MATERIAL BALA

TPH %Solid
water Slurry
SG Density

%Moisture or water Wet screen O/S

Water addition(m3 /hr) 150
Water Material % 10 17
Input water= 1160.00 500 100 3.8
Sinter product= 29 256.5 51.3
Pellet product= 117.3362 82.54041 16.5
Tailings= 1035.13 160.96 32.2
 MATERIAL BALANCE

Feed
500 93
7 38 169.2
3.8 3.18

Wet screen O/S Wet screen

90.0 500 34.78
56.1 900 938 1069.2
3.0 3.8 1.34

Wet screen U/S

500 35
921 1052.5
3.8 1.35

Primary classifier
500 35
0 921 1052.5
3.8 1.35

Pri. Class. U/F Pri. Class. O/F

300 80 200 19.1
20 75 151.9 846 898.6
3.9 2.5 3.8 1.2

Scrubber
300 65.9
water 80 155 231.9
3.9 2.0

Seco. Classifier Seco. Class. O/F

300 65.9 30 25.5
155 231.9 87.5 95.4
3.9 2.0 3.8 1.2
 Seco. Class. U/F
270 80
20 67.5 131.8
4.2 2.6

D/W screen D/W screen U/S

270 80 13.5 25.71429
67.5 131.8 39.00 42.3
4.2 2.6 4.08 1.2

D/W screen O/S

256.5 90
10 29 89.6
4.2 3.2

Sinter Fines

Thickener O/F
3.22
841.09
3.5
M=F*D*X/100
D=M/V
% of solids = (Sp*(D-Sw)/D*(Sp-Sw))*100

M=mass flowrate
V=volumetric flowrate

PU-01
243.5 20.0
972 1034.9
3.9 1.2
 D/S Cyclone D/S cycone U/F Spir
243.5 20.03 158.28 43.75
0.00 972 1034.90 56.25 203.50 243.1 100
3.9 1.2 4 1.49

D/S cycone O/F

85.23 9.98 Spirals
768.97 791.6
3.76 1.08 56.25

Thickener

160.96 13.45713
1035.13 1077.826
3.77 1.109725

Thickener O/F Thickener U/F

0.3813 157.74 44.84
842.0067 55.16 194.0446 234.4909
1.0027 3.9 1.50
 Spirals Rejects
87.05 29.11663
211.92 234.2439
3.9 1.28
 Spirals PU-02
158.28 34.28 87.05 29.11663
303.50 343.07 0 211.92 234.2439
4 1.35 3.9 1.276

Spirals Conc. Slon HGMS

71.22375 43.75 87.05 22.97023
91.57339 108.5314 80 291.92 314.2439
4.2 1.5 3.9 1.21

Slon HGMS Non Mag Slon HGMS Mag

75.73 22.15143 11.31666 30.52
266.16 286.0904 69.48 25.76283 28.523
3.8 1.20 4.1 1.30

PU-03
82.54041 41.29568
117.3362 137.0531
4.19 1.46

Pellet Concentrate
 Dilution ratio=water/solids DRF=Dilution ratio of feed
material balance *F = U/F +O/F DRO=Dilution ratio of O/F
Water balance DRF*FTPH=DRU*U /F TPH+DRO*O/F TPH DRU=Dilution ratio of U/F

Flowrate Slurry
Date Particulars %Fe S.G of solids S.G of Water
m3/hr density(Feed)
23/7/14/A BM DWT Cycl 450 1.31 61.87 4.23 1
23/7/14/B BM DWT Cycl 460 1.27 61.61 4.21 1
23/7/14/C BM DWT Cycl 480 1.31 62.50 4.33 1
DSC 1.20 3.8 1
spirals 1
Slon HGMS 1
HRT 1077.8263653 1.109725221528 3.77 1
1
1
1
1
RF=Dilution ratio of feed FTH=FEED TPH
RO=Dilution ratio of O/F OTH=O/F TPH VFR=VOLUMETRICFLOWRATE
RU=Dilution ratio of U/F UTH=U/F TPH MFR=MAS FLOWRATE

Dilution ratio Slurry

% of solids Flowrate tph %Fe S.G of solids % of solids
of feed density(U/F)
30.99 182.69 2.23 1.8 63.516 4.5 57.14
27.88 162.89 2.59 1.61 63.374 4.4 49.03
30.77 193.48 2.25 1.76 63.312 4.3 56.27
22.62 0.00 3.42 1.5 4 44.44
#DIV/0! #DIV/0! #DIV/0! 1.5 4.2 43.75
#DIV/0! #DIV/0! #DIV/0! 1.3 4.1 30.521092
13.46 160.96 6.43 1.5 3.9 44.827586
LOWRATE
TE

Dilution ratio of Slurry Dilution ratio of

%Fe S.G of solids % of solids U/F TPH O/F TPH
U/F density(O/F) O/F
0.75 1.1 56.60 3.85 12.28 7.14 140.49 42.20
1.04 1.06 58.7755 4.05 7.52 12.30 140.52 22.37
0.78 1.05 58.6469 4.03 6.33 14.79 173.15 20.34
1.25 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
1.29 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
2.28 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
1.23 1.01 3.2 1.44 68.44 148.51 12.45
 Recovery( MFR OF MFR OF VFR OF VFR OF Water in Water in
Recovery
%fe) U/F O/F U/F O/F U/F O/F
76.90 76.25 245.8511 343.6489 136.584 312.4081 105.36 301.45
86.27 61.72 286.5956 297.6044 178.0097 280.7589 146.07 275.24
89.49 82.51 307.7273 321.0727 174.845 305.7836 134.58 300.74
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
92.26 #DIV/0! 331.2805 864.8106 220.8537 856.2481 182.78 852.36
 DRF=Dilution ratio of f
material balance *F = U/F +O/F DRO=Dilution ratio of
Water balance DRF*FTPH=DRU*U /F TPH+DRO*O/F TPH DRU=Dilution ratio of

Flowrate Slurry
Date Particulars %Fe S.G of solids S.G of Water
m3/hr density(Feed)
23/7/14/A BM DWT Cycl 450 1.31 61.87 4.23 1
23/7/14/B BM DWT Cycl 460 1.27 61.61 4.21 1
23/7/14/C BM DWT Cycl 480 1.31 62.50 4.33 1
DRF=Dilution ratio of feed FTH=FEED TPH
DRO=Dilution ratio of O/F OTH=O/F TPH
DRU=Dilution ratio of U/F UTH=U/F TPH

Dilution ratio Slurry

% of solids Flowrate tph %Fe S.G of solids % of solids
of feed density(U/F)
30.99 10.00 2.33 1.8 63.516 4.5 57.14
27.88 162.89 2.59 1.61 63.374 4.4 49.03
30.77 193.48 2.25 1.76 63.312 4.3 56.27
Dilution ratio of Slurry Dilution ratio of
%Fe S.G of solids % of solids FTH* DRF
U/F density(O/F) O/F
0.82 1.1 56.60 3.85 12.28 9.00 23.30
1.04 1.06 58.7755 4.05 7.52 12.30 421.31
0.78 1.05 58.6469 4.03 6.33 14.79 435.32
 DRO*FTH-
DRO*FTH DRO-DRU U/F TPH O/F TPH
FTH*DRF
90 8.18 66.70 8.154034 1.85
2004.3039 11.27 1583.00 140.5229 22.37
2861.4608 14.01 2426.15 173.1496 20.34
 Mass flowrate to volumetric Flowrate
Flowrate density %Fe S.G Water % of Solids TPH
4387.179 1.39 3.9 1 37.73 2301.00