driveshaft oil seal lip of VE For protecting driveshaft oil seal lip of VE
pump (17mm dia driveshaft) pump (20mm dia driveshaft) pump (20mm dia long stem driveshaft)
157922-1620 157922-1721 157922-3420

PLUNGER INSERTER TAPPET INSERTER PLATE
For inserting PE-ZWY pump plunger For removing and installing PE-ZWY pump For sealing timing rod opening
tappet assy
157922-3700 157922-3800 157922-3900

O-RING GUIDE O-RING GUIDE PLUNGER GUIDE
For removing and installing HD-TICS plunger For removing and installing HD-TICS Ⅰ For installing HD-TICS plunger
barrel’s upper O-ring plunger’s barrel upper O-ring
157922-3920 157922-4000 157922-4120

PLUNGER GUIDE LAMINATED SPRING BRACKET ASSY
Center guide for HD-TICS timing sleeve For HD-TICS injection timing adjustment For fixing HD-TICS Ⅰ timing rod
(without counterweight)
- 290 -
157922-4520 157922-4620 157922-4721

PLUG PLUG PLUNGER INSERTER
For plugging HD-TICS Ⅰ pre-stroke For sealing HD-TICS Ⅰ overflow valve For removing HD-TICS plunger
adjustment holes
157922-6220 157922-6322 157922-6422

PLATE BRACKET ASSY BRACKET ASSY
For sealing HD-TICS Ⅱ timing rod opening For fixing timing rod (HD-TICS Ⅱ and Ⅲ ) For fixing timing rod (HD-TICS Ⅰ )
157922-7720 157922-8420 157922-8620

PUSH ROD ASSEMBLY PUSH ROD ASSEMBLY COVER
For pressfitting MD-TICS rod bushing to For pressfitting MD-TICS rod bushing For holding MD-TICS U-shaped connector
pump housing (for left hand governor) (for right hand governor)
157922-8820 157922-8920 157922-9020

COVER COVER PLUNGER GUIDE
For holding MD-TICS U-shaped connector For holding MD-TICS U-shaped connector For installing MD-TICS plunger
(for left hand governor: retarded type) (for left hand governor: advanced type)
- 291 -
157922-9100 157922-9200 157922-9300

GUIDE GUIDE PIN GRIP
For pressfitting MD-TICS timing rod bushing For pressfitting MD-TICS timing rod bushing For removing and installing MD-TICS timing
rod
157922-9500 157922-9600 157922-9700

GUIDE O-RING GUIDE O-RING GUIDE
For pressfitting MD-TICS bottom plugs For removing and installing MD-TICS plunger For removing and installing MD-TICS plunger
barrel’s lower O-ring barrel’s upper O-ring
157923-5120 157923-5520 157923-5800

EXTRACTOR EXTRACTOR ROD
For removing RSUV-P governor drive shaft For removing RSUV-ZW(X), -ZWY governor For pressfitting plate plug of RLD-E type
drive shafts governor torque cam and tension lever pin
(18mm diameter plug)
157923-5900 157923-6000 157923-6001

ROD ROD ROD
For pressfitting plate plug of RLD-E type For pressfitting plate plug of RLD-E governor For pressfitting RLD-E governor plate plug
governor shaft (22mm diameter plug) idling spring (26mm diameter plug) (26mm diameter)
- 292 -
157923-6120 157923-6420 157923-6700

EXTRACTOR EXTRACTOR GUIDE
For removing RED Ⅲ sensing gear For removing RED Ⅲ sensing gear (M6x1.0) For installing RLD-J, -L, -M oil seals to
threaded end of stop lever shaft
157923-6720 157923-6820
OIL SEAL GUIDE GUIDE ASSEMBLY
For assembling RLD-J, -L, -M stop lever shaft and converse lever shaft oil seals For installing RLD-J, -L, -M speed control
lever shaft oil seals
157923-7000 157923-7220 157923-7300

GUIDE WRENCH ROD
For installing RLD-J, -L, -M speed control For adjusting RLD-J, -L, -M boost For installing RLD-E, -J, -L, -M governor
lever shaft snaprings compensator notch shaft plugs and torque cam adjusting plugs
157923-7400 157923-7401 157923-7500

GUIDE GUIDE ROD
For pressfitting oil seal on stop lever shaft For pressfitting RLD-J, -L, -M oil seals on For installing RLD-J, -L, -M idle spring
stop lever shaft assembly plugs
- 293 -
157923-7622 157923-7822 157923-7900

GUIDE PLATE GUIDE PLATE ROD
For aligning RLD-J rack link position (for right For aligning RLD-J rack connecting link For installing RLD-E, -J, -L, -M tension lever
hand governor ) position (for left hand governor) shaft plugs
157923-8000 157923-8100 157923-8220

GUIDE O-RING GUIDE EXTRACTOR
For installing RLD-J, -L, -M oil seals to For removing and installing HD-TICS Ⅱ For removing RFD-D, RLD-J governor
threaded end of stop lever shaft plunger barrel’s upper O-ring flyweights with radial rubber dampers
157923-8620 157923-8800 157923-9220

HOOK GUIDE OIL SEAL GUIDE
For removing and installing PE-P & HD-TICS Guide tool for HD-TICS bottom housing plug For assembling RLD-J, -L, -M speed lever
pump tappets (8cyl ∼ 12cyl) shaft oil seals
157923-9420 157923-9500 157923-9620

GUIDE PLATE HOLDER TAPPET INSERTER
For aligning RLD-L rack link position For supporting RLD-L governor guide lever For removing and installing PE(S)-P and
when tightening tension lever-guide lever nut HD-TICS pump tappets
- 294 -
157923-9720 157923-9820 157924-0110

TAPPET INSERTER TAPPET INSERTER BODY
For removing and installing PE(S)-ZWX, For removing and installing MD-TICS, Part of flange inserter Part No. 157924-0120
-ZWY pump tappets MITICS pump tappets
157924-0120 157924-0200 157924-0300

FLANGE INSERTER SCREW HOLDER
For installing SA-A timing device flange For SA-A type timing device (Part of flange For SA-B type timing device (Part of flange
inserter Part No. 157924-0120) inserter Part No. 157924-0120)
157924-0400 157924-0500 157924-0600

HOLDER HOLDER OIL SEAL GUIDE
Part of flange inserter Part No. 157924-0120 Part of flange inserter Part No. 157924-0120 Outside diameter: 75mm
157924-0700 157924-0800
OIL SEAL GUIDE BLOCK
Outside diameter: 94mm Part of oil seal inserter Part No. 157924-0810
- 295 -
157924-0810 157924-0900
OIL SEAL INSERTER GUIDE
For inserting SA timing device oil seal Part of oil seal inserter Part No. 157924-0810
157924-1100 157924-1200 157924-1300

HOLDER SPACER SPACER
Part of oil seal inserter Part No. 157924-0810 For SA-B type timing device (Part of flange For SA-A, -B timing devices (standard types);
inserter Part No. 157924-0810) part of oil seal inserter Part No. 157924-0810
157924-1400 157924-1500 157924-1610

SPACER HOLDER BASE
FOR SA-B (NISSAN DIESEL type) Part of oil seal inserter Part No. 157924-0810 Part of inserter Part No. 157924-1620
157924-1620 157924-1700 157924-1800

INSERTER HOLDER GUIDE
For SCD timing device with PE-A type pump Part of inserter Part No. 157924-1620 Part of inserter Part No. 157924-1620
- 296 -
157924-1900 157924-2020 157924-2100

NUT BASE SCREW
Part of inserter Part No. 157924-1620 For SDZ timing device on PE-Z type pump For fixing SDZ timing device holder
157924-2200 157924-2300 157924-2400

BUSHING BUSHING SCREW
For fixing SDZ timing device holder For installing SDZ timing device flange Part of inserter Part No. 157924-2420
157924-2420 157924-2520 157924-2720

INSERTER BASE INSERTER
For inserting SD timing device flange For installing SDDG, SAG, SPG timing For inserting SA-B timing device flange
devices
157924-2810 157924-2910 157924-2920

INSERTER BODY INSERTER
For inserting oil seal into SA-B timing device Part of inserter Part No. 157924-2920 For assembling SBZ timing device
case
- 297 -
157924-3000 157924-3100 157924-3210

GUIDE SPACER BODY
Part of inserter Part No. 157924-2920 Part of inserter Part No. 157924-2920 Part of inserter Part No. 157924-3220
157924-3220 157924-3300 157924-3400

INSERTER SCREW GUIDE
For inserting SBZ-A timing device flange Part of inserter Part No. 157924-3220 Part of inserter Part No. 157924-3220
(for MITSUBISHI)
157924-3500 157924-3520 157924-3600

BASE BASE SPACER
Part of inserter Part No. 157924-3520 For fixing SPZ-Z type timing device flange Part of inserter Part No. 157924-3520
157924-3920 157924-4220 157924-4420

INSERTER GUIDE SPRING COMPRESSOR
For belt-drive type SCD type timing device For removing PE-ZWY control pinion and For disassembling and reassembling
(for ISUZU) upper spring seat flyweight assembly
- 298 -
157924-4700 157924-4720 157924-4800

BODY BASE PIN
Part of inserter Part No. 157924-4720 For securing SP, SDG, SAG, SPG type Part of inserter Part No. 157924-4720
timing devices
157924-4900 157924-5000 157924-5100

PIN OIL SEAL INSERTER OIL SEAL INSERTER
Part of inserter Part No. 157924-4720 For timer, coupling For timer, coupling
157924-5200 157924-5300 157924-5320

OIL SEAL INSERTER BASE FLANGE INSERTER
For timer, coupling For securing timing device housing For removing and installing screw type timing
device cover
157924-5400 157924-5500 157924-5600

PIN SHAFT PIN
For holding timing devices For securing timing device housing For fixing flange to timing device
(SAG, SPG, SDDG types) (SAG, SPG, SDDG types)
- 299 -
157924-5700 157924-5800 157924-5900

FLANGE HANDLE NUT
For securing timing device housing For turning flange inserter For securing timing device, screwed onto
shaft (SAG type)
157924-6000 157924-6100 157924-6200

NUT NUT PIN
For securing timing device, screwed onto For securing timing device, screwed onto For holding plate inserted into flange
shaft (SPG type) shaft (SDDG type)
157924-6300 157924-6400 157924-6500

PLATE PIN PIN
For turning flange inserter For holding timing devices (SPG, SDDG For holding timing devices (SDG, SDG- Ⅱ
types) types)
157924-6600 157924-6700 157924-6800

PIN NUT NUT
For holding timing device (SDG type) For securing timing device, screwed onto For securing timing device, screwed onto
shaft (SDG type) shaft (SDG- Ⅱ type)
- 300 -
157924-6900 157924-7000 157924-7120

PIN PIN OIL SEAL INSERTER
For fixing flange to timing device (SDG type) For fixing flange to timing device For pressfitting SDGH timer oil seal
(SDG- Ⅱ type)
157924-7220 157924-8420
OIL SEAL INSERTER STAND
For pressfitting SPGH timer oil seal For timer disassembly
157925-0120 157925-0520 157925-0720

BEARING EXTRACTOR BEARING EXTRACTOR BEARING EXTRACTOR
For removing PE(S)-A pump bearing outer For removing PE(S)-A, -MD pump bearing For removing PE(S)-P, HD-TICS pump
race outer race bearing outer race (collet diameter 51.5mm)
(collet diameter 32.5mm) (collet diameter 37.7mm)
157925-1820 157925-2020 157925-2420

BEARING EXTRACTOR BEARING EXTRACTOR OIL SEAL EXTRACTOR
For removing PE(S)-ZW(X) pump bearing For removing PE(S)-P, -PD, MD-TICS pump For removing VE pump oil seal
outer race (collet diameter 57.5mm) bearing outer race (collet diameter 40.6mm) (shaft diameter 17mm)
- 301 -
157925-2720 157925-4120 157925-6520

OIL SEAL EXTRACTOR BEARING EXTRACTOR EXTRACTOR
For removing VE pump oil seal For PE(S)-A pump bearing inner race For PE(S)-AD, -MD pump bearing inner race
(shaft diameter 20mm) (camshaft: diameter 17mm) (camshaft: diameter 20mm)
157925-7120 157925-8120 157925-9120

BEARING EXTRACTOR GUIDE GUIDE
For PE(S)-P, -PD pump bearing inner race For installing PE(S)-A pump bearing inner For installing PE(S)-A pump bearing inner
(camshaft: diameter 25mm) race (camshaft: diameter 17mm) race (camshaft: diameter 17mm)
157925-9300 157925-9500 157925-9600

ROD PUSH ROD BUSH
For inserting PE(S)-A, -AD, -MD pump For inserting PE(S)-A, -AD, -MD pump For inserting PE(S)-A, -AD, -MD pump
governor side bearing inner race bearing inner race bearing inner race
(camshaft: diameter 20mm) (camshaft: diameter 20mm) (camshaft: diameter 20mm)
157925-9700
HOLDER
For inserting PE(S)-A, -AD, -MD pump
bearing inner race
(camshaft: diameter 20mm)
- 302 -
157926-0120 157926-0820 157926-1000

EXTRACTOR EXTRACTOR PUSH ROD
For removing PE(S)-A pump control rack For removing SDZ type timing device For removing bottom plugs
sleeve & installing delivery valve gasket (M36x1.5; M42x1.5)
157926-1100 157926-2120 157926-2320

INSERT EXTRACTOR EXTRACTOR
For inserting PES-K delivery valve gasket For HD-TICS viscous damper (M36x1.5) For removing HD-TICS pump side coupling
(M45x1.5)
157926-5110 157926-5120 157926-5310

EXTRACTOR EXTRACTOR EXTRACTOR
For removing RSV governor flyweight and For removing governor flyweight and For removing governor flyweight and
coupling (M20x1.5; M36x1.5) coupling (M20x1.5; M36x1.5) coupling (M20x1.5; M26x1.5; M36x1.5)
157926-5320 157926-5410 157926-5420

Same as 157926-5310 For removing timer and pump side coupling Same as 157926-5410
(M26x1.5; M36x1.5; M42x1.5)
- 303 -
157926-5820 157926-5821 157926-6110

Same as 157926-5810 For removing SA, SCD and SAG timing For removing RSUV-Z, RQU(V)-Z governor
devices from PE(S)-A pump (M24x1.5) gears (M30x1.5; M45x1.5; M50x1.5)
157926-6120 157926-6220 157926-6620

For removing governor and PE-Z pump Same as 157926-6210 For removing SCDM type timing device
coupling (M30x1.5; M45x1.5; M50x1.5) (M30x1.5; M45x1.5; M50x1.5)
157926-6920 157926-6921 157926-7020

For removing SCDM type timing device For removing SCDM type timing device For removing SP timing device
(M22x1.5) (M22x1.5) (M20x1.5; M32x1.5)
157926-7021 157926-7220 157926-7221

For removing SP, SPG, SPZ, SDD, SDDG For removing SP timing device For removing SP, SDDG, SPG timing devices
timing devices (M32x1.5) (M26x1.5; M32x1.5) (M26x1.5)
- 304 -
157926-7420 157926-7421 157926-7620

For removing SPM timing device (M30x1.5) For removing SPM timing device For removing SPGH, SDG timing devices
(M30x1.5) (M36x1.5)
157926-7621 157926-7820 157926-8220

EXTRACTOR FLYWEIGHT HOLDER EXTRACTOR
For removing SPGH, SDG timing devices For removing and installing flyweight assy of For removing PE-ZW(X) pump coupling
(M36x1.5) SCDM - Ⅱ timing device (M45x1.5)
157926-8320 157926-8321 157926-8620

For removing PE-ZWY pump side coupling For removing PE-ZWY pump side coupling For removing SD-D timing device
(M45x1.5; M42x1.5)
157926-8621 157926-8820 157926-8821

For removing SDGH, MD-TICS type pump For removing SPM timing device For removing SPM type coupling
side couplings (M42x1.5) (M18x1.5; M30x1.5) (M30x1.5 L)
- 305 -
157926-9120 157926-9121 157926-9220

For removing PE-ZW(X), HD-TICS, MD-TICS For removing PE-ZW(X), HD-TICS, MD-TICS For removing HD-TICS pump side coupling
pump side couplings (M45x1.5) pump side couplings (M45x1.5) (M56x1.5)
157926-9320 157926-9520 157926-9620

For removing RFD flyweight and RSUV-P For removing HD-TICS coupling For removing MD-TICS pump side coupling
increase gear (M20x1.5) (M30x1.5)
157926-9820
EXTRACTOR
For removing RFD-D, RLD-J governor
flyweights with radial rubber dampers
(M18x1.0)
- 306 -
157927-0920 157927-1300 157927-1400

EXTRACTOR OIL SEAL GUIDE PLATE
For removing sensing gear (M8x1.25) For protecting camshaft oil seal lip of PE(S) For confirming camshaft position
-P pump (30mm)
157927-1500 157927-1620 157927-1820

ROD CLAMP EXTRACTOR
For pressfitting hydraulic actuator cap For fixing flyweight assembly during timing For removing COVEC pump gear
adjustment at installation
157927-2120 157927-2220 157927-2500

EXTRACTOR TAPPET INSERTER MAGNET
For removing VE pump coupling For removing and installing PE(S)-AD, -MD For removing shims
pumps
157927-2700 157927-2820 157927-3220

ROD SETSCREW BLOCK GAUGE
For pressfitting lock plate on boost For fixing MITICS starting advance For measuring RLD-M magnet coupling ball
compensator equipped RLD-E type mechanism’s counterweight. position
governor’s governor shaft
- 307 -
157927-3321 157927-3420 157927-3720

SCREW PLUG INSERTER CASE
For pushing MITICS starting advance For pressfitting MITICS minimum stopper For storing RLD-M magnet coupling
mechanism’s counterweight. plug
157927-3900 157928-2600 157928-2920

GAUGE PINCETTE PLIERS
For RLD-M; used together with block gauge For removing and installing control sleeves, For disassembling VE(COVEC-F) pump
Part No. 157927-3220 plungers, etc. regulating valve
157929-0020 157929-0220 157929-0321

BEARING EXTRACTOR BEARING EXTRACTOR EXTRACTOR
For removing HD-TICS governor side For removing HD-TICS drive side bearing’s For removing PES-ZW(X) pump’s drive gear
bearing’s inner race inner race
157929-0520 157929-0920 157929-2320

PUSH ROD ASSEMBLY EXTRACTOR WRENCH
For pressfitting MD-TICS outer race bearing For removing MD-TICS bearing’s outer race For removing front plug
- 308 -
157931-2000 157931-2100 157931-2300

TAPPET HOLDER TAPPET HOLDER TAPPET HOLDER
For holding PES-K pump tappet For holding PE(S)-A pump tappet For holding PE-Z pump tappet
(9mm wide groove; 6.5mm height) (9.2mm wide groove; 8.5mm height) (14mm wide groove; 11mm height)
157931-2400 157931-2401 157931-2501

For holding PE-Z pump tappet For holding PE-ZV, -ZWM pump tappets For holding PE(S)-A, -AD high-speed type
(13mm wide groove; 13mm height) (14.2mm wide groove; 14mm height) pump tappets (for 8mm camshaft lift PE(S)-A
and 10mm camshaft lift PE(S)-AD)
157931-2900 157931-3000 157931-3121

For holding PE-ZW pump tappet For holding PE-ZV pump tappet For holding PE(S)-AD, -MD pump tappets
(3.2mm dia. pin) (14mm wide groove; 10mm height) (for 11mm camshaft lift)
157931-4100 157931-4400
HOLDER HOLDER
For holding PE(S)-A high-speed type pump For holding PE(S)-AD, -MD pump plunger
plunger spring springs
- 309 -
157931-4700 157931-4800 157931-6020

TAPPET HOLDER TAPPET HOLDER CLAMP
For holding PE-P pump tappet For holding PE-P pump tappet For clamping PES-K pump tappet
(for 10 and 11mm camshaft lift) (for 10 to 12mm camshaft lift) (tappet φ 22)
157931-6120 157931-6320 157931-6720

CLAMP CLAMP CLAMP
For clamping PE(S)-A pump tappet For clamping PE(S)-AD, -MD, MD-TICS For clamping PE-P, HD-TICS pump tappets
(tappet φ 24) pump tappets (tappet φ 28) (tappet φ 38)
157931-6921 157931-7120 157931-7320

CLAMP CLAMP TAPPET HOLDER
For clamping PE(S)-P, -Z, -ZW, -ZWX, -ZWY, For clamping PE(S)-AD, -MD, MD-TICS For holding PE(S)-AD pump tappet
HD-TICS pump tappets (tappet φ 38) pump tappets
157931-7500 157931-7620 157931-7800

TAPPET HOLDER CLAMP TAPPET HOLDER
For holding HD-TICS pump tappet For clamping PE(S)-P, -Z, -ZW, -ZWX, -ZWY, For holding PE(S)-ZWX pump tappet
HD-TICS pump tappets (for 12mm camshaft lift)
- 310 -
157931-7920 157931-8021 157931-8400

CLAMP TAPPET HOLDER TAPPET HOLDER
For clamping PE(S)-Z, -ZW type tappet For supporting MD-TICS, MITICS tappets For holding PE(S)-P type pump tappet
rollers (tappet φ 41) (for 10mm camshaft lift)
157931-8500 157931-8600 157931-8700

For holding PE(S)-P type pump tappet For holding PE(S)-P, HD-TICS type pump For supporting MD-TICS, MITICS pump
(for 11mm camshaft lift) tappets (for 12mm camshaft lift PE(S)-P and tappets (for 12mm camshaft lift)
14mm camshaft lift HD-TICS)
157931-8800 157931-8900 157931-9000

For holding PE-ZWY pump tappet For PE-Z, -ZW pump tappets For PE-Z, -ZW pump tappets
(for 13mm camshaft lift) (for 13mm camshaft lift) (for 12mm camshaft lift)
157931-9100 157931-9220 157931-9300

For holding PE(S)-ZWX pump tappet For holding PE(S)-A type pump tappet For holding HD-TICS pump tappet
(for 13mm camshaft lift) (for 9mm camshaft lift) (for 16mm camshaft lift)
- 311 -
157932-0100 157932-0200 157932-0300

SUPPORTER SUPPORTER SUPPORTER
For supporting spring of SA timing device on For supporting spring of SCD timing device For supporting spring of SA timing device on
PE-A pump on PES-A pump PE-A pump
157932-0520 157932-0720 157932-0820

PUNCH PUNCH GUIDE
For MITICS stamping at timing adjustment For MITICS stamping at timing adjustment For MITICS drive side flange cover
installation
157932-1221 157932-1520 157932-2920

HOUSING ASSEMBLY COUPLING SHAFT
For checking eccentric MITICS drive gear For checking eccentric PES-A drive gear For inserting washer and nut when installing
installation installation MD-TICS coupling
157932-4120 157932-4320 157932-4400

SHAFT GUIDE GUIDE
For inserting washer and nut when installing For centering HD-TICS 2-piece type timer For adjusting gap of HD-TICS speed sensor
HD-TICS coupling case (pick-up)
- 312 -
157943-0020 157943-0320 157943-0500

HOLDER PLATE BLOCK
For KBL-S type nozzle holder disassembly For fixing flange-less type nozzle holders For nozzle holder disassembly and
and reassembly reassembly
157944-2000 157944-2100 157944-2200

PLATE PLATE PLATE
For mounting PE3A ∼ 6A pumps For mounting PE3A ∼ 8A pumps For mounting PES-A pump
157944-2600 157944-3520 157944-3521

BRACKET PLATE PLATE
For mounting VE pump For disassembling and reassembling PE(S) For disassembling and reassembling PE(S)
-P, HD-TICS, MD-TICS pump plunger blocks -P, HD-TICS, MD-TICS pump plunger blocks
157944-3620 157944-4120
PLATE PLATE
For mounting PE-P pump For disassembling and reassembling PE(S)-
PD pump plunger block
- 313 -
157944-7200 157944-7820 157944-7920

BRACKET BRACKET BRACKET
For mounting VE pumps in universal vise For mounting PES-A, -AD, -MD pumps in For mounting VE pump
universal vise
157944-8120 157944-8520 157944-8521

BRACKET UNIVERSAL VISE UNIVERSAL VISE
For mounting PES-K pump For disassembling & reassembling pump For disassembling & reassembling pump
(for fixing brackets 157944-7820, -8720) (for fixing brackets 157944-8620, -8720)
157944-8620 157944-8720 157944-9420

BRACKET BRACKET BRACKET
For mounting PE-P, -ZWX, -ZWY, HD-TICS For mounting PE-A, -AD, -MD base type For mounting PES-P pump in universal vise
flange type pumps in universal vise pumps in universal vise
157944-9421 157944-9520
BRACKET PLATE
For mounting PES-P and HD-TICS flange For supporting KBL(S) nozzle holder
type pumps in universal vise
- 314 -
157945-0121 157945-0320 157945-0520

BRACKET BRACKET PLATE
For mounting PES-ZWX flange type pump For mounting PES2A flange type pump For disassembling & reassembling
(universal vise: 157944-8521, bracket: (universal vise: 157944-8521, bracket: PE(S)-ZWY pump plunger block
157944-8620) 157944-8720)
157945-0720 157945-0920 157945-1021

BRACKET PLATE BRACKET
For fixing PE-ZWY type pump For mounting PE-P pump For fixing MD-TICS, MITICS pump drive
(used together with bracket: 157944-8620) sides
(used together with bracket: 157944-8620)
157945-1201 157945-1301 157945-2120

BRACKET BRACKET BOLT SET
For mounting HD-TICS pump in universal For mounting HD-TICS pump in universal For mounting PE-A, -AD, -MD, MD-TICS
vise vise pumps in universal vise (M8x1.25; L=75mm;
SW13)
157945-2220 157945-2320 157951-1100

BOLT SET BOLT SET PLATE
For mounting MD-TICS pump in universal For mounting HD-TICS pump in universal For measuring timing advance of timing
vise (M8x1.25; L=80mm; SW13) vise (M10x1.5; L=90mm; SW17) device (to be cut to size)
- 315 -
157954-0101 157954-1001 157954-3500

DIAL GAUGE DIAL GAUGE DIAL GAUGE
For measuring VM pump plunger shims; For measuring camshaft axial play; For measuring PE-P pump plunger pre-
measuring range: 0-20mm (x0.01mm) measuring range: 0-5mm (x0.01mm) stroke; measuring range: 0-20mm (x0.01mm)
157954-3501 157954-3600 157954-3601

For measuring PE type pump control rod For measuring “K” and “KF” dimensions of VE For measuring PE-A, -AD pump plunger pre-
position; measuring range: 0-20mm pump; measuring range: 0-10mm (x0.01mm) stroke; measuring range: 0-10mm (x0.01mm)
(x0.01mm)
157954-3700 157954-3801 157954-4100

For measuring in-line pump rack travel; For measuring two-spring nozzle holder pre- For measuring VE pump cam lift;
measuring range: 0-20mm (x0.05mm) lift; measuring range: 0-5mm (x0.01mm) measuring range: 0-5mm (x0.01mm)
157954-4101 157954-4221 157954-4401

For measuring VE(COVEC-F) pump cam lift; For measuring PE type pump rack stroke; For measuring PE type pump pre-stroke;
measuring range: 0-4mm (x0.01mm) measuring range: 0-30mm (x0.01mm) measuring range: 0-20mm (x0.01mm)
- 316 -
157955-2000 157955-3500 157955-3900

PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE
For measuring two-spring nozzle holder For measuring nozzle opening pressure; Part of accumulator assembly nos.
pressure; measuring range: 0-500kgf/cm2 measuring range: 0-700kgf/cm2) 157845-2320, -2420
(x10kgf/cm2)
157955-3901 157955-4000 157955-4001

Part of accumulator assembly nos. Part of accumulator assembly nos. Part of accumulator assembly nos.
157845-2321, -2421 157845-2320, -2420 157845-2321, -2421
157955-4100 157955-4200 157955-4300

For measuring nozzle opening pressure; For measuring nozzle opening pressure; For measuring nozzle opening pressure;
measuring range: 50MPa measuring range: 35MPa measuring range: 50MPa
157955-4600 157955-4700 157955-4800

- 317 -
157955-5300 157955-5400 157955-5500

157955-5600 157955-5700 157955-5800

For measuring nozzle opening pressure; For measuring nozzle opening pressure; For checking nozzle tester pressure gauge;
157955-5900 157955-6100 157955-6200

PRESSURE GAUGE PRESSURE GAUGE VACUUM GAUGE
For measuring nozzle opening pressure; For use with pressure control kit 105782- For use with pressure control kit 105782-
measuring range: 40MPa 0121; measuring range: 250kPa 0120; measuring range: -100kPa
157955-6300
VACUUM GAUGE
For use with pressure control kit 105782-
0121; measuring range: -100kPa
- 318 -
157970-0500 157975-8800 157977-6900

MEASURING CYLINDER BOLT BOLT
For measuring supply pump supply rate For VE pump solenoid timer adjustment tool Part of bracket assy Part Nos. 157922-6322,
(500cc) Part No. 157845-6520 (M12x1.5) -6422
157977-7000 157977-8700 157977-8900

NUT HOSE JOINT ADAPTER
Part of bracket assy Part Nos. 157922-6322, For VE pump solenoid timer adjustment tool For adjusting PE(S)-A, -AD, -MD, -P pumps;
-6422 Part No. 157845-6520 for fuel inlet and outlet
157977-9000 157977-9100 157977-9620

ADAPTER ADAPTER EYE JOINT
For adjusting VE type pump; for fuel inlet and For adjusting PE(S)-ZWX, -ZWY pumps; For PE, TICS type pumps’ outlet, inlet pipes
outlet for fuel inlet and outlet
157978-3400 157980-0720 157980-0820

SOCKET HEAD BOLT PIPE PIPE
Part of bracket assy Part No. 157924-3520 Included in measuring unit Included in measuring unit
Part No. 105782-0010 Part No. 105782-0010
- 319 -
157984-7100 157984-7400 157984-8100

HOSE HOSE HOSE
For fuel inlet For adjusting VE pump (length: 700mm) Included in accumulator assy Part No.
105784-1050 (5mmx12mmx500mm)
157984-8400 157986-0300 157986-0400

HOSE HOSE HOSE
For measuring supply pump feed pressure Included in measuring unit Included in measuring unit
(5mmx12mmx1000mm) Part No. 105782-0010 Part No. 105782-0010
157986-0500 157986-2000 157986-8000

HOSE HOSE HOSE
Included in accumulator assy For VE pump solenoid timer adjustment tool For VE pump solenoid timer adjustment tool
Part No. 105784-1050; Part No. 157845-6520 Part No. 157845-6520
(8mmx11mmx500mm)
- 320 -
157991-0000 157991-0100 157991-0200

SLEEVE INSERTER SLEEVE INSERTER SLEEVE INSERTER
For pressfitting camshaft sleeve For pressfitting camshaft sleeve For pressfitting camshaft sleeve
(17mm diameter camshaft) (20mm diameter camshaft) (25mm diameter camshaft)
157991-3320 157991-9900
PIPING KIT EYE
For timing device operating oil piping For connecting piping supply port for PFR
-MD pump
157992-1400 157992-1500 157992-1600

HOUSING INSERTER CAP
For checking rack sensor core installation For inserting PE(S)-P snapring into plunger For protecting PE(S)-P plunger barrel O-ring
barrel (used together with 157992-1600) groove (used when installing snapring)
157992-2521 157992-2700 157992-2820

PLATE SLEEVE INSERTER PLATE
For supporting KBL2.1-P nozzle holder For pressfitting camshaft sleeve For supporting KBL2.2-P nozzle holder
(30mm diameter camshaft)
- 321 -
157992-2900 157992-3000 157992-3100

SLEEVE INSERTER SLEEVE SLEEVE
For pressfitting camshaft sleeve For protecting oil seal lip For protecting oil seal lip
(35mm diameter camshaft) (17mm shaft diameter) (20mm shaft diameter)
157992-3200 157992-3300 157992-3400

SLEEVE SLEEVE SLEEVE
For protecting oil seal lip For protecting oil seal lip For protecting oil seal lip
(25mm shaft diameter) (30mm shaft diameter) (35mm shaft diameter)
157992-4200 157992-4300 157992-6120

ADAPTER BOLT SPACER
For adjusting height when fixing stand For fixing stand (length: 55mm) For measuring control rack position
(15NP, 7NP types)
157992-6522 157992-6523
SPACER SPACER
For measuring control rack position For measuring control rack position
(used together with measuring device
Part No. 105782-4210)
- 322 -
307610-0050 307610-1010 376100-2000

DRIVING STAND ADJUSTING DEVICE CASE
For driving RHD governor For adjusting RHD governor lever angle For RHD governor special tool kit
(center height: 110mm) (used together with driving stand Part No.
307610-0050)
376100-2100 376100-2200 376100-2300

SPANNER SCREWDRIVER SCREWDRIVER
For removing and installing RHD governor For removing and installing RHD governor For adjusting RHD governor speed droop
regulating valve (SW22mm and 24mm) cover fixing bolt (tip thickness: 0.9mm) adjuster (tip thickness: 0.5mm)
376100-2400 376100-2500 376100-2600

PLIERS SPANNER HEXAGON WRENCH
For removing RHD governor split pin For removing and installing RHD governor For removing and installing RHD governor
plug (SW17mm) terminal arm fixing screw (SW3mm)
376100-2700 376100-2800
HEXAGON WRENCH EXTRACTOR
For removing and installing RHD governor For removing RHD governor terminal arm
base fixing bolt (SW5mm) taper pin
- 323 -
407910-2470 407910-2902 407910-3032

CONTROL UNIT CONTROLLER MANUAL CONTROLLER
For RED Ⅲ type pump; for driving governor For HD-TICS pre-stroke actuator adjustment For MD-TICS and MITICS type pumps;
actuator (for 15mm type) used only in North America
407910-3960 407910-5060 407910-5230

CONTROL UNIT WIRE HARNESS WIRE HARNESS
For RED Ⅲ type pump; for driving governor For connecting control unit, constant voltage For connecting controller, constant voltage
actuator (for 19mm type) power supply and governor power supply and intermediate harness
407910-5300 407910-5350 407910-5360

Used only in North America; main harness For connecting pre-stroke actuator, rack For connecting manual controller and rack
(used together with 105782-6420 and sensor, control unit, checker and constant sensor and pre-stroke actuator intermediate
407910-3032) voltage power supply harness
407910-5460 407910-5540 407910-6010

WIRE HARNESS WIRE HARNESS CONTROL UNIT
For connecting manual controller and Main harness (for RED Ⅳ governor) For adjusting HD-TICS pre-stroke actuator
constant voltage power supply (with counterweight) and rack sensor
(used together with 407980-2090)
- 324 -
407912-1742 407913-1080 407915-0590

CONTROL UNIT CONTROL UNIT CONTROL UNIT
For adjusting drive side rack sensor For COVEC-T type pump For confirming control rack position sensor
characteristics (for RED Ⅳ governor)
used together with 407980-4340
407980-1120 407980-2090 407980-2251

CHECKER CHECKER CHECKER
For RED Ⅲ governor Used together with 407910-6010 Component part of Part No. 407980-2240.
For rack sensor and pre-stroke actuator
adjustment
407980-2240 407980-2270
MANUAL CONTROLLER MANUAL CONTROLLER
For adjusting HD-TICS, MD-TICS, MITICS type pumps For COVEC-F type pump
(For ISUZU, NISSAN, MAZDA)
407980-2281 407980-2300 407980-2310

MANUAL CONTROLLER MAIN HARNESS INTERMEDIATE HARNESS
For the adjustment of GE actuator Used together with 407980-2281 For NISSAN CD20, TD27 engines
(For ISUZU, NISSAN, MAZDA)
- 325 -
407980-2340 407980-2360 407980-2390

INTERMEDIATE HARNESS INTERMEDIATE HARNESS WIRE HARNESS
For ISUZU 4JG2 engines For MAZDA RF engines Component part of Part No. 105782-8280.
407980-2400 407980-4340
WIRE HARNESS MANUAL CONTROLLER
Component part of Part No. 105782-8280. For confirming control rack position sensor
characteristics (for RED Ⅳ governor; switch
box) Used together with 407915-0590
- 326 -
INDEX
- 327 -
- 328 -
INDEX
010006-1440 ∼ 026514-2040
OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE
010006-1440 BOLT 183
010010-2040 BOLT 183
010010-2200 BOLT 56, 58, 183
010206-1040 SOCKET HEAD BOLT 142, 183
010206-1240 SOCKET HEAD BOLT 183
010206-2040 SOCKET HEAD BOLT 142, 183
010206-4540 SOCKET HEAD BOLT 142, 183
010206-5540 SOCKET HEAD BOLT 142, 183
010208-1240 SOCKET HEAD BOLT 142, 183
010208-2040 SOCKET HEAD BOLT 142, 183
010235-1020 SOCKET HEAD BOLT 88, 184
011105-1220 SET SCREW 88, 184
012555-1040 SCREW 142, 184
012655-0860 SCREW 20, 184
013021-0040 NUT 184
013021-2120 NUT 142, 184
013030-5220 NUT 88, 184
013121-4140 NUT 142, 184
014011-2140 WASHER 185
014020-5190 WASHER 20, 184
014110-6440 SPRING WASHER 185
014111-0440 SPRING WASHER 185
015060-3680 PIN 142, 185
016809-0020 STEEL BALL 185
017211-0010 HOSE CLAMP 129, 185
017211-2010 HOSE CLAMP 129, 185
020006-1440 BOLT 142, 186
020365-1040 BOLT 142, 186
023641-2410 SPRING WASHER 142, 186
025805-1910 WOODRUFF KEY 186
026506-1040 GASKET 142, 186
026508-1140 GASKET 155, 156, 158, 160, 186
026510-1340 GASKET 138, 186
026512-1540 GASKET 139, 140, 186
026512-1640 GASKET 129, 186
026514-2040 GASKET 129, 186
OBSOLETE ＊: These parts are no longer available.

- 329 -
INDEX
027412-2440 ∼ 105763-1080
027412-2440 EYE BOLT 186
029001-2090 BOLT 187
029001-2220 BOLT 187
029001-2280 BOLT 187
029111-4050 PLUG 187
029111-8080 PLUG 116, 187
029300-6010 WASHER 142, 187
029300-6020 WASHER 142, 187
029300-6030 WASHER 142, 187
029300-6040 WASHER 142, 187
029301-2040 WASHER 187
029301-2260 WASHER 187
029301-5020 WASHER 142, 187
029711-2150 EYE 139, 140, 188
029711-2160 EYE 188
029711-2180 EYE 129, 188
029711-2240 EYE 188
029711-4190 EYE 188
029711-4420 EYE 129, 188
029731-2010 EYE BOLT 139, 140, 188
029731-2200 EYE BOLT 129, 188
029731-4080 EYE BOLT 188
029920-8020 CAP 188
029998-0640 SHIM 142
105763-0000 10NP TEST BENCH 10
105763-0010 10NP TEST BENCH 10
105763-0020 10NP TEST BENCH 10
105763-0040 10NP TEST BENCH 10
105763-0050 10NP TEST BENCH 10
105763-0060 10NP TEST BENCH 10
105763-0080 10NP TEST BENCH 10
105763-0090 10NP TEST BENCH 10
105763-0100 10NP TEST BENCH 10
105763-1000 10NP TEST BENCH 10
105763-1010 10NP TEST BENCH 10
105763-1020 10NP TEST BENCH 10
105763-1040 10NP TEST BENCH 10
105763-1050 10NP TEST BENCH 10
105763-1060 10NP TEST BENCH 10
105763-1080 10NP TEST BENCH 10

- 330 -
INDEX
105763-1090 ∼ 105780-8180
105763-1090 10NP TEST BENCH 10
105763-1100 10NP TEST BENCH 10
105764-0000 20NP TEST BENCH 10
105764-0010 20NP TEST BENCH 10
105764-0020 20NP TEST BENCH 10
105764-0040 20NP TEST BENCH 10
105764-0050 20NP TEST BENCH 10
105764-0060 20NP TEST BENCH 10
105764-0080 20NP TEST BENCH 10
105764-0090 20NP TEST BENCH 10
105764-0100 20NP TEST BENCH 10
105764-1000 20NP TEST BENCH 10
105764-1010 20NP TEST BENCH 10
105764-1020 20NP TEST BENCH 10
105764-1040 20NP TEST BENCH 10
105764-1050 20NP TEST BENCH 10
105764-1060 20NP TEST BENCH 10
105764-1080 20NP TEST BENCH 10
105764-1090 20NP TEST BENCH 10
105764-1100 20NP TEST BENCH 10
＊ 105765-1290 157845-6420 PIPING ASSEMBLY 190
＊ 105765-1350 ADJUSTMENT; VE KIT 190
105765-1370 TEST BENCH ATTACHMENTS 11, 189
105765-1380 ADJUSTMENT; VE KIT 11, 189
105765-1390 ADJUSTMENT; PES-K KIT 11, 190
105765-1400 ADJUSTMENT; PE-A KIT 11, 190
105765-1410 ADJUSTMENT; PE-P KIT 11, 190
105765-1420 ADJUSTMENT; PES-PD KIT 11, 190
105780-0000 NOZZLE 190
105780-0050 NOZZLE 190
105780-0060 NOZZLE 190
105780-0120 NOZZLE 191
105780-2080 NOZZLE HOLDER 191
105780-8130 NOZZLE & HOLDER ASSY 108, 112, 114, 116, 191
105780-8140 NOZZLE & HOLDER ASSY 102, 110, 112, 191
105780-8180 NOZZLE & HOLDER ASSY 138, 139, 191

- 331 -
INDEX
105780-8190 ∼ 105781-0561
105780-8190 NOZZLE & HOLDER ASSY 102, 124, 126, 140, 191
105780-8250 NOZZLE & HOLDER ASSY 118, 120, 122, 191
＊ 105781-0010 CLAMPING DEVICE 192
＊ 105781-0050 105781-0051 FIXING STAND 192
105781-0051 FIXING STAND 166, 192
＊ 105781-0120 105781-0121 FIXING STAND 192
105781-0121 FIXING STAND 166, 192
105781-0160 FIXING STAND 192
＊ 105781-0170 FIXING STAND 192
105781-0180 FIXING STAND 110, 112, 192
＊ 105781-0190 FIXING STAND 192
＊ 105781-0200 105781-0201 FIXING STAND 192
105781-0201 FIXING STAND 167, 192
＊ 105781-0300 105781-0301 FIXING STAND 192
105781-0301 FIXING STAND 166, 193
105781-0361 FIXING STAND 172, 193
＊ 105781-0420 105781-0421 FIXING STAND 193
105781-0421 FIXING STAND 102, 115, 118, 166, 193
＊ 105781-0430 105781-0431 FIXING STAND 193
105781-0431 FIXING STAND 102, 110, 166, 193
＊ 105781-0450 105781-0451 FIXING STAND 193
105781-0451 FIXING STAND 102, 112, 167, 193
＊ 105781-0460 105781-0461 FIXING STAND 193
105781-0461 FIXING STAND 166, 167, 193
＊ 105781-0470 105781-0471 FIXING STAND 193
105781-0471 FIXING STAND 166, 193
＊ 105781-0480 105781-0481 FIXING STAND 194
105781-0481 FIXING STAND 166, 194
＊ 105781-0510 105781-0511 FIXING STAND 194
105781-0511 FIXING STAND 166, 194
＊ 105781-0520 105781-0521 FIXING STAND 194
105781-0521 FIXING STAND 167, 194
＊ 105781-0530 105781-0531 FIXING STAND 194
105781-0531 FIXING STAND 166, 194
＊ 105781-0540 105781-0541 FIXING STAND 194
105781-0541 FIXING STAND 167, 194
＊ 105781-0550 105781-0551 FIXING STAND 194
105781-0551 FIXING STAND 166, 194
＊ 105781-0560 105781-0561 FIXING STAND 195
105781-0561 FIXING STAND 107, 167, 195

- 332 -
INDEX
105781-0580 ∼ 105781-4290
105781-0580 FIXING STAND 166, 195
105781-0590 FIXING STAND 166, 195
105781-0600 FIXING STAND 166, 195
105781-0610 FIXING STAND 102, 124, 126, 172, 195
105781-0620 FIXING STAND 105, 166, 195
105781-0630 FIXING STAND 166, 195
105781-0640 FIXING STAND 102, 120, 122, 166, 195
105781-0650 FIXING STAND 102, 166, 195
105781-0660 FIXING STAND 166, 195
105781-0670 FIXING STAND 108, 166, 195
105781-0680 FIXING STAND 114, 167, 196
105781-0690 FIXING STAND 166, 196
105781-0700 FIXING STAND 167, 196
105781-0710 FIXING STAND 167, 196
105781-0720 FIXING STAND 166, 196
105781-0730 FIXING STAND 102, 167, 196
105781-0740 FIXING STAND 120, 166, 196
105781-0750 FIXING STAND 120, 122, 166, 196
105781-0760 FIXING STAND 120, 166, 196
105781-0770 FIXING STAND 114, 166, 167, 196
105781-0780 FIXING STAND 115, 166, 196
105781-0790 FIXING STAND 166, 196
105781-0800 FIXING STAND 120, 166, 197
105781-0810 FIXING STAND 167, 197
105781-0820 FIXING STAND 118, 167, 197
105781-0830 FIXING STAND 122, 197
105781-0860 FIXING STAND 167, 197
105781-0870 FIXING STAND 197
105781-0880 FIXING STAND 197
＊ 105781-4130 DRIVING STAND 197
＊ 105781-4140 DRIVING STAND 197
＊ 105781-4150 DRIVING STAND 197
＊ 105781-4160 DRIVING STAND 197
＊ 105781-4180 DRIVING STAND 197
＊ 105781-4190 DRIVING STAND 198
＊ 105781-4200 DRIVING STAND 198
＊ 105781-4210 DRIVING STAND 198
＊ 105781-4270 DRIVING STAND 198
＊ 105781-4280 DRIVING STAND 198
＊ 105781-4290 DRIVING STAND 198

- 333 -
INDEX
105781-4300 ∼ 105782-6340
＊ 105781-4300 DRIVING STAND 198
105781-4320 DRIVING STAND 138, 139, 140, 198
105782-0121 PRESSURE CONTROL KIT 128, 199
105782-0150 PRESSURE CONTROL KIT 128, 199
＊ 105782-4020 MEASURING DEVICE 199
105782-4130 MEASURING DEVICE 33, 56, 58, 199
105782-4140 MEASURING DEVICE 36, 40, 48, 52, 199
105782-4210 MEASURING DEVICE 199
105782-4290 MEASURING DEVICE 114, 199
＊ 105782-4320 105782-4440 MEASURING DEVICE 199
105782-4390 MEASURING DEVICE 120, 122, 200

- 334 -
INDEX
105782-6350 ∼ 105784-0520
105782-6383 MEASURING DEVICE 102, 112, 118, 120, 122, 202
105782-8270 CHECKER 22, 203
105782-8280 MANUAL CONTROLLER 22, 126, 203
105783-0070 TIMING CHECKER 87, 203
105783-0090 SOLENOID VALVE 87, 203
105784-0110 COUPLING 18, 204
＊ 105784-0120 105784-0121 COUPLING 204
105784-0121 COUPLING 18, 204
105784-0130 COUPLING 18, 204
105784-0150 COUPLING 18, 204
105784-0160 COUPLING 18, 204
105784-0170 COUPLING 18, 204
105784-0180 COUPLING 18, 204
105784-0190 COUPLING 18, 204
105784-0200 COUPLING 204
105784-0210 DRIVING DEVICE 204
＊ 105784-0220 105784-0221 DRIVING DEVICE 204
105784-0221 COUPLING 18, 205
＊ 105784-0230 105784-0231 DRIVING DEVICE 205
105784-0231 COUPLING 18, 205
＊ 105784-0500 105784-0501 COUPLING 205
105784-0501 COUPLING 205
＊ 105784-0510 105784-0511 COUPLING 205
105784-0511 COUPLING 18, 205
＊ 105784-0520 105784-0521 COUPLING 205

- 335 -
INDEX
105784-0521 ∼ 105785-2600
105784-0521 COUPLING 18, 205
＊ 105784-0530 105784-0531 COUPLING 205
105784-0531 COUPLING 18, 205
105784-0540 COUPLING 18, 205
105784-0551 COUPLING 206
105784-0560 COUPLING 18, 206
105784-0570 COUPLING 206
105784-0580 COUPLING 18, 206
105784-0590 COUPLING 18, 206
105784-0600 COUPLING 18, 206
105784-0610 COUPLING 18, 206
105784-0620 COUPLING 18, 206
105784-0630 COUPLING 18, 206
105784-0640 COUPLING 18, 206
105784-0650 DRIVING DEVICE 18, 206
105784-1100 ACCUMULATOR ASSEMBLY 207
105785-0030 NOZZLE TESTER 13, 90, 208
＊ 105785-0700 105785-5150 NOZZLE TESTER 208
＊ 105785-0730 105785-5220 NOZZLE TESTER 208
＊ 105785-0740 105785-5020 NOZZLE TESTER 208
＊ 105785-0750 105785-5150 NOZZLE TESTER 208
＊ 105785-0800 NOZZLE TESTER 208
＊ 105785-0840 105785-5160 NOZZLE TESTER 208
＊ 105785-0880 105785-5190 NOZZLE TESTER 208
＊ 105785-0960 105785-5170 NOZZLE TESTER 209
＊ 105785-0970 105785-5060 NOZZLE TESTER 209
＊ 105785-0980 105785-5180 NOZZLE TESTER 209
＊ 105785-0990 105785-5080 NOZZLE TESTER 209
＊ 105785-1000 NOZZLE TESTER 209
＊ 105785-1010 105785-5200 NOZZLE TESTER 209
＊ 105785-1020 105785-5210 NOZZLE TESTER 209
＊ 105785-1030 105785-5140 NOZZLE TESTER 209
＊ 105785-1040 105785-5120 NOZZLE TESTER 210
＊ 105785-1050 105785-5210 NOZZLE TESTER 210
＊ 105785-1060 105785-5160 NOZZLE TESTER 210
＊ 105785-1070 105785-5190 NOZZLE TESTER 210
105785-2010 NOZZLE TESTER 13, 210
＊ 105785-2040 NOZZLE TESTER 210
＊ 105785-2600 105785-6180 NOZZLE TESTER 210

- 336 -
INDEX
105785-2610 ∼ 105785-5060
＊ 105785-2610 105785-6010 NOZZLE TESTER 210
＊ 105785-2670 NOZZLE TESTER 210
＊ 105785-2700 105785-6020 NOZZLE TESTER 211
＊ 105785-2730 NOZZLE TESTER 211
＊ 105785-2750 105785-6180 NOZZLE TESTER 211
＊ 105785-2820 NOZZLE TESTER 211
＊ 105785-2830 105785-6150 NOZZLE TESTER 211
＊ 105785-2840 105785-6060 NOZZLE TESTER 211
＊ 105785-2850 105785-6160 NOZZLE TESTER 211
＊ 105785-2880 105785-6040 NOZZLE TESTER 211
＊ 105785-2940 105785-6170 NOZZLE TESTER 211
＊ 105785-2950 NOZZLE TESTER 211
＊ 105785-2960 105785-6060 NOZZLE TESTER 211
＊ 105785-2970 105785-6210 NOZZLE TESTER 211
＊ 105785-2980 105785-6080 NOZZLE TESTER 212
＊ 105785-2990 105785-6190 NOZZLE TESTER 212
＊ 105785-3010 105785-6200 NOZZLE TESTER 212
＊ 105785-3020 105785-6110 NOZZLE TESTER 212
＊ 105785-3030 105785-6120 NOZZLE TESTER 212
＊ 105785-3040 105785-6130 NOZZLE TESTER 212
＊ 105785-3050 NOZZLE TESTER 212
＊ 105785-3060 105785-5120 NOZZLE TESTER 212
＊ 105785-3070 105785-6200 NOZZLE TESTER 212
＊ 105785-3080 NOZZLE TESTER 212
105785-4050 NOZZLE TESTER 13, 212
＊ 105785-4530 105785-7070 NOZZLE TESTER 213
＊ 105785-4600 105785-7060 NOZZLE TESTER 213
＊ 105785-4610 105785-7020 NOZZLE TESTER 213
＊ 105785-4630 105785-7030 NOZZLE TESTER 213
＊ 105785-4680 105785-7040 NOZZLE TESTER 213
＊ 105785-4690 105785-7100 NOZZLE TESTER 213
＊ 105785-4700 105785-7040 NOZZLE TESTER 213
＊ 105785-4710 105785-7090 NOZZLE TESTER 213
＊ 105785-5000 105785-5150 NOZZLE TESTER 213
＊ 105785-5010 105785-5220 NOZZLE TESTER 213
＊ 105785-5020 NOZZLE TESTER 213
＊ 105785-5030 105785-5160 NOZZLE TESTER 213
＊ 105785-5040 105785-5190 NOZZLE TESTER 214
＊ 105785-5050 105785-5170 NOZZLE TESTER 214
＊ 105785-5060 NOZZLE TESTER 214

- 337 -
INDEX
105785-5070 ∼ 105785-6210
＊ 105785-5070 105785-5180 NOZZLE TESTER 214
＊ 105785-5080 NOZZLE TESTER 214
＊ 105785-5090 105785-5200 NOZZLE TESTER 214
＊ 105785-5100 105785-5210 NOZZLE TESTER 214
＊ 105785-5110 105785-5140 NOZZLE TESTER 214
＊ 105785-5120 NOZZLE TESTER 214
105785-5130 NOZZLE TESTER 215
105785-5170 NOZZLE TESTER 13, 215
105785-5200 NOZZLE TESTER 13, 90, 216
105785-5220 NOZZLE TESTER 13, 216
＊ 105785-6000 105785-6180 NOZZLE TESTER 217
＊ 105785-6010 NOZZLE TESTER 217
＊ 105785-6020 NOZZLE TESTER 217
＊ 105785-6030 105785-6150 NOZZLE TESTER 217
＊ 105785-6040 NOZZLE TESTER 217
＊ 105785-6050 105785-6170 NOZZLE TESTER 217
＊ 105785-6060 NOZZLE TESTER 217
＊ 105785-6070 105785-6210 NOZZLE TESTER 217
＊ 105785-6080 NOZZLE TESTER 217
＊ 105785-6090 105785-6190 NOZZLE TESTER 217
＊ 105785-6100 105785-6200 NOZZLE TESTER 217
＊ 105785-6110 NOZZLE TESTER 217
＊ 105785-6120 NOZZLE TESTER 218
＊ 105785-6130 NOZZLE TESTER 218
105785-6180 NOZZLE TESTER 13, 218

- 338 -
INDEX
105785-7000 ∼ 105796-0040
＊ 105785-7000 105785-7070 NOZZLE TESTER 219
＊ 105785-7010 105785-7060 NOZZLE TESTER 219
＊ 105785-7020 NOZZLE TESTER 219
＊ 105785-7030 NOZZLE TESTER 219
＊ 105785-7040 NOZZLE TESTER 219
105785-7070 NOZZLE TESTER 13, 219
105789-0010 CLEANING TOOLS 90, 220
105789-0500 ADJUSTING DEVICE 152, 220
105789-0570 ADJUSTING DEVICE 221
105790-5010 TOOL KIT 223
105790-5020 TOOL KIT 223
105790-5030 TOOL KIT 223
105790-5040 TOOL KIT 223
105790-5050 TOOL KIT 223
105790-5060 TOOL KIT 223
105790-5070 TOOL KIT 223
105790-5200 TOOL KIT 223
105792-0000 O-RING INSERTER 36, 224
105792-0030 EXTRACTOR 36, 44, 48, 52, 224
105792-0050 EXTRACTOR 42, 224
＊ 105794-0050 UNIVERSAL VISE 224
105794-0120 UNIVERSAL VISE 224
105796-0000 FIXING STAND 170, 225
＊ 105796-0010 105796-0160 FIXING STAND 225
＊ 105796-0020 105796-0170 FIXING STAND 225
105796-0030 FIXING STAND 170, 225
＊ 105796-0040 105796-0180 FIXING STAND 225

- 339 -
INDEX
105796-0050 ∼ 157677-0120
105796-0050 FIXING STAND 170, 225
105796-0060 FIXING STAND 170, 225
105796-0070 FIXING STAND 170, 225
105796-0080 FIXING STAND 170, 225
105796-0090 FIXING STAND 170, 225
105796-0100 FIXING STAND 170, 225
105796-0110 FIXING STAND 170, 225
105796-0120 FIXING STAND 170, 226
105796-0130 FIXING STAND 170, 226
105796-0140 FIXING STAND 170, 226
105796-0150 FIXING STAND 118, 170, 226
105796-0160 FIXING STAND 170, 226
105796-0170 FIXING STAND 170, 226
105796-0180 FIXING STAND 170, 226
132204-0100 PLUG 114, 227
139514-0200 GASKET 129, 227
140402-2600 EYE BOLT 138, 227
156611-1900 COUPLING 142, 227
157626-3500 EYE 227
157636-9100 SOCKET HEAD BOLT 142, 227
157641-4020 TUBE ASSEMBLY 102, 124, 126, 227
157641-4720 JOINT ASSEMBLY 102, 124, 126, 227
157651-5900 COLLAR 108, 112, 227
157655-1020 MEASURING UNIT 176, 178, 228
157656-1020 MEASURING UNIT 174, 228
157656-2020 DISPLAY UNIT 174, 228
157671-0420 COMPUTER UNIT 176, 178, 228
157673-0020 MONITOR 176, 178, 228
157673-0100 CONSOLE 178, 228
157673-0200 DACRON TAPE 178, 228
157673-0300 DACRON TAPE 178, 228
157673-0400 BRACKET 178, 228
157673-0500 PLAIN WASHER 178, 228
157673-0600 HEXAGON NUT 178, 228
157674-0100 COVER 176, 178, 228
157674-0220 KEYBOARD 176, 178, 229
157675-0120 PRINTER 176, 178, 229
157676-0500 NUT 176, 229
157676-1100 BOLT 174, 229
157677-0120 EQUIPMENT WAGON 178, 229

- 340 -
INDEX
157677-0400 ∼ 157805-4920
157677-0400 CONNECTING CABLE 176, 178, 229
157677-0700 MAIN CONNECTION CABLE 176, 178, 229
157677-1800 CONNECTING CABLE 176, 229
157677-1900 HEX-SOCKET-HEAD BOLT 176, 229
157677-2000 MAIN CONNECTION CABLE 229
157677-2100 IDENTIFICATION PLATE 178, 229
157677-2200 FASTENING PLATE 176, 229
157677-2300 HOUSING 176, 230
157678-0200 RUBBER HOSE 174, 176, 178, 230
157681-4920 INLET UNION 176, 178, 230
157681-8200 PLAIN WASHER 176, 230
157681-8300 HEXAGON NUT 230
157682-0000 INLET-UNION SCREW 176, 178, 230
157682-0100 FLAT SEAL RING 176, 178, 230
157682-0300 CLOSING NIPPLE 176, 178, 230
157682-0400 O-RING 176, 178, 230
157682-0500 O-RING 176, 178, 230
157682-1900 CONNECTING CABLE, PRINTER-P/C 176, 178, 230
157682-2300 CABLE STRAP 176, 230
157682-2400 CONNECTION CABLE 178, 231
157682-2900 CHANGEOVER SET 176, 178, 231
157682-3000 CONNECTING CABLE 176, 231
157683-0000 MEASURING CYLINDER 174, 231
157683-0100 MEASURING CYLINDER 174, 231
＊ 157805-0220 157808-0020 INJECTION PIPE 232
＊ 157805-0320 157808-0120 INJECTION PIPE 232
＊ 157805-0520 157808-0220 INJECTION PIPE 232
＊ 157805-1120 157808-0320 INJECTION PIPE 232
＊ 157805-1720 157808-0420 INJECTION PIPE 232
＊ 157805-2020 157808-0520 INJECTION PIPE 232
＊ 157805-2320 157808-1220 INJECTION PIPE 232
＊ 157805-2520 157808-0720 INJECTION PIPE 232
＊ 157805-2620 157808-0820 INJECTION PIPE 232
＊ 157805-3320 157808-0920 INJECTION PIPE 232
＊ 157805-3820 157808-1020 INJECTION PIPE 232
＊ 157805-3920 157808-1120 INJECTION PIPE 232
＊ 157805-4420 157808-1220 INJECTION PIPE 233
＊ 157805-4720 157808-1320 INJECTION PIPE 233
＊ 157805-4820 157808-1420 INJECTION PIPE 233
＊ 157805-4920 157808-1520 INJECTION PIPE 233

- 341 -
INDEX
157805-5020 ∼ 157808-0920
＊ 157805-5020 157808-1620 INJECTION PIPE 233
＊ 157805-5120 157808-1720 INJECTION PIPE 233
＊ 157805-5220 157808-1820 INJECTION PIPE 233
＊ 157805-5320 157808-1920 INJECTION PIPE 233
＊ 157805-5420 157808-2020 INJECTION PIPE 233
＊ 157805-5520 157808-2120 INJECTION PIPE 233
＊ 157805-5620 157808-2220 INJECTION PIPE 233
＊ 157805-5720 157808-2320 INJECTION PIPE 233
＊ 157805-5820 157808-2420 INJECTION PIPE 234
＊ 157805-5920 157808-2520 INJECTION PIPE 234
＊ 157805-6020 157808-2620 INJECTION PIPE 234
＊ 157805-6120 157808-2720 INJECTION PIPE 234
＊ 157805-6220 157808-2820 INJECTION PIPE 234
＊ 157805-6320 157808-2920 INJECTION PIPE 234
＊ 157805-6420 157808-3020 INJECTION PIPE 234
＊ 157805-6520 157808-3120 INJECTION PIPE 234
＊ 157805-6620 157808-3220 INJECTION PIPE 234
＊ 157805-6720 157808-3320 INJECTION PIPE 234
＊ 157805-6820 157808-3420 INJECTION PIPE 234
＊ 157805-6920 157808-3520 INJECTION PIPE 234
＊ 157805-7020 157808-3620 INJECTION PIPE 235
＊ 157805-7120 157808-3720 INJECTION PIPE 235
＊ 157805-7320 157808-3820 INJECTION PIPE 235
＊ 157805-7420 157808-3920 INJECTION PIPE 235
＊ 157805-7520 157808-4020 INJECTION PIPE 235
＊ 157805-7720 157808-4120 INJECTION PIPE 235
＊ 157805-7820 157808-4220 INJECTION PIPE 235
＊ 157805-7920 157808-4320 INJECTION PIPE 235
＊ 157805-8020 157808-4420 INJECTION PIPE 235
＊ 157805-9420 157808-4520 INJECTION PIPE 235
＊ 157805-9520 157808-4620 INJECTION PIPE 235
157808-0020 INJECTION PIPE 162, 236
157808-0120 INJECTION PIPE 162, 236
157808-0220 INJECTION PIPE 102, 110, 162, 236
157808-0320 INJECTION PIPE 162, 236
157808-0420 INJECTION PIPE 162, 236
157808-0520 INJECTION PIPE 114, 115, 162, 236
157808-0720 INJECTION PIPE 162, 236
157808-0820 INJECTION PIPE 162, 236
157808-0920 INJECTION PIPE 105, 106, 110, 138, 139, 140, 162, 236

- 342 -
INDEX
157808-1020 ∼ 157811-0520
157808-1020 INJECTION PIPE 162, 236
157808-1120 INJECTION PIPE 162, 236
157808-1220 INJECTION PIPE 162, 237
157808-1320 INJECTION PIPE 162, 237
157808-1420 INJECTION PIPE 162, 237
157808-1520 INJECTION PIPE 162, 237
157808-1620 INJECTION PIPE 162, 237
157808-1720 INJECTION PIPE 162, 237
157808-1820 INJECTION PIPE 162, 237
157808-1920 INJECTION PIPE 162, 237
157808-2020 INJECTION PIPE 162, 237
157808-2120 INJECTION PIPE 162, 237
157808-2220 INJECTION PIPE 162, 237
157808-2320 INJECTION PIPE 162, 237
157808-2420 INJECTION PIPE 162, 237
157808-2520 INJECTION PIPE 162, 238
157808-2620 INJECTION PIPE 162, 238
157808-2720 INJECTION PIPE 162, 238
157808-2820 INJECTION PIPE 162, 238
157808-2920 INJECTION PIPE 162, 238
157808-3020 INJECTION PIPE 162, 238
157808-3120 INJECTION PIPE 163, 238
157808-3220 INJECTION PIPE 163, 238
157808-3320 INJECTION PIPE 163, 238
157808-3420 INJECTION PIPE 163, 238
157808-3520 INJECTION PIPE 163, 238
157808-3620 INJECTION PIPE 163, 238
157808-3720 INJECTION PIPE 163, 239
157808-3820 INJECTION PIPE 102, 124, 126, 163, 239
157808-3920 INJECTION PIPE 163, 239
157808-4020 INJECTION PIPE 163, 239
157808-4120 INJECTION PIPE 163, 239
157808-4220 INJECTION PIPE 163, 239
157808-4320 INJECTION PIPE 163, 239
157808-4420 INJECTION PIPE 163, 239
157808-4520 INJECTION PIPE 102, 112, 118, 120, 122, 163, 239
157808-4620 INJECTION PIPE 108, 112, 163, 239
157811-0321 FLANGE 170, 240
157811-0421 FLANGE 170, 240
＊ 157811-0520 157811-0521 FLANGE 240

- 343 -
INDEX
157811-0521 ∼ 157820-1520
157811-0521 FLANGE 170, 240
＊ 157811-0620 157811-0621 FLANGE 240
157811-0621 FLANGE 110, 170, 240
157811-0721 FLANGE 110, 170, 240
157811-0821 FLANGE 110, 170, 240
＊ 157811-0920 157811-0921 FLANGE 240
157811-0921 FLANGE 112, 170, 240
157811-1021 FLANGE 170, 240
157811-2421 FLANGE 112, 170, 240
157811-2521 FLANGE 112, 170, 172, 240
＊ 157811-2620 157811-2621 FLANGE 241
157811-2621 FLANGE 110, 170, 173, 240
157811-7320 FLANGE 170, 241
157814-1000 BUSH 142, 241
157815-9600 SCREW 142, 241
157816-7120 CAMSHAFT 142, 241
157816-7220 CAMSHAFT 142, 241
157816-9200 CONTROL RACK 142, 241
157817-0800 COLLAR 142, 241
157817-1000 CONNECTOR 142, 241
157817-1100 CONNECTOR 142, 241
157817-1200 COLLAR 142, 242
157817-1700 COVER 142, 242
157817-1800 SPACER 142, 242
157817-2020 HOLDER 142, 242
157817-2100 HOLDER 140, 142, 242
157817-2200 HOLDER 142, 242
157817-2300 HOLDER 142, 242
157817-2400 STAND 142, 242
157817-2500 HOLDER 142, 242
157817-2600 HOLDER 142, 242
157817-2720 HOLDER 242
157817-2820 CONNECTOR 140, 242
157817-3120 GAUGE 140, 243
157817-3320 HOLDER 140, 243
157817-3420 HOLDER 243
157817-3520 HOLDER 140, 243
157817-3620 GAUGE 140, 243
＊ 157820-0120 AIR PUMP 243
＊ 157820-1520 MANOMETER 243

- 344 -
INDEX
157820-1720 ∼ 157829-7620
＊ 157820-1720 JOINT 243
157820-6100 TUBE 20, 243
＊ 157820-8400 VACUUM GAUGE 243
＊ 157820-8500 PRESSURE GAUGE 243
157820-9120 EYE 20, 243
157820-9220 HOSE JOINT 20, 244
＊ 157820-9400 VACUUM GAUGE 244
157820-9520 CYLINDER ASSY 20, 244
＊ 157820-9620 BRACKET ASSY 244
157821-0021 BRACKET ASSY 20, 244
＊ 157821-0620 PRESSURE GAUGE 244
＊ 157821-0720 VACUUM GAUGE 244
＊ 157821-0800 VACUUM GAUGE 244
157821-4500 VACUUM PUMP 21, 244
157821-6900 PRESSURE GAUGE 21, 244
157821-7420 PRESSURE GAUGE 20, 244
157821-7620 VACUUM GAUGE 20, 244
157825-3900 PLATE 40, 42, 245
157827-3320 LEVER 105, 245
157827-3520 LEVER 105, 245
157827-6220 ADAPTER 245
157827-6320 ADAPTER 245
157827-6520 ADAPTER 245
157827-6720 ADAPTER 245
157827-6820 CONNECTOR 245
157827-8720 INTERMEDIATE HARNESS 133, 245
157828-7100 PLATE 246
157828-7200 PLATE 42, 246
157829-0720 INSERTER 56, 246
157829-0820 ADJUSTING DEVICE 104, 124, 126, 246
157829-1100 BLOCK GAUGE 56, 246
＊ 157829-4620 157928-2920 EXTRACTOR 246
157829-5220 INSERTER DEVICE 104, 124, 126, 246
157829-5420 FEED PUMP HOLDER 56, 58, 246
157829-7520 BLOCK GAUGE 56, 246
157829-7620 BLOCK GAUGE 56, 60, 246

- 345 -
INDEX
157829-8100 ∼ 157842-9600
157829-8100 ADAPTER 247
＊ 157829-8620 157829-8621 ADJUSTING DEVICE 247
157829-8820 CONNECTOR 134, 136, 247
157829-9700 GUIDE PIN 60, 247
157830-3320 TIMING CHECKER 16, 247
157830-3420 SENSOR 16, 247
157830-3520 LAMP 16, 247
157840-0900 LEVER 110, 112, 114, 115, 120, 122, 248
＊ 157840-3620 157811-7320 FLANGE 248
157840-4020 COUPLING 112, 248
157841-8500 EYE 129, 248
157841-8720 CONNECTOR 136, 248
＊ 157841-9200 157841-9201 HOLDER 248
157841-9201 HOLDER 56, 248
＊ 157842-0900 LEVER 248
157842-3300 COUPLING 248
＊ 157842-3400 157842-3401 COUPLING 248
157842-3401 COUPLING 248
157842-3500 COUPLING 248
＊ 157842-4420 157842-4421 COUPLING 249
157842-4421 COUPLING 104, 124, 126, 249
＊ 157842-4520 157842-4522 COUPLING 249
＊ 157842-4521 157842-4522 COUPLING 249
157842-4522 COUPLING 104, 124, 249
＊ 157842-4620 157842-4621 COUPLING 249
157842-4621 COUPLING 104, 112, 124, 126, 249
157842-5220 HOLDER 16, 249
157842-5320 POINTER 16, 18, 249
157842-5400 POINTER 16, 18, 249
157842-5520 POINTER 16, 18, 249
157842-5600 POINTER 16, 18, 249
157842-5700 POINTER 16, 18, 250
157842-5800 POINTER 16, 18, 250
157842-5920 HOLDER 16, 249
＊ 157842-6220 157842-6222 COUPLING 250
＊ 157842-6221 157842-6222 COUPLING 250
157842-6222 COUPLING 40, 49, 52, 112, 114, 250
157842-8600 SCREW 87, 250
157842-9600 SCREW 87, 250

- 346 -
INDEX
157843-2320 ∼ 157844-5820
157843-2320 COUPLING 250
157843-2420 COUPLING 250
157843-2500 COUPLING 250
＊ 157843-2720 157843-2722 COUPLING 251
＊ 157843-2721 157843-2722 COUPLING 251
157843-2722 COUPLING 40, 44, 114, 251
157843-3020 COUPLING 251
＊ 157843-3120 157843-3121 COUPLING 251
157843-3121 COUPLING 251
157843-3201 COUPLING 114, 251
157843-3320 COUPLING 122, 251
157843-6520 COUPLING 105, 251
157843-6620 COUPLING 102, 110, 251
157843-6720 COUPLING 102, 110, 251
157843-6820 COUPLING 102, 120, 122, 251
157843-6920 COUPLING 118, 252
157843-8120 COUPLING 110, 115, 118, 120, 252
157843-8821 COUPLING 42, 115, 252
157844-0320 HOLDER ASSEMBLY 124, 253
157844-0900 PIN 253
157844-1020 HOLDER 56, 58, 253
157844-1420 CONNECTOR 136, 253
157844-1520 CONNECTOR 136, 253
157844-1620 CONNECTOR 253
157844-4220 COVER 60, 253
＊ 157844-4400 157845-6200 EXTRACTOR 253
＊ 157844-4500 157844-4501 UNION 253
157844-4501 ADAPTER 129, 253
157844-4600 DUMMY BOLT 253
157844-4720 HOSE JOINT 253
157844-4820 HOSE JOINT 129, 254
157844-4900 HOSE 129, 254
157844-5000 HOSE 254
＊ 157844-5120 157845-6520 VE PIPING ASSEMBLY 254
157844-5320 CONNECTOR 136, 254
157844-5420 CONNECTOR 136, 254
157844-5520 CONNECTOR 136, 254
157844-5620 CONNECTOR 136, 254
157844-5720 CONNECTOR 136, 254
157844-5820 CONNECTOR 136, 254

- 347 -
INDEX
157844-5920 ∼ 157845-5220
157844-5920 CONNECTOR 136, 254
157844-6020 CONNECTOR 134, 136, 254
157844-6120 CONNECTOR 134, 255
157844-6520 WIRE HARNESS 131, 255
157844-6620 WIRE HARNESS 131, 255
157844-6720 WIRE HARNESS 131, 255
157844-6821 WIRE HARNESS 131, 255
157844-7021 WIRE HARNESS 131, 255
157844-7121 WIRE HARNESS 131, 255
157844-7221 WIRE HARNESS 131, 255
157844-7420 WIRE HARNESS 131, 255
157844-7520 WIRE HARNESS 120, 132, 255
157844-7620 WIRE HARNESS 132, 255
157844-7720 WIRE HARNESS 132, 255
157844-7820 WIRE HARNESS 132, 256
157844-8120 WIRE HARNESS 131, 256
157844-8620 WIRE HARNESS 131, 256
157844-8720 WIRE HARNESS 133, 256
157844-8820 WIRE HARNESS 133, 256
157844-8921 WIRE HARNESS 132, 256
157844-9021 WIRE HARNESS 132, 256
157844-9120 CONNECTOR 136, 256
157844-9320 CONNECTOR 136, 256
157844-9420 CONNECTOR 136, 256
157844-9520 CONNECTOR 136, 256
157844-9720 CONNECTOR 256
157844-9820 CONNECTOR 136, 257
157844-9920 CONNECTOR 136, 257
157845-0020 WIRE HARNESS 133, 257
157845-1420 CONNECTOR 136, 257
157845-3220 CONNECTOR 136, 257
157845-3320 CONNECTOR 136, 257
157845-4620 BLOCK 257
157845-4720 BLOCK 257
157845-4920 CONNECTOR 136, 257
157845-5020 CONNECTOR 136, 258
157845-5120 CONNECTOR 136, 258
157845-5220 CONNECTOR 136, 258

- 348 -
INDEX
157845-5520 ∼ 157846-3420
157845-5520 VE PIPING ASSEMBLY 104, 258
157845-5600 JOINT 258
157845-5720 CONNECTOR 136, 258
157845-5820 CONNECTOR 136, 258
157845-5920 CONNECTOR 136, 258
157845-6020 CONNECTOR 136, 258
157845-6100 BRACKET 126, 258
157845-6200 EXTRACTOR 60, 258
157845-6320 PIPING ASSEMBLY 126, 259
157845-6420 PIPING ASSEMBLY 259
157845-6520 PIPING ASSEMBLY 259
157845-7220 CONNECTOR 136, 259
157845-8520 CONNECTOR 136, 259
157845-8800 JOINT 259
157846-0020 WIRE HARNESS 120, 132, 260
157846-0120 WIRE HARNESS 120, 132, 260
157846-0220 WIRE HARNESS 120, 133, 260
157846-0320 WIRE HARNESS 133, 260
157846-0420 WIRE HARNESS 120, 133, 260
157846-0620 WIRE HARNESS 132, 260
157846-0720 WIRE HARNESS 131, 260
157846-0820 WIRE HARNESS 131, 260
157846-0920 WIRE HARNESS 133, 260
157846-1020 WIRE HARNESS 120, 132, 260
157846-1221 WIRE HARNESS 132, 260
157846-1320 WIRE HARNESS 133, 260
157846-1420 WIRE HARNESS 120, 133, 261
157846-1520 WIRE HARNESS 130, 261
157846-1620 WIRE HARNESS 130, 261
157846-1720 WIRE HARNESS 130, 261
157846-1920 WIRE HARNESS 120, 132, 261
157846-2020 WIRE HARNESS 120, 122, 133, 261
157846-2120 WIRE HARNESS 120, 133, 261
157846-2220 WIRE HARNESS 120, 132, 261
157846-2820 WIRE HARNESS 131, 261
157846-3020 WIRE HARNESS 122, 261
157846-3220 WIRE HARNESS 131, 261
157846-3320 WIRE HARNESS 120, 132, 261
157846-3420 WIRE HARNESS 120, 133, 262

- 349 -
INDEX
157846-3620 ∼ 157856-6220
157846-3620 WIRE HARNESS 122, 262
157846-3720 WIRE HARNESS 122, 132, 262
157846-3820 WIRE HARNESS 133, 262
157846-3920 WIRE HARNESS 132, 262
157846-4020 WIRE HARNESS 133, 262
157846-4120 WIRE HARNESS 130, 262
157846-4220 WIRE HARNESS 130, 262
157846-4320 WIRE HARNESS 133, 262
157846-4420 WIRE HARNESS 130, 262
157846-4520 WIRE HARNESS 262
157846-4620 WIRE HARNESS 122, 262
157846-5120 WIRE HARNESS 149, 263
157846-5220 WIRE HARNESS 149, 263
157846-5320 WIRE HARNESS 149, 263
157846-5420 WIRE HARNESS 149, 263
157846-5520 WIRE HARNESS 149, 263
157846-5620 WIRE HARNESS 263
157847-0220 COUPLING 122, 263
157847-0420 COUPLING 122, 263
157847-0520 COUPLING 122, 263
157847-0620 COUPLING 122, 263
157856-0020 INJECTION PIPE 14, 264
157856-0220 INJECTION PIPE 14, 264
157856-0520 INJECTION PIPE 13, 14, 90, 264
157856-4420 INJECTION PIPE 13, 14, 264
157856-4620 INJECTION PIPE 14, 264
157856-4720 INJECTION PIPE 14, 264
157856-5020 INJECTION PIPE 14, 264
157856-5120 INJECTION PIPE 14, 264
157856-5220 INJECTION PIPE 14, 264
157856-5320 INJECTION PIPE 14, 264
157856-5420 INJECTION PIPE 13, 14, 264
157856-5520 INJECTION PIPE 13, 14, 264
157856-5620 INJECTION PIPE 13, 14, 265
157856-5720 INJECTION PIPE 13, 14, 265
157856-5820 INJECTION PIPE 14, 265
157856-5920 INJECTION PIPE 14, 265
157856-6020 INJECTION PIPE 14, 265
157856-6120 INJECTION PIPE 14, 265
157856-6220 INJECTION PIPE 14, 265

- 350 -
INDEX
157856-6320 ∼ 157890-2300
157856-6320 INJECTION PIPE 13, 14, 90, 265
157856-6420 INJECTION PIPE 14, 265
157856-6520 INJECTION PIPE 14, 265
157856-6620 INJECTION PIPE 14, 265
157856-7920 INJECTION PIPE 14, 265
157856-8120 INJECTION PIPE 15, 266
157856-8820 INJECTION PIPE 15, 266
157856-9020 INJECTION PIPE 15, 266
157856-9320 INJECTION PIPE 15, 266
157856-9420 INJECTION PIPE 15, 266
157856-9620 INJECTION PIPE 15, 266
157856-9720 INJECTION PIPE 15, 266
157856-9820 INJECTION PIPE 15, 266
157856-9920 INJECTION PIPE 15, 266
157857-3820 HOLDER ASSY 266
157858-0120 INJECTION PIPE 15, 267
157858-0220 INJECTION PIPE 15, 267
157858-0320 INJECTION PIPE 15, 267
157858-0420 INJECTION PIPE 15, 267
157858-0520 INJECTION PIPE 15, 267
157858-0620 INJECTION PIPE 15, 267
157858-0720 INJECTION PIPE 13, 15, 267
157858-0820 INJECTION PIPE 15, 267
157858-0920 INJECTION PIPE 15, 267
157858-1020 INJECTION PIPE 15, 267
157858-1120 INJECTION PIPE 15, 267
157858-1220 INJECTION PIPE 15, 267
157858-1320 INJECTION PIPE 15, 268
157858-1420 INJECTION PIPE 15, 268
157858-1520 INJECTION PIPE 15, 268
157858-1620 INJECTION PIPE 15, 268
157890-1100 BRUSH 30, 269
157890-1220 SCRAPER 30, 269
157890-1400 CLEANING BAR 30, 269
157890-1500 SCRAPER 30, 269
157890-1600 SCRAPER 30, 269
157890-2100 BAR 30, 269
157890-2120 NEEDLE CLEANER 30, 269
157890-2200 BAR 30, 269
157890-2300 BAR 30, 269

- 351 -
INDEX
157890-2400 ∼ 157892-2100
157890-2400 BAR 30, 269
157890-2500 BAR 30, 269
157890-3120 HOLDER 30, 269
157890-6200 SCRAPER 30, 154, 155, 270
157890-6300 SCRAPER 270
157890-6320 SCRAPER 30, 154, 155, 270
157891-3120 WIRE 30, 270
157891-3220 WIRE 30, 270
157891-3320 WIRE 30, 270
157891-3420 WIRE 30, 270
157891-3520 WIRE 30, 270
157891-3620 WIRE 30, 270
157891-3720 WIRE 30, 270
157891-3820 WIRE 30, 270
157891-3920 WIRE 30, 270
157891-4120 WIRE 30, 271
157891-4220 WIRE 30, 271
157891-4320 WIRE 30, 271
157891-4420 WIRE 30, 271
157891-4520 WIRE 30, 271
157891-4620 WIRE 30, 271
157891-4720 WIRE 30, 271
157891-4820 WIRE 30, 271
157891-4920 WIRE 30, 271
157892-0100 NOZZLE GUIDE 90, 272
157892-0220 ADJUSTING DEVICE 152, 153, 272
157892-1000 NUT 156, 158, 160, 272
157892-1100 PIN 152, 153, 272
157892-1200 PIN 152, 153, 272
157892-1320 CONNECTOR 152, 153, 272
157892-1400 RETAINING NUT 272
157892-1420 RETAINING NUT 152, 272
157892-1500 GASKET 152, 153, 156, 158, 273
157892-1600 PLUG 155, 156, 158, 160, 272
157892-1800 BASE 152, 153, 272
157892-1920 RETAINING NUT 152, 173
157892-2020 RETAINING NUT 153, 173
157892-2100 NOZZLE GUIDE 273

- 352 -
INDEX
157892-2220 ∼ 157892-6400
157892-3000 PIN 154, 173
157892-3100 RETAINING NUT 155, 273
157892-3120 RETAINING NUT 155, 273
157892-3200 GASKET 155, 160, 173
157892-3300 BASE 154, 173
157892-3400 CONNECTOR 273
157892-3420 CONNECTOR 273
157892-3500 PIN 155, 274
157892-3620 CONNECTOR 155, 274
157892-3700 SHIM 274
157892-3800 SHIM 274
157892-3900 SHIM 274
157892-4000 RETAINING NUT 156, 158, 274
157892-4020 RETAINING NUT 156, 158, 274
157892-4100 HOLDER 156, 158, 274
＊ 157892-4120 157892-4121 ADJUSTING DEVICE 274
157892-4200 PIN 156, 274
157892-4300 PIN 156, 274
157892-4400 HOLDER 156, 158, 275
157892-4700 PIN 156, 158, 275
157892-5000 HOLDER 160, 275
157892-5100 RETAINING NUT 160, 275
157892-5120 RETAINING NUT 160, 275
157892-5200 PIN 160, 275
157892-5300 PIN 158, 275
157892-5400 HOLDER 156, 275
157892-5500 PIN 158, 275
157892-5600 PIN 275
157892-5700 PIN 158, 160, 276
157892-5800 HOLDER 276
157892-6000 PIN 276
157892-6100 PIN 276
157892-6200 PIN 276
157892-6300 PIN 276
157892-6400 PIN 276

- 353 -
INDEX
157892-6500 ∼ 157913-5320
157892-6500 PIN 276
157892-6600 PIN 276
157892-6700 HOLDER 276
157892-6800 HOLDER 277
157892-6900 PIN 277
157892-7000 PIN 277
157892-7100 PIN 277
157892-7200 PIN 277
157892-7300 PIN 277
157905-0120 TOOL BOX 72, 79
157905-0220 TOOL BOX 73
157905-0320 TOOL BOX 74
157910-0300 RATCHET HANDLE 32
157910-0400 HANDLE 114
157910-1120 L-SHAPED HANDLE 32, 37, 42, 80, 81, 82, 83, 278
157910-5100 PIN 278
157911-0100 SPANNER 106, 110, 278
157911-0200 SPANNER 114, 278
157911-0300 SPANNER 105, 278
157911-2100 SPANNER 32, 278
157911-2200 SPANNER 278
157911-2300 SPANNER 278
157911-8100 WRENCH 156, 278
157912-2000 SPANNER 279
157912-2100 SPANNER 114, 279
157912-2200 SPANNER 114, 279
157912-2320 SPANNER 44, 120, 279
157912-2620 WRENCH 33, 279
157912-2720 WRENCH 33, 37, 44, 48, 279
157912-2820 WRENCH 37, 44, 48, 279
157912-2900 SPANNER 45, 49, 52, 279
157913-0100 BOX WRENCH 32, 44, 49, 52, 120, 279
157913-3120 BOX WRENCH 32, 144, 145, 279
157913-3220 BOX WRENCH 279
157913-3520 WRENCH 62, 64, 67, 144, 145, 146, 279
157913-3620 WRENCH 62, 146, 280
157913-4120 WRENCH 145, 280
＊ 157913-5320 157913-5321 WRENCH 280

- 354 -
INDEX
157913-5321 ∼ 157915-0720
157913-5321 WRENCH 62, 146, 280
＊ 157913-5400 157913-5402 WRENCH 280
＊ 157913-5401 157913-5402 WRENCH 280
157913-5402 WRENCH 62, 146, 280
157913-5620 SCREWDRIVER 118, 280
157913-6000 WRENCH 44, 48, 52, 280
157913-6220 WRENCH 64, 67, 147, 280
157913-6720 WRENCH 64, 67, 147, 280
157913-6920 WRENCH 147, 280
157913-7000 SOCKET WRENCH 56, 58, 281
157913-7120 BOX WRENCH 144, 145, 281
157913-7220 WRENCH 64, 67, 147, 281
157914-0100 SOCKET WRENCH 32, 72, 82, 281
157914-0200 SOCKET WRENCH 32, 36, 281
157914-0300 SOCKET WRENCH 32, 36, 80, 81, 83, 281
157914-0400 SOCKET WRENCH 281
157914-0500 SOCKET WRENCH 32, 36, 42, 45, 48, 52, 156, 158, 281
157914-0800 SOCKET WRENCH 42, 281
157914-0900 SOCKET WRENCH 33, 37, 281
157914-1100 SOCKET WRENCH 56, 58, 281
157914-1400 SOCKET WRENCH 40, 144, 281
157914-1500 SOCKET WRENCH 61, 77, 282
157914-1700 SOCKET WRENCH 40, 42, 282
157914-2000 SOCKET WRENCH 40, 282
157914-2400 SOCKET WRENCH 33, 62, 84, 282
157914-2500 SOCKET WRENCH 56, 58, 282
＊ 157914-2600 157913-7000 SOCKET WRENCH 282
157914-2700 SOCKET WRENCH 56, 282
157914-2800 SOCKET WRENCH 152, 153, 156, 158, 282
157914-2900 SOCKET WRENCH 61, 282
157914-3100 SOCKET WRENCH 61, 282
157914-3200 SOCKET WRENCH 151, 282
157914-3300 SOCKET WRENCH 151, 282
157914-3400 SOCKET WRENCH 53, 283
157914-3500 SOCKET WRENCH 52, 283
157915-0100 WRENCH 32, 37, 62, 64, 67, 68, 69, 283
157915-0200 WRENCH 37, 283
157915-0300 WRENCH 32, 37, 40, 42, 283
157915-0500 WRENCH 283
157915-0720 WRENCH 146, 147, 283

- 355 -
INDEX
157915-2320 ∼ 157916-9520
157915-2320 BOX SPANNER 77, 283
157915-2520 BOX SPANNER 77, 283
157915-4221 WRENCH 32, 283
157915-6320 WRENCH 40, 283
157915-6500 SPECIAL WRENCH 36, 44, 284
＊ 157915-8100 157915-8101 WRENCH 284
157915-8101 SOCKET WRENCH 61, 284
157915-8200 SOCKET WRENCH 61, 284
157915-8500 WRENCH 284
157915-8600 WRENCH 284
157915-8700 WRENCH 45, 49, 52, 125, 284
157915-8800 WRENCH 45, 49, 52, 120, 284
157915-8900 WRENCH 45, 49, 53, 120, 284
157915-9000 WRENCH 44, 48, 52, 284
157915-9100 WRENCH 53, 284
157916-0100 BOX SPANNER 102, 110, 285
157916-0200 BOX SPANNER 102, 110, 112, 285
157916-0400 BOX SPANNER 112, 114, 115, 285
157916-2420 WRENCH 285
157916-2620 WRENCH 32, 144, 145, 285
157916-2800 BOX WRENCH 36, 77, 285
157916-2900 BOX WRENCH 37, 77, 285
＊ 157916-3020 WRENCH 86, 285
157916-4320 HANDLE 73, 285
157916-4620 SPANNER 86, 285
157916-4821 WRENCH 36, 40, 42, 44, 87, 285
157916-5020 SPANNER 74, 285
157916-5200 PIPE 74, 286
157916-5320 SPANNER 75, 77, 286
157916-5420 SPANNER 32, 48, 52, 286
157916-5520 SPANNER 76, 286
157916-5720 WRENCH 78, 286
157916-6120 BAND SPANNER 72, 79, 286
157916-6620 BAND 86, 286
157916-7320 BAND SPANNER 86, 286
157916-8220 WRENCH 102, 110, 112, 114, 115, 120, 122, 286
157916-8320 WRENCH 77, 286
157916-9520 SPECIAL WRENCH 36, 286

- 356 -
INDEX
157917-0200 ∼ 157922-3420
157917-0200 HANDLE 287
157917-0320 FLANGE ASSY 83, 287
157917-1120 SPANNER 80, 287
157917-1720 FLANGE ASSY 82, 287
157917-1820 FLANGE 287
157917-1920 FLANGE ASSY 81, 287
157917-2020 FLANGE 287
157917-2220 FLANGE ASSY 80, 287
157917-3220 WRENCH 52, 287
157917-3321 WRENCH 49, 52, 287
157917-3720 WRENCH 53, 287
157917-3820 SPANNER 33, 48, 287
157917-3920 SPANNER 36, 44, 48, 288
157917-4020 SPECIAL WRENCH 42, 288
157920-0320 EXTRACTOR 32, 288
157920-5300 OIL SEAL GUIDE 32, 26, 45, 49, 70, 288
157920-5400 OIL SEAL GUIDE 32, 288
157920-5500 OIL SEAL GUIDE 36, 87, 288
157920-6400 EXTRACTOR 61, 288
157920-7720 EXTRACTOR 36, 40, 42, 44, 288
157920-8700 SEAL GUIDE 288
157920-9900 BRACKET 36, 288
157921-0020 TAPPET INSERTER 289
157921-0120 TAPPET INSERTER 32, 289
157921-2520 PINCERS 289
＊ 157921-3020 157927-2220 INSERTER 289
157921-4120 PLUNGER INSERTER 32, 48, 52, 289
157921-4820 PLUNGER INSERTER 289
157921-5220 PLUNGER EXTRACTOR 40, 289
157921-5620 PLUNGER EXTRACTOR 32, 36, 44, 48, 52, 289
157921-6120 PLUNGER EXTRACTOR 33, 289
＊ 157921-8021 TAPPET INSERTER 289
157921-8900 SHAFT 36, 44, 93, 289
＊ 157921-9820 157924-4420 SPRING COMPRESSOR 289
157922-0900 OIL SEAL GUIDE 56, 58, 290
157922-1000 OIL SEAL GUIDE 56, 290
157922-1100 OIL SEAL GUIDE 56, 58, 290
157922-1620 PLUNGER INSERTER 42, 290
＊ 157922-1721 TAPPET INSERTER 290
157922-3420 PLATE 118, 290

- 357 -
INDEX
157922-3700 ∼ 157923-7401
157922-3700 O-RING GUIDE 45, 290
157922-3800 O-RING GUIDE 45, 290
157922-3900 PLUNGER GUIDE 290
157922-3920 PLUNGER GUIDE 45, 290
157922-4000 LAMINATED SPRING 118, 290
157922-4120 BRACKET ASSY 118, 290
157922-4520 PLUG 118, 291
157922-4620 PLUG 118, 291
157922-4721 PLUNGER INSERTER 36, 44, 291
157922-6220 PLATE 118, 291
157922-6322 BRACKET ASSY 118, 291
157922-6422 BRACKET ASSY 118, 291
157922-7720 PUSH ROD ASSEMBLY 48, 291
157922-8420 PUSH ROD ASSEMBLY 48, 52, 291
157922-8620 COVER 120, 291
157922-8820 COVER 120, 291
157922-8920 COVER 120, 291
157922-9020 PLUNGER GUIDE 48, 52, 291
157922-9100 GUIDE 48, 52, 292
157922-9200 GUIDE PIN 48, 52, 292
157922-9300 GRIP 48, 52, 292
157922-9500 GUIDE 48, 52, 292
157922-9600 O-RING GUIDE 48, 52, 292
157922-9700 O-RING GUIDE 48, 52, 292
157923-5120 EXTRACTOR 292
157923-5520 EXTRACTOR 40, 42, 292
＊ 157923-5800 157923-7900 ROD 292
＊ 157923-5900 157923-7300 ROD 292
＊ 157923-6000 157923-6001 ROD 292
157923-6001 ROD 62, 292
＊ 157923-6120 157923-6420 EXTRACTOR 293
157923-6420 EXTRACTOR 70, 293
157923-6700 GUIDE 293
157923-6720 OIL SEAL GUIDE 64, 67, 293
＊ 157923-6820 157923-9220 GUIDE ASSEMBLY 293
157923-7000 GUIDE 64, 67, 293
157923-7220 WRENCH 64, 67, 293
157923-7300 ROD 62, 64, 67, 293
＊ 157923-7400 157923-7401 GUIDE 293
157923-7401 GUIDE 293

- 358 -
INDEX
157923-7500 ∼ 157924-2300
157923-7500 ROD 64, 67, 293
157923-7622 GUIDE PLATE 64, 294
157923-7822 GUIDE PLATE 64, 67, 294
157923-7900 ROD 62, 64, 67, 294
157923-8000 GUIDE 294
157923-8100 O RING GUIDE 45, 294
＊ 157923-8220 157926-9820 EXTRACTOR 294
157923-8620 HOOK 37, 45, 93, 294
157923-8800 GUIDE 37, 45, 294
157923-9220 OIL SEAL GUIDE 64, 67, 294
157923-9420 GUIDE PLATE 66, 294
157923-9500 HOLDER 66, 294
157923-9620 TAPPET INSERTER 36, 44, 93, 294
157923-9720 TAPPET INSERTER 40, 42, 93, 295
157923-9820 TAPPET INSERTER 48, 52, 93, 295
157924-0110 BODY 295
157924-0120 FLANGE INSERTER 72, 295
157924-0200 SCREW 295
157924-0300 HOLDER 295
157924-0400 HOLDER 295
157924-0500 HOLDER 295
157924-0600 OIL SEAL GUIDE 72, 79, 295
157924-0700 OIL SEAL GUIDE 72, 295
157924-0800 BLOCK 295
157924-0810 OIL SEAL INSERTER 72, 296
157924-0900 GUIDE 296
157924-1100 HOLDER 296
157924-1200 SPACER 296
157924-1300 SPACER 296
157924-1400 SPACER 296
157924-1500 HOLDER 296
157924-1610 BASE 296
157924-1620 INSERTER 73, 296
157924-1700 HOLDER 296
157924-1800 GUIDE 296
157924-1900 NUT 297
157924-2020 BASE 74, 297
157924-2100 SCREW 74, 297
157924-2200 BUSHING 74, 297
157924-2300 BUSHING 74, 297

- 359 -
INDEX
157924-2400 ∼ 157924-6500
157924-2400 SCREW 297
157924-2420 INSERTER 75, 297
157924-2520 BASE 81, 82, 83, 297
157924-2720 INSERTER 79, 297
157924-2810 INSERTER 79, 297
157924-2910 BODY 297
157924-2920 INSERTER 76, 297
157924-3000 GUIDE 298
157924-3100 SPACER 298
157924-3210 BODY 298
157924-3220 INSERTER 78, 298
157924-3300 SCREW 298
157924-3400 GUIDE 298
157924-3500 BASE 298
157924-3520 BASE 77, 298
157924-3600 SPACER 298
157924-3920 INSERTER 86, 298
157924-4220 GUIDE 42, 298
157924-4420 SPRING COMPRESSOR 80, 81, 82, 83, 84, 85, 87, 298
157924-4700 BODY 299
157924-4720 BASE 77, 80, 81, 82, 83, 299
157924-4800 PIN 299
157924-4900 PIN 299
157924-5300 BASE 88, 299
157924-5320 FLANGE INSERTER 80, 81, 82, 83, 299
157924-5400 PIN 88, 299
157924-5500 SHAFT 88, 299
157924-5600 PIN 88, 299
157924-5700 FLANGE 88, 300
157924-5800 HANDLE 88, 300
157924-5900 NUT 88, 300
157924-6000 NUT 88, 300
157924-6100 NUT 88, 300
157924-6200 PIN 88, 300
157924-6300 PLATE 88, 300
157924-6400 PIN 88, 300
157924-6500 PIN 88, 300

- 360 -
INDEX
157924-6600 ∼ 157926-6120
157924-6600 PIN 88, 300
157924-6700 NUT 88, 300
157924-6800 NUT 88, 300
157924-6900 PIN 88, 301
157924-7000 PIN 88, 301
157924-7120 OIL SEAL INSERTER 301
157924-7220 OIL SEAL INSERTER 301
157924-8420 STAND 87, 301
157925-0120 BEARING EXTRACTOR 32, 301
157925-0720 BEARING EXTRACTOR 37, 44, 301
157925-2020 BEARING EXTRACTOR 36, 48, 52, 301
157925-2420 OIL SEAL EXTRACTOR 56, 58, 301
157925-2720 OIL SEAL EXTRACTOR 56, 58, 302
157925-6520 EXTRACTOR 32, 302
157925-8120 GUIDE 33, 302
157925-9120 GUIDE 33, 302
157925-9300 ROD 33, 302
157925-9500 PUSH ROD 33, 302
157925-9600 BUSH 33, 302
157925-9700 HOLDER 33, 302
157926-0120 EXTRACTOR 32, 303
＊ 157926-0820 EXTRACTOR 303
157926-1000 PUSH ROD 44, 48, 52, 303
157926-1100 INSERT 303
157926-2120 EXTRACTOR 96, 303
157926-2320 EXTRACTOR 44, 96, 303
157926-5110 EXTRACTOR 303
157926-5120 EXTRACTOR 303
157926-5310 EXTRACTOR 303
157926-5320 EXTRACTOR 303
157926-5410 EXTRACTOR 303
157926-5420 EXTRACTOR 303
＊ 157926-5820 157926-5821 EXTRACTOR 304
157926-5821 EXTRACTOR 32, 36, 42, 72, 76, 82, 96, 304
157926-6110 EXTRACTOR 304
157926-6120 EXTRACTOR 40, 304

- 361 -
INDEX
157926-6220 ∼ 157927-3321
＊ 157926-6220 157826-5821 EXTRACTOR 304
157926-6620 EXTRACTOR 304
＊ 157926-6920 157926-6921 EXTRACTOR 304
157926-6921 EXTRACTOR 33, 78, 96, 304
＊ 157926-7020 157926-7021 EXTRACTOR 304
157926-7021 EXTRACTOR 33, 48, 75, 77, 81, 83, 96, 304
＊ 157926-7220 157926-7221 EXTRACTOR 304
157926-7221 EXTRACTOR 36, 77, 81, 83, 87, 96, 304
＊ 157926-7420 157926-7421 EXTRACTOR 305
157926-7421 EXTRACTOR 36, 48, 52, 85, 96, 305
＊ 157926-7620 157926-7621 EXTRACTOR 305
157926-7621 EXTRACTOR 32, 36, 48, 80, 87, 96, 305
157926-7820 FLYWEIGHT HOLDER 84, 305
＊ 157926-8220 157926-9120 EXTRACTOR 305
＊ 157926-8320 157926-8321 EXTRACTOR 305
157926-8321 EXTRACTOR 42, 305
＊ 157926-8620 157926-8621 EXTRACTOR 305
157926-8621 EXTRACTOR 48, 86, 87, 96, 305
＊ 157926-8820 157926-8821 EXTRACTOR 305
157926-8821 EXTRACTOR 85, 96, 305
＊ 157926-9120 157926-9121 EXTRACTOR 306
157926-9121 EXTRACTOR 36, 42, 44, 48, 96, 306
157926-9220 EXTRACTOR 44, 96, 306
157926-9320 EXTRACTOR 33, 37, 40, 45, 49, 62, 64, 67, 68, 69, 96, 306
157926-9520 EXTRACTOR 306
157926-9620 EXTRACTOR 96, 306
157926-9820 EXTRACTOR 37, 45, 49, 64, 67, 68, 69, 96, 306
157927-0920 EXTRACTOR 70, 307
157927-1300 OIL SEAL GUIDE 36, 307
157927-1400 PLATE 36, 45, 49, 52, 307
157927-1500 ROD 307
157927-1620 CLAMP 307
157927-1820 EXTRACTOR 307
157927-2120 EXTRACTOR 307
157927-2220 TAPPET INSERTER 32, 307
157927-2500 MAGNET 151, 307
157927-2700 ROD 62, 307
157927-2820 SETSCREW 122, 307
157927-3220 BLOCK GAUGE 53, 307
157927-3321 SCREW 122, 308

- 362 -
INDEX
157927-3420 ∼ 157931-8700
157927-3420 PLUG INSERTER 53, 308
157927-3720 CASE 52, 308
157927-3900 GAUGE 53, 308
157928-2600 PINCETTE 61, 308
157928-2920 PLIERS 104, 124, 126, 308
157929-0321 EXTRACTOR 40, 308
157929-0520 PUSH ROD ASSEMBLY 48, 52, 308
157929-0920 EXTRACTOR 48, 52, 308
157929-2320 WRENCH 45, 308
157931-2000 TAPPET HOLDER 309
＊ 157931-2400 157931-2401 TAPPET HOLDER 309
157931-2401 TAPPET HOLDER 92, 309
157931-2501 TAPPET HOLDER 32, 92, 309
157931-3121 TAPPET HOLDER 92, 309
157931-4100 HOLDER 106, 110, 309
157931-4400 HOLDER 106, 110, 309
＊ 157931-4700 TAPPET HOLDER 310
＊ 157931-4800 TAPPET HOLDER 310
157931-6020 CLAMP 94, 310
157931-6120 CLAMP 32, 94, 310
＊ 157931-6320 157931-7120 CLAMP 310
＊ 157931-6720 CLAMP 310
157931-6921 CLAMP 37, 40, 42, 44, 94, 310
157931-7120 CLAMP 48, 52, 94, 310
＊ 157931-7320 TAPPET HOLDER 310
＊ 157931-7500 TAPPET HOLDER 310
＊ 157931-7620 157931-6921 CLAMP 310
157931-7800 TAPPET HOLDER 40, 92, 310
＊ 157931-7920 157931-6921 CLAMP 311
157931-8021 TAPPET HOLDER 120, 122, 311
157931-8400 TAPPET HOLDER 36, 92, 311
157931-8500 TAPPET HOLDER 36, 92, 311
157931-8600 TAPPET HOLDER 37, 44, 92, 311
157931-8700 TAPPET HOLDER 48, 52, 92, 311

- 363 -
INDEX
157931-8800 ∼ 157944-9520
157931-8800 TAPPET HOLDER 42, 92, 311
157931-8900 TAPPET HOLDER 92, 311
157931-9000 TAPPET HOLDER 92, 311
157931-9100 TAPPET HOLDER 40, 92, 311
157931-9220 TAPPET HOLDER 92, 311
157931-9300 TAPPET HOLDER 44, 92, 311
157932-0100 SUPPORTER 72, 79, 312
157932-0200 SUPPORTER 73, 312
157932-0300 SUPPORTER 72, 312
157932-0520 PUNCH 122, 312
157932-0720 PUNCH 122, 312
157932-0820 GUIDE 53, 312
157932-1221 HOUSING ASSEMBLY 122, 312
157932-1520 COUPLING 312
157932-2920 SHAFT 312
157932-4120 SHAFT 312
157932-4320 GUIDE 312
157932-4400 GUIDE 312
157943-0020 HOLDER 313
157943-0320 PLATE 90, 313
157943-0500 BLOCK 151, 313
＊ 157944-2000 PLATE 313
＊ 157944-2100 PLATE 313
＊ 157944-2200 PLATE 313
＊ 157944-2600 BRACKET 313
＊ 157944-3520 157944-3521 PLATE 313
157944-3521 PLATE 36, 44, 48, 52, 313
＊ 157944-3620 PLATE 313
157944-4120 PLATE 313
157944-7200 BRACKET 56, 58, 314
157944-7820 BRACKET 32, 314
157944-7920 BRACKET 56, 58, 314
＊ 157944-8120 BRACKET 314
＊ 157944-8520 157944-8521 UNIVERSAL VISE 314
157944-8521 UNIVERSAL VISE 32, 36, 40, 42, 44, 48, 52, 56, 58, 314
157944-8620 BRACKET 36, 40, 42, 48, 52, 314
157944-8720 BRACKET 32, 48, 314
＊ 157944-9420 157944-9421 BRACKET 314
157944-9421 BRACKET 36, 44, 93, 314
157944-9520 PLATE 90, 152, 153, 156, 158, 160, 314

- 364 -
INDEX
157945-0121 ∼ 157955-5600
157945-0121 BRACKET 40, 93, 315
157945-0320 BRACKET 315
157945-0520 PLATE 42, 315
157945-0720 BRACKET 42, 315
＊ 157945-0920 PLATE 315
157945-1021 BRACKET 48, 52, 315
157945-1201 BRACKET 44, 315
157945-1301 BRACKET 44, 315
157945-2120 BOLT SET 315
157945-2220 BOLT SET 315
157945-2320 BOLT SET 44, 315
157951-1100 PLATE 16, 87, 315
157954-0101 DIAL GAUGE 316
157954-1001 DIAL GAUGE 37, 316
＊ 157954-3500 157954-3501 DIAL GAUGE 316
157954-3501 DIAL GAUGE 316
＊ 157954-3600 157954-3601 DIAL GAUGE 316
157954-3601 DIAL GAUGE 56, 58, 124, 316
＊ 157954-3700 DIAL GAUGE 316
157954-3801 DIAL GAUGE 152, 153, 154, 155, 156, 158, 160, 316
＊ 157954-4100 157954-4101 DIAL GAUGE 316
157954-4101 DIAL GAUGE 56, 58, 126, 316
157954-4221 DIAL GAUGE 316
157954-4401 DIAL GAUGE 316
＊ 157955-2000 157955-5500 PRESSURE GAUGE 317
＊ 157955-3500 157955-5400 PRESSURE GAUGE 317
＊ 157955-3900 157955-3901 PRESSURE GAUGE 317
157955-3901 PRESSURE GAUGE 317
＊ 157955-4000 157955-4001 PRESSURE GAUGE 317
＊ 157955-4100 157955-4800 PRESSURE GAUGE 317
＊ 157955-4200 157955-5300 PRESSURE GAUGE 317
＊ 157955-4300 157955-4800 PRESSURE GAUGE 317
＊ 157955-4600 157955-5700 PRESSURE GAUGE 317
＊ 157955-4700 157955-5500 PRESSURE GAUGE 317
157955-5300 PRESSURE GAUGE 13, 318
157955-5400 PRESSURE GAUGE 13, 318
157955-5500 PRESSURE GAUGE 13, 90, 318

- 365 -
INDEX
157955-5700 ∼ 157992-3000
157955-6200 VACUUM GAUGE 318
157955-6300 VACUUM GAUGE 318
157970-0500 MEASURING CYLINDER 124, 126, 319
157975-8800 BOLT 129, 319
157977-6900 BOLT 319
157977-7000 NUT 319
157977-8700 HOSE JOINT 129, 319
157977-8900 ADAPTER 102, 319
157977-9000 ADAPTER 102, 319
157977-9100 ADAPTER 102, 319
157977-9620 EYE JOINT 102, 319
157980-0720 PIPE 319
157980-0820 PIPE 319
157984-7100 HOSE 320
157984-7400 HOSE 320
157984-8100 HOSE 320
157984-8400 HOSE 320
157986-0300 HOSE 320
157986-0400 HOSE 320
157986-0500 HOSE 320
157986-2000 HOSE 129, 320
157986-8000 HOSE 129, 320
157991-0000 SLEEVE INSERTER 91, 321
157991-0200 SLEEVE INSERTER 37, 48, 52, 91, 321
157991-3320 PIPING KIT 87, 321
157991-9900 EYE 138, 321
157992-1400 HOUSING 118, 120, 321
157992-1500 INSERTER 37, 321
157992-1600 CAP 37, 321
157992-2521 PLATE 154, 321
157992-2700 SLEEVE INSERTER 37, 45, 91, 321
157992-2820 PLATE 155, 160, 321
157992-3000 SLEEVE 322

- 366 -
INDEX
157992-3100 ∼ 407980-2251
157992-3100 SLEEVE 322
157992-3200 SLEEVE 37, 48, 52, 322
157992-3300 SLEEVE 37, 45, 322
157992-3400 SLEEVE 322
157992-4200 ADAPTER 142, 322
157992-4300 BOLT 142, 322
＊ 157992-6120 157992-6523 SPACER 322
＊ 157992-6522 157992-6523 SPACER 322
157992-6523 SPACER 322
307610-0050 DRIVING STAND 150, 323
376100-2000 CASE 71, 323
376100-2100 SPANNER 71, 323
376100-2200 SCREWDRIVER 71, 323
376100-2300 SCREWDRIVER 71, 323
376100-2400 PLIERS 71, 323
376100-2500 SPANNER 71, 323
376100-2600 HEXAGON WRENCH 71, 323
376100-2700 HEXAGON WRENCH 71, 323
376100-2800 EXTRACTOR 71, 323
407910-2470 CONTROL UNIT 24, 148, 324
407910-2902 CONTROLLER 118, 324
407910-3032 MANUAL CONTROLLER 22, 120, 122, 324
407910-3960 CONTROL UNIT 24, 148, 324
407910-5060 WIRE HARNESS 148, 324
407910-5230 WIRE HARNESS 118, 324
407910-5300 WIRE HARNESS 120, 122, 324
407910-5350 WIRE HARNESS 118, 324
407910-5360 WIRE HARNESS 22, 324
407910-5460 WIRE HARNESS 22, 324
407910-5540 WIRE HARNESS 149, 324
407910-6010 CONTROL UNIT 118, 324
407912-1742 CONTROL UNIT 325
407913-1080 CONTROL UNIT 325
407915-0590 CONTROL UNIT 24, 193, 325
407980-1120 CHECKER 325
407980-2090 CHECKER 118, 325
407980-2240 MANUAL CONTROLLER 22, 118, 120, 122, 325
407980-2270 MANUAL CONTROLLER 22, 325
407980-2251 CHECKER 22, 325

- 367 -
INDEX
407980-2281 ∼ 407980-4340
407980-2300 MAIN HARNESS 22, 126, 325
407980-2310 INTERMEDIATE HARNESS 22, 126, 325
407980-2390 WIRE HARNESS 22, 326
407980-2400 WIRE HARNESS 22, 326

- 368 -
Pub. No: EI18E-11020
SPECIAL TOOL CATALOG
FOR FUEL INJECTION EQUIPMENT
Printing: August, 2000
Published by:
Bosch Automotive Systems Corporation
Service Department
Printed in Japan
C Copyright 2000,
Bosch Automotive Systems Corporation
Printed on recycled paper WPGCC-01

Tool Catalog Ei18e 11020

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Pub. No.

FUEL INJECTION PUMP

TESTING EQUIPMENT ……………………………………………… 3

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY … 27

SPECIAL TOOLS FOR ADJUSTMENT …………………………… 99

DIMENSIONS AND APPLICATIONS ………………………………

1. TESTING EQUIPMENT 3. SPECIAL TOOLS FOR ADJUSTMENT

10NT, 16NT, AND 20NT NOZZLE TESTERS ……………………………………………………………………… 12

TIMING CHECKER …………………………………………………………………………………………………… 16

POINTERS AND COUPLINGS ……………………………………………………………………………………… 18

MANUAL CONTROLLERS ………………………………………………………………………………………… 22

CONTROL UNITS …………………………………………………………………………………………………… 24

10NP AND 20NP INJECTION PUMP

Continuous measurement test bench

ZCM-1 ZCD-1 ZCM-1 ZCD-2

Graduate measurement test bench

10NP AND 20NP SPECIFICATIONS

Voltage system AC 200∼240V 380∼420V 440∼500V

Max load (amperes) 25A 50A

Rated output 5.5kW 11kW

Maximum power 7.5kW 15kW

Drive unit Variable speed type Frequency control inverter

Speed control 0∼4000 r/min

Speed setting Digital preset

Speed display Digital (monitor display)

Flywheel's inertial moment 14.7N･m

Injection quantity measuring 12 cylinders

Low pressure 0∼600kPa

High pressure 0∼6MPa

Pressure gauge Vacuum pressure/housing

Feed pump pressure 0∼1.6MPa

Lube oil pressure

Test oil tank 30∼55℃ (accuracy ±2)

Test oil temperature

Test oil tank capacity 50 liters

Self-diagnosis function Yes (code display)

Others Hour meter Yes (monitor display)

Voltage supply for magnet valves DC 12V (7A) DC 24V (7A)

Service outlet AC 100V×2 (5A) AC 230V×2 (3A)

Speed measurement range 40∼4000 r/min

Speed measurement accuracy ±0.4 r/min

Temperature measurement range -40∼150℃

Temperature control range 30∼60℃

Temperature measurement accuracy 40±0.5℃ / 80±1.2℃

Overflow rate measurement 6∼400 l/h

Number of measurement points 12

Elapsed-hour meter 40 years by 0.25hours

Self-diagnostics Via error message

Measuring range 0.03∼30 l/h ; 3000 mm3/h

0.03∼0.1 l/h ±5%

Maximum permitted ambient temperature 45℃

ZGD & ZGM SPECIFICATIONS

Length 440mm 825mm

Maximum height 150mm 590mm

Weight 4kg 33kg

RPM measuring range 40∼4000 r/mim

RPM measuring accuracy ±1 r/mim

Stroke rate measuring range 50∼5000 in increments of 50

Stroke rate accuracy ±1

Temperature measuring range -40∼150℃

Temperature control range 30∼60℃

Temperature KTY sensor type (standard) 40±2℃ / 80±2℃

Overflow rate measurement 15∼260 l/h